INDEX

Bustrunking System ................................... (1)

Standard & Specifications ................................... (2)

Technical Parameters

• Copper ................................... (3-4)

• Aluminum ................................... (5-6)

Components

• Straight Length (Feeder & Plug in type) ................................... (7)

• Uniblock Joint, Edge Elbow & Offset Edge Elbow ................................... (8)

• Flat Elbow, Offset Flat Elbow & Flat Tee ................................... (9)

• Flanged End ................................... (10)

• Flange End with Flat Elbow & ................................... (11)

Flange End with Edge Elbow

• Flange End Box & Flange Bellow ................................... (12)

• Reducer & Sectional Isolator ................................... (13)

• Center Feed Unit & Copper Flexible ................................... (14)

• End Feed & End Cover ................................... (15)

• Vertical Support & Vertical Rigid Hanger ................................... (16)

• Vertical Spring Hanger ................................... (17)

• Horizontal Support ................................... (18)

• Plug in box ................................... (19)

Domestic References ................................... ( )

International References ................................... ( )

Installation References ................................... ( )

Certificates ................................... ( )
 Bustrunking system

General

• Busbar Trunking System for electrical

distribution is an alternative to cumbersome
conventional cable distribution system.

• Busbar Trunking System has the advantage of

expansions, Changes, replacement and
reusing capability in the future.
ox
-B
-i n
l ug
• Loads can be fed from Plug-in Box unlike P

cables, where each floor/ machine is to be fed

separately from the main switchboard.
Repositioning of distribution points is simpler.

• Installation time is much shorter then cable ox

-B
system. This provides low installation and l ug
-i n
P
manpower costs and help for better time
management.

• Busbar Trunking systems have a modern and

aesthetic look.

• System is maintenance free.

g-i n
-B
ox
l u
P

Salient Features
• Close proximity of busbars reduces inductive
reactance, resistance, impedance and voltage
drop is much lower than cable & any other
ox
busbar system. -B
g-i n
P lu

• Specially designed housing act as a heat sink

to yield improved thermal characteristic, high
mechanical and short circuit strength.

• Busbar System has no chimney effect, hence

provide a better resistance to the spread of fire. ort
pp
Su

• Automatic polarity is maintained during

installation.

• System can be mounted edgewise OR flat wise

horizontally or vertically in any direction with all End Termination
kinds of bends and tees etc. (Flanged End + Flange end Box)

• The compact structure and steel housing

allows much lower electromagnetic field around
busbar system then cable.Busbars does not
generate electromagnetic interference on data
system. 1
 Specifications

• Compliance of Standard IEC 60439 (1&2) & IS 8623 (1&2)

• Independent Certification Authority ASTA-UK, CPRI-India

• Busbar Arrangement Sandwich Type

• Busbar Ratings Copper 630 ~ 6600A

Aluminium 400 ~ 5000A

• Busbar Configuration 3 Phase+50% Internal Earth

3 Phase+100% Neutral+50% Internal Earth
3 Phase+200% Neutral+50% Internal Earth
3 Phase+100%Neutral+100% Isolated Earth
+50%Internal Earth

• Rated Operational Voltage (Ue) 1000 Volt, AC

• Rated Insulation Voltage (Ui) 1000 Volt, AC

• Rated Dielectric Voltage 3.5 KV r.m.s

• Rated Impulse Withstand Voltage (Uimp) 12 kV (1.2/50 µs)

• Rated Frequency 50 Hz / 60 Hz

• Enclosure Material 1.6mm G.I

• Surface Coating on Enclosure Epoxy polyster powder coated (RAL-7032)

• Busbar Material (Phase/Neutral) Copper (full round edge ),99.9% pure ETP grade
Aluminium (full round edge), 99.5% pure.

• Busbar Material (Internal Earth) G.I 1.5mm / Copper 1.5 mm.

• Busbar Material (External Earth) Copper / Aluminium

• Busbar Insulation Multi layer Class- 'F' Insulation (Polyster +Mica)

• Degree of Protection IP 54 for Plug in type.

IP55 / IP65 / IP67 for feeder bustrunking.

• Joint Uniblock Joint (With Isolation and tamper

proof shear off nut)

• Plug -in-Box 32~800 A

2
 Technical Parameters
• SBC (Copper Sandwich Insulated Bus Trunking)
151 151 172 172
H

H
3 Phase+50% 3 Phase+100% Neutral 3 Phase+200% Neutral 3 Phase+100% Neutral+100%
Internal Earth +50% Internal Earth +50% Internal Earth Isolated Earth+50% Internal Earth

Rated Current (In) Amps 630 800 900 1000 1100 1250 1600 1800 2000
SBC SBC SBC SBC SBC SBC SBC SBC SBC
Product Code ---
40N1 50N1 60N1 70N1 80N1 100N1 125N1 150N1 175N1
Busbar size per phase (No. of
mm 6x40(1) 6x50(1) 6x60(1) 6x70(1) 6x80(1) 6x100(1) 6x125(1) 6x150(1) 6x175(1)
busbars)
Overall Height (H) mm 85 95 105 115 125 145 170 195 220
Rated Three Phase RMS Short
kA 40 50 50 50 65 85 100 100 100
Tim e Current for 1 Second (Icw )
Rated Three phase Peak short
kA 84 105 105 105 143 187 220 220 220
time current (Ipk)
Rated Single Phase RMS Short
kA 24 30 30 30 39 51 60 60 60
Tim e Current for 1 Second (Icw )
Rated Single phase Peak short
kA 50.4 63 63 63 81.9 112.2 132 132 132
time current (Ipk)
Approximate Weight of Bustrunking
3 Phase + 50% Internal Earth kg/mtr. 20 22 24 27 29 34 40 46 52

