Food Service Management ALL
Food Service Management ALL
Entrepreneurship
Indira Gandhi National Open University
and Food Service
School of Continuing Education Management
UNIT 1
History and Development of Food Service System 9
UNIT 2
Planning A Food Service Unit 45
UNIT 3
Setting up Food Service Unit 65
UNIT 4
Entrepreneurship and Food Service Management 84
UNIT 5
Food Management: Menu Planning — Focal Point of
All Activities in Food Service Establishments 116
UNIT 6
Food Management: Purchase and Storage 133
UNIT 7
Food Management: Quality Food Production — Planning and
Control 151
UNIT 8
Quality Food Production: Kitchen Production 167
UNIT 9
Food Management: Records and Controls 183
UNIT 10
Food Management: Delivery and Service — Goals and Issues 204
UNIT 11
Food Management: Delivery and Service Styles 218
UNIT 12
Food Management: Types of Food Service Systems 243
UNIT 13
Personnel Management: Leadership 269
UNIT 14
Personnel Management: Staff Planning and Management 292
UNIT 15
Personnel Function — Work Productivity 331
UNIT 16
Plant and Equipment Maintenance 359
UNIT 17
Plant Sanitation and Safety 383
UNIT 18
Issues in Food Safety 411
UNIT 19
Issue in Worker Safety and Security 451
Expert Committee
Prof. Tara Gopaldas Dr. Shobha Udipi Dr. Indira Chakraborthy
Tara Consultancy Services, Rtd. Professor, Department All Indian Institute of
Bangalore of Foods and Nutrition Hygiene and Public Health
SNDT University, Mumbai 110, Chittaranjan Avenue
Kolkata
Dr. Kumud Khanna Dr. Sushma Sharma Dr. Umesh Kapil
Former Head, Institute Department of Foods and Human Nutrition Unit,
of Home Economics, Nutrition, Lady Irwin All Indian Institute of Medical
F-4, Hauz Khas College, New Delhi Sciences, New Delhi
Enclave, New Delhi
Dr. Mary Mammen Dr. Parvathi Eashwaran Dr. Ulvir V. Mani
Christian Medical College Department of Food Service Department of
and Hospital, Udam Management, Avinashilingam Food and Nutrition,
Seudder Road Institute of Home Science College of Home Science,
Post Box No.3, Vellore and Higher Education for M.S.University
Women, Coimbatore Vadodara
Print Production
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Assistant Registrar (Pub.)
SOCE, IGNOU, New Delhi
ISBN-81-266-2693-3
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INTRODUCTION
Food service units like restaurants, langars, dhabas, canteens, kitchens, packed meals,
mobile catering are all evidence of large scale food preparation and services. The
development of these food services has closely followed the changes in the eating
habits and need of people. With modernization more and more people are moving out
of their homes seeking employment which has necessitated eating out more often.
Industrialization has necessitated feeding of employees at work sites. Development
of transport facilities has generated catering facilities on railway, airway, and roadways.
Awakened interest in health and nutrition of children and adolescent has led to
development of school/college canteens. While the types of food services are varied
and the number increasing every day, we need to focus on educating/training workforce
and/or developing manpower for this emerging employment sector. In the food industry
new job opportunities are opening up for those able to acquire the technical knowledge
necessary for this specialized area. The course ‘Entrepreneurship and Food Service
Management’, therefore, has been so designed so as to meet this objective. The
concept and functions of food service management, the tools which can be used to
achieve goals effectively and how best resources can be put together to make food
service viable is the focus of this course.
This 4 credit course contains 19 units covering different aspects of food service
management. A brief review of these units follows.
Unit 1 deals with the history and development of food service organizations, the
factors that have played important roles in their development and today’s continuing
trends. Different types and sizes of establishments and the different approaches
which catering managers have used from time to time for managing their
establishments have been dealt in this unit.
Planning and establishing the physical facility for a food service unit is a very
important exercise as it involves a large amount of money and very often considered
a one time investment. Food service managers are constantly involved in facility
designing or remodeling the work area to accommodate change or expansion as part
of their responsibility. In Unit 3 we will learn how to set up a food service facility,
and will be introduced to all aspects of organizing and establishing a unit.
You would realize that any food service project to be successful should be planned
properly and every phase of it chalked out meticulously. The activities that are
common in any type of food producing and serving unit are:
Menu planning is the “heart” of any food service organization upon which all activity
is centered. Unit 5 covers the importance of menu planning, the types of menus and
their applications in food service organizations. The unit will, prepare our learners on
the points that need to be kept in mind while planning menu’s for a food service
organization and the methods to evaluate a prepared menu.
The menu determines the foods to be purchased, the equipment needed and the
personnel required etc. The success of a food service organization is largely dependent
on the menu. Once the menu has been planned, the next operation involved (in the
production of a finished product from its raw material) in any food service organization
is procurement. Unit 6 describes the food purchase and storage operation. Various
types of products are available on the market shelf. Which product to buy, how to
purchase foods and supplies in bulk in adequate amounts whenever needed and
which is the best buying technique in order to suit the needs for the smooth running
of the organization? These are the crucial aspects included in this unit. Once the
purchases have been done, how are the food items to be received, stored and issued
for supplies? What are the receiving procedures to be formulated and storage
conditions of the store area, so that spoilage of foods once purchased is minimized.
The storage activity is the second aspect covered in the unit.
Unit 7 focuses on food production which is considered the core of the overall food
service system. A major focus of food service management is the development and
maintenance of procedures that predict and control the functions of the production
systems. The key components of food production system management i.e. menu,
production forecasting, production scheduling are described in this unit. Further,
production control adopted to maintain the quality, standard and required quantity
of the final food product is emphasized. An important tool for production control is
the use of standardized recipe, which is highlighted in Unit 7.
Irrespective of the kind of food service institution, good financial planning and
management are essential for the success of any food service establishment. A
budget is a good financial guide/plan that helps in daily, monthly and yearly operations.
Further, different records need to be kept for the different operations/processes in
a catering unit namely purchasing, receiving, and storage, production, service, income
and expenditure records. Unit 9 focuses on records specific to food management.
The concept of cost control and the factors affecting it including the checklist for
cost control is finally described in this unit.
Units 10 to 12 are devoted to the study of delivery and service in food service
institutions.
Unit 10 introduces the different methods of delivery service systems for meals in
different types of institutions and focuses on the various factors that may affect the
choice of a particular delivery system.
Unit 14 focuses on the recruitment and selection process and also about staff training
as a crucial process in personnel function. How staff requirements are determined?
How people perform different jobs smoothly? What is the process of employment?
What is the employment policy? These are the crucial aspects covered in Unit 14.
Work productivity of personnel is the focus of Unit 15. A major concern in many
organizations is the decline of productivity. How best can we effectively use the
labour force is a major challenge facing managers in all types of food service
operations. This crucial aspect is critically analyzed and presented in Unit 15. Many
factors affect the performance of workers; the different techniques to analyze labour
productivity have been explained in this unit.
Productivity in food services depends largely on the skills of people, but the equipment
available to them and the training they receive in the operation and maintenance of
their equipment is equally important. Unit 16 deals with plant and equipment
maintenance in a food service establishment. The unit introduces some definitions
and general classification of different equipments, discusses the types used by various
establishments and ways of maintaining them in good working condition. Some
design and safety features have also been introduced along with methods of cleaning
and developing procedures for maintaining equipment to ensure sanitary practices,
as should be observed in their handling, use and storage.
Unit 17 focuses on the very important area of hygiene, sanitation and safety in food
service operations, which aim at providing clean and wholesome food to its customers,
visitors and staff. The importance of training people in hygiene, sanitation and safety
Entrepreneurship and Food and how to manage and conduct employee sanitation programmes in food operations
Service Management is emphasized. Further the government laws on sanitation and safety have been
identified and how food services formulate policies on sanitation and safety has been
described.
Unit 18 focuses on aspects related to worker safety and security. Issues related to
food borne infections and poisoning and different modes of transmission in food
service institutions have been highlighted. This aspect has also been covered in the
Food Microbiology and Safety Course (MFN-003). Hence do look up the corresponding
units in the course.
Sanitation and hygiene plays a very crucial role in food service operations – storage,
processing, preparation, holding, and waste disposal – which is the responsibility of
every food service worker. Negligence on the part of the food handler can result in
a large epidemic. Many a time unskilled personnel are involved in the handling of
food and these could be a major source of contamination. Therefore knowledge
about sanitary practices must be the basis of all training programmes involving food
handlers. The prime responsibility, as you would agree to break the chain of
transmission of disease from carrier to food and from food to the consumer lies
solely on the food handler. This important aspect has been covered in Unit 19 which
deals with issues in worker safety and security.
To help you go through this exhaustive study in the area of food service management,
we present a handy study guide.
STUDY GUIDE
1) Read each unit carefully before you go to the next unit, as concepts outlined in
the first unit will help in understanding the following ones.
2) Refer to the glossary of technical terms and abbreviations frequently until you
remember them.
3) Answer the questions in the self test and raise more questions and seek answers
to these with the help of the study materials.
4) The questions that elude you raise them during the contact hours with your
counselor at the programme study centre.
5) Refer to the Suggested Reading list given at the end of the course for further
reference on any of the topic covered in this course book.
6) Happy times learning.
8
History and Development
UNIT 1 HISTORY AND DEVELOPMENT OF of Food Service System
1.1 INTRODUCTION
This is the first unit of the Course on Entrepreneurship and Food Service Management
and deals with the history and development of food service organizations, the factors
that have played important roles in their development and today’s continuing trends.
