Subject Title Subject Code Periods/Week Periods Per Year

Basic Workshop M -108 06 180

Practice

TIMESCHEDULE
[Link] Major Title No of
Periods
1. Fitting shop 36
2. Forging shop 39
3. Carpentry shop 51
4. Sheet metal work 48
5 Plumbing 06
Total 180

Course Objectives and Course Outcomes

Upon completion of the course the student shall able to
(i) Familiarize tools used in Basic workshop processes
Course
(ii) Handle the tools appropriately and safely
Objectives
(iii) Reinforce theoretical concepts by practising relevant exercises of basic
workshop processes
CO1 M-108.1 Practice the operations in Fitting Shop
CO2 M-108.2 Practice the operations in Forging Shop
Course
CO3 M-108.3 Practice the operations in Carpentry Shop
Outcomes
CO4 M-108.4 Practice the operations in Sheet metal Shop
CO5 M-108.5 Practice the operations in Plumbing

PO-CO Mapping
Course
Course Title BASIC WORKSHOP PRACTICE No. of Periods
Code :
Number of Course Outcomes: 06 180
M-108
POs Mapping with CO No CO Periods Level Remarks
Addressing PO (1,2,3)
in Col 1
No %
PO1 CO1,CO2, CO3,CO4 and CO5 24 13 1
>40% Level 3 (Highly
PO2 CO1,CO2, CO3,CO4 and CO5 36 20 1 Addressed)
PO3 CO1,CO2, CO3,CO4 and CO5 72 41 3 25% to 40% Level 2
(Moderately Addressed)
PO4 CO1,CO2, CO3,CO4 and CO5 24 13 1 5% to 25% Level 1
( Low Addressed)
PO5 CO1,CO2, CO3,CO4 and CO5 24 13 1 <5% Not Addressed
PO6

PO7

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 PO1 PO2 PO3 PO4 PO5 PO6 PO7 PSO1 PSO2 PSO3
CO1 1 1 3 1 1
CO2 1 1 3 1 1
CO3 1 1 3 1 1
CO4 1 1 3 1 1
CO5 1 1 3 1 1
3: High, 2: Moderate,1: Low

Note:
The gaps in CO and PO mapping will be achieved by one or more appropriate activities from the
following:

(i) Assignments (ii) Tutorials (iii) Seminars (iv) Guest Lectures (v) Group Discussions (vi) Quiz
(vii) Industry Visits (viii) Tech Fest (ix) Mini Projects (x) Library Visits.

Learning Outcomes:
Upon completion of the course the student shall able to

1. Perform Marking and Chipping operations on Mild steel flat of 12 mm thick

1.1 Identify appropriate measuring tool
1.2 Handle appropriate marking tool
1.3 Handle appropriate chipping tool
1.4 Mark the dimensions

2. Cutting with hack saw of MS flats of 6mm thick

2.1 Check the raw material for size
2.2 Fix the work piece in vice
2.3 Mark the work as per given dimensions
2.4 Perform dot punching
2.5 Load and unload hack saw blade from its frame

3. Drilling, chamfering on a MS flat of 2 mm thick

3.1 heck the raw material for size

3.2 Apply the chalk on the surface and on all sides of the flat
3.3 Layout the dimensions and mark the lines using dot punch
3.4 Chamfer the edges through filing
3.5 Locate the whole centres using odd leg callipers and centre punching
3.6 Identify appropriate drill bit
3.7 Load and unload drill bit from the machine

4. Tapping and Dieing on a MS flat of 2 mm thick

4.1 Check the raw material for size
4.2 Identify appropriate tap and die
4.3 Secure the tap in the wrench
4.4 Perform Tapping
4.5 Hold the bar in bench vice
4.6 Fix the die in die stock
4.7Cut external threads using a Die
4.8 Check the fit for accuracy

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5. .Assembling of two pieces, matching by filing

5.1 Cut the pieces to size using hack saw

5.2 File surface of flat for trueness
5.3 Mark the surfaces as per dimensions
5.4 Perform cutting with hack saw as per marked lines
5.5 Smooth the surfaces with file
5.6 Assemble the two pieces

6. Conversion of Round to Square

6.1 Identify the holding and striking tools
6.2 Heat the specimen to the appropriate temperature
6.3 Remove the specimen and hold it on the anvil
6.4 Hammer the specimen to the required shape

7 Conversion of Round to Hexagon

7.1 Identify the holding and striking tools
7.2 Heat the specimen to the appropriate temperature
7.3 Remove the specimen and hold it on the anvil
7.4 Hammer the specimen to the required shape

