SECTION 7: FRAME & BODY

2306D ARTIC HAULER

7-1
CAB ASSEMBLY

P008342

2306D ARTIC HAULER REV 0

7-2
 CAB ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 262839 1 KIT,CAB,COMPLETE,2306D,OBW TO VIN .1031
1 263059 1 KIT,CAB,COMPLETE,2306D,OBW FROM VIN .1032

2306D ARTIC HAULER REV A

7-3
CAB SHELL AND RELATED PARTS

17 10 18
18 19
11 12
19
18
20
9
9 11
20 10

25
26
16
7
9 14
20

17
18
24
20 15
9 13
9
20 20
24
7
10
11
27 28
24
11
5
10

24 2
3
11
21

P008628 A

2306D ARTIC HAULER REV 0

7-4
 CAB SHELL AND RELATED PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 207871 1 ROOF, CAB, YELLOW #D Includes Item 6
3 207799 1 SEAL, BONNET, CAB INTERFACE
5 101307 4 WASHER, FLAT
6 207825 1 INSULATION, FIREWALL
7 203264 6 GROMMET, BLANK
9 207881 9 GASKET, GRAB HANDLE
10 100090 22 SCREW, HEX HEAD
11 100370 19 WASHER, HARDENED
12 173443 1 GUARD, WINDOW, REAR
13 173458 1 PLT, MTG, LHS, GUARD, WINDOW
14 174676 1 PLT, MTG, RHS, GUARD, WINDOW
15 181880 1 HANDLE,CAB,LHS,TOP,REAR,30 D#
16 173444 1 HANDRAIL, CAB, RHS, REAR
17 100210 4 SCREW, HEX HEAD
18 100424 8 WASHER, HARDENED
19 100316 4 NUT, NYLOC
20 176312 9 SHIM, GRAB HANDLE BRACKET
21 100086 1 SCREW, HEX HEAD
24 206587 23 HEXSERT
25 100121 2 SCREW, HEX HEAD
26 140742 2 O-RING
27 208104 AR GASKET

2306D ARTIC HAULER REV A

7-5
CAB WINDOWS

2
8

FOR DETAIL OF DOOR

WINDOW REFER MAIN
DOOR

3
4
9

6
P008392

2306D ARTIC HAULER REV 0

7-6
 CAB WINDOWS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 206422 1 WINDOW,RHS,SLIDING,B30D
2 207874 1 SEAL,WINDOW,RHS,SLIDING,B30D
3 206418 1 WINDOW,CURVED,B30D
4 207873 1 SEAL,WINDOW,CURVED,B30D
5 206420 1 WINDOW,LHS,FRONT,B30D
6 207876 1 SEAL,WINDOW,LHS,FRONT,B30D
7 206421 1 WINDOW,REAR,B30D
8 207875 1 SEAL,WINDOW,REAR,B30D
9 208103 A/R GASKET, 5X5 ROLL STOCK, B30D

2306D ARTIC HAULER REV 0

7-7
CAB DOOR ASSEMBLY

19
6 1
2

20
4
3
15
16

10
11

9
12

23

7
13 22

14
17

21

18

P008394

2306D ARTIC HAULER REV 0

7-8
 CAB DOOR ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 206414 1 DOOR, MAIN, YELLOW, D# ADT Includes Item 2, Seal
2 206416 1 SEAL, DOOR, MAIN
3 207877 1 SEAL, WINDOW, DOOR, SLIDING
4 206419 1 WINDOW, DOOR, SLIDING
5 100837 18 CAPSCREW, CSK, SOCHD, S/S
6 206415 3 HINGE, EXTERIOR
7 206451 2 BKT, STRAP, DOOR
8 206453 1 RUBBER, STRAP, DOOR
9 100832 4 CAPSCREW, CSK, SOCHD, S/S
10 100835 2 CAPSCREW, BUT, SOCHD, S/S
11 100615 2 WASHER, FLAT
12 206439 1 HANDLE, CAB INTERIOR
13 100833 2 CAPSCREW, CSK, SOCHD, S/S
14 161086 1 SPACER, BLOCK, DOOR STRAP
15 100830 6 SCREW, PANHD, SELFTAP, S/S
16 100838 6 WASHER, FLAT
17 206461 1 PANEL, INTERIOR, MAIN DOOR
18 206465 1 STRUT, CAB, 4040
19 176431 1 SHIM, EXTERIOR HINGE
20 208103 A/R GASKET, 5X5 ROLL STOCK, B30D
21 176423 1 SPACER
22 207266 6 HEXSERT
23 206585 2 HEXSERT

2306D ARTIC HAULER REV 0

7-9
DOOR LATCH

61

19 66 81 83 7

20 2
62

80

82

75

15
4

63

P008794

2306D ARTIC HAULER REV 0

7-10
 DOOR LATCH

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 100061 4 WASHER,FLAT
4 100063 4 WASHER,HARDENED
7 100081 4 SCREW,HEXHD
15 100189 4 SCREW,HEXHD
19 100281 2 NUT,HEXAGON
20 100308 1 STUD,M6X40ACC/LINK,B30C
61 200779 2 TIE ROD END
62 201508 2 MTG BKT:TRI/MARK
63 201509 1 TRI/MARK:GASKET
66 206274 1 GUARD,STRIKER PIN MKII
75 207230 1 TRI/MARK,LH HOUSING,B40B
80 207366 1 LATCH,LH,TRI/MARK,B40D
81 207375 1 BOLT,STRIKER,TRIMARK,B40D
82 207647 1 KNOB,BIN TIP
83 176306 1 WASHER,CAB

2306D ARTIC HAULER REV 0

7-11
DOOR, HVAC SYSTEM

1 11

4
12

8
2 9
3
7
6 7
15

14
10
13

P008393

2306D ARTIC HAULER REV 0

7-12
 DOOR, HVAC SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 206412 1 DOOR,HAVC,RHS,B30D Incudes Items 11 and 12
2 100092 2 BOLT,HEXHD
3 100370 2 WASHER,HARDENED
4 100837 18 CAPSCREW,CSK,SOCHD
5 206415 3 HINGE,EXTERIOR,B30D
6 100312 1 NUT,NYLOC
7 100062 1 WASHER,FLAT
8 206491 1 STRUT,CAB,4044,B30D
9 100731 3 SCREW,HEXHD
10 181684 1 MTG,HVAC,HATCH DOOR,STRUT,B30D
11 207878 1 SEAL,DOOR,HVAC,RHS,B30D
12 207868 1 GASKET,HVAC FRESH AIR,B30D
13 206437 3 HEXSERT
14 206587 2 HEXSERT
15 140029 2 O RING

2306D ARTIC HAULER REV 0

7-13
CAB MOUNTINGS

12

21

11

CAB

21

54

MOUNTINGS ATTACHED TO
TOP OF FRONT CHASSIS

21

22
21

22

P008795

2306D ARTIC HAULER REV A

7-14
 CAB MOUNTINGS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
11 100734 8 BOLT,HEXHD WAS 100138
12 100128 8 SCREW,HEXHD WAS 100146
21 100536 32 WASHER,HARDENED
22 100654 16 NUT,STOVER
54 206293 4 MTG,RUBBER,CAB,B30D

2306D ARTIC HAULER REV A

7-15
REAR VIEW MIRROR BRACKETS

30

THESE WASHERS MOUNT

28 ON EITHER SIDE OF THE
LOCATING BUSH

10

19

66

48
52
HANDRAIL ON FRONT
OF CAB ROOF

40 3

15
68
46
18
47
67

8
20
35
37 76
38

P008796

2306D ARTIC HAULER REV A

7-16
 REAR VIEW MIRROR BRACKETS

TO VIN .781 - (SB 2003/1052)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 100062 8 WASHER, FLAT
5 100064 4 WASHER, FLAT
8 100090 6 SCREW,HEXHD
10 100112 2 BOLT
15 100238 8 SCREW, HEXHD
18 100316 2 NUT,NYLOC
19 100359 2 WASHER,FENDER
20 100370 4 WASHER,HARDENED
28 101309 4 WASHER,FENDER
30 166533 4 SPIGOT,M10,MIRROR BKT,B40D
35 173463 1 PLT,MTG,MIR,RH,ADT,D#
37 176214 1 PLATE,MTG,MIR/BKT,LH,ADT,D#
38 176303 4 SHIM,1.6MM,MIRROR BKT,B30D
40 176379 2 WASHER,SPRING RET,MIR BKT,B40D
46 183184 1 MTG,LH MIRROR,B30D
47 183183 1 MTG,RH,MIRROR,B30D
48 183456 2 PIN ASSEMBLY,LOCATING,MIR,B40D
52 201666 2 SPRING:BIN HEAT-BALL JOINT=ADT
66 207299 2 BUSH,LOCATING,MIR/BKT,D# ADT
67 207300 2 BUSH,SWIVEL,MIR/BKT,D# ADT
68 207301 2 WASHER,NYLON
76 207863 2 GASKET,LOWER MIRROR BKT,B30D

2306D ARTIC HAULER REV A

7-17
REAR VIEW MIRROR BRACKETS

15
6
9

17

16

21
18
22

8 22
7
3
1 22
21
22 21

22
8 14
2
11
13
10 14
5 12
19
22
5
21
22
14
20
2
22
14
20 P010320
19
E9836301 SH5 C

2306D ARTIC HAULER REV A

7-18
 REAR VIEW MIRROR BRACKETS

FROM VIN .978 - (SB 2003/1052)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 208728 4 BLOCK,LOCATE,MIRROR,D#
2 201666 4 SPRING:BIN HEAT-BALL JOINT=ADT
3 182285 1 HANDRAIL,CAB,ROOF,MK2,D#
4 182284 1 MTG,CAB,MIRROR BKT,RHS,MK2,,D#
5 182283 1 MTG,CAB,MIRROR BKT,LHS,MK2,D#
6 182282 1 MTG,MIRROR,LHS,MK2,D#,SMALL
7 182281 1 MTG,MIRROR,RHS,MK2,D#,SMALL#
8 182280 4 PIN,LOCATE,MIRROR BKT,MK2,D#
9 178726 8 TAG,LOCK,MIRROR,D# ADT
10 178569 2 SHIM,3MM,MIRR BKT,BOTT,MK2,D# To be used only as and when required.
11 178568 2 SHIM,1.6MM,MIRR BKT,BOT,MK2,D# To be used only as and when required.
12 178567 2 SHIM,1.6MM,MIRR BKT,TOP,MK2,D# To be used only as and when required.
13 178407 3 SHIM,3MM,MIRR BKT,TOP,MK2,D# To be used only as and when required.
14 176379 8 WASHER,SPRING RET,MIR BKT,B40D
15 166566 8 PIN,MTG,MIRROR,D#,MK2
16 100936 2 BOLT,HEXHD
17 100730 8 BOLT,HEXHD
18 100359 2 WASHER,FENDER
19 100316 4 NUT,NYLOC
20 100314 8 NUT,NYLOC
21 100089 12 SCREW,HEXHD
22 100064 28 WASHER,FLAT