3 Phase + 100% Neutral + 50%

kg/mtr. 22 25 28 31 34 40 47 55 62
Internal Earth
3 Phase + 200% Neutral + 50%
kg/mtr. 25 29 32 36 40 47 56 65 74
Internal Earth
3 Phase + 100% Neutral + 100%
kg/mtr. 25 29 32 36 40 47 56 65 74
Isolated Earth + 50% Internal Earth
Electrical Characteristics for 50 Hz
miliohms
AC Res istance at 20ºC (R20 ) 0.0740 0.0592 0.0499 0.0427 0.0378 0.0311 0.0249 0.0207 0.0179
/mtr.
A.C. Resis tance at the rmal miliohms
0.0959 0.0767 0.0645 0.0553 0.0489 0.0403 0.0322 0.0268 0.0232
conditions (Rt ) /mtr.
miliohms
Reactance (X) 0.0417 0.0333 0.0278 0.0238 0.0208 0.0170 0.0136 0.0127 0.0109
/mtr.
Im pedance at therm al miliohms
0.1045 0.0836 0.0703 0.0602 0.0531 0.0437 0.0350 0.0297 0.0256
conditions (Z) /mtr.
mV/mtr./A
0.1678 0.1342 0.1126 0.0965 0.0850 0.0698 0.0559 0.0482 0.0416
at 0.7 P.F.
Composite Voltage drop at full mV/mtr./A
0.1761 0.1409 0.1183 0.1014 0.0894 0.0735 0.0588 0.0504 0.0435
at 0.8 P.F.
Load concentrate d at the end of
mV/mtr./A
bustrunking run (∆V) 0.1809 0.1447 0.1216 0.1042 0.0920 0.0756 0.0605 0.0514 0.0444
at 0.9 P.F.
mV/mtr./A
0.1660 0.1328 0.1118 0.0958 0.0847 0.0697 0.0558 0.0465 0.0402
at 1.0 P.F.
Electrical Characteristics for 60 Hz
miliohms
AC Res istance at 20ºC (R20 ) 0.0742 0.0594 0.0500 0.0429 0.0379 0.0313 0.0251 0.0209 0.0181
/mtr.
A.C. Resis tance at the rmal miliohms
0.0961 0.0769 0.0648 0.0556 0.0491 0.0405 0.0325 0.0271 0.0235
conditions (Rt ) /mtr.
miliohms
Reactance (X) 0.0500 0.0400 0.0333 0.0286 0.0250 0.0204 0.0163 0.0152 0.0130
/mtr.
Im pedance at therm al miliohms
0.1083 0.0867 0.0729 0.0625 0.0551 0.0454 0.0363 0.0311 0.0268
conditions (Z) /mtr.
mV/mtr./A
0.1784 0.1427 0.1198 0.1027 0.0905 0.0743 0.0595 0.0516 0.0446
at 0.7 P.F.
Composite Voltage drop at full mV/mtr./A
0.1851 0.1482 0.1244 0.1067 0.0941 0.0773 0.0619 0.0533 0.0461
Load concentrate d at the end of at 0.8 P.F.
mV/mtr./A
bustrunking run (∆V) 0.1876 0.1501 0.1262 0.1082 0.0955 0.0785 0.0629 0.0537 0.0464
at 0.9 P.F.
mV/mtr./A
0.1664 0.1332 0.1122 0.0962 0.0851 0.0702 0.0562 0.0469 0.0407
at 1.0 P.F.
3
 Technical Parameters
Voltage Drop Calculation Formulae L is the length of the system being
V = k x √3 x ( Rt cos Ø + X sin Ø ) x IB x L considered (M);
Where Cos Ø is the load power factor being
considered;
ΔV is the composite voltage drop of the system (V);
k is the load distribution factor.
Rt & X are the mean resistance and reactance values of
k=1, if full load is concentred at the
the system (Ω/m);
end of the busbar trunking run;
IB is the actual load current of the circuit being
k=(n+1)/2n, if the load is uniformly
considered (A);
spread between n branches.

Rated Current (In) Amps 2250 2500 3200 3600 4000 4500 5000 6000 6600
SBC SBC SBC SBC SBC SBC SBC SBC SBC
Product Code ---
200N1 230N1 125N2 150N2 175N2 200N2 230N2 175N3 200N3
Bus bar s ize per phase (No. of
mm 6x200(1) 6x230(1) 6x125(2) 6x150(2) 6x175(2) 6x200(2) 6x230(2) 6x175(3) 6x200(3)
bus bars)
Ove rall Height (H) mm 245 275 340 390 440 490 550 660 735
Rated Three Phas e RMS Short
kA 100 100 120 120 120 150 150 175 175
Tim e Current for 1 Second (Icw )
Rated Three phas e Peak s hort
kA 220 220 264 264 264 330 330 385 385
tim e curre nt (Ipk)
Rated Single Phase RMS Short
kA 60 60 72 72 72 90 90 105 105
Tim e Current for 1 Second (Icw )
Rated Single phase Peak s hort
kA 132 132 158.4 158.4 158.4 198 198 231 231
tim e curre nt (Ipk)
Approximate Weight of Bustrunking
3 Phase + 50% Internal Earth kg/mtr. 58 65 75 87 100 112 127 145 164

