Maintenance

Manual

TORO 6
 TORO 6

MAINTENANCE
MANUAL
(Mercedes-- Benz OM 906 LA)
 TORO 6

© SANDVIK MINING AND CONSTRUCTION OY, LOADERS TURKU 06/2006

2 (74) TKU--C 01061--3 EN 1607

TORO 6

PREFACE

Congratulations on your choice of a TORO loader.

This manual describes the maintenance and safety requirements for this TORO 6 loader.
Only those who have been given the proper training are allowed to operate the loader. All
operators should familiarize themselves with the machine and fully understand the contents
of the operator‘s manual, maintenance manual and the general safety instructions before
operating it.

This safety alert sign identifies important safety messages in this

manual. When you see this symbol, obey the warning, your safety is
involved. Carefully read the messages that follows and inform other
WARNING operators.

Read the Operator’s Manual and General Safety

Instructions before starting the work!

WARNING

This responsibility is particularly pertinent for personnel who work with the loader only
occasionally, e.g., during setup or maintenance.

Continuing research and development at TORO loader’s may have caused changes to your
machine that are not dealt with in this manual.
If the machine is equipped with optional equipment, e.g., a remote--control system, you
should familiarize yourself with separate instruction manual, where the operation is
explained.
This manual must always remain available in the cabin for ready acces when operating the
TORO loader.
Always obey the national legislation in force where accident preventation and environmental
protection are concerned. Generally accepted technical guidelines for safe and professional
operation must also be observed.

For demanding maintenance and repair operations, we recommend that you contact your
nearest authorized Sandvik Service. Our maintenance personnel have the skills and special
tools required for the most demanding tasks.
Through correct use and by following the maintenance instructions, you can expect a high
degree of utilization and long operating life of your loader.

Always obey safety rules!

TKU--C 01061--3 EN 1607 3 (74)

 TORO 6
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1. Importance of regular maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2. General safety precautions during operations . . . . . . . . . . . . . . . . . . . 5
1.3. General repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4. Location of the main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5. Locking devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2. MAINTENANCE AND LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1. Maintenance of hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2. Electrical system maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3. Battery maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4. Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.5. Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.5.1. Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.5.2. Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.5.3. Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.5.4. Brake Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.5.5. Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.5.6. Grease nipples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.6. Filling capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.7. Special notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.7.1. Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.7.2. Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.8. First service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3. MAINTENANCE OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1. Every shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.2. Every week . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.3. Every 125 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.4. Every 250 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.5. Every 500 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.6. Every 1000 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.7. Every 1500 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.8. Every 2000 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4. MAINTENANCE PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

4 (74) TKU--C 01061--3 EN 1607

TORO 6 GENERAL

1. GENERAL

1.1. Importance of regular maintenance

The TORO 6 is designed for hard work in difficult and demanding mine conditions. To
ensure trouble--free and economical operation, it is extremely important to adhere to the
schedule for regular maintenance. By following this schedule closely, you can easily
detect possible defects in the machine which can be repaired before they become serious.
This will ensure low repair costs and minimize production disturbances.
The pages that follow give information on servicing various TORO 6 components and the
corresponding service intervals. We urge all end users to review the Mercedes Benz
Operating Instructions for additional information regarding servicing.

1.2. General safety precautions during operations

We recommend that records be kept on servicing and wearing part replacements. Regular
maintenance procedures at the correct intervals increase productivity, reliability, economy
and the safety of the equipment.
Even maintenance work can be dangerous, unless caution is observed. Everybody
involved in maintenance work should understand the possible hazards and use safe
working methods. Before starting any maintenance or repair work, read the
manufacturer’s instructions. Be sure to follow them.
Personnel must not wear long, loose hair or loose clothing, nor should they wear jewelry,
including rings, because of the risk of injury.
Use personal protection suits and other protective equipment as far as is necessary or
mandatory.
Do not perform any modifications, extensions or rebuilding of the machine that would
affect safety. Consult the supplier or manufacturer. This also includes the built--in and
adjustment of safety devices and valves, as well as the welding of frame structures.
Spare parts must meet the manufacturer’s technical specifications. Conformity to these
standards is guaranteed only when genuine spare parts are used.
Notify the location and use of fire extinguishers!
It is absolutely necessary to have suitable specialized workshop equipment to ensure
high--quality maintenance work.
Any maintenance or repair work on the TORO loader must be performed by properly
trained or instructed personnel only. Work must be performed on electrical appliances by
electricians and on hydraulic appliances by mechanical technicians with knowledge and
experience particular to the work to be done.
Carry out any activity specified in this manual with respect to adjustment, maintenance
and inspection times, in addition to heeding any indications for replacement of parts.
Clean and wash the equipment regularly and always before and after maintenance and
repair work. Before cleaning the machine with water or by steam jet or with other
cleansers, cover the alternator, connection boxes and major connections. Remove the
covers after cleaning!
Never attemp to clean, adjust, repair or lubricate the TORO loader while it is in
motion or the engine is running.

TKU--C 01061--3 EN 1607 5 (74)

GENERAL TORO 6
1.3. General repair instructions
The person responsibility for maintenance and repairs should be clearly identified.
-- Do not do any work that you are not authorized to do.
-- Secure extensively, as far as necessary, the area where the maintenance work will
be performed.
-- Inform the users of the equipment of the start of maintenance or any special work
on the loader.
-- If the equipment or a part of it has been stopped for maintenance or repair, make
sure that it cannot be started accidentally.
D Turn main switch off
D Remove ignition key
D Put a DANGER DO NOT START or corresponding warning sign on the main
switch. The sign must be removed only by a person who is fully aware of the
situation.
-- If required, ensure that suitable and safe ladders or working platforms are available
for use in repair and maintenance work.
-- Do not use any of the equipment as steps. If maintenance work must be done high
up, or in an otherwise dangerous place or position, use the safety devices
necessary to prevent falling.
-- All platforms, steps, grips, rails, ladders and other similar parts must be kept clean
of oil, dirt, snow and ice to prevent accidents.
-- Always use the right tools for the maintenance task.
-- Before commencing maintenance or repair work, ensure that the vehicle is on level
ground and won’t move.
-- Pay special attention to the exhaust pipe--work and the exhaust gas cleaning
system. Ensure sufficient ventilation.
-- Use a lift jack only on level, hard and firm ground. Before using a jack, always be sure
that the wheels on the other side of the vehicle are blocked.
To prevent the possibility of the jack slipping, secure the vehicle by using adequate
supports and blocks underneath it.

6 (74) TKU--C 01061--3 EN 1607

TORO 6 GENERAL

-- Remove all the air from the tire before loosening the wheel nuts/bolts. Should you
forget to do this, a broken rim part under pressure can fly apart and cause serious
injury.
-- Do not try to repair wheel parts by brazing, welding or reworking. Be sure to replace
them with new parts of the same size, type and make.
-- Never transport a fully inflated spare tire mounted on demountable rims. Such tires
should have just enough air pressure to hold the rim parts firmly in place. Only after
the tire and rim assembly have been fastened with proper torque applied to all the
wheel nuts/bolts, should the tire be inflated to the correct operating pressure.
-- In inflating, mounting or dismounting tires, a safety rack, cage or some other
protection should be used.
-- During tire inflation, do not stand in front of the assembly. Use an extension hose so
that you can stand to one side.
-- When replacing heavy parts, use correct lifting apparatus and techniques.
-- After preventive maintenance and repairs, always tighten fasteners that have been
unscrewed. Reassemble all dismantled safety appliances immediately after the work
is done. Ensure that all safety systems are tested before the unit is returned to
normal work.
-- Pay attention to safety and environmental protection when disposing of process
materials and old parts.

