Universal Gates & Physics of IC Chapter 7 Final Note
Universal Gates & Physics of IC Chapter 7 Final Note
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
When A=0 and B=0 [both A and B are GND], both the diodes do not conduct (reverse biased) and
no voltage develops across R. Therefore the voltage at C is zero with respect to earth. Hence the
output Y is 0.
When A = 0 and B = 1 (i.e., connected to positive terminal), the diode D2 conducts (forward biased)
but D1 doesn’t conduct (reverse biased). Since D2 is ideal, no voltage drop takes place across
D2 and a full voltage drop of 5V takes place across R, at C, +5V with respect to GND. Therefore
Y is 1.
When A = 1 and B = 0, D1 conducts but D2 does not. For the same reason as stated above the
output Y is 1.
When A = 1 and B = 1, both diodes conducts since the diodes are ideal and connected in parallel,
the voltage drop across R cannot exceed 5V, with C at +5V with respect to earth. Hence the output
Y will be 1.
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
AND Gate Using Diode: [Circuit Operation of AND Gate Using Diode]:
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
NOR Gate Using Diode: [Circuit Operation of NOR Gate Using Diode]:
Working: When A=0 and B=0 [both A and B are GND], both the diodes do not conduct (reverse
biased) and no voltage develops across R. Therefore the voltage at C is zero with respect to earth.
Hence Base input of Q1 is low, Q1 is cutoff so that supply is blocked by Q1 all Vcc current and
voltage goes to output and hence it remains as output high [1].
When A = 0 and B = 1 (i.e., connected to positive terminal), the diode D2 conducts (forward biased)
but D1 doesn’t conduct (reverse biased). Since D2 is ideal, no voltage drop takes place across
D2 and a full voltage drop of 5V takes place across R, at C, +5V with respect to GND. Hence base
input of Q1 is high, Q1 is saturated so that all Vcc current and voltage goes to GND and hence it
remains as output low [0].
When A = 1 and B = 0, D1 conducts but D2 does not conduct. Since D1 is ideal, no voltage drop
takes place across D1 and a full voltage drop of 5V takes place across R, at C, +5V with respect to
GND. Hence base input of Q1 is high, Q1 is saturated so that all Vcc current and voltage goes to
GND and hence it remains as output low [0].
When A = 1 and B = 1, both diodes conducts since the diodes are ideal and connected in parallel,
the voltage drop across R cannot exceed 5V, with C at +5V with respect to earth. Hence base input
of Q1 is high, Q1 is saturated so that all Vcc current and voltage goes to GND and hence it remains
as output low [0]
5. NAND Gate [IC7400]
A NAND gate has two or more input signals but only one output signal. It is called a NAND gate because
the NAND gate is a combination of AND gate followed by an inverter or NOT gate. Its output is high if
both or any one inputs are low. Otherwise, the output is low. A NAND gate is just the reverse of AND
gate. It’s Boolean equation is 𝒀 = ̅̅̅̅
𝑨𝑩 The truth table and logic symbol of the AND gate with all possible
inputs and corresponding output is as follows.
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
NAND Gate Using Diode: [Circuit Operation of NAND Gate Using Diode]:
When A = 0 and B = 0 both diode D1 and D2 get forward biased and hence conduct. The diodes
being ideal, no voltage drop takes place across either diode. Therefore potential difference of 5V
takes place across RB, with C at zero potential with respect to GND. Hence Base input of Q1 is
low, Q1 is cutoff so that supply is blocked by Q1 all Vcc current and voltage goes to output and
hence it remains as output high [1].
When A = 0, B = 1, diode D1 conducts and diode D2 doesn’t conduct. Since D1 is ideal, no voltage
drop occurs it. Therefore voltage drop of 5V takes place across RB, with C at zero with respect to
GND. Hence Base input of Q1 is low, Q1 is cutoff so that supply is blocked by Q1 all Vcc current
and voltage goes to output and hence it remains as output high [1].