2306D ARTIC HAULER REV A

7-19
REAR VIEW MANUAL MIRRORS

1 4

P010550

2306D ARTIC HAULER REV A

7-20
 REAR VIEW MANUAL MIRRORS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207400 2 MIRROR,MANUAL, ADT
3 218032 2 KIT, MIRROR BRACKET CLIPS
4 218023 2 GLASS, MIRROR
2 207403 2 MIRROR,MANUAL,D# ADT
5 218032 2 KIT, MIRROR BRACKET CLIPS
6 218022 2 GLASS, MIRROR

2306D ARTIC HAULER REV A

7-21
REAR VIEW MIRROR ELECTRICAL KIT (OPTIONAL)

6 4
9

12

7
8

10

5
7

260767

2306D ARTIC HAULER REV 0

7-22
 REAR VIEW MIRROR ELECTRICAL KIT (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 260767 1 KIT,MIRRORS,ELECT ADJ,B40D
2 206945 2 MOUNTING,RUBBER,D#,USED WITH
3 207031 1 SWITCH, ELEC MIRRORS, BRITAX
4 207057 1 LENS, MIRROR DEFROST
5 207402 1 MIRROR,[Link],D# ADT
6 207401 1 MIRROR,[Link],D# ADT
7 207403 2 MIRROR,MANUAL,D# ADT
8 207453 1 CONDUIT,670MM,RIBBED BLACK
9 207454 1 CONDUIT,584MM,RIBBED,BLACK
10 207662 2 CONDUIT,670MM,RIBBED BLACK
11 204946 1 SWITCH, 2 POS, NU LOOK, SWF
12 207446 1 SWITCH,MIRROR DEFROST,COMPLETE

2306D ARTIC HAULER REV 0

7-23
CAB INTERIOR COMPONENTS

20
4 4
2
3 3

21
9

19 5

4
3
6
8
9

15

22
7
16

4
11 18
12

13
3 12

12
25 17

14

26
23
24
10
P008389

2306D ARTIC HAULER REV 0

7-24
 CAB INTERIOR COMPONENTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 201990 2 PLATE, COVER, RADIO
2 207879 1 STRAP, COAT, CAB
3 100830 9 SCREW, PANHD, SELFTAP
4 100838 9 WASHER, FLAT
5 206445 1 HAMMER/ HOLDER, EMERG EXIT
6 220397 1 HOOK, CLOTHES
7 206439 3 HANDLE, CAB INTERIOR
8 100835 9 CAPSCREW, BUT, SOCHD
9 100615 9 WASHER, FLAT
10 181860 1 ARM, WHEEL SPANNER,D#
11 100799 2 BOLT, WING
12 100062 6 WASHER, FLAT
13 171508 2 CLAMP, WHEEL SPANNER, D#
14 206454 2 ASHTRAY
15 207968 2 COVER, SPEAKER
16 176340 1 BRACKET, FIRE EXTINGUISHER, CAB
17 100312 2 NUT, NYLOC
18 100731 2 SCREW, HEX HEAD
19 206449 1 SUN VISOR
20 NSI 1 BRACKET
21 NSI 2 SCREW
22 206585 6 HEXSERT
23 206437 2 HEXSERT
24 181861 1 SOCKET, M30, WHEEL SPANNER,D#
25 100677 2 BOLT,EYE,M14
26 100676 2 BOLT,EYE,M10

2306D ARTIC HAULER REV 0

7-25
CAB INTERIOR HATCHES AND LIDS

1
3
5
6

29 7

13
28 3
12
10
10
28
8
3 9
31
2
32

24

13
3 2
3

25 12
27

11
22 21 26 17 18
19 16

26
29
30
12
20

4
3 10
23

28 8
9 30

P008376

2306D ARTIC HAULER REV 0

7-26
 CAB INTERIOR HATCHES AND LIDS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 206464 1 PANEL, LEVER, ZF, B30D
2 100834 7 CAPSCREW, BUT
3 100615 17 WASHER, FLAT
4 100835 15 CAPSCREW, BUT
5 207985 1 LID, COOLER BOX, CAB Includes Item 6, Gasket
6 207866 1 GASKET, COOLER BOX
7 206441 2 HINGE, INTERIOR
8 206442 2 LATCH, COOLER BOX
9 206444 2 RUBBER, LATCH, COOLER BOX
10 100842 6 POP RIVET
11 206413 2 HINGE, INTERIOR
12 100832 12 CAPSCREW, SOC HEAD
13 100836 4 CAPSCREW, BUT
16 206450 1 LID, TOOLBOX, CAB Includes Item 30, Gasket
17 100309 4 NUT, NYLOC
18 100063 4 WASHER, FLAT
19 207880 1 STRAPS, COOLER, CAB
20 100840 4 POP RIVET
21 207872 1 HATCH, ELECTRICAL
22 207917 1 PAD, HATCH, ELECTRICAL
23 207864 1 GASKET, ELECTRICAL HATCH
24 206462 1 PANEL, INSTRUMENT FACE
25 207869 2 HINGE, INSTRUMENT FACE
26 100830 2 SCREW, PAN HEAD, SELFTAP
27 176432 2 PLT, CAPTIVE, INTER HINGE
28 206585 9 HEXSERT
29 207266 8 HEXSERT
30 208104 AR GASKET, 5X15
31 208085 1 BLANK, MIRROR SWITCH, B30D
32 100872 1 SCREW, PANHD SELFTAP

2306D ARTIC HAULER REV 0

7-27
CAB INTERIOR TRIM

2
1

11

7
8

9
6

10

P008390 A

2306D ARTIC HAULER REV A

7-28
 CAB INTERIOR TRIM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207919 1 COVER, A PILLAR, RHS
2 207921 1 COVER, B PILLAR, RHS
3 207918 1 COVER, A PILLAR, LHS
4 207920 1 COVER, B PILLAR, LHS
5 206458 1 MAT, FLOOR, CAB
6 206446 1 MAT, TOOLBOX, CAB
7 206447 1 PLATE, STEP, CAB
8 100833 3 CAPSCREW
9 100832 2 CAPSCREW
10 207266 5 HEXSERT
11 208614 AR 3M DUAL LOCK FROM VIN .262 WAS 208155 & 208156 (SB 2002/1043)

2306D ARTIC HAULER REV A

7-29
ROOF INTERIOR LINERS AND HATCH

32 8
9 4

32

6
9 8 5
3 5 9
7

3
2
6

5
1
3

20
27 2
28
29 27
28

8
8 25
21
30
22
24
23 32

26
19
16

18
18 17 10

17
13

31
16 11
6
6
14 15 5
12
6

5 P008391

2306D ARTIC HAULER REV 0

7-30
 ROOF INTERIOR LINERS AND HATCH

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207882 1 HOODLINER, FRONT
2 100830 11 SCREW, PAN HEAD, SELFTAP
3 100838 12 WASHER, FLAT
4 206460 1 HOODLINER, REAR Includes Item 32, Gasket
5 100835 5 CAPSCREW, BUT
6 100615 7 WASHER, FLAT
7 100829 1 SCREW, PAN HEAD, SELFTAP
8 100310 5 NUT, NYLOC
9 100421 5 WASHER, FENDER
10 206459 1 HATCH, HOODLINER Includes Item 32, Gasket
11 176298 1 PLT, STRIKE PIN, ROOF LATCH
12 100836 4 CAPSCREW, BUT
13 100832 4 CAPSCREW, SOC HEAD
14 176311 AR SHIM, INTERIOR HINGE
15 206441 2 HINGE, INTERIOR
16 206585 6 HEXSERT
17 100312 2 NUT, NYLOC
18 100062 2 WASHER, FLAT
19 207495 1 STRUT, CAB
20 206288 1 LATCH, PUSH BUTTON
21 100081 4 SCREW, HEX HEAD
22 100061 4 WASHER, FLAT
23 100316 1 NUT, NYLOC
24 207375 1 BOLT, STRIKER, TRIMARK
25 207365 1 LATCH, RH
26 176304 1 MTG, ROOF LATCH STRIKE PIN
27 200779 2 TIE ROD END
28 100281 2 NUT, HEXAGON
29 100849 1 STUD, FULL THREAD
30 176306 2 WASHER, CAB
31 181679 1 MTG, ROOF HATCH, STRUT
32 208104 AR GASKET

2306D ARTIC HAULER REV 0

7-31
STEERING COLUMN

2306D ARTIC HAULER REV 0

7-32
 STEERING COLUMN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 204036 1 COLUMN, STEERING
2 176327 1 SPACER, STEERING COLUMN
3 101356 2 BOLT, HEX HEAD
4 101364 1 NUT, HEXAGON
5 204600 1 STEERING WHEEL
6 204438 1 CAP, STEERING WHEEL
7 204110 1 BOOT, STEERING COLUMN
8 204111 1 GUARD, TELESCOPIC
9 204112 1 SCREW, ADJUSTING HANDLE
10 204113 1 NUT, ADJUSTING HANDLE
11 204114 1 KNUCKLE
12 204115 2 SPACER, SPLINED
13 204170 1 BASE ASSEMBLY
14 205422 1 SUPPORT
15 205423 1 SHAFT
16 205424 1 NUT
17 205425 1 SHAFT, SPLINED
18 207787 1 COLUMN, BASE
19 205427 1 BOLT, STEPPED
20 205428 1 SPACER
21 205429 1 SHAFT, STEERING
22 100085 4 SCREW, HEX HEAD
23 100090 2 SCREW, HEX HEAD
24 100370 3 WASHER, FLAT
25 100314 3 NUT, NYLOC

2306D ARTIC HAULER REV 0

7-33
SEATS INSTALLATION

3
5

10 7 4
8
3

3
11 5
9
3
2

P008369

2306D ARTIC HAULER REV 0

7-34
 SEATS INSTALLATION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290340 1 SEAT, PNEUMATIC
2 100312 5 NUT, NYLOC
3 100062 15 WASHER, FLAT
4 206309 1 SEAT, TRAINER
5 100731 10 SCREW, HEX HEAD
6 206443 1 BACKREST, TRAINER
7 100197 2 CAPSCREW, SOCHEAD
8 161082 2 BOSS
9 176308 2 MTG, SEAT, CAB
10 100569 6 SCREW, HEX HEAD
11 206437 2 HEXSERT

2306D ARTIC HAULER REV 0

7-35
SEAT ASSEMBLY

11 12
13

7
19

15

16

14
10

16

5
6

18

17 4

P008397

2306D ARTIC HAULER REV A

7-36
 SEAT ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290340 1 SEAT ASSEMBLY, PNEUMATIC
2 223723 1 COVER, BACK REST
3 224919 1 SKIRT, SUSPENSION
4 224923 1 TRACK, SET
5 224924 1 TETHER BELT, SET
6 224920 2 SHOCK ABSORBER FROM VIN .1135 WAS 224920. (SB 2003/1063)
7 224922 1 VALVE, AIR
8 224921 1 SPRING, AIR
9 224918 1 COVER, CUSHION
10 224927 1 KNOB, BACK ADJUSTMENT
11 224931 1 LUMBAR, TWO WAY
12 224941 1 ASSY, ARMREST SET, MKII, UPGRADE
13 224929 1 PAD, ARM, RH
14 224930 1 PAD, ARM, LH
15 224932 2 KNOB, ARM ADJUSTMENT
16 224933 1 SEAT BELT, SET
17 224934 1 LEVER, HEIGHT ADJUSTMENT
18 224936 1 CHASSIS
19 224937 1 CUSHION ASSEMBLY

