(An Autonomous Institution, Affiliated to Anna University, Chennai)

QUESTION BANK FORMAT

(Questions Should Not Repeat)

NAME OF THE DEPARTMENT Mechatronic Engineering

YEAR / SEMESTER III Year /VI Semester

REGULATION R2021
SUBJECT CODE MR3601
SUBJECT NAME Design of Mechatronics System
FACULTY NAME Mr.T.Vinoth Contact Number 9941357230
REVISED BLOOMS TAXONOMY(RBT) :
L1- Remembering L2 - Understanding L3 - Applying L4 - Analyzing L5 - Evaluating L6 - Creating

UNIT-I: INTRODUCTION TO DESIGN OF MECHATRONICS SYSTEM

UNIT – I INTRODUCTION TO DESIGN OF MECHATRONICS SYSTEM

Key elements – Mechatronics design process – design parameters – mechatronics and traditional design –
Advanced approaches in mechatronics design – Introduction to industrial design, modelling, simulation and
analysis – Ergonomics and safety.
PART-A (2-Marks)

S.NO QUESTIONS CO RBT LEVEL

1. Define Mechatronics system C309.1 L1

2. What are the key elements of mechatronics systems C309.1 L1

3. Define optimization C309.1 L1

Write down the important life cycle factors are indicated for L2
4. mechatronics design process C309.1
Explain the concept of sensor fusion in mechatronics and its importance L3
5. in achieving accurate and reliable data for advanced control systems. C309.1
Explain the concept of sensor fusion in mechatronics and its importance L3
6. in achieving accurate and reliable data for advanced control systems. C309.1
7. What is system ? Give example C309.1 L2
 How a traditional design of temperature control of domestic central L2
8. heating system is improved by mechatronic design C309.1
9. Differentiate between traditional design and mechatronics design. C309.1 L1

How does the use of sensors and actuators differentiate mechatronics L1

10. design from traditional design? C309.1
Explain the concept of "Design for Integration" in advanced L3
11. mechatronics design. C309.1
How can advanced mechatronics design benefit from the concept of L2
12.
"Digital Twin"? C309.1
Discuss the role of artificial intelligence (AI) in mechatronics design L2
13.
compared to traditional design. C309.1
What is the significance of model-based design in mechatronics, and L1
14. how does it contribute to the development of advanced mechatronic
systems? C309.1
15. What is the significance of model-based design in mechatronics? C309.1 L1

Explain the concept of hardware-in-the-loop (HIL) testing in L3

16.
mechatronics design C309.1

17. How does predictive maintenance contribute to the reliability of L1

mechatronic systems? C309.1
Examine the role of rapid prototyping in the development of L3
18.
mechatronic systems. C309.1
19. Define industrial design in the context of mechatronics systems. C309.1 L1

20. Why is modeling essential in the design of mechatronics systems? C309.1 L1

21. Briefly explain the role of simulation in mechatronics system design. C309.1 L1

22. What is the significance of analysis in mechatronics design? C309.1 L1

How does the iterative nature of the design process benefit from C309.1 L1
23.
modeling, simulation, and analysis?

24. What is the significance of the "System Specification" stage in the C309.1 L1
mechatronics design process?
Explain the role of "Modeling and Analysis" in the mechatronics design C309.1 L3
25.
process.
 What is the importance of "Sensors and Actuators" in mechatronics C309.1 L1
26.
design, and how do they contribute to the overall system functionality?
27. Discuss the concept of "Integration" in the mechatronics design process. C309.1 L1

How does "Testing and Validation" contribute to the refinement of a C309.1 L1

28.
mechatronics system design?
What is ergonomics, and why is it essential in the design of C309.1 L1
29.
mechatronics systems?
30. Explain the term "fail-safe" in the context of mechatronics safety. C309.1 L3

Briefly discuss the importance of risk assessment in mechatronics C309.1 L1

31.
system design.
What are some ergonomic considerations when designing the physical C309.1 L1
32.
layout of a mechatronics workstation?
How can HMI (Human-Machine Interface) design contribute to the C309.1 L1
33.
ergonomic aspects of a mechatronics system?
BT
PART-B (13- Marks Or 16-Marks or 8-Marks) CO Marks
Level
With a neat sketch explain in detail about the mechatronics design
1. process C309.1 L2 13
Write down the design parameters considered while designing a 13
2. mechatronics based systems C309.1 L2
3. Compare Mechatronics and traditional approaches C309.1 L3 13

Draw the block diagram of mechatronics and traditional design 13

4.
approaches C309.1 L1
5. With a neat sketch explain in detail about the industrial design process C309.1 L1 13

Write down the ten basic principles of ergonomics with an example for 13
6.
each. C309.1 L1
7. Explain in detail about types of ergonomics. C309.1 L2 13