When A = 1, B = 0 diode D2 conducts and diode D1 doesn’t conduct. Since D2 is ideal, no voltage
drop occurs it. Therefore voltage drop of 5V takes place across RB, with C at zero with respect to
GND. Hence Base input of Q1 is low, Q1 is cutoff so that supply is blocked by Q1 all Vcc current
and voltage goes to output and hence it remains as output high [1].
When A = 1, B = 1 none of diodes conduct and so no current flows through R. The potential at C
is +5V with respect to GND. Hence voltage at R is 1. If base input of Q1 is high, Q1 is saturated so
that all Vcc current and voltage goes to GND and hence it remains as output low [0].
Universal Gate
Universal gate is a gate which can implement any Boolean function without need to use any other gate
type. The NAND and NOR gates are universal gates. In practice, this is advantageous since NAND and
NOR gates are economical and easier to fabricate and are the basic gates used in all IC digital logic
families. In fact, an AND gate is typically implemented as a NAND gate followed by an inverter not the
other way around. Likewise, an OR gate is typically implemented as a NOR gate followed by an inverter
not the other way around.
NAND Gate is a Universal Gate:
To prove that any Boolean function can be implemented using only NAND gates, we will show that the
OR, AND, NOT, NOR, X-OR & X-NOR operations can be performed using only these gates.
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
The above diagram is of an X-OR gate made from combinations of NAND gates, arranged in a
proper manner. The truth table of an X-OR gate is also given beside the diagram.
Implementing X-NOR Gate Using only NAND Gates
An X-NOR gate can be replaced by NAND gates as shown in the figure.
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
The above diagram is of an X-NOR gate made from combinations of NAND gates, arranged in a
proper manner. The truth table of an X-NOR gate is also given beside the diagram.
NOR Gate is a Universal Gate:
To prove that any Boolean function can be implemented using only NOR gates, we will show that the OR,
AND, NOT, NAND, X-OR & X-NOR operations can be performed using only these gates.
Implementing OR Gate Using only NOR Gates
An OR gate can be replaced by NOR gates as shown in the figure.
The above diagram is of an OR gate made from combinations of NOR gates, arranged in a proper
manner. The truth table of an OR gate is also given beside the diagram.
Implementing AND Gate Using only NOR Gates
An AND gate can be replaced by NOR gates as shown in the figure.
The above diagram is of an AND gate made from combinations of NOR gates, arranged in a proper
manner. The truth table of an AND gate is also given beside the diagram.
Implementing NOT Gate Using only NOR Gates
An OR gate can be replaced by NOR gates as shown in the figure.
The above diagram is of an NOT gate made from combinations of NOR gates, arranged in a proper
manner. The truth table of an NOT gate is also given beside the diagram.
Implementing NAND Gate Using only NOR Gates
An NAND gate can be replaced by NOR gates as shown in the figure.
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
The above diagram is of an NAND gate made from combinations of NOR gates, arranged in a
proper manner. The truth table of an NAND gate is also given beside the diagram.
Implementing X-OR Gate Using only NOR Gates
An X-OR gate can be replaced by NOR gates as shown in the figure.
The above diagram is of an X-OR gate made from combinations of NOR gates, arranged in a
proper manner. The truth table of an X-OR gate is also given beside the diagram.
Implementing X-NOR Gate Using only NOR Gates
An X-NOR gate can be replaced by NOR gates as shown in the figure.
The above diagram is of an X-NOR gate made from combinations of NOR gates, arranged in a
proper manner. The truth table of an X-NOR gate is also given beside the diagram.
Logic Family:
Different Types of logic gates family are:
i. RTL: Resistor Transistor Logic
ii. DCTL: Direct Coupled Transistor Logic
iii. RCTL: Resistor Capacitor Transistor Logic
iv. DTL: Diode Transistor Logic
v. TTL: Transistor Transistor Logic
vi. IIL: Integrated Injection Logic
Various types of gates are involved in logic gates family. Among them, here we described only RTL and
TTL gates.
RTL and TTL (Resistor Transistor Logic and Transistor Transistor Logic)
You can give an example preferably for NOR and NAND gate because both gate are Universal Gate.