TKU--C 01061--3 EN 1607 7 (74)

GENERAL TORO 6
1.4. Location of the main components

2 1
3

1. Front frame 3. Engine ass’y

2. Rear frame 4. Power train

Front frame

1. Bucket 2

2. Swing lever 3

3. Boom

4. Lift cylinders

5. Tilt cylinder

4 4

8 (74) TKU--C 01061--3 EN 1607

TORO 6 GENERAL

Rear frame

7
4

5
8

14 11 9 9
10 3
15 1
2

12
13
6

1. Fuel tank 8. Transmission oil filter

2. Oil cooler 9. Service hatches
3. Hydraulic oil level 10. Radiator
4. Return filter element for bucket-- 11. Expansion tank
and steering hydraulics 12. High pressure oil filter for brake
5. Return filter element for brake hydraulics
hydraulics 13. Brake pressure accumulator
6. Batteries 14. Operator’s cabin/canopy
7. Breather 15. Main switch

TKU--C 01061--3 EN 1607 9 (74)

GENERAL TORO 6
Engine ass’y

6 9

1
14 10

8 2
5
4 1 10

11

13

12
3

1. Alternator 8. Air filter

2. Starting motor 9. Air restriction indicator
3. Turbocharger 10. Drive belt
4. Engine oil filter
11. Radiator / Aftercooler
5. Engine oil filling
12. Exhaust manifold
6. Dipstick
7. Fuel prefilter with water separator 13. Intake manifold
and fuel fine filter 14. Engine control unit

10 (74) TKU--C 01061--3 EN 1607

TORO 6 GENERAL

Power train

4 5
3

5
9

6
2
9

1. Front axle 6. Support bearing

2. Rear axle 7. Oil filling
3. Transmission
4. Torque converter 8. Dipstick
5. Drive shaft 9. Filling/checking

TKU--C 01061--3 EN 1607 11 (74)

GENERAL TORO 6
1.5. Locking devices

Frame locking pin

How to install the frame locking pin.
1. Remove the pin from its holder on
the frame.
2. Insert the pin into the hole on the
frame as shown in attached picture.
3. Return to the cabin and turn on the
engine and slowly move the
steering from left to right a little until
the pin drops down into the second
hole.
Note: Observe the pin. When it drops
down, stop turning.
To remove the locking pin.
1. Climb into the cabin, turn on the
engine and turn the unit a little to the
left or to the right until the pin is
no--pressured.
2. Then stop the unit, step out and
remove the pin.

12 (74) TKU--C 01061--3 EN 1607

TORO 6 GENERAL

Boom locking pins

How to install the locking pin.

1. Ensure the boom is in the hauling

position. Climb up, remove the wing
nut and locking bar which keep the
pins in position.

2. Climb into the cabin and raise the

boom. Turn off the engine and step
out of the cabin.

3. Climb up onto the safe platform and

place the pins correctly into their
holes in to the boom as shown in
attached picture.
Make sure you don’t walk under the
boom under any circumstances.

4. Climb again into the cabin and lower

the boom slowly against the stops.

TKU--C 01061--3 EN 1607 13 (74)

GENERAL TORO 6
To remove the pins.

1. Walk around the unit and ensure no--one is working on the unit or under the boom.
2. Sound the horn 3 times and have a look around. When it is safety start the engine.
3. Raise the boom and then turn off the engine.
4. Climb up onto the safe platform and remove the pins. Don’t walk under the boom
under any circumstances.
5. Go back into the cabin, sound the horn again 3 times and turn on the engine, lower
the boom slowly against the stops and the bucket to the ground.
6. Install the pins back to their holder with the locking bar and wing nut.

14 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE AND LUBRICATION

2. MAINTENANCE AND LUBRICATION

The TORO 6 is designed for hard work in difficult and demanding mine conditions. To
ensure trouble--free and economical operation, it is extremely important to adhere to the
service schedule indicated. By paying close attention to the service schedule, you can
easily detect possible defects in the machine or other problems that can be addressed
before they become serious. This will ensure low repair costs and minimize disturbances
in production.
The following pages give information for servicing various TORO 6 components and other
items for servicing, with their corresponding service intervals. All end users should review
the Engine Manuals for additional information regarding servicing.

2.1. Maintenance of hydraulics

Maintenance, repair and installation of hydraulic equipment must be carried out only by
experienced hydraulics experts.
D Do not attempt any such repairs that you do not fully understand.
D Never do any repair work on the hydraulic circuit when the system is pressurized.
D Always stop the engine before tightening or repairing a leaking hose connection.
D Do not try to locate a leak in a hose or a connection by using your hand. The
high-pressure oil spray from the leak can penetrate the skin and cause serious
injury. High-pressure oil spray can also start a fire.
D Avoid direct skin contact with oil. Prevent oil from getting into your eyes; use eye
protection.
D Do not work under a device or component that is held up only by the hydraulics.
Use separate supports in conjunction with maintenance and repair.
D Do not remove boom cylinders or their valves unless the boom is properly
supported and the system non--pressurized.
D Pipe connections, hose lengths and hose types must correspond with the
specifications. When replacing or repairing hoses, use original SANDVIK spare
parts or hoses and fittings recommended by the manufacturer. Ensure that the
pressure ratings of the hoses and connecting fittings correspond with the working
pressures.
D Any alterations or modifications require a written authorization from the
manufacturer.

Pressure tests
General
D The hydraulic oil temperature should be 60...80 _C.
D Connect and disconnect pressure gauge(s) only when the circuit is not
pressurized.
D Use only special couplings for pressure testing.
D Do not over--tighten couplings. When special couplings are used,
finger--tightening is adequate. Over--tightening leads to harmful leakage.
D Use hose(s) long enough to read the gauge(s) while the operator is sitting in the
cabin.

TKU--C 01061--3 EN 1607 15 (74)

MAINTENANCE AND LUBRICATION TORO 6
Tests
Pilot system pressure
. Engine at low idle
. Pressure should be 35 bar (3,5 MPa)
Steering system pressure
. Install the frame locking pin between the front and rear frames
. Engine speed: 1000--1500 rpm.
. Turn the machine to full left--hand turn position.
. Steering system pressure should be 125 bar (12,5 MPa)
Bucket hydraulic pressure
. Engine at 1000--1500 rpm.
. Lower the boom down against the stops and keep the control valve in
“boom down” position.
. Pressure should be 210 bar (21,0 MPa)

2.2. Electrical system maintenance

D Work on electrical equipment or components is only to be carried out by qualified
electricians.
D Local electrotechnical and electric safety regulations must always be observed.
D Always use only original electric components.
D If disturbances in the electricity supply occur, stop the vehicle at once.
D Voltage must be cut off from the parts of the equipment or devices that are to be
checked, serviced or repaired. Ensure that the parts to be disconnected are not live
and then lock the main switch and arrange a proper work earthing.
D Do not touch battery terminals, alternator terminals or wiring while the engine is
operating. Severe electrical shock, which may result in injury, could occur due to
improper shielding of electrical components.
D Check the electrical devices of the machinery regularly. Faults, such as loose wires
and damaged insulation, must be repaired at once.
D When handling high-voltage components, remember that capacitors may be
charged, even if the voltage is cut off. Discharge the capacitors with a grounding
rod.
D Before making any changes concerning the electrical devices, SANDVIK’s
electrical engineering department must be consulted and a written
authorization received, to ensure that the operation of the device does not
change.

16 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE AND LUBRICATION

Working on live components

D If the component must be live during the work, another worker must be standing
by to cut off voltage at the emergency or main switch should an emergency
situation occur. Follow electrical safety regulations.
D Use a red-and-white safety chain and warning signs to encircle the working area.
D Use only insulated tools.
D Observe special caution.

2.3. Battery maintenance

Always wear eye protection, protective overalls, and protective gloves when
servicing batteries.
D Always disconnect the negative (-) pole first, then the positive (+) pole. Always
connect the positive pole (+) first, then the negative (-) pole.
D Reversing battery polarity can result in personal injury caused by sudden
discharge of electrolyte from the battery vents and/or the sudden rupture of the
battery case due to explosion of internal hydrogen gas.
D To prevent sparking when connecting a battery charger, disconnect the charger
supply cord or switch the charger off before connecting the charging wires to the
battery terminals. Open the battery’s cell caps slightly during charging to allow the
gases generated to escape.
D The acid in the battery burns skin, eats holes in clothing and can cause blindness
if it gets in the eyes. If you get battery acid on your skin, flush the spot at once with
water. Flush the eyes with plenty of water and call a doctor.
D When servicing batteries, remember that lead-acid batteries generate oxygen and
hydrogen during charging and discharging, which form a highly explosive mixture.
A spark or an open flame can cause an explosion. If necessary, ventilate the battery
compartment properly before disconnecting or connecting the cables.
D To prevent explosion, the electrolyte level must be maintained and checked
regularly. Add distilled water, if required, before starting, never immediately after
use. With a high enough electrolyte level, the cells have less space for gases.
D Use an flashlight when checking electrolyte levels, never an open flame.
D The battery terminals should never be shorted as sparks can cause the battery to
explode.
D Do not test electric devices by making the contact with the battery terminal.