When we think of a food service unit we think of hotels, restaurants, lunch rooms,
fast foods operations, catering services, schools, hospitals, institutional food services,
industrial and military food services and vending machines. All these places of food
services have become popular because of number of factors. These include:
• Eating out has become a necessity
• Convenience and quick service provided by an eatery
• It is steadily replacing drudgery of cooking at home
• Both the couples being engaged in earning they are forced to eat out
• Office goers, professionals prefer fast food joints to going home for lunch.
Different types and sizes of food service establishments are available today –
commercial, non-commercial, home-based. These different types of establishments
are covered in this unit.
9
Entrepreneurship and Food In addition, the different approaches which catering managers have used from time
Service Management to time for managing their establishments have been dealt with, keeping in mind the
research efforts that led to management thought over the years. Traditional, as well
as, modern management techniques have been presented.
Lastly, the processes involved in managing an establishment or institution have been
introduced to enable potential managers to learn about goal-setting, forecasting,
making decisions about resources, communicating, decision making and leadership
qualities necessary for goal achievement.
Objectives
After studying this unit, you will be able to:
• define a food service establishment,
• trace the history and development of food service institutions,
• identify the factors that led to their development,
• discuss the different types of establishments that exist and their recent trends,
• describe the traditional and modern approaches to management that can be used
in an organization, and
• explain the principles and functions of management and the processes involved
in setting and achieving goals.
We shall begin our study about the food service establishments by first tracing the
history and development of these establishments followed by the recent trends.
The factors which influenced the development of food service establishments are
discussed next.
10
History and Development
of Food Service System
Tradition and
Culture
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Gl
Factors
in development
Royal Statu
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Technolo ent of food services
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The development encouraged tourism, travel and eating out trends and
consequently led to the creation of varied types of catering options to offer
solutions to new needs in the form of commercial, semi-commercial such as
coffee shops, cafes and roadside motels and mid-way establishments to feed,
serve and rest the traveler.
Today, a large percentage of the population eat out at least once a month, and
the trend for home delivery of meals and snacks is also on the rise as evidenced
by the expansion plans of existing food services and a rise in the number of
multinational catering franchises showing interest in the Indian market.
• Welfare and Rehabilitation: The focus of the government was gradually drawn
to the large population not only as pure numbers, but their proportions in terms
of unemployment, access to literacy and educational facilities, medical and
healthcare problems of normal and handicapped citizens. To add to this was the
increase in crime rates and prisons swelled too, where proper food was needed
to feed the prisoners. This led to an increase in welfare and rehabilitation centers
and the concept of institutional food services came into the limelight to address
the needs of inmates of all kinds of institutions whether orphanages, boarding
houses, hospitals or others.
• Healthcare: Increase in health, medical care and welfare schemes gave rise to
hospitals, clinics, crèches, old age homes and welfare centers within which it
became necessary to operate catering facilities to fulfill the needs of patients,
staff and visitors.
In addition, welfare services were planned by the government to help eradicate
hunger and malnutrition in deprived areas through local public health centers,
anganwadis and schools. This led to the development of mobile catering and
health units in rural and distant areas to take care of health needs through
supplementary feeding and mid-day meal programmes for school children.
The need to take the food to the people provided an impetus to entrepreneurs
to start mobile and contract catering services even in the urban cities under
licensed schemes.
• Education: With more and more families sending children to schools, colleges
and universities, residence halls, dormitories and hostels providing boarding and
lodging facilities sprang up on the premises as a matter of necessity. When the
demand increased further, men, women and youth hostels came into existence.
Snack bars and cafeterias grew on campuses to provide food services to day
students, staff and visitors who were not permitted to use hostel facilities on a
regular basis.
School education also became distanced from homes and canteen and hostel
catering facilities became a necessity for the young and active clients. For
government schools where children could not pay for their food in canteens,
13
Entrepreneurship and Food subsidized mid-day meals providing at least 1/6-1/5th of children’s daily requirements
Service Management of essential nutrients was initiated. This scheme has yet to cover all school
children but the intention was to try and increase attendance in schools and
eradicate malnutrition to the extent possible, while educating them in the process.
• Unemployment: With the population of our country well over the one billion
mark, unemployment is a real problem even among the educated youth let alone
those who have little or no access to literacy or schools of learning. It is for
these masses that food vending provided the means of earning a living and gave
impetus to self-employment. Vending and other forms of self-employment is a
common sight in most residential localities where single food items in the form
of hot tikkis or two item meals like chana bhatura, dal roti and the like what we
call as street foods are made freshly and sold on demand. The main ingredients
are usually pre-prepared to the extent possible and then finished on demand.
Having reviewed the various factors which have lend to the development of
food service establishments, next we shall focus on recent trends in this area.
If you look around when you go out to eat, it is common to find restaurants specializing
in South and North Indian food, Chinese, Mexican, Taiwanese, Japanese, Lebanese
and other regional and international cuisines. We are sure you have eaten at one of
the specialty restaurants. With globalization a modern form of self employment has
emerged with national and multinationals joining hands in the catering arena. This
form known as franchising comes with the total package of training to maintain the
standards of the parent company in terms of establishment design, production
procedures, raw material, product and service quality, accounting procedures and the
lot. Some restaurants and fast food outlets reaching out all over the country are
Nirulas, Moti Mahal, Haldiram among the national chains and McDonalds, Pizza
Hut and many more among the International chains.
Entrepreneurial catering ventures have developed and are seen in various forms as
take home meal counters, home delivery services and the like. Today women
entrepreneurs with special food preparation and management skills are working from
their homes to augment their income and deliver home made meals to those who
cannot spend that much time in their own home kitchens.
We have entered the information technology era and the recent trends developing are
on-line catering, whether to order meals, download menus for ordering, examine
catalogues for purchasing equipment and so on, all at the click of the mouse. One
can visualize information technology (IT) being used for catering services in a
widely progressive manner in the future even by entrepreneurs supplying lunches to
offices taking orders through their networks and coordinating supplies as required
irrespective of location of the kitchens. The e-dabbawala is not far, as conceptualized
by the Director of e-business solutions at their Bangalore Labs. In time it is
expected to deliver sumptuous meals anywhere anytime.
14
Research and development efforts in the area of food processing and related technologies, History and Development
have already made it possible to package cooked ready to eat meal items that can be of Food Service System
picked off the supermarket shelf, heated or eaten as such. Have you seen such
products in the market? Look for them under the brand name of Taste bite or MTR
and see for yourself how easy it has become for institutions and householders to
present a meal to unexpected guests.
Tourism and travel is on the increase as modes of travel have graduated from the road
to sea and air. Food service establishments have tried to keep pace with the demand
of the traveler according to his or her needs through making night lodges available to
those on long pilgrimages to catering facilities on luxury bus, trains to sea and air liners.
Today catering institutions form the backbone of the tourist trade and are important
foreign exchange earners. The only drawback is that the industry is characterized by
a large number of small services which have mushroomed in response to the needs
of individuals and groups and have therefore not developed in an organized manner.
Such food establishments include the chai (tea), paan and chaat stalls, ice cream
parlours, vendors offering various food items or meals, fast food corners and mobile
services.
Recent developments in sports facilities, both leisure and competitive have also
generated special feeding requirements of clients, which pose challenges for food
and service providers at these locations. With the introduction of adventure sports
such as deep sea diving, mountaineering and so on, people are now being catered to
through constant research and development efforts in food and material sciences.
Today, ready-to-serve and eat foods of every region in the country, are available in
retort pouches that can withstand sterilization temperatures of 121°C without affecting
the quality of the food.
You must have traveled recently. Which food services did you see or use for meals
and refreshment on the way? Make a list and we will talk about them a little later.
Of course, you would not have gone on a space craft, but do you know that the food
industry also tries to meet the special needs of the astronauts and the military posted
in mountainous regions at freezing temperatures, and prepares light weight food
packages for them. You may recall studying about the space food systems and meals
in the Advance Nutrition Course (MFN-004) in the Unit 18 based on Nutrition
Requirement for Special Conditions.
Another important trend in recent times has been the promotion of national and
international trade and cooperation in every field. This has led to a spurt in conference
catering, group living and provision of feeding facilities for people with varying
geographic and cultural backgrounds. The exposure to different foods of various
countries has created a demand for specialty catering services which are now becoming
a common sight in the form of food service establishments serving regional foods.
You would have seen or even eaten at Chinese, Mexican, South Indian, North Indian
or even Japanese food services and fast food restaurants in the country.
While the type and number of food service establishments are increasing everyday,
the need to focus on relatively small scale establishments, feeding 50-200 customers
a day, in terms of providing professionally planned services is great, in order to
ensure a fair deal to customers in terms of health, satisfaction and enjoyment of food.
In India, with over 20 million middle class consumers and an increasing number of
catering training institutions, the scope for catering entrepreneurial development
holds a great promise. At the same time, this would increase employment opportunities
for the unemployed youth of a country whose population has already crossed the one
billion mark.
With a brief review on the history, development and the recent trends seen in the
food service establishment, let us now learn about the different types of food service
establishments.
15
Entrepreneurship and Food
Service Management 1.3 TYPES OF FOOD SERVICE ESTABLISHMENTS
Food services basically fall into two categories, commercial and non-commercial. Let
us see what do both these entail and what are the differences between them.