3 Phase + 100% Neutral + 50%

kg/mtr. 70 79 90 105 121 136 155 177 200
Inte rnal Earth
3 Phase + 200% Neutral + 50%
kg/mtr. 83 94 106 124 142 161 183 209 236
Inte rnal Earth
3 Phase + 100% Neutral + 100%
kg/mtr. 83 94 106 124 142 161 183 209 236
Is olated Earth + 50% Internal Earth
Electrical Characteristics for 50 Hz
miliohms
AC Res istance at 20ºC (R20 ) 0.0157 0.0136 0.0124 0.0104 0.0090 0.0078 0.0068 0.0060 0.0052
/mtr.
A.C. Re sistance at therm al miliohms
0.0203 0.0177 0.0161 0.0134 0.0116 0.0102 0.0088 0.0077 0.0068
conditions (Rt ) /mtr.
miliohms
Reactance (X) 0.0095 0.0083 0.0070 0.0064 0.0055 0.0049 0.0042 0.0038 0.0033
/mtr.
Im pedance at therm al miliohms
0.0224 0.0195 0.0176 0.0149 0.0128 0.0113 0.0098 0.0086 0.0076
conditions (Z) /mtr.
mV/mtr./A
0.0364 0.0316 0.0282 0.0242 0.0209 0.0183 0.0160 0.0141 0.0123
at 0.7 P.F.
Com posite Voltage drop at full mV/mtr./A
0.0380 0.0331 0.0296 0.0252 0.0218 0.0191 0.0166 0.0147 0.0129
Load concentrate d at the end of at 0.8 P.F.
mV/mtr./A
bus trunking run (∆V) 0.0389 0.0338 0.0304 0.0257 0.0222 0.0195 0.0170 0.0149 0.0131
at 0.9 P.F.
mV/mtr./A
0.0352 0.0306 0.0279 0.0232 0.0201 0.0176 0.0153 0.0134 0.0117
at 1.0 P.F.
Electrical Characteristics for 60 Hz
miliohms
AC Res istance at 20ºC (R20 ) 0.0159 0.0138 0.0126 0.0106 0.0092 0.0080 0.0070 0.0062 0.0054
/mtr.
A.C. Re sistance at therm al miliohms
0.0206 0.0179 0.0163 0.0137 0.0119 0.0104 0.0091 0.0080 0.0070
conditions (Rt ) /mtr.
miliohms
Reactance (X) 0.0114 0.0099 0.0084 0.0077 0.0066 0.0059 0.0051 0.0046 0.0040
/mtr.
Im pedance at therm al miliohms
0.0235 0.0205 0.0184 0.0157 0.0136 0.0119 0.0104 0.0092 0.0081
conditions (Z) /mtr.
mV/mtr./A
0.0390 0.0340 0.0302 0.0260 0.0225 0.0199 0.0173 0.0153 0.0135
at 0.7 P.F.
Com posite Voltage drop at full mV/mtr./A
0.0403 0.0351 0.0314 0.0269 0.0233 0.0205 0.0179 0.0158 0.0139
Load concentrate d at the end of at 0.8 P.F.
mV/mtr./A
bus trunking run (∆V) 0.0407 0.0354 0.0318 0.0271 0.0234 0.0206 0.0180 0.0159 0.0140
at 0.9 P.F.
mV/mtr./A
0.0356 0.0310 0.0283 0.0237 0.0205 0.0180 0.0157 0.0138 0.0122
at 1.0 P.F.
4
 Technical Parameters
• SBA (Aluminium Sandwich Insulated Bus Trunking)
151 151 172 172
H

H
3 Phase+50% 3 Phase+100% Neutral 3 Phase+200% Neutral 3 Phase+100% Neutral+100%
Internal Earth +50% Internal Earth +50% Internal Earth Isolated Earth+50% Internal Earth

Rated Current (In) Amps 400 500 630 700 800 1000 1250 1350 1600
SBA SBA SBA SBA SBA SBA SBA SBA SBA
Product Code ---
40N1 50N1 60N1 70N1 80N1 100N1 125N1 150N1 175N1
Busbar size per phase (No. of
mm 6x40(1) 6x50(1) 6x60(1) 6x70(1) 6x80(1) 6x100(1) 6x125(1) 6x150(1) 6x175(1)
busbars )
Overall He ight (H) mm 85 95 105 115 125 145 170 195 220
Rate d Three Phase RMS Short
kA 25 30 40 40 50 50 65 85 85
Tim e Current for 1 Second (Icw )
Rate d Three phase Peak s hort
kA 52.5 63 84 84 105 105 143 187 187
tim e curre nt (Ipk)
Rate d Single Phase RM S Short
kA 15 18 24 24 30 30 39 51 51
Tim e Current for 1 Second (Icw )
Rate d Single phase Pe ak s hort
kA 30 36 50.4 50.4 63 63 81.9 112.2 112.2
tim e curre nt (Ipk)
Approximate Weight of Bustrunking
3 Phas e + 50% Inte rnal Earth kg/mtr. 15 16 17 18 19 22 25 28 30

