INTERNSHIP
REPORT
Serial No. Contents
1 Introduction about the Company
2 Location of the Internship
3 Product Line
4 Duration of the Internship
5 Tool Room
6 Fabrication Shop and Moulding
7 Plating Shop
8 Assembly/Automation
9 Material/Purchase
10 R & D Components
11 Conclusion
Prepared by Johny John
B.Tech - Electrical and Electronics Engineering
At Vellore Institute of Technology, Vellore.
Introduction about the Company
O/E/N India Limited, established in 1968, stands as the market leader for Electro-Mechanical
Components such as Relays, EV-EVSE Contactors, Switches, and Custom-built assemblies.
With four facilities situated in the suburbs of Cochin & Pune, boasting a total factory space
exceeding 31,000 square meters, the company caters to various industries including
Automotive Electronics, Industrial Controls & Instrumentation, Communication, Consumer
Electronics, and Strategic Electronics.
Covered under ISO 9001, IATF 16949, AS9100D, ISO 14001, and ISO 45001 certifications,
along with a range of end-use product approvals, O/E/N maintains a robust quality
management system. Its factory infrastructure encompasses facilities for the fabrication of
pressed parts, plastic molded parts, and electroplating, supplemented by an in-house
Research & Development Laboratory, sophisticated Tool Room, and Quality Assurance Test
Labs.
In addition to its primary production operations, O/E/N extends its services to contract
manufacturing and exports to various regions including Europe, Asia-Middle East & Far
East, USA, and Oceania, showcasing its global outreach and commitment to excellence.
Location of the Internship
Duration of the internship was at the Facility at Mulanthuruthy in Kerala.
The internship program at O/E/N India Ltd is structured to provide comprehensive exposure
to the workings of all departments, facilitating a holistic understanding of the company's
operations. Interns rotate through various departments including HR, Tool Room, Fabrication
Shop, Moulding, Plating Shop, Assembly/Automation, Materials and Purchase, and R&D
Components. This structured approach enables interns to gain hands-on experience and
insight into each department's functions, processes, and interdependencies. By immersing
interns in diverse roles and responsibilities, the internship program fosters a deep
understanding of the company's operations as a whole, preparing participants for future roles
in the organization and the industry at large.
Product Line
Duration of the Internship
The internship is structured in a way, such that the interns spend time in each department.
1. HR Department
2. Tool Room
3. Fabrication Shop and Moulding
4. Plating Shop
5. Assembly/Automation
6. Material/Purchase
7. R & D Components
HR Department
The Human Resources (HR) department at O/E/N India Ltd plays a pivotal role in fostering a
productive and harmonious work environment within the company's manufacturing
operations for relays, contactors, and switches. Tasked with managing the company's most
valuable asset—its employees—the HR department is responsible for a wide range of
functions aimed at attracting, retaining, and developing top talent.
One of the primary responsibilities of the HR department is recruitment and selection. By
collaborating closely with hiring managers and department heads, HR professionals identify
staffing needs, develop job descriptions, and conduct candidate sourcing and screening
processes to ensure the selection of qualified individuals who align with the company's
values and culture.
Once employees are onboarded, the HR department oversees various aspects of employee
relations, including performance management, employee engagement, and conflict
resolution. HR professionals work proactively to create a positive work environment
conducive to employee growth, satisfaction, and retention. They organize employee
engagement initiatives, training programs, and professional development opportunities to
nurture talent and enhance employee skills and competencies.
Additionally, the HR department is responsible for administering employee benefits and
compensation packages, ensuring compliance with labor laws and regulations, and
managing payroll and attendance systems. By providing competitive compensation and
benefits packages, the HR department contributes to employee satisfaction and retention
while ensuring adherence to legal and regulatory requirements.
Moreover, the HR department serves as a liaison between employees and management,
advocating for employee needs and concerns while also aligning organizational objectives
with employee interests and aspirations. HR professionals play a crucial role in promoting
open communication, transparency, and trust within the organization, fostering a culture of
collaboration and mutual respect.
In times of organizational change or restructuring, the HR department provides guidance and
support to employees and management alike, facilitating smooth transitions and minimizing
disruptions to business operations.