RTL: Resistor transistor logic gate family is often found in an IC. In which all the logic are implemented
using resistor and transistors. One basic thing about the transistor (NPN), is that HIGH at input causes
output to be LOW (i.e. like a inverter). In the case of PNP transistor, the LOW at input causes output to
be HIGH.
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
An example of RTL gate is shown in figure, which implements the NOR function.
If A=0, B=0: Both Q1 & Q2 are at cut off
condition, all Vcc current or voltage
[power supply] goes to output so output
remains high [1].
If A=0, B=1: Q1 is cut off and Q2 is
saturated, all Vcc current goes to GND
through Q2, so output remains low [0].
If A=1, B=0: Q2 is cut off and Q1 is
saturated, all Vcc current goes to GND
through Q1 so output remains low [0].
If A=1, B=1: Both Q1 & Q2 are at
Working: The circuit arrangement is as shown saturated condition, all Vcc current or
in fig. It consists of two transistor Q1 & Q2. voltage [power supply] goes to GND
through Q1 & Q2 so output remains low
[0].
Definition of Transistor Transistor Logic (TTL):
Transistor-transistor logic (TTL) is a digital logic design in which bipolar transistors (BJT) and resistors.
It is called transistor–transistor logic because both the logic gating function and the amplifying function
are performed by transistors. TTL is notable for being a universal integrated circuit (IC) family used in
many applications such as computers, industrial controls, test equipment and instrumentation, consumer
electronics, synthesizers, etc.
An example of TTL gate is shown in figure, which implements the NAND function.
Circuit operation of NAND Gate using Transistor Transistor Logic [TTL]:
If A=0, B=0, Both Q1 & Q2 are at cut off
condition, all Vcc current or voltage
[power supply] goes to output so output
remains high [1].
If A=0, B=1, Q1 is cut off and Q2 is
saturated due to Q1 all Vcc current goes to
Output so that output will be high [1].
If A=1, B=0, Q2 is cut off and Q1 is
saturated due to Q2 all Vcc current goes
to output so that output will be high [1].
If A=1, B=1, Both Q1 & Q2 are at
saturated condition, all Vcc current or
voltage [power supply] goes to GND
through Q1 & Q2 so that output will be
Working: low [0]
The circuit arrangement is as shown in fig. It
consists of two transistor Q1 & Q2.
Circuit Operation of OR Gate Using Transistor Transistor Logic (TTL):
TTL or transistor transistor logic is the saturated logic circuit because it operates between cut-off [reverse
biased] and saturation [forward biased]. During cut-off, the base current is zero, the base emitter junction
is no forward biased and transistor doesn’t conduct any current. During saturation, collector current is
high and collector base junction is no reverse biased and transistor is conducting current.
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
R-S flip-flop may be constructed by using NOR gate as well as NAND gate.
a. By using NoR gate
R-S flip-flop can be constructed by using two NoR gates as shown in the figure.
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
Case II : If R=0 , S= 1
When R=0, S=1 the NOR gate B (being high sensitive) gives low output ie. 𝑄̅ = 0. Now both inputs of
NOR gate A are low and hence the output is high i.e. Q=1. Therefore at S=1, R=0 the flipflop is said to
be set.
Case III : If R=1 , S= 0
When R=1, S=0 the NOR gate A gives low output (i.e. Q=0). Hence both inputs of NOR gate B are low
and hence its output is high i.e. 𝑄̅ = 1. Therefore at R=1, the flipflop is said to be reset state.
Case IV : If R=1 , S= 1
When S=1, R=1. This is forbidden state because at this condition both the outputs Q & Q ̅ are low at the
̅
same time. This violates the basic principle of flipflop ( Q & Q must be complementary of each other).
So, we don’t impose such condition. Incidentally if such condition is imposed result is unpredictable.
b. By Using NAND Gate:
Inputs Outputs
𝑅̅ 𝑠̅ Q 𝑄̅
0 0 Forbidden Forbidden
0 1 0 Reset 1
1 0 1 Set
1 1 Last State No change
Inputs Outputs
R S Q 𝑄̅
0 0 Last State No change
0 1 1 Set 0
1 0 0 1 Reset
1 1 Illegal Forbidden
Figure2: R-S Flip Flop Using NAND Gate
To form a RS flipflop we connect two single input NAND gates A and B with the double input NAND
gates C and D as shown in the second figure above.
