Super Melt Engineers

65/Gananan Estate, Near Zaveri Estate

KathwadaSingarwa Road
Kathwada, Ahmedabad
[email protected]

Kind Attn.
February 14th 2025
Sub: Your Requirement Of Induction Melting Furnace
Dear Sir,

This is in reference to your discussion with Mr. Vipul Patel, in connection with your
requirement of Medium Frequency Induction Melting Furnace. We really appreciate your
interest in Supermelt Engineers Melting Furnace.

As per your discussion, we are pleased to enclose herewith following preliminary quotation
for your perusal:
Quotation No.QF722025 for One (1) No. 350 KW/1200 HZ POWER TRACK-R-LI WITH two
(2) No. 500 Kg DURALINE FURNACES for Steel Melting.

We are also enclosing herewith technical specification sheet, scope of supply, standard
terms & conditions.

Hope our offer is in line with your requirement. If you need any further
information/assistance from our side please feel free to contact our Mr. Vipul Patel,
9998497210.

Thanking you,
Sincerely,
Vipul Patel
Sr. NATIONAL SALES MANAGER (MELTING)
Cell # 9998497210

Super Melt Engineers

65/Gananan Estate, Near Zaveri Estate
KathwadaSingarwa Road
Kathwada, Ahmedabad
 [email protected]

REF: QF72025. February 14th 2025

PRICING
QUOTATION FOR 350KW/1200Hz POWER TRAK –R-LI /500KG

SR.NO ITEMS QTY PRICE

(USD)
1 350KW INDUCTION FURNACE CONTROL SYSTEM ONE 33500

With internal water circulation system, one hydraulic power supply

unit and remote control console.

2 MELTING FURNACE TWO 28250

Two (2) Nos. 500 KG DURALINE FURNACE with hydraulic tilting

arrangement, standard set of water cooled copper tubing and water
cooled leads

3 FURNACE SELECTOR SWITCHES TWO 6000

TWO (2) Nos. Handle operated Furnace selector switches

4 LINE ISOLATION TRANSFORMER 425KVA FOR ONE 16750

Eighty Four Thousand Five Hundred USD Only. TOTAL 84500

Price quoted CIF Houston Port, including packing forwarding & insurance charges.

SALES TAX/VAT. NOT APPLICABLE

FRIEGHT. CIF HOUSTON PORT, PORT TO YOUR FACTORY SHIPPING CHARGE EXTRA
AT ACTUAL.
DELIVERY. 4 to 5 months from the date of order along with advance payments.
PAYMENTS. 50% of the total as an advance with form order.
30% payment at a time of dispatch
20% Payment immediately after delivery
VALIDITY. 30 days from this date.
Other terms & condition as per enclosed standard terms & condition (annexure-I)
For, SUPERMELT ENGINEERS

VIPUL PATEL
 Super Melt Engineers
65/Gananan Estate, Near Zaveri Estate
KathwadaSingarwa Road
Kathwada, Ahmedabad
[email protected]

TECHNICAL
SPECIFICATION
350KW / 1200 HZ VIP POWER TRAK-R-LI
A. APPLICATION REQUIREMENTS
1. Alloy to be melted Steel
2. Melt temperature 1600 ˚C
1 Rated KW 350 KW
2 Maximum KW 350 KW
3 Nominal Furnace Frequency 1200 Hz
4 Line Power Factor 0.95 and above
5 KVA required at input of SUPERMELT-LI 425 KVA on load
6 Melt Rate at 175 KW ** 515 Kg/hour---- STEEL
7 Power Connection 380 V, 3 Phase,50Hz
B. CHARACTRIESTICS OF RECOMMENDED POWER UNIT
C. CHARACTERIESTICS OF RECOMMENDED MELTING FURNACE
1 Normal capacity ( steel capacity ) 500 Kg
2 Style of furnace DURALINE
3 Pouring Mechanism Hydraulic Tilting
4 Furnace Lining (Recommended- to be provided by the Silica
customer)
** The above melt rate is based on a nominal furnace size for second heat when lining is hot,
charge us dense and bus runs proper. The voltage should be steady within allowable range.
Cooling water should be as per our specification. Melt rates will be for the weight of charge and
does not include time for initial charging, pouring, superheating, deslagging or chemical
analysis. Please note that slag consumes nearly double the power.
 SCOPE OF SUPPLY
A. POWER UNIT

ELECTRICAL PANEL
1. CABINET
Metal cabinet, duly painted fitted with panel doors which are gasketed and
equipped with locks. In addition micro switches are provided which illuminate a
lamp on the monitor board and shut off power to prevent injury to personnel when
the lift off panel door are opened.
Power connections are easily made through the top and water connections are
through the side of the cabinet.

