Reflex Level Gauges

Features
n Reflex level guage applicable upto 200 kg/cm2 and upto 400 deg cent
n Cryo applications upto -196 deg cent
n Toughened borosilicate glass with serrations
n For applicability in critical, acidic, cryo and temperature zone
n IBR certified device available
n NACE, H2S service compatibility applicable
n Non frost extension
n Heat tracing available
n Applicable for refinery, petrochemical, chemical, power, radioactive, fertilizer,
food, pharma, metal industry applications

Concept and Principle of operation

Liquid Level Gauge provides direct observation of liquid level in a tank/vessel rising and falling level of the liquid inside the tank/vessel can be
observed through the glass assembled in the gauge.

Reflex Liquid Level Gauges use the R-form sight glasses. One side surface of Reflex Glass to use flat glass has several grooves for reflecting prism.
The principle of the Reflex Glass is based on the difference in the refractive indices of liquid and gas or in particular of water and steam. Liquid level
shows conspicuously dark hard colour for liquid space and light white colour for empty space. These Reflex series are not used with a mica shield.
The Reflex Gauge is assembled firmly with gasket, reflex glass, cushion gasket and gauge cover on the body by U-bolts.

Reflex Liquid Level Gauges, designed and built for a wide range of high temperature and high pressure applications. Our reflex level gauge is used
to make, besides other applications include observation of the level of corrosion-proof and chromatic liquids. The most advantage of this type is
for easy level reading of boiling liquids. When liquids are boiling, their bubbles make the surface level indistinct. The manual adjustment of isolation
valve at the input of the media entering the chamber reduces the bubbling. Therefore the level gauge ease to read the level or bubbling liquids. It also
provides advantages for highly dense and viscous liquids, as the body is made of forged construction only.

This level gauge is designed and manufactured for easy and accurate reading the liquid level of highly foamy liquids. The gauge has a relatively
spacious internal area where foamy liquid is held from forming foams.

Technical Specifications: Technical Data

Type of Gauge a) Low Pressure - 30kg/cm2
b) Medium Pressure - 100kg/cm2
c) High Pressure - 200kg/cm2
Mounting Orientation Top - Bottom Vertical
Side - Side Right
Side - Side Left
Side - Side Back (Right/Left)
Temperature Upto 4000C
CCD Max. upto 3000mm
Liquid Chamber In forged construction: Carbon steel, SS304, SS304L, SS316, SS316L, Monel,
Titanium, Inconnel 600, Hastelloy C, PolyPropylene, Other on request (Subject to
pressure & Temperature Condition)
Cover Plate In forged construction: Carbon steel, SS304, SS304L, SS316, SS316L, Monel,
Titanium, Inconnel 600, Hastelloy C, PolyPropylene
Cushion CAF, PTFE, Grafoil with SS prignated
Gasket CAF, PTFE, Grafoil with SS prignated
Fastner SS, ASTM A 193 Gr B7 / A194 Gr 2H / Anodized Aluminium (for PP moc)
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 Reflex Level Gauges

Technical Specifications: Table-1 Technical Data

Scale Aluminium anticorossion powder coated and SS engraved in mm
Glass Applicable till 320°C as per DIN 708 / 7081, BS 3463, JS B 8211, Toughened
Borosilicate glass
Process Connection Screwed / Flanged / Socket Weld and other on request.
Isolation Valve Auto Ball Check Valve
a) Screwed Bonnet offset construction suitable upto 50 kg/cm2
b) Bolted Bonnet offset construction suitable above 50 kg/cm2
c) Material Construction as per wetted part
Vent ½” Plugged / ½” Needle Valve / ½” Ball Valve / ½” Globe Valve / ½” Gate Valve
Drain ½” Plugged / ½” Needle Valve / ½” Ball Valve / ½” Globe Valve / ½” Gate Valve
Optional a) Non-Frost Extension for extreme low temperature application
b) Heating Jacket - to read the level of high congelable or ebullient liquid
c) IBR Certification

Special Application
Cryo Application
If a conventional level gauge is used for extreme low temperature applications, it
becomes difficult to observe the level of liquid as the gauge front tends to freeze. To
get rid of this problem, an acrylic non-frosting plate is mounted in front of the gauge.
So the observation of the liquid level is much easier this way.

Our Non-Frosting Reflex Level Gauges are classified depending on the process
temperature, they height of the non-frosting plate window may be selected from 80 to
250 mm.
60

Frost Free
Extension
Reflex

Technical Specifications: Temp rating and dimensions of non-frosting plates

Temperature °C 0…-20 -21…-45 -46…-100 -101…-160 -161…-200
Recommended Materials LTCS LTCS 304SS 316SS 316LSS
Acrylic Height mm 80 100 150 200 250

Jacket Type
For a jacket type requirement application. This gauge is used to read the level of high
congeal able or ebullient liquids. The principle is to inflow a steam for congeal able
liquids and a cold water for enbullient liquids through the inside of the jacket to ensure
accurate and reliable level observation.

This type is used for observing the fluid by changing it into state of liquid after heating
or cooling it through jacket according to fluid's features. Our standard is that the inlet
of the jacket for steam or cold water is ½” NPT(M) and or 15 NB flange. Others are
available on request.

Corrossion Application
More severe demands may often be required on liquid level gauges in terms of
resistance to corrosion, and this is accomplished by lining or coating all wetted parts.
The most important aspect of this process is the preparation of the metal substrate.
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Reflex Level Gauges

Construction and dimensional cross sectional overview

The gauge consists of a body having machined to have a liquid where high
6
temperature are liable to occur, the glass is toughened borosilicate glasses are used.
These reflex gauges preferably used for reservoir tanks that require a relatively long 1
visible length by constructing the supporter.

The reflex level gauge is assembled firmly with gasket, reflex glass, cushion gasket
4
and gauge cover on the body by U bolts.