TKU--C 01061--3 EN 1607 17 (74)

MAINTENANCE AND LUBRICATION TORO 6
2.4. Welding
Before starting to weld, determine the material to be welded and select an appropriate
welding method and fillers. Contact SANDVIK Service, if necessary.
D Do not repair steering equipment by welding.
D Welding must be left to qualified personnel.
D Before electric welding, the main switch must be disconnected. Also, Remote
Control equipment (optional) must be disconnected.
D If welding must be done close to any of the control modules, disconnect the module
wiring before welding.
D The ground cable of the welding machine must be connected to the welding place
as close as possible. The ground cable may not be connected so that the current
can flow through a bearing, joint coupling, sealing surface, lever or control cable.
D When welding painted area, paint must be removed from the adequate area to
avoid the fumes from the paint.
D Arrange adequate ventilation or use welding fume extractor.
D Use a protective mask and other personal protective devices when welding.
D Arrange protection against fire.

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TORO 6 MAINTENANCE AND LUBRICATION

2.5. Lubricants
2.5.1. Engine

Viscosity above ..--25_C SAE 5W--40 / SAE 5W--30

+5_C .. +30_C SAE 10W--30 / SAE 10W--40
above ..+20_C SAE 15W--40 / SAE 15W--50

Diesel fuel sulphur content max 0.3 % (by weight). In case of sulphur content more then 0,3
% by weight, the replacement intervals for engine oil and filters should be halved. If sulphur
content exceeds 0.8% by weight, the replacement intervals should be reduced to 30% of
values listed.

The use of engine oil brands which have not been apporoved may lead to increased wear
of engine damage. Do not use any fuel additives.

See Mercedes--Benz Operating Instructions for more details.

2.5.2. Transmission
Classification Allison C--4 or Caterpillar TO--4
Viscosity --20 _C...+ 15 _C SAE 10W
above + 0 _C SAE 30

2.5.3. Hydraulics
Hydraulic oils meeting DIN 51524 HVLP or ISO 6743--4 HV can be used
Viscosity
above --15 _C ISO VG 32 (SAE 10W)
above + 0 ISO VG 46 (SAE 20)
above + 5 ISO VG 68 (SAE 30)

Operating temperatures during normal operation

about 45 _C ISO VG 32
about 60 _C ISO VG 46
about 70 _C ISO VG 68
(Motor oils API class CD, or hydraulic oils with wear preventive characteristics
corresponding to those of DIN 51524 HVLP or ISO 6743--4 HV can be used)

TKU--C 01061--3 EN 1607 19 (74)

MAINTENANCE AND LUBRICATION TORO 6
2.5.4. Brake Hydraulics
Hydraulic oils meeting DIN 51524 HVLP or ISO 6743--4 HV can be used
Viscosity
above --15 _C ISO VG 32 (SAE 10W)
above + 0 ISO VG 46 (SAE 20)
above + 5 ISO VG 68 (SAE 30)

Operating temperatures during normal operation

about 45 _C ISO VG 32
about 60 _C ISO VG 46
about 70 _C ISO VG 68
(Motor oils API class CD, or hydraulic oils with wear preventive characteristics
corresponding to those of DIN 51524 HVLP or ISO 6743--4 HV can be used)

2.5.5. Axles
Classification MIL--L--2105 C or API GL--5 + LS (Limited Slip)
Viscosity above -- 25 _C SAE 80W/140
above -- 12 _C SAE 85W/140

2.5.6. Grease nipples

Lithium based greases with penetration 265/295 (NLGI 2) and dropping point 180 _C should
be used.

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TORO 6 MAINTENANCE AND LUBRICATION

2.6. Filling capacities

Engine oil 24 L (with filter min)
29 L (with filter max)
Cooling system 35 L
Transmission 37 L
Axles 2 x 22 L
Hydraulics 215 L
Fuel tank 230 L

2.7. Special notes

If the machine is fitted with optional equipment such as an automatic central lubrication
system, please read the instructions for the additional equipment carefully and adhere to
the service schedule given in the maintenance instructions.

2.7.1. Cooling system

D Drain and clean if the engine overheats or solution is dirty.
Note! Overheating indicates a fault. Stop the engine and repair the fault before more
serious damage is caused. Make sure that the engine radiator is not covered and that it
is not clogged.
D Whenever draining and refilling the cooling system, always recheck the coolant
level after the engine reaches its normal operating temperature.
Note! Never open the filler cap when hot.
When checking engine coolant level, stop the engine and allow it and the radiator to cool
down. If an overheated engine must be stopped, allow the radiator to cool down before
checking the coolant level. If there is no time for that, use thick gloves and protective
clothing when opening the radiator’s filling cap. Stand to the side, turn your face away and
open the cap a little. Wait until the pressure is released and coolant stops running out, then
open the cap slowly.
D Adding new coolant too fast can cause air pockets in the cooling system.
D Operate with a thermostat in the cooling system all year around.
See Mercedes--Benz Operating Instructions for more details.

TKU--C 01061--3 EN 1607 21 (74)

MAINTENANCE AND LUBRICATION TORO 6
2.7.2. Refueling
The following precautions must be observed when adding fuel:

Smoking, open flames and sparks are dangerous when the fuel tank is
being filled!

WARNING

D Do not fill the fuel tank when the engine is running.

D Do not overfill.
D Take care not to spill fuel on hot surfaces.
D Adding fuel should be done in a well--ventilated space.
D Clean up spilled fuel before starting the engine.
D Keep the filling pipe in contact with the fuel tank, or arrange grounding to prevent
sparking caused by static electricity.
D If fuel quick fill system is to be used, ensure that you are familiar with the system
manufacturer’s operating and safety requirements.
D if the ambient temperature is less than 0_C, winter--grade fuel (suitable down to
--20_C) should be used.
See Mercedes--Benz Operating Instructions for more details.

2.8. First service

Check that the lubricants being used meet site--specific operating requirements as per
Sandvik Lubricant Specifications.
The following steps should be carried out during the first week of use (in addition to the
normal, scheduled services):

After the first 50 hours

-- Change transmission oil and filter element

-- Change engine oil and filter element
-- Change fuel filters
-- Check and tighten the exhaust manifold’s bolts
-- Check that the air filter and air pipes are tight
-- Check the valve clearances (readjust if necessary)
-- Check and tighten the bolts of oil sump and engine mountings
-- Check/tighten bolts of axles, wheels, gearbox and other major components
-- Tighten the screws of oscillating axle
M12 (8.8) bolts to 72--82 Nm (lubricated)
M16 (12.9) bolts to 265--305 Nm (lubricated)
-- Tighten the screws of drive shafts
-- Check V--belts
-- Make a visual overall check for leaks and possible damages

22 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

3. MAINTENANCE OPERATIONS
3.1. Every shift
D Check engine oil

Machine on level ground. Measure the oil

level with engine stopped (after stopping
the engine, allow the oil drain to crankcase
for about 5 minutes before checking the oil
level).
The oil level must be between the LOW and
FULL marks on the dipstick.

D Check V--belts

Check condition visually and adjust if

necessary.
Check belt for worn, grease coated, oil
soaked, or missing material. Replace if
necessary.
See Mercedes--Benz Operating
Instructions for more details.

D Check air filter assembly condition visually

Inspect the entire air system for leaks.

Tighten any loose connections.