2. RECTIFIER SECTION WITH FILTER

 High power SCRs with snubbers for rectification.
This rectifier is designed to minimize line harmonics compared to phase controlled
rectifier.
Instantaneous trip circuit facility is provided for the protection of the rectifier.
 Fast acting semi-conductor fuses.
 One No. of Air core encapsulated current limit reactors.
 DC capacitors located in capacitor section.
This design of converter and filter section reduces losses compared to iron core
current limit reactor(s) and helps to provide constant DC voltage to voltage fed
inverter.
This design helps to achieve the conversion efficiency not less than 96%

3. INVERTER SECTION
This section contains inverter panel containing high power inverter SCRs with
snubbers, anti-parallel diodes and ACP reactors. This helps to provide full power
throughout the melt cycle.

4. CAPACITOR SECTION
 This section contains all the required DC filters and medium frequency AC
capacitors.
 One pressure switch, installed in each capacitor.
 One indicating lamp located on the monitor board to notify the operator
when the capacitor pressure switch has been actuated.
5. GROUND/METAL DETECTOR
 One sensing ground/metal leak detector ready to sense and indicate any ground
and metal leak. Consisting of indicating lamp, millimeter, probe disconnect switch
to disconnect the probe from the power supply.

6. CONTROL AND MONITOR SYSTEM

 Three direct reading instruments including frequency meter, kilowatt meter
and furnace volt meter.
 One main control board for controlling of the equipment which eliminates
electronic complexity and simplifies maintenance. This board is located in
a compartment. A cooling fan with heat exchanger is provide for
temperature control.
 ON/OFF push buttons are provided on the control door.
 One power control knob is provided on the control door to set the desired
power level.
 One circuit monitor for monitoring and indication functional parameters,
such as water pressure, water temperature and other electrical faults.

7. INTERNAL CLOSED WATER SYSTEM (INSIDE THE PANEL)

This contains one feed manifold with temperature and pressure switches and one
drain manifold with temperature sensor for different paths of cooling system.

 INTERNAL CLOSED WATER SYSTEM (Outside of the panel)

This structure contains one plate type water to water heat exchanger,
expansion/air separator tank, one mono block non-ferrous pump with starter and
one deionizer cartridge for continuous purification of internal water.

FURNACE SELECTOR SWITCH ASSEMBLY

Furnace selector switch saves time for selecting the required furnace. For better
contact it is made out of silver plated copper blades.

HYDRAULIC POWR UNIT

One hydraulic pumping unit (without oil and starter) to supply pressurized fluid to
the tilting cylinders complete with pump, pump motor, fluid reservoir, pressure
relief valve, pressure gauge, return line filter and filter air breather cap all
mounted on a common base with seamless pipes and fittings.
B. MELTING FURNACE

DURALINE
Hydraulic tilted coreless melting furnace for housing and providing rigid support
to the induction coil and providing rigid support to the induction coil. Constructed
out of cast aluminum alloy side plates, top and bottom made out of refectory with
stainless steel fiber reinforcement.
This coreless Duraline without shunts design helps in reducing energy loss.
Included in each furnace will be:
 A set of shrouded hydraulic cylinders with check valve for the hydraulic
tilting the furnace.
 Manually operated hydraulic direction control valve for tilting.
 Leak detector assembly with stainless steel probe wires and hardware.
 Set of flexible water cooled power leads for connection between the power
induction coil and external bus bar. Water cooled leads are with sleeves
for protection against metal splash.
 Furnace is mounted on the pair of self-aligning, pillow block type pivot
bearings.

Refectory and melt-out former is not in our scope of supply as it is easily

available in the market and you need this material as consumable.

INTERCONNECTING ARRANGEMENT
A suitable size of air / water cooled copper conductor is provided to connect the
power with the melting furnace.

C. DRAWINGS AND MANUALS

Equipment layout drawings, wiring, water diagrams, equipment outline, furnace
cross section drawing and an operating and maintenance manual.

NECESSARY REQUIREMENTS AT CUSTOMER’S END

CUSTOMER’S SOCPE OF SUPPLY

Procurements and installations of following equipment and systems is customer’s
responsibility
1. Power line up to furnace transformer.
2. Power line from transformer to panel.
3. 380V, 3 phase/50Hz power supply to all the auxiliaries like external
Pumps, Cooling tower, internal water pump and hydraulic power unit with
suitable starter.
4. Cooling water system including RCC/plastic water tanks, cooling tower,
pumps, plate type heat exchanger (mentioned in our drawing as PHE2),
D,M. or soft water treatment unit, piping fittings as suggested by our
project Engineering Department.
5. Overhead tank for emergency water supply to coil in case of failure of
water system.
6. Complete civil work like furnace platform, foundations, overhead tank,
underground tank, etc, supplier will provide necessary foundation layout
drawing/load data.
7. Pressurized air supply if required.
8. Overhead crane, pouring ladles/system, pyrometer, charging device,
ramming tools and other misc. equipment/tools required to start/run the
system.
9. Consumable like hydraulic oil, distilled water, asbestos/silica paper/board,
coil grouting material, ramming mass, melt-out, lining former etc.
10. Statutory requirements of electricity board, factory inspectorate, pollution
control and any other statutory requirements.