The operation of NAND gate RS flipflop is explained as follows operation, there arises 4 case as:
Case I: If S=0, R=0
This makes 𝑆̅ = 1 and 𝑅̅ = 1. Since NAND gate is low sensitive output of NAND gates C and D remains
unchanged. So, output of previous state is obtained.
Case II: If S=1, R=0
In this case 𝑆̅ =0 and 𝑅̅ =1. Since output of NAND gate C is high i.e. Q=1, this makes inputs for NAND
gate D both high, So, its output is low i.e. 𝑄̅ =0. This is called set state.
Case III : If S=0, R=1
In this case 𝑆̅ = 1 and 𝑅̅ = 0. This makes output of D high i.e. 𝑄̅ =1, this makes inputs for NAND gate
C both high, So, it’s output is low i.e. Q=0. This is called Reset State.
Case IV: If S=1, R=1
In this case 𝑆̅ = 0 and 𝑅̅ = 0. Thus, output of both NAND gates C and D are high i.e. Q=1 and 𝑄̅ =1,
which violates the basic principle of flip flop. Thus, this state is forbidden state.
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
D-flip-flop or Data Flip Flop: What is the drawback of R-S flip flop that leads to the D-flip flop?
The RS flip flop has two data inputs S and R. To store high bit (i.e. Q=1), S must be high (1) and to
store low bit (i.e. Q=0) R must be high. The generation of two signal to drive flip flop is inconvenient in
many application. Further the forbidden condition any occur. This is the drawback that leads to the D-
flip-flop.
Description of D-flip-flop [Clocked]:
CLK D Qn+1
0 Any (*) Qn Last state
1 0 0
1 1 1
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
Case IV: When J=1 and K=1: In this case, it is possible to set or reset the flip flop. If Q is high, lower
gate passes a reset signal on the next positive trigger. When Q is low, upper gate passes a set signal on
next positive trigger. Thus Q changes to the complement of the last state. So, when J=1, K=1, flip flop
will toggle on the next positive trigger.
The corresponding truth table is given as:
CLK J K 𝑄𝑛+1 ̅̅̅̅̅̅
𝑄𝑛+1 Comment
Don’t care (*) 0 0 𝑄𝑛 ̅̅̅̅
𝑄𝑛 Last state
High 0 1 0 1 Reset
High 1 0 1 0 Set
High 1 1 ̅̅̅̅
𝑄𝑛 Qn Toggle
Low Don’t care (*) Don’t care (*) Qn ̅̅̅̅
𝑄𝑛 No change
Clock Circuits:
A clock is a circuit that produces periodic pulse. These pulse can be used to drive the different gates in
the digital instrument. A clock can be constructed with a multivibrator whose output states are unstable
and as a consequence has an output signal that changes periodically between high and low.
Multivibrators:
The oscillator which produce the output of square wave, rectangular, saw tooth, triangular type then, such
type of oscillator are called multivibrators. They are used to generate pulse such that counting circuit,
digital circuit, switching circuit etc can be operated. Those types of multivibrators, the output is changed
discontinuously. These circuits are called two stage amplifier because one transistor is used to operate
other. There are three types of multivibrators, they are,
a. Astable multivibrators:
o It has no stable state but only two Uses of multivibrators:
quasistable (half stable) states. As frequency dividers.
o It has two energy storing elements. As sawtooth generators.
b. Monostable multivibrators As square wave and pulse generator.
o It has one stable state. For many specialized uses in radar and
o It has one energy storing element. TV circuits.
c. Bistable multivibrators As memory elements in computers.
o It has two stable state.
o It has no energy storing element.
a. Astable multivibrators (working principle of astable multivibrator)
Figure shows the circuit of an astable
multivibrator consisting two identical transistor
Q1 and Q2. It is a two stage RC coupled amplifier.
The output of each stage is coupled to the input
of the other through a capacitor (C1 & C2). It, in
fact, consists of two CE amplifier stages, each
providing a feedback to the other. The feedback
ratio is unity and positive because of 1800 phase
shift in each stage. Hence, the circuit oscillates.