Other type of commercial food services found today are contract catering services.
These operate on behalf of anyone who wishes to celebrate an event according to
their own menu; at any place they want, whether in their home, in a lawn or a hired
hall in the locality or a community center. You must have seen such events as
marriages where all the arrangements are made by caterers, according to the menu
decided by the host. Can you think of any other functions you have attended where
the food is not prepared and served from the home kitchen but outsiders come and
arrange the food and the service and then also clear up after the party or function?
It is, therefore, clear that food establishments that are set up to make a profit from
the operations are called commercial organizations. Food services that make more
than 25 per cent profit fall into this category.
However, there are small establishments that do not have very high costs of staff
such as roadside establishments, vendors, or mobile services. These therefore, charge
less from customers and make profits within 15-25 per cent. Such establishments
are called semi-commercial services as they do not spend much money on furniture
or decoration to attract customers and thereby lower their total costs of operation.
These establishments cover all their expenses either through government grants or
subsidies or through public donations and generally do not aim at profits from sale
of the food and services provided. Financially they are said to breakeven, although
they may in part charge a price from those inmates/beneficiaries who can afford to
pay, such as for private ward patients in hospitals.
Having gone through the discussion so far, let us take a break and recall what we
have learnt so far by answering the questions included in the check your progress
exercise 1.
16
History and Development
Check Your Progress Exercise 1 of Food Service System
1) Describe the term food service establishment. Highlight the factors influencing
its development.
……………………………………………………………………………..
...…………………………………………………………………………..
……………………………………………………………………………..
2) List the food service establishments you have seen on the way while traveling
from home to your place of work, leisure or play. Try and write down against
each, the type of establishments you think they are. For example: Restaurant
— commercial.
……………………………………………………………………………..
……………………………………………………………………………..
……………………………………………………………………………..
3) How many times do you eat outside your home in a month? State the reasons
why you eat out. Tally your responses with what you have learnt.
……………………………………………………………………………..
……………………………………………………………………………..
……………………………………………………………………………..
4) Match the food service establishments in column A with the reasons for their
development given in column B.
A B
a) Dhaba i. Education
b) Restaurant ii. Technology
c) Canteen iii. Road development
d) Air Catering iv. Tourism
e. Commercial Establishment v. Entertainment/leisure
5) Define a specialty food service establishment. Give three examples of such
services.
……………………………………………………………………………..
……………………………………………………………………………..
……………………………………………………………………………..
……………………………………………………………………………..
So, that was easy. It is important to understand that running a food service unit is
not an easy task. It requires management skills and knowledge. Next, we shall focus
on what is management and the approaches to food service management.
Allen states that the definitions and interpretation of management vary widely. Some
see management as a complex of administrative and personal skills. Others view it
17
Entrepreneurship and Food as a technique of leadership. Still others define it as a means of co-ordination and
Service Management cooperation.
The traditional ethic is clearly depicted by the Confucian philosophy which originated
in China and spread to Korea and other countries. This defines five basic relationships
between people by which society can be organized at the social, political and economic
levels, as indicated in Figure 1.2. .
Master — subject
Husband — wife
Parent — sibling
Self — friends
Franchiser — franchisee
Let us see what these relationships are and how they work in an organization where
a number of people interact at work.
Master-subject
This relationship is widely seen in catering enterprises where the owner is the sole
manager as in the case of small roadside establishments such as Dhabas, tea or
coffee shops, bakeries and so on. In such situations, the management style is
authoritative, and communication is one-way usually in a downward direction from
master to subject.
19
Entrepreneurship and Food Husband-wife
Service Management
Ventures started by couple’s exhibit this relationship in their management style which
shows male domination in management decisions in a traditionally male dominated
society. The advantage of this relationship is that it is based on love and understanding
and therefore division of work and effort is willing, participative and effective. The
skills are well used, the wife taking charge of food production and service while the
husband deals with external forces and activities such as purchasing, inventory
management, customer networking and finance. Examples of such services are
supply of meals to homes, offices, or take-away services from which customer picks
up the meals or food items, having ordered them telephonically in advance.
Parent-sibling
With this relationship, the establishment expands with the family, its members
contributing to the work according to their age, ability, skills which they gradually
learn from the parents on-the-job. Unity, loyalty and goal focus is assured because
of familial bonds between the members of the organization, which may be a cafeteria,
contract catering business, specialty or other restaurant.
Self-friends
Management thinking changed with time and greater investments were needed. This
was achieved by extending family businesses by joining with friends who exhibited
mutual loyalties, and were willing to share responsibilities of a business in terms of
partnerships for investment, risk and profits alike. The characteristics of this
relationship were care, concern and mutual respect which formed the basis of success
in running a food service organization such as a motel, hotel, lodge, hostel or
restaurant in partnership.
Franchiser-franchisee
This represents a contractual relationship between one organization and another, the
franchiser allowing the use of its established trade name in exchange for royalty
payments. The franchisee was however, trained by the former to ensure that standards
of food and service were maintained under the given trade name irrespective of the
location of the newer enterprise. Examples of such enterprises are Nirula, Pizza Hut,
McDonald, Sagar Ratna, Udipi restaurants and so on.
The traditional management arrangements, as discussed above, although still practiced
in some establishments, have gradually undergone changes resulting from behavioural
and social research on groups at work. The different approaches that thus evolved
are discussed as practiced from time to time.
The Classical organization theory resulted from the need to find guidelines for
managing complex organizations and Henri Fayol was the first to systematize them.
20
According to him, sound managerial practice falls into patterns that can be identified History and Development
and analyzed. This gave rise to the classical bureaucratic model that was followed by of Food Service System
managers in establishments. Many transitional theories with slight modifications followed
which were referred to as neo-classical approaches. Let us review this approach.
Neoclassical approaches
Neoclassical approaches evolved as a result of experimentation with improvements
tried by managers using human relations and behavioural approaches. Two theories
were developed by Douglas McGregor known as Theory X and Theory Y, which
were based on two sets of assumptions about the nature of people.
The traditional assumptions included in Theory X were that:
• Human beings have an inherent dislike for work and will avoid it if they can.
• Most people need to be coerced, controlled, directed and or threatened with
punishment to get them to put in enough effort to achieve organizational objectives,
and
• Human beings prefer to be directed, wish to avoid responsibility, have little
ambition and want security.
Theory Y assumptions were stated as:
• The expenditure of physical and mental effort in work is as natural as play or
rest.
• External control and threat of punishment are not the only means of producing
effort, and people will exercise self-direction and self-control to achieve objectives
or goals to which they are committed.
• The degree of commitment is proportionate to the size of rewards associated with
their achievement.
• Average human beings learn, under proper conditions, not only to accept but also
seek responsibility.
• The capacity to exercise a high degree of imagination, ingenuity and creativity in
the solution of problems, is widely distributed among people, and
• The potential of people is usually only partially utilized.
Now that you have gone through the two theories, can you suggest what the difference
between the two theories is? Write down the difference and tally your response with
the differences highlighted next.
Some important distinctive features of classical & neoclassical approach are highlighted
in Table 1.1. Going through this table you could also differentiate between the two
approaches.
21
Entrepreneurship and Food Table 1.1: Points of distinction in classical and neoclassical approach
Service Management
Points of Classical Approach Neoclassical Approach
Distinction
Focus Functions and economic Emotion and humans qualities
demand of workers of workers
Structure Impersonal and mechanistic Social system
Application Autocratic management and Democratic process
strict rules
Emphasize Discipline and Rationality Personal security and
Social demand
Work goal of Maximum remuneration Attainment of organization
worker and reward goal
Concept about men Economic being Social being
Content Scientific management, Hawthorne experiment,
administrative management human relation movement
and bureaucratic and organizational behaviour
management
Relation Formal Informal
Nature Mechanistic Organistic
Source: Rafiul M. & Sadrul M., 2013, Classical and neoclassical approaches of management, IOSR,
Journal of Business and management, volume 14, Issue 6, Bangladesh.
We will all agree today, that managers should behave respectfully to their employees
too, thanks to the research done and implemented by Owen, Fayol, and others in the
management field.
Next, let us review the scientific approach to food service management.
Workforce
The views of workers was basically monetary gain and incentive pay which were part
of scientific management, although much harder work had to be performed to meet
the standards laid down.
Organization
The scientific approach enabled organizations to set clear goals and organize processes,
procedures and work areas more efficiently to achieve them. The result was that
efficiency and thereby productivity improved and profits got better ensured. Thus, a
value was placed on work performed which indirectly benefited the organization, as
it involved better planning, organizing and overall functioning of all staff in the
organization. While Taylorism grew out of experimentation and experience on the job,
a problem arose, that workers were afraid of completing a job too soon because they
believed that their pay would be lowered as a result. To remove these fears, Taylor
encouraged productive workers rewarding them by increasing their wage rates. Gradually
training schemes based on procedures followed by high performers were prepared,
skills required for various jobs were established for use in staff selection and evaluation
standards set up for each type of work. Management thus, started to become scientifically
researched and practiced.
Having understood the scientific approach, next we shall get to know the management
by objective approach.
The systems approach therefore, sees the organization as receiving inputs from its
environment and interrelating them through various job divisions or systems to produce
the products or service.s which flow back into the environment to satisfy needs. The
systems model is thus seen as inputs and outflows from one system to another as
shown in Figure 1.3.