STANDARD TERMS AND CONDITIONS

These terms and conditions are part of our quotation, which also contains the
prices of the equipment and some of the principal terms and conditions of our
offer.

EXCLUSIVE AND ENTIRE:

The following standard terms and conditions are intended by the parties to
govern all the purchase of equipment, parts or services from seller, and
together with the specifications provided or embodied here with, represent the
entire understanding of the parties without exception. All other terms and
condition are specifically rejected, and by proceeding with the transaction in
any manner, both seller and purchaser agree that these standard terms and
condition shall control. The price charged by seller is based on these
standard terms and conditions.

1. VALIDITY OF QUOTATION:
This quotation is valid for thirty (30) days only and price should be
reconfirmed after this period. The equipment should be installed and
commissioned in India.

2. PAYMENT TERMS
Fifty percent (50%) of the total as an advance along with commercially
and technically clear order. Thirty-percent (30%) at a time of dispatch,
and Twenty-percent (20%) immediately after reach the shipment to
your factory.

3. DELIVERY
a) Normal delivery on the above type of equipment is from four (2.5)
to eight (3) months following receipt of technically and
commercially clear order.
b) However, Supermelt Engineers will, by policy, always endeavor to
meet deliveries as required by our purchaser subject to availability
of components/parts from our suppliers.
c) Delayed Delivery: If purchaser does not take delivery within thirty
(30) days grace period from the agreed date then interest charges
on total outstanding at a rate of eighteen percent (18%) per annum
will automatically be charged. An additional storage charges at a
rate of USD Fifty (50USD) per day will also be charged.

4. COMMISSIONING CHARGES
The purchaser will be charged extra ftor the to and fro travel and local
conveyance and living expenses of our field engineers even during
start-up period.

The normal period of start-up of the equipment is about three to five

days, if all the site material and necessary arrangements are complete.
At the time of start-up the service of our field engineer will be free of
“daily service charges” up to following days:
a) Furnace below 30 Kw 4 Days maximum
b) 75 Kw to 1000 Kw 6 Days maximum
c) 1250 Kw to 3500 Kw 10 Days maximum
d) 4000 Kw and above 15 Days maximum
 If the services are required further, the daily service charges are as
follows:
No. Service charges. Up to 750 Kw 850 Kw & above
Converter Capacity Converter Capacity
1. Minimum fixed charges (9 am to 6 pm) USD.180 PER HOUR USD 250 PER HOUR
2. Per hour charges (after 6 pm) USD 250 PER HOUR USD 250 PER HOUR
3. Holiday & weekly off days USD 200 PER HOUR USD 250 PER HOUR
These charges are payable to our engineers as soon as the
commissioning in completed.

These service are highly recommended for proper start-up and check
out of the equipment. And these service will be helpful for prober
training of operational and maintenance people.

5. STARTUP
a) The supplier’s project engineering personnel will guide purchaser’s
technical people for installation of equipment, selection and
location of auxiliary equipment like cooling tower, transformer,
pipes, pumps, heat exchanger, etc.

They many also give guidance on civil construction of platform and

tanks. But they will not be available

On a day-to-day basis to supervise erection job.

The supplier’s engineers will start the equipment only if the water
and power system are available as per our specifications which is
to be completed before the engineer is called for start-up.

b) “C” form and all outstanding must be remitted before start-up.

c) Excess material, if any, left after commissioning is SUPERMELT

ENGINEERS property and will be taken back or can be retained by
purchaser on chargeable basis.

6. WARRANTY OF EQUPMENT
The warranty start here is valid only if supplier’s engineer has
commissioned the equipment

SPERMELT ENGINEERS agrees to repair or replace ex-factory parts

manufactured by SUPERMELT ENGINEERS (except expendable
items such as refectories, refractory components, fuses, bulbs, pumps
seal and melting crucibles, water cooled leads, Hydraulic hose pipes
etc.) that fail due to defects in material or workmanship one year of
start-up or eighteen (18) months after the shipment, whichever occurs
first. SUPEMELT ENGINEERS makes no warranty (expressed or
implied) of any other kind with respect to the equipment. SUPERMELT
ENGINEERS IS LIABLE ONLY FOR REPAIR OR REPLACEMENT
OF DEFECTIVE PARTS. IN NO EVENT SHALL SUPERMELT
ENGINEERS BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL
DAMAGES.
Please note that if cause of failure is identified as arising out of
improper operation, maintenance negligence, tampering or any
accident etc. then such parts and labor are not covered under above
warranty clause. This will be judged fairly by a team of our technical
experts at Ahmedabad in consultation with the concerned field
engineers.

The above terms and conditions are part of our quotation(s)

No. QF722025 Dated: February 14th 2025

Authorized Signatory

SUPERMELT ENGINEERS

AHMEDABAD.