Because of the very strong feedback signal, the
transistors are driven either to saturation or cut-
off. They do not work on the linear region of their
characteristics.
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
When power VCC is applied, then collector current starts flowing in Q1 & Q2. The coupling capacitor C1
& C2 start charging up. The characteristics of two similar transistor can be exactly alike. i.e.
o When Q1 is ON , Q2 is OFF
o When Q2 is ON, Q1 is OFF
Suppose that Q1 starts conducting before Q2. The feedback system in such that Q1 will be very rapidly
driven to saturation and Q2 to cut off. The circuit operation may be explained as follows:
Since Q1 is in saturation whole of Vcc drops across𝑅𝐶1 . Hence 𝑉𝐶1 = 0 and point A is at zero or
ground potential.
Since Q2 is in cut off i.e. it conducts no current, there is no drop across 𝑅𝐶2 . Hence point B is at Vcc.
Since A is at 0V, C2 starts to charge through R2 towards VCC.
Capacitor C2 now begins to discharge which decreases the reverse bias on base of Q2. Therefore Q2
begins to conduct. Consequently, collector of Q2 becomes less positive. This negative going voltage
signal is applied to base of transistor Q1 through the capacitor C1. Which result, Q1 to cutoff
simultaneously Q2 to saturation. Now 𝑉𝐶2 decreases to zero when Q2 gets saturation. Consequently,
potential at B decreases from VCC to almost zero.
The transistor Q1 remains cutoff and Q2 in conducting until C1 discharging through R1, enough to
decreases the reverse bias of Q1. The whole cycle repeats.
The output taken from the collector of either transistor is shown in graph.
The multivibrator circuit alternates between a
state in which Q1 is ON and Q2 is OFF and a state
in which Q1 is OFF and Q2 is ON.
ON time for Q1, T1=0.693R1C1
ON time for Q2, T2=0.693R2C2
Total period T= T1+T2 =0.693(R1C1+ R2C2)
For symmetrical astable multivibrator i.e. R1= R2
and C1= C2
Then, T =2×0.693RC =1.38RC
∴ Frequency of oscillation: it is given by the
1 1 0.7
reciprocal of time period, 𝐹 = 𝑇 = 1.38𝑅𝐶 = 𝑅𝐶
To specify how unsymmetrical the output is ,
𝑊
we will use the duty cycle define as 𝐷 = 𝑇 ×
100%
Monostable Multivibrator:
Multivibrators have two different electrical states, an output “HIGH” state and an output “LOW” state
giving them either a stable or quasi-stable state depending upon the type of multivibrator. One such type
of a two state pulse generator configuration are called Monostable Multivibrators.
Monostable Multivibrators have only ONE stable state (hence their name: “Mono”), and produce a single
output pulse when it is triggered externally. Monostable Multivibrators only return back to their first
original and stable state after a period of time determined by the time constant of the RC coupled circuit.
Construction of Monostable Multivibrator
Two transistors Q1 and Q2 are connected in feedback to one another. The collector of transistor Q1 is
connected to the base of transistor Q2 through the capacitor C1. The base Q1 is connected to the collector
of Q2 through the resistor R2 and capacitor C. Another dc supply voltage –VBB is given to the base of
transistor Q1 through the resistor R3. The trigger pulse is given to the base of Q1 through the capacitor
C2 to change its state. RL1 and RL2 are the load resistors of Q1 and Q2.
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
One of the transistors, when gets into a stable state, an external trigger pulse is given to change its state.
After changing its state, the transistor remains in this quasi-stable state for a specific time period, which
is determined by the values of RC time constants and gets back to the previous stable state.
The following figure shows the circuit diagram of a Monostable Multivibrator.
in ON state. This is the stable state. As Q1 is
OFF, the collector voltage will be VCC at point
A and hence C1 gets charged. A positive trigger
pulse applied at the base of the transistor
Q1 turns the transistor ON. This decreases the
collector voltage, which turns OFF the transistor
Q2. The capacitor C1 starts discharging at this
point of time. As the positive voltage from the
collector of transistor Q2 gets applied to
transistor Q1, it remains in ON state. This is the
quasi-stable state.