23
Entrepreneurship and Food External
Service Management Environment
ng Organisa
Technical/Economic teri tio
System Ca Social System
Internal
n
Banks External
Institutions
Input Competition
Sub Systems Output
Customers
Government Suppliers
Environment
So
cio em
-technical Syst
Source: Reprinted with permission from Institutional Food Management, Sethi, New Age,
International, 2004.
Types of systems
There are basically three types of systems – closed, open and socio-technical systems.
Let us get to know these systems.
• Closed systems: Closed systems usually have few inter-relating parts which
operate on the assumption that the external environment is constant and does
not change to influence the functioning of the organization. When changes do
occur they are slower than the internal changes and organizations adapt to them
to bring back a state of equilibrium.
• Open systems: These are similar to closed ones except that they take into account
the interactions with the external environment as well.
• Socio-technical systems: In such systems the link is provided between the social
and the technical system by a set of activities, interactions and sentiments which
are partly molded by the technical system. One such factor is the division of work
developed in a system through which the task requirements interrelate to individuals’
24 needs, as an interdependent socio-technical system.
Thus, the systems approach helps to distinguish between productive, maintenance, History and Development
adaptive and managerial-political functions of an organization. There are however, of Food Service System
certain limitations of the systems approach. These limitations are highlighted next.
• Selecting the best person for each job using psychological testing techniques,
• Creating the best psychological conditions, and
• Motivating employees.
The human relations and behavioural approaches had two basic objectives –
i) economic effectiveness, and ii) employee satisfaction which can further be extended
to customer satisfaction with respect to service organizations.
1.5.9 Just-in-Time
Just in Time or JIT approach was the result of the increasing desire of managers to
enhance efficiency for achieving better profits. This approach is applied basically to
production management in an effort to control costs of storage space, time and
effort. The idea was to receive raw materials just in time for production as required
with minimum stocks being held on the premises.
The JIT approach was first developed by the Japanese in 1970’s and has since
inspired managers globally to adopt it to cut the costs of production. In food services,
this approach is followed when fresh, highly perishable foods, like meats, milk, fruits
and vegetables, are directly delivered to the kitchens for production of meals, rather
than stored in the establishment. The concept gains importance in India given the
seasonality of raw food production in different regions of the country, and the price
sensitivity of the consumer. Only in large establishments where the quantity delivered
is very large, these foods are stored for short periods under refrigeration or in cold
rooms, for issue as required.
The JIT approach results in appreciable cost reduction in terms of storage, handling
and staff costs, making the products and services offered by food establishments more
affordable for consumers and more profitable for the food manufacturing and catering
26
sectors. Savings of 5-10 per cent have been reported in inventory and storage costs History and Development
as reported by some researchers. JIT thus improves efficiency of production and of Food Service System
improves quality because foods are not stored excessively and deterioration is
automatically prevented.
JIT thus follows a demand pull rather than a supply push approach enabling managers
to schedule production on demand rather than have unsold products in the hope that
they will be demanded. Implementing the JIT approach has definite advantages. These
advantages are enumerated next.
Advantages of JIT
The advantages of JIT include:
• Direct cost reduction
• Staff and space reduction
• Decreases cost of handling
• Reduces or eliminates damages in storage
• Makes work flow easier, and
• Saves time and energy
Thus, the TQM, approach signifies a state of constant dynamism within an organization
because of technological advances and systems development which has made it
possible to monitor work and processes more effectively for constant quality
improvement.
With TQM, we end our discussion on the different approaches to food service
management. Surely, you may have found the discussion a bit technical but certainly
interesting. Do read this section once again for better understanding and
conceptualization. To help you recall what you have learnt in this section, we have
included few exercises in the check your progress exercise 2. Answer these exercises
and evaluate where you stand.
.........................................................................................................
.........................................................................................................
iv) OR - ...............................................................................................
.........................................................................................................
.........................................................................................................
In the last section we covered the approaches to food service management. Next, we
shall study about the processes and principles involved in managing an organization.
Here, let us try and look at some decisions that you take almost routinely every day
to reach your place of work. What do you do when you wake up in the morning?
Possibly:
— Look at you watch and react by saying Oh! I’m late.
— Jump out of bed.
— No time for a relaxed cup of tea.
— Pull out some clothes and rush to get ready.
— Get stressed, miss breakfast.
— Run to catch your bus or drive fast unmindful of safety.
— Reach late and try to catch up with work throughout the day.
— Can’t achieve as expected.
— Reach home frustrated and disturb harmony.
Look at your reactions above and observe the processes that you have gone through
to make decisions at various points in time. You will find that you went through three
types of processes, physical, mental and emotional. Now reverse the situation and
wake up well in time. You will still go through the three types of processes but reach
office in time, eat well, be happier and satisfied at the end of the day. We all have
good days and bad days, so do managers but they still have to take decisions as the
situation demands.
In food service establishments, it is common for operative level staff to complain that
the manager draws more salary, has greater comfort at work and sits in a chair most
of the time ordering others to do the hard work. This is however, a misconception
29
Entrepreneurship and Food since managers are mainly involved on the mental plane, using their judgment in
Service Management particular situations and making decisions that help the organization towards its goals.
In order to operate efficiently, the managers follow certain principles which are briefly
outlined and discussed next.
Authority
Division of and
work responsibility Discipline
Span of
control Unitary
command
Unity
Unitary
PRINCIPLES OF direction
MANAGEMENT
Individual
Initiative goals second to
organizational
goals
Work
stability Payment for
Loyalty work
and
devotion Orderliness Hierarchy
Larger organizations need to apply this principle more than very small operations
like dhabas, tea stalls etc. in which staff numbers vary from 2-5 only and require to
do all the tasks together, under the supervision of one manager. The principle of
division of labour however, needs to be applied with care in food services because
strict application might lead to staff becoming too specialized in their jobs to takeover
the tasks of others. For example, if a cook leaves the assistant cook may not be able
to produce the same quality food for the customer, to the detriment of the
establishment. Therefore a certain amount of job rotation also needs to be followed
to train others to fill in for staff that may be absent, sick or on leave.
Authority and responsibility: The principle of authority works in two ways one, it
is exercised because of the position in the chain of command of the organization, and
two, it is because of a person’s intelligence, experience and the sense of values he
holds. Both types of authority complement each other. In any work situation some
of the official authority may be delegated along with the responsibility a task carries
with it. For example the task of meal production and job distribution may be delegated
by a manager to the head cook, who then also gets the responsibility of ensuring
quality food to the customer. Authority may thus be dispersed or centralized for an
organization, depending on its size and location.
Unitary command: Unitary command means that there should only be one manager
to give the orders or command at work in any area of the establishment under his
control. Application of this principle goes a long way in establishing loyalty towards
managers and the organization. Imagine if two or three people were to give different
orders or instructions for completing the same task. What would happen? There would
be confusion in the mind of the worker and questions like:
• Whose instructions should be followed?
• Will other managers go against me if I do not follow their orders?
• What should I do?
Apart from the mental confusion, many commands given together is time wasting to
implement, as well as, frustrating for the worker, lead to dissatisfaction and fatigue.
Organizing
Directing
Planning
MANAGEMENT
FUNCTIONS
Coordinating
Controlling Evaluating
Planning
Planning is the continuous process by which a manager scrutinizes past performance,
reviews its applicability in the light of environmental changes, and forecasts future
trends. The planning process generally starts by an awareness of an opportunity or
a problem, which can be foreseen or forecasted in the future. In the light of forecasts
the manager then scrutinizes the establishments for its strengths and weaknesses,
and sets new objectives and goals on the basis of certain assumptions called planning
premises. These include forecasts pertaining to technological advancement, economic
and social factors, government controls, customer attitudes and competitive forces.
All planning involves the following three steps:
1) Gathering information relating to building, finances, and all other resources to
make a workable scheme.
2) Developing a blueprint of the structure indicating the arrangement of spaces and
details of activities to be performed in them, and
3) Setting goals or targets to be achieved in a set period of time, the goals being
closely related to a fairly accurate forecast of future events.
Planning is thus a continuous mental exercise of setting and resetting goals, which help
activities to proceed as realistically as possible towards them, in constantly changing
environments. Therefore any goal set must be clear to both planner and the staff
involved in activities for achieving it. This way, people know why they are doing what
and feel a sense of achievement in the end. Work then becomes purposeful, creative,
orderly, productive, cost effective and satisfying for all. Apart from benefits to the
organization, individuals benefit too, through better relations at work, economically by
getting bonuses for producing profits and personally by upgrading their skills and
experience, thus enjoying a sense of belonging to the organization.
There are basically three types of planning – short, medium and long term varying
from one to five to ten years. When the targets for achievement for each period are
set, written out clearly and understood by all staff concerned, the document is known
as a plan.
Planning food service operations involves stating objectives clearly by:
Forecasting number of customers accurately.
Knowing staff production and service skills.
Judging customer expectations through information on their food habits, cultural
background and economic status or purchasing power.
Determining menu composition and costs.
Establishing profit policy keeping in mind inflationary trends, taxes to be paid,
subsidies and free meals of employees.
Accurate projections help to lay down general policies and goals that are achievable
over different periods of time. Planning therefore is advantageous. Let us get to know
how?
34
Advantages of Planning History and Development
of Food Service System
Planning has a number of advantages although some managers tend to think that
planning is a time wasting exercise. The advantages include:
• It helps to minimize time wasting activities like waiting for instructions,
ingredients and so on because of last minute purchasing, all leading to
uncertainties in task performance.