TKU--C 01061--3 EN 1607 23 (74)

MAINTENANCE OPERATIONS TORO 6
D Check intake ducting and connections for leaks

D Check exhaust ducting and connections for leaks

D Check transmission oil level from dipstick

Machine on level ground.

Parking brake engaged.
Engine at low idle.
The gear in neutral.
Transmission oil in operating temperature.

24 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

D Check tyres and wheel nuts

Check condition.
Visually check tire wear and air pressure.
Visually check for loose or missing wheel
nuts.

D Check hydraulic oil level

Boom in down position and bucket on

ground. Oil level should be seen in the
upper sight glass.

D Check air conditioning unit (option)

Check the conditioning unit visually.

Read separate instructions of maintenance
work from the air conditioner maintenance
manual.

TKU--C 01061--3 EN 1607 25 (74)

MAINTENANCE OPERATIONS TORO 6
D Check engine coolant level

Check before starting the engine.

Coolant level should be seen via the sight
glass.
Do not remove the pressure control cap or
attempt to drain the coolant until the engine
has cooled.
Use extreme caution when removing the
cap. A sudden pressure release from a
heated cooling system can result in a loss
of coolant and possible personal injury
(scaling, eye injury, etc.) from the hot liquid.

D Test service and parking brake function (every shift)

Leakage and Brake function
Brake test:
Check that the pressure in the brake system is 70 bar before testing.

Use brake test button to test the parking

brake and service brake condition. Testing
procedure is as follows:
1. With parking brake released, press the
brake test button and keep it in down
position. “Brake test, Please engage
parking brake” text will be shown on the
display ( if you release the test button, the
text “Brake test aborted” will be shown).
Engage the parking brake by pushing the
brake control button 19 in down position.

2. Do not press the brake pedal (service

brake). Select the driving direction with left
hand joystick’s FNR rocker switch. First
gear (set by parameter) will be selected
automatically.
Please note! The system is allowed to
select the first gear automatically only if
-- parking brake is engaged.
-- engine is running.
-- FNR rocker switch is set to F or R position
after the brake test button has being
pushed in down position.

26 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

3. When the first gear is engaged

automatically by the system, press the
accelerator pedal down.

Please note! When you press the

accelerator pedal in down position
-- system limits the max rpm to 2030
-- test is carried out to good effect if the max
rpm is held 3 seconds without the unit is
moving (parking brake ok) or the unit
moves before the max rpm is reached
(parking brake not ok). Otherwise there will
not be any entry in the log file and the test
accepting window will not be shown during
the test.

4. When the parking brake test is done the

following window will appear.
Release the accelerator pedal and the
brake test button. Set the gear to neutral.

5. The test will proceed automatically to the

service brake test.
Press the service brake pedal fully down.
Release the parking brake by pulling the
brake control button fully up and release it
to the centre position. Set the engine to
idle.
-- The system is checking now that the
parking brake is released and after the
certain delay set by parameter, measures
the brake pressures on the both brake
circuits. After the brake pressures have
been measured, the system engages the
parking brake automatically.

TKU--C 01061--3 EN 1607 27 (74)

MAINTENANCE OPERATIONS TORO 6

6. The following window appears. You

have done brake test. Release service
brake. The window will go off automatically
after three seconds.

6. The brake test accepting window will be

shown. Toro 6 brake test requirements are
as follows:
-- with rpm 2030 (1 st gear) the machine is
not moving.
-- front and rear brake circuit pressures
must be zero.

It is up to operator to accept or discard the

test.

7. If you accepted the brake test, display

will show the text “Brake test done”. The
window will go off automatically after three
seconds.

28 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

8. If you discarded the brake test and

pushed the fail button, display will show the
text “Parking brake test aborted engine
rpm under required limit”.
The driver have to set off the window by
pushing the Y button.

9. As a result of the brake test, the “All

alarms” log will have three lines.
When the operator accepted the brake
test, two lowest lines in attached window
were added to the log (if the operator did
not accept the brake test, the lowest line in
the log states for “Operator did not accept
brake test results”.
The third lowest line was added to the log
after the brake test button was released.

TKU--C 01061--3 EN 1607 29 (74)

MAINTENANCE OPERATIONS TORO 6
D Check that all the controls are functioning correctly

Raise the lift arms, dump the bucket, roll

back the bucket, and lower the lift arms with
engine at 1000--1500 rpm.
Articulate the machine from left to right.

D Check the emergency steering system (option)

Push the emergency steering test button on

the instrument panel.
Power pack should start. The steering
pump can be tested only for 30 seconds at
the time.
Note! The machine cannot be turned, if the
cabin door is open, the emergency stop is
activated or the engine is running.

D Check the brake releasing system function

1. Push the brake releasing pump button

on the instrument panel and keep in
down position. The pump should start.
2
The pump stays on until releasing the
button.
2. Pull the brake release button out and
release to middle position. 1
Note! When using the brake release pump,
the engine must not be running, the emer-
gency stop must not be activated.

30 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

D Check major components for oil leaks and proper mounting

Make sure that the safety locks are

removed. Make a general visual inspection
of the machine, and check for oil leaks and
loose hoses, frayed wires, or other
apparent maintenance needs; if anything
looks suspicious, call a service person.

D Check Hand Portable Fire Extinguisher (option)

Gauge pointer in green area.

No corrosion.
Firmly mounted.
Visually check that seals are in place.

D Check driving/working lights

Front
Rear
Optional lights

D Check indicator lights

Check the indicator lights.

Check that there are no active alarm or
warning on the display.

TKU--C 01061--3 EN 1607 31 (74)

MAINTENANCE OPERATIONS TORO 6
D Fill fuel tank

Shut off engine before filling.

Do not overfill.
Do not fill fuel tank to the top. Fuel expands
when it becomes warm and can overflow.
If using quick fill, insure the system suppli-
ers procedures are followed.

D Check fire suppression system visually (option)

Check that pressure indicators are in the

green operating zone.
Check that the anti--tamper ties on module
handles are in place and secured.
Check actuation modules for damage and
ensure they are readily accessible.

Check via a ’quick check’ that the system is

operable.
NOTE! If the system is other than NFP or
Ansul, have the system serviced by autho- Ansul picture missing
rised system supplier or dealer.

32 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

D Check automatic central lubrication system visually (option)

Check the system visually and fill if needed.

Check that all lubrication points are well
greased.

D Grease dogbone pins

Grease the dogbone pins directly through

the nipples.

D Grease lift cylinder pins, tilt cylinder pins, and lift arm pins

Rear pins of the cylinders trough the

lubrication manifold on the front frame and
front pins directly through the nipples.
(If automatic central lubrication is not
installed)

Note! Due to different mine conditions it may be needed to grease the unit more
than once a shift.

TKU--C 01061--3 EN 1607 33 (74)

MAINTENANCE OPERATIONS TORO 6
D Grease center articulation pins

Grease point located at central lubrication

manifold on rear frame.
(If automatic central lubrication is not
installed)

D Grease steering cylinder pins

Rear pins through the lubrication manifold

on the rear frame and front pins through the
lubrication manifolds on the front frame.
(If automatic central lubrication is not
installed)

D Grease oscillating axle

(If automatic central lubrication is not

installed)

Picture missing

34 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

D Grease drive shaft Universal joint at centre articulation

Use hand grease gun.

Grease support bearings with a hand

grease gun, (if the machine is not equipped
with the automatic central lubrication).

D Grease ejector cylinder pins (option)

Grease pins directly through the nipples

with a hand grease gun.

D Check remote control system (option)

Check RC system function according to Remote Control system instructions.

TKU--C 01061--3 EN 1607 35 (74)

MAINTENANCE OPERATIONS TORO 6
3.2. Every week

D Wash radiator + hydraulic oil cooler

Always wear required personal protection, such as safety helmet,

protective clothing, safety boots, hearing protectors, safety goggles,
etc., as dictated by company policy or local regulations.
WARNING

Never open the cooler hatch, when the engine is running!