100.0±5
3

The most advantage of this type is that it has no invisible sections (dead band). Our
2
standard overlapped section is 10 mm as minimum and the gauge is so designed that
supporting brackets can be equipped to protect a long multiple connected gauge
from distortion of fall down. The scale plate to mount alongside the gauge may be
available on request by customers to observe the liquid level more accurately. 7

5
The gauge is used with a special reflex type gauge glass which has wider V-shaped 80.0
refractive grove and red coating on the outside of the glass. It provides a clear 1 Liquid Chamber
observation of liquid level because of made refracting red colour on th V-groove for Reflex 2 Cover Plate
steam or beyond portion of the level and it's colour of fluid itself for liquid portions. 3 Reflex Glass
4 Gasket
5 Cushion
6 “u” Bolt
7 Nuts & Washer

7 3 6

50±5

1 1 Liquid Chamber
2 5
2 Cover Plate
Reflex glass 3 Isolation Valve
11
10
4 Inlet Process
Flange
C/C DISTANCE

5 Outlet Process
Liquid Flange
13 12 6 Tail Piece
7 Vent Plug
8 Drain Valve
9 Nipple
9 10 Fastener
11 Reflex Glass
12 Gasket
13 Cushion
135±5

4
8

220±5

Reflex
Basic GA drawing indicating the top bottom design with CCD interface with
visible length. The distance between cover plate and bolted bonnet offset
construction is 70mm and that of screwed bonnet is 80mm. The glass
Principle of reflex level glass edge is approx 8mm more in each case against the isolation valve in top
bottom design
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 Reflex Level Gauges

Process Orientation

Top/Bottom Side/Side (Right) Side/Side-Left Side/Side-Back (Left/Right)

Orientation of Process Connection

Isolation Valve

Bolted and screwed bonnet offset construction to attain device Screwed connection for low temperature and pressure with full
durability, high stability, low hysteresis, high leakage class, bolted forged construction and with best of level 1 radiography and attain
bonnet construction for high temperature and pressure, all high leakage sealing class of 10(-4) mbar lt/sec.
construction in forged only with the best level 1 radiographed and
attain high leakage class of 10(-5) mbar lt/sec.

Bolted Bonnet Screwed Bonnet

Isolation Valve
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Ordering Information
RLG AA-TL-1000-F03-ZE-VD-WD-VW-WW-XW-UW-QU-RU-SO-Z

Type Optional
2
AA Low Pressure - 30kg/cm NF Non-frost Extension
AB Medium Pressure - 85kg/cm2 HJ Heating Jacket
2
AC High Pressure - 165kg/cm XX Any Other*
2
AD Very High Pressure - 200kg/cm Z NIL

Orientation of Process Connection Calibration Scale

TK Top-Bottom Vertical (Partial Visibility) SO Aluminium with Powder coat
TL Side-Side Right (Full Visibility) SP Aluminium
TM Side-Side Left (Full Visibility) SQ SS304
TN Side-Side Back (Right/Left) SR SS316
SS Acrylic
Centre to Centre Distance
1000 Indicate the required Centre Drain
to Centre Distance in mm. RU 1/2" NPT (F), Plug RX 1/2" Ball Valve
RV 3/4" NPT (F), Plug RY 1/2" Gate Valve
Process Connection
RW 1/2" Needle Valve RZ 1/2" Globe Valve
Flanged Connection
F01 1/2", 150# RF F11 1", 300# RF Vent

F02 3/4", 150# RF F12 1.5", 300# RF QU 1/2" NPT (F), Plug WX 1/2" Ball Valve

F03 1", 150# RF F13 2", 300# RF QV 3/4" NPT (F), Plug QY 1/2" Gate Valve

F04 1.5", 150# RF F19 1", 600# RF QW 1/2" Needle Valve QZ 1/2" Globe Valve

F05 2", 150# RF F20 1.5", 600# RF Isolation Valve

F09 1/2", 300# RF F21 2", 600# RF UW Screwed Bonnet Offset Construction
F10 3/4", 300# RF XX Any Other* UX Bolted Bonnet Offset Construction
Threaded Connection UY Nipple
B04 1/2"BSP (M) N04 1/2"NPT (M) UZ Needle Valve
B05 3/4"BSP (M) N05 3/4"NPT (M)
Gasket
B06 1"BSP (M) N06 1"NPT (M)
XW C.A.F.
B07 1.5"BSP (M) N07 1.5"NPT (M)
XX P.T.F.E.
B08 2"BSP (M) N08 2"NPT (M)
XY Graphoil
XX Any Other*
Cusion
MOC of Connection
WW C.A.F.
ZA CS (A105) ZJ Monel 400
WX P.T.F.E.
ZB CS (A106) ZK Monel 500
WY Graphoil
ZC SS 304 ZL Titanium
Fasteners
ZD SS 304L ZM Hastelloy ‘B’
VV ASTM A 193 Gr. B7 / ASTM A 194 Gr. 2H
ZE SS 316 ZN Hastelloy ‘C’
VW SS
ZF SS 316L ZO Inconel 600
XX Any Other* VX Anodized Aluminium
ZI PP
VY CS Plated
MOC of Chamber
MOC of Cover Plate
VA CS VG Monel 400
VB SS 304 VH Monel 500 WA CS WG Monel 400

VC SS 304L WB SS 304 WH Monel 500

VI Titanium
VD SS 316 WC SS 304L WI Titanium
VJ Hastelloy ‘B’
VE SS 316L VK Hastelloy ‘C’ WD SS 316 WJ Hastelloy ‘B’
VF PP VL Inconel 600 WE SS 316L WK Hastelloy ‘C’
WF PP WL Inconel 600
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XX Any Other*
Note: * Please consult factory
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 Sight Flow Indicators

Features
Sight flow Indicator is the simplest instrument for viewing flow of
different type of fluids in the process line.