The transistor Q2 remains in OFF state, until the
capacitor C1 discharges completely. After this,
the transistor Q2 turns ON with the voltage
Operation of Monostable Multivibrator applied through the capacitor discharge. This
Firstly, when the circuit is switched ON, turn ON the transistor Q1, which is the previous
transistor Q1 will be in OFF state and Q2 will be stable state.
Output Waveforms
The output waveforms at the collectors of Q1 and Q2 along with the trigger input given at the base of
Q1 are shown in the following figures.
The width of this output
pulse depends upon the RC
time constant. Hence it
depends on the values of
R1C1. The duration of pulse
is given by
T=1.1RC
The trigger input given will
be of very short duration, just
to initiate the action. This
triggers the circuit to change
its state from Stable state to
Quasi-stable or Meta-stable
or Semi-stable state, in
which the circuit remains for
a short duration. There will
be one output pulse for one
trigger pulse.
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
placed in a heated chamber called the "reactor." Gaseous compounds of silicon (for example, silicon
tetrachloride, SiC4), together with the appropriate reactant gas, are introduced into the reactor chamber.
The temperature of the reactor is adjusted
to produce the reaction that will liberate the
silicon by decomposition of the compound. Thus,
for example, at 1250°C the reaction 𝑆𝑖𝐶𝑙4 +
𝐻2 → 𝑆𝑖 + 𝐻𝐶𝑙 occurs. Some of the Si atoms
released in the reaction are deposited onto the
silicon substrates, thereby forming epitaxial
layers. If the chemicals used for the reaction are
of high purity, the epitaxial layer of Si will be
highly pure. Alternatively, the layer can be
deliberately doped, making it either p-type or n-
type, by passing the hydrogen through a solution
containing boron or phosphorous atoms (for
example, boron trichloride or phosphorous
trichloride), before it is introduced into the
reactor.
The Process of IC Production:
The processes involved in the fabrication of integrated circuits include epitaxial growth, oxidation, oxide
removal and pattern definition, doping (introduction of selective impurities in the Si), and interconnection
of components. We will now explain the additional steps in the manufacturing of integrated circuits.
The processes involved in the fabrication of integrated circuits are as follow;
1. Photolithography
2. Doping
3. Metallization
They are describe below;
1. Photolithography
Photo means light, Litho means stone and Graphy means write. Photolithography is the standard method
of printed circuit board (PCB) and microprocessor fabrication. The process uses light to make the
conductive paths of a PCB layer and the paths and electronic components in the silicon wafer
of microprocessors. It involves following steps.
a. Coat Si with oxide then with photoresist (Oxidation)
A key step in the production of an IC is the formation of a silicon dioxide (Si0 2) layer on the surface of
the silicon. The oxide layer also protects p-n junctions from contamination. Finally, because Si02 is nearly
an insulator, the oxide allows the interconnection of the circuit components by means of thin aluminum
strips without short-circuiting sections of the IC. The oxide layer is grown by heating the silicon wafer to
temperatures ranging between lOOO°C and 1200°C in an atmosphere of either pure oxygen or steam. The
thickness of the oxide layer depends on the oxidation time and the temperature and the composition of the
atmosphere in which the oxidation is performed. By careful selection of these three parameters, the exact
thickness of the layer can be controlled. A layer 0.1 µm thick can be grown in one hour, at T = 1000°C, in
pure oxygen. In the same time, a layer 0.5 µm thick grows in a steam environment.
b. Expose to radiation and develop the patter (Pattern Definition)
To make an integrated circuit, a method of creating accurate patterns on the silicon wafer is needed.
Photolithography (or masking) allows the removal of the silicon dioxide in the desired sections of the
wafer. Once these "windows" have been opened, diffusion of dopants or deposition of metallic contacts
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St. Xavier’s College [Maitighar, Kathmandu]
can be performed. The process of photolithography is carried out as follows. The oxidized wafer is coated
with a thin layer of a photosensitive material called photoresist. This is done by placing a drop of a solution
containing the photoresist on the wafer. A thin film is then formed by spinning the wafer very rapidly.