WARNING

Open the cooler hatches for proper

cleaning.
NOTE! Never open the cooler hatch, when
the engine is running!
WARNING
Be careful when using high--pressure
cleaning units. Make sure you have a min.
gap of half meter between core and nozzle.
HOT WATER CLEANING WITH SOAP
(biodegradable detergent) CAN BE USED,
MAX. PRESSURE 82 bar (1200 psi).
Note! Due to different mine conditions it
may be needed to wash the coolers
more than every week.

Be careful when using high-- pressure cleaning units. Make sure

you have a min. gap of half meter between core and nozzle.
WARNING

Never start the engine when the cooler hatch is open!

WARNING

36 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

D Check tyre pressures

Current standard fitment:

17.5 x 25 L5S Bridgestone
Front: 575 kPa (5.75 bar)
Rear: 400 kPa (4.0 bar)

Optional radial fitment:

RADIAL *2D2A
Front: 650 kPa (6.5 bar)
Rear: 460 kPa (4.6 bar)

D Test transmission and the bucket and steering hydraulics

The transmission and hydraulics should be at operating temperature during
measurement.

A Transmission: Press brake pedal, engage highest gear, and accelerate. The engine
should achieve about a 2250--2350 rpm stalling speed.

B Bucket hydraulics: Lower the boom against the stops, keep the control valve in ”boom
down” position, and accelerate. The engine should achieve about a 2250--2350 rpm
stalling speed.

C Steering hydraulics: Turn the loader against the stops, keep the control valve in the
selected position, and accelerate. The engine should achieve about a 2250--2350 rpm
stalling speed.

TKU--C 01061--3 EN 1607 37 (74)

MAINTENANCE OPERATIONS TORO 6
3.3. Every 125 hours
D Check wheel nut’s tightening torques

UNF 3/4, 610 Nm (lubricated)

D General cleaning

Operator’s compartment (do not use high--

pressure water when cleaning the cabin).
Engine compartment:
Before cleaning the machine with water, or
by steam jet or other cleansers, cover the
alternator, connection boxes, and major
connections.
Do not apply steam or solvent directly to the
alternator, starting motor, or ECM electronic
components.
Do not apply solvent to hot surfaces.

D Check cabin/canopy door and lock condition.

Check that the cabin/canopy door and lock

works properly.

38 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

D Check junction boxes

Open all junction boxes.

-- Check that all boxes are dry
-- Ensure that the components and junction
boxes are mounted properly
-- Visually check for possible loose wires
inside the junction boxes

D Check cables

Visually check the wiring harnesses for

-- Wearing
-- Sharp bends
-- Other possible damage
-- Loose parts

D Check the instrument panel

Open instrument panel and check

-- Mounting of components
-- Condition of wiring

TKU--C 01061--3 EN 1607 39 (74)

MAINTENANCE OPERATIONS TORO 6
D Grease driveshafts and shaft bearing

Grease all driveshafts U--joints.

Grease driveshaft support bearings.

D Check automatic central lubrication system

Operation can be tested with the help of

control system. See separate instructions
from the workshop manual for testing the
automatic central lubrication system.
Check correct grease amount.
Individually check all grease points.
In order to prevent impurities from coming
into the system, the SGH 50 pump unit is
provided with a high--pressure filter, which
has to be cleaned regularly.
It is due to check at certain intervals that the
lubricating pipes are undamaged and the lu-
bricant reaches the lubrication points.
Check workshop manual if more information
is required.

40 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

3.4. Every 250 hours

D Service the air filter elements

The air filter element must be replaced

when the control system activates the
alarm on the display.
Always clean the sealing surface of the
outlet tube and make sure that all
contaminant is removed before the new
filter is inserted.
Always clean the inside of the outlet tube
carefully. When the filter element is
changed, the safety element must be kept
in place.
The safety element must be changed every
second time the air filter element is
replaced.

D Check engine mountings

Check the condition of mounting pads.

Tighten and/or repair if necessary.

D Check batteries

Electrolyte level.
Cable connections.
Cleanliness.
Always wear eye protection, protective
overalls, and protective gloves when
servicing batteries. The acid in the battery
burns skin, eats holes in clothing, and can
cause blindness if it gets in the eyes.

TKU--C 01061--3 EN 1607 41 (74)

MAINTENANCE OPERATIONS TORO 6
D Check alternator

Check alternator terminals for loose

connections and corrosion.
Check mounting.
Check V--belts. Replace if necessary.
See Mercedes--Benz Operating
Instructions for more details.

D Check oil level in planetary hubs and differentials

Always ensure that the arrow is in down

position when checking oil level in planetary
hubs. Refer to attached picture.

D Change brake flushing return filter

Change the filter element every 250 hours

or, if the alarm is showed on the display.

42 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

D Check center articulation

Check for visual signs of wear.

Check that the lubrication works.

D Lubricate operator seat linkages, brake and throttle pedal linkages

D Lubricate door and hatch hinges.

Lubricate door and hatch hinges, check that

the cabin door and lock (or latch) works
properly.

TKU--C 01061--3 EN 1607 43 (74)

MAINTENANCE OPERATIONS TORO 6
D Grease the stationary ends of boom / bucket pins

Use a hand grease gun.

D Check fire suppression system (option)

Check that pressure indicators are in the

green operating zone.
Check that the anti--tamper ties on module
handles are in place and secured.
Check actuation modules for damage and
ensure they are readily accessible.
Check that vent valve caps are in place. If
not, then clean valve and fit new replace-
ment cap.
Check hoses and fittings for signs of dam-
age where possible.
Check cylinder ass’y and head ass’y for
signs of damage.
Check that cylinder and cylinder mounting
bracket are secure.

Check via a ”quick check” that the system

is operable.
Check that the system has not been
tampered with and that there is no obvious
physical damage or problems that would Ansul picture missing
prevent operation.
NOTE! If the system is other than NFP or
Ansul, have the system serviced by autho-
rised system supplier or dealer.

44 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

D Change coarse and fine air filters (option)

Filters change interval depends on

dustness and humidity of the mine.
Location arrowed in attached picture.
For further information, check
air conditioner maintenance manual.

D Change engine oil and filter

Run the engine until operating temperatue

is reached; then shut down.
Drain oil pan and reinstall drain plug, using
a new gasket if required.
Change oil filter.
Clean the filter adapter.
Lightly coat the new filter seals with clean
lubricating oil.
Add oil as required to bring the oil level to
the FULL mark on the dipstick.
Start engine and run at low idle. Check lube
oil pressure reading.
Shut engine down. Wait 5 min.
Recheck oil level and add oil if needed,
bringing oil level to FULL mark on the dip-
stick.
For further information, check
Mercedes--Benz Operation Instructios.

TKU--C 01061--3 EN 1607 45 (74)

MAINTENANCE OPERATIONS TORO 6
3.5. Every 500 hours
D Check exhaust system fastenings

Check exhaust manifold fastening nuts,

exhaust flange, and other connections for
tightness.

D Check axle fastenings and oscillation axle tightenings

Tightening torques (lubricated)

Wheel nuts . . . . . . . . . . . . . . 610 Nm
Axle fastening nuts . . . . . . . 500 Nm
Axle fastening lock nuts . . . 500 Nm
Oscillation M 12 (8.8) . . . . . 72 Nm
Oscillation M 16 (12.9) . . . . 265--305 Nm

D Measure wear to the brake linings

Measure brake linings wear.

Push in pin until it contacts reaction plate.
If the wear indicator pin reach the same
level as the back side of the cast brake
housing.
The brakes are worn out and should be
overhauled.
Wrong picture

D Drain water from fuel tank

46 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

D Check cooling system hoses

Check for signs of deterioration and replace

if necessary.

D Check the tightening torques of power train flanges and bolts

Tightening torques (dry)

UNF 3/8 . . . . . . . . . . . . . . . . 45 Nm
UNF 1/2 . . . . . . . . . . . . . . . . 110 Nm
M10 . . . . . . . . . . . . . . . . . . . 49 Nm
M12 . . . . . . . . . . . . . . . . . . . 85 Nm
U--shaft bearing M20 . . . . 410 Nm

D Change transmission oil filter element

Clean the filter adapter.

Add quantity necessary to bring fluid level
to upper mark on transmission dipstick.

D Change return oil filter element for bucket and steering hydraulics

Change the filter element every 500 hours

or, if the alarm is showed on the display.

