Roadsheets
Roadsheets
PART 1
HD 23/99
GENERAL INFORMATION
SUMMARY
This Part is an introduction to the whole of Volume 7. It
updates and replaces HD 23/94.
February 1999
DESIGN MANUAL FOR ROADS AND BRIDGES HD 23/99
General Information
REGISTRATION OF AMENDMENTS
Amend Page No Signature & Date of Amend Page No Signature & Date of
No incorporation of No incorporation of
amendments amendments
February 1999
Volume 7 Section 1
Registration of Amendments Part 1 HD 23/99
REGISTRATION OF AMENDMENTS
Amend Page No Signature & Date of Amend Page No Signature & Date of
No incorporation of No incorporation of
amendments amendments
February 1999
DESIGN MANUAL FOR ROADS AND BRIDGES
PART 1
HD 23/99
GENERAL INFORMATION
Contents
Chapter
1. Introduction
2. Background
3. Use of Volume 7
4. Glossary of Terms
5. Principal Abbreviations
6. Enquiries
February 1999
Volume 7 Section 1 Chapter 1
Part 1 HD 23/99 Introduction
1. INTRODUCTION
General Mutual Recognition
1.1 This Part is an introduction to the whole Volume. 1.7 Where Parts of Volume 7 give the Overseeing
Organisation’s requirements for products, they make
1.2 Volume 7 of the DMRB consists of a series of provision for the acceptance of equivalent products from
linked documents. Table 3.1 in this Part gives a full list other member states of the European Community.
of the documents and a clear chart of the contents of Reference should be made to the statement in each Part
each Part. Changes to Volume 7 are always in hand, concerned.
Table 3.1 will not necessarily include all the latest
amendments.
Miscellaneous
1.3 The Transport Research Laboratory (TRL),
previously operated as the Transport and Road Research 1.8 Volume 7 does not deal with seasonal or routine
Laboratory (TRRL). Both abbreviations have been used maintenance, safety aspects other than skidding
in Volume 7. resistance, or specialist aspects such as the surfacing of
bridge decks. For advice on these aspects reference
should be made to the Overseeing Organisation.
1.4 Paragraphs of Volume 7 which form part of
1.9 Frequent references are made to documents
the standards that the Overseeing Organisation
contained in the Manual of Contract Documents for
expects are highlighted by being contained in boxes.
Highway Works (MCHW) as follows:
These are the sections with which the designer must
comply. The remainder of the document contains - Specification for Highway Works (MCHW1).
advice and enlargement which is commended to
designers for their consideration. - Notes for Guidance on the Specification for
Highway Works (MCHW2).
2. BACKGROUND
2.1 Current UK practice in pavement design and 2.4 Significant developments have also taken place in
maintenance has developed from a combination of other countries, particularly in connection with the
practical experience, laboratory research and full-scale analytical or mechanistic approach to design. This is
road trials. Most of the research has been carried out based on the traditional structural design philosophy,
over a number of years by the Transport Research which requires an understanding of material behaviour
Laboratory (TRL), some with the assistance of external under load and an appropriate theoretical analysis of the
research contracts. design problem.
2.3 TRRL Report RR 87 (1987) provides comparable 2.6 The underlying subgrade soil (cut or fill), capping
findings in connection with rigid pavements and many of (if used) and sub-base comprises the Foundation, the
the recommendations have also been adopted by the platform upon which the more expensive and
Overseeing Organisations. structurally significant layers are placed. This platform
is designed to be of a certain minimum standard quality
whatever the underlying soil condition. It is not a
drainage layer although it does itself require to be
adequately drained since it is never totally impermeable.
WEARING COURSE
SURFACING PAVEMENT
BASECOURSE
QUALITY
ROADBASE CONCRETE
FORMATION SUB-BASE
CAPPING FOUNDATION
SUB-FORMATION
SUBGRADE
2.7 The Roadbase is the main structural layer of the by an unacceptable degree of rutting, general
pavement, required to distribute the applied traffic unevenness, cracking, crazing etc. In the case of the
loading so that the underlying materials are not surfacing, loss of skid resistance can be equivalent to
overstressed. It must be able to sustain the stresses and failure.
strains generated within itself without excessive or rapid
deterioration of any kind. 2.11 Some pavements, with thicker bound layers
constructed on a good foundation, maintain their
2.8 The function of the Surfacing is to enable good strength or become stronger over time, rather than
ride quality to be combined with the appropriate gradually weakening with trafficking. Such pavements,
resistance to skidding and to resist crack propagation. built above a threshold strength, will have a very long
For this, texture and durability under traffic are structural service life, provided that distress, in the form
required. In the case of concrete roads, the surfacing and of cracks and ruts appearing at the surface, is treated
roadbase are combined to form a single layer. before it begins to affect the structural integrity of the
road. These are referred to as long-life pavements.