2306D ARTIC HAULER REV A

7-37
AIR DUCTING, HVAC SYSTEM

2 34

2
4
36 37 21
36
39
38
36 2
6
6
6 7 36 4
6
36 36
36 6
36

36 36
6
36

36
36 6
1

2
4
36
6

P008369

2306D ARTIC HAULER REV 0

7-38
 AIR DUCTING, HVAC SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 206499 1 HVAC UNIT, 24V, B30D
2 206455 7 VENT, EYEBALL,2 .5" (D58.5)
3 100938 3 SCREW, SLOTHD, CSK
4 206456 7 ADAPTOR, EYEBALL,2.5" (D58.5)
6 204187 AR AIRDUCT, FLEX 62.5MM
7 202346 AR AIR DUCT, FLEX 50MM
21 206457 5 VENT, DE-MIST, SHORT, B30D
34 206310 4 VENT, E-MIST, LONG, B30D
36 200871 20 CABLE TIE
37 207867 1 GASKET, HVAC RECIRC, B30C
38 207690 1 ROSETTE, AIR OUT, COOLER BOX
39 100831 3 SCREW, PAN HD, SELFTAP

2306D ARTIC HAULER REV 0

7-39
AIRCON DRIER UNIT AND PIPING

18

37 12 16 17
35 11

36 23

11
10

9
13
35
22

33
32
31
30
14 15

16
27
17 26
19

16
25 26
29
28
24

P008797

2306D ARTIC HAULER REV 0

7-40
 AIRCON DRIER UNIT AND PIPING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
9 204043 1 RECEIVER DRIER, ADT C#
10 204042 1 SWITCH, BINARY PRESSURE
11 203908 4 P-CLIP
12 13005601 1 HOSE, RADIATOR
13 13005602 1 HOSE, RADIATOR
14 207117 2 P-CLIP
15 206585 6 HEXSERT,OPEN
16 100061 7 WASHER, FLAT
17 100080 6 BOLT
18 207175 1 ASSY, DRAIN TUBE, HVAC, B30D
19 176088 1 BKT, RECEIVER DRIER, HVAC, B30D
22 241146 1 ASSY, HOSE, HVAC, FWAL, DRY, B30D
23 241147 1 ASSY, HOSE, HVAC, DRY, UNIT, B30D
24 241148 1 ASSY, HOSE, HVAC, UNIT, FWAL, B30D
25 910264 1 INSULATION, HOSE, HVAC, B30D
26 120679 2 ADAPTOR, SWAGE, BULKHEAD
27 176177 1 PLATE, BULKHEAD, FIREWALL, D#
28 100054 1 WASHER, SPRING
29 100193 1 SCREW, HEXHD
30 100062 4 WASHER, FLAT
31 100065 4 WASHER, SPRING
32 100198 4 SCREW, HEXHD
33 200050 2 CLAMP, HOSE
35 203588 4 CLAMP, HOSE
36 200871 AR CABLE TIE
37 206945 2 MOUNTING, RUBBER,

2306D ARTIC HAULER REV 0

7-41
AIRCON UNIT

14

13 58 21
47
22
12
57

49

35
48 51 36
37

18
44 32
23 45
46

19

24 21
23 27 17
46

20
27
23 15

39
19

19

27

24
206499

2306D ARTIC HAULER REV 0

7-42
 AIRCON UNIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
12 226021 1 HEATER COIL
13 226020 1 EVAPORATOR COIL
14 226019 1 AIR FILTER ASSY.
15 226018 1 BLOWER ASSY. 24V
17 226017 1 THERMOSTAT
18 226016 1 MOTORIZED VALVE ASSY
19 226015 3 MOTOR ACTUATOR 12V
20 226014 1 COPPER TUBE ASSY
21 207178 9 AIR HOSE ADAPTER
22 207177 1 AIR HOSE ADAPTER
23 226013 3 SNAP BUSHING
24 226012 3 SHAFT ADAPTER
27 226011 8 NYLON SPACER 1/2"
32 226010 6 CONSTANT TENSION BAND CLAMP
35 226009 2 STUD BAIL STYLE
36 226008 2 RETAINER
37 226007 2 RECEPTACLE
39 220635 1 BLOCK VALVE
44 220765 2 O-RING #6
45 226006 1 HEATER HOSE
46 226005 2 NYLON SPACER
47 226004 1 WIRING HARNESS
48 226003 1 24V/12V DC-DC CONVERTOR MOD. ASSY
49 226002 1 RELAY BOARD ASSY
51 226001 1 RELAY 24V
57 226023 1 PANEL NUT
58 226022 1 LOCK WASHER

2306D ARTIC HAULER REV 0

7-43
AIRCON SYSTEM, FRONT CHASSIS

25
24
13
8 26
23
9
10 30 23 14
5 14 26 12
15 23 28 26
4 28 23
9 31
23 30
7
17
32 33 1
27 14
20 26 25
26 10 23 11
18 30 26
29
6 22
35 21 24
3

34
2
P008798 A

2306D ARTIC HAULER REV A

7-44
 AIRCON SYSTEM, FRONT CHASSIS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207908 1 CLAMP,RUBBER,10 SIDE ENG,B30D
2 207855 1 ASSY,HOSE,HVAC,COND,F/WAL,B30D
3 207854 1 ASSY,HOSE,HVAC,COND,COMP,B30D
4 207853 1 ASSY,HOSE,HVAC,F/WAL,COMP,B30D
5 207837 1 PIPE,CONDENSOR,AIR-CON,#8,B30D
6 207836 1 PIPE,CONDENSOR,AIR-CON,#6,B30D
7 207794 1 CLAMP,RUBBER,5,MTG FRAME,B30D
8 207213 4 MTG,RUBBER,CONDENSER,HVAC,B40D
9 207044 2 CLAMP,ALU,4 BOLT 128,B40D
10 207043 2 CLAMP,ALU,2 BOLT,196,B30D
11 207018 1 CLAMP,ALU,4 BOLT,162,B30D
12 207017 1 CLAMP,ALU,2 BOLT,162,B30D
13 206979 1 CONDENSER,AIR-CON,B25D
14 206829 6 SPACER,CLAMP,ALUM.65MM,B30D
15 206502 1 CLAMP,RUBBER,6,MTG FRAME,B30D
17 201419 1 P CLIP 12MM
18 176522 1 BKT,P-CLIP,AIR-CON,B30D
20 176052 1 BRKT,RUBBER CLAMP MTG,B25D
21 175041 1 MTG ARM,HOSE RUBBER,CAB,B30D
22 120675 1 ADAPTOR,COMPRESSOR,HVAC,B30D
23 100548 22 WASHER,HARDENED,M8
24 100370 12 WASHER,HARDENED,11X20X2.5 SZ
25 100314 8 NUT,NYLOC CLASS 8, M10.
26 100312 14 NUT,NYLOC,M8
27 100310 1 NUT, NYLOC CLASS 8 DIN985 ZN
28 100198 6 SCREW, HEXHD 8.8 YZ M8X35
29 100089 4 SCREW,HEXHD 8.8 YZ M10X 30
30 100084 6 BOLT,HEXHD 8.8 DIN931 YZ
31 100083 2 SCREW, HEXHD 8.8 YZ M8X20
32 100080 1 BOLT,M 6X 20
33 100061 2 WASHER,FLAT,6.4X12.5X1.6
34 203975 1 PROTECTOR, HOSE STRAP ON 6 AEB**********300
35 200653 3 CABLE TIE, 365 X 7.8MM AEB**********300

2306D ARTIC HAULER REV A

7-45
HVAC SEALING, CAB

45 72

PARTIAL FIREWALL 84

88

85

46

44

88
CAB FRAME
(RIGHTHAND SIDE)
85

P008803

2306D ARTIC HAULER REV 0

7-46
 HVAC SEALING, CAB

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 208044 1 SEAL,NEOPRENE,SIDE,CAB,B30D
2 208043 1 SEAL,NEOPRENE,FRONT,CAB,B30D
44 176593 1 ASSY,BAFFLE MTG,CAB,BTM,B30D
45 176591 1 ASSY,BAFFLE MTG,CAB,FRONT,B30D
46 176590 1 PLT,BAFFLE MTG,BONNET,B30D
72 100370 2 WASHER,HARDENED
84 100086 2 SCREW, HEXHD
85 100081 14 SCREW,HEXHD
88 100061 14 WASHER,FLAT

2306D ARTIC HAULER REV 0

7-47
BONNET KIT

31
35
2
3
35
45

43
46
10
4
15

35

31
38 35
36 45 47
26 40
16

24
28 6
36
12 35
14

34 42

1 7
36
38
E9836103 SH1-3 C

2306D ARTIC HAULER REV A

7-48
 BONNET KIT

TO VIN .1182
I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 221760 4 CIRCLIP:EXTERNAL
2 208072 2 STRAP,BONNET,ADT,D#
3 207606 2 GASSTRUT,BONNET,ADT,B40D
4 206861 1 HANDLE,PADDLE,BONNET,D#
5 206466 1 BONNET, B30D
6 206439 1 HANDLE,CAB INTERIOR,B30D
7 204122 2 RUBBER,[Link] STOP M12 STU
10 201509 1 TRI/MARK:GASKET
12 183496 1 HINGE,BONNET,LHS,B30D
14 183201 2 HINGE,CHASSIS(BONNET)B30D
15 183200 1 HINGE,BONNET,RHS,B30D
16 176519 2 PLT,BONNET MTG,HINGE,B30D
24 161055 2 PIN,BONNET HINGE,B30D
26 100994 2 CAPSCREW
28 100090 6 SCREW,HEXHD
31 100655 4 NUT,STOVER
34 100456 8 CAPSCREW,CSK SOCHD
35 100424 12 WASHER,HARDENED
36 100370 22 WASHER,HARDENED
38 100314 15 NUT,NYLOC
40 100310 6 NUT, NYLOC
42 100288 2 NUT,HEXAGON
43 100220 4 CAPSCREW,SOCHD
45 100119 4 BOLT,HEXHD
46 100063 4 WASHER,HARDENED
47 100061 2 WASHER,FLAT