TKU--C 01061--3 EN 1607 47 (74)

MAINTENANCE OPERATIONS TORO 6
D Check center articulation with dial gauge

Place a dial gauge with a magnetic stand on

the upper hinge plate of the front frame.
Press the bucket against the
ground so that the front
frame rises from the ground
and so you may observe the
readings of the dial gauge.
The reading should be
0.2...0.4 mm.
If the play is smaller or larger, use shims to
adjust it.
For further information, consult the
workshop manual.

D Change high pressure oil filter element for brake hydraulics

Change the filter element every 500 hours

or, if the alarm is showed on the display.

D Change micro air filter (option)

Filters change interval depends on

dustness and humidity of the mine.
Location arrowed in attached picture.
For further information, check air
conditioner maintenance manual.

48 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

D Check fan shroud

D Change breather filter element for hydraulic tank

Before performing any maintenance work

on hydraulic system, the hydraulic oil tank
must be de--pressurized. Pressure is re-
leased by using the directional valve on top
of the hydraulic oil tank. Ensure the valve
closes fully once all pressure is relieved.

TKU--C 01061--3 EN 1607 49 (74)

MAINTENANCE OPERATIONS TORO 6
3.6. Every 1000 hours

D Check valve clearances

Check the valve clearence when the engine

is cold (at least 30 minutes after the engine 2 3
was stopped, even if it was only operated 4
for a brief period).
Clean dirty cylinder head covers before re-
moving.
1
Check with engine cold.
1 Intake valves 0,4 mm.
2 Outlet valves 0,6 mm.
3 Adjustment screw
4 Lock nut
For furter information, check Mercedes--
Benz Operating Instructions.

D Check catalytic exhaust gas purifier

Robust metal catalyst elements and

corrosion--resistant construction ensure a
long operational lifetime even under hard
use.
The structure is designed so that the back
pressure does not become detrimentally
high.
Excessive smoke, or high levels of odor
or irritation during operation of the LHD
loader indicates that the purifier is not
functioning at optimum performance.

50 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

D Change transmission oil and filter element

Drain oil from the bottom of the

transmission and reinstall drain plug, using
a new gasket if required.
Be careful when draining hot oil.

Change oil filter element.

Clean the filter adapter.
Fill torque converter and transmission
through filler opening until fluid comes up to
LOW mark on transmission dipstick.
Run engine for two minutes at idle to prime
torque converter and hydraulic lines.
Recheck level of fluid in transmission with
engine running at idle.
Add quantity necessary to bring fluid level
to LOW mark on dipstick. Recheck with hot
oil. Bring oil level to FULL mark on dipstick.
If the machine is equipped with an optional
Wiggings fluid fill set, you should familiarize
yourself with separate instruction, where
the operation is explained.

D Change oil in front and rear differentials, and in planetary hubs

Remove plug at bottom of axle housing and

allow sufficient time for lubricant to drain.
With planetary wheel ends, rotate wheel
until filler hole is down. Remove plug and
allow sufficient time for draining. Be sure
planet cover oil level hole is in proper
position when refilling wheel ends.
Always ensure that the arrow is in down
position when checking oil level in planetary
hubs. Refer to the picture.

TKU--C 01061--3 EN 1607 51 (74)

MAINTENANCE OPERATIONS TORO 6
D Test the hydraulic pressures
The hydraulic oil temperature should be 60...80_C.
Connect and disconnect pressure gauge(s) only when the circuit is not pressurized.
Use only special couplings for pressure testing.
Do not overtighten couplings. When special couplings are used, finger tight is adequate.
Over tightening causes harmful leakage.
Use hose(s) long enough to read the gauge(s) while sitting in the cabin.

Pilot system pressure

-- Install a pressure gauge to the

quick--disconnect fitting as
shown in attached picture.
-- Engine at low idle.
-- Pressure should be 35 bar
(3,5 MPa).

D Bucket hydraulic pressure

-- Connect a 300 bar (30 Mpa)

pressure gauge to the main
valve junction block.
-- Engine at 1000--1200 rpm.
-- Lower the boom down against
the stops and keep the control
valve in ”boom down” position.
-- Pressure should be 210 bar
(21,0 MPa)
-- If the readings do not match the
specification.
D The main relief valve
needs to be adjusted
D The main relief valve is
malfunctioning and
should be overhauled

52 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

Steering system pressure

Location of the measuring point may differ

as shown in attached picture, depending
how the machine is equipped.
-- Install the frame locking pin.
-- Connect a pressure gauge to the
quick--disconnect fitting after the
steering main valve.
-- Engine revs 1000 -- 1200 rpm.
-- Turn the machine to full left hand
turn.
-- Steering system pressure
should be 125 bar (12,5 MPa).

D Check pressure accumulators

Pre--charge pressures (nitrogen pressure)

--Brake system accumulator: 90 bar
(9,0 MPa)
--Pilot system accumulator: 35 bar
(3,5 MPa)

See workshop manual for further informa-

tion.

D Service fire suppression system (option)

The fire suppression system and associat-

ed equipment shall be thoroughly ex-
amined and checked for proper operation
by the fire operation manufacturer, autho-
rized distributor or their designee in accor-
dance with SDS Ausminco or Ansul Mainte-
nance manual.
NOTE! If system other than Ansul or SDS,
have system serviced by authorised
system supplier or dealer.
Always follow the local regulations.

Ansul picture missing

TKU--C 01061--3 EN 1607 53 (74)

MAINTENANCE OPERATIONS TORO 6
D Change hydraulic oil

Place a large container under the tank.

Remove the cap, Open the tank drain tap
and allow the oil to drain completely.
Clean hydraulic oil tank.
See Workshop manual for further informa-
tion.

54 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

D Inspect the cooling system

Inspect coolant level, adjust to correct
level if necessery.
Fill cooling system with compressed air
through tester
Test pressure approx. 1.0 bar (14psi)
and test time approx. 5 to 10 minutes, af-
ter this release pressure.
For furter information, check Mercedes--
Benz Oparating Instructions.

TKU--C 01061--3 EN 1607 55 (74)

MAINTENANCE OPERATIONS TORO 6
3.7. Every 1500 hours
D Change fuel filter elements

Clean the outside of the fuel prefilter and 1

cover any hoses / lines under the prefilter.
Unscrew cap (1) and pull it out of the filter
housing together with filter element.
Clean cap and filter element.
Replace the filter element if it is very dirty or
damaged.
Check sealing ring for the cap and replace
if necessery.
Insert the filter element in the cap and screw
the cap into the filter housing. Tightening
torgue: 25Nm.

Open the drain valve (3) and loosen the

vent screw. Collect the fuel / water mixture 4
from the filter element in a suitable
receptacle.
Unscrew the filter element.
Remove the separator (2) vessel from the
filter element and clean or replace as nec-
essary.
Refit in the reverse order. Use new sealing 2
rings when fitting.
Screw the filter element onto the filter head 3
tightly by hand.
Close the drain valve and fill the prefilter us-
ing the fuel pump (4). Then close the vent
screw.
Start the engine and bleed the fuel system.
Leave the engine runing for about 1 minute.
The fuel system bleeds automatically.
For furter information, check Mercedes--
Benz Oparating Instructions.

56 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE OPERATIONS

D Drain and renew coolant

Open the engine cooling system radiator

cap slowly. Relieve excess pressure.
Only check and correct the coolant level
when the coolant temperatue is below
50_C.
Drain the radiator and engine block.
Flush the cooling system.

Only use prepared coolant with 50% by

volume antifreeze / corrosion inhibitor for
topping up.
Fill slowly to avoid air pockets, keep the ra-
diator bleeder screw open.
For furter information, check Mercedes--
Benz Oparating Instructions.
If the machine is equipped with an optional
Wiggings fluid fill set, you should familiarize
yourself with separate instruction, where
the operation is explained.

TKU--C 01061--3 EN 1607 57 (74)

MAINTENANCE OPERATIONS TORO 6
3.8. Every 2000 hours
D Service the hand extinguisher (option)
Have the extinguisher serviced by an
authorized supplier or dealer.
Always follow the local regulations.