c) Rigid: Maintenance
Pavement quality concrete is used for the 2.14 Clearly any of the three main components of a
combined surfacing and roadbase. The concrete pavement (Foundation, Roadbase, Surfacing) can
can be:- deteriorate, leading to a reduction in the quality of
performance of the overall structure. Depending upon
Jointed unreinforced (URC) the mode of deterioration, deduced from the various
Jointed reinforced (JRC) pavement assessment processes, maintenance measures
Continuously reinforced (CRCP) ranging from surface treatment through to total
reconstruction may be necessary.
d) Rigid Composite:
2.15 Whichever type of maintenance measure is to be
Continuously reinforced concrete roadbase adopted, it is always of the utmost importance that the
(CRCR) with bituminous surfacing. correct procedures are followed to render the repair/
strengthening as effective and long-lasting as possible.
Pavement Performance
3. USE OF VOLUME 7
3.1 The order of the section in Volume 7 is generally Section 3 : Pavement Maintenance Assessment
based on the life cycle of a road pavement, ie. design,
construction, assessment then maintenance (see Table 3.8 Part 1 describes the use and interpretation of
3.1). This starts with consideration of the cumulative SCRIM for monitoring skidding potential.
traffic loading which the pavement is required to carry,
followed by the design of the foundation, the roadbase or 3.9 Part 2 lists the machines and methods used for the
main structural component and the surfacing. There is structural assessment of a pavement. It also describes
then a need to assess the behaviour in service and to the analysis and interpretation associated with each.
design and carry out appropriate maintenance. It must,
however, be emphasised that there is interaction between 3.10 Part 3 details the procedure to be used in
the components and that they cannot always be dealt structural assessment, the appropriate use of each
with in isolation. The following is a brief outline of the method and the overall interpretation. The choice and
contents of each of the sections and parts. design of strengthening measures is also included.
3.2 Part 1 is this general introduction to Volume 7. 3.11 Part 1 gives details of the techniques for
maintenance of roads containing bituminous materials,
3.3 Part 2 gives technical information on the including advice on recycling.
conservation and use of reclaimed materials.
3.12 Part 2 covers the maintenance of concrete roads
from surface treatments through to reconstruction.
Section 2 : Pavement Design and Construction
3.4 Part 1 describes the calculation of design traffic Section 5: Surfacing and Surfacing Materials
for both new roads and maintenance. It also covers the
calculation of past traffic, needed in pavement 3.13 Part 1 covers the general suitability of materials
assessment analysis. for different uses and other surfacing requirements.
3.5 Part 2 gives details of the design of a pavement 3.14 Part 2 details the various bituminous surfacing
foundation and of tests used for the assessment of materials and processes that are available.
existing subgrade and sub-base materials.
3.15 Part 3 details the various concrete surfacing
3.6 Part 3 covers the design of the roadbase and materials and processes that are available.
surfacing for new roads, including all the various types
of pavement allowed.
Flow Charts
3.7 Part 4 covers particular aspects of the 3.16 Figure 3.1 is a flowchart which is intended to
construction process that are relevant to this Volume but show the interrelations which exist between the section
not covered elsewhere, including pavement widening and and parts in Volume 7.
rapid concrete construction.
2. Not currently used 2. High Speed Road Monitor 2. Routine Structural Assessment 2. Ground Radar for
Non-destructive Testing
3. Use of SCRIM 3. Visual Condition Surveys 3. Collection and Review of 3. Use of Ground Radar
Existing Data
4. References and Bibliography 4. Deflection Testing 4. Planning Detailed Investigation 4. Survey Procedure
5. Enquiries 5. Specialist Test Methods 5. Detailed Investigation 5. Reporting the Results of a
Ground Radar Survey
6. References and Bibliography 6. Interpretation 6. Enquiries
7. Enquiries 7. Strengthening Design
8. References and Bibliography
9. Enquiries
Annex Annex Annex Annex
1. Calibration 1. Deflection Beam A. Flexible Composite Pavements A. Technical Survey Brief
and Pavement Condition Information
2. Operational Procedures 2. Deflectograph B. Quality Control Plan
3. Use of Different Types of Test 3. Deflectograph - Analysis and C. Determination of Layer
in Accident Investigation Interpretation Thickness from a Ground
Radar Waveform
4. FWD Requirements for
Consistency Check
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Use of Volume 7 Part 1 HD 23/99
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Section 1, Parts 1 & 2
General and Technical
Information
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Section 2, Part 1
Traffic
Assessment
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Section 5
Parts 1, 2 & 3
Surfacing and
Surfacing Materials
Section 2, Part 2
Foundations
reconstruction
option
Section 3, Part 3
Structural
Assessment
Procedure
Section 3, Parts 2 & 4
Structural
Assessment
Methods
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Section 2, Part 3 Section 4, Parts Section 3, Part 1
1&2
Pavement Skidding
Design Maintenance Resistance
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Section 2, Part 4 Section 5
Pavement Parts 1, 2 & 3
Construction Surfacing and
Methods Surfacing Materials
4. GLOSSARY OF TERMS
Capping : A subgrade improvement layer, Foundation : All materials up to the top of sub-
protecting the subgrade from base.
