INJECTION PUMP SPECIFICATION ©
FULL LOAD RPM: 2600 CUSTOMER PART #:2643U602 AL MODEL NO.: DB2635-5082
GOV. REGULATION: 5-7 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 6.60 N.A. PERKINS ENGINES LIMITED EDITION NO.: 16
APPLICATION: OPEN POWER UNIT DATED: 01/30/2014
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION...1.961" ± .001"
.063" (1.6 mm) ID X 25" (635 mm) LONG. (49.81 mm ± .025 mm)
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125"-.165" (3.2-4.2 mm)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95).
a. TEMPERATURE 110-115F (43-46C) AT INLET. 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(34 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. CAM MOVEMENT READ-OUT DEVICE: #23745. a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18 HG.
PUMP INSTALLATION: IT-028 (60 kPa).
ROTATION-C-* LEVER ANGLES (REF.) 5. 2600 RPM (WOT):
NAME PLATE-L-SIDE** THOT MIN.(B) 10 a. SET TRANSFER PUMP PRESSURE FOR 98-100 PSI,
#1 CYL.-9-O'CLOCK** THOT MAX.(C) 20 (676-690 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
THROTTLE-L-SIDE** S.O. ( E) N/A b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
TIMING MARK N/A S.O. ( F) N/A PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 4-10.5 PSI, (28-72 kPa).
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END d. ADJUST ADVANCE TRIMMER SCREW FOR FULL ADVANCE.
SET CAM MOVEMENT READ-OUT DEVICE FOR 3.5.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 6. 1700 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 2.5
AIR TIMED TO HOUSING FLANGE (SEE SPECIAL NOTES)(S.B. 177) 7. 1600 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
68.5-69.5 mm³/STROKE.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 8. 2775 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
(REF. SL-222) 10-12 mm³/STROKE.
1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO 9. 800 RPM (L.I.): SET THROTTLE LOW IDLE SCREW FOR
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 10-12mm³/STROKE.
2. 2775 RPM (WOT): RESET HIGH IDLE SCREW TO OBTAIN 10. CHECK POINTS:
10-12 mm³/STROKE, IF NECESSARY.
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) THROTTLE T.P.
RPM POSITION mm³/STROKE ADVANCE PRESSURE
THROTTLE a. 200 WOT 38 MIN. 0 ± 0.5 10 MIN.**
RPM POSITION mm³/STROKE ADVANCE b. 400 WOT* 4 MAX. --- ---
a. 200 WOT 36 MIN. 0 ± 0.5 c. 800 L.I. 10-12 --- ---
b. 400 WOT* 4 MAX. --- d. 1400 WOT 66-70 **** ---
c. 800 L.I.** 10-12 --- e. 1600 WOT 68.5-69.5 --- ---
d. 1400 WOT --- *** f. 2100 WOT --- 3.5 ---
e. 1600 WOT 62.5-72.5 --- g. 2600 WOT --- --- 98-100***
f. 2100 WOT --- 3.5 h. 2600 WOT* 4 MAX. --- ---
g. 2600 WOT* 4 MAX. --- i. 2775 WOT 10-12 --- ---
h. 2775 WOT 10-12 --- j. 2825 WOT 5 MAX. --- ---
i. 2825 WOT 5 MAX. ---
* E.S.O. DE-ENERGIZED ** (69 kPa) *** (676-690 kPa)
* E.S.O. DE-ENERGIZED **** READING TO BE SAME AS READING OBTAINED IN STEP 10a
** RESET USING LOW IDLE SCREW, IF NECESSARY
*** READING TO BE SAME AS READING OBTAINED IN STEP 3a 11. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. SEAL FASTENERS PER S.B. 134 AND 365 R1.
c. CHECK PUMP FOR MODIFICATION NAME PLATES PER S.B. 490.
1. FOR PERKINS P/N 2643U611AL, REFERENCE MODEL
NUMBER DB2635-5245.
d. AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E.
CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
CYLINDER OUTLET. SET TOOL TO 336 AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE
AND HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.
© STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
DB2635-5082 EDITION 16 DATED 01/30/2014 Page 2 of 4
Note:
Note:
Note:
DB2635-5082 EDITION 16 DATED 01/30/2014 Page 3 of 4
Note: * O.S. METERING VALVE AND ARM ASSY 22248 REF. S.B.336
Note: THROTTLE LEVER BUSHING IN
Note: ASSEMBLE 16240 PISTON WITH PART NO. TOWARDS PISTON HOLE PLUG
DB2635-5082 EDITION 16 DATED 01/30/2014 Page 4 of 4
Note: E.S.O. TERMINAL ORIENTATION TO BE IN LINE WITH SIDES OF COVER
FOR SERVICE USE ONLY
APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
15093 THROTTLE SHAFT BUSHING REPLACEMENT 11/17/1992 22076 1
32980 PILOT TUBE REPLACEMENT (REF SB 171C) 12/08/1992 21427 2
33814 GASKET KIT 02/17/1993 22246 3
05/25/1993 21427 4
08/11/1993 22685 5
06/20/1994 22964 6
10/24/1994 23326 7
02/07/1995 23326 8
04/18/1995 23326 9
08/07/1995 23952 10
09/05/1995 23952 11
02/14/1996 24196 12
04/16/1997 24879 13
06/09/1997 24992 14
03/30/2007 30687 15
01/30/2014 36592 16