3 Phas e + 100% Neutral + 50%

kg/mtr. 16 17 18 19 21 24 27 30 34
Internal Earth
3 Phas e + 200% Neutral + 50%
kg/mtr. 17 18 20 22 23 26 30 34 38
Internal Earth
3 Phas e + 100% Neutral + 100%
kg/mtr. 17 18 20 22 23 26 30 34 38
Isolated Earth + 50% Internal Earth
Electrical Characteristics for 50 Hz
miliohms
AC Re sistance at 20ºC (R20 ) 0.1198 0.0958 0.0806 0.0691 0.0611 0.0503 0.0402 0.0335 0.0290
/mtr.
A.C. Res is tance at therm al miliohms
0.1553 0.1243 0.1046 0.0896 0.0792 0.0652 0.0522 0.0435 0.0376
conditions (Rt ) /mtr.
miliohms
Re actance (X) 0.0417 0.0333 0.0278 0.0238 0.0208 0.0170 0.0136 0.0127 0.0109
/mtr.
Im pedance at therm al miliohms
0.1608 0.1286 0.1082 0.0927 0.0819 0.0674 0.0539 0.0453 0.0392
conditions (Z) /mtr.
mV/mtr./A
0.2398 0.1919 0.1612 0.1381 0.1218 0.1001 0.0801 0.0684 0.0591
at 0.7 P.F.
mV/mtr./A
Com pos ite Voltage drop at full 0.2585 0.2068 0.1738 0.1490 0.1314 0.1081 0.0864 0.0734 0.0634
Load concentrated at the e nd of at 0.8 P.F.
mV/mtr./A
bustrunking run (∆V) 0.2736 0.2189 0.1840 0.1577 0.1392 0.1145 0.0916 0.0774 0.0669
at 0.9 P.F.
mV/mtr./A
0.2690 0.2152 0.1811 0.1553 0.1372 0.1130 0.0904 0.0753 0.0652
at 1.0 P.F.
Electrical Characteristics for 60 Hz
miliohms
AC Re sistance at 20ºC (R20 ) 0.1200 0.0961 0.0809 0.0694 0.0614 0.0506 0.0405 0.0338 0.0293
/mtr.
A.C. Res is tance at therm al miliohms
0.1557 0.1246 0.1050 0.0900 0.0796 0.0656 0.0526 0.0439 0.0380
conditions (Rt ) /mtr.
miliohms
Re actance (X) 0.0500 0.0400 0.0333 0.0286 0.0250 0.0204 0.0163 0.0152 0.0130
/mtr.
Im pedance at therm al miliohms
0.1635 0.1309 0.1101 0.0944 0.0834 0.0687 0.0551 0.0464 0.0402
conditions (Z) /mtr.
mV/mtr./A
0.2506 0.2006 0.1685 0.1445 0.1274 0.1048 0.0839 0.0720 0.0622
at 0.7 P.F.
Com pos ite Voltage drop at full mV/mtr./A
0.2677 0.2143 0.1801 0.1544 0.1363 0.1121 0.0898 0.0766 0.0662
Load concentrated at the e nd of at 0.8 P.F.
mV/mtr./A
bustrunking run (∆V) 0.2805 0.2245 0.1888 0.1619 0.1430 0.1177 0.0943 0.0799 0.0691
at 0.9 P.F.
mV/mtr./A
0.2697 0.2159 0.1818 0.1559 0.1379 0.1137 0.0911 0.0760 0.0659
at 1.0 P.F.
5
 Technical Parameters
Voltage Drop Calculation Formulae L is the length of the system being
V = k x √3 x ( Rt cos Ø + X sin Ø ) x IB x L considered (M);
Where Cos Ø is the load power factor being
considered;
ΔV is the composite voltage drop of the system (V);
k is the load distribution factor.
Rt & X are the mean resistance and reactance values of
k=1, if full load is concentred at the
the system (Ω/m);
end of the busbar trunking run;
IB is the actual load current of the circuit being
k=(n+1)/2n, if the load is uniformly
considered (A);
spread between n branches.

Rated Current (In) Amps 1800 2000 2250 2500 3200 3600 4000 4500 5000
SBA SBA SBA SBA SBA SBA SBA SBA SBA
Product Code ---
200N1 100N2 125N2 150N2 175N2 200N2 150N3 175N3 200N3
Busbar size per phase (No. of
mm 6x200(1) 6x100(2) 6x125(2) 6x150(2) 6x175(2) 6x200(2) 6x150(3) 6x175(3) 6x200(3)
busbars )
Overall He ight (H) mm 245 290 340 390 440 490 585 660 735
Rate d Three Phase RMS Short
kA 85 120 120 120 120 120 175 175 175
Tim e Current for 1 Second (Icw )
Rate d Three phase Peak s hort
kA 187 264 264 264 264 264 385 385 385
tim e curre nt (Ipk)
Rate d Single Phase RM S Short
kA 51 72 72 72 72 72 105 105 105
Tim e Current for 1 Second (Icw )
Rate d Single phase Pe ak s hort
kA 112.2 158.4 158.4 158.4 158.4 158.4 231 231 231
tim e curre nt (Ipk)
Approximate Weight of Bustrunking
3 Phas e + 50% Inte rnal Earth kg/mtr. 33 38 44 50 57 63 71 81 90

