Mechanical Heat Pump
Mechanical Heat Pump
HEAT PUMP
Mechanical Heat Pump
The Equipment sent to a customer may have some differences from the above picture, mainly depending on
options from their selections and our continuing improvement of products
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Mechanical Heat Pump
NOTE:
Every effort has been made to ensure that the information contained in this manual is accurate;
however no liability is accepted for errors. Should an error be discovered please inform the
company in writing, giving full details. Any experimental results given are for guidance only and
are not guaranteed as exact answers that can be obtained for a given apparatus; due to the
complex variables applicable to most experiments.
The basic principles set out in the following make no claim to completeness. For further
theoretical explanations, refer to the specialist literature.
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Mechanical Heat Pump
Table of Contents
Page
1. INTRODUCTION........................................................................................................... 1
5. EXPERIMENTS ............................................................................................................ 15
5.1 Experiment 1 ............................................................................................................... 15
5.2 Experiment 2 ............................................................................................................... 16
5.3 Experiment 3 ............................................................................................................... 17
5.4 Experiment 4 ............................................................................................................... 18
5.5 Experiment 5 ............................................................................................................... 19
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Mechanical Heat Pump
1 INTRODUCTION:
The Mechanical Heat Pump has been designed to provide students with a practical and
quantitative demonstration of a vapour compression cycle, and is suitable for all course
levels (intermediate and undergraduate). Refrigerators and heat pumps both apply the
vapour compression cycle, although the applications of these machines differ, the
components are essentially the same.
The Mechanical Heat Pump is capable of demonstrating the heat pump application where
a large freely available energy source, such as the atmosphere is to be upgraded for water
heating. The unit will be of particular interest to those studying Mechanical Engineering,
Energy Conservation, Thermodynamics, Building Services, Chemical Engineering, Plant
and Process Engineering, Refrigeration and Air Conditioning.
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2 GENERAL DESCRIPTION:
The Mechanical Heat Pump is a table unit with all components and
instrumentations mounted on the sturdy base. The heat pump consists of a
hermetic compressor, a water-cooled plate heat exchanger, a thermostatic
expansion valve and an air heated evaporator. The arrangements of the
components are in a manner similar to that used for many domestic air-water heat
pumps where they are visible from the front of the unit.
During the operation, slightly superheated refrigerant (R-134a) vapour enters the
compressor from the evaporator and its pressure is increased. Thus, the
temperature rises and the hot vapour then enters the water cooled condenser. Heat
is given up to the cooling water and the refrigerant condenses to liquid before
passing to the expansion valve. Upon passing through the expansion valve, the
pressure of the liquid refrigerant is reduced. This causes the saturation
temperature to fell to below that the atmospheric. Thus, as it flows through the
evaporator, there is a temperature difference between the refrigerant and the air
being drawn across the coils. The resulting heat transfer causes the refrigerant to
boil, and upon leaving the evaporator it has become slightly superheated vapour,
ready to return to the compressor.
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3 SUMMARY OF THEORY:
A heat pump is a mechanism that absorbs heat from waste source or surrounding to
produce valuable heat on a higher temperature level than that of the heat source. The
fundamental idea of all heat pump is that heat is absorbed by a medium, which releases
the heat at a required temperature which is higher after a physical or chemical
transformation.
Heat pump technology has attracted increasing attention as one of the most promising
technologies to save energy. Areas of interest are heating of buildings, recovery of
industrial waste heat for steam production and heating of process water for e.g. cleaning,
sanitation.
i. Closed cycle vapour compression heat pumps (electric and engine driven)
ii. Heat transformers (a type of absorption heat pump) and
iii. Mechanical vapour recompression heat pumps operating at about at 200°C
Most of the heat pumps operates on the principle of the vapour compression
cycle. In this cycle, the circulating substance is physically separated from the
heat source and heat delivery, and is cycling in a close stream, therefore called
‘closed cycle’. In the heat pump process, the following processes take place:
1. In the evaporator the heat is extracted from the heat source to boil the
circulating substance;
2. The circulating substance is compressed by the compressor, raising its
pressure and temperature;
3. The heat is delivered to the condenser;
4. The pressure of the circulating substance (working fluid) is reduced back to
the evaporator condition in the throttling valve.