2306D ARTIC HAULER REV A

7-49
BONNET KIT

11
27
25
14

4 5
10 35

29
23
1

45
35
3
2
35
31

24

30

7
31
33
31 28
12
35
8
3 22
35 29
35 45
19 15

6 34
E9836103 SH1-3 D
28
262063 SH 1-2 0

2306D ARTIC HAULER REV A

7-50
 BONNET KIT

FROM VIN .1183

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218690 1 BONNET,SHELL,B30D
3 218315 1 HANDLE,PADDLE,BONNET
4 207861 1 PLT,RUBBER,BONNET SEAL
5 207860 1 RUBBER,SEAL,BONNET
6 206439 1 HANDLE,CAB INTERIOR
7 204122 2 RUBBER,[Link] STOP
8 201509 1 LATCH,GASKET
10 183496 1 HINGE,BONNET,LHS
11 183200 1 HINGE,BONNET,RHS
12 178967 1 PLT,BOX,PADHANDLE
14 176519 2 PLT,BONNET MTG,HINGE
15 175066 2 MTG,STRUT,BONNET
19 100994 2 CAPSCREW,SOCHD
22 100548 4 CAPSCREW,SOCHD
23 100456 8 CAPSCREW,CSK SOCHD
24 100424 2 WASHER,HARDENED
25 100370 8 WASHER,HARDENED
27 100314 8 NUT,NYLOC
28 100312 8 NUT,NYLOC
29 100310 13 NUT,NYLOC
30 100288 2 NUT,HEXAGON
31 100220 4 CAPSCREW,SOCHD
33 100063 4 WASHER,FLAT
34 100062 4 WASHER,FLAT
35 100061 13 WASHER,FLAT

2306D ARTIC HAULER REV A

7-51
BONNET KIT

45
35
3
2
35
31

31
35

35
45

E9836103 SH1-3 D

2306D ARTIC HAULER REV A

7-52
 BONNET KIT

FROM VIN .1183

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 221760 4 CIRCLIP:EXTERNAL, A19
2 208072 2 STRAP,BONNET,ADT,D#
3 207606 2 GASSTRUT,BONNET,ADT,B40D
14 183201 2 HINGE,CHASSIS(BONNET)B30D
24 161055 2 PIN,BONNET HINGE,B30D
28 100090 6 SCREW,HEXHD,M10X40
31 100655 4 NUT,STOVER,M12
35 100424 8 WASHER,HARDENED,M12X24X2.5 SZ
36 100370 12 WASHER,HARDENED,11X20X2.5 SZ
38 100314 6 NUT,NYLOC,M10
45 100119 4 BOLT,HEXHD 8.8 DIN931,M12X65
48 263063 1 BONNET,KIT,B30D

2306D ARTIC HAULER REV A

7-53
BONNET KIT

44
9
35
19

17

35
27 37
29
36 18
33
13
23 33
41
11 11 39
30 32
11 25
21
22
36
8
38 40
20
29

33
22

25

33 32
39

E9836103 SH2-3 B

2306D ARTIC HAULER REV A

7-54
 BONNET KIT

TO VIN .1182
I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
8 202917 1 SPRING:COMP 170X70X5 BON CAT
9 202872 1 SPRING
11 200779 4 TIE ROD END
13 183380 1 PEG,BONNET CATCH
17 174093 1 HOUSING,BONNET CATCH=B40C
18 173802 1 CUP,BONNET CATCH
19 173801 1 TONGUE,BONNET CATCH,ADT B#
20 173638 1 PLATE ADAPTER GUIDE,BON.B40D
21 173624 1 PIVOT PLATE,BONNET LATCH,B40D
22 172043 2 WASHER,RUBBER
23 162013 1 ROD,M6X735,BONNET LATCH,B40D
25 101301 2 WASHER, FLAT
27 100989 1 SCREW,HEXHD
29 100731 8 SCREW
30 100672 1 STUD,M6X100-BONNET REL=B40C
32 100654 2 NUT,STOVER
33 100548 16 WASHER,HARDENED
35 100424 12 WASHER,HARDENED
36 100370 22 WASHER,HARDENED
37 100316 1 NUT,NYLOC
38 100314 15 NUT,NYLOC
39 100312 8 NUT,NYLOC
40 100310 6 NUT,NYLOC
41 100293 1 NUT,HEXAGON
44 100210 1 BOLT

2306D ARTIC HAULER REV A

7-55
BONNET KIT

2
14
10
6
3

18 1
15 8
5
13 7
9
41 9
12
32

12 15 25 10
4 11
3 22

2 8
13
20

29 18

33 17

23
22
22
25
21
32
33 20

39 16

19

7 20

9 21

22

12
263063 - 0
E9836103 - D
E9836103 SH2-3 D

2306D ARTIC HAULER REV A

7-56
 BONNET KIT

FROM VIN .1183

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218367 1 SPRING,12X15X78L
2 200779 2 TIE ROD,END,WITH CLIP
3 178907 1 BONNET,CATCH,LINKAGE
4 175065 1 MTG,LATCH,BONNET
5 174093 1 HOUSING,BONNET CATCH
6 173801 1 TONGUE,BONNET CATCH
7 100731 8 SCREW,HEXHD
8 100569 4 SCREW,HEXHD
9 100548 16 WASHER,HARDENED
10 100424 2 WASHER,HARDENED
11 100316 1 NUT,NYLOC
12 100312 12 NUT,NYLOC
13 100310 2 NUT,NYLOC
14 100210 1 SCREW,HEXHD
15 100062 8 WASHER,FLAT
16 202917 1 SPRING:COMP 170X70X5 BON CAT
17 183380 1 PEG,BONNET CATCH
18 173802 1 CUP,BONNET CATCH
19 173638 1 PLATE,ADAPTER GUIDE,BON
20 172043 2 WASHER,RUBBER
21 101301 2 WASHER,FLAT,BONNET CATCH
22 100654 2 NUT,STOVER
23 100293 1 NUT,HEXAGON

2306D ARTIC HAULER REV A

7-57
GRILL

12
10

12
10

12 7 3
10

10
11
10 10
12 12
2 12
1
10 9
8

2
12
10
1

E9836115 E

2306D ARTIC HAULER REV A

7-58
 GRILL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910241 1 TRIM:DOOR SEAL
2 910138 1 PINCHWELD:BOOTSEAL
3 204708 1 PLATE,PERFERATED,GRILL,B30D
4 176204 2 PLT,MTG,TOP,CONDENSOR,25/30D#
5 176203 1 PLT,BAFFLE,RAD SEAL,LHS,B30D
6 174439 1 PLT,BAFFLE,RAD SEAL,BOT,B30D
7 174395 1 PLT,BAFFLE,RAD SEAL,TOP,B30D
8 174394 1 PLT,BAFFLE,RAD SEAL,RHS,B30D
9 174393 1 FRAME,GRILL,B30D
10 100370 34 WASHER,HARDENED
11 100314 4 NUT,NYLOC
12 100089 30 SCREW,HEXHD

2306D ARTIC HAULER REV A

7-59
MUDGUARDS AND MISCELLANEOUS PARTS

22

5
31
23
11 26

14
29 2
25 24
37 25
4 13
16
18
28
27 8
27
32
17 20 1
27 10
33 28
19
26 21
23
36
31

35

12

15
E10813117 A
34

25
29

2306D ARTIC HAULER REV A

7-60
 MUDGUARDS AND MISCELLANEOUS PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207521 2 MUDFLAP,MUDGUARD,B30D
2 207520 2 MUDFLAP,MUDGUARD STUT,B30D
3 207486 2 MTG,MID STEP,B30D
4 207485 2 MTG,BOTTOM STEP,B30D
5 207484 2 MTG,TOP STEP,M/GUARD,B30D
8 206819 1 NONSLIP,MUDGUARD,RHS,B30D
9 206818 1 NONSLIP,MUDGUARD,LHS,B30D
10 206767 4 STRAP,STEP RUBBER CONNECTOR D# ITEM MODIFIED.
11 204374 2 REFLECTOR,AMBER,BOLT ON
12 176814 2 SPACER,MUDGUARD,B20D
13 176534 4 STIFFENER,MUDFLAP,STRUT,B30D
14 176478 2 HANDRAIL,M/GUARD,OUTER,B30D
15 176477 2 HANDRAIL,M/GUARD,INNER,B30D
16 176319 2 PLATE,SANDWICH,MUDGUARD,B30D
17 176064 6 PLATE,SERRATED,WIDE STEP,D#
18 176061 8 STEP,PERFORATED,WIDE,D-SERIES
19 173964 8 BACK PLATE, STEP, BOTTOM, D# ITEM MODIFIED.
20 173963 2 STEP,BOTTOM,MUDGUARD,D#
21 172797 1 MUDGUARD, ASSY, RHS, B30D ITEM MODIFIED.
22 172796 1 MUDGUARD, ASSY, LHS, B30D ITEM MODIFIED.
23 101301 24 WASHER, FLAT
24 100731 12 SCREW QTY. WAS 18.
25 100548 40 WASHER,HARDENED
26 100415 12 NUT:NYLOC
27 100370 168 WASHER,HARDENED
28 100314 84 NUT,NYLOC
29 100312 14 NUT,NYLOC
31 100146 12 SCREW,HEXHD
32 100090 16 SCREW,HEXHD
33 100086 68 SCREW, HEXHD
34 100083 8 SCREW, HEXHD
35 100081 10 SCREW,HEXHD
36 100061 10 WASHER,FLAT QTY. WAS 20.
37 100569 6 SCREW, HEXHD ITEM ADDED.

2306D ARTIC HAULER REV A

7-61
BATTERY BOX KIT

16
21
32
5 31 10
15
11 30
3 26
9 29
30
26
26 2
30 30
13 17 34
6 22
24
19 8
29

14
33 24
25 22
27
12
4
28
18
23

1
20

27

22
24

E9836105 SH1-2 K

2306D ARTIC HAULER REV A

7-62
 BATTERY BOX KIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910223 1 PINCHWELD:LARGE 8MM (0.7M)
2 910241 1 PINCHWELD,BOOTSEAL,1,6MM PLATE WAS 910149
3 207852 2 STRUT,CAB,4040,B30D
4 207456 1 DEFLECTOR,AIR,BATTERY BOX,B30D
5 207206 1 HANDLE,PADDLE,BATT BOX,B40D
6 206817 1 NONSLIP,TOP,[Link],B30D
7 206816 1 NONSLIP,LID,TOP,[Link],B30D
8 206494 1 COVER,HEADLIGHT,LHS,B30D
9 206465 1 STRUT,CAB,4040,B30D
10 206415 4 HINGE,EXTERIOR,B30D
11 206291 1 GROMMET,#2,OD50,ID38,3MM PLT
12 204374 2 REFLECTOR,AMBER,BOLT ON
13 207366 2 LATCH,LH,TRI/MARK,B40D
14 207375 2 BOLT,STRIKER,B40D WAS 201510
15 201509 1 TRI/MARK:GASKET
16 176031 1 LID,TOP,BATTERY BOX,B25D
17 174527 1 LID,BATTERY BOX,B30D ITEM MODIFIED
18 174492 1 BOX, BATTERY, B30D ITEM MODIFIED
19 173969 1 LINK,LOCK,BATTERY BOX,B30D
20 173837 1 MTG,BOTTOM,F/TANK,B/BOX,B25D
21 100810 24 SCREW,CSK [Link] S/STEEL
22 100424 24 WASHER,HARDENED
23 100370 2 WASHER,HARDENED
24 100316 14 NUT,NYLOC CLASS 8DIN985 ZN
25 100314 2 NUT,NYLOC CLASS 8
26 100310 27 NUT, NYLOC CLASS 8 DIN985 ZN QTY WAS 26.
27 100212 10 BOLT
28 100089 2 SCREW,HEXHD 8.8 YZ
29 100080 11 BOLT QTY WAS 10.
30 100061 34 WASHER,FLAT
31 100273 4 SCREW
32 100063 4 WASHER,HARDENED
33 178799 4 WASHER, MACHINED, STRIKER BOLT ITEM ADDED
34 100312 4 NUT, NYLOC, M8 ITEM ADDED