Finally, the wafer is heated to speed up the evaporation of the solvent and to enhance the adhesion of the
photoresist film to the oxide layer.
A mask with the desired pattern is then placed on the photoresist film. The wafer is exposed to ultraviolet
light that changes the structure of the exposed photoresist so that the exposed and unexposed parts have
different solubility in certain chemical solutions. Thus, exposure to the ultraviolet light, followed by
development in the appropriate chemical solution, allows the removal of the unexposed section of the
photoresist. The sections of the silicon dioxide layer not protected by the photoresist are then etched away
in a solution of Hydrofluoric Acid (HF), which selectively attacks the Si02 while leaving the photoresist
and the silicon intact. After the window pattern has been opened in the Si02, the remaining photoresist is
washed away with the appropriate solvent. The wafer is now ready for the introduction of the dopants or
for the evaporation of metallic contacts. The various steps involved in the formation of these "windows"
are illustrated in Fig.
2. Doping:
An integrated circuit has the named chip. The formation of circuit components in a chip is achieved by
the selective introduction of donor and acceptor impurities into the Si wafer to create localized n-type and
p-type regions. The two most commonly used techniques are as follows;
a. Diffusion:
When Si is heated to temperatures in the neighborhood of 1000°C, some of the semiconductor atoms move
out of their lattice sites, leaving behind empty lattice sites that can migrate through the sample. If the
heating is done in an atmosphere of either phosphorous or boron atoms, these impurity atoms move into
the vacant lattice sites at the surface of the silicon and subsequently migrate slowly into the bulk of the Si
with the assistance of the vacant lattice sites formed at high temperature. The diffusion of the dopant
impurities can be stopped by cooling down the wafer. Because this solid state diffusion of impurities is
time and temperature dependent, the depth of the diffusion layer can be controlled by varying these two
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
parameters. Another important aspect of the diffusion of either boron or phosphorous impurities is that at
the same temperature they move much more slowly in Si02 than in pure Si. Thus, the oxide pattern, formed
by the photolithographic method described earlier, acts as a mask that permits the diffusion of the
impurities only in specific regions of the wafer. Above figure shows a schematic of a typical diffusion
furnace used in the fabrication of Si chips. The dopants to be diffused into the silicon wafers are introduced
into the heated furnace by means of an inert carrier gas that is bubbled through the molten dopant.
In general, diffusion systems are similar to oxidation furnaces. The dopant can be provided in the form of solid,
liquid and gas.
i. Solid Source:
In this system, the dopant (doping) source is in solid form. The carrier gases O2 and N2 packs up the
vapour from the dopant source and transport it to the furnace tube, where the dopant atoms are deposited
on the surface of wafer.
The common solid source of Boron is The common solid source of Phosphorus
Trimethyl Borate is Phosphorous Pentoxide.
2(𝐶𝐻3 𝑂)3 𝐵 + 9𝑂2 → 𝐵2 𝑂3 + 6𝐶𝑂2+9𝐻2 𝑂 2𝑃2 𝑂5 + 5𝑆𝑖 ↔ 4𝑃 + 5𝑆𝑖𝑂2
2𝐵2 𝑂3 + 3𝑆𝑖 ↔ 4𝐵 + 3𝑆𝑖𝑂2
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
b. Ion Implantation
It is an engineering process by which ions of a material are accelerated in an electric field and impacted
into a solid. Ion implantation is used to change the physical, chemical and electrical properties of solid. It
is used in semiconductor devices fabrication and in metal finishing as well as in various application of
material science. The ion implantation system consists of;
i. Ion source: Where plasma of desired impurity are produced.
ii. An accelerator: Where the ions are accelerated to high energy. The accelerating voltage may
be form 20kV to as much as 250kV.
iii. A target chamber:
Where the ions impinge on a target which is the
material to be implanted.
An analyzer magnet bends the ion beam through
a right angle to select the required impurity ion.