• Makes managers alert to changes and trends that may affect the activities of the
department.
• Helps integration of activities of various subunits or departments.
• Eliminates confusion if a plan is communicated well and in time to those
responsible for its implementation.
• Provides a basis for control through budgeting of time money, space and energy.
Time spent on planning therefore is time well spent provided it is not overdone.
From planning we move to the next function of management i.e. organizing.
Organizing
Once the goals have been set and understood by key people in each department, each
area of the plan has to be put into practice. In food services the key areas of
implementation revolve around the food production cycle, service areas, profit planning
and record keeping. Each department manager then translates his part of the plan into
clear-cut activities that are sequenced in a manner to flow smoothly. The ability to
coordinate the activities of staff according to their abilities and establish smooth work
flow is termed as organizing.
Steps in organizing
There are five steps involved in the process of organizing. These are:
• Breaking down tasks into specific activities.
• Each action unit is then allotted to a manageable group of people and authority
and responsibility for its performance to a leader in the group.
• Staff are allocated to each action unit and placed in positions according to their
skills with levels of authority clearly defined.
• Resources are then allocated for each activity.
• Work is equally distributed to avoid stress and fatigue.
In kitchens and service areas the staff is from different religious, cultural and
educational backgrounds, therefore, communicating with them is not as simple as
managers tend to think. People understand instructions according to their own abilities
and experiences and a simple instruction may convey a different message to different
people. An example given herewith will illustrate this point.
Example: A manager gives a simple instruction to her peon – please bring me some
coffee. The message reaches the kitchen. Let us see how this instruction is acted
upon by different staff according to their understanding.
i) To a service staff it would mean the manager wants a cup of coffee.
ii) To kitchen staff it may convey that the manager wants to see the new brand
of coffee for sampling that may have just been received for use.
iii) To the storekeeper it may mean issuing a fresh tin of coffee.
iv) The manager herself might have meant that three cups of coffee be served as
she had two visitors sitting with her. Obviously the instruction was not clear and
left to staff who interpreted it differently.
So it must be evident from the example above, how confusion can be created if
instructions are not clear. Where such a disparity of backgrounds, languages and skills
occur, it is better to communicate to the head cook or dining room supervisor who
would then pass the instruction to concerned staff in the language they understand.
The instruction is also more likely to be received, understood and acted upon
immediately because the chef and supervisors work with staff, speaking their language
and constantly instructing them for various activities on a daily basis.
Guiding: The task of directing people involves guiding them in the performance of
their jobs in a manner that standards of performance desired are achieved, and in the
process the employee also develops himself. Guiding however, does not mean standing
on a workers head all the time, but keeping a close watch on how tasks are being
performed so that if improper methods are being used they can immediately be
corrected and the employee guided to work more efficiently.
There are a number of occasions when a worker does not want to admit that he is
finding a problem in his job, for fear of being under-rated by his colleagues or
superiors. In such cases supervisors will not be able to guide in time if they wait for
staff to ask for guidance. The result will be habitual use of incorrect methods being
adopted that will affect productivity. Therefore an important component of good
guidance is supervision. Let us understand this function next.
Teaching: The person responsible for motivating people to achieve goals has got to
be able to demonstrate the work methods staff is expected to follow. Teaching people
to organize their work so that it is evenly spread throughout the day is important in
catering. This is because in food services there are periods of peak when activity at
its highest. This coincides with mealtimes when customer rush is experienced. It is
important to teach quicker methods for performing time consuming jobs to reduce
stress and perform better. A relaxed work environment also develops good learning
and working relations among staff and customers.
Reviewing: Reviewing the effect of every activity on individual and total performance
is the job of every manager. There are a number of strategic points in the production
and service cycle, which determine the quality of what is served to the customer.
Reviewing activities therefore, and modifying them when necessary to conform to
standards laid down, is essential for every food service small or large.
Leadership style, experience and ability to communicate with people, to a large extent
determines the degree to which staff can or will take instruction, be guided, supervised
and motivated to achieve and develop.
The discussion above focused on the directing function of management. Next, we shall
review the coordinating function.
Coordinating
Apart from directing the activities of staff, it is important to link them together, if group
efforts have to become meaningful. This process of linking is known as coordination.
Coordination can therefore be defined as the process of integrating the objectives
with the activities of different units of an organization in order to achieve goals
effectively. In fact Koontz defines management as an exercise in coordination, and
represents in a nutshell all the functions of management.
Constant coordination helps to tackle problems when they arise, gather ideas from
various experiences, anticipate problems and take timely action to prevent them from
recurring. The extent of a manager’s responsibility for coordination depends on the
organizations structure, policies and scope of his activity.
Henri Fayol considered coordination as the binding together, unifying and harmonizing
of all activities and efforts. The larger the organization the greater becomes the degree
of coordination required to keep individual departments together instead of alienating
their activities. Coordination results in establishing better interaction between subunits
and work is performed successfully under a single command. Good coordination
strengthens staff loyalty and a feeling of oneness permeates through the organization
resulting in greater understanding.
37
Entrepreneurship and Food Controlling
Service Management
Using all the functions of management discussed so far, there is no certainty that the
targets laid down will be consistently achieved, therefore control is necessary to give
the right direction to activities. This is because achieving is not a simple process that
takes place under stable conditions. The food service establishment is constantly
surrounded by a changing environment consisting of helping and hindering forces
some of which are indicated in Figure 1.6.
HINDERING FORCES
ESTABLISHMENT GOALS
Pr
Da ctur
St
i ce
Sh
rik
m
St
Ri
or
Sta
ag
s
Men
ru
e
sin
tag
Fo
e
f
Material
od
f
e
g
Customer
al
Money
Time satisfaction
Procedures Profits
ion f
Equipment
t
f
nt
en
Re Sta
G l od
Eq etter
me
ag d
em
Fo
M Go o
ut
ial
lat
uip
B
rd
Co
an
HELPING FORCES
Figure 1.6: Some helping and hindering forces
In Figure 1.6, you may have noticed, that helping forces move the establishment
towards goals, assisting in maximizing profits through accelerating the speed of work,
whereas, the hindering forces inhibit timely achievement of goals even though their
effects are not immediately noticeable. Constant monitoring of the changes is therefore
necessary in order to use opportunities creatively to achieve goals.
Evaluation
Evaluation is a process of determining how well people have performed their
functions over time. Efficiency of production or service or of managerial effectiveness
is judged through evaluation, a process that measures how far set targets have been
achieved.
38
Evaluation procedures should be set up to monitor progress periodically to ensure History and Development
success. If it is done at the end of a project, deviations cannot be detected in time of Food Service System
to correct procedures or guide activities better. In addition, the use of resources
becomes inefficient if people have to search for what went wrong where and when
on the way to the goal.
The areas of evaluation in food service establishments are:
• Staff appraisal
• Work environment
• Work conditions
• Procedures
• Equipment and maintenance
• Food product evaluation
• Profitability
For evaluating all the above periodically it is important to establish evaluation forms
designed for use in every establishment according to its goal requirements.
With evaluation we end our brief study on the functions of management here. Let us
recapitulate what we have learnt on this topic by answering the check your progress
exercise 3.
Food service establishments are basically set up to plan, produce and serve food to
a large number of people, who may come from different regions, religious and cultural
backgrounds and socio-economic levels of society all of whom may not have the same
purchasing or paying power.
40
In this unit we learnt that there are basically two types of food service or catering History and Development
establishments, commercial and noncommercial. The former are setup with the explicit of Food Service System
aim of making profits by selling food to customers, while the latter function for the
benefit of those who are challenged in some way and receive food as part of a
package of welfare and rehabilitation activities. The noncommercial establishments
provide the catering service as a supplement to welfare and are therefore only expected
to plan meals, so that expenses incurred are covered directly by customers or donations
from the public or subsidized by the government.
The evolution of management approaches has been traced right from traditional to
modern day approaches, and how they have affected management thought in India
after independence. Managers have followed some of these approaches either singly
or in combination to manage their food services, according to their personality traits,
position in the establishment and leadership and decision making qualities. Further,
the science of management has changed through the decades to suit the changing
needs and challenges of organizations.
A mention has been made of people who influenced management thought from time
to time and introduced theories that formed the basis of improvement in managing
abilities within organizations, according to their size, location and other factors that
may help to achieve goals as planned or hinder them. The advantages and
disadvantages of certain approaches have also been outlined to help managers to use
their judgment appropriately while making important decisions on behalf of the
establishment.
The principles and functions of management have been discussed in detail with
suitable examples of actual situations that can arise in food establishments to warrant
the use of judgment of managers to make decisions. The importance of planning,
organizing, directing, coordinating, controlling and evaluation has been stressed for
improving efficiency of units and achievement of preset goals, whether, short term,
medium term or long term.
1.8 GLOSSARY
Abbey : a term usually used in England, for a religious place in
which missionaries or priests stay. However, in ancient
times travelers were given permission to spend a night if
they needed help, and were looked after.
Bhatura : a type of Indian fried bread made from fermented refined
wheat flour dough.
Chaat : a sour and spicy preparation in which a number of ready
to use ingredients are mixed together just prior to
consumption. The dish is spicy and makes a good appetizer
or an in-between meal snack.
Chai : hindi term for tea.
Chana : hindi word for Bengal gram, often used de-husked and
boiled in chaat and curries.
Dal : pulse preparation served with meals in India.
Dhaba : a traditional roadside food service establishment which
usually prepares and serves main meals commonly eaten
in the region.
