HIVECTOL-HVI

Over 80 Years of Experience in Variable Speed Drives

Based on lengthy experience in drive systems for Mega power AC drives also have applied to wind
steel rolling mills, Hitachi supplies AC drive systems mill power converters, dump truck drives for mining
to various industry applications including mixers and industry, compressor drives for oil & gas industry and
extruders for the plastics and rubber industry, propulsion drives for ice breaker ships.
induced and forced draft fans for thermal power
plants, pumps for water purification plants and
water and waste water treatment facilities, and fans
and blowers for general applications.

A C M o tor D rives
DC Mo t o r t o

1982 1986
1958 1973 Medium Voltage AC Drives
1933 DC drive controls, The world's first Digital
Mercury-arc Rectifier for steel rolling mills
Ward Leonard Drives HILECTOL Thyrister Leonard Drives
for steel rolling mills applied Ward Leonard
Drives for steel rolling
mills

1910 Multi-winding isolation transformer Inverter Section

The first products of Hitachi & Inverter Cells

Hitachi was founded in 1910 as an electrical repair

shop for a mining company and succeeded in the
first domestic manufacture of three 5 HP motors as NOTICE:
the company's first products. -All photos and illustrations in the catalog may be different
from the actual product due to product improvement.
-The pictures in this catalog are inland composite images.

1
 erter Controls
Direct Inv

2007
2001
1999 30MVA IGBT Drives for
1995 8MVA HIVECTOL-HVI for utility steel rolling mills
Medium Voltage Multi thermal power plants
20MVA GTO Drives -level IGBT Drives,
for steel rolling mills HIVECTOL-HVI 2009
2004
Multi-level IGBT drive 30MVA 5-Level
production started in China water cooled IGBT Drives

Features
HIVECTOL
Power Source and Machine Friendly
Current harmonic at the power source conforms the IEEE 519-1992 guidelines without line side
harmonic filters.
Multi-level PWM approximates output waveforms to sine curves and reduces motor insulation stress.
Multi-winding isolation transformer and diode converter help achieve a power factor of 0.95 or better.

State-of-the-art Technology and High Performance

Stable operation is assured for applications needing high starting torque and high intermittent torque.
Patented external pre-charging method helps reduce the parts count and down time.
Automatic restarting function helps continuous operation in cases of instant power failure.
Motor Speed accuracy is 0.5% at the rated 100% speed without a speed sensor device.
( 0.1% with speed sensor device)

Control
High Reliability
Section IGBT, the most reliable, available and widely installed power semiconductors in industry are used.
Quality production in manufacturing eliminates human error during manufacturing.
Realtime simulator helps prevent axial vibration and minimize the commissioning period.

Operator Friendly
Large touch-screen panel shows easy-to-understand information and assures user friendly operation.
Windows® PC based maintenance software is supplied by Hitachi for user friendly operation.

2
 HITACHI Medium Voltage Multi-Level IGBT Drives

HIVECTOL HVI Hardware Overview

Main components of HIVECTOL-HVI are the Transformer Section , Inverter Section and Control Section .
Inverter Section is composed of a series-connected Inverter Cell .
Isolation Transformer is a phase shifted multi-winding type.
Control Unit has functions such as IGBT inverter switching, an interface to external equipment, etc.

Transformer Section

Inverter Section

Control Section

Inverter Cell

3
Power Source and Machine Friendly
Inverter Cell is composed of a diode converter and IGBT inverter.
Each Inverter Cell is fed from a separate secondary winding of the isolation transformer.
These Inverter Cells are connected in series and are operated in multiplexed mode. This mode of operation
generates a stepped voltage output which approximates sine waveforms. This allows the direct inverter to be
used not only with new inverter motors, but with existing standard motors as well.
In addition, the phase shifted multi-winding transformer effects reduction of current harmonics to the power
supply well below the levels admitted under the IEEE 519-1992 guidelines.
Inverter cell
Diode converter

Isolation transformer Inveretr section IGBT inverter

2 9 steps
U1 U9

V1 V9 IM

Power supply
2 11kV class W1 W9

Control unit PWM

(Pulse width modulation)
Control section

Line-side current distortion content AC voltage output wave form

Contained amount [%]

8

3 Harmonic Guideline (IEEE-519)

2
Analytical value
1

0
2 4 7 13 19 25 31 37 43 49 Output wave forms are very smooth
Harmonics resulting in reduction of electrical and
mechanical stress of the motor.
6kV class 6kV class

4
         

           

       
                           