2306D ARTIC HAULER REV A

7-63
UTILITY BOX MISC. PARTS

14 5
15

11

8
13
7

6
17
20
18
14 10
9
15
4

12
19
3
E10813118 SH1-2 B 21
16

2306D ARTIC HAULER REV A

7-64
 UTILITY BOX MISC. PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207514 1 NONSLIP,REAR F/TANK,B30D
2 207375 1 BOLT,STRIKER,TRIMARK,B40D
3 207365 1 LATCH:RH,TRI-MARK B40D
4 206861 1 HANDLE,PADDLE,BONNET,D#
5 206495 1 COVER,HEADLIGHT,RHS,B30D
6 206465 1 STRUT,CAB,4040,B30D
7 206415_ 2 HINGE,EXTERIOR,B30D
8 204374 2 REFLECTOR,AMBER,BOLT ON
9 201509 1 TRI/MARK:GASKET
10 176718 1 DOOR, UTILITY BOX, B20D
11 176717 1 BOX, UTILITY, B20D
12 173969 1 LINK,LOCK,BATTERY BOX,B30D
13 100810 12 SCREW,CSK [Link] S/STEEL
14 100424 21 WASHER,HARDENED
15 100316 13 NUT,NYLOC
16 100310 14 NUT, NYLOC
17 100273 4 SCREW
18 100212 8 BOLT
19 100080 2 BOLT
20 100063 4 WASHER,HARDENED
21 100061 14 WASHER,FLAT

2306D ARTIC HAULER REV A

7-65
FUEL TANK MISC PARTS

7 1

6
4 3

10
2
8

5
E10813104 A

2306D ARTIC HAULER REV A

7-66
 FUEL TANK MISC PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 208232 1 GASKET,CORK,DIESEL TANK,B20D
2 208649 1 CAP,DIESEL FILLER,B40D FROM VIN .412 WAS 204178. (SB 2002/1040)
3 176737 1 COVER,FUEL SENDER UNIT,B20D
4 176732 1 LID,MAIN DIESEL ACCESS,B20D
5 120396 1 PLUG,CLOSURE HEX SOCKET HD
6 100731 14 SCREW,M8 X 25
7 100548 14 WASHER,HARDENED,M8 WAS QTY 12.
8 220396 1 GASKET, FUEL SENDER FROM VIN .412 ITEM ADDED. (SB 2002/1040)
9 178170 2 FUEL SENDER COVER SPACER FROM VIN .412 ITEM ADDED. (SB 2002/1040)
10 178171 1 FUEL SENDER TUBE SPACER FROM VIN .412 ITEM ADDED. (SB 2002/1040)

2306D ARTIC HAULER REV A

7-67
FRONT CHASSIS KIT

14
13
6
10

12
23 8

4
3 22
16
12
11 21
15
2
9
20
17
7 15
19

18

1
5

E10813101 C

2306D ARTIC HAULER REV A

7-68
 FRONT CHASSIS KIT

FROM VIN .651 - TO VIN .932

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 183927 1 CHASSIS,FRONT,B20D FROM VIN .651 Refer to SB 2003/1010
2 174687 1 MTG,REAR,P/SHAFT,GUARD,B30D
3 174686 1 MTG,FRONT,P/SHAFT,GUARD,B30D
4 174677 1 GUARD,PROP SHAFT,B30D
5 174497 1 MTG,CAB,FRONT RIGHT,B30D
6 174496 1 MTG,CAB,FRONT LEFT,B30D
7 174490 2 MTG,FUEL TANK,BATT BOX,B30D
8 172800 1 MTG,FRAME,FRONT CHASSIS,B30D
9 100945 8 SCREW,HEXHD, M10X40
10 100653 8 NUT,STOVER,CLASS 8,M20.
11 100548 16 WASHER,HARDENED,M8
12 100536 8 WASHER,HARDENED,16.5X30X3
13 100532 16 WASHER,HARDENED,M20X37X3
14 100491 8 SCREW,HEXHD 10.9 DIN933,M20X50
15 100424 8 WASHER,HARDENED,M12X24X2.5 SZ
16 100415 4 NUT,NYLOC CLASS 8 DIN985 ZN
17 100370 16 WASHER,HARDENED,11X20X2.5 SZ
18 100316 4 NUT,NYLOC CLASS 8DIN985 ZN,M12
19 100314 8 NUT,NYLOC CLASS 8, M10.
20 100312 8 NUT,NYLOC,M8
21 100212 4 BOLT,M12X 40
22 100198 8 SCREW, HEXHD 8.8 YZ M8X35
23 100146 4 SCREW,HEXHD 8.8 DIN933 YZ
24 173482 1 MTG,NUMBER PLATE
25 100364 2 SCREW,HEXHD 8.8 DIN933 YZ
26 100147 2 WASHER,FLAT,10.5X21X2

2306D ARTIC HAULER REV A

7-69
FRONT CHASSIS KIT

22
11
21
7 15
11

20 14
13

10
6

15

18
7

5
3

4
12
23
25

16 20
12 27
24
9 27
28
17
2

19 E10813101 D

2306D ARTIC HAULER REV A

7-70
 FRONT CHASSIS KIT

FROM VIN .933 - TO VIN .1031

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 182371 1 CHASSIS,FRONT.MK3,B20D FROM VIN. 933
2 178889 1 MTG,REAR,P/SHAFT,GUARD,B30D FROM VIN .933
3 174686 1 MTG,FRONT,P/SHAFT,GUARD,B30D
4 174677 1 GUARD,PROP SHAFT,B30D
5 174497 1 MTG,CAB,FRONT RIGHT,B30D
6 174496 1 MTG,CAB,FRONT LEFT,B30D
7 174490 2 MTG,FUEL TANK,BATT BOX,B30D
8 172800 1 MTG,FRAME,FRONT CHASSIS,B30D
9 100945 8 SCREW,HEXHD, M10X40
10 100653 8 NUT,STOVER,CLASS 8,M20.
11 100548 16 WASHER,HARDENED,M8
12 100536 8 WASHER,HARDENED,16.5X30X3
13 100532 16 WASHER,HARDENED,M20X37X3
14 100491 8 SCREW,HEXHD 10.9 DIN933,M20X50
15 100424 8 WASHER,HARDENED,M12X24X2.5 SZ
16 100415 4 NUT,NYLOC CLASS 8 DIN985 ZN
17 100370 32 WASHER,HARDENED,11X20X2.5 SZ
18 100316 4 NUT,NYLOC CLASS 8DIN985 ZN,M12
19 100314 16 NUT,NYLOC CLASS 8, M10.
20 100312 12 NUT,NYLOC,M8
21 100212 4 BOLT,M12X 40
22 100198 8 SCREW, HEXHD 8.8 YZ M8X35
23 100146 4 SCREW,HEXHD 8.8 DIN933 YZ
24 178746 1 MTG PLT,EXHAUST,F/CHASSIS,B30D FROM VIN .933 ITEM ADDED (SB 2003/1033)
25 178747 1 MTG PLT,HOSES,F/CHASSIS FROM VIN .933 ITEM ADDED (SB 2003/1033)
27 100062 8 WASHER, FLAT, 8.4X17X1.6 YZ FROM VIN .933 ITEM ADDED (SB 2003/1033)
28 100569 4 SCREW,HEXHD 8.8 FROM VIN .933 ITEM ADDED (SB 2003/1033)

2306D ARTIC HAULER REV A

7-71
FRONT CHASSIS KIT

22
11
21
7 15
11

20 14
13

10
6

30
34
17 31
32 15

29 18
7
17
19
5
3

4
12
23
25

16 20
12 27
24
9 27
28
17
2

19 E10813101 E

2306D ARTIC HAULER REV A

7-72
 FRONT CHASSIS KIT

FROM VIN .1032

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 182371 1 CHASSIS,FRONT.MK3,B20D FROM VIN. 933
2 178889 1 MTG,REAR,P/SHAFT,GUARD,B30D FROM VIN .933
3 174686 1 MTG,FRONT,P/SHAFT,GUARD,B30D
4 174677 1 GUARD,PROP SHAFT,B30D
5 174497 1 MTG,CAB,FRONT RIGHT,B30D
6 174496 1 MTG,CAB,FRONT LEFT,B30D
7 174490 2 MTG,FUEL TANK,BATT BOX,B30D
8 172800 1 MTG,FRAME,FRONT CHASSIS,B30D
9 100945 8 SCREW,HEXHD, M10X40
10 100653 8 NUT,STOVER,CLASS 8,M20.
11 100548 16 WASHER,HARDENED,M8
12 100536 8 WASHER,HARDENED,16.5X30X3
13 100532 16 WASHER,HARDENED,M20X37X3
14 100491 8 SCREW,HEXHD 10.9 DIN933,M20X50
15 100424 8 WASHER,HARDENED,M12X24X2.5 SZ
16 100415 4 NUT,NYLOC CLASS 8 DIN985 ZN
17 100370 32 WASHER,HARDENED,11X20X2.5 SZ
18 100316 4 NUT,NYLOC CLASS 8DIN985 ZN,M12
19 100314 16 NUT,NYLOC CLASS 8, M10.
20 100312 12 NUT,NYLOC,M8
21 100212 4 BOLT,M12X 40
22 100198 8 SCREW, HEXHD 8.8 YZ M8X35
23 100146 4 SCREW,HEXHD 8.8 DIN933 YZ
24 178746 1 MTG PLT,EXHAUST,F/CHASSIS,B30D FROM VIN .933 ITEM ADDED (SB 2003/1033)
25 178747 1 MTG PLT,HOSES,F/CHASSIS FROM VIN .933 ITEM ADDED (SB 2003/1033)
27 100062 8 WASHER, FLAT, 8.4X17X1.6 YZ FROM VIN .933 ITEM ADDED (SB 2003/1033)
28 100569 4 SCREW,HEXHD 8.8 FROM VIN .933 ITEM ADDED (SB 2003/1033)
29 161913 8 BOS, STRAP, F/CHASSIS, B30D FROM VIN .1032 ITEM ADDED
30 100090 6 SCREW,HEXHD 8.8, M10 X 40. FROM VIN .1032 ITEM ADDED
31 186036 2 CHANNEL, STRAP SUPPORT FROM VIN .1032 ITEM ADDED
32 186040 1 MTG,BRACKET,HYD PLATE FROM VIN .1032 ITEM ADDED
34 100091 2 SCREW,HEXHD, M10X50 FROM VIN .1032 ITEM ADDED