Dharamshala : resting place for pilgrims in India. Usually built near
places of worship.
41
Entrepreneurship and Food Franchising : this is a process of leasing out the management expertize
Service Management of an establishment to the buyer who then pays a fixed
royalty to the parent organization. Examples are fast
food services like MacDonalds, Wimpy, Pizza hut,
Dominoes etc.
Gurudwara : place of worship of Sikhs.
Langar : the food distributed to all present at mealtimes at places
of worship of the Hindus.
Paan : beetle-nut leaf used in India, filled with a mixture of
digestives, usually eaten after main meals. Customers
choose the type of fillings they want, sweet or plain.
The leaf is then folded over and handed over to the
buyer for immediate consumption. In some regions
households offer it to their guests on arrival as a sign
of hospitality.
Prasada : food offered to the Lord in places of worship and then
distributed to all present as a token of His blessings in
temples and gurudwaras.
Ramadaan : is the holy month of the Muslims during which they fast
religiously. Roti : A type of chappati or Indian bread
rolled from wheat flour dough and cooked on a hot
griddle.
Tikki : name for a type of potato cutlet plain or stuffed, which
is shallow fried on a hot griddle.
42
4) (a) – iii; (b) – iv; (c) – i; (d) –ii; (e) – v History and Development
of Food Service System
5) Specialty food service establishment is one which specializes in the production and
service of foods typical of a region or country. Examples include: (i) Chinese (ii)
South Indian (iii) Italian.
43
Entrepreneurship and Food 3) The five elements used for directing the activities of a food service establishment
Service Management are: Instructing, Guiding, Supervising, Teaching and Reviewing.
4) i) exercise, coordination
ii) Supervising, watch
iii) work-flow, organizing
iv) well, evaluating
5) i) Juran — TQM
ii) Japanese — JIT
iii) Drucker — MBO
iv) McGregor — Neoclassical
v) Owen — Classical
vi) Chinese — Traditional
6) a) False, b) False, c) True, d) False, e) True.
44
History and Development
UNIT 2 PLANNING A FOOD SERVICE UNIT of Food Service System
Structure
2.1 Introduction
2.2 The Management Process
2.3 Planning: What is it?
2.3.1 Steps in Planning
2.3.2 Types of Plan
2.4 Preparing a Planning Guide or Prospectus
2.5 Registration of the Unit
2.5.1 Registration of Food Business
2.5.2 Licensing for Food Business
2.5.3 Rules Regarding Grading of Hotels and Restaurants
2.6 Systems Approach in Food Service
2.7 Let Us Sum Up
2.8 Glossary
2.9 Answers to Check Your Progress Exercises
2.1 INTRODUCTION
In the previous unit, we learnt what a food service unit is, and reviewed the different
types of food service units operating in our neighbourhood. We also realized that to
run the unit successfully you have to adopt various management processes. This unit
will focus on management, the processes involved in management and its significance.
The other aspect covered in this unit is the process of planning – the types and the
steps involved – how to prepare a planning guide or prospectus and how to register
a food service unit. Finally the concept of system approach and how the concept
is operated in a food service unit is described.
Objectives
After studying this unit, you will be able to:
• discuss the process of management and how it affects the planning of a food
service unit,
• enumerate the steps in planning of food service unit,
• formulate budgets to establish food service unit,
• describe the requirements for obtaining a licence to run a food service establishment,
and
• discuss the concept of systems approach and how it is applied in a food service unit.
Spaces Performance
Kitchen
Work Standards
service area Staff
Staff Materials
Equipment Work
Facilities Methods
Policy on Customer
Services Costs
* profit
Safety, etc External forces
* purchasing
* safety
EVALUATING
Products
People
Resource use
Procedures
Customer’s tastes
Environmental
forces, etc
Coordination
OBJECTIVE
( Clarification of thought)
RULES
( Certain steps to be followed)
PROCEDURES
(Prescribed steps for action)
POLICIES
(A guideline for decision making)
PROGRAMMES
(A compilation of procedures)
STRATEGIES
(A course of action)
BUDGET
( a numerical expression of plans)
Figure 2.2: Schematic reference of types of plan
So then the planning function of management is quite clear. Take a break here and
try to answer the check your progress exercise given next. This will help you assess
your understanding regarding the planning function.
Check Your Progress Exercise 1
1) Define management and list the functions of the acronym POSDCORB.
.................................................................................................................
.................................................................................................................
.................................................................................................................
.................................................................................................................
49
Entrepreneurship and Food
Service Management 2) What is planning? Give the significance of this function of management
process.
................................................................................................................
................................................................................................................
................................................................................................................
................................................................................................................
................................................................................................................
3) What are the different types of plan which evolve in the planning process?
................................................................................................................
................................................................................................................
................................................................................................................
................................................................................................................
................................................................................................................
In the last section we learnt about the planning function and the types of plans. Next,
we shall review the aspects to be considered while preparing a planning guide.
E) Market Survey
The prospectus must mention the type of food service unit to be established. Let
us look at the experience of Ramu, who is currently running a canteen, and see
how he decided to open his food service unit.
How did Ramu decide to run a canteen? Ramu was a young graduate who wanted
to venture out in food business. So he first undertook a survey of the various
food service units in his neighbourhood, he observed its working and spoke to
the managers of the places to learn about its operation. He realized that in this
field some technical knowledge which can be acquired through academic pursuit
and some working experience is essential to run a unit. Having taken a course
in catering management and also having worked in a restaurant for a few years,
he felt confident in starting his business.
During his survey he found a dhaba, eateries attached to sweet meat shops, few
restaurants some offering all kinds of food and others specialize in certain cuisine,
a kiosk in the market place and in the theatre complex, a canteen in the school.
He also saw that a district center was coming up and many firms were shifting
their office to the premises. He realized that most of the units were running well
and saw no point in opening a similar one. But he saw scope in opening a canteen
for the office complex or establishing a catering unit to supply packed food to
office workers. This exercise where he surveyed the market to analyze the type
of food service units that exist and learn about their profile and operation, and
also to discern the scope for new venture is called a market survey. Thus market
survey is an important aspect of a project plan.
51
Entrepreneurship and Food Next, aspect to be considered while planning a prospectus is the profile of the
Service Management clientele, their food choices and preferences.
F) Identifying Clientele
Having decided the type of food service unit that is to be opened, it is now very
important to study the profile of the clientele, know their food choices and
preferences and design your food service to suit their need. How did Ramu get
to do this? During his survey he had visited canteens in both government offices
and in office complexes and observed its operations. He saw the type of people
that work in the offices and the kind of food they eat. He had also seen people
who worked in offices but not having a good eating place depending on road side
vendors to buy snack items. In his interview with a few people working in the
offices he was able to gather information about the type of food they would like
to eat and buy. After gathering this information he got a handbill/promotional
leaflet made which gave the profile about his catering institution and his ability
to provide hot nutritious meals to office employees. In this handbill he listed all
the items that he can provide with its approximate cost. His menu was depicted
to be unique as it was similar to home food, hot and nutritious as it included more
of vegetables, fruit and curd. He priced the packed lunch at Rs 30. He distributed
this handbill in the office complex. This served as a first point of contact with
his customer, generating in them an interest to try him as their source of food
supply.
Along with identifying the client, surveing their preferences is also an important
consideration. This aspect is highlighted next.
G) Customer Preferences
Knowledge about customer preference is important while planning a food service
unit. Let us see how it can be done by looking at Ramu’s example. After the
handbills were distributed, Ramu checked with the people in the offices as to who
were willing to patronize him for their meals and also got the tally of items they
would buy. He made a proforma of the items and requested his probable
customers to tick their preferences. With others he found their choice verbally.
And thus was able to enlist information about the customer’s preference and
choice.
Having gone through the discussion above you would have got a fairly good idea
about the components which form a planning guide. We surely can learn from
Ramu’s experience.
Now that Ramu knew who his clientele would be and had a fair idea about their
food preference he set about to formulate the plans for starting his food service
business. Let us review this next.
The first thing Ramu did was to list down the resource that would be essential
in running a food service unit. As you know now, Ramu has undertaken a
business and finds himself in the role of a manager; so what would be the
resources that he would have to plan. Let us say he has to Plan the 6 “M”.
What are the these? You may recall studying earlier, that for any enterprise to
be established or run some Money is needed, this helps to buy the Material that
has to be processed, who does the processing – the Manpower and he will have
to be facilitated by Machine. All this has to be done with a time structure so the
next resource to manage is Minutes and all this is done to capture a good Market.
So to start or run any enterprise we will need money to buy all our resources
and also plan the exact detail of our resources. This process is called budgeting,
which is explained next.
52
H) Budget Planning A Food Service
Unit
Planning our money to utilize it for procuring all other resources is an exercise
known as making the budget. It is also defined as a numerical expression of all
your expenditure. In making the budget we look at our proposed income and allot
a certain percentage of our income for each head of expenditure. First of all let
us identify the heads of expenditure. Let us do so by taking Ramu’s example.
To be able to offer ready meals Ramu will have to buy raw food material which
is termed as food cost, he will have to hire people to do the work so incur labour
cost, to run an establishment he will have to pay for fuel, electricity, water,
insurance etc, all these are categorized as overhead expenditure. He will also have
to set aside some money for maintenance of his building and equipment and
repayment of loans as percentage of income allotted for maintenance cost. This
whole exercise of running an establishment is for the sole purpose of income
generation, so he has to design for profit and build in the profit in planning the
expenditure. Ramu being a commercial operator will plan a budget, which will be
as given herewith.