DIRECTED HEAT
OUT
ELECTRICITY CONDENSER
EXPANSION
COMPRESSOR
VALVE
MOTOR
EVAPORATOR
WASTE HEAT IN
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Mechanical Heat Pump
1. Condenser
2. Compressor
3. Expansion Valve
4. Evaporator
The refrigerant at the pump suction is in gas at low temperature and low
Pressure. In order to be able to use it to achieve the heat pump effect
continuously, it must be brought to the liquid form at a high pressure. The
first step in this process is to increase the pressure of the refrigerant gas by
using a compressor. Compressing the gas also results in increasing its
temperature.
Heat is therefore transferred from the Refrigerant to the Cooling fluid and
as a result, the refrigerant condenses to a liquid state (3). This is where the
heating takes place.
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The refrigerant flows through a heat exchanger called the evaporator. The
heat source is at a slightly higher temperature than the refrigerant,
therefore heat is transferred from it to the refrigerant. The refrigerant boils
because of the heat it receives in the evaporator. By the time it leaves the
evaporator (4) it is completely vaporized.
The refrigerant has thus returned to its initial state and is now ready to repeat the
cycle, in a continuous manner.
Using the chart of R-134a Refrigerant, we shall attempt to explain the use of it:
The Chart is divided into THREE areas. These three areas are separated from each
other by the following:
a) Saturated Liquid
b) Saturated Vapor Line
The area on the chart to the left of the Saturated Liquid line is called the
SUBCOOLED region. At any point in the sub-cooled region, the refrigerant is in
the LIQUID phase and its Temperature is below Saturation temperature
corresponding to its Pressure.
The area to the right of the Saturated Vapor line is the SUPERHEATED region,
and the refrigerant is in the form of a SUPERHEATED VAPOR.
The area between the SATURATED LIQUID and the SATURATED VAPOR
lines is the mixture region and represents the change in phase of the refrigerant
between the liquid and Vapor phases. Thus, at any point between the two
saturation lines the refrigerant is in the form of liquid-vapor mixture.
The distance between the two lines along any constant pressure line is known as
the “latent heat of vaporization” at that pressure.
The Saturated Liquid line and Saturated Vapor line are not exactly parallel to each
other because the “latent heat of vaporization” varies with the pressure at which
the change in phase occurs.
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This change of phase from liquid to vapor phase takes place progressively from
LEFT to RIGHT and the change in phase from vapor to liquid phase occurs from
RIGHT to LEFT.
It however changes at the CENTRE section, since the refrigerant changes state at
a CONSTANT TEMPERATURE AND PRESSURE, the lines of Constant
Temperature are now, parallel to constant Pressure line.
At the Saturated Vapor line, the lines of Constant Temperature changes direction
again and upon entering the SUPERHEATED VAPOR REGION, it falls off
sharply towards the bottom of the chart.
The ENHALPY Values are found on the Horizontal scale at the bottom of the
chart.
The Magnitude’ of the Pressure in bar/MPa is read on the vertical scale at the left
side of the chart.
It is worthwhile to note that the p-h diagram is based on a lib mass of the
refrigerant, the volume given is the specific volume, the Enthalpy is in kJ per kg,
and the entropy is in kJ per kg per degree of absolute temperature.
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To obtain the following values, we first refresh our memory from the previous
chapter on
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Fig 1b: Comparison of two simple saturated cycles operating at different vaporizing temperatures
(figure distorted). (Refrigerant-134a)
Fig 2a: Skeleton P-H chart illustrating the three regions of the chart and the direction of phase
changing
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Fig 2b: Skeleton P-H chart showing oaths of constant pressure, constant temperature constant
volume, constant enthalpy, and constant entropy. (Refrigerant-134a)
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In recalling, and referring back to Figure 1a and 1b, of a Simple Saturated Cycle,
we now thus obtained the following values:
Thus,
While,
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COP H = Heat removed from heated space / Heat energy equivalent of the
energy supplied to the Compressor
Thus, for the Theoretical Simple Cycle, this may be written as:
Heating Effect
COP H =
Heat of Compression
=
(h 2 − h3)
(h 2 − h1)
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Mechanical Heat Pump
1. Check that the unit and all instruments are in proper condition.
2. Check that the both water source and drain are connected then open the water
supply and set the cooling water flowrate at 1.0 LPM.