3 Phas e + 100% Neutral + 50%

kg/mtr. 37 42 49 56 63 71 80 91 101
Internal Earth
3 Phas e + 200% Neutral + 50%
kg/mtr. 42 46 55 63 71 79 89 101 114
Internal Earth
3 Phas e + 100% Neutral + 100%
kg/mtr. 42 46 55 63 71 79 89 101 114
Isolated Earth + 50% Internal Earth
Electrical Characteristics for 50 Hz
miliohms
AC Re sistance at 20ºC (R20 ) 0.0254 0.0251 0.0201 0.0168 0.0145 0.0127 0.0112 0.0097 0.0085
/mtr.
A.C. Res is tance at therm al miliohms
0.0329 0.0326 0.0261 0.0217 0.0188 0.0165 0.0145 0.0125 0.0110
conditions (Rt ) /mtr.
miliohms
Re actance (X) 0.0095 0.0088 0.0070 0.0064 0.0055 0.0049 0.0044 0.0038 0.0033
/mtr.
Im pedance at therm al miliohms
0.0343 0.0338 0.0270 0.0227 0.0196 0.0172 0.0152 0.0131 0.0115
conditions (Z) /mtr.
mV/mtr./A
0.0517 0.0504 0.0403 0.0343 0.0296 0.0260 0.0231 0.0199 0.0174
at 0.7 P.F.
Com pos ite Voltage drop at full mV/mtr./A
0.0555 0.0543 0.0434 0.0368 0.0318 0.0279 0.0247 0.0213 0.0187
Load concentrated at the e nd of at 0.8 P.F.
mV/mtr./A
bustrunking run (∆V) 0.0585 0.0575 0.0460 0.0387 0.0335 0.0293 0.0260 0.0224 0.0196
at 0.9 P.F.
mV/mtr./A
0.0570 0.0565 0.0452 0.0377 0.0326 0.0285 0.0251 0.0217 0.0190
at 1.0 P.F.
Electrical Characteristics for 60 Hz
miliohms
AC Re sistance at 20ºC (R20 ) 0.0257 0.0254 0.0204 0.0171 0.0148 0.0130 0.0115 0.0100 0.0088
/mtr.
A.C. Res is tance at therm al miliohms
0.0333 0.0330 0.0265 0.0221 0.0192 0.0169 0.0149 0.0129 0.0114
conditions (Rt ) /mtr.
miliohms
Re actance (X) 0.0114 0.0105 0.0084 0.0077 0.0066 0.0059 0.0053 0.0046 0.0040
/mtr.
Im pedance at therm al miliohms
0.0352 0.0346 0.0278 0.0234 0.0203 0.0178 0.0158 0.0137 0.0121
conditions (Z) /mtr.
mV/mtr./A
0.0545 0.0530 0.0425 0.0363 0.0314 0.0277 0.0246 0.0213 0.0187
at 0.7 P.F.
Com pos ite Voltage drop at full mV/mtr./A
0.0580 0.0566 0.0454 0.0386 0.0334 0.0294 0.0262 0.0227 0.0199
Load concentrated at the e nd of at 0.8 P.F.
mV/mtr./A
bustrunking run (∆V) 0.0606 0.0594 0.0476 0.0403 0.0349 0.0307 0.0272 0.0236 0.0207
at 0.9 P.F.
mV/mtr./A
0.0577 0.0572 0.0459 0.0383 0.0333 0.0292 0.0258 0.0224 0.0197
at 1.0 P.F.
6
 Components
Straigth Length (Feeder)
• Transformer to Panel.
• Panel to Panel.
• Generator to Panel. 16

• Panel to Rising mains.

(L)
ng
t runki
us
of B
gth 16
Len

)
g (L
kin
s t run
16 u
of B
e ngth
L
EN 16
RY
BE

)
16 g (L
unkin
st r
u
of B
gth
Len

EN
RY
BE

16

Standard & Max. Length: 3000mm.

EN
Mini. Length: 450mm.
RY
BE

• For tapping Power from Main Line through Straigth Length (PIP)
16
Plug-in-Boxes.
• Plug-in point shown are indicative only.
• Rating and number of Plug-in -Point shall
be as per the site requirement (up to 5 Nos )
g (L
max on either side). kin
s trun
•
u
Two type of Plug-in Points(PIP): (32~400A) fB
g th o
& (500 ~800A) can be provided as per Len 16

requirement.

)
16 g (L
unkin
u str
fB
g th o
Len
EN
RY
BE

16

Standard & Max. Length: 3000mm.

EN
RY
BE 7
 Components
Uniblock Joint
• Joint can be fitted / removed in installed condition
without removal of section.

• Heavy duty disc spring used on both sides for

unifrom distribution of pressure.

• Joint can be tightened easily with help of spanner

on nut side only.(spanner not required on bolt head
side)

• Shear off nut ensure tightness of joint at desired

torque and eliminates the need of torque wrench Shear off nut
during installation.

• Tamper proof cap over shear off nut prevents

opening of nut after achieving desired torque.
Nut can only be opened after breaking the cap.

Edge Elbow

Current Rating Standard & Mini.

Dimn. A x B (mm)
Copper 630~6600A A B
300 x 300
Aluminum 400~5000A

A B

A B

EN
RY
BE EN
EN RY
RY BE
BE

Offset Edge Elbow

Current Rating Standard & Mini.
Dimn.AxBxC (mm)
Copper 630~6600A
300 x 300 x 300 B
Aluminum 400~5000A
A

B C
A
B
C
A

EN
RY EN
BE EN RY
RY BE
BE

8
 Components
Flat Elbow
Standard & Mini.
Current Rating
Dimn. A x B (mm)
Copper 630~2500A
Aluminum 400~1800A 400 x 400
B
Copper 3200~5000A
Aluminum 2000~3600A 500 x 500

Copper 6000~6600A
Aluminum 4000~5000A 600 x 600
B

A
EN
EN RYB A EN
RYB A E RYB
E E

Current Rating
Standard & Mini. Offset Flat Elbow
Dimn. AxBxC (mm)
Copper 630~2500A
Aluminum 400~1800A 400 x 400 x 400

Copper 3200~5000A
Aluminum 2000~3600A 500 x 500 x 600

Copper 6000~6600A
Aluminum 4000~5000A 600 x 600 x 600

B
B C
C C
B
A
A EN EN A
EN RYB R YB
RYB E E
E

Standard & Mini. Flat Tee

Current Rating
Dimn. AxBxC (mm)
Copper 630~2500A
Aluminum 400~1800A 400 x 400 x 400
C
C
Copper 3200~5000A
500 x 500 x 600
Aluminum 2000~3600A
Copper 6000~6600A
600 x 600 x 600
Aluminum 4000~5000A