General Instruments Consortium offers sight flow indicators of

following types:

n Double Window - Plain

n Double Window - Rotary Wheel
n Double Window - Flapper
n Double Window - Drip Tube
n Double Window - Ball
n Full View

Double Window - Plain

This type of sight flow indicator is recommended where flow
is turbulent. This flow indicator is used to monitor vertical or
horizontal flow.

Double Window - Rotary Wheel

This type of sight flow indicator is best suited for the lines carrying
dark solutions where rotary movement can be easily detected.
Double Window - Flapper
This type of sight flow indicator is recommended for vertical upward
as well as horizontal flow. This flow indicator is suitable for colourless
and transparent fluids.

Double Window - Drip Tube

This type of sight flow indicator is particularly recommended for
vertically downwards flow lines having intermittent flow e.g. flow
lines in distillation columns.

Double Window - Ball

This type of sight flow indicator is suitable for colourless gas flow.
Usually recommended for vertically upwards and horizontal flow.

Full View
This type of sight flow indicator is used for viewing the process flow to
assure that the flow is continuous or to note the process turbidity,
colour etc.

Technical Specifications: Table-1 Material of Construction

Type Double Window - Plain / Rotary Wheel / Flapper / Drip Tube / Ball, Full View
Body CS, SS 304, SS 304L, SS 316, SS 316L, others on request
Retainer Flange CS, SS 304, SS 304L, SS 316, SS 316L, others on request
Cushion / Gasket C.A.F. / P.T.F.E. / Graphoil
Glass Toughened Borosilicate
Process Connection Flanged / Screwed
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Fasteners SS, ASTM A193 Gr. B7 / A 194 Gr. 2H

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Sight Flow Indicators

Face to face distance for all designs 4 7

8 5
2
½” process connection FFD = 160mm
¾” process connection FFD = 160mm
1” process connection FFD = 160mm
1½” process connection FFD = 190mm
2” process connection FFD = 225mm
3” process connection FFD = 275mm
4” process connection FFD = 360mm
6” process connection FFD = 450mm
8” process connection FFD = 630mm
1
10” process connection FFD = 750mm

1 Body 7 Cushion 3
6
2 Process Flange 8 Glass
3 Glass Holder 9 Flapper F/F Distance
4 Cover Plate 10 Drip Tube
5 Fastener 11 Rotary Wheel Double Window - Plain
6 Gasket

11 11

F/F Distance F/F Distance

Double Window - Rotary Wheel Double Window - Flapper

10 2

1 Process Flange
F/F Distance

2 Glass
4 3 Gasket
4 Supporting Rod
5 Fastener

5
F/F Distance

Double Window - Drip Tube Full View

G A Drawing for assembly and mounting

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 Ordering Information

SFI DWP-F01-WA-VA-VV-WW-XW

Model
Sight Flow Indicator SFI Gasket
XW C.A.F.
Type of Sight Flow Indicator
XX P.T.F.E.
DWP Double Window - Plain
XY Graphoil
DWR Double Window - Rotary Wheel
DWF Double Window - Flapper Cushion
DWD Double Window - Drip Tube WW C.A.F.
DWB Double Window - Ball WX P.T.F.E.
FW Full View WY Graphoil

Process Connection Fasteners

F01 1/2", 150# RF F13 2", 300# RF VV ASTM A 193 Gr. B7 / ASTM A 194 Gr. 2H
F02 3/4", 150# RF F14 2.5", 300# RF VW SS
F03 1", 150# RF F15 3", 300# RF
Body
F04 1.5", 150# RF F16 4", 300# RF
F05 2", 150# RF VA CS
F17 1/2", 600# RF
F06 2.5", 150# RF F18 3/4", 600# RF VB SS 304
VC SS 304L
F07 3", 150# RF F19 1", 600# RF
VD SS 316
F08 4", 150# RF F20 1.5", 600# RF
VE SS 316L
F09 1/2", 300# RF F21 2", 600# RF
F10 3/4", 300# RF F22 2.5", 600# RF Cover Plate
F11 1", 300# RF F23 3", 600# RF WA CS
F12 1.5", 300# RF WB SS 304
WC SS 304L
WD SS 316
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Transparent Level Gauges

Technical Specifications: Technical Data

Isolation Valve Auto Ball Check Valve
a) Screwed bonnet offset construction suitable upto 50 kg/cm2
b) Bolted bonnet offset construction suitable above 50 kg/cm2
c) Material construction as per wetted part
Vent ½” Plugged / ½” Needle Valve / ½” Ball Valve / ½” Globe Valve / ½” Gate Valve, other on request
Drain ½” Plugged / ½” Needle Valve / ½” Ball Valve / ½” Globe Valve / ½” Gate Valve, other on request
Optional a) Protection Shield for temperature upto 550°C - Mica Shield
b) Illuminator - Weatherproof IP 67
c) Illuminator - Flameproof [Link]/IIB
d) Illuminator - Flameproof [Link]
e) Non-Frost Extension for extreme low temperature application
f) Heating Jacket - to read the level of high congelable or ebullient liquid
g) IBR Certification

Special Application
Cryo Application
If a conventional level gauge is used for extreme low temperature applications, it FROST FREE
becomes difficult to observe the level of liquid as the gauge front tends to freeze. To EXTENSION

get rid of this problem, an acrylic non-frosting plate is mounted in front of the gauge.
So the observation of the liquid level is much easier this way.

Our Non-Frosting Transparent Level Gauges are classified depending on the process
temperature, they height of the non-frosting plate window may be selected from 80 to
250 mm.

Transparent
Technical Specifications: Temp. rating and dimensions of non-frosting plates
Temperature °C 0…-20 -21…-45 -46…-100 -101…-160 -161…-200
Recommended Materials LTCS LTCS 304SS 316SS 316LSS
Acrylic Height mm 80 100 150 200 250

Jacket Type
For a jacket type requirement application. This gauge is used to read the level of high
congealable or ebullient liquids. The principle is to inflow a steam for congealable
liquids and a cold water for enbullient liquids through the inside of the jacket to ensure
accurate and reliable level observation.