                
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200% overload for motor at operation start 200% overload for motor continuous operation
Speed Speed
Instruction Instruction

Speed FB Speed FB

U phase current FB

U phase current FB

Torque current FB
Overload Torque

,  (        * - * -  -       
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Multi-level Drive
  $            
2 9
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steps      
2 11kV class
Main power supply
 !"#$%&!      &!   
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Precharging cuircuit

External Precharging  -           

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Condition number display (Sample)

Bar graph (speed)

Bar graph(current)

Bar graph(voltage)

Bar graph(power) UCP

Monitoring screen
(Sample)
Run/Stop (Sample)
Change-over-switch Display lamp

 '    Maintenance Software

          
           $  ,    
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+  +  :   $ +
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Restart automatically
 #   %    !   Motor speed
0        -    
            
         Motor current

$           

     
Input voltage (primary transformer)

Power Failure 2sec

Output voltage (motor voltage)


 HITACHI Medium Voltage Multi-Level IGBT Drives

Quality
Axial Vibration Prevention
Hitachi has developed a real-time simulator, which simulates the Real-time Simulator
Controller unit
physical control system in real time.
The simulation models cover the main circuits of the drive motor and Simulation model
driven mechanical load. Electrical signal
For example, axial vibration happens to be generated by resonant
frequency from the load. Prior to shipment of the drives for such Inverter Motor

applications, Hitachi evaluates the resonance effects to prevent axial

Machine
vibration. Torque ripple frequency
Axial vibration
This real-time simulator works not only to improve reliability, but also
Damage to machine
to shorten the commissioning period on site.
Quality Production
Hitachi has implemented a production data management system which displays on a video terminal the last
updated or the new schematics and the Bills of Materials (BOM). Visual assistance helps the manufacturing
work force to prevent human error and to improve quality. No paper schematics are used in the wiring and
assembly process.

Design cell
Unit assembly Wiring design Main assembly

Wiring process Unit assembly Main assembly

Manufacturing cell

Why does Hitachi choose IGBT ?

Hitachi applies IGBT power semiconductors for all

product lines of variable frequency drives. The
reliability of IGBT has been proven in a variety of
application environments such as steel rolling mills,
traction drives, generator converters, and general
purpose drives. Compared to the other types of power
semiconductors, IGBT is a more commonly used
power device. From this viewpoint, IGBT parts are
more availability.

7
 External Interfaces
External interfaces allow user specific or plant specific signals to be coordinated for operation of the inverter in the
plant environment. These signals can be interlocking signals, monitoring signals or process control signals that are
connected to the inverter so the it works in a synchronized fashion with the machine and the process.

CELL : Cell Inverter

(The number changes depends on the output voltage.)

Transformer Inverter 2 9 steps

CELL CELL

CB(52) CELL CELL IM

Main Power supply
2 11kV 50/60Hz Induction Motor
Rated Voltage
CELL CELL
2 11kV

< I/O Interface as standard >

E

Digital Input
- Inverter run
- Inverter stop Control Logic
- Inverter running Interlock
Inverter Frequency Vector Operation PWM
Interface

Digital Output
- Inverter running
- Inverter ready to run Sequence Logic
- Inverter alarm
- Inverter fault / trip - CB(52) Status answer back
Protecting Circuit
Analog Input Traceback Function
- Rotating speed reference
(4-20mA)

Analog Output - CB(52) Turn on command

- Speed feedback
Touch Panel Display - CB(52) Turn off command
(4-20mA)
- Torque current feedback on the Board Surface
(4-20mA)

Control power (100 220V)

Pre-charging power (380 440V) Control Unit

8
 HITACHI Medium Voltage Multi-Level IGBT Drives

Specifications (For Reference)