8. Write down the seven Safety rules to reduce risks in workplace. C309.1 L2 13

BT
PART-C (15-Marks) CO Marks
Level
1. Explain in detail about the various key elements of mechatronics system C309.1 L2 15
 Explain in detail about the modelling, simulation and analysis of C309.1 15
2. L2
Mechatronics systems

3. List out the advanced approaches in mechatronics design with an C309.1 15

L2
examples

UNIT-II: BASIC SYSTEM MODELLING

Introduction – model categories – model development – Simulation using software’s –verification and
validation – Mathematical modelling: Basic system modelling –mechanical electrical, fluid and thermal.
PART-A (2-Marks)

S.NO QUESTIONS CO RBT LEVEL

Define the concept of "model categories" in system modeling and

1. provide two examples. C309.2 L1
Explain the process of model development in system modeling with C309.2
2. reference to its key stages. L2
Discuss the significance of simulation software in system modeling and C309.2
3. provide two examples of commonly used software. L1
Differentiate between continuous-time and discrete-time models in C309.2
4. system modeling, giving an example of each. L1
Describe the role of feedback loops in system modeling and provide a C309.2
5. real-world example illustrating their importance. L1
6. Define verification in the context of mathematical modelling. C309.2 L1
Explain why verification is necessary in the development of C309.2
7. mathematical models. L3
Differentiate between verification and validation in mathematical C309.2
8. modelling. L2
Provide an example of a verification technique commonly used in C309.2
9. mathematical modelling. L2
Why is validation important after verification in the context of C309.2
10. mathematical models? L2
11. Define mechanical system modelling and provide an example. C309.2 L1
 Explain the concept of electrical system modelling with a simple circuit C309.2
12.
illustration. L3

13. What are the key components of a fluid system model? Briefly describe C309.2
each. L2
Differentiate between lumped-parameter and distributed-parameter C309.2
14.
thermal system models. L2
How does a mechanical system differ from an electrical system in terms C309.2
15.
of modelling complexity? L2
Discuss the importance of boundary conditions in fluid system C309.2
16.
modelling. L2
What role does conservation of energy play in thermal system C309.2
17.
modelling? L2
18. Define transfer function and its significance in system modelling. C309.2 L1
Explain the concept of state-space representation in the context of C309.2
19.
system modelling. L3
Describe the process of linearization and its relevance in system C309.2
20.
modelling. L2
BT
PART-B (13- Marks Or 16-Marks or 8-Marks) CO Marks
Level
21. With an example explain about Experimental modelling in detailed C309.2 L1 13
22. Discuss the various tests involved in Model verification C309.2 L2 13

23. Discuss the various steps involved in Model validation C309.2 L2 13

24. Write down the various Simulators and elements considered in C309.2 L3 13
modelling of a systems
25. Explain in detail about circuit simulation, logic and multi-body C309.2 L1 13
simulation in detail
26. Analyze the functionality and selection of building blocks in a complex C309.2 L1 13
mechanical system, with real-world application examples.
27. Design a novel mechanical system, integrating various building blocks C309.2 L2 13
for mechanical rotating systems.
28. Compare time-domain and frequency-domain modelling in electrical C309.2 L2 13
system analysis. Justify preferences with examples.
29. Design a modelling strategy for a complex electrical system. Use C309.2 L3 13
Laplace transforms and simulation tools. Propose improvements.
30. Discuss the differential equations governing transient fluid flow systems, C309.2 L1 13
their physical interpretations, and real-world applications.
 31. Discuss the differential equations governing simple fluid systems, their C309.2 L2 13
physical interpretations.
BT
PART-C (15-Marks) CO Marks
Level

1 Explain in detail about Model generation, simulation, validation and C309.2 L2 15

verification with a neat sketch
2 Explain in detail about various key elements involved in Structural C309.2 L2 15
modelling with an example
Explain modelling of electrical systems with differential equations using C309.2
3 an RLC circuit example. Assess system behavior under various L3 15
conditions.

UNIT-III:MECHATRONIC SYSTEM MODELLING

Engineering systems: Rotational – translational, electro-mechanical, pneumatic-mechanical, hydraulic-
mechanical, micro electro mechanical system – Dynamic responses of system: first order, second order
system – Performance measures
PART-A (2-Marks)

S.NO QUESTIONS CO RBT LEVEL

Define rotational motion and provide an example from engineering

1. systems. C309.3 L1
Explain the concept of translational motion in engineering systems with C309.3
2. an illustration. L3
Describe the significance of electro-mechanical systems in modern C309.3
3. engineering applications. L2
Differentiate between rotational and translational motion, providing C309.3
4. examples for each. L1
How does the interaction between electrical and mechanical elements C309.3
5. contribute to the functionality of electro-mechanical systems? L2
Define pneumatic-mechanical systems and provide an example C309.3
6. application. L2
7. Explain the principle behind hydraulic-mechanical systems and give an C309.3 L3
 instance where they are commonly used.