Ultimately, the HR department at O/E/N India Ltd is committed to nurturing a dynamic and
inclusive workplace culture that empowers employees to thrive, innovate, and contribute to
the company's success in manufacturing high-quality electro-mechanical components for
diverse industries and applications. Through their dedication and expertise, HR
professionals play a vital role in shaping the company's reputation as an employer of choice
and a leader in the electro-mechanical components industry.
Tool Room
In a company manufacturing relays, contactors, and switches, the Tool Room assumes a
critical role in ensuring streamlined production processes and the development of top-quality
products. Specifically dedicated to the design, fabrication, maintenance, and repair of
precision tools, dies, molds, and fixtures, the Tool Room serves as the backbone of
manufacturing operations. Its primary objective revolves around creating the necessary
infrastructure for the efficient production of electro-mechanical components.
The tools produced by the Tool Room are indispensable for various manufacturing
processes, including metal stamping, plastic injection molding, and precision machining.
These processes are pivotal for crafting components with meticulous precision, meeting
stringent tolerances, and accommodating intricate designs. Consequently, the Tool Room
team collaborates closely with design engineers to translate product specifications into
tangible tooling requirements, ensuring that molds and dies meet exacting standards for
accuracy and durability.
Moreover, the Tool Room functions as a hub for continuous improvement initiatives within
the manufacturing ecosystem. By embracing innovative techniques and leveraging
cutting-edge technologies, the team continually seeks to enhance manufacturing efficiency
and product quality. This commitment to advancement underscores the company's
dedication to staying at the forefront of industry standards and meeting the evolving needs of
its clientele.
To uphold its reputation for delivering reliable and high-performance relays, contactors, and
switches, the company maintains a state-of-the-art Tool Room facility. Staffed with skilled
technicians and equipped with advanced machinery, the Tool Room embodies the
company's unwavering commitment to precision engineering and excellence in
manufacturing. Through the meticulous efforts of the Tool Room team, the company can
consistently deliver products that meet the rigorous demands of diverse industries and
applications.
Fabrication Shop and Moulding
Within O/E/N India Ltd's manufacturing operations for relays, contactors, and switches, the
Fabrication Shop and Moulding Shop serve as integral components, each playing a
specialized role in the production process. The Fabrication Shop is dedicated to transforming
raw materials, such as metals and alloys, into the structural components essential for the
assembly of electro-mechanical devices. Equipped with advanced machinery and skilled
personnel, the Fabrication Shop ensures the precise shaping, cutting, and forming of metal
sheets and bars to meet the exacting specifications required for the company's products.
Meanwhile, the Moulding Shop is responsible for the production of plastic components used
in relays, contactors, and switches. Utilizing injection moulding techniques, this department
crafts intricate plastic parts with precision and efficiency. Moulding technicians work closely
with design engineers to translate conceptual designs into moulds, ensuring that the final
products meet the company's stringent quality standards. The Moulding Shop's expertise lies
in its ability to manufacture complex plastic components with consistent quality and
dimensional accuracy, vital for the reliable performance of the company's products.
Throughout my internship, I was impressed by the dedication and expertise of the teams in
both the fabrication and molding shops. Their commitment to excellence and continuous
improvement was evident in their proactive approach to solving challenges and optimizing
processes. As an engineering student, this hands-on experience provided me with
invaluable lessons in manufacturing principles, process optimization, and teamwork.
Looking ahead, I am eager to apply the knowledge and skills I acquired during my internship
to my academic and professional pursuits. The insights gained from my time in the
fabrication and molding shops at O/E/N India Ltd have deepened my understanding of
manufacturing processes and reinforced my passion for engineering excellence.
Plating Shop
In the manufacturing process of relays, contactors, and switches, the plating shop holds
significant importance, ensuring both functional reliability and aesthetic appeal in the final
products. This specialized facility is responsible for applying various metal plating finishes
onto components, enhancing their durability, conductivity, and resistance to corrosion.
Through electroplating processes, metals such as nickel, silver, and gold are deposited onto
the surfaces of components, providing them with the necessary properties for optimal
performance in diverse applications.