No. Item Output Volt[V] Specifications
1 Line-up Capacity[kVA] 2,400 360 530 800 1,060 1,600 2,130 2,900 3,630
2 3,000 330 450 660 1,000 1,330 2,000 2,670 3,650 4,550
3 3,300 360 500 730 1,100 1,460 2,200 2,930 4,000 5,000
4 4,160 310 460 630 920 1,380 1,850 2,770 3,700 5,040 6,300
5 6,000 450 660 900 1,330 2,000 2,670 4,000 5,340 7,300 9,100
6 6,600 500 730 1,000 1,460 2,200 2,930 4,400 5,870 8,000 10,000
7 10,000 750 1,110 1,510 2,220 3,330 4,450 6,670 8,900 12,100 15,200
8 11,000 830 1,220 1,660 2,440 3,670 4,890 7,340 9,790 13,300 16,700
9 Rated Output Current [A] 43.7 64.2 87.5 128.5 192.8 257.1 385.6 514.2 700 875
10 Output Frequency [Hz] 50 / 60Hz (Max.75Hz)
11 Power Input Voltage AC2,400V / 3,000V / 3,300V / 4,160V / 6,000V / 6,600V / 10,000V / 11,000V
Supply
12 Input Frequency 50 / 60[Hz]
13 Power supply for control AC100 / 110 / 200 / 220 / 230 / 240V 1 Phase (Standard) or DC100 110V (Option)
14 Pre-charge power supply AC400 / 415 / 440V (Standard) AC220 / 200V or other low voltage (option) 3 Phase
15 Voltage fluctuation within / 10% (Working without fault although the output power become lower)
16 within / 5% (Guarantee output power)
17 Frequency fluctuation within / 5%
18 Structure Cubicle Forced air cooled self-standing cubicle type
19 Transformer In-built dry type (Oil-immersed Transformer as option)
20 Protection IP21 (Higher degrees of protection as option)
21 Control Type Medium Voltage Multi-level IGBT Inverter
22 Control Method Sensor less Vector Control / Vector Control with Sensor (Option)
23 Driving Method 2 quadrant Operation
24 Deceleration Natural Deceleration
25 Speed Control Range 1% 100% speed
26 Accuracy / 0.5% at 100% speed without sensor / / 0.05% at 100% speed with sensor
27 Overload 125% 60sec
28 Efficiency approximately 97% (including Transformer)
29 Power factor above 95%
30 Interface Analog / Field network (DeviceNet / Profibus / Modbus / CAN)
31 Protection Momentary Over Current Detected output AC side
32 Over voltage of DC circuit Detected DC over voltage of each cell
33 Power drop for Driver board Detected power drop of each cell
34 PT CT failure Comparing drive frequency with voltage/current feed back
35 Ground fault Detected current flow into earthing resistor
36 Power failure Detected at quaternary voltage of multiplex winding transformer
37 Abnormal Cooling Fan Detected by thermal or MCCB trip
38 Indication Charging Indicate until main DC voltage to 50V
39 Speed / Current / etc. Indication Bar chart on Graphic Panel
40 Fault Indication on Graphic Panel
41 Trace Back Data Read out to the Maintenance tool
42 Others Cable entrance Bottom / Upper (Option)
43 Restart after instantaneous power failure Option (Need UPS power supply)
44 Restart while the motor rotating Option
45 Standards IEC / JIS /JEC/ JEM
* The output rated voltage shall be guaranteed within the above mentioned voltage fluctuation.
* More options are available. Please inquire for more details.
* All specifications are subject to change without notice.
* DeviceNet is trademark of Open DeviceNet Vendor Association (ODVA), Inc.
* Profibus is a registered trademark of Profibus Nutzerorganisation e. V.
* Modbus is a registered trademark of AEG Schneider Automation Inc.
* HIVECTOL is a registered trademark of Hitachi, Ltd.

9
 Dimensions (For reference)
Transformer Inverter Control
Transformer Inverter Control Transformer Inverter Control

Transformer Inverter Control

Transformer Inverter Control

Dimensions(mm) (mm) (at least)

Voltage Weight
kVA Outline
(kV) Width(W) Depth(D) Height(H) Panel Height(Hc) (kg) Front Rear Top
360 2,700 3,900
530 3,300 4,400
800 3,500 5,100
2.4 Fig-1 1,200 2,700 2,400 1,800 600 500
1,060 3,700 5,700
1,600 3,800 6,300
2,130 4,100 6,900
360 2,700 3,800
500 3,300 4,900
730 3,300 1,200 5,100
1,100 Fig-1 3,700 5,800
3.3 1,460 3,800 2,700 2,400 6,300 1,800 600 500
2,200 4,100 1,500 7,800
2,940 5,800 11,300
4,000 7,900 1,700 18,000
Fig-4
5,000 8,800 19,300
310 3,100 4,200
460 3,300 4,500
630 Fig-1 4,200 5,900
1,200
920 4,400 6,500
4.16 2,700 2,400 1,800 600 500
1,380 4,400 7,500
1,850 5,000 8,900
2,770 5,600 11,500
Fig-2 1,700
3,700 7,500 16,300
500 3,100 4,600
Fig-1
730 3,100 5,300
1,000 4,200 6,900
1,200
1,460 4,200 7,900
2,700 2,400
2,200 5,200 10,900
6.6 Fig-2 1,800 600 500
2,930 5,800 12,600
4,400 8,000 1,500 19,600
5,880 11,000 22,400
8,000 19,800 1,700 30,100
Fig-5 2,900 2,600
10,000 19,800 30,100
830 4,400 7,000
Fig-1
1,220 4,400 7,000
2,700 2,500
1,660 5,300 10,000
2,440 5,900 13,000
11.0 Fig-3 1,500 1,800 600 500
3,670 8,900 16,300
4,890 9,900 16,500
3,000 2,700
7,340 14,500 24,900
Fig-3
9,790 14,500 25,200
Note: 1) The dimensions and weight mentioned above are only for reference. Please ask to our sales network and confirm it by technical specifications.
2) Differnces may occur due to some factors like : options, components, modifications, installation condition. Please contact us for more details.
3) Please inquire about weight and dimensions for transformer (dry type or oil-filled type) separation.
4) Less clearance space in back can be available. Please inquire for more details.
5) Dimensions are subject to change without notice.