8. Preparation of a Chisel from round rod

8.1 Identify the holding and striking tools
8.2 Heat the specimen to the appropriate temperature
8.3 Remove the specimen and hold it on the anvil
8.4 Hammer the specimen to the required shape

9. Preparation of a ring and hook from M.S round

9.1 Identify the holding and striking tools
9.2 Heat the specimen to the appropriate temperature
9.3 Remove the specimen and hold it on the anvil
9.4 Hammer the specimen to the required shape

10. Preparation of a hexagonal bolt and nut

10.1 Identify the holding and striking tools
10.2 Heat the specimen to the appropriate temperature
10.3 Remove the specimen and hold it on the anvil
10.4 Hammer the specimen to the required shape

11. Cutting of wood with hand saw

11.1 Identify the orientation of grains
11.2 Select appropriate saw for cutting in each of the directions viz. across and along the
grains
11.3 Select appropriate work holding device
11.4 Handle appropriate measuring and marking tools(Steel rule, Try square, Marking
gauge)
11.5 Mark dimensions on work using Marking gauge
11.6 Fix the work in the vice
11.7 Perform cutting along the grains using Rip saw
11.8 Perform cutting perpendicular to the grains using cross cut saw

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12. Planning of wood
12.1 Identify the direction for planning wood stock
12.2 Select appropriate jack plane
12.3 Prepare the jack plane for planning
12.4 Load and unload the blade of a jack plane
12.5 Select appropriate work holding device
12.6 Perform marking on work using appropriate tool
12.7 Fix the work in the vice
12.8 Plane the surfaces on all four sides using jack plane

13. .Chiselling of wood

13.1 Select appropriate chisels and saw
13.2 Select appropriate work holding device
13.3 Select appropriate measuring and marking tools
13.4 Fix the work in the vice
13.5 Mark the position of grooves on work using marking gauge
13.6 Cut sides of grooves by hand saw
13.7 Chip the material using firmer chisel by applying pressure with mallet
13.8 Finish the grooves with rasp file

14. Preparation of a Dove-tail joint

14.1 Select the appropriate cutting tools and work holding devices
14.2 Plane the wooden pieces on all sides
14.3 Mark at an angle of 150 with bevel square
14.4 Trim the dovetail by chisel to exact size
14.5 Cut the dovetail groove on second piece
14.6 Finish the groove
14.7 Assemble the two pieces to prepare dovetail halving joint by using mallet

15. Preparation of Mortise and Tenon joint

15.1 Select the appropriate cutting tools and work holding devices
15.2 Plane the two pieces to the required size using jack plane
15.3 Mark the dimensions to make Tenon using mortise gauge
15.4 Cut tenon with tenon saw along the marked lines
15.5 Use firmer chisel to remove the excess material to set finished tenon
15.6 Mark the dimension to make mortise on the second piece with mortise gauge
15.7 Use mortise chisel to provide recess in the second piece to accommodate tenon
15.8 Assemble the two pieces by fitting the tenon into mortise

16. Wood turning on lathe

16.1 Select appropriate tools
16.2 Plane the four corners of the work piece using jack plane
16.3 Mark the centres of the work on either side
16.4 Mount the work between head stock & tailstock centres
16.5 Fix the tool in the tool post & Position it in appropriate height
16.6 Start the lathe to make the work piece to revolve at desired speed
16.7 Feed the bevel gauge against the rotating work to get the required size and shape
16.8 Use outside callipers to check the diameter of the pin
16.9 Use parting off tool to reduce the diameter on either ends of the pin
16.10 Remove the rolling pin between centres and cut off excess material on either sides

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17. Preparation of any household article (ex: stool)
17.1 Prepare the drawings of a stool required for a particular drawing table
17.2 State the specifications of the wood stock required
17.3 Identify the type of joints to be made
17.4 Identify the operations to be made and their sequence
17.5 Perform operations to produce pieces of joint
17.6 Assemble all joints as per the drawing

18. Practice on cutting of sheet

18.1 Cut the required sheet from the stock using snip
18.2 Mark the dimensions on the sheet using scriber & steel rule
18.3 Draw the circular shapes using divider
18.4 Perform rough cutting of the curved shapes using chisel and finish cutting using
snips
18.5 Cut the straight edges using straight snip