58 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE PROGRAM

4. MAINTENANCE PROGRAM
Every shift Page Done

Check engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Check drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check air filter assembly condition visually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check intake and exhaust ducting and connections for leaks . . . . . . . . . . . . . . . 24
Check transmission oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Check tyres and wheel nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Check hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Check air condition unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Check engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Test service and parking brake function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Check that all the controls are functioning correctly . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the emergency steering system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the brake releasing system function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check major components for oil leaks and mounting . . . . . . . . . . . . . . . . . . . . . . . 31
Check hand portable Fire Extinguisher (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check driving / working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check indicator lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check fire suppression system visually (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check automatic central lubrication system visually (opt.) . . . . . . . . . . . . . . . . . . 33
Grease dogbone pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Grease lift cylinder pins, tilt cylinder pins and lift arm pins . . . . . . . . . . . . . . . . . . . 33
Grease center articulation pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease steering cylinder pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease oscillating axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease drive shaft universal joint at center articulation . . . . . . . . . . . . . . . . . . . . . 35
Grease ejector cylinder pins (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Check remote control system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

When completed

Date . . . . . . . . . . . . . . . . . . . . . . . Engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special Notes

Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TKU--C 01061--3 EN 1607 59 (74)

MAINTENANCE PROGRAM TORO 6
Every week Page Done

Check engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Check drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check air filter assembly condition visually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check intake and exhaust ducting and connections for leaks . . . . . . . . . . . . . . . 24
Check tyres and wheel nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Check hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Check transmission oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Check air condition unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Check engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Test service and parking brake function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Check that all the controls are functioning correctly . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the emergency steering system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the brake releasing system function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check driving / working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check indicator lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check major components for oil leaks and mounting . . . . . . . . . . . . . . . . . . . . . . . 31
Check hand portable Fire Extinguisher (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check fire suppression system visually (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check automatic central lubrication system visually (opt.) . . . . . . . . . . . . . . . . . . 33
Grease dogbone pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Grease lift cylinder pins, tilt cylinder pins and lift arm pins . . . . . . . . . . . . . . . . . . . 33
Grease center articulation pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease steering cylinder pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease oscillating axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease drive shaft universal joint at center articulation . . . . . . . . . . . . . . . . . . . . . 35
Grease ejector cylinder pins (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Check remote control system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Wash the coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Check tyre pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Test transmission hydraulics, test A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Test bucket hydraulics, test B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Test steering hydraulics, test S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

60 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE PROGRAM

When completed

Date . . . . . . . . . . . . . . . . . . . . . . . Engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special Notes

Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TKU--C 01061--3 EN 1607 61 (74)

MAINTENANCE PROGRAM TORO 6
Every 125 hours 1/2 Page Done

Check engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Check drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check air filter assembly condition visually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check intake and exhaust ducting and connections for leaks . . . . . . . . . . . . . . . 24
Check junction boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check the instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check tyres and wheel nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Check hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Check transmission oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Check air condition unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Check engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Test service and parking brake function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Check that all the controls are functioning correctly . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the emergency steering system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the brake releasing system function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check driving / working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check indicator lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check major components for oil leaks and mounting . . . . . . . . . . . . . . . . . . . . . . . 31
Check hand portable Fire Extinguisher (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check fire suppression system visually (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check cabin/ canopy door and lock condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check automatic central lubrication system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Grease dogbone pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Grease lift cylinder pins, tilt cylinder pins and lift arm pins . . . . . . . . . . . . . . . . . . . 33
Grease center articulation pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease steering cylinder pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease oscillating axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease drive shaft universal joint at center articulation . . . . . . . . . . . . . . . . . . . . . 35
Grese driveshafts and shaft bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Grease ejector cylinder pins (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Check remote control system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Wash the coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
General cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check tyre pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Check wheel nuts’s tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

62 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE PROGRAM

Every 125 hours 2/2 Page Done

Test transmission hydraulics, test A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Test bucket hydraulics, test B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Test steering hydraulics, test S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

When completed

Date . . . . . . . . . . . . . . . . . . . . . . . Engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special Notes

Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TKU--C 01061--3 EN 1607 63 (74)

MAINTENANCE PROGRAM TORO 6
Every 250 hours 1/2 Page Done

Check intake and exhaust ducting and connections for leaks . . . . . . . . . . . . . . . 24

Check junction boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check the instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check tyres and wheel nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Check hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Change engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Change brake flushing return filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Change coarse and fine air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Check transmission oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Check oil level in planetary hubs and differentials . . . . . . . . . . . . . . . . . . . . . . . . . 42
Check engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Test service and parking brake function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Check that all the controls are functioning correctly . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the emergency steering system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the brake releasing system function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check driving / working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check indicator lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check major components for oil leaks and mounting . . . . . . . . . . . . . . . . . . . . . . . 31
Check engine mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check center articulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Check batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Check hand portable Fire Extinguisher (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check fire suppression system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Check cabin/ canopy door and lock condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check automatic central lubrication system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Grease dogbone pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Grease lift cylinder pins, tilt cylinder pins and lift arm pins . . . . . . . . . . . . . . . . . . . 33
Grease center articulation pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease steering cylinder pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease oscillating axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease drive shaft universal joint at center articulation . . . . . . . . . . . . . . . . . . . . . 35
Grese driveshafts and shaft bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Lubricate door and hatch hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Grease the stationary ends of boom / bucket pins . . . . . . . . . . . . . . . . . . . . . . . . . 44

64 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE PROGRAM

Every 250 hours 2/2 Page Done

Grease ejector cylinder pins (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Service the air filter elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check remote control system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Wash the coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
General cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check tyre pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Check wheel nuts’s tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Test transmission hydraulics, test A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Test bucket hydraulics, test B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Test steering hydraulics, test S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

When completed

Date . . . . . . . . . . . . . . . . . . . . . . . Engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special Notes

Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TKU--C 01061--3 EN 1607 65 (74)

MAINTENANCE PROGRAM TORO 6
Every 500 hours 1/2 Page Done

Check intake and exhaust ducting and connections for leaks . . . . . . . . . . . . . . . 24

Check exhaust system fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Check fan shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Check axle fastenings and oscillation axle tightenings . . . . . . . . . . . . . . . . . . . . . . 46
Measure wear to the brake linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Check junction boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check the instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check tyres and wheel nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Check hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Change engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Drain water from fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Change brake flushing return filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Change breather filter element for hydraulic tank . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Change return oil filter for bucket and steering hydraulics . . . . . . . . . . . . . . . . . . . 47
Change high pressure oil filter element for brake hydraulics . . . . . . . . . . . . . . . . 48
Change coarse and fine air filters (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Change micro air filter (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Change transmission oil filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Check oil level in planetary hubs and differentials . . . . . . . . . . . . . . . . . . . . . . . . . 42
Check engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Check cooling system hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Test service and parking brake function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Check that all the controls are functioning correctly . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the emergency steering system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the brake releasing system function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check driving / working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check indicator lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check major components for oil leaks and mounting . . . . . . . . . . . . . . . . . . . . . . . 31
Check engine mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check center articulation with dial gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Check batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Check hand portable Fire Extinguisher (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check fire suppression system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Check cabin/ canopy door and lock condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check automatic central lubrication system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . 40

66 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE PROGRAM

Every 500 hours 2/2 Page Done

Grease dogbone pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Grease lift cylinder pins, tilt cylinder pins and lift arm pins . . . . . . . . . . . . . . . . . . . 33
Grease center articulation pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease steering cylinder pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease oscillating axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease drive shaft universal joint at center articulation . . . . . . . . . . . . . . . . . . . . . 35
Grese driveshafts and shaft bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Check the tightening torques of power train flanges and bolts . . . . . . . . . . . . . . . 47
Lubricate door and hatch hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Grease the stationary ends of boom / bucket pins . . . . . . . . . . . . . . . . . . . . . . . . . 44
Grease ejector cylinder pins (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Service the air filter elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check remote control system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Wash the coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
General cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check tyre pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Check wheel nuts’s tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Test transmission hydraulics, test A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Test bucket hydraulics, test B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Test steering hydraulics, test S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