Ramu’s Budget
Proposed Income is = 100%. ( Rs 1,75,000) Rs 35 per meal from 200 customers for
25 days in a month).
This will be allotted as;
Food cost : 50%
Labour : 15%
Overhead : 10%
Maintenance : 5%
Profit : 20%
Using the budget breakup presented above, Ramu will run his enterprise once he starts
his operation. But before that he has also to plan a budget to start his enterprise. This
needs identification of all the resources and costing of it, to know the capital investment
needed and also the recurring expenditures.
Let us first look to see where he proposes to run his enterprise. Initially when he
started contemplating to start the business he spoke to some of his friends and one
of them suggested that a premise where a hosiery factory was running had to shut
down (as it was situated near a residential colony) and was now available for rent or
sale. So he negotiated with the owner and was able to lease the premises for five
years (a good enough time to try his hand also). So now the building was available
to him on a monthly rent of Rs 10,000. The building had to be redesigned to provide
the necessary work place and equipment. He met an architect and found the approximate
cost of remodeling the unit. Ramu now had to decide the equipment that would be
necessary to make his unit operational. During his survey he had observed and made
a note of the different types of equipment used in food service units. He made a list
of them in light of the menu that he was to produce and the delivery system he was
planning to adopt. He went to the dealers and found the prices of all these and
estimated the cost of these equipment. Then he also calculated the cost of the wiring
and electrical installation and other utility cost. This estimated cost
(Rs 1,25,000) was labeled as capital investment.
He then had to calculate the cost of raw material to be purchased, the labour cost
in terms of wages and benefits and the overhead expenditure as rent and utilities
incurred in a month when he undertook production and sales. These are termed as
recurring expenditure. The total money needed by Ramu to start his unit can be
summarized as :
53
Entrepreneurship and Food INVESTMENT TO START AN UNIT
Service Management
ITEM COST (Rs)
Cost of remodeling the premises
and purchase of equipment 1, 25,000 (Capital investment)
Recurring expenditure
Food cost for producing a meal @ Rs 15.75 (50% of Rs 35)
for 200 persons for 25 days in a month 87,500
Salary for 5 persons for 1 months 25,000 (15% approx.)
Overhead as rent and utilities pm 17,500 (10%)
Maintenance pm 8,750 (5%)
Profit 35,000 (20%)
Total recurring expenditure 1,38,750 (total of recurring
excluding profit)
Ramu realized that the anticipated income of Rs 1,75,000 (i.e. Rs 35 per person
from 200 customers in a month (25 working days) will be slow in coming to cover
all the expenditure, so he planned the finances needed for 3 months of operation
which amounted to 5,41,250 lakh rupees (1,25,000 + 1,38,750 × 3 ) to start this
venture.
So the next question is how he found the finance. Usually when a person starts a
venture he invests some personal money in the business. Ramu’s family supported
him with one lakh rupees given from personal savings and loan from his father. Now
this was not enough so he took the advice of one of his friends in the bank who
mentioned that loans can be obtained from banks for specific purpose. He also visited
the office of small scale industries to find out the scope of them financing him. He
was advised to make a project report showing his anticipated income and expenditure
and his modus operandi of repayment of loan and submit the proposal to a national
bank, which had a scheme for self-employment for youth. He developed a project
proposal seeking a loan of 4.5 lakhs and indicated repayment of loan in a period of
4-5 years by repaying Rs 10,000 per month as part of profit generated. He mortgaged
his father’s house to the bank as security for the lease of loan and he was thus able
to start his venture. This is only one way of planning the finances; there are other
source of finance and financial institutions.
So then having gone through the discussion above, it is clear that budget forms an
important part of a planning guide. Arranging the finances and planning the expenditure
in advance is crucial for setting up a food service establishment. One another aspect
which is crucial for Ramu is to register the unit and obtain a licence for running the
same. This is discussed in section 2.5. Before we move on to the licence section, let
us recapitulate what we have learnt so far. Answer the questions given in the check
your progress exercise 2.
54
Planning A Food Service
2) What is a rationale? Why is it important for a food service unit? Unit
................................................................................................................
................................................................................................................
................................................................................................................
................................................................................................................
3) How important is a market survey for an individual to start a food
service unit.
................................................................................................................
................................................................................................................
................................................................................................................
................................................................................................................
4) Briefly discuss the following:
a) Budget
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
b) Identifying clientele
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
..........................................................................................................
All of the above operators have to obtain a registration certificate with a photo ID
by submitting a form (given in annexure I) after paying predetermined fee of Rs. 100.
The procedure of registration will continue after successful submission of application
form by one of the officials notified by the state food safety commissioner. After
complete satisfaction of the official, regarding points of hygiene and sanitation
(highlighted in Box 2.1), a registration certificate and a photo ID are issued within
30 days which have to be kept at premises at any given time.
From registration, we will now move onto licensing of a unit. As already informed,
license has to be obtained by large scale business operators or other than petty
56 business operators mentioned above.
2.5.2 Licensing for Food Business Planning A Food Service
Unit
Any business operator or entity that does not classify under petty food business
operators needs compulsory FSSAI license which can be applied by filling a form
(given in annexure II) along with self attested declaration form and copies of documents
(refer to FSSAI website, https://www.fssai.gov.in/cms/food-safety-and-standards-
regulations.php). License is granted after fulfillment of sanitation and hygiene
requirements as given in Box 2.1. FSSAI license is classified into two types:
a) Central FSSAI license
b) State FSSAI license
Depending upon the size and nature of business, the licensing authority would change
accordingly. In general, a large scale food business operator require central FSSAI
license whereas medium sized manufacturer, processor or transporter needs state
FSSAI license. Information regarding, which unit comes under central FSSAI licensing
authority is given in box 2.2 and units other than given in box 2.2, comes under state
FSSAI licensing authority. The license is granted for a period of 1 to 5 years. Longer
the duration of license, higher would be the application fees. An amount of Rs 7500
has to be paid for central FSSAI license and Rs 3000-5000 for state FSSAI license.
Box 2.2: List of food business comes under the category of central licensing
authority:
• Dairy units handling 50,000 lts of liquid milk/day or 2500 million tons of milk
solid per annum.
• Vegetable oil processing units with oil expeller unit having installed capacity
of more than 2 million tons per day.
• Slaughter houses slaughtering more than 50 large animals or ≥150 small
animals (including sheep and goat) or ≥1000 poultry birds per day.
• Meat processing unit which processes ≥500 kg of meat per day or 150 million
tons per annum.
• 100% export oriented units.
• All importers importing food items including food additives and ingredients
for commercial use.
• Operators operating their food business in two or more states.
• Food catering services in establishments or units under Central Government
Agencies like Railways, Air & Airport, Seaport, Defence etc.
• All food business operators manufacturing any article of food containing
ingredients or substances or using technologies or processes or combination
thereof whose safety has not been established through these regulations or
which do not have a history of safe use or food containing ingredients which
are being introduced for the first time into the country.
So in our discussion so far we have studied how to apply for a licence or registration
and the aspects which are considered by the local authorities for issuing the licence/
registration.
Next, we shall focus on the rules regarding grading of food service establishments,
particularly the hotels and the restaurants.
If the licencee does not observe the rules and conditions specified in the licence, he
or she shall be refused licence. If the licencee observes the rules and conditions as
per schedule A, B, C, he or she may be given points and graded accordingly as shown
in the grading matrix herewith. If the licencee does not observe special and important
rules, he or she may be given minus points, as observance of these rules are legally
binding on the licencee.
Grading
Points Grading
35-50 C
51-80 B
81-100 A
If any hotel/restaurant does not qualify for any of the above grades then the concerned
liencee is liable for prosecution, or the concerned licence may be suspended or
cancelled or the concerned hotel shall be permanently graded C.
Box 2.1: Grading Schedules
Schedule A: Grading chart for maintaining general cleanliness at hotels and
eating places:
S.No. Points
1) A place providing for cleaning with detergent or soap and disinfecting and
air drying of cooking vessels, cups, saucers, etc. 3
2) A place providing for washing with soap and water and disinfecting
of hands and feet of employees. 3
3) Physical cleanliness (daily baths, care of hair and nails, clean uniform,
etc.) of employees. 3
4) An independent rest-room for employees and a locker arrangement for
their clothes, etc. 3
5) An arrangement to keep off flies from the place of storage of food stuff
and the kitchen. 3
6) Cleaning with disinfectant of floor and walls (up to height of 1.8 m (6 feet))
1
7) A separate place for service of eatables and regular cleaning of tables. 1
8) A place with a location to transfer garbage from the area of activity, at
least thrice a day. 1
9) A wash place with soap and clean towels for customers. 1
10) Hygienic cleaning of trays used for service of eatables. 1
58
Planning A Food Service
Schedule B: Grading chart for maintaining a special arrangement to augment Unit
natural light and ventilation:
1) Arrangement to maintain a reasonable temperature or artificial
ventilation. 2
2) A coat of oil paint on all walls at the work place. 1
3) Chimney or an exhaust to reduce suffocation due to smoke where coal or
coke is used. Where coal is not used as a fuel, one additional point each
for 1 and 2 be granted. 2
Schedule C: General Rules:
S.No. Points
1) The licence must be displayed at an early visible location. 1
2) Eatables and beverages must be prepared at a completely separate
location. 3
3) A wash place of necessary measurement must be built at the work place
and be connected with a municipal water supply with a meter; drainage from
the wash place must be appropriately connected to the municipal drainage
system. 2
4) The floors must be tiled or impervious to disallow seepage; this floor
must be washed once a day. 10
5) Vessels, cups and saucers, glass and other equipment must be thoroughly
clean before and after use. 10
6) Employees clothing must be kept clean, people suffering from contagious or
skin diseases must not be employed; employees must be provided with towels
and soaps; they must not serve or handle items on sale without cleaning their
hands. 10
7) Garbage must be colleted in containers coated with tar, inside and outside;
such garbage must be emptied at least twice a day at a municipal garbage bin
and cleaned. 2
8) Walls and ceilings must be white washed twice a year (i.e. first week of April
and October); if walls are oil painted or varnished, they must be cleaned
suitably. 10
9) Eatables must be stored in glass cases that keep flies and dust away; eatables
must be prepared only in the kitchen. 10
10) Drinking water must be stored in a clean vessel which is placed at least
39 cm above the floor and should have tight fitting lids with a tap. 10
11) The licenced premises must not in any way be connected with a lavatory or
open drainage; the licenced premises must not be used as boarding. 5
12) General cleanliness must be maintained. 2
The grading should be done every two to three years as specified in the municipal
health laws.