2306D ARTIC HAULER REV A

7-73
FRONT SUSPENSION

5 18
16

2
20

16

19

17
15 12

1 12
15

17

4 3
1

12
9

13 14

25
24 26
22 27
28
17 23 29

P008801 A

2306D ARTIC HAULER REV A

7-74
 FRONT SUSPENSION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 262786 2 ASSY,LINK,FIXED,F/SUSP,HAULER FROM VIN .651 WAS 262383. (SB 2003/1007)
2 230186 1 CYL,[Link],LHS,ASSY B20D
3 230185 1 CYL,[Link],RHS,ASSY B20D
4 206364 1 LINK,DRAG,B25D
5 206071 2 SHOCK MAT,B30D BIN
6 178169 AR SHIM,AXLE SPACING,DOMEX,B30D FROM VIN .651 WAS 174397. (SB 2003/1007)
8 161016 4 BOSS QTY WAS 8.
9 101326 4 BOLT,HEXHD FROM VIN .651 ITEM ADDED. (SB 2003/1007)
12 100887 23 CAPSCREW,SOCHD 12.9 DIN912 FROM VIN .651 WAS 100452 & QTY 16. (AWAITING SB)
13 100777 4 NUT,HEXAGON FROM VIN .651 ITEM ADDED. (SB 2003/1007)
14 100547 4 WASHER, FLAT,HARDENED FROM VIN .651 ITEM ADDED. (SB 2003/1007)
15 100532 32 WASHER,HARDENED
16 100370 16 WASHER,HARDENED
17 100322 16 NUT, HEX
18 100314 8 NUT,NYLOC
19 100089 8 SCREW,HEXHD
20 183634 2 PLT,STOP CLAMP,F/SUSP,B20D FROM VIN .651 ITEM ADDED. (AWAITING SB)
22 203739 1 SPHERICAL BRG,2 BOLT,B40D FROM VIN .651 ITEM ADDED. (SB 2003/1007)
23 183898 1 LINK,BASE,F/SUSP.MK2,B30D FROM VIN .651 ITEM ADDED. (SB 2003/1007)
24 161017 6 BOSS,40 X 20.5 X 30L FROM VIN .651 ITEM ADDED. (SB 2003/1007)
26 182297 1 LINK,FIXED,F/SUSP.MK2,B30D FROM VIN .651 ITEM ADDED. (SB 2003/1007)
27 206074 2 SPHERICAL BRG,2 BOLT,B30D FROM VIN .651 ITEM ADDED. (SB 2003/1007)
28 206075 2 SPACER,SPHERICAL BRG,B30D FROM VIN .651 ITEM ADDED. (SB 2003/1007)
29 202599 2 CIRCLIP:INTERNAL 110X03 FROM VIN .651 ITEM ADDED. (SB 2003/1007)

2306D ARTIC HAULER REV A

7-75
SUSPENSION STRUT

25

6 11

12 9 2
2
3
24
23
WARNING
PRESSURISED GAS
Avoid injury from escaping
15 fluid. Refer to manual for
correct removal, installation
and maintenance procedure.
13 Typical working pressure:
4800 kPa (700 PSI).
16 207340

4 8
16
22
21 14

20
17 7
18
19
5
1
10

230183 D

2306D ARTIC HAULER REV A

7-76
 SUSPENSION STRUT

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
A 230185 1 CYL,[Link],RHS,ASSY,B20D
A 230186 1 CYL,[Link],LHS,ASSY,B20D
1 221630 1 BALL DIA 10 (Z0635460021)
2 210696 1 CAP,VALVE CYL SUSPSTRUT,B40B
3 210695 1 VALVE,CYL SUSPSTRUT,B40B
4 208287 2 GUIDE,TAPE,PISTON,PTFE,B20D
5 206287 1 BELLOW,RUBBER,86X110X125L
6 206074 2 SPHERICAL BRG,2 BOLT,B30D
7 200749 1 CLAMP
8 200050 1 CLAMP
9 190742 1 PLUG,HEX HEAD-6FOR,MODIFIED
10 183648 1 ROD ASSY,[Link],B20D
11 183647 1 BARREL,[Link],B20D
12 174554 1 GUARD,[Link] VALVE,B30D
13 161463 1 PISTON,[Link],B20D
14 161462 1 NECKBUSH,[Link],B20D
15 140703 2 W/BAND,ROD D85X25
16 140644 2 W/BAND : PISTON D110X9,7
17 140643 1 SEAL,ROD,OMEGAT 85x100,1x5,9
18 140513 1 SEAL,ROD 85X100X13
19 140440 1 SEAL,WIPER,D85XD97X8,7 7842 #B
20 140416 1 RING,BACK UP,FOR 140115
21 140353 1 O RING,4AOD100AON70
22 140115 1 O RING,5A33D97A8N70
23 100370 8 WASHER,HARDENED
24 100229 8 CAPSCREW,SOCHD
25 100893 2 SCREW,BUTTON
26 207340 1 DECAL,SUSPENSION CYLINDER,D#

2306D ARTIC HAULER REV A

7-77
ARTIC JOINT BEARING ASSEMBLY

19

16 1

14

15

3 4

11 18

12
17

7
2
11
10

13 17

7
6
11

10

5
6

11

E9836200 SH1-2 B

2306D ARTIC HAULER REV A

7-78
 ARTIC JOINT BEARING ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 261891 2 PIN ASSY,ARTIC LOCK,B30D
2 181191 1 PIN,FLOAT'G:BOTTOM ARTIC,FEL#
3 173275 2 SHIM,FIXED ARTIC,FEL#C
4 172976 1 LOCK,ARTICULATED,B30D
5 162347 1 PIN,FIXED,TOP ARTIC,FEL#C
6 162346 2 PLT:COVER-FLOAT ARTIC=FEL#C
7 162345 2 PLT:COVER-FIXED ARTIC=FEL#C
8 161685 1 MTG PLT:FIXED ARTIC=FEL#C
9 160706 1 SLEEVE,FIXED ARTIC,FEL#C
10 150137 2 ASSY,BEARING,ARTIC HITCH,FEL#C
11 140720 4 O RING,NEOPRENE
12 140602 2 SEAL,OIL,DOUBLE LIP
13 140303 2 SEAL,OIL
14 100888 4 CAPSCREW, SOCHD WAS 100463. (SB 2003/1007)
15 100461 8 CAPSCREW
16 100370 1 WASHER,HARDENED
17 100225 32 CAPSCREW
18 100123 4 CAPSCREW, M
19 100089 1 SCREW,HEXHD

2306D ARTIC HAULER REV A

7-79
REAR CHASSIS - BALLAST WEIGHT OPTION

P008682

2306D ARTIC HAULER REV 0

7-80
 REAR CHASSIS - BALLAST WEIGHT OPTION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 182048 1 CHASSIS,REAR,2306D/2808D
2 182050 1 MUDGUARD,LHS,REAR,2406D
3 182051 1 MUDGUARD,RHS,REAR,2406D
4 100424 24 WASHER,HARDENED
5 100211 8 SCREW,HEXHD
6 176786 2 BKT,MTG,PIPES,REAR,D# HAULER
7 100085 4 SCREW,HEXHD
8 100370 7 WASHER,HARDENED
9 100364 3 SCREW,HEXHD
10 176550 1 TAILGATE,D# HAULER
11 100478 10 SCREW,HEXHD
12 100148 20 WASHER,FLAT
13 176419 1 FLOORBOARD,D# HAULER
14 176533 1 HEADBOARD, D# HAULER
15 100316 18 NUT,NYLOC
16 170174 A/R WEIGHT BALLAST 4 W/D
17 206943 1 NONSLIP,PAD,REAR,TRAC
18 182145 1 EXTENSION,MUDGUARD,RHS,D# HAULER
19 182146 1 EXTENSION,MUDGUARD,LHS,D# HAULER
20 100212 8 SCREW,HEXHD

2306D ARTIC HAULER REV 0

7-81
REAR CHASSIS - BALL HITCH OPTION

P008683

2306D ARTIC HAULER REV 0

7-82
 REAR CHASSIS - BALL HITCH OPTION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 182048 1 CHASSIS,REAR,2406D/2808D
2 182050 1 MUDGUARD,LHS,REAR,2406D
3 182051 1 MUDGUARD,RHS,REAR,2406D
4 100424 24 WASHER,HARDENED
5 100211 8 SCREW,HEXHD
6 176786 2 BKT,MTG,PIPES,REAR,D# HAULER
7 100085 4 SCREW,HEXHD
8 100370 7 WASHER,HARDENED
9 182049 1 HITCH,BALL 125MM,2406D
10 170229 1 SOCKET LOCK B/S JOINT 125MM
11 100171 4 SCREW,HEXHD
12 100547 8 WASHER,FLAT,HARDENED
13 100325 4 NUT,NYLOC
14 100734 2 BOLT,HEXHD
15 100536 4 WASHER,HARDENED
16 100415 2 NUT,NYLOC
17 182145 1 EXTENSION,MUDGUARD,RHS,D# HAULER
18 182146 1 EXTENSION,MUDGUARD,LHS,D# HAULER
19 100316 8 NUT,NYLOC
20 100212 8 SCREW,HEXHD

2306D ARTIC HAULER REV 0

7-83
REAR CHASSIS - GREASE HOSES & PIN

10
4
11
5
7
7
1
2

9 2
13
6 8
13 1
12
7

P010605

2306D ARTIC HAULER REV A

7-84
 REAR CHASSIS - GREASE HOSES & PIN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241230 1 HOSE,A9-4/1240/4FJ/4FJB
2 241229 1 HOSE,A9-4/675/4FJ/4FJB
3 206945 5 MOUNTING,RUBBER,D#,USED WITH
4 200036 2 NIPPLE,GREASE STRT 1/8" GAS
5 160723 1 BLOCK,GREASE NIPPLE BANK
6 160282 1 PIN,HITCH,GRIDROLLER
7 120148 3 CONNECTOR:4MJIC-1/8" NPT
8 120106 1 CONNECTOR,4MJIC-1/4"NPT
9 105013 1 SCREW,HEXHD 8.8 DIN933 YZ
10 100569 2 SCREW,HEXHD 8.8
11 100548 2 WASHER,HARDENED,M8
12 100316 1 NUT,NYLOC CLASS 8DIN985 ZN,M12
13 100148 2 WASHER,FLAT,13X24X2.5 CADDIN12

2306D ARTIC HAULER REV A

7-85
DECALS

2 FACTORY
END-OF-LINE
PRE-DELIVERY
WARNING
INSPECTION

MACHINE SERIAL NO. : ________________

7
3 DATE OF INSPECTION : ________________ 5 6
MANUFACTURED BY:
1
END-OF-LINE
BELL EQUIPMENT [Link]. (PTY) LTD.
RICHARDS BAY, SOUTH AFRICA
SIGN OFF BY : ________________________
8 IMPORTANT
MACHINE
P.D.I. SIGN OFF BY : ___________________
Always Avoid crushing
201886 Do not jump
engage if machine tips
Park
CAB Brake
ENGINE before USE
leaving SEAT
T
207290

operator’s BELT
4 seat. 207192
TRANSMISSION
207277
204633
TRANSFER CASE
WARNING
GREASE
FRONT DIFFERENTIAL
POINTS 207310 207304
NO ETHER
11 Electrical pre-heater built in.
MID DIFFERENTIAL 12 10 Personal injury may result.
9
REAR DIFFERENTIAL 15 207306