10
         

      

    
             
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*All illustrations in this paragraph are used only for commentary purposes


 HITACHI Medium Voltage Multi-Level IGBT Drives

Order sheet
No. Item Specification

1 Application (Facility Name)

2 Load Machine Name Fan Blower Pump Compressor Extruder Agitator Others

3 Load Machine Character Square Reduction Torque Constant Torque Proportional Torque Power Constant Others

Starting Torque: ____% Overload:____% ____s

2
GD (Motor Axis Conversion): ____kg-m2 Natural Deceleration Time: ____s

4 Regenerative Operation No. Yes.(Regenerative type Inverter required)

5 Motor Specification Existing New-Built Squirrel Cage Induction Motor Winding Induction Motor

Non Explosion Protection Explosion Protection(Safety Increase, Pressure Proof, Inner Pressure)

Output:______kW Voltage:_____V Current:_____A

Frequency:_____Hz Number of Poles: ____p Rotational Speed: ____min-1

Efficiency:_____% Power Factor:_____%

6 Rotational Speed Range _______ min -1 - _______ min -1 Stall Torque: Yes No

7 Acceleration, Deceleration Time Set(Acceleration Time: ____s, Deceleration Time: ____s ) Unset

8 Speed Sensor Sensorless Control Sensor Control

9 Commercial Bypass Drive Necessary(Automatic Switch, Manual Switch) Unnecessary

10 Signal Interface PIO Interface / DeviceNet Profibus Modbus CAN

11 Main Circuit Power Supply Voltage: ____kV Frequency: ____Hz Short Circuit Current: ____kA

12 Main Power Supply Transformer Oil Mold H type Dry System Any

13 Control Power Supply Voltage: ____V Frequency: ____Hz Capacity: ____kVA

14 Installation Requirements Address:

City/Country:

Ambient Temperature: ____ - ____

Humidity: ____ - ____%RH

Altitude: _____m

Gas: _____ppm

Dust: No Yes(Class: _____thousand)

15 Inverter Capacity Inverter: _____kVA

Motor Capacity(kW)
Inverter Capacity =
Motor Eff.(PU)*Motor PF(PU)

* For other specifications, please describe here.