B
B

EN A
R YB EN
E RYB A
E
9
 Components

ENR
Flanged End
YBE

300 Std. & Mini

25 25 25 25

50

50

50

50
25 25 25 25

Ø 14 Ø 14 50 Ø 14 50 50 Ø 14 50 50 50

Fig. 1 Fig. 2 Fig. 3 Fig. 4

BUSBAR WIDTH BUSBAR WIDTH BUSBAR WIDTH BUSBAR WIDTH
40 ~ 80mm 100 ~ 125mm 150 ~ 175mm 200 ~ 230mm

60
60

Ø9

D
Ø9 Ø9
60

℄ ℄
D

℄
D
60

60 150 60
60

60
490
60 210 150 210 60 60 210 150 210 60
℄ 690 ℄ ℄ 690 ℄ ℄ ℄
300

300

300

E E E E E E
200

300

300

120 120 120 150 150 150 150 150 150

A

A Fig. 7 A
Fig. 5 Fig. 6
TERMINATION HOLES TERMINATION HOLES
(Ø14) AS PER REQUIREMENT (Ø14) AS PER REQUIREMENT

Flanged End cut out & Drilling

Copper Aluminum Busbar Size DIMENSIONS Bus bar Terminal
S.No.
Rating Product Code Rating Product Code (No.of Busbar) D A Hole Details Detail

01. 630 SBC 40 N1 400 SBA 40 N1 40 x 6 (1) 146 40 fig 1 fig 5

02. 800 SBC 50 N1 500 SBA 50 N1 50 x 6 (1) 156 50 fig 1 fig 5
03. 900 SBC 60 N1 630 SBA 60 N1 60 x 6 (1) 166 60 fig 1 fig 5
04. 1000 SBC 70 N1 700 SBA 70 N1 70 x 6 (1) 176 70 fig 1 fig 5
05. 1100 SBC 80 N1 800 SBA 80 N1 80 x 6 (1) 186 80 fig 1 fig 5
06. 1250 SBC 100 N1 1000 SBA 100 N1 100 x 6 (1) 206 100 fig 2 fig 5
07. 1600 SBC 125 N1 1250 SBA 125 N1 125 x 6 (1) 231 125 fig 2 fig 5
08. 1800 SBC 150 N1 1350 SBA 150 N1 150 x 6 (1) 256 150 fig 3 fig 5
09. 2000 SBC 175 N1 1600 SBA 175 N1 175 x 6 (1) 281 175 fig 3 fig 5
10. 2250 SBC 200 N1 1800 SBA 200 N1 200 x 6 (1) 306 200 fig 4 fig 5
11. 2500 SBC 230 N1 --- --- 230 x 6 (1) 336 230 fig 4 fig 5
12. --- --- 2000 SBA 100 N2 100 x 6 (2) 246 246 fig 2 fig 6
13. 3200 SBC 125 N2 2250 SBA 125 N2 125 x 6 (2) 296 296 fig 2 fig 6
14. 3600 SBC 150 N2 2500 SBA 150 N2 150 x 6 (2) 346 346 fig 3 fig 6
15. 4000 SBC 175 N2 3200 SBA 175 N2 175 x 6 (2) 396 396 fig 3 fig 6
16. 4500 SBC 200 N2 3600 SBA 200 N2 200 x 6 (2) 446 446 fig 4 fig 6
17. 5000 SBC 230 N2 --- --- 230 x 6 (2) 506 506 fig 4 fig 6
18. --- --- 4000 SBA 150 N3 150 x 6 (3) 542 542 fig 3 fig 7
19. 6000 SBC 175 N3 4500 SBA 175 N3 175 x 6 (3) 617 617 fig 3 fig 7
20. 6600 SBC 200 N3 5000 SBA 200 N3 200 x 6 (3) 692 692 fig 4 fig 7

10
 Components
Flanged End with Flat Elbow
Standard & Mini.
Current Rating
Dimn. A x B (mm)
Copper 630~2500A
Aluminum 400~1800A 275 x 400

Copper 3200~5000A B
Aluminum 2000~3600A 375 x 500

Copper 6000~6600A
Aluminum 4000~5000A 475 x 600

B
A

B
EN
RY
B E
A

A EN
RY
B E
EN
RY
B E

Flanged End with Edge Elbow

Standard & Mini.
Current Rating
Dimn. A x B (mm)
Copper 630~6600A
Aluminum 400~5000A 175 x 300

A
B

A
B

A
B

EN
RY
BE

EN EN
RY RY
BE BE

11
 Components

STANDARD DIMENSIONS
Flanged End Box
S.NO Current Rating
W D H
W
Copper 630~1600A D
01. Aluminum 400~1250A
500 250 250

Copper 1800~2500A
02. 500 350 250
Aluminum 1350~1800A H

Copper 3200~5000A
03. 700 620 350
Aluminum 2000~3600A

Copper 6000~6600A W+80

700 800 350 L+80
04.
Aluminum 4000~5000A

• Flange Bellow need to be fixed between Flanged End Box

and Genset termination box to avoid impact of vibrations of Flange Bellow
Genset being transferred to bustrunking.

