Q.A.P FOR R.
Compon
ent / Characteristics
Sl. No. Material Check Category Type of Check Quantum of Check
1 RAW MATERIAL CONTROL
1.1 Cement :
1. Chemical Critical Chemical Analysis 1 / Lot
2. Physical
a. Fineness - do - By sieve 1 / Lot
b. Standard
consistency - do - Lab Test 1 / Lot
c. Setting Time
consistency - do - Lab Test 1 / Lot
d. Soundness - do - Lab Test 1 / Lot
e. Compressive
strength - do - - do - 1 / Lot
1.2 Aggregat
ge a. Deleterious
materials Major Lab Test 1 / Lot
b. Soundness - do - - do - - do -
c. Specific gravity - do - - do - - do -
d. Grading & size - do - - do - - do -
1.3 Water Solubility of Water in
concrete works Major - do - Once in a year
1.4 Reinforc
ement
a. Chemical Major - do - 1 / Lot
b. Physical Major UTM 1 / Lot
Measuring APL 2.5 DSP/ IL II
c. Dimension Major Instruments IS:2588 PT-1
2 PROCESS CONTROL
2.1 Concrete a. Quality of Cement
or Mortar Critical Analysis of concrete 1 / Batch or shift
b. Compression
Strength (at 28 days) Critical Compression test 3 / Batch
2.2 Caging a. Weight of cage
Critical By weighing M/C One per Lot
b. Dimension Measuring
Major Instruments One each pipe/mould
2.3 Concreti a. Speed
ng of
pipe Major RPM Indicator One each pipe/mould
b. Thickness of core
Major Spike Guage One each pipe/mould
3 FINAL INSPECTION &
TESTING
3.1 Final a. Surface cracks,
Cured projection in bore
Pipe etc. Major Visual 100%
b. Dimension Measuring
instruments &
Major Guages 100%
c. straightness of
bore
-do- Gauge 100%
d. Hydrostatic test
Pressure test with 2% of samples as
Critical pump per IS 458:2003
e. Permiability test
As per IS: 3597 on On samples as per
Critical specimen IS : 458
f. Three Edge
Bearing test On samples as per
Critical As per IS: 3597 IS : 458
g. Marking
Major Visual 100%
4 STAMPING & SEALING
4.1 Stencillin Legibility of stamp
g IA and proper location
stamp for easy identification Major Visual 100%
5 PACKING & DESPATCH :- To ensure no damages to pipes during transit, loading & unloading.
Note:
1. Proper co-relation must be established by approved agency for cube strength between vibratory and centrifugal process in
2. Only sulphate resisting portland cement to IS:2330/1988 shall be used if the RCC pipes are used for UGD works.
3. Manufacturer should conform the bore-well and co-relate with test certificate. In case new borewells are planned to be add
4. The manufacturer shall advise in advance the type of polymer proposed to be used for Rubber rings and shall maintain the
5. Sample of Rubber Rings procured shall be used for Hydrostatic Test.
6. Pipes used for Three Edge Bearing test shall not be included in the accepted lot. In case no failure occurs during this test,
7. Manufacturer shall give a copy of Internal test reports before inspection commenced by IA.
8. All measuring instruments and test equipments shall be calibrated periodically and records shall be put upto IA for verificat
9. The manufacturer should maintain relevant test records as per latest IS Codes and shall furnish for verification by the Th
M- ManufaP-Perform T - Third Party TC- Test Certificate
V- VerificaW- Witness N/A - Not Applicable
Q.A.P FOR R.C.C. PIPES:
Reference Agency
Documents Acceptance Norms Format of Record M T.P
IS : 12330 (See note IS : 12330 (See note
2) 2) Supplier's TC P&V V
- do - - do - - do - P&V V
- do - - do - - do - P&V V
- do - - do - - do - P&V V
- do - - do - - do - P&V V
- do - - do - - do - P&V V
a. Supplier's TC
b. Manufacturer's
IS : 383 IS : 383 Register P V
- do - - do - - do - P V
- do - - do - - do - P V
- do - - do - - do - P V
IS : 456 IS : 456 Govt. Test Lab P V
IS :432 Pt.I or IS :432 Pt.I or a. Supplier's TC
b. Manufacturer's
IS : 432 Pt.II or IS : 432 Pt.II or Register
IS : 2862 any grade
(see note 4) IS : 2862 any grade P V
IS :432 Pt.I or IS :432 Pt.I or a. Supplier's TC
b. Manufacturer's
IS : 432 Pt.II or IS : 432 Pt.II or Register
IS : 2862 any grade
(see note 4) IS : 2862 any grade P V
- do - - do - - do - P V
IS: 458 IS: 458 Manufacturer's
CL 4.5.1 CL 4.5.1 register P&V V
Manufacturer's
IS : 458 IS : 458 register P&V V
Manufacturer's
IS : 458 IS : 458 register P&V V
Manufacturer's
IS : 458 IS : 458 register P&V V
Manufacturers own Manufactuerers own Manufacturer's
std std register P&V V
Manufacturer's
IS : 458 IS : 458 register P&V V
Manufacturer's
register and test
IS : 458 IS : 458 report P W&V
Manufacturer's
register and test
IS : 458 IS : 458 report P W&V
Manufacturer's
register and test
IS: 3597 IS : 458 report P W&V
Manufacturer's
register and test
IS: 3597 IS : 458 report P W&V
Manufacturer's
register and test
IS: 3597 IS : 458 report P W&V
Manufacturer's
register and test
IS: 3597 IS: 3597 report P W&V
Manufacturer's
register and test
IS: 3597 IS : 458 report P W&V
- - - N/A P
oading.
y and centrifugal process in case pipes are manufactured by Centrifugal proces. In absence of the same, conversion factor for 28 days com
d for UGD works.
wells are planned to be added, the water from the same shall be tested before being used.
rings and shall maintain the same polymer for the entire batch.
ure occurs during this test, the maximum test load shall be recorded. The Sl. Nos. of these pipes shall be indicated in Inspection Certificate
l be put upto IA for verification.
sh for verification by the Third Party Inspection Agency.
Remarks
sion factor for 28 days compressive strength of cube shall be taken as 1.25 (refer clause 4.5.1 of IS : 458)
ed in Inspection Certificate to ensure that these are not received at site and laid by mistake.
