Pallet Racking
Pallet Racking
Comino’s persistence and tenacity paid off. By 1947 he had developed the ‘Dexion
Slotted-Angle’, a framing material that was, weight-for-weight, stronger than wood,
and that could be stored in a fraction of the space needed for wooden timbers.
The first adjustable storage system had arrived, and blazed the trail for Dexion’s
purpose-built pallet racking and shelving systems.
Dexion quickly became the benchmark for innovation with a number of outstanding
milestones:
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Introduction to pallet racking
Storing goods on pallets is the most common method to manage warehouse stock.
Pallet racking is the most effective method of storing pallets, but understanding
what type of structure is needed can sometimes be confusing.
Our systems can be easily configured in a variety of ways based on your needs and
pallet load, to ensure a functional and logical warehouse storage solution for you.
Whatever the industry, there’s a range of storage systems that can provide optimal
storage economics. From Drive-in Racking or Mobile Racking (MOVO) for frozen
and cold-store goods; to First-in, First-out (FIFO) Pallet-flow systems for bulk goods
such as those with a “best before date”.
Good for
Good for handling
High Easy to individual large
Low High floor volume adjust and pallet FIFO can be product
investment utilisation utilisation adapt access obtained range
See next pages to find out more about other racking systems and accessories we offer.
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Wide aisle pallet racking
Core features
• Free and unrestricted
access at all times
• Optimum adaption for
the full range of pallets
• Rack heights of up to
15m and maximum bay
loads of up to 30 tons
• P90 components are
permanently protected
against corrosion
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Narrow aisle
Core features
• Total and unrestricted
accessibility to
individual pallets
• Optimum configuration
for maximum storage,
density and efficiency
• Makes optimum use
of any given floor area,
storage space and
warehouse height (up to
20m high)
• Any additional costs
offset by added value of
improved space
• Used in conjunction with
very narrow aisle (VNA)
trucks
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Mobile pallet racking (MOVO)
Core features
• Save up to 50% of
the space required by
conventional pallet
racking, and increase
storage capacity by up
to 80%
• Cuts energy, operating
and cleaning costs;
allowing for a good ROI
• 100% individual pallet
access
• Suitable for any kind of
warehouse goods
• Guaranteed operational
safety of -30° C; ideal
for use in cold-storage
rooms
Why MOVO?
• Ultra high density
storage
• You need to increase
your storage, but can’t
expand your warehouse
• It’s great for the food
industry, can be used in
ambient or cold store
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Pallet shuttle
Core features
• Cost effective and time-
saving; not requiring the
use of special forklifts
• Low level of risks or
damage to the equipment
and operating staff
• Fast and sustainable;
automatically handles
pallet picking and
retrieval
• Can pick up, deposit and
re-organize pallets with
great precision
• Operating temperature
ST: 0°C to +45°C / BZ:
-1°C to -30°C / Hybrid
model can be used in
both temperature ranges
• CE mark approved
• ATEX versions available
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Drive-in
Core features
• More storage per cubic
metre than any other
storage system
• High density storage -
maximising floor and
storage space
• Accessible by the LIFO
principle
• Smooth pallet rails – for
safe, snag-free load-
bearing
Why drive-in?
• High density, high
storage volume
• Limited stock rotation -
ideal for seasonal goods
and chilled storage
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Crane racking
Core features
• High density storage -
maximising floor and
storage space
• Can be linked to WMS
systems
• Accessible by the FIFO
and LIFO principle
• Reduced pick and
replenishment errors
• Maximise pallet
movements per hour due
to speed of cranes
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Multi-tier
Core features
• Combines wooden,
mesh, grating or steel
shelves depending on
requirements
• Increased number of
picking levels
• Can combine pallet
storage and small goods
storage
• Removes the need for a
mezzanine floor
• Easily incorporates fire
sprinkler and lighting
systems
With Multi-tier Pallet Racking from Dexion, you can create manual
pick-lanes for your teams at various levels, by providing walkways
built into the pallet racking structure.
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Pallet flow
Core features
• Dedicated load and
retrieval means only two
forklift truck aisles are
required
• Uses up to 60% less floor
space than conventional
pallet racking
• FIFO operation – for
automatic stock rotation
• Faster, more efficient
warehouse picking
speeds
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Push back rollers
Core features
• Up to 75% increase
in storage capacity
compared to
conventional storage
• Operations reduced to a
minimum
• Quick and easy access
to all channels
• Ideal for bulk storage
and cold store
• Accessible by LIFO
principle
• Very high occupancy
rates compared to Drive-
in Racking or Block-
stacking
Once a pallet is picked from the pick-face, the rest roll forward
automatically under a controlled speed. Up to 9 pallets can be
stacked in this way.
around dock-levellers.
