Sr.
Ingredient Name percentag Amount for uni function Amount for
No e 100ml t sample
1 Rosin (Pine resin) 5-10% Acts as an
emulsifier
2 Castor oil 2-5 Forms a stable
emulsion
3 Sodium hydroxide 1-2 Helps in
saponification
4 Carbolic acid 3-7 DISinfectant
properties
5 Perfume/essential oil As fragrance
required
6 water 75-85 solvent
Turkey red oil 4 4.00 ml Acts as an
emulsifier
Pine oil 3 ml Disinfectant &
deodorize
Carbolic acid 2 ml Strong
disinfectant
Caustic soda 0.5 ml Helps in
saponification
Nonyl phenol NP9 1 ml Surfactant to
increase solubility
Perfume/Essential oil 0.5
Color
water 89 ml solvent
Turkey Red Oil (TRO) Acts as an emulsifier to dissolve oils in water 4% 400 mL
Pine Oil Disinfectant & deodorizer 3% 300 mL
Carbolic Acid (Phenol) (Optional) Strong disinfectant (for darker phenyl) 2% 200 mL
Caustic Soda (NaOH) Solution Helps in saponification 0.5% 50 g
Nonyl Phenol (NP-9) (Optional) Surfactant to increase solubility 1% 100 mL
Perfume / Essential Oil Fragrance (Lemon, Rose, Lavender, etc.) 0.5% 50 mL
Color (Optional) Gives desired color As required As required
Water Solvent (Main base) 89% 8.9 L
[Link] ingredient Percentage Amount unit
1 Rosin 23.25% 240 gm
2 NP9 23.25% 240 gm
3 Dypentene 43.6% 450 gm
4 Pine oil 9.68% 100 gm
5 Formalin 0.19% Few drops or 2 gm
Heat rosin to melt on low flame as it get flames and get evaporated. Then add melted rosin in to
dipentene and mix constantly so that lumps do not form.
After that add NP9 in small quantity and constantly mix it.
Then add pine oil in it gradually and mix constantly.
In the end add few drops of formalin as preservative.
[Link] ingredient Percentage Amount unit
1 Pine oil 74.6% 50 L
2 Alfox 200 (SLES) (EMULSIFIER) 7.46% 5 L
3 Water 14.9% 10 L
4 TRO 2.985% 2 L
5
Take pine oil and mix it then add emulsifier gradually while mixing it. Then add gradually water 10 liter
and mix it, then add TRO gradually while mixing it, mix it for 5 -6 min. from 1 liter concentrate make 20
to 25 liter of white phenyl compound.
Aqua, Topica Starch, Propanediol, Polysorbate 20, Phenoxyethanol, Carbomer, Sodium
Hydroxide, Fragrance, Xanthum Gum, Aloe Barbadensis Leaf Juice, Ethylhexyglycerin,
Tetrasodium, EDTA, Coumarin, Limonene, Linalool, Melberry Extract, White Lotus
Extract.
Liquid-to-Powder Anti-Chafing Lotion Formula (100%)
Ingredient Function Percentage (%)
Aqua (Water) Base/Solvent 50 - 55%
Tapioca Starch Powdery, absorbent feel 10 - 15%
Propanediol Humectant (moisture retention) 3 - 5%
Polysorbate 20 Emulsifier (stabilizes mixture) 2 - 4%
Phenoxyethanol Preservative 0.8 - 1%
Carbomer Thickener/Gel-forming agent 0.2 - 0.5%
Sodium Hydroxide pH Adjuster (for Carbomer) 0.1 - 0.3%
Fragrance Scent 0.5 - 1%
Xanthan Gum Stabilizer/Viscosity control 0.2 - 0.4%
Aloe Barbadensis Leaf Juice Skin soothing & hydration 2 - 4%
Ethylhexylglycerin Skin conditioning & preservative booster 0.3 - 0.5%
Tetrasodium EDTA Chelating agent (enhances stability) 0.05 - 0.2%
Coumarin, Limonene, Linalool Natural fragrance components 0.05 - 0.2%
Mulberry Extract Brightening & antioxidant 1 - 3%
White Lotus Extract Soothing & anti-inflammatory 1 - 3%
📚 Step-by-Step Mixing Process
🔹 Phase A – Water Phase (Prepare First)
1. In a beaker, add Aqua (Water) - 50-55%.
2. Sprinkle Carbomer (0.2-0.5%) slowly while stirring to avoid clumps. Let it fully
hydrate for 10-15 minutes.
3. Add Xanthan Gum (0.2-0.4%) and mix gently using a magnetic stirrer or hand mixer
until fully dispersed.
4. Add Tetrasodium EDTA (0.05-0.2%) to enhance stability. Stir well.
5. Add Aloe Vera Leaf Juice (2-4%) and mix for 2-3 minutes.
🔹 Phase B – Powder Dispersal (Key for Powder Finish)
6. In another dry beaker, mix Tapioca Starch (10-15%) with Propanediol (3-5%).
7. Add Polysorbate 20 (2-4%) and mix until a uniform slurry is formed.
8. Slowly add this powder slurry into Phase A, stirring constantly to prevent lumps. Use
a homogenizer (2000-3000 rpm) for smooth blending.
🔹 Phase C – Final Adjustments & Preservatives
9. Add Phenoxyethanol (0.8-1%) and Ethylhexylglycerin (0.3-0.5%) as preservatives.
10. Add Fragrance (0.5-1%), Limonene (0.05-0.2%), and Linalool (0.05-0.2%). Mix well.
11. Add Mulberry Extract (1-3%) and White Lotus Extract (1-3%) for skin benefits. Stir
gently.
12. Adjust pH by slowly adding Sodium Hydroxide (0.1-0.3%) drop by drop until pH is
5.5-6.5.
13. Mix for 10 minutes at low speed to ensure everything is evenly dispersed.
🌟 Final Steps:
✅ Check Consistency: Should be a light lotion. ✅ Test Powder Transformation: Apply a small
amount on the skin – it should feel silky, dry, and non-greasy within 10-15 seconds. ✅ Bottle &
Store: Pour into airless pump bottles or squeeze tubes to prevent contamination. ✅ Stability
Test: Keep samples at room temperature, high humidity, and refrigeration for at least 4
weeks to check for separation, mold, or changes in texture.
🔮 Quick Pro-Tips:
✔ Use a homogenizer (or high-speed mixer) for a super smooth texture. ✔ Tweak Tapioca
Starch levels – More = drier, powdery feel, Less = softer, lotion-like. ✔ Use dimethicone or
silica microspheres if you want a more velvety feel.
Would you like a list of suppliers in Pakistan for these ingredients? 😊