20 780 20
20 780 20 700
20

580 700
20 20
210
20

500
165 165 165 165

210

20
800
880
620
700

210 210
W+80
W

20
20

20

20 180 180 180 20 185 185 185 185 185 185 185 185
20 20 20 20
150

150

150

S. Current Rating Standard

Code
No Dimensions S. Current Rating S. Current Rating
Code Code
No No
Copper 630~1600A
01. 250 SFBE-1
Aluminum 400~1250A Copper 3200~5000A Copper 6000~6600A
01. Aluminum 2000~3600A SFBE-3 01. Aluminum 4000~5000A SFBE-4
Copper 1800~2500A
02. Aluminum 1350~1800A 350 SFBE-2

12
 Components

Reducer
• These are required to connect two dissimilar rating of
bustrunking. Reducer may be designed with switching or
isolating device.

16
0
150
16
0
150

16

16

EN
RY
BE

EN
RY
BE

Reducer (Direct) Reducer (Switchgear)

Sectional Isolator
• These are required to isolate the bustrunking run in
between, for various reasons. Section Isolator Unit can be
fitted with load Break Switches / SFU's / MCCB's.

16
0
150

16

EN
RY
BE

13
 Components

Center Feed Unit

• To charge bustrunking through cables from middle of bustrunking.

• Center feed Unit is available with sufficient space for direct connection through lugs and bolts.
MCCB,SFU, lsolators, fuse holders etc. can be fitted in Center Feed Unit as per requirement.

• Undrilled cable gland plate is provided at bottom for multiple cable entry.

Center Feed Unit (Direct) Center Feed Unit (Switchgear)

Copper Flexible
• Copper Flexible need to be used to connect flanged end
busbar with busbars (Terminals) of Panel / Transformer /
Generators.
103 Holes to be drilled at site
23 50 30 Ø14(2Nos.) as per requirement
25 25
50

50

110 110

BLANK LENGTH 'L'

Bustrunking side Switchgear side

(Panel/D.G/TFR.)
Tin Plated Braided Flexible

Thickness (t) & No of flexible

as per Rating
t

14
 Components
End Feed

• To charge bustrunking through cables from one end of bustrunking.

• End feed is available with sufficient space for direct connection through lugs and bolts.
MCCB,SFU, lsolators, fuse holders etc. can be fitted in End Feed as per requirement.

• 300 mm length of bustrunking is integrally fitted (measured with bustrunking) along with End
Feed as standard practice so that joint between End Feed and bustrunking is exactly same as
joint of two normal bustrunking lengths.
ENR
YBE
• Undrilled cable gland plate is provided at bottom for multiple 16
cable entry.
300
ENR
YBE
16

300

End Feed (Direct) End Feed (Switchgear)

End Cover

• It is used to terminate and to protect the end of plug-in bustrunking

(Rising mains run.)
• It can be remove easily for extension of bustrunking .

15
 Components
Vertical Support
• Vertical support is used to control Horizontal
movement of sandwich rising main .

SVST-1

Vertical Rigid Hanger

One set of Rigid hanger per rising main must be installed at the start of the rising mains (i.e. At the
lowest floor ) to prevent expansion of bustrunking in downward direction.These can be fitted on 100x50X5
(or equivalent) channels mounted on floor / wall as shown below (not in scope of C&S supply)

Recommendation for using hangers per floor:-

• Up to 3.5 M: 01 rigid hanger.

• 3.5M >4.5 M: 01 rigid hanger + 01 Vertical support. (for ensuring vertical alignment of rising
mains.)
• 4.5 m > 6.0 M: 02 rigid hanger

E N R YB E E N R Y BE E N R Y BE

Hanger support

℄ ℄ ℄
Nut C
200

200

200
50

50

50
175

175

175

Rigid hanger
Nut B
100

100

100

Bolt 215
Nut A

107.5 107.5
C-Channel With Ø14
holes not in scope of C&S
Supply(100x50x5)
SVRH-1 SVRH-2 SVRH-3
Copper 630A ~1250A Copper 1600A ~ 2500A Copper 3200A ~ 5000A
Aluminum 400A~1800A Aluminum 2000A~ 5000A
Installation Sequence

• Remove Nut A from Rigid Hanger on both sides.

• Mount " Hanger Support" through 2Nos. Ø 13 predrilled holes provided on desired rising main
section.

• Insert "Rigid hanger bolts" into C-channel (already fixed at the floor level with desired holes)

• Adjust Nut B on to the C-channel (on both sides parallely) ensuring center line ( ℄) of rigid
hanger support positioned as 175 mm from floor level (or as indicated in drawing )

• Tighten & lock nut A.

• Ensure nut “C” remains fully tightened during entire process.

16
 Components
Vertical Spring Hanger

One set of Spring hanger per rising main per floor (excluding lowest floor) need to be installed to
sustain the bustrunking load and to allow vertical expansion of bustrunking in upward direction
only.These can be fitted on 100x50X5 (or equivalent) channels mounted on floors / walls as shown
below (not in scope of C&S supply)

Recommendation for using hangers per floor:-

• Up to 3.5 M: 01 Vertical spring hanger .

• 3.5M >4.5 M: 01 Vertical spring hanger + 01 Vertical support. ((for ensuring vertical alignment
of rising mains.)
• 4.5 M > 6.0 M: 02 Vertical spring hanger.

E N R Y BE E N R YB E E N R Y BE

hanger support
Nut D
℄ ℄ ℄
300
175

175

175
300
325

325

325
300
Nut C1
Nut C2
Spring hanger
Nut B Bolt
100

100

100
Nut A 215

107.5 107.5
C-Channel With Ø14
holes not in scope of C&S
Supply(100x50x5)
SVSH-1 SVSH-2 SVSH-3
Copper 630A ~1250A Copper 1600A ~ 2500A Copper 3200A ~ 5000A
Aluminum 400A~1800A Aluminum 2000A~ 5000A

Installation Sequence

• Remove nut A from spring hanger on both sides.