3. Check that the drain hose at the condensate collector is connected.
4. Connect the power supply and switch on the main power follows by main
switch at the control panel.
5. Switch on the refrigerant compressor. The unit is now ready for experiment as
soon as temperature and pressures are constant.
1. Switch off the compressor, follows by main switch and power supply.
2. Close the water supply and ensure that water is not left running.
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5 EXPERIMENTS:
5.1 Experiment 1:
Objective:
Procedure:
Observations:
Cooling Water Cooling water inlet Cooling water outlet Active power at
flowrate temperature temperature power meter
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5.2 Experiment 2:
Objective:
To produce the performance of heat pump over a range of source and delivery
temperatures
Procedure:
Observations:
Cooling Water Cooling water inlet Cooling water outlet Active power at
flowrate temperature temperature power meter
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5.3 Experiment 3:
Objective:
To plot the vapour compression cycle on the p-h diagram and compare with
the ideal cycle.
To perform energy balances for the condenser and compressor
Procedure:
Observations:
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5.4 Experiment 4:
Objective:
Procedure:
Observations:
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5.5 Experiment 5:
Objective:
Procedure:
Observations:
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Mechanical Heat Pump
APPENDIX A
Experimental Data Sheets
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Experiment 1
Cooling Water Cooling water inlet Cooling water outlet Active power at
flowrate temperature temperature power meter
Cooling Water Cooling water inlet Cooling water outlet Active power at
flowrate temperature temperature power meter
Cooling Water Cooling water inlet Cooling water outlet Active power at
flowrate temperature temperature power meter
Experiment 2
Cooling Water Cooling water inlet Cooling water outlet Active power at
flowrate temperature temperature power meter
Cooling Water Cooling water inlet Cooling water outlet Active power at
flowrate temperature temperature power meter
Cooling Water Cooling water inlet Cooling water outlet Active power at
flowrate temperature temperature power meter
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Mechanical Heat Pump
Experiment 3
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Experiment 4
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Experiment 5
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APPENDIX B
Typical Experimental Results
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Experiment 1
Cooling Water Cooling water inlet Cooling water outlet Active power at
flowrate temperature temperature power meter
3 26.0 29.9 627
Experiment 2
Cooling Water Cooling water inlet Cooling water outlet Active power at
flowrate temperature temperature power meter
8 28 32 635
4 30.5 35.8 658
3 26.0 29.9 627
Experiment 3
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Mechanical Heat Pump
Experiment 4
Experiment 5
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APPENDIX C
Sample Calculations
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Mechanical Heat Pump
Experiment 1
Cooling Water Cooling water inlet Cooling water outlet Active power at
flowrate temperature temperature power meter
3 26.0 29.9 627
Heat Output
COP H =
Power Input
816.3W
=
627 W
= 1.3
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Mechanical Heat Pump
Experiment 2
Cooling Water Cooling water inlet Cooling water outlet Active power at
flowrate temperature temperature power meter
8 28 32 635
4 30.5 35.8 658
3 26.0 29.9 627
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Experiment 3
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Experiment 4
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Experiment 5
P 2 (abs )
=
P1 (abs )
9.5 bar ( abs )
=
2.23 bar ( abs )
= 4.26
m3
= 0.6 LPM = 0.00001
s
3
m kg
= 0.00001 x 1146.7 3
s m
kg
= 0.011467
s
Volumetric flowrate of refrigerant at the compressor suction, V1
= Refrigerant mass flowrate x specific volume of refrigerant at compressor suction
= 0.011467 kg/s x 0.103 m3/kg
= 0.00118 m3/s
rev 1 min m3
= 2800 × × 0.0000439
min 60 s rev
3
= 0.00205 m /s
Volumetric Flowrate
Volumetric Efficiency =
Compressor Swept Volume
0.00118
= × 100%
0.00205
= 57.6 %
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