This type is used for observing the fluid by changing it into state of liquid after heating
or cooling it through jacket according to fluid's features. Our standard is that the inlet
of the jacket for steam or cold water is ½” NPT(M) and or 15 NB flange. Others are
available on request.
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 Transparent Level Gauges

Special Application

Corrosion Application
More severe demands may often be required on liquid level gauges in
terms of resistance to corrosion, and this is accomplished by lining or
coating all wetted parts. The most important aspect of this process is
the preparation of the metal substrate.

Illuminator
Transparent level gauges with illuminator are useful for observing the
fluid level in a dim place or at night by using an explosion-proof and
weather-proof. The illuminator can be mounted on all types of
transparent level gauges.

Technical Specifications: Illuminator Specifications

Rating Upto 15 W / 25W GLS Lamp or 15W LED Lamp with or without Flashing 240 VAC
Construction In cast alloy LM6
Gas Group IIA, IIB, IIC as per IS 2148 / 2004
Deg of protection IP66 as per IS : 12063 /1987
CCE Certificate A/P/HQ/MH/104/1817
Earthing 2 Nos. External & 1 No. Internal
Paint Epoxy Powder Coated Light Grey shade 631 of IS:5
Cable Entry 2 Nos. 3/4” ET With cable glands
Mounting Transparent acrylic sheet with mounting bracket

Process Orientation
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Side-Side (Left) Side-Side (Right) Top Bottom

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Transparent Level Gauges

Construction and dimensional cross sectional overview

The gauge consists of a body having machined to have a liquid where high
temperature and corrosions are liable to occur, it can be furnished with a mica shield
to prevent it from being corroded. There types are preferably used for reservoir tanks
that require a relatively long visible length by constructing the supporter.

135.0±5
The transparent level gauge is assembled firmly with gasket, transparent glass,
cushion gasket and gauge cover on the body by stud-bolts. The most advantage of
this type is that it has no invisible sections (dead band). Our standard overlapped
section is 10 mm as minimum and the gauge is so designed that supporting brackets
can be equipped to protect a long multiple connected gauge from distortion of fall
down. The scale plate to mount alongside the gauge may be available on request by
customers to observe the liquid level more accurately.
80.0
The gauge is used with a special reflex type gauge glass which has wider V-shaped Transparent
refractive grove and red coating on the outside of the glass. It provides a clear
observation of liquid level because of made refracting red colour on th V-groove for Construction (Sectional View)
steam or beyond portion of the level and it's colour of fluid itself for liquid portions.

Transparent glass
6 7
5 1

2 Specification

4 1 Main Chamber
2 Cover plate
3 Transparent Glass
4 Bolt & Nuts
5 Isolation Valve
3
6 Process Connection
Liquid
[Link]

7 Vent Ball Valve

8 Drain Ball Valve

Principle of transparent level glass

Isolation Valve

Bolted and screwed bonnet offset construction to attain device durability, high
stability, low hysteresis, high leakage class, bolted bonnet construction for high
temperature and pressure, all construction in forged only with the best level 1
radiographed and attain high leakage class of 10(-5) mbar lt/sec.

Screwed connection for low temperature and pressure with full forged construction
and with best of level 1 radiography and attain high leakage sealing class of 10(-4)
mbar lt/sec.

Bolted Bonnet Screwed Bonnet

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Isolation Valve

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 Ordering Information
TLG AA-TL-1000-F03-ZE-VD-WD-VW-WW-XW-UW-QV-RV-SO-Z

Type Optional
2
AA Low Pressure - 30kg/cm NF Non-frost Extension IQ Illuminator
-FlameProof Gr. IIA/ IIB
AB Medium Pressure - 100kg/cm2 HJ Heating Jacket
IR Illuminator
AC High Pressure - 200kg/cm2 SX Mica Shield -FlameProof Gr. IIC
IP Illuminator
IB IBR
-WeatherProof
Orientation of Process Connection Z NIL XX Any other*

TK Top-Bottom Vertical (Partial Visibility) Calibration Scale

TL Side-Side Right (Full Visibility) SO Aluminium with SQ SS304
Powder Coat SR SS316
TM Side-Side Left (Full Visibility)
SP Aluminium SS Acrylic
Centre to Centre Distance
1000 Indicate the required Centre Drain
to Centre Distance in mm RU 1/2" NPT (F), Plug RX 1/2" Ball Valve
RV 3/4" NPT (F), Plug RY 1/2" Gate Valve
Process Connection
RW 1/2" Needle Valve RZ 1/2" Globe Valve
Flanged Connection
F01 1/2", 150# RF Vent
F11 1", 300# RF
F02 3/4", 150# RF F12 1.5", 300# RF QU 1/2" NPT (F), Plug WX 1/2" Ball Valve

F03 1", 150# RF F13 2", 300# RF QV 3/4" NPT (F), Plug QY 1/2" Gate Valve

F04 1.5", 150# RF F19 1", 600# RF QW 1/2" Needle Valve QZ 1/2" Globe Valve

F05 2", 150# RF F20 1.5", 600# RF Isolation Valve

F09 1/2", 300# RF F21 2", 600# RF UW Screwed Bonnet Offset Construction
F10 3/4", 300# RF XX Any Other* UX Bolted Bonnet Offset Construction
Threaded Connection UY Nipple
B04 1/2"BSP (M) N04 1/2"NPT (M) UZ Needle Valve
B05 3/4"BSP (M) N05 3/4"NPT (M)
Gasket
B06 1"BSP (M) N06 1"NPT (M)
XW C.A.F.
B07 1.5"BSP (M) N07 1.5"NPT (M)
XX P.T.F.E.
B08 2"BSP (M) N08 2"NPT (M)
XY Graphoil
XX Any Other*
Cusion
MOC of Connection
WW C.A.F.
ZA CS (A105) ZJ Monel 400
WX P.T.F.E.
ZB CS (A106) ZK Monel 500
WY Graphoil
ZC SS 304 ZL Titanium
ZD SS 304L ZM Hastelloy ‘B’ Fasteners
ZE SS 316 ZN Hastelloy ‘C’ VV ASTM A 193 Gr. B7 / ASTM A 194 Gr. 2H
ZF SS 316L ZO Inconel 600 VW SS
ZI PP XX Any Other* VX Anodized Aluminium