Scanning system consists of a vertical and
horizontal scanner. Which provides necessary
deflection to give a uniform implantation and to
build up the desired dose. The diagram of ion
implantor as shown as figure.
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
2𝑚𝑣
∴𝐵=√ … … … … … 𝑖𝑖𝑖
𝑞𝑟 2
Hence, the magnitude of magnetic field can be adjusted for a required ion of mass ‘m’. The target chamber
is maintained at relatively low temperature during the implantation which presents undersigned spreading
of impurities by diffusion. It is very important in Very Large Scale Integration of VLSI fabrication.
The process ion implantation is performed at room temperature and has many advantages over diffusion.
This permits the implantation of doped layers without disturbing previously implanted layers. As the
impurities are ionized, they represent a current that can be measured very accurately. This allows accurate
control of the impurity concentration. Ion implantation is used with the impurities which don’t diffuse in
Silicon easily. The recent use of arsenic as a dopant in MOS(metal oxide Semiconductor) devices is due
to the advent of ion implantation.
Ion implantation follows a Gaussian distribution is given by,
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
Figure: Schematic representation of a vacuum chamber used for vapor deposition of metallic
interconnecting strips.
Electronic Component Fabrication of a Chip:
In this section we will illustrate how the techniques just described can be used to fabricate the basic
components of a circuit: transistors, diodes, resistors, and capacitors. For simplicity, we will discuss the
formation of each component separately. In the actual fabrication of an IC, parts of several components
are formed simultaneously This will be illustrated at the end of this section, where we discuss how a
simple gate can be made.
1. Transistor and Diodes:
The steps needed to build a bipolar transistor on a Si wafer are illustrated in Fig. 28-14.
a. An epitaxial (called an epilayer) n-type layer is grown onto a p-type wafer (Fig. 28-14a). Part of
this layer will serve as the collector.
b. The n-type epilayer is then oxidized, masked, exposed to UV light, and so on, resulting in the
formation of a window in the oxide layer (Fig. 28-14b).
c. Acceptor-type impurities are diffused to convert part of the exposed n-Iayer to p-type (Fig. 28-
14c). A part of this p-type island will be the base of the transistor.
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
d. The wafer is again oxidized, a window is opened in the new oxide layer, and a diffusion of donor
impurities is performed (Fig_ 28-14d), reconverting part of the p-type island to n-type. The latter
region is the emitter of the transistor.
e. In the final step the wafer is reoxidized and three windows are opened: one into the collector, one
into the base, and one into the emitter. Aluminum is evaporated to connect the three elements of
the transistor (emitter, base, and collector) to other components of the circuit (Fig. 28-14e).
The steps needed to build a diode are identical to those used in the fabrication of a transistor except that
the last diffusion of donor impurities (step 4) is omitted.
2. Resistors:
An integrated circuit resistor can be made by the shallow diffusion of a p-type channel into an n-type
region or vice versa. The current is forced to flow through the channel by maintaining the channel at a
negative voltage with respect to the surrounding n-type region. The resistance of the channel will be
determined by its length, its cross section, as well as the doping concentration. Because of its relatively
high conductivity, Si is not a useful material for a resistor. As a result, it is difficult to obtain large
resistance values in ICs without using too much space in the chip. In cases where large resistors are needed,
one standard approach is direct substitution. As we saw in Chapter 26, a transistor used in the common
emitter configuration can be considered as a base current-controlled resistor. Thus, a transistor can be
introduced in a circuit where a resistor is needed. The effective resistance between the collector and the
emitter will be determined by the base current. Circuit designers often introduce transistors in a circuit
where resistors might have been employed to save space on the chip.
3. Capacitors:
A capacitor is essentially two conducting electrodes separated by a very thin insulator. The first electrode
of the microelectronic capacitor is usually made by doping very heavily (thus making it highly conductive)
a region of the epitaxial layer. This region is covered with a Si02 layer as the insulator and the second
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
electrode is formed by evaporating a conducting aluminum film on the oxide layer. A schematic of an
integrated circuit capacitor is shown in Fig.
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
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Kiran Pudasainee [Physics, Lecturer]
St. Xavier’s College [Maitighar, Kathmandu]
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