damage.
Growth Factor : The proportional increase/
Chainage : Distance along a carriageway decrease between the average
from a reference point. ‘whole life’ traffic flow on a road
and the flow at opening (or
Crack and Seat : Process whereby a failed concrete present flow).
pavement is broken into relatively
small slabs and compacted prior Growth Rate : The annual percentage increase in
to overlaying. vehicle flow.
Deflection : The recoverable movement of the Inlay : The replacement of some of the
surface of a pavement under a layers of an existing pavement
transient load. with new materials, ie. a form of
partial reconstruction to existing
Deformation : The irreversible movement/ or to different levels.
compression of pavement layers,
leading to rutting and settlement. Macro-Texture : The visible roughness of a
surfacing material, enabling
Design Period : The number of years for which a drainage of water etc.
pavement is designed.
Mega-Texture : The degree of smoothness of the
Design Traffic : The predicted traffic occurring surface with wavelength between
over the design period: usually 50 and 500mm.
expressed in terms of millions of
standard axles (msa). Micro-Texture : The microscopic properties of the
surface which enable it to develop
Elastic Modulus : A measure of the material friction and thus to provide
stiffness properties. skidding resistance.
Reconstruction : The replacement of some or all Vehicle Category : Description of vehicle by general
layers of an existing pavement weight/damaging power, eg,
with new (or recycled) materials. ‘Other goods vehicle category 2
(OGV2)’.
Rigid : Concrete roadbase and surfacing.
Vehicle Class : Description of vehicle by type
Rigid Composite : Concrete roadbase, bituminous and number of axles eg. ‘3 axle
surfacing. Articulated’ or ‘Buses and
Coaches’.
Roadbase : Main structural layer of
pavement; placed above sub-base.
5. PRINCIPAL ABBREVIATIONS
AADF Annual Average Daily Flow HDM Heavy Duty Macadam
ASTM American Society for Testing and Materials HGV Heavy Goods Vehicle
GGBS Ground Granulated Blast Furnace Slag NRTF National Road Traffic Forecast
HAPAS Highway Authorities Products Approval OGV1 Other Goods Vehicle - Category 1
Scheme
OGV2 Other Goods Vehicle - Category 2
HAPMS Highways Agency Pavement Management
System
OSGR Ordnance Survey Grid Reference SMA Stone Mastic Asphalt / Splitt Mastix
Asphalt (Germany) / Stone Matrix Asphalt
Pa.s Pascal second (viscosity) (USA)
PANDEF Processing and Analysis of Deflections STEAM Scottish Traffic and Environmental
Appraisal Manual
PCV Proportional Change in Variance
TAM Traffic Appraisal Manual
PDPBT Portable Dynamic Plate Bearing Test
TRL Transport Research Laboratory
PFA Pulverised Fuel Ash
TRMM Trunk Road Maintenance Manual
PI Plasticity Index
TRRL Transport and Road Research Laboratory
PQC Pavement Quality Concrete
TFV Ten Percent Fines Value
PRD Percentage Refusal Density
URC Unreinforced Concrete Pavement
PSV Public Service Vehicle
UKPMS United Kingdom Pavement Management
PSV Polished Stone Value System
PVA Poly Vinyl Acetate VCS Visual Condition Survey (for concrete
surfaced roads)
QUADRO Queues and Delays at Roadworks
WLC Whole Life Cost
RTFOT Rolling Thin Film Oven Test
SBR Styrene-Butadiene-Rubber
SBS Styrene-Butadiene-Styrene
6. ENQUIRIES
Approval of this document for publication is given by the undersigned:
All technical enquiries or comments on this document should be sent in writing as appropriate to the above.