Course Study Units
This certificate program is divided into several study units to ensure a
comprehensive understanding of QA/QC in the mechanical field.
1. Introduction to Quality Control and Quality Assurance in Mechanical
Engineering
2. Mechanical Engineering Quality Management Systems (QMS)
3. Inspection and Testing Techniques in Mechanical Engineering
4. Non-Destructive Testing (NDT) in Mechanical Engineering
5. Root Cause Analysis (RCA) and Problem-Solving in Mechanical
Engineering
6. Materials and Processes in Quality Control for Mechanical Engineering
Learning Outcomes
By the end of this course, learners will be able to:
Unit 1: Introduction to Quality Control and
Quality Assurance in Mechanical Engineering
By the end of this unit, learners will be able to:
Define the concepts of Quality Control (QC) and Quality Assurance (QA)
and explain their roles in mechanical engineering.
Distinguish between QC and QA in mechanical manufacturing and
production.
Explain the significance of quality standards and regulations (e.g., ISO
9001, ASME) in mechanical engineering.
Recognize the stages of product development where QA/QC measures
are applied, from design to manufacturing and final inspection.
Describe the relationship between quality management practices and
overall business success in mechanical engineering industries.
Identify the tools and techniques used in QA/QC to ensure the quality
of mechanical products.
Unit 2: Mechanical Engineering Quality
Management Systems (QMS)
By the end of this unit, learners will be able to:
Explain the fundamental principles of Quality Management Systems
(QMS) in mechanical engineering.
Identify the key components of a QMS, including quality policies,
procedures, objectives, and performance measures.
Understand how to implement a QMS within a mechanical engineering
environment to meet industry standards.
Apply the process approach within QMS to ensure effective planning,
control, and improvement of mechanical processes.
Evaluate the importance of continuous improvement (e.g., PDCA cycle)
in enhancing product and process quality in mechanical engineering.
Demonstrate an understanding of documentation control and its role in
maintaining compliance with QMS requirements.
Unit 3: Inspection and Testing Techniques in
Mechanical Engineering
By the end of this unit, learners will be able to:
Identify different inspection techniques and testing methods used in
mechanical engineering, such as visual inspection, dimensional
measurement, and functional testing.
Demonstrate the proper use of measurement tools and instruments
(e.g., calipers, micrometers, and dial indicators) for quality inspections.
Describe the role of inspection in ensuring compliance with
engineering specifications and standards.
Explain the importance of testing for product performance, reliability,
and durability.
Analyze inspection and test results to determine conformity to
mechanical product standards and specifications.
Apply inspection and testing techniques to detect defects, non-
conformities, and process variations.
Unit 4: Non-Destructive Testing (NDT) in
Mechanical Engineering
By the end of this unit, learners will be able to:
Understand the principles of Non-Destructive Testing (NDT) and its
significance in assessing mechanical materials without causing
damage.
Identify the main NDT methods, including ultrasonic testing (UT),
radiographic testing (RT), magnetic particle testing (MPT), dye
penetrant testing (DPT), and eddy current testing (ECT).
Describe the equipment and procedures for performing each NDT
method in mechanical engineering.
Assess the advantages and limitations of different NDT methods based
on material type, geometry, and application.
Interpret NDT results to identify defects such as cracks, voids,
corrosion, and other structural weaknesses.
Document and report NDT findings in accordance with industry
standards and regulations.
Unit 5: Root Cause Analysis (RCA) and
Problem-Solving in Mechanical Engineering
By the end of this unit, learners will be able to:
Explain the concept and importance of Root Cause Analysis (RCA) in
identifying and resolving quality issues in mechanical engineering.
Apply problem-solving tools and techniques (e.g., the 5 Whys, Fishbone
diagram, FMEA) to determine the underlying causes of mechanical
failures or quality defects.
Demonstrate how to gather and analyze data to support RCA efforts,
including using historical data, inspection results, and material
specifications.
Propose corrective actions based on root cause findings to prevent
future occurrences of similar issues.
Implement preventive actions in response to RCA findings and monitor
their effectiveness over time.
Evaluate the impact of root cause solutions on overall product quality,
performance, and process efficiency.
Unit 6: Materials and Processes in Quality
Control for Mechanical Engineering
By the end of this unit, learners will be able to:
Identify various materials commonly used in mechanical engineering
(e.g., metals, polymers, composites) and their properties that impact
quality.
Explain the role of materials selection in the design and manufacturing
of mechanical products.
Understand the key manufacturing processes in mechanical
engineering (e.g., casting, forging, machining, welding, additive
manufacturing) and their impact on product quality.
Assess the effects of different manufacturing processes on material
properties and product performance.
Evaluate the potential for defects in materials and processes, such as
porosity, distortion, and dimensional inaccuracies, and recommend
methods for detection and correction.
Apply quality control methods to ensure materials and processes meet
specified mechanical and performance standards.