14
AXLE: EMPTY LADEN
FRONT kg GREASE
EVERY 207340
MIDDLE kg
500HRS
REAR kg 13
207291
TOTAL kg

PAYLOAD
176114
16 WARNING
HIGH PRESSURE
HYDRAULICS
See manual for correct
maintenance procedure.
Typical working
pressure: 8000 kPa
WARNING (1160 PSI).
207329

Crushing injury may result in

hinge area if machine is turned.
Make sure people are clear of WARNING
machine before starting engine
or moving steering wheel.
PRESSURISED GAS
Attach locking bar before Avoid injury from escaping
performing service near center
of machine or transporting on
WARNING fluid. Refer to manual for
correct removal, installation
a truck. and maintenance procedure.
AVOID INJURY Typical working pressure:
207336
19 Ensure propshaft 23 4800 kPa (700 PSI).
guards are in
place at all times
17 207340

WARNING
207330
WARNING
AVOID INJURY COMPRESSED AIR
Keep clear 22 RESERVOIR
of rotating
fan blades
25 Avoid injury, drain
completely before carrying
out maintenance.
207331
CAUTION Typical working pressure:
800 kPa (116 PSI).
207349

This instructional seat has been provided only

WARNING 18 for training operators or to diagnose machine
problems. Keep all other riders off this machine.
Always wear your seat belt. IMPORTANT
207339
CAB TILT PROCEDURE

28
20
HYDRAULIC
OIL
STAY CLEAR 21 24 LEVEL
OPERATOR MAY
207348
REVERSE
MACHINE.
29
207337
26 27

WARNING
IMPORTANT
SPRING UNDER
R134a
PRESSURE Refrigerant
Read the manual PAG
before carrying out
maintenance in this Lubricant
207382
area 207350 207385
207381
P008799 A

2306D ARTIC HAULER REV A

7-87
 DECALS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 176114 PLATE,SERIAL NUMBER,ADT D#
2 262826 1 KIT,DECAL,2306D
3 201886 1 DECAL,PDI/QUALITY,FEL#C ITEM ADDED.
4 204633 1 DECAL,TRAILER BRAKE C#
5 206249 2 DECAL,REFLECTOR,RED
6 207192 1 DECAL,DEERE,SEATBELT,WARNING
7 207277 1 DECAL,PARK BRAKE,APPLICATIO D#
8 207290 2 DECAL,DEERE,LIFT/TIEDOWN PNTD#
9 207291 1 DECAL,GREASE,OSCIL/R-BRG 500HD
10 207304 2 DECAL,TIE DOWN POINT,D#
11 207306 1 DECAL,WARNING EATHER,START,D#
12 207310 2 DECAL,LIFTING EYE,D#
13 207311 2 DECAL,BELL LOGO,CAB DOOR,B40C
14 207312 1 DECAL,B&W BELL LOGO,FR BONNET ITEM ADDED.
15 207319 2 DECAL,B&W BELL LOGO, B20,17C
16 207329 1 DECAL,HYDRAULIC PRESSURE,ADT ITEM ADDED.
17 207330 1 DECAL,PROPSHAFT GUARDS,ADT
18 207331 1 DECAL,RADIATOR FAN WARNING,ADT
19 207336 2 DECAL,ARTICULATION CRUSH,D#
20 207337 2 DECAL,VISIBILITY WARNING,D#
21 207338 2 DECAL,PARK BRAKE WARNING,D#
22 207339 1 DECAL,PASSENGER SEAT,ADT,D#
23 207340 1 DECAL,SUSPENSION CYLINDER,D#
24 207348 1 DECAL,HYDRAULIC LEVEL,ADT,D#
25 207349 2 DECAL,COMPRESSED AIR,ADT,D#
26 207350 1 DECAL,SPRING PRESSURE,ADT,D#
27 207381 1 DECAL,REFRIGERANT,ADT.,D#
28 207382 1 DECAL,CAB TILT,ADT,D#
29 207385 1 DECAL,SHIFT INHIB./PARK BRAKE

2306D ARTIC HAULER REV A

7-88
DECALS

2 DANGER IMPORTANT 0 0% WARNING

Start only from
1 12%
seat in park or EMERGENCY EXIT 2 24% Any alteration, modification,
neutral.
Starting in gear
Use tool to break window
3 39% 35 RAISE
34
repair, structural damage or
an overturn reduces this
kills. structure’s protective
207408 4 57% capabilities and invalidates
5 76% this certification. Consult
the manufacturer to
6 100% determine this structure’s

GREASE 30 207471
limitations.

POINTS 207411
LOWER
207897
ROLLOVER (ROPS) AND

36 FALLING OBJECT (FOPS)

PROTECTIVE STRUCTURE
(OFF) 32 INFORMATION
HYDRAULIC TEST
CERTIFICATION

WARNING POINTS
Performance certified at
date of manufacture to:
37
P
P MP1 ROPS:
SAE J 1040: 1994
ISO 3471: 1994
GREASE
FOPS:
POINTS SAE J/ISO 3449: 1998
(ON) 207412 ISO 3449: 1992
207412
208046
38 PROTECTIVE STRUCTURE

MP2 PART NUMBERS:

202055, 207915
31 33 39 GREASE CERTIFIED PRIME MOVER
EVERY MASS:
8600 Kg (18960 Lbs.)
500HRS CERTIFIED ARTICULATED
DUMP TRUCK MODELS:
GREASE B30D, B25D, B20D
208073
EVERY
500HRS 40 41 M4
207410
BELL EQUIPMENT C0. S.A.
(PTY) LTD
REFER TO OMM RICHARDS BAY
207995 SOUTH AFRICA

CAUTION 46
207414

AVOID DEATH OR SERIOUS INJURY

20 Amp - 20 Amp -
*Purging
Units
*Fuel Filter
*12V
*READ AND UNDERSTAND OPERATOR’S MANUAL BEFORE OPERATING
THIS MACHINE.
42
*Coolant Level *OPERATE ONLY FROM THE OPERATOR’S SEAT.
Switch *BEFORE LEAVING SEAT: PLACE TRANSMISSION IN NEUTRAL.
APPLY PARK BRAKE. 208689
STOP ENGINE (TURN KEY SWITCH TO OFF).
*NO PASSENGERS PERMITTED DURING OPERATIONAL USE OF
THIS MACHINE.
60 Amp -
*Ignition 47
208197
D# HAULER PERIODIC
MAINTENANCE CHART
R E F E R T O O P E R AT O R ' S M A N U A L F O R
D E TA I L E D I N F O R M AT I O N
CIRCUIT BREAKERS DIODES /
RESISTORS FUSES RELAYS / VOLTAGE REGULATOR
ALL SYSTEM CHECKS ARE TO BE MADE WITH:
V3 3A F11 10A
- MA CH INE ON LEVE L SU RFA CE
V4
F6 F7 F8 F9 F10 V5
3A
3A
F12
F13
10A
5A
K1 K5 K9 K13 K17 - BO DY LOW ER ED
- TR AN SM ISS IO N IN N EUTRA L WI TH PAR K BR AKE EN GA GED
V6 3A F14 - RE MO VE KEY FRO M IGNITI ON SW ITCH AN D A TTAC H “DO NOT OP ERATE ” WA RNI NG S IG N TO STEER IN G WH EEL
15A 25A 25A 15A 5A
- TU RN B ATTE RY DI SCONN ECT SWITC H TO “ OFF” POS ITI ON
V7 F15
3A
F16
10A
10A
K2 K6 K10 K14 K18 - INSTALL AR TICU LATI ON LO CK B AR

F1 F2 F3 F4 F5 SPARE
SPARE F17 10A
* ***
I M P O R TA N T N O T E S :
F18
15A 30A 20A 30A 25A SPARE
F19
10A
5A
K3 K7 K11 K15 K19 - R E F E R T O O P E R A T O R S M A N U A L FO R C O R R E C T M A I N TE N A N CE P R O C E D U R E S
R2 30k F20 - F O R B R E AK I N O R RE B U I LD , S E E O P E R AT O R S M A N U AL
10A
R1 830 F21 - F O R S E V E R E W O R K I N G C ON DI T I O N S , R E D U C E S E R V I C E I NT E R VA L S
F22
10A
15A
K4 K8 K12 K16 N1
** A.
B.
C H A N G E I N TE R V A L S M A Y B E E X TE N D E D B Y O I L S AM P L I NG
C H A N G E I N TE R V A L S T O E V E R Y 2 5 0 H RS I F O P E R AT E D I N E X T R E M E LY W E T C O N D I TI O N S
F1 - Park Li ghts. F7 - Seat Pump.
- Interior Lights. - Wi per M otor. C. R E F E R T O B UL L E T O N 2 0 0 0 / 0 3 3 R E G A R D I N G WA T E R A N D C O O L A N T S P E C I F I C AT I O N
V3 - Al ternator D+ F11 - Transmission. (KL15) K1 - Neutral . K11 - D ip.
- Stop Lights. - M irror Defrost. D. I N S E V E R E AP P LI C AT IO NS C H E C K W E E K LY O R D A ILY
V4 - C CU C ontrol - K1 2 - Bright.
Ignition Solenoid - Hazards / Indi cators. - El ectrical Mi rrors.
intermittent. ** - Engi ne brake requ est. K2 - Start (Kl50).
K1 3 - Bin Float.
- Voltage R egulator. (4V) - Washer Motor.
V5 - Washer Control - ** F12 -- Voltage Regulator. (1.1V)
Transmissi on. (KL 30)
K3 - A ircon / Lights C ut Out.
K4 - Reverse. K1 4 - Intermi ttent.
F2 - Battery Supply to Fuses - - H orn Solenoid /
intermittent. F13 - MDU / CC U. (KL15) K5 - Stop Light. K1 5 - A ccessory.
(F12, F13, F18, F19, F20, F21). Electrical H orn.
V6 - H azard Control - (Battery feed to relay) K6 - Exhaust Brake. K1 6 - A DM / M R Igni tion Suppl y.
F3 - Ignition Suppl y to Fuses - F8 - Cold Start.
MD U / CCU igni tion. - Hazard input to CCU. K7 - Park Brake. K1 7 - MD U / CCU Igni tion Suppl y.
(F11, F14, F15, F16). F9 - Bin Float Solenoid.
V7 - I gnition Control - F14 - Alternator D+ K8 - Gear Hold. K1 8 - Kick D own.
F4 - Reverse Lights. - N eutral Relay.
- Head Li ghts. - Start Rel ay.
MD U / CCU igni tion. F15 - CC U Program. (KL15) K9 - Left I ndicator. *** K1 9 - Spare.
- M DU Program. (KL15) K1 0 - Ri ght I ndicator. N1 - Vol tage Regul ator.
- Work Li ghts. - M DU / C CU Power
- Rotating Beacon. Relay. R2 - External pull up - - Diagnostic. (KL15) ** (1.1V and 4V Outputs)
F5 - Aircon / H eadl ight Relays. - Exhaust Brake Relay. Fuel Throttl e. F16 - Engine. (KL15)
(Crank Cut R elay) F1 0 - Spare R1 - External pull up - F17 - Reverse Camera. (12V)
Air pressure sender. - FM Radio. (12V)
F6 - Gear Hold. 250D / 300D uses 20 A
F18 - Engine. (KL30)
- Bin D own Latch Solenoid.
F19 - MDU. (K L30)
* Only appli es to
- Park B rake Solenoid.
F20 - Di agnosti c. (KL30)
** B4 0D / B35D ,
- CTD Solenoid.
** - Automati c Greaser.
F21 - Battery Balancer. (KL30) 400D / 350D,
** - Fan Drive Control Solenoi d.
- Accessory - B attery Bal ancer enabl e. AH 400 / A H350
** F22 - 2 Way Radio. (12V) Only appli es to
*** B4 0D Supertruck 208690