MOC of Chamber VY CS Plated

VA CS VG Monel 400 MOC of Cover Plate

VB SS 304 VH Monel 500 WA CS WG Monel 400
VC SS 304L VI Titanium WB SS 304 WH Monel 500
VD SS 316 VJ Hastelloy ‘B’ WC SS 304L WI Titanium
VE SS 316L VK Hastelloy ‘C’ WD SS 316 WJ Hastelloy ‘B’
VF PP VL Inconel 600 WE SS 316L WK Hastelloy ‘C’
XX Any Other* WF PP WL Inconel 600
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XX Any Other*
Note: * Please consult factory
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 Tubular Level Gauges

Features
n Tubular level gauge applicable upto 10 kg/cm2 and upto 150 deg cent
n Forged bodies
n Toughened borosilicate glass with designs to suit pressure and temperature rating
n For applicability in critical acidic, non acidic, and in high temperature zone
n Available with C Channel options with SS, CS, MS with anticorrosion powder coat, MS
n NACE, H2S service compatibility applicable
n CE applicability
n Also available with 1.6 to 4 mm lining PTFE / PFA with SS
n Applicable for refinery, petrochemical, chemical, power, radioactive, fertilizer, food,
pharma, metal industry applications

Concept and Principle of operation

The tubular type level gauge is the simplest shape of direct reading The most advantage of this type is for easy level reading of boiling
level apparatus for maximum pressure up to 10 bar and maximum liquids restricting in temperature application rating. When liquids are
temperature of 150°C. The gauge glass is built in the protective tube. boiling, their bubbles make the surface level indistinct. The manual
Check balls inserted in the upper and lower valve to stop flow adjustment of isolation valve at the input of the media entering the
instantaneously when the glass is broken. The protector having a chamber reduces the bubbling. Therefore the level gauge ease to read
circular form is constructed to prevent glass breakage from external the level or bubbling liquids. It also provides advantages for highly
sources. For glass tube gauges only of center to center dimensions in dense and viscous liquids, as the body is made of seamless pipe.
excess of 2.000 mm, it is possible to manufacture any required c to c This level gauge is designed and manufactured for easy and accurate
by using coupling in the middle of the gauge. Depending on the nature reading the liquid level of highly foamy liquids. The gauge has a
of the liquid, tubes made from various PFA, Acrylic or Vinyl tube are relatively spacious internal area where foamy liquid is held from
also available. Tubular glass with a linear red coating on the back is forming foams.
available to make level observation more clear.

This Liquid Level Gauge provides direct observation of liquid level in

a tank/ vessel. Rising and falling level of the liquid inside the tank
/vessel can be observed through the glass assembled in the gauge.
Tubular Liquid Level Gauges, designed and built for a wide range of
temperature and pressure applications. Our tubular level gauge is
used to make, besides other applications include observation of the
level of corrosion-proof and chromatic liquids.
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Tubular Level Gauges

Technical Specifications: Technical Data

Type of Gauge Tubular Level Gauge - TULG

Mounting Top-Bottom
Pressure Upto 10 kg/cm2
Temperature Upto 1500C
CCD Max. upto 2000mm
MOC of Wetted Parts CS, SS304, SS304L, SS316, SS316L, PP and other on request
Glass Tube OD 16mm or 19mm
Glass Protection a) M.S. Tie Rods
b) SS Tie Rod
c) MS powder Coated 'C' Channel
d) SS 'C' Channel
Process Connection Screwed / Flanged / Socket Weld and other on request
Isolation Valve Auto Ball Check Valve
a) Screwed Bonnet offset construction
b) Material Construction as per wetted part
Vent ½” Plugged / ½” Needle Valve / ½” Ball Valve / ½” Gate Valve / ½” Globe Valve
Drain ½” Plugged / ½” Needle Valve / ½” Ball Valve / ½” Gate Valve / ½” Globe Valve
Calibration Scale Aluminium, Aluminium with powder coated, SS304, SS316, Acrylic
Special P.T.F.E. lined on wetted part - Flange orientation

Construction and Dimensional Cross Sectional Overview

The guage consists of a body having machined to have a liquid where The most advantage of this type is that it has no invisible sections
high temperature are liable to occur, the glass is heavy borosilicate (dead band). Our standard overlapped section is 10 mm as minimum
glasses are used. These tubular gauges preferably used for all and the gauge is so designed that supporting brackets can be
applications with the simplest solution keeping the temperature and equipped to protect a long multiple connected gauge from distortion
pressure rating known. of fall down. The scale plate to mount alongside the gauge may be
available on request by customers to observe the liquid level more
The tubular level gauge is assembled firmly with heavy toughened accurately.
borosilicate glass with tie rods or C Channel, special packing
arrangement is made to ship larger CCD with tie rods and or with
C Channel , as the delicacy with glass oriented design is subjected to
damage in transit.