• Mount " Hanger support" through 2 Nos. Ø13 predrilled holes provided on desired Rising main
section
.
• Insert "Spring hanger bolts" into C-channel (already fixed at the floor level with desired holes )

• Adjust nut B on to the C-Channel ensuring center line ( ℄) of Hanger Support positioned at 300
mm from floor level (or as indicated in drawing )

• If two section are required at any floor, then (join) upper section with lower section (fitted with
spring hanger) so that entire weight of rising main for that floor falls on spring hanger.

• open & bring down nut C1 & C2 slowly (on both sides parallely) until a gap of 1~2mm is created
between nut D and spring hanger support

• Lock nut C1 & C2 at this position

• Loosen Nut D for allowing thermal expansion of rising main.

17
 Components
Edgewise Horizontal Support
♦ These support need to be provided on horizontal feeder run at an interval
of 1.5 M (or as per site requirement)

Ø12 Rod *

Ø12 Rod *

Ø12 Rod *

SUPPORT SUPPORT SUPPORT

CLAMP CLAMP CLAMP

CHANNEL CHANNEL CHANNEL

250 250 250

300 300 300

Copper 630A ~ 2500A Copper 3200A ~ 5000A Copper 6000A ~ 6600A

Aluminum 400 ~ 1800A Aluminum 2000 ~ 3600A Aluminum 4000 ~ 5000A
(SEHS-1) (SEHS-1) (SEHS-1)
* Not in scope of C&S Supply

Flatwise Horizontal Support

♦ These support need to be provided on horizontal feeder run at an interval
of 1.5 M (or as per site requirement)

Ø12 Rod * Ø12 Rod *

Ø12 Rod *

SUPPORT SUPPORT
SUPPORT CLAMP CLAMP
CLAMP

CHANNEL CHANNEL CHANNEL

A A A
B B B

Fig.-1 Fig.-2 Fig.-3

Standard Dimensions
Current Rating Code Detail
A B
Copper 630~1250A
250 300 SFHS-1 Fig.-1
Aluminum 400~1000A
Copper 1600~2500A
Aluminum 1250~1800A 400 450 SFHS-2 Fig.-1

Copper 3200~5000A
650 700 SFHS-3 Fig.-2
Aluminum 2000~3600A
Copper 6000~6600A
850 900 SFHS-4 Fig.-3
Aluminum 4000~5000A

* Not in scope of C&S Supply

18
 Components
Plug-in-Box
• Plug in box enclosure is made from G.I with side hinged door.

• Plug in contacts are made out of silver plated copper with spring steel backup pressure clips for
ensuring uniform pressure and low contact resistance .

• For cables entry, provision of gland plates are provided on both sides and bottom of Plug in Box.

• Earth contact of Plug-in boxes makes first & breaks last.

• Plug in box are suitable for MCCB/SFU’s with rotary handle and door interlocking.

• Plug in boxes are available with Interlocking with bustrunking to ensure "plug-in" and "Plug-Out"
possible only in "Off" Condition.

• Silver Plated contacts are properly shrouded / isolated.

• Plug in box up to 400 A are compatible to all ratings of Bustrunking with 400 A Plug-in-points

• Plug in box from 500A to 800 A are compatible to all ratings of Bustrunking with 800 A plug in
points.

• Plug in boxes can only be fitted on to the Bustrunking with corrected polarity i.e. ENRYBE.

H
H
H H

L
L L L
W W W W

Fig.-1 Fig.-2 Fig.-3 Fig.-4

PIB X- PIB X- * PIB X- * PIB X- PIB X- PIB X- PIB X- PIB X- PIB X- PIB X- PIB X- PIB X- PIB X- PIB X-
Product Code
S - 4B S - 5B A - 4B A - 5B N - 4B N - 5B B - 4B B - 5B C - 4B C - 5B D - 4B D - 5B E - 4B E - 5B
Figuer Figure 1 Figure 2 Figure 3 Figure 4 Figure 4 Figure 4 Figure 4

With MCB/FUSES 32~63A 32~63A 32~125A NA NA NA NA NA

With SOCKET-1No. 32A 32A 63A NA NA NA NA NA

WithMCB+SOCKET 1No NA NA 32~63A NA NA NA NA NA

With MCCB NA NA 32~125A NA 160~200A 250~400A 500~630A 800A

With MCCB+R/H NA NA NA 32~125A 160~200A 250~400A 500~630A 800A

With SFU NA NA NA 32~125A 160~200A 315~400A 500~630A 800A
FINAL BOX SIZE 240x180 240x204 380x180 380x204
430x300x170 430X300X250 600X400X250 800x400X250 1000x400X250
(L x W x H) x100 x100 x124 x124

Recom m ended Cable 25 25 70 70 70 70 150 150 2X150 2X150 2X300 2X300 2X400 2X400
Size (Alum inum) Sqmm Sqmm Sqm m Sqm m Sqm m Sqm m Sqm m Sqmm Sqmm Sqm m Sqm m Sqm m Sqm m Sqm m

* Available with Isolater.

PIB with subcode 4B is applicable for- PIB with subcode 4B is applicable for-

• 3 Phase+50% Internal Earth • 3 Phase+200% Neutral +50% Internal Earth

• 3 Phase+100% Neutral +50% Internal Earth • 3 Phase+100% Neutral+100% Isolated Earth+50% Internal Earth
19