Machine Features
1.Machine Features
Tab 1-01
Durma HD-O Laser
1 Machine Body
2 Y Axis Body
3 Z Axis Body
4 Manual Table
5 Laser Power Supply
6 Cooler
7 Electric Panel
8 Dust Collection Unit
9 Main cover
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Machine Features
1.1 Machine General Information
DURMA HD-FO laser machine is a "high speed" 2D cutting loom
used for cutting flat sheets. It works with "Flying Optics"
principle. This means; the cutting table on the sheet is fixed,
the cutting head moves in X and Y directions and performs the
cutting process. With this method, very high (3G) acceleration
values are obtained, and with the aid of the direct encoder
measuring system, maximum precision cutting is achieved.
Features:
▪ The moving axes operate through maintenance-free,
dynamic and high performance AC servo motors and linear
motors.
▪ It is a construction with machine body and bridge welded.
The welded machine body and axes are subjected to stress
relieving. This process prevents all spatters that may arise
as a result of welding in machine geometry.
▪ A multi-cell suction system is used to vacuum the dust
generated during laser cutting and send it to the dust
collection filter. With the vertical conveyor system used, all
scrap pieces and small work pieces that fall down during
cutting are collected in the shortest time and dropped to
the scrap collection boxes.
▪ The automatic shuttle table system is designed in
accordance with the principle of reducing the material
preparation time and collecting the cut materials without
stopping the machine. Loading and unloading operations
are carried out on the other table while cutting in the
machine continues.
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Machine Features
1.2 Technical Information
HD-F 3015
Cutting Axes
X Axis 3040 mm
Y Axis 1530 mm
Z Axis 125 mm
Max. Sheet sizes 3048 x1524 mm
Max Sheet Weight 575 kg
Dynamic
Max. Speed X-axis 90 m/min.
Max. Speed Y-axis 90 m/min.
Max. Speed synchronous 127 m/min.
Max. Acceleration X-axis 7 m/s^2
Max. Acceleration Y-axis 7 m/s^2
Max. Acceleration synchronous 14 m/s^2
Positional Accuracy ± 0,05 mm
Repeatability ± 0,05 mm
Control unit
CNC SINUMERIK; 840D SL; NCU 730.3PN
PC PCU 50.5-C 1.86 GHz / 1024 MB XP / SSD
Port 2x Ethernet;4xUSB; 1x Profibus
Expansion Slots 2xPCI ; 1xCF Card
Screen TP 015A , 15" Touch panel
Laser Cutting Head Precitec Procutter
Focus Length 150 mm
Focus Automatic
Dust Collection Unit DURMA PL-2500
Capacity 2500 m^3/h
Power 4 kW
Cooler
For Cooler 1 kw 5,5 kW
For Cooler 2 kw 13 kW
Tab 1-02
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Machine Features
Resonator
Product code YLS-1000 YLS-2000
Output Power 100-1000 W 200-2000 W
Explanation Kw-Class Yiterbium Fiber Laser System
Working Modes CW,QCW,SM
Polarization Random
Wavelength 1070 - 1080 nm
Feed Fiber diameter Available in single mode, 50,100,200,300 µm
Output Connection Options QBH-Type (HLC-8). LCA, QD compatible
Internal coupling, internal 1x2 bunch switch, internal 50:50 light divider, external 1x4 or
Auxiliary Options
1x6 bunch switch.
Standard: LaserNet, Digital I/O, Analog Control
Interface
Additional Options: DeviceNet or Profibus
25U Standalone NEMA 12 Enclosure
Cabin Type / Dimensions
(HxWxD, mm) 1106x856x806
Tab 1-03
AVERAGE ELECTRICAL CONSUMPTIONS
IPG POWER (kW) FUSE CABLE
2 KW 5.8 16 A 4x4 mm²+PE
IPG
2 KW 6.9 16 A 4x4 mm²+PE
CHILLER 1
FILTER 4 20 A 4x4 mm²+PE
ELECTRICAL
22 50 A 4x16mm²+PE
PANEL
TOTAL AVERAGE ELECTRICAL CONSUMPTION OF THE MACHINE (kW)
TOTAL
POWER 2 KW 38.7
Tab 1-04
Max. Cutting Thickness (mm) according to Laser Type
YLS 500 YLS 1000 YLS 2000
MATERIAL
(0.5 kW) (1 kW) (2 kW)
onstruction Steels 4 8 12 (16)
Stainless steel 2 4 6 (8)
Aluminum (AlMg3) 2 4 6 (8)
Copper 1 2 3
Brass 2 4 6
Tab 1-05
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Machine Features
1.3 Introduction of Machinery Equipment
1.3.1 Laser Power Supply
The laser light to be used for sheet cutting is produced in the
laser unit. The beams produced in the modules of the laser unit
are easily transported to the cutting head with the fiber cable
without any loss.
The laser power supply low-mode kilowatt-class lasers have a
structure that does not change the beam profile between 10%
and 100% power levels. This feature allows the same laser to
be used in both low-power and high-power applications.
The long-range stable beam diameter feature of the IPG laser
Fİgure 1-01 allows the use of long-focus lenses. This means a deeper
processing area without damaging the lenses.
IPG lasers, which can be used up to 100 mt, allow different
fiber diameters to be easily adapted.
In addition, the light and small structure of fiber lasers, such as
mirrors, precision mirror adjustment, laser gas, etc., is superior
comparing to the other laser types.
▪ Superior Beam Quality (BPP)
▪ Fixed beam quality at different power levels
▪ Small focus on long working distances.
▪ No need for maintenance work.