7
6 5
3

1 Glass Tube
2 C-channel
10
3 Isolation Valve
4 Inlet Process Flange
1 5 Outlet Process Flange
6 Tail Piece
11
7 Vent Plug
2 8 Drain Valve
9 Nipple
10 Scale
11 Tie Rod

9
8
10/17 REV.: 00

With ‘C’ Channel With Tie Rods With ‘C’ Channel With Tie Rods

[Link] 341 [Link]

 Ordering Information

Ordering Information
TULG 1000-F03-ZE-VD-16-YZ-UW-QU-RU-SO-XX-Z
Z
Special Features
Centre to Centre Distance PE PTFE Lined, CS Flange
1000 Indicate the required Centre PF PTFE Lined, SS304 Flange
to Centre Distance in mm.
PG PTFE Lined, SS304L Flange
PH PTFE Lined, SS316 Flange
Process Connection
PI PTFE Lined, SS316L Flange
Flanged Connection
XX Any Other*
F01 1/2", 150# RF F11 1", 300# RF
Z NIL
F02 3/4", 150# RF F12 1.5", 300# RF
F03 1", 150# RF F13 2", 300# RF Calibrated Scale
F04 1.5", 150# RF F19 1", 600# RF SO Aluminium with power coat
F05 2", 150# RF F20 1.5", 600# RF SP Aluminium
F09 1/2", 300# RF F21 2", 600# RF SQ SS304
F10 3/4", 300# RF XX Any Other* SR SS316
Threaded Connection SS Acrylic
B04 1/2"BSP (M) N04 1/2"NPT (M)
B05 3/4"BSP (M) N05 3/4"NPT (M) Drain

B06 1"BSP (M) N06 1"NPT (M) RU 1/2" NPT (F), Plug RX 1/2" Ball Valve

B07 1.5"BSP (M) N07 1.5"NPT (M) RV 3/4" NPT (F), Plug RY 1/2" Gate Valve

B08 2"BSP (M) N08 2"NPT (M) RW 1/2" Needle Valve RZ 1/2" Globe Valve

XX Any Other*
Vent
MOC of Connection QU 1/2" NPT (F), Plug WX 1/2" Ball Valve
ZA CS (A105) QV 3/4" NPT (F), Plug QY 1/2" Gate Valve
ZB CS (A106) QW 1/2" Needle Valve QZ 1/2" Globe Valve
ZC SS 304 Isolation Valves
ZD SS 304L
UW Screwed Bonnet Offset Construction
ZE SS 316
N Needle Valves
ZF SS 316L
ZI PP Glass Protection
XX Any Other* VZ M.S. Tie Rods
WZ SS Tie Rods
MOC of Wetted Parts
VA CS XZ MS Powder Coated 'C' Channels
YZ SS 'C' Channels
VB SS 304
VC SS 304L Glass Tube
VD SS 316 16 16 mm O.D.
VE SS 316L 19 19 mm O.D.
VF PP
XX Any Other*
10/17 REV.: 00

Note: * Please consult factory

[Link] 342 [Link]
Float & Board Level Gauges

Features
n Float and Board gauge applicable upto 50 kg and upto 400 deg cent
n NACE, H2S service compatibility applicable
n Applicable for refinery, petrochemical, chemical, power, radioactive, fertilizer,
food, pharma, metal industry applications
n Options with switch version available

Concept and Principle of operation

Float and Board Type level Indicator is the version applicable for level
indication system in Water, Furnace oil, Chemicals, Acids storage tank level
measurement.
Available in two types:
n Guided Type
n Unguided Type

Technical Specifications:

Type of Gauge "Guided type ------- FBI/G

Unguided type ------ FBI/U"
Mounting Top
Pressure Upto 50 kg/cm2
Temperature Upto 4000C
Measuring range Max. upto 15000mm ----- For Guided type
Max. upto 5000mm ----- For Unguided type
MOC of Float SS316, SS316L, PP, PTFE, Monel, Titanium, Alloy 20
MOC of Wire SS316, SS316L, SS304L, PTFE, PP
Accuracy 5%
Calibrated Gauge Board 6" wide, Aluminium white powder coating with black graduation
Least Count 10-25mm
Process Connection Flanged
Optional With switch version available
10/17 REV.: 00

[Link] 349 [Link]

 Float & Board Level Gauges

G A Drawing Applicable
See Enlarged View 'A'
485±5

07 06 POINTER TOP VIEW MS ANGLE

08 03
TANK TOP

SCALE BRACKET
SUPPORT
01
10
04
05 Enlarged View ‘B’

02 11
175±5

150±5
09
See Enlarged View 'B'

450 01 Guide Wire

TANK BOTTOM 02 Float
03 Guide Rope Tension Assembly
04 Float Rope
05 Scale Bracket GUIDE/ MEASURING
NOZZLE ARRANGEMENT
06 Protection Limb
07 Pulleys
08 Flange ENLARGED VIEW A
09 Anchor Plate
10 Scale Board
11 Pointer

Ordering Information
FBLG GT-XD-WS-F03-ZE-Z

Range
Type
XX Please Specify
GT Guided Type
Z NIL
UT Unguided Type

MOC of Float MOC of Connection

XD SS316 ZA CS (A105)

XE SS316L ZB CS (A106)

XF PP ZC SS 304

XH Monel 500 ZD SS 304L

XI Titanium ZE SS 316

XK Hastelloy C ZF SS 316L

Process Connection
MOC of Wire
WQ SS304 Flanged Connection
F01 1/2", 150# RF
WR SS304L
F02 3/4", 150# RF
WS SS316
F03 1", 150# RF
WT SS316L F04 1.5", 150# RF
WU PP F05 2", 150# RF
F09 1/2", 300# RF
F10 3/4", 300# RF
F11 1", 300# RF
F12 1.5", 300# RF
10/17 REV.: 00

F13 2", 300# RF

[Link] 350 [Link]

 Float & Tape Level Gauges

Features
n Float and tape gauge are applicable for upto 50 bar pressure and upto 400 deg cent
n NACE, H2S service compatibility applicable
n Applicable for refinery, petrochemical, chemical, power, radioactive, fertilizer, food,
pharma, metal industry applications
n Options with switch version available

Float and tape Type level Indicator is the version applicable for level
indication system in Water, Furnace oil, Chemicals, Acids storage tank level
measurement.
Available in two types:
n Guided Type
n Unguided Type

Tank Gauge Installation:

Float and tape gauging is suitable for almost all product It is an economical mechanical gauge provides high accuracy in
applications and tank types mm. Largely used in Refineries, Oil Depots, Chemical and Fertilizer
n Accuracy ±2 mm with 400 mm Industries. Useful for medium and large size charged or empty tanks.
n diameter float It may be cone roof, floating roof, underground or gas holding tank.
n Least Count 1 mm It covers critical applications like corrosive & aggressive acids (using
n Measuring range 0 to 20 meters non-metallic wetted parts) & liquids with fumes (using vapor seal).
n with dial / counter (Optional: 0 to 30 meters with counter) Less Maintenance:
n Suitable for for upto 50 kg/cm2 pressure Once carefully installed gives trouble free operations for a number of
n Suitable for upto 400 deg cent temperature years (with periodic maintenance). A specially designed cylindrical
n Dial size max upto 500mm and other on special accuracy body floats on liquid surface on account of its buoyancy. The liquid
and demand level is transmitted by means of a tape connected to float on one side
and gear mechanism on the other side. Gears rotate the pointer on
a dial or counter mechanism to display readings. A drum and spring
mechanism provides constant tension on tape to keep it straight and
thus balancing the force due to apparent float weight on one side and
spring tension on other side.

Float Guide wires:

Guide wires provide stability for the float during turbulent conditions
and increased accuracy by reducing the horizontal movement of the
float across the surface of the product. Accessories are available to
allow in-service installations, such as weighted anchors that maintain
tension in the guide wires without the need for welding inside the tank.
10/17 REV.: 00

[Link] 346 [Link]

Float & Tape Level Gauges

Technical Specifications:

Type of Gauge Guided type ------- FBI/G

Unguided type ------ FBI/U
Mounting Top
Pressure Upto 50 kg/cm2
Temperature Upto 400C
Measuring range Max. upto 25000mm
Accuracy 1%
MOC Of Float SS316, SS316L, PP, PTFE, Monel, Titanium, Alloy 20
MOC Of Wire (Float & Guide) SS316, SS316L, SS304L, PTFE
MOC Of Flange SS316, SS316L, PP, PTFE, Monel, Titanium, Alloy 20, PVDF
Dial Counter 150mm up to 500mm
MOC Of Dial Counter Die cast aluminium with anticorrosion powder coat
Dial Enclosure IP 65
Dial Counter holder SS316, GI, A106, SS316L
Anchor plate for Guide & Float Wire SS304, A106, SS316, SS316L, SS304L, Monel, hastelloy, Alloy 20
Process Connection Flanged

Special Materials Product Type

Standard, moderate, severe and extreme service kits are available for Due to the float and tape measurement technique, the following are
applications involving extreme temperatures, pressures or just some of the products suitable for level measurement using a float
aggressive products. There kits include material options for specific and tape device:
parts that make contact with the product in the tank, tape piping or n Crudes
gauge head, such as: n Gasoline
n Steel n Jet fuel
n Aluminium n AV (Aviation) gas - high octane gas for small aircraft
n Stainless steel n Diesel
n Chemicals
n Additives
n Solvents
n Water
G A Drawing Applicable
Indicator system with scale board for long distance viewing and metric dial counter for ground reading purpose

See Enlarged View 'A' 01 Guide Wire

485±5
02 Float
06 03 Guide Rope Tension Assembly
05
04 Float Rope
07 03
05 Protection Limb
TANK TOP 06 Pulleys
07 Flange
08 Anchor Plate
09 Scale Board
01 10 Pointer
1250MM APPRX

04

02 175±5
150±5

08
Guide/ Measuring
Nozzle Arrangement
450
Enlarged View A
10/17 REV.: 00

TANK BOTTOM

[Link] 347 [Link]

 Ordering Information

FTLG GT-XD-WQ-F01-ZA-XX-Z

Type Range
GT Guided Type XX Please Specify
UT Unguided Type Z NIL

MOC of Float MOC of Connection

XD SS316 ZA CS (A105)
XE SS316L ZB CS (A106)
XF PP ZC SS 304
XH Monel 500 ZD SS 304L
XI Titanium ZE SS 316
XK Hastelloy C ZF SS 316L

MOC of Wire
WQ SS304
WR SS304L
WS SS316
WT SS316L
WU PP

Process Connection
Flanged Connection
F01 1/2", 150# RF
F02 3/4", 150# RF
F03 1", 150# RF
F04 1.5", 150# RF
F05 2", 150# RF
F09 1/2", 300# RF
F10 3/4", 300# RF
F11 1", 300# RF
F12 1.5", 300# RF
F13 2", 300# RF
10/17 REV.: 00

[Link] 348 [Link]

Magnetic Level Gauges & Level Transmitters

Magnetic Level Gauges provides clear, high clarity indication of liquid level. Magnetic Level Gauges are principally designed as an alternative to
glass level gauges. MLGs are now widely used in all industries as they avoid direct contact with indicator system; it eliminates need of glass for
direct level indication and prevents chemical spillage due to breakage of glass.

Features

n Magnetic level gauge applicable upto 100 kg/cm2 and upto 300 deg cent
n Cryo applications upto -196 deg cent
n Jacketed design applicable
n For applicability in critical, acidic, cryo and high temperature zone
n IBR certified device available
n NACE, H2S service compatibility applicable
n Heat tracing available
n Viscous media (max upto 380 cst and upto 100 deg cent) besides other acidic,
non acidic, steam water media
n CE applicability
n Device fully compatible for conductive and non conductive media
n Special float design to enable to meet low critical specific gravity
n Design applicability test with special media available
n Applicable for refinery, petrochemical, chemical, power, radioactive, fertilizer,
food, pharma, metal industry applications
n CCOE approved switches available, ATEX, FM certified available on demand
n Versions available with analog and digital (HART) and FIELDBUS transmitters
fully integrated with the system for level gauge and transmitter
n CCOE approved and ATEX and FM versions applicable for HART and analog
transmitters available

Concept and Principle of operation

Magnetic Level Gauges operates on the principle of magnetic field coupling to provide fluid
level information. Float chamber is typically constructed having process connections that
matches to the vessel connections. Float size and weight is determined by the process fluid,
pressure, temperature and the specific gravity of the process fluid. Float contains magnets to
provide 360 magnetic flux field.