What are the key advantages of micro electro mechanical systems C309.3
8. (MEMS) over traditional mechanical systems? L2
Describe a situation where a pneumatic-mechanical system would be C309.3
9. preferred over a hydraulic-mechanical system. L3
Briefly discuss the significance of MEMS in modern technological C309.3
10. advancements. L2
11. Define rise time in the context of dynamic system response. C309.3 L1
12. What is settling time and how is it related to the system's response? C309.3 L1
13. Explain overshoot and its significance in system performance. C309.3 L2
14. Define damping ratio and its importance in second-order systems. C309.3 L2
15. How is peak time related to the speed of system response? C309.3 L1
Define steady-state error and discuss its relevance in system C309.3
16.
performance evaluation. L2
17. Explain the concept of percent overshoot and how it is calculated. C309.3 L3
18. What is meant by the natural frequency of a second-order system? C309.3 L3
19. Define the concept of time constant in first-order systems. C309.3 L1
Discuss the significance of the transfer function in analyzing system C309.3
20.
performance. L1
BT
PART-B (13- Marks Or 16-Marks or 8-Marks) CO Marks
Level
Design a control system for a mechatronic assembly line with rotational C309.3
and translational movements, incorporating motor dynamics, friction,
and load consider rack and pinion to derive
1. L1 13
Develop a mathematical model for a motor system, encompassing both C309.3 13
electrical and mechanical dynamics, and analyse its stability and
2. performance under varying parameters, proposing control strategies. L2
 3. Develop a mathematical model for pneumatic-mechanical system C309.3 L2 13

4. Design a mechatronics system modelling for a hydraulic-mechanical C309.3 L1 13

system, highlighting its applications in industrial settings.
Describe the step-by-step process involved in the fabrication of a MEMS C309.3 13
5. device using bulk micromachining. Discuss the key techniques utilized L2
at each stage, including lithography, etching, and deposition methods.
6. Explain in detail the process flow involved in the fabrication of MEMS C309.3 L2 13
sensors like pressure sensors and temperature sensors
A first-order system with a transfer function G(s)= K/τs+1 is subjected C309.3 13
7. to a step input. Derive the expression for the step response of the system L2
in terms of K and τ.
A first-order system with a transfer function G(s)= K/τs+1 is subjected C309.3 13
8. to a ramp input. Derive the expression for the ramp response of the
system in terms of K and τ. L2
BT
PART-C (15-Marks) CO Marks
Level
1. Derive the equation of second order system for unit step input C309.3 L2 15

Compare and contrast the fabrication techniques of surface C309.3

2. L2 15
micromachining and bulk micromachining in MEMS technology.

UNIT-IV: REAL TIME INTERFACING

Introduction – Selection of interfacing standards- elements of data acquisition and control systems –
Overview of I/O process – general purpose I/O cards and its installation – Data conversion process –
Application software – Man machine interface
PART-A (2-Marks)

S.NO QUESTIONS CO RBT LEVEL

Define the term "interfacing standards" in the context of data acquisition

1. and control systems. C309.4 L1
 What factors should be considered when selecting interfacing standards C309.4
2. for a data acquisition system? L1
3. Explain the significance of data acquisition in control systems. C309.4 L3
Name two common interfacing standards used in data acquisition C309.4
4. systems and briefly describe their key features. L1
Describe two elements essential to the design of a data acquisition and C309.4
5. control system. L2
6. What is the primary function of a general-purpose I/O card? C309.4 L2
7. Define the term "I/O process" in the context of computing. C309.4 L1
8. Why are general-purpose I/O cards essential in computer systems? C309.4 L2
9. Explain the significance of device drivers for general-purpose I/O cards. C309.4 L3
10. Describe the typical components found on a general-purpose I/O card. C309.4 L3
11. Define data conversion process in the context of computer systems. C309.4 L1
Explain the importance of data conversion in application software C309.4
12.
development. L3
13. Describe the role of application software in the data conversion process. C309.4 L2
14. What is meant by the term "man-machine interface" (MMI)? C309.4 L2

15. Discuss the significance of an intuitive man-machine interface in C309.4

software usability. L2
Differentiate between GUI (Graphical User Interface) and CLI C309.4
16.
(Command Line Interface) in the context of man-machine interface. L2

17. How does the quality of the man-machine interface impact user C309.4
experience in software applications? L2
Explain how data conversion processes contribute to seamless C309.4
18.
interaction between users and software applications. L3