19. Formation of joints like grooved joint, locked groove joint

19.1 Cut the sheet into two halves
19.2 Form the flange on the sheet by folding the sheet along scribed lines using mallet &
stakes
19.3 Perform bending edges of sheets applying moderate pressure using mallet
19.4 Interlock the bent edges and apply pressure with mallet to make required joint

20. Preparation of a rectangular open type tray

20.1 Draw the development of the object to be made
20.2 Place the pattern on the sheet
20.3 Mark the dimensions using scriber
20.4 Shear the required piece from the stock using straight snips
20.5 Mark the lines on the sheet to form bends
20.6 Strengthen the sides of sheet by single hem using hatchet stake
20.7 Form the sheet into desired shape using stakes
20.8 Seam the corners by inserting laps of the adjacent sides with single hem

21. Preparation of hollow cylinder

21.1 Draw the development of the object to be made
21.2 Place the pattern on the sheet
21.3 Mark the dimensions using scriber
21.4 Shear the required piece from the stock using straight snips
21.5 Mark the lines on the sheet to form bends
21.6 Strengthen the sides of sheet by single hem on top & bottom side using hatchet
stake
21.7 Form the flat sheet into cylindrical shape by cylindrical stake and apply pressure
using mallet
21.8 Prepare single hem on to longitudinal sides in opposite directions
21.9 Interlock the sides and apply pressure to make a strong joint

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22. .Preparation of pipe elbow
22.1 Draw the development of a cylindrical pipe truncated at an angle of 450 on one side
22.2 Cut the sheet over the marked dimensions using curved snips
22.3 Form the sheet into cylindrical shape using stakes
22.4 Seam the sides of two pipes using mallet
22.5 Seam the two pipes
22.6 Solder the joint to make leak proof

23. Preparation of funnel

23.1 Draw the development of upper and bottom conical parts
23.2 Place the pattern on the sheet and cut to required size
23.3 Form the sheet into conical shape using appropriate stake and mallet
23.4 Seam the top conical part and bottom conical part to obtain required funnel

24. Preparation of utility articles such as dust pan, kerosene hand pump
24.1 Draw the development of given dust pan
24.2 Scribe the lines on the sheet and cut to required size
24.3 Hem all the four sides to strengthen the edges
24.3 Form the sheet into designed shape using suitable stakes and mallet
24.4 Solder the corner lap joints to make the required dust pan

24. Preparation of pipe joint with pipe fittings

24.1 Select the plumbing tools: pipe wrench, pipe vice, Hack Saw, Pipe Cutter, pipe
Threading Dies
24.2 select pipe fittings: Coupling, union, nipple, Elbow, Tee, Reducer
24.3 Perform pipe fitting operations on the pipe

24. Thread cutting on Pipe

25.1 Select the plumbing tools: pipe wrench, pipe vice, Hack Saw, Pipe Cutter, pipe
Threading Dies
25.2 Perform thread cutting on pipe

COURSE CONTENT
FITTING SHOP
1. Marking and chipping on Mild steel flat 12 mm thick.
2. Cutting with hack saw, M.S. Flats of 6 mm thick.
3. Marking, cutting, drilling, Chamfering and tapping on a M.S. Flat 12 mm thick.
4. Assembling of two pieces, Matching by filing (6 mm thick M.S. Plate)

FORGING SHOP
1. Conversion of round to square.
2. Conversion of round to Hexagon.
3. Preparation of chisel from round rod.
4. Preparation of ring and hook from M.S. round.
5. Preparation of a hexagonal bolt and nut.

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CARPENTRY SHOP
1. Cutting of wood with hand saw.
2. Planning of wood.
3. Planning and chiselling of wood.
4. Preparation of dovetail joint.
5. Mortise and tenon joint.
6. Wood turning on a lathe.
7. Preparation of one household article.

SHEET METAL WORK

1. Practice on cutting of sheet
2. Formation of joints like grooved joints, locked groove joint
3. Preparation of a rectangular open type tray
4. Preparation of hollow cylinder
5. Preparation of pipe elbow
6. Preparation of mug.
7. Preparation of funnel
8. Preparation of utility articles such as dustpan, kerosene hand pump.

Plumbing Practice
1 Familiarization of Plumbing Tools
2 Familiarization of Pipefitting
3. Familiarization of Plumbing Operations

REFERENCE BOOKS
1. Manufacturing Technology (VolI ) by P N Rao (McGraw Hill)
2. Principles of Foundry Technology by P L Jain (McGraw Hill)
3. Workshop Practice Vol- I by HajraChoudhury Media Promoters and Publishers Pvt Ltd.

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