Operated by skilled technicians and equipped with advanced plating machinery, the plating
shop meticulously controls the plating parameters to achieve precise coating thicknesses
and uniform coverage across components. This attention to detail is crucial in ensuring the
consistency and quality of the plated finishes, meeting the stringent standards required for
electro-mechanical components used in automotive, industrial, and consumer electronics
applications.
Furthermore, the plating shop prioritizes environmentally sustainable practices,
implementing waste treatment and recycling systems to minimize the environmental impact
of plating processes. By emphasizing sustainability alongside quality, the company
underscores its commitment to responsible manufacturing practices and environmental
stewardship.
Through the efforts of the plating shop, the company maintains its reputation for delivering
high-performance and aesthetically pleasing relays, contactors, and switches to customers
across various industries. The plating shop's contributions ensure that the company's
products not only meet but exceed the expectations of its clientele, reinforcing its position as
a leader in the electro-mechanical components market.
Assembly
The assembly plant at O/E/N India Ltd plays a pivotal role in the manufacturing process of
relays, contactors, and switches, serving as the final stage where components come
together to create functional electro-mechanical devices. Within this facility, skilled
technicians meticulously assemble individual parts, following precise assembly procedures
and quality standards to ensure the reliability and performance of the finished products.
Equipped with state-of-the-art assembly lines and automation technologies, the plant
optimizes efficiency and throughput while maintaining product consistency and quality. Each
assembly line is tailored to specific product lines, allowing for streamlined workflows and
rapid production cycles. From the integration of electronic components to the final testing
and inspection stages, the assembly plant orchestrates a seamless process aimed at
delivering products that meet or exceed customer expectations.
Collaboration between various departments, including engineering, quality assurance, and
materials management, is integral to the assembly plant's success. Close coordination
ensures that components are readily available, manufacturing processes are optimized, and
quality control measures are upheld throughout the assembly process. Additionally,
continuous improvement initiatives and feedback mechanisms are implemented to enhance
productivity, reduce waste, and drive innovation within the assembly operations.
Moreover, the assembly plant adheres to stringent regulatory standards and industry
certifications, reflecting the company's commitment to product excellence and customer
satisfaction. Through rigorous testing protocols and quality assurance measures, each
product undergoes comprehensive evaluation to guarantee its performance, reliability, and
safety in diverse applications and environments.
As a result of the assembly plant's dedication to precision assembly and operational
excellence, O/E/N India Ltd maintains its reputation as a trusted provider of high-quality
electro-mechanical components to industries worldwide. The plant's contributions
underscore the company's commitment to delivering innovative solutions that address the
evolving needs of its customers while upholding the highest standards of manufacturing
excellence.
Inhouse Process Automation
Incorporating in-house process automation, the manufacturing facility for relays, contactors,
and switches achieves heightened efficiency and precision. By employing state-of-the-art
technologies and custom automation solutions, the facility optimizes production, boosts
productivity, and maintains consistent product quality. Automation systems are strategically
integrated throughout various stages of manufacturing, minimizing manual intervention and
mitigating the risk of errors.
Automated machinery and robotics play integral roles in critical tasks such as component
assembly, testing, and packaging, streamlining workflows and resource allocation.
Additionally, real-time monitoring and data analytics provide insights into production
performance and quality metrics, empowering informed decision-making and proactive
optimization.
Collaboration across departments drives the development and deployment of tailored
automation solutions aligned with specific manufacturing requirements. Continuous
refinement and innovation ensure that automation technologies remain adaptable to evolving
business needs and industry standards.
Material/Purchase
Within O/E/N India Ltd's manufacturing operations for relays, contactors, and switches, the
Materials/Purchase department plays a crucial role in ensuring the seamless flow of
resources and the procurement of essential materials for production. This department is
tasked with sourcing, procuring, and managing the inventory of raw materials, components,
and supplies needed for manufacturing activities.
Through strategic supplier relationships and rigorous vendor selection processes, the
Materials/Purchase department secures high-quality materials at competitive prices while
adhering to strict quality standards and delivery schedules. By leveraging economies of
scale and negotiating favorable terms, the department strives to optimize procurement costs
without compromising on product quality or reliability.
