INTERNAL USE ONLY
Alternator Basic Theory
WLSA
1 © Wärtsilä 21 January 2009 Presentation name / Author
Fundamentals
ALTERNATOR BASICS
For generating electricity/induction we require
Coil
Magnet
Relative motion between the two
N S
INTERNAL USE ONLY
2 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
Fundamentals
Bicycle Dynamo
Principle
Simplest & most basic form of alternator is bicycle dynamo
Rotor is a Two Pole Permanent Magnet
Voltage Speed
Voltage Strength of the magnet. (Preset, not adjustable)
INTERNAL USE ONLY
3 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
Fundamentals
Brush System
Principle
Advantages
Permanent magnet replaced by an electromagnet
Output voltage can be adjusted without changing prime mover speed
by regulating DC supply to main field
Disadvantages
Two Carbon brushes are required to be used
INTERNAL USE ONLY
4 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
Fundamentals
Brushless Separate excitation System
Principle
Advantages
A small alternator named ‘Exciter’ is used to avoid the brushes
Main field, exciter armature & rectifier are mounted on same shaft
Excitation supply comes to exciter field instead of main field
DC power required for excitation is much lesser
Disadvantages
This is an open loop system & input to exciter does not vary for
variation in output voltage
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5 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
Fundamentals
Self Excited & Regulated Shunt System
Principle
In order to give correction in the exciter input according to the
voltage output, AVR are being used
Different types of AVR’s are being used in DG sets
Analog
Digital
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6 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
Fundamentals
Utility
Surge Rotating
Main
Suppressor Rectifiers
Field
PT
Droop CT
Main
Armature
Exciter
Armature
AVR Rotor
Short Circuit Exciter
Back Up CT’s Field
INTERNAL USE ONLY
7 DCT
© Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS SCC
Fundamentals
Utility
Surge Rotating
Main
Suppressor Rectifiers
Field
PT
Booster
Unit
Main
Armature
Exciter
Armature
AVR
Rotor
Short Circuit
Back Up CT’s Exciter
Field
INTERNAL USE ONLY
8 End
© Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS BOOST
Fundamentals
Stator
Winding
Main
Field
V S
AC
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9 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
Fundamentals
Separate Excitation Brush System
Stator
Winding Slip
Main Rings
Field Carbon
N
Brushes
V S -
+
AC
INTERNAL USE ONLY
DC
10 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
Fundamentals
Separate Excitation Brushless System
Stator Rotating
Rectifiers Exciter
Winding
Main
N Field
V S
-
+
AC
INTERNAL USE ONLY
DC
11 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
Fundamentals
Self Excitation Brushless System
Stator Rotating Exciter
Winding Rectifiers
Main
N Field
V S
INTERNAL USE ONLY AC
DC
12 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
Function Of Droop CT
Droop CT is normally connected in the second ( V or Y or B) phase
Output of the CT secondary is connected to the AVR , and the AVR
gets the load information through this input
Helps the AVR to maintain voltage as per the Droop curve in solo
mode
Helps for load sharing according to droop curve during parallel mode
Generally disabled during solo mode by single/parallel selector
switch/ relay
If enabled in solo mode causes generator output voltage to drop as
per droop curve
INTERNAL USE ONLY
13 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
Droop CT
Caution about Droop CT connection
In Solo mode
Change in polarity results in increase of voltage with increase in load
In Parallel mode
Results in erratic Reactive load sharing
Power factor can not be maintained
Might result in cascade tripping due to over current because of
unequal KVAr load sharing
INTERNAL USE ONLY
14 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
Short Circuit Back up CT
Function Of SC back up CT- External faults
During an external faults the terminal voltage tends to reach
zero, which makes the fault current sensed by a protection
relay also tend to zero, & this results in the defeat of the
protection
To sustain the fault current during the time delay period set in the
relay, the terminal voltage also should sustain & hence
additional excitation power is needed
This additional power requirement might exceed the capacity of the
AVR & might damage the AVR
Since the current during faults is very high, and the secondary
output of the SCC CT is also high
AVR Circuit is so designed that during the fault conditions, the
additional excitation power needed is supplied from the high
output of the SCC CT, while the AVR supplies the minimum
power
As a
INTERNAL USE result, the AVR is protected and the voltage and hence the fault
ONLY
current are sustained to operate the protection relay
15 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
Short Circuit Back up CT
Function Of SC back up CT- Heavy Motor starts
When a large Induction motor drawing a very large starting
current is started, the alternator, in addition to the existing base
load, is forced to supply a large current , even though the
terminal voltage of alternator does not tend to zero
This increased current demand and the very low lagging power
factor during motor start, requires field forcing i.e increase in
excitation power
The high secondary output of the SC back up CT, due to large
primary current , is used to supply the field forcing power
Field forcing during motor starts also helps the voltage to
recover much faster helping the motor to attain the rated speed
As the motor speed increases the back emf produced by the
motor also increases and hence the current drawn by motor
reduces, reducing the excitation power
INTERNAL USE ONLY
16 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
Short Circuit Back up CT
Function Of SC back up CT- Heavy Motor starts
As the motor speed increases the back emf produced by the
motor also increases and hence the current drawn by motor
reduces, reducing the excitation power
The net result is that during heavy motor starts or during application
of heavy loads, the additional excitation power required for field
forcing is drawn from the high starting or load current in proportion
through the SCC CT, and the power supplied by the AVR directly
through it`s internal circuitry remains within its rated value
Generally the output of the SCC CT is connected to the
excitation circuit by a voltage controlled relay, whose contacts
maintain the secondary of the SCC shorted when the voltage of the
alternator is above a preset value, normally 70%
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17 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
Booster
Booster circuit
In some of the excitation systems e.g. Leroy Somer RBS 6000,the
field forcing by the SCC CTs is permanently connected to support the
output of the AVR, through a rectifier arrangement known as Booster
Booster consists of a three phase bridge rectifier, a filter capacitor,
and an adjustable bleeder resistor
The secondary output of the SCC CT is rectified and filtered to get a
smooth DC output and connected to the field circuit in parallel with
adjustable bleeder resistor. The bleeder resistor is adjusted in such a
way that under normal operation, the excitation
The bleeder resistor is adjusted in such a way that under normal
operation, the excitation power is supplied from the booster, and
voltage variations are corrected by the Pulse width modulated (PWM)
output of the AVR
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18 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
Questions
Questions ??
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19 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS
INTERNAL USE ONLY
20 © Wärtsilä 19/01/2007 GKT/TS-TRAINING/ALTER BASICS