K SAI KISHORE REDDY
E-Mail:sai.kishore25@[Link]
Phone: 9154362670
Location Preference: South india
Middle Level Assignments
|Production | Quality Assurance |EHS
“Versatile, high-energy professional,offering nearly 10 years of dynamic career in Production & QualityManagement across
Pigments, Paints Polymers and Chemicals and Tyre industry, and EHS CRMO/CRO;scaling new heights of success with
hard work & dedication and leaving a mark of excellence on each step”
SKILL SET PROFILE SUMMARY
Quality Assurance Control ● Expertise in streamlining and standardizing production operations while
Training & Development conceptualising and implementing effective processes and procedures
Budget Planning ● Excellence in applying tools, concepts and methodologies of QA to
Research & Development analytical & reporting processes within the business unit and
Vendor Development maintaining quality objectives complementary to corporate policies /
Process Enhancement customer demands
Crisis Management
● Actively reviewing, evaluating & analyzing the work environments,
Process Transition
design programs and procedures to control, eliminate and prevent injury
Productivity Improvement
caused by chemical, physical, and biological factors
EHS coordinator
● Proficiency in conducting inspections and enforcing adherence to laws
ACADEMIC DETAILS and regulations governing the health and safety of individuals
● MBA, Mantra school of business ● Capable of steering internal process audits & process reviews for
management. (Osmania University), ensuring strict adherence to the process parameters/systems as per
Hyderabad in 2017 defined guidelines
● Skilled in analysing customer pain areas by directing interaction and
● [Link]. Swathi degree College hypercaring the process to check if solutions work
(Osmania University), Hyderabad in
● Possess keen skills to manage cross-cultural teams and deliver trainings
2010
to the achievers
● 12th from MNR junior
college,Hyderabad, Board of
Intermediate, A.P in 2004 ORGANISATIONAL EXPERIENCE
● 10th from Manjeera high school, Feom Aug 2021 to Present Aragen Life sciences Pvt ltd (Formerly GVK
Medak Board of Secondary Bio Sciences) EHS-Sr Executive
Education, AP in 2002
From Aug 2020 Aug 2021 Hartex Rubber pvt ltd as Safety officer
IT SKILLS ● Arranging &conducting safety committee meetings at different
levels.
● SAP (MM Module), MS ● Strengthening and ensure availability of Firefighting and First
Office,Windows,Internet Applications aid personnel round the clock in order to provide required
services to the plant and persons.
PERSONAL DETAILS ● Preparation and implementation of SOPs for high significant
activities.
Date of Birth: 25th Dec 1986 ● Monitoring of waste generation and recycling as per
Languages Known:English, Hindi & Environmental Management System.
Telugu,Tamil Beginer ● Review and update Aspect and Impact study for all the
Address:H. No. – 1-75/4/12/2,Sai activities, projects & modifications.
Maruthi nagar, Boduppal, Hyderabad ● Compliance of all statutory requirements in the area of
-500092, Telangana Environment and up keeping all documents.
● Conducting internal audits and Facing certification audits
pertaining to ISO 14001.
● Reduction of Effluent treatment load to ETP in coordination
with production sections thereby reduced effluent treatment
cost and sludge generation.
● Identified the sources where there was high effluent load.
● Increased the recycling and reuse options of the material
being discharged.
● Decreased the Chemical consumption and other treatment
costs and finally the reduction of the sludge generation
● Conducting Safety audits, HIRA, HAZOP and FMEA after
completion of modification, engineering project & Process
changes in the plant.
From June 2010 with MRF Tyres Ltd., Medak as Production supervisor
Key Result Areas:
● Allocation of work to efficient workmen and giving the
schedule to them
● Supervision for smooth execution of the tyre manufacturing
process.
● Supervision of the tyre building process as per standard
operating system
● Following the Quality management systems to produce defect
free tyre product
From OCT 2012 to May 2019 with Asian Paints Ltd., Hyderabad as
.Quality officer
Key Result Areas:
● From: 2016-current Role – working in QA in ASIAN PPG ( Team size :8) –
Customer – Honda , Bajaj, Mahindra & Mahindra, Piaggio
● From 2012 Oct-2016 –Resin House Production officer
● Managing all the test procedures which includes raw material analysis
and in-process quality control of Resin and testing of finished products.
o
Maintaining all documentation of the QA as per ISO 9001-2008;preparing test certificates and internal & external calibration
● Administering trend of RM/FG/PM and raising the Design Change Request (DCR)
● Monitoring tests for RM/FG according to the recurrence and offering other test deviations to R&D on occasional premise
● Coordinating for joint testing with suppliers for approaching and online dismissals of RM/FG/PM, thereby giving the
confirmation of property disappointment to suppliers
Highlights:
● Played a key role in in production improving cycle time of processing of resin in reactors.
● Supervised inspection of Finished goods and raw material..
● Implemented several measures to identify deformities, malfunctions or other abnormalities in process of batches in
reactors, collected all the data to identify the major issues and changes made accordingly by discussing with in team for
design change / parts / components / products
Oct 2012 to May 2019 with Asian Paints Ltd., Hyderabad as Production and Quality Officer (QA & QC)
Key Result Areas:
● Managed the following:
o QA function which include draw material analysis majorly and in-process quality control, packing materials and
testing of finished products
o Joint testing with suppliers for online dismissals of RM/FG/PM, thereby giving the confirmation of property
disappointment to suppliers
● Developed effective strategies to control the materials & resources to meet production schedules & internal company
requirements
● Defined requirements and coordinated with concerned departments to ensure timely availability of all inputs to meet the
desired production levels
● Documented QA as per ISO 9001-2008; prepared test certificates and internal & external calibration control
● Formulated operational strategies for the quality function by conducting long term & short term quality planning in line
with the organisation requirements
● Streamlined production operations while conceptualising and implementing effective processes and procedures
● Administeredtrend examination of RM/FG/PM andraised the Design Change Request (DCR)
● Conducted analysis of the following:
o Sending Monthly Reports, ( TS Quantifiers, struck up Batch Report, Force closure, Reassessment Report,QRI ( below
every month 5th), MIS Reports
o Performing Other Tests and sharing Test Reports to customer, sending Wavier Reports to customers
o Incoming of raw materials, intermediates and finished products as per the test methods
o Industrial Rack sample Management & Disposal Mechanisms
o Handling Customer Complaints
From June 2010 with MRF Tyres Ltd., Medak as Production supervisor
Key Result Areas:
● Preparation of efficiency report and share gaps (if any) with reasons in the same.
● Improve production yield with various action plan communicated
● Maintain required QMS and other system related documents as per requirements
● Stock take activity completion as per the area of work assigned.
● Coordination with Other departments like Mechanical and Electrical Engineering to achieve Breakdown free in
the department.
● Supervise the shift activities like process check list and poke yoke .
● Manage and motivate production staffs to deliver exceptional work.
● Attend team meetings to discuss about production status and ongoing problems.
● Work with production teams to ensure cost-effective, high quality and timely delivery of products.
● Establish and enforce company policies and safety procedures for staffs.
● Recommend process improvements to enhance production quality and capacity.
● Work with Managers to analyse job orders and develop production tasks and schedule.
● Recommend changes in workflow, operations and equipment to maximize production efficiency.
● Provide job training to workers to meet production goals.
● Investigate problems, analyse root causes and define resolutions.
● Ensure that final product meets quality standards and customer specifications.
● Dedicated to achieve the prorate of production.
● Interaction with technical function & material department as and when required .
● Updating of relevant documents as per requirement from time to time.
● Reporting of shift activities & abnormalities to higher authority
● Creating awareness on safety among employees.
● Handled shop floor TPM activities like 1S & 2S for maintaining the good housekeeping standards
● Carried out daily checks of CLTI (cleaning, lubricating, tightening & inspection) and housekeeping
● Performed JH area audit
OTHER QUALIFICATIONS:
[Link] HR(major) and Finance(minor) from osmania university.
PROJECT DETAILS
● Reduction of cycle time in Resin processing.
● Reuse of Resin barrel for re filteration which cost about 118000/- cost save