Moreover, the Materials/Purchase department collaborates closely with other departments,
including production, engineering, and logistics, to forecast material requirements, plan
production schedules, and ensure adequate inventory levels to meet customer demand. By
maintaining efficient communication channels and implementing robust inventory
management systems, the department minimizes lead times, reduces stockouts, and
mitigates supply chain risks.
In addition to procurement activities, the Materials/Purchase department is responsible for
monitoring market trends, evaluating new suppliers, and identifying opportunities for process
improvement and cost optimization. By staying abreast of industry developments and best
practices, the department remains agile and responsive to changing market dynamics and
customer needs.
Furthermore, the department prioritizes sustainability and ethical sourcing practices,
ensuring compliance with environmental regulations and ethical standards throughout the
supply chain. By partnering with socially responsible suppliers and promoting sustainable
procurement practices, O/E/N India Ltd demonstrates its commitment to corporate social
responsibility and environmental stewardship.
In essence, the Materials/Purchase department serves as a critical link between suppliers
and internal stakeholders, facilitating the efficient acquisition of materials and supplies
essential for the production of high-quality relays, contactors, and switches. Through its
strategic sourcing initiatives, rigorous quality control processes, and commitment to
sustainability, the department contributes to the company's overall success and reputation as
a trusted manufacturer in the electro-mechanical components industry.
R & D Components
In O/E/N India Ltd, the R&D Components department stands as a vital hub for innovation
and advancement in the manufacturing of relays, contactors, and switches. This department
is divided into several specialized divisions, including Mechanical, Electrical, Electronics, and
Sustenance, with a dedicated focus on aerospace applications. Each division collaborates
synergistically to drive the development of new products and enhance existing ones.
The Mechanical division within the R&D Components department concentrates on the
mechanical aspects of product design and development, ensuring durability, reliability, and
optimal performance in diverse operating conditions. Simultaneously, the Electrical and
Electronics divisions focus on integrating cutting-edge electrical and electronic technologies
into product designs, enhancing functionality, efficiency, and safety.
The Aerospace division specializes in developing components tailored to meet the stringent
requirements and standards of the aerospace industry, where reliability and performance are
paramount. Through rigorous testing and validation procedures, this division ensures
compliance with aerospace regulations and specifications, delivering solutions that meet the
exacting demands of aerospace applications.
Moreover, the Sustenance division plays a pivotal role in enhancing existing products,
implementing improvements, and addressing customer feedback to ensure continuous
product enhancement and customer satisfaction. This division focuses on refining product
designs, optimizing manufacturing processes, and incorporating new technologies to extend
product lifespan and maintain competitiveness in the market.
Furthermore, these R&D Components departments are instrumental in developing custom
solutions tailored to meet specific customer requirements and industry needs. By leveraging
their expertise and capabilities, they collaborate closely with customers to understand their
unique challenges and develop innovative solutions that address their specific needs and
preferences.
In essence, the R&D Components department at O/E/N India Ltd serves as a catalyst for
innovation and differentiation, driving the development of cutting-edge products and
solutions that propel the company's leadership in the electro-mechanical components
industry. Through their collaborative efforts and commitment to excellence, these
departments contribute significantly to the company's success and reputation for delivering
high-quality, reliable products to customers worldwide.
Conclusion
In conclusion, my industrial internship experience at O/E/N India Ltd has been incredibly
enriching and insightful. Over the duration of my internship, I have had the opportunity to
immerse myself in the dynamic and multifaceted world of electro-mechanical component
manufacturing. From gaining experience in the assembly plant to witnessing the meticulous
processes in the plating shop, each department has provided valuable insights into the
complexities of modern manufacturing operations. Furthermore, collaborating with talented
professionals across various departments has not only broadened my technical knowledge
but has also honed my interpersonal and problem-solving skills. I am deeply grateful for the
guidance and mentorship provided by the dedicated team at O/E/N India Ltd, who have been
instrumental in facilitating my learning and growth throughout the internship. As I reflect on
my time spent at the company, I am confident that the lessons learned and experiences
gained will serve as a solid foundation for my future endeavors in the field of engineering. I
am immensely thankful for the opportunity to be part of such a dynamic and innovative
organization, and I look forward to applying the knowledge and skills acquired during my
internship in my future professional pursuits.