13
MEMO

14
HIVECTOL HVI
Medium Voltage Multi-level IGBT Drives
U.S.A. Germany India
Hitachi America, Ltd. Hitachi Europe GmbH Hitachi india Pvt. Ltd.
(Industrial and Infrastructure Systems Division) Am Seestern 18(Euro-Center) Units 304-306, 3rd Floor, ABW Elegance
(New York Office) D-40547 Düsseldorf Tower, Jasola District Centre, New Delhi
50 Prospect Avenue, (Mailing Address) 110 025, India
Tarrytown, NY 10591 P.O. Box 11 05 36 Phone:<91>(11)4060-5252
Phone:<1>(914)631-0600 40505 Düsseldorf Fax: <91>(11)4060-5253
Fax: <1>(914)332-3672 Phone:<49>(211)5283 0(HEG)
URL:www.hitachi.us <49>(211)52915 0(HSE) Indonesia
Fax: <49>(211)5283 290, -291(HEG) Hitachi Asia Ltd.
(Houston Office) <49>(211)52915 90(HSE) (Jakarta Office)
9700 Richmond Avenue, 24th Floor, Mid Plaza 1, JL. Jend.
Houston, TX 77042 Egypt Sudirman Kav. 10-11, Jakarta 10220
Phone:<1>(713)782-0529 Hitachi, Ltd. Phone:<62>(21)574-4313
Fax: <1>(713)782-0981 Nile Hilton Commercial Center Fax: <62>(21)574-4312
Tahrir Square, Cairo, 11111
Canada Phone:<20>(2)574-3322 Malaysia
Hitachi (Canada) Ltd. Fax: <20>(2)574-1414 Hitachi Asia(Malaysia)Sdn.Bhd.
(Toronto Office) Suite 17.3, Level 17 Menara IMC
5750 Explorer Drive suite 301, U. A. E (Letter Box No. 5)
Mississauga, Ontario Hitachi, Ltd., Middle East Branch No.8 Jalan Sultan Ismail
Phone:<1>(905)629-9300 Office No. 1205 AI Masraf Tower, Baniyas 50250 Kuala Lumpur
Fax: <1>(905)290-0141 Road, Deira P. O. Box 5561, Dubai, U.A.E Phone:<60>(3)2031-8751
(Headquarters, S&IC) Phone:<971>(4)228-3617 Fax: <60>(3)2713-2855
<1>(905)814-0848(Digital Media)
Australia Singapore
(Calgary Office) Hitachi Australia Ltd, Hitachi Asia Ltd.
Suite 460,10655 Southport Road S.W., (Head Office) Headquarters
Calgary, Alberta T2W 4Y1 Level3, 82 Waterloo Road, 7 Tampines Grande, #08-01
Phone:<1>(403)278-1881 North Ryde NSW 2113 Hitach Square, Singapore 528736
Fax: <1>(403)278-1810 Phone:<61>(2)9888-4100 Phone:<65>6535-2100
Fax: <61>(2)9888-4952 Fax: <65>6535-1533
Mexico
Hitachi Mexico, S.A. de C.V. China Thailand
(Mexico Office) Hitachi China, Ltd. Hitachi Asia(Thailand)Co., Ltd.
Andres Bello No.10 Piso 10 (Beijing Headquarters) 18th Floor, Ramaland Building
Col.Chapultepec Polanco Beijing Fortune Bldg., 5 Dong San Huan 952 Rama IV Road, Bangrak,
11560, Mexico, D.F. Bei-Lu Chao Yang District, Beijing 100004 Bangkok 10500
Phone:<52>(55)5282-9040 Phone:<86>(10)6590-8111 Phone:<66>(2)632-9292
Fax: <52>(55)5282-9042 Fax: <86>(10)6590-8110 Fax: <66>(2)632-9299

Brazil (Shanghai Regional Office) Vietnam

Hitachi Brazil Representacoes Ltda. Rui jin Building, No.205 Maoming Road(S), Hitachi Asia Ltd. Ho Chi Minh City Office
Headquarters Shanghai, 200020 The Landmark, 4th Floor, 5B Ton Duc Thang
Av. Paulista, 854-7˚ And-Cj.72 Phone:<86>(21)6472-1002 Streelt, Dist. 1, HCMC, Vietnam
Edificio Top Center, Fax: <86>(21)6472-4990 Phone:<84>3829-9725
CEP. 01310-913-São Paulo-S.P. Fax: <8>3829-9729
Phone:<55>(11)3284-0922 (Taipei Branch)
Fax: <55>(11)287-2781 3rd Floor, Hung Kuo Building No. 167
Tun-Hwa North Road, Taipei(105)
U.K. Taiwan
Hitachi Europe Ltd. Phone:<886>(2)2718-8777/2718-3666
Whitebrook Park Fax: <886>(2)2718-8180
Lower Cookham Road
Maidenhead Berkshire SL6 8YA (Hong Kong Headquarters)
Phone:<44>(1628)585000 4th Floor, North Tower
Fax: <44>(1628)585988 World Finance Centre, Harbour City
Canton Road, Tsim Sha Tsui, Kowloon
Russian Federation Hong Kong
Hitachi, Ltd. Phone:<852>2735-9218
(Moscow Office) Fax: <852>2375-3192
Millennium House, 12, Trubnaya
Moscow, 103045
Phone:<7>(095)787-4020
Fax: <7>(095)787-4021

Hitachi, Ltd.
Infrastructure Systems Company
Akihabara Daibiru Building,
18-13, Soto-Kanda, 1-chome, Chiyoda-ku, Tokyo, 101-8608
Tel: <81>(3)4564-5539 Fax: <81>(3)4564-4738

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