With this we end our study regarding registration and grading of food service
institutions. Next, we shall learn about the systems approach in food service.
59
Entrepreneurship and Food
Service Management 2.6 SYSTEMS APPROACH IN FOOD SERVICE
Food service units are establishments or organizations that need to adopt good
management techniques to meet their objectives effectively and efficiently. Basically
there are three types of approaches. These include:-
• Classical or traditional
• Human relations
• Systems approach
In the classical style the premise is on division of work, which will be executed by
a specialized person. It has a formal structure where responsibility and authority is
defined; having unitary command and a span of control and coordination of the work
is the responsibility of the manager. In this style the emphasis is placed more on the
accomplishment of tasks and goals. It becomes mechanical and does not recognize
the interaction of groups.
Human relation theory was evolved to compensate the deficiency in the classical
approach. Here the emphasis is given more on social systems and human behaviour
and it recognizes the existence of informal groups in which workers align themselves.
This is reflected in organization that has employee participation in decision-making
which yields positive effects in terms of morale and productivity.
In the modern world, the emphasis has to be placed equally on both the task and
people and a new approach has been evolved integrating the advantage of both the
classical and human relation theory with a concept of systems. What is the systems
approach? Let us find out.
• Information systems – the collection of people, machines, ideas and activities that
gather and process data to provide formal information.
All these subsystems operate within an environment both internal and external of the
organization and with supporting resources such as money, material, time, equipment
utilities, facilities and personnel. These together with the information are the inputs
into the system. The work that is performed is known as operations, transforms the
raw material to the finished products or services. These are the outputs. The outputs
provide the information on how the operation has worked or failed or how it should
be changed or modified. This information is known as feedback and provides the
management with data as base for decision making.
This concept can be made clear though this schematic presentation given in Figure
2.4 and understood better with an illustration using a food service unit.
Let us now see this concept in operation in a food service unit. A food service unit
is an organization. In modern term to be successful it should adopt a Systems
Approach. How does a food service unit qualify as a system? Let us look and match
the fundamental principles of systems approach to a food service unit. Every food
service unit has a specific objective, that is, to use some raw material and other
resources such as energy, people and utilities to transform into finished good and
services. To do so the unit should have many subunits like purchase department, store,
preparation unit, production and service centers which function independently but in
a sequence and is interrelated and interdependent on each other. For example, the
purchase department must buy the material for the production unit to process it. The
food that comes into the unit has to be received, then stored, issued, produced and
served. A pattern that is sequential and interrelated.
When each unit is given some freedom to function independently the work gets done
faster, but all decision has to be taken in consonance with other departments, for
example if the purchase department decides to buy pineapple in bulk it has to see if
61
Entrepreneurship and Food appropriate storage space is available and that there are suitable recipes to utilize them.
Service Management When there is free flow of information and ideas through record keeping and feedback
the information can be utilized to generate more patronage and profit. Any unit that
subscribes to these principles is said to be practicing a systems approach.
We hope the discussion presented above should have given you a good insight into
what is systems approach and the concept in operation in a food service unit. With
this we end our study of this unit.
Now attempt the questions given in the check your progress exercise 3 and recapitulate
what you have learnt so far.
2.8 GLOSSARY
Budget : the numerical expression of a plan.
Planning : set of objectives one decides upon to achieve goal.
62
Purpose : the desire to carry out a plan. Planning A Food Service
Unit
Procedures : are step-by-step instructions of activities to be undertaken.
Policy guidelines : the realm or the perimeter within which decision can be
made.
Objective : set of formulated plans drawn to achieve a goal.
Rules : set directives an organization must adhere to in order to
ensure that work is coordinated towards attaining the
goal.
Rationale : the preliminary section of the prospectus needs to be
defined first. It includes the project title, goal, objectives,
policies and procedures.
Strategy : alternate plans thought out to implement a given goal.
3) A Market survey is an essential activity that gives you a idea as to what prevailing
trends are. What are the needs and wants of the people and how to go about
63
Entrepreneurship and Food organizing and planning them. Market survey is like a preliminary research carried
Service Management out to have prior knowledge of all basic information needed to begin an organization.
4) a) A Budget is aptly called the numerical expression of plans. The budget is
a document that describes the monetary resources on-hand and that can be
utilized for performing various tasks in a food service organization.
b) Identifying clientele is part of all food service organization. Here an individual
like in a survey can plan and focus the type of clients the food service unit
would like to cater to: For example, a food kiosk in a cinema hall can cater
to all groups of people especially targeting the youth, by selling attractive
fancy foods.
64
Planning A Food Service
UNIT 3 SETTING UP FOOD SERVICE UNIT Unit
Structure
3.1 Introduction
3.2 Layout and Design: Definition
3.2.1 Factors Influencing Layout Design
3.3 Planning Team
3.4 Planning of a Layout: Various Phases
3.4.1 Gathering Information or Development of a Prospectus
3.4.2 Determining Work Centers
3.4.3 Equipment
3.4.4 Developing Overall Plan
3.5 Architectural Features
3.6 Evaluation of Plans
3.7 Energy and Time Management
3.8 Financial Status Analysis
3.9 Let Us Sum Up
3.10 Glossary
3.11 Answers to Check Your Progress Exercises
3.1 INTRODUCTION
In Unit 2 entitled Planning a Food Service Unit, we learnt about the importance of
planning, steps in planning, identified the resourses and realized the importance of
planning and the use of resources. In this unit, we will focus on how to set up a food
service facility, and will be introduced to all aspects of organizing and establishing a unit.
Planning and establishing the physical facility for a food service unit is a very
important exercise as it involves a large amount of money and very often considered
a one time investment. The building and equipment is reflected as the asset of the
business. You would recollect how we formulated the plans in Unit 2, wherein we
discussed the budget, and how to plan the money needed for establishing physical
facility. Food service managers are constantly involved in facility designing or remodeling
the work area to accommodate change or expansion as part of their responsibility.
What is meant by facility design and layout? What is their significance while setting
up a food service unit? We will focus on these aspects here in this unit and study
the various phases involved in planning a layout.
Objectives
After going through this unit, you will be able to:
• define layout and design,
• discuss factors that influence the structure of the physical plant,
• describe what planning team is,
• enumerate the phases in planning, and
• explain about energy and time management.
Design would mean providing all the architectural features and making the unit an
operational one. Before formulating the facility plans, one should look at the factors
that influence the structure of the unit. What could be these? Let us read and find
out next.
The facility plan first of all is influenced by the purpose of unit, for e.g. if the unit
is a restaurant or hospital, the facility for production and service of food for each will
be different. In the same manner, the customer’s profile will also determine the type
of unit design and its ambience. You will observe that a canteen for a college student
is different in design from that of a hospital or a restaurant. The menu will influence
the kitchen design, in the type of work centers that has to be established and the
equipment that has to be installed. A kitchen that makes an Indian or Chinese or even
a Continental will differ in its choice of work centers and equipment. Finally, the type
of service greatly influences the space needed for service and the style of service that
can be adopted. In a limited space, the service of food may be from a counter where
as if space is available tables with seating can be provided for customers. The space
available will also determine volume of customer that can be entertained at a time.
So when one plans the choice of site for a facility these aspects have to be considered.
Next, let us review the various phases we need to consider for designing an effective
layout. But first a word about the planning team.
66
Setting up Food Service
3.4 PLANNING OF A LAYOUT: VARIOUS PHASES Unit
4’ steamer
(c) L-Shape
ovens ovens ranges, etc. 3½ fryers
2 range grill 3½
steamer
kettle
4
Steamer
4 cooks table 2½ kettle
cook’s table 2½
(d) U-Shape
(b) Double or Back-to-Back
The relationship of main cooking unit to other work areas in a conventional food
service system is also highlighted in Figure 3.2.
Receiving Trash
Removal
Refrige
rated Dry
and Freezer Storage
Storage
Main Clean
Pre- Cooking Pot and Pan
Preparation Unit Storage
Pot and
Salad Dish
Preparation washing
Serving
Area
Next, let us get to know about the specific needs of the holding/packing and
dishwashing areas. 69
Entrepreneurship and Food • Holding/Packing: Holