Silk Extraction Processes in Factory
The extraction of silk from cocoons is a meticulous process that involves several steps to ensure the
quality and integrity of the silk fibers. The following outlines the primary stages involved in the silk
extraction process in a factory setting:
1. Harvesting Cocoons
Once silkworms have completed their life cycle and spun their cocoons, the first step is to harvest these
cocoons. This typically occurs when the cocoons are fully formed and before the moths emerge. The
timing is crucial, as allowing moths to emerge would damage the silk threads.
2. Boiling or Steaming
After harvesting, the cocoons are subjected to boiling water or steam treatment. This step serves
multiple purposes: it kills the pupa inside, preventing it from emerging and damaging the cocoon; it
softens the sericin (the protein that holds silk fibers together); and it makes it easier to unwind the silk
threads. The temperature and duration of this process are carefully controlled to preserve fiber quality.
3. Unwinding Silk Threads (Reeling)
Following boiling, workers begin the reeling process, where they carefully unwind long strands of silk
from each cocoon. This is done by hand or with machines designed for this purpose. Each cocoon can
yield several hundred meters of continuous silk thread, which is collected onto spools.
4. Cleaning and Bleaching
Once reeled, the raw silk threads may contain impurities such as sericin residues or dirt. To clean them,
they undergo a washing process using mild detergents followed by rinsing with water. After cleaning, if a
lighter color is desired for dyeing purposes, bleaching agents may be applied.
5. Spinning
After cleaning and bleaching, the silk threads are then spun into yarns suitable for weaving or knitting
into fabrics. This spinning process can involve twisting multiple strands together to create thicker yarns
depending on the desired end product.
6. Dyeing
If colored silk is required, dyed yarns are produced at this stage using various dyeing techniques that can
include immersion dyeing or printing methods. The choice of dye depends on factors like colorfastness
requirements and fabric type.
7. Quality Control
Throughout these processes, quality control measures are implemented to ensure that only high-quality
silk reaches consumers. This includes checking for consistency in thread thickness, color uniformity after
dyeing, and overall strength of the finished product.
8. Final Processing
Finally, once all processes are complete—cleaning, spinning, dyeing—the finished silk products may
undergo additional treatments such as finishing processes that enhance texture or durability before
being packaged for distribution.
Musa dairy production centre had 6 cattles and 1 pair of oxen if the background is analysed. But due to
scarce of chemicals all animals died. Hence Asian Development Bank (ADB) brought about
infrastructures in 2018. And dairy cattle were allocated of which they embarked on the practice of pass
on program.
In 2024 they have 400 cattles(dairy) which enables them to stay tight in milk production,ice
cream,yogurt and butter. Pastures are grown for animal grazing such as maximum panic cum
Pasture,sun hemp Pasture,Britain from Brazil,cow peas,moon river,velveteen beans and rose grass.
Diptank: the dip tank is 16000 litres Capacity which has never been used due to the linkages but they
use the spray race for pests control on animals.
MILK PROCESSING
Weigh by the use of dumping scale or electronic scale
Silver
Chiller tank
Hormonizer
Storage tank
Finally processing of cheeze,cheese, and yogurt.