Magnetic Level Gauge - Flapper Indicator system is consists of bicolour rollers equipped
with magnets mounted on rail inside the housing. As the level starts rising or falling magnetic
float also travels with liquid level in non magnetic chamber. The magnetic interaction between
magnets in float and bicolour rollers causes each roller to rotate 180.
10/17 REV.: 00

[Link] 343 [Link]

 Magnetic Level Gauges & Level Transmitters

Technical Specifications: Table-1 Technical Data

Type of Gauge Magnetic Level Gauge - MLG

Mounting Orientation Top Mounted
Side Mounted
Pressure Upto 100 kg/cm2
Temperature Upto 3000C
CCD Max. upto 7000mm
Liquid Chamber In forged construction: SS304, SS304L, SS316, SS316L, PP, Titanium, Inconnel 600,
Hastelloy C, Other on request subject to pressure & temperature condition
MOC of Float In forged construction: SS304, SS304L, SS316, SS316L, PP, Titanium,
Inconnel 600, Hastelloy C
Gasket CAF, PTFE, Grafoil with SS pregnated
Fastner CS Plated, SS
Scale Aluminium, Aluminium anticorossion powder coated and SS engraved in mm
Indicating System Bicolour flapper in ABS/ Aluminium/ SS with 4mm length & 0.25mm thickness with
aligned magnets
Protection box for bicolour flapper & follower type In mild steel, Aluminium, SS304, SS316 base on the requirements of
atmospheric condition
Process Connection Flanged
Vent ½” Plugged / ½” Needle Valve / ½” Ball Valve / ½” Globe Valve / ½” Gate Valve
Drain ½” Plugged / ½” Needle Valve / ½” Ball Valve / ½” Globe Valve / ½” Gate Valve
Specific gravity Please specify
Limit Switch Assembly Snap acting 1 SPDT Microswitch, 5A,230VAC
Switch Housing Die Cast Aluminium Weatherproof to IP-67
Die Cast Aluminium Explosionproof suitable for Gr. IIA, IIB
Die Cast Aluminium Explosionproof suitable for Gr. IIC
Cable Entry 1 no / 2 nos. of 3/4"ET(F)
Optional Still well for top mounted construction

Construction and Dimensional Cross Sectional Overview

8 6
1

3 1 Liquid Chamber
2 Nozzle TOP MOUNTED MAGNETIC
LEVEL INDICATOR
3 Process Flange
9 10 4 Bottom Flange
5 5 Magnetic Float
2
6 Vent Plug
7 Drain Valve
8 Top Cap
9 Indicating System INLET

11 Scale
12 Gasket
13 Fastener
LIQUID VESSEL
11

4
12
7
G A drawing for mounting and assembly Front View
10/17 REV.: 00

With HART transmitter mounted on a 900# application gauge at CCD of

4000 mm with magnetostrictive principle for chemical plant application.

[Link] 344 [Link]

Magnetic Level Gauges & Level Transmitters

Ordering Information
MLG SM-1000-F03-ZE-VD-XD-VW-XW-QU-RU-SO-LX-Z

Optional
Orientation of Process Connection LX Limit Switch with Die cast Aluminium
MT Top Mounted Weatherproof IP-67

SM Side Mounted LY Limit Switch with Die cast Aluminium

Flameproof suitable to Gr. IIA/ IIB
Centre to Centre Distance
LZ Limit Switch with Die cast Aluminium
1000 Indicate the required Centre Flameproof suitable to Gr. IIC
to Centre Distance in mm
IB IBR
Process Connection Z NIL
Flanged Connection
Calibration Scale
F01 1/2", 150# RF F13 2", 300# RF
SO Aluminium with Powder coat
F02 3/4", 150# RF F17 1/2", 600# RF
SP Aluminium
F03 1", 150# RF F19 1", 600# RF
SQ SS304
F04 1.5", 150# RF F20 1.5", 600# RF
SR SS316
F05 2", 150# RF F21 2", 600# RF
SS Acrylic
F09 1/2", 300# RF F48 1", 900# RTJ
Drain
F10 3/4", 300# RF F49 1.5", 900# RTJ
RU 1/2" NPT (F), Plug RX 1/2" Ball Valve
F11 1", 300# RF F50 2", 900# RTJ
F12 1.5", 300# RF RV 3/4" NPT (F), Plug RY 1/2" Gate Valve
XX Any Other*
RW 1/2" Needle Valve RZ 1/2" Globe Valve
MOC of Connection
Vent
ZC SS 304 ZK Monel 500
QU 1/2" NPT (F), Plug WX 1/2" Ball Valve
ZD SS 304L ZL Titanium
QV 3/4" NPT (F), Plug QY 1/2" Gate Valve
ZE SS 316 ZM Hastelloy B
QW 1/2" Needle Valve QZ 1/2" Globe Valve
ZF SS 316L ZN Hastelloy C
ZI PP ZO Inconel 600 Gasket
XX Any Other* XW C.A.F.
XX P.T.F.E.
MOC of Chamber
XY Graphoil
VB SS 304 VH Monel 500
VC SS 304L VI Titanium Fasteners
VD SS 316 VJ Hastelloy ‘B’ VV ASTM A 193 Gr. B7 / ASTM A 194 Gr. 2H
VE SS 316L VK Hastelloy ‘C’ VW SS
VF PP VL Inconel 600 VX Anodized Aluminium
XX Any Other* VY CS Plated

MOC of Float
XB SS 304 XH Monel 500
XC SS 304L XI Titanium
XD SS 316 XJ Hastelloy ‘B’
XE SS 316L XK Hastelloy ‘C’
XF PP XL Inconel 600
XX Any Other*
10/17 REV.: 00

Note: * Please consult factory

[Link] 345 [Link]