▪ No need for maintenance work.
▪ Modular insert & use structure.
▪ Compact, robust and easily adjustable.
▪ Diode lifetime> 100,000 hours
1.3.2 Laser Cutting Head
The beams produced in the laser unit are carried by the fiber
cable to the cutting head. The cutting head focuses the beams
received from the fiber cable onto the processing surface.
There are 4 led lights on the laser cutting head. These LEDs
turn from left to right, turning from red to green in the
problems that arise related to Driver, Temperature, Pressure
and Pollution.
There is a ceramic piece on the nozzle to prevent the head
from being damaged during accidents such as laser cutting
head striking the cut sheet or cutting sheet that is reversed
during cutting.In such undesirable situations, this piece is
broken and prevents the head from being damaged. When the
ceramic part breaks, it must be replaced with a new one as in
Fİgure 1-02
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Machine Features
Figure 1-01.
The capacitive sensor on the cutting head ensures a stable
focus position by keeping the distance to the work piece
stationary. The capacitive sensor system keeps the distance
between the nozzle and the work piece constant with rapid
control of the Z-axis. The laser head is chosen as water cooled
so as not to be affected by thermal changes. Tab with standard
F150 mm cutting lens. With standard F150 mm cutting lens,
the cutting is performed in material type and thicknesses as
shown in Tab.1-05.
Image 1-01
1.3.3 Dust Collection Unit
It provides a healthy working environment by absorbing
smoke, dust and small particles formed during cutting. The
vibrating dust collection filter is fully automatic. It runs
automatically when cutting is started. Filter cartridges are a
compact unit with integrated fan motor assembly and jet-pulse
(back blow) cleaning system.
ASF-15 ANTI SPATTER FLUID should be used as the type of
grease to be sprayed onto the laser cutting machine to avoid
damaging the laser machine and the filter.
Figure 1-03
Filter unit has certificate-W3 according to DIN EN ISO 15012-1
standart (certificate Nr. IFA 1605032). Filters are class H14
(according to Hepa 14 EN 1822 ) and can be used for cutting
of high-alloy steels including stainless steel. The air
exhausting from filter can be released to directly factory site.
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Machine Features
1.3.4 Cooler
The cooler is a device that provides cooling of the laser power
source, optics in the cutting head, and linear motors. It has a
water-based cooling system.
Thanks to the dual circuit system, cooling water is sent at
different temperatures, which are needed for optics and laser
power supply.
The water cycle in the cooler operates as a closed circuit. Pure
water is used as cooling water.
Figure 1-04
1.3.5 Machine Main Body
Figure 1-05
The machine is equipped with (directly or indirectly) a security cabinet designed to protect the
operator and personnel around the machine from laser radiation and mechanical moving parts,
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Machine Features
1.3.6 Control Unit
The Sinumerik 840 D SL CNC Controller is an efficient
microprocessor with PCU connected to it. The control has a
DURMA operator interface and a complete cutting database
for all standard laser cutting applications.
Standard cutting parameters for standard materials (steel,
stainless, aluminum, brass, copper) are available in the
database. The operator improves the cutting quality with small
adjustments compared to the changing sheet qualities by
considering these reference values.
Laser power is controlled by a function of way, speed, time
and motion.
Closed cycle distance control is available.
Resim 1-06
Optional functions are available.
6 MB internal user memory and USB port are available.
1.3.7 Software (CAD / CAM) Features
▪ Fully automatic cutting
▪ Advanced optimization
▪ Fast tool path impact protection (tool path optimization to
prevent damage due to sheet deformation)
▪ Automatic entry point
▪ Cutting Direction (supports clockwise or counterclockwise)
▪ Advanced corner applications provide excellent corners
and soft cutting (rounding, cooling, deceleration, cycles)
▪ True type fonts (text can be written or scraped to the place
of parts in any font supported by your operating system)
▪ Z-axis control (ping-pong, head-up, deep)
▪ Common Cuttings (This feature reduces the need for
drilling when machining the parts and it is extremely useful
especially for thick sheets)
1.3.8 Pneumatic System
The pneumatic system consists of:
▪ Main air inlet unit
▪ Pressure regulator and conditioner group
▪ Compressed air distribution line
Figure 1-10
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Machine Features
1.4 Safety
The laser cutting system, machine and CNC control unit are
equipped with safety elements. While these switches and
sensors protect the operator from danger, on the other side
these switches protect the laser head and the machine from
damage as a result of wrong programming of system or the
collision of the laser beam with the cutting head. The existing
fault detection system also allows the operator to make
necessary adjustments while continuously informing the
system of the situation. The steps to be followed after the
warnings issued by the CNC Control Unit are displayed clearly
on the control screen.
1.5 Protective Measures
In the cabin which completely covers the cutting area of the
machine, there is a motorized door at the front and a sliding
door at the side. It can be opened when it is desired to
intervene in the cutting head to change front door nozzle,
protective glass etc, when it is needed to intervene on sheet or
when any error on the machine must be observed. The side
door can be opened when it is desired to enter the machine for
maintenance or when it is desired to intervene in areas where
the sheet cannot be reached from the front door on the table.
For safety reasons, the laser cut is blocked by the system when
the doors are open. During laser cutting, the safety devices
remain electromagnetically locked to prevent the machine
from accidentally opening the EMERGENCY STOP function.
These safety equipments of the machine are suitable for the
applicable principles of CE. There are fiberglass-appropriate
windows on the cabin, allowing you to see the cutting area on
the front and side.
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Machine Features
1.6 Machine Sizes
Machine Weight:6.000 kg
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