Fan Solenoid
44
43 WARNING
218322 MAXIMUM SPEED
56% 1 7.1 km/h 5.4 Mph
32% 2 11.5 km/h 8.8 Mph
2306D 19% 3 19.5 km/h 15.6 Mph
INTERVAL ITEM
HOURS No.
ITEM MAINTENANCE
POINT
DESCRIPTION
APPROVED
MATERIAL

(4X4) 14%
AS REQ 2 AI R CLEAN ER SECON DARY FILTER 1 REPLAC E EVERY TH IRD PR IM ARY FILTER CH ANGE - MI NIMUM ONCE A YEAR BELL FILTERS
4 27.9 km/h 21.9 Mph AS REQ 13 TYRES 6 CH ECK TYRE PRESSU RE

CAUTION
AS REQ 27 PRI MA RY FUEL FILTER / WATER SEPER ATOR 2 CH ECK C OLD , DR AIN WATER BEFORE STA RTING
10% 5 39.6 km/h 30.6 Mph AS REQ 38 ENGINE CRANK CASE B REATH ER 1 CH ECK AN D CLEAN ELEMENT
AS REQ 30 TRAN SMI SSION C OOLER S 2 CH ECK, CLEAN IF REQUIRED
AS REQ 35 RA DIATOR GRILL, AIR CON CONDENSER CH ECK, CLEAN IF REQUIRED
9% 6 47.7 km/h 36.9 Mph AS REQ 37 CH ARGE AIR COOLER 1 CH ECK, CLEAN IF REQUIRED
AS REQ 3 PRE CLEAN ER A SSEMB LY CH ECK, CLEAN IF REQUIRED
BEFORE WELDING ON THIS UNIT: AS REQ 36 RADI ATOR E XTEN DED LIFE C OOLAN T 1 CH ANGE THE COOLANT ( C )
To avoid control circuit damage: This decal applies to 2306D 4X4 with a fully laden gross vehicle mass of AS REQ 39 HINGES (BON NET AN D BELLY PLATE) GREASE
1. Turn the electrical disconnect 45300 Kg. [99869 lb], with exhaust brake and hydraulic retarder fully functional 10 1 AI R CLEAN ER PRIMARY FILTER 1 CH ECK I NDIC ATOR, REPLACE IF REQU IR ED - M INIM UM ONCE A YEAR BELL FILTERS
10 4 OPERATOR C ONTROLS AN D IN STR UM ENTS CH ECK
switch to “OFF”. and with the transmission locked in the specified gear. 10 5 WAR NING LI GHTS, WARNIN G B UZZER CH ECK EVERY STA RT-UP
2. Make sure the vehicle ground straps 10 15 EXTERNA L LIGHTS, REVERSE BUZZER CH ECK
are properly installed. 208627 10 20 HYD RAULIC OIL LEVEL 1 CH ECK C OLD
10 22 TRAN SFER CAS E OIL LEVEL 1 CH ECK THE OIL LEVEL
3. The welding ground clamp must
10 25 TRAN SMI SSION OIL LEVEL 1 CH ECK C OLD OR WARM WH ILE ENGINE IDLES
have a good connection to the
machine structure and close to the
point of weld.
4. Attach welding ground clamp directly
45 10
10
500
500
28 RA DIATOR COOLAN T LEVEL
31 BR AKE AC CU MU LATOR
14,6 AXLE BREAT HERS
7 SUSPENSION STRUT
1
3
2
1 CH ECK C OLD
TEST FUNCT ION
CH ECK, CLEAN IF REQUIRED
CH ECK H EIGHTS, LEAK S, RUB BER B OOTS
500 8 AIRC ON FI LTER 4 CH ECK AN D CLEAN OR R EPLA CE (D )
to structure before welding. 500 12 SERVI CE BR AK E 8 CH ECK B RA KE PAD W EAR
500 17 PARK BRA KE 1 CH ECK B RA KE PAD W EAR
500 18 OSCILLATI ON THRU DRIVE BEARI NGS 2 GREASE U NTIL I T ESC APES AT JOINT (B ) SEE LUBRI CANT S
500 19 OSCILLATI ON JOINT 2 GREASE U NTIL I T ESC APES AT JOINTS SEE LUBRI CANT S

WARNING
500 19 AR TI CULATION JOIN T 2 GREASE U NTIL I T ESC APES AT JOINTS SEE LUB RICA NTS
500 21 TRAN SFER C ASE OIL BREATHER 1 CH ECK AN D CLEAN
500 24 TRAN SMI SSION B REATH ER 1 CH ECK AN D CLEAN
500 29 BATTERIES 2 CLEAN AND TIGHTEN TERMINA LS
500 33 ENGINE OIL AND OIL FILTER 2 DR AIN WARM A ND R EPLA CE SEE LUB RICA NTS
500 34 ELECTRIC AL C ONNEC TI ONS HARN ESS CH ECK C ONDITION OF HARN ESS, LOOM S
500 16 DU MP BOD Y PIVOTS 2 GREASE U NTIL I T ESC APES AT JOINTS SEE LUBRI CANT S
1000 28 PRI MA RY FUEL FILTER / WATER SEPER ATOR 2 REPLAC E FILTER ELEMEN T
1000 32 SECONDA RY FUEL FILTER S 2 REPLAC E EVERY SECON D OI L CHAN GE BELL FILTERS
1000 32 ENGINE VA LVE CLEARAN CE 12 AD JUST EVE RY SECOND OIL CH ANGE
1000 10 HYD RAULIC TANK BREATHER FI LTER 1 REPLAC E BELL FILTERS
1000 11 AXLE A ND FI NAL DR IVE OI L 9 CH ECK THE OIL LEVEL
2000 10 AXLE A ND FI NAL DR IVE OI L 9 DR AIN AND R EFILL SEE LUB RICA NTS
2000 22 TRAN SFER C ASE OIL 1 DR AIN AND R EFILL
2000 23 TRAN SMI SSION OIL FILTERS 2 REPLAC E EVERY 2000 HOURS OR WI TH AB NOR MA L OIL SAM PLE (A) BELL FILTERS
2000 23 TRAN SMI SSION OIL 1 CH ANGE THE OIL (A) SEE LUB RICA NTS
2000 26 PNEU MATIC SYSTEM AIR DRYER FILTER 1 REPLAC E BELL FILTERS

48
2000 36 RA DIATOR EXTENDED LIFE COOLANT 1 CH ECK THE COOL AN T COND ITION ( C )
4000 9 HYD RAULIC SYSTEM RETURN FILTER 1 REPLAC E BELL FILTERS
4000 10 HYD RAULIC TANK 1 DR AIN AND R EFILL SEE LUB RICA NTS

A M B I EN T T E M P E RA T UR E R A N G E D U R I N G F IL L PE R I O D
RECOMM END ED LU BRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122
C - 40 - 30 -20 -10 0 10 20 30 40 50

INFORMATION IMPORTANT EN GI N E - M -BE N Z

- O IL S TO M EE T ‘M - BEN Z 228.5
SP E CIFIC AT IONS

PR E FER RED : - CA STR OL D YNA M AX 1 0W-40

- C ALTE X XLD 10W- 40
SA E 10W-40
S AE 15 W-40

2306D RECOMMENDED COLD TYRE INFLATION PRESSURES

NO LOAD TRANSFER LOAD TRANSFER
REMOVE AND CLEAN AIRCON TR AN S MISS IO N - ZF 6HP5 92
- U S E ON LY CA ST RO L
TR A NSM A X Z OR S/T RA NS YN D
CA STROL TRAN SM A X Z OR S (S AE 70W-80W)

H YDR A ULIC O IL
FRONT REAR FRONT REAR FILTER DAILY, WHEN OPERATING - O IL S TO M EE T A TF
C OM PLYIN G W ITH VICK ER S M -2952- S
SP E CIFIC AT ION
ATF
SAE 10W
SAE 30

MAKE MODEL SIZE PSI KPA PSI KPA PSI KPA PSI KPA PR E FER RED : - CA LTEX TE XAM ATIC TY PE-G

GOODYEAR DT820 163B 620/75R26 29 200 12 80 29 200 29 200

IN A DUSTY ENVIRONMENT. GR EA S E
- P R EF ER RE D: - CA LTEX M U LT IFAK E P NG LI N 0. 2
- CA LTE X ULTR A DU TY G R EAS E NGLI N0. 2

FIRESTONE SRG E3 TU 23.5X25 29 200 29 200 29 200 29 200 (FILTER LOCATED BEHIND DR IV E AXLES - BELL
- O IL S TO M EE T A PI G L-5, MT- 1
SP E CIF IC TION

PR E FFER ED: - C ALTE X OIL ZF (85W-1 40)

FIRESTONE AG F&R F206

(Dual)
15X34 20 140 20 140 OPERATOR'S SEAT.) TRAN S FE R C ASE
- U S E ON LY CA ST RO L
TR A NSM A X Z OR S/TRA NS YND

208432
207435

218033
208626
P008800 A

2306D ARTIC HAULER REV A

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 DECALS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
30 207408 1 DECAL,STARTER MOTOR,ADT,D#
31 207410 1 DECAL,GREASE,500HRS,ARTIC,D#
32 207411 1 DECAL,EMERGENCY EXIT,ADT,D#
33 207412 1 DECAL,PARK BRAKE,ADT D# ITEM ADDED.
34 207414 1 DECAL,ROPS,FOPS,SMALL BELL,D#
35 207471 1 DECAL,RETARDER,LEVER,B30D
36 207897 1 DECAL,CAB,L/PUMP LEVER,ADT D# Information not available at time of printing
37 207995 1 DECAL,HYDRAULIC TEST POINTS,D#
38 208046 1 DECAL,CAB SUPPORT,B30D
39 208073 1 DECAL,GREASE,500HRS,STR,CYL,D#
40 208179 1 DECAL,CIRCUIT BREAKER,SML,ADT
41 208197 1 DECAL,WARNING,READ OMM,4206D WAS 207307.
42 208432 1 DECAL,INFO CLUSTER,HAULER D#
43 208626 1 DECAL,TYRE PRESSURE,2306D HAUL
44 208627 1 DECAL,SPEED DOWN SLOPE,2306D
45 208628 2 DECAL,B&W,2306D
46 208689 1 DECAL,HYD,FUNCTION,D# HAULER
47 208690 1 DECAL,FUSE,RELAY LAYOUT,ADT
48 218033 DECAL,AIRCON,FILTER,CLEAN,D#

2306D ARTIC HAULER REV A

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2306D ARTIC HAULER
7-91