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Cart push-back trolleys
Optional customisation
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Pull out units
Core features
• Increase storage
capacity
• Create space
Optional customisation
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Carton flow
Core features
• Adjustable, ergonomic
racks – for ultimate
handler efficiency
• Separate loading and
unloading – picking
can be carried out
uninterrupted on either
side
• High packing-density for
carton storage – meaning
more floor space
Optional customisation
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Accessories
If you’re looking for racking for your warehouse or storage facility that’s a
little less ‘off-the-shelf’, Dexion are the team that can provide you with a
truly tailor-made solution.
Thanks to our extensive range of accessories and optional add-ons, our pallet-racking range can
be easily tailored in a variety of ways, and integrated in a variety of existing systems and set-ups.
Whatever your requirements or pallet load.
Whether you’re using our Drive-in racking, Mobile racking (MOVO), or storing bulk goods, for us it’s
all about providing you with optimal storage economics, so you can achieve the perfect balance
between investment, volume and handling.
Available in two sizes to reflect the different loading All warehouses must have a sign and marking system.
requirements, the P90 Sprinkler bracket is one- sided It is the basis for an effective handling system within
and can be installed directly onto the upright. a warehouse, giving correct and fast identification for
picking as well as loading of goods.
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Accessories
The sign and marking system consist of information Mesh decking/shelving sits on the pallet racking beams
notice boards, aisle signs, labels and holders for marking and acts as a shelf. It is suitable for small carton storage
of beams in pallet racking and shelving systems. at picking levels, storage of non standard pallet sizes
and to offer protection for operatives and fork lift truck
drivers working under tunnel bays.
undersized pallets.
They are not designed to support pallets.
Wooden decking is suitable for both loading by hand or
by warehouse handling equipment such as forklift trucks.
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Accessories
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Accessories
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Safety accessories
All our storage solutions are manufactured to the highest quality and
designed to stand the test of time, even in the most intense of
operating environments.
Our range of safety accessories, designed to complement and further customise an existing
set-up, mean you have the assurance that your operatives are safe, and that you comply with all
necessary regulations.
What’s more, with our ongoing support, guidance, safety inspections and comprehensive audits, you’re
always ready for what the industry throws at you – without ever having to compromise on the strength,
stability and integrity of the solutions you have installed, or on the health & safety of your teams.
warehouse’s pallet racking and shelving to provide your outside floor fixings.
operatives protection against any falling objects. It’s
Inside Fix has been developed in response to demand
also great as fencing to warn and protect your teams
from customers. It incorporates all the protection
against machinery or hazardous materials.
features of the existing Column Guards but by having
the fixings inside the guard, it also prevents possible
pallet damage. These internal fixings include rubber
bushings which act as shock absorbers to minimize the
effect of any impact.
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Safety accessories
to a column without additional fasteners. from forklift truck damage and impacts.
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Safety accessories
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Introduction to long goods storage
If you’re looking for safe, organised storage of your long and heavy goods, then why
not try our made-to-measure Cantilever systems for size.
Designed to meet nothing less than your precise requirements, our Cantilevers are
exceedingly versatile whatever your work environment, and with no front uprights,
all levels are available to forklifts.
We have other systems available that are also designed to store long goods. Our
Cantilever Racking, Rollrack, Timber locker, and A-rack* are all specially designed to
store various length items – steel bars, pipes, tubes, furniture, packs of timber; as
well as boards, metal sheets, crates and boxes, or white goods.
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Heavy duty cantilever
Core features
• Totally bespoke system
according to user
requirements
• Columns, bases and
horizontal arms –
creating a complete
structure
• Ideal for safe and
efficient storage of long
or large goods
• Adjustable length and
spacing between profiles
The Medium & Heavy Duty Cantilever is ideal if you need to store
long and difficult items such as steel bars, piping, tubes or timber.
Storage is horizontal, so can be handled manually or by forklift.
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Light duty cantilever
Core features
• No limitation to products
length
• Suited to interior
installations
• Easily adjustable arm
distances
The Light Duty Cantilever is ideal if you’re having to store long and
difficult items such as steel bars, piping, tubes or timber. Storage
is horizontal so you can handle things manually or by forklift.
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Cantilever accessories
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Cantilever accessories
Cantilever accessories
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Service and maintenance
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Rack inspection
Inspections can:
Weekly inspections.
Contact us to find out
more!
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Consulting services
Our own in-house Analysis & Simulation Tools will translate your
storage needs into a specification report, evaluating all areas of
your warehouse, including:
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Dexion Export
[email protected]
www.dexion.com
1901-027_EX