19. Discuss the challenges involved in designing effective man-machine C309.4

interfaces for complex software systems. L2

20. Illustrate with examples how application software utilizes the data
conversion process to facilitate user interaction and data manipulation. C309.4 L3

PART-B (13- Marks Or 16-Marks or 8-Marks) CO BT Marks

 Level

Explain how the choice of interfacing standards can impact the overall C309.4
1. performance, scalability, and flexibility of the mechatronic system L3 13
Describe the key elements of a data acquisition system and their roles in C309.4 13
2. capturing and processing signals from sensors L2
Explain the function and significance of general-purpose I/O cards in C309.4 13
3.
mechatronic system design. L3
Outline the step-by-step process for installing general-purpose I/O cards C309.4 13
4.
into a mechatronic system, from initial setup to final configuration. L2
Design a user-friendly man-machine interface (MMI) for the C309.4 13
5. mechatronic system, considering the specific needs of the operators in
the industrial environment. K5
6. Explain in detail about the Structure of the MMI System C309.4 L3 13

BT
PART-C (15-Marks) CO Marks
Level
Compare and contrast different interfacing standards commonly used in C309.4
1. mechatronics, such as RS-232, RS-485, USB, Ethernet, and CAN bus, L3 15
highlighting their advantages, disadvantages, and typical applications.
Explain the importance of data conversion in the context of mechatronic C309.4
2. systems. Discuss different methods of data conversion and their L3 15
applications.

UNIT-V: CASE STUDIES ON DESIGN OF MECHATRONICS SYSTEM

Motion control using DC Motor, AC Motor and Servomotor - Temperature control of hot/cold reservoir –
Pick and place robot – Car parking barriers – Motion and temperature control of washing machine – Auto
focus camera, exposure control

PART-A (2-Marks)

S.NO QUESTIONS CO RBT LEVEL

Define PWM and explain its significance in controlling the speed of DC

1. motors. C309.5 L1
What are the advantages of using AC motors over DC motors in certain C309.5
2. motion control applications? L2
 Describe the working principle of a servomotor and its typical C309.5
3. applications. L1
Explain the concept of closed-loop control in motion control systems. C309.5
4. How is it implemented in practice? L3
What factors influence the selection between DC, AC, and servomotors C309.5
5. for a specific motion control application? L2
Discuss the role of PID controllers in temperature control systems for C309.5
6. hot/cold reservoirs. L2
How do you ensure precise temperature regulation in a hot/cold reservoir C309.5
7. system using feedback control? L2
Compare and contrast open-loop and closed-loop temperature control C309.5
8. strategies for hot/cold reservoirs. L3
What are the key components of a motion control system, and how do C309.5
9. they interact with each other? L2
Explain the significance of feedback sensors such as thermocouples in C309.5
10. temperature control systems. L3
What is the primary function of a pick and place robot in industrial C309.5
11. automation? L2
How does a car parking barrier contribute to traffic management and C309.5
12.
security? L2
13. Explain the significance of motion control in a pick and place robot. C309.5 L3
Why is temperature control essential in a washing machine during C309.5
14.
different cycles? L2
Describe the role of auto-focus in improving the performance of a C309.5
15.
camera. L2
How does exposure control impact the quality of photographs taken by a C309.5
16.
camera? L2
Discuss the importance of precision in the movement of a pick and place C309.5
17.
robot. L2
How does a washing machine regulate temperature during the wash C309.5
18.
cycle? L2
19. Explain the concept of closed-loop control in motion control systems. C309.5 L3
20. What are the key components involved in temperature control in a C309.5 L2
 washing machine?

BT
PART-B (13- Marks Or 16-Marks or 8-Marks) CO Marks
Level
Explain the principle of operation of a DC motor in motion control C309.5
applications. Discuss how the speed and direction of rotation are
controlled using DC motors. Provide detailed illustrations or diagrams to
1. support your explanation. L3 13
Discuss the key principles and techniques involved in motion control C309.5
2. using AC motors and servomotors. L2 13
Discuss the principles and applications of temperature control using hot C309.5
3. and cold reservoirs in industrial processes. L2 13
Discuss the design considerations involved in developing a pick and C309.5
4.
place robot specifically tailored for car parking barrier management L2 13
Discuss the kinematics and motion planning algorithms used in pick and C309.5
5.
place robotics. L2 13
BT
PART-C (15-Marks) CO Marks
Level
Explain in detail the motion control mechanisms employed in modern C309.5
washing machines for efficient washing cycles. Compare and contrast
1. L3 15
the advantages and disadvantages of different motion control strategies
used in washing machines.
Analyze the principles and technologies behind auto focus systems in C309.5
2. digital cameras. Explain how these systems operate to ensure sharp and L3 15
clear images.