When completed

Date . . . . . . . . . . . . . . . . . . . . . . . Engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special Notes

Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TKU--C 01061--3 EN 1607 67 (74)

MAINTENANCE PROGRAM TORO 6
Every 1000 hours 1/2 Page Done

Check valve clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Check drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check intake and exhaust ducting and connections for leaks . . . . . . . . . . . . . . . 24
Check exhaust system fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Check catalytic exhaust gas purifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Check fan shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Check axle fastenings and oscillation axle tightenings . . . . . . . . . . . . . . . . . . . . . . 46
Measure wear to the brake linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Check junction boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check the instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check tyres and wheel nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Change hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Change breather filter element for hydraulic tank . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Change engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Drain water from fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Change transmission oil and filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Change oil in front and rear differentials, and in planetary hubs . . . . . . . . . . . . . 51
Change brake flushing return filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Change return oil filter for bucket and steering hydraulics . . . . . . . . . . . . . . . . . . . 47
Change high pressure oil filter element for brake hydraulics . . . . . . . . . . . . . . . . 48
Change coarse and fine air filters (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Change micro air filter (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Check engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Inspect the cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Test service and parking brake function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Check that all the controls are functioning correctly . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the emergency steering system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the brake releasing system function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check driving / working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check indicator lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check major components for oil leaks and mounting . . . . . . . . . . . . . . . . . . . . . . . 31
Check engine mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check center articulation with dial gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Check batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Check hand portable Fire Extinguisher (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

68 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE PROGRAM

Every 1000 hours 2/2 Page Done

Check cabin/ canopy door and lock condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Check automatic central lubrication system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Grease dogbone pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Grease lift cylinder pins, tilt cylinder pins and lift arm pins . . . . . . . . . . . . . . . . . . . 33
Grease center articulation pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease steering cylinder pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease oscillating axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease drive shaft universal joint at center articulation . . . . . . . . . . . . . . . . . . . . . 35
Grese driveshafts and shaft bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Check the tightening torques of power train flanges and bolts . . . . . . . . . . . . . . . 47
Lubricate door and hatch hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Grease the stationary ends of boom / bucket pins . . . . . . . . . . . . . . . . . . . . . . . . . 44
Grease ejector cylinder pins (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Service the air filter elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check remote control system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Wash the coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
General cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check tyre pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Check wheel nuts’s tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Test the hydraulic pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Check pressure accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Service fire suppression system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Test transmission hydraulics, test A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Test bucket hydraulics, test B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Test steering hydraulics, test S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

When completed

Date . . . . . . . . . . . . . . . . . . . . . . . Engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special Notes

Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TKU--C 01061--3 EN 1607 69 (74)

MAINTENANCE PROGRAM TORO 6
Every 1500 hours 1/2 Page Done

Check intake and exhaust ducting and connections for leaks . . . . . . . . . . . . . . . 24

Check exhaust system fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Check fan shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Check axle fastenings and oscillation axle tightenings . . . . . . . . . . . . . . . . . . . . . . 46
Measure wear to the brake linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Check junction boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check the instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check tyres and wheel nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Check hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Change engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Drain water from fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Change fuel filter elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Change brake flushing return filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Change return oil filter for bucket and steering hydraulics . . . . . . . . . . . . . . . . . . . 47
Change breather filter element for hydraulic tank . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Change high pressure oil filter element for brake hydraulics . . . . . . . . . . . . . . . . 48
Change coarse and fine air filters (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Change micro air filter (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Change transmission oil filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Check oil level in planetary hubs and differentials . . . . . . . . . . . . . . . . . . . . . . . . . 42
Drain and renew coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Check engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Check cooling system hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Test service and parking brake function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Check that all the controls are functioning correctly . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the emergency steering system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the brake releasing system function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check driving / working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check indicator lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check major components for oil leaks and mounting . . . . . . . . . . . . . . . . . . . . . . . 31
Check engine mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check center articulation with dial gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Check batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Check hand portable Fire Extinguisher (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

70 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE PROGRAM

Every 1500 hours 2/2 Page Done

Check fire suppression system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Check cabin/ canopy door and lock condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check automatic central lubrication system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Grease dogbone pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Grease lift cylinder pins, tilt cylinder pins and lift arm pins . . . . . . . . . . . . . . . . . . . 33
Grease center articulation pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease steering cylinder pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease oscillating axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease drive shaft universal joint at center articulation . . . . . . . . . . . . . . . . . . . . . 35
Grese driveshafts and shaft bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Check the tightening torques of power train flanges and bolts . . . . . . . . . . . . . . . 47
Lubricate door and hatch hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Grease the stationary ends of boom / bucket pins . . . . . . . . . . . . . . . . . . . . . . . . . 44
Grease ejector cylinder pins (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Service the air filter elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check remote control system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Wash the coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
General cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check tyre pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Check wheel nuts’s tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Test transmission hydraulics, test A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Test bucket hydraulics, test B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Test steering hydraulics, test S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

When completed

Date . . . . . . . . . . . . . . . . . . . . . . . Engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special Notes

Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TKU--C 01061--3 EN 1607 71 (74)

MAINTENANCE PROGRAM TORO 6
Every 2000 hours 1/2 Page Done

Check valve clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Check drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check intake and exhaust ducting and connections for leaks . . . . . . . . . . . . . . . 24
Check exhaust system fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Check catalytic exhaust gas purifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Check fan shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Check axle fastenings and oscillation axle tightenings . . . . . . . . . . . . . . . . . . . . . . 46
Measure wear to the brake linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Check junction boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check the instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check tyres and wheel nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Change hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Change breather filter element for hydraulic tank . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Change engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Drain water from fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Change transmission oil and filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Change oil in front and rear differentials, and in planetary hubs . . . . . . . . . . . . . 51
Change brake flushing return filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Change return oil filter for bucket and steering hydraulics . . . . . . . . . . . . . . . . . . . 47
Change high pressure oil filter element for brake hydraulics . . . . . . . . . . . . . . . . 48
Change coarse and fine air filters (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Change micro air filter (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Check engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Inspect the cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Test service and parking brake function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Check that all the controls are functioning correctly . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the emergency steering system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check the brake releasing system function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check driving / working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check indicator lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check major components for oil leaks and mounting . . . . . . . . . . . . . . . . . . . . . . . 31
Check engine mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check center articulation with dial gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Check batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Check hand portable Fire Extinguisher (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

72 (74) TKU--C 01061--3 EN 1607

TORO 6 MAINTENANCE PROGRAM

Every 2000 hours 2/2 Page Done

Check cabin/ canopy door and lock condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Check automatic central lubrication system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Grease dogbone pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Grease lift cylinder pins, tilt cylinder pins and lift arm pins . . . . . . . . . . . . . . . . . . . 33
Grease center articulation pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease steering cylinder pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease oscillating axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grease drive shaft universal joint at center articulation . . . . . . . . . . . . . . . . . . . . . 35
Grese driveshafts and shaft bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Check the tightening torques of power train flanges and bolts . . . . . . . . . . . . . . . 47
Lubricate door and hatch hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Grease the stationary ends of boom / bucket pins . . . . . . . . . . . . . . . . . . . . . . . . . 44
Grease ejector cylinder pins (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Service the air filter elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check remote control system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Wash the coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
General cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check tyre pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Check wheel nuts’s tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Test the hydraulic pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Check pressure accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Service fire suppression system (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Service hand extinguisher (opt.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Test transmission hydraulics, test A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Test bucket hydraulics, test B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Test steering hydraulics, test S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

When completed

Date . . . . . . . . . . . . . . . . . . . . . . . Engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special Notes

Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TKU--C 01061--3 EN 1607 73 (74)

MAINTENANCE PROGRAM TORO 6

74 (74) TKU--C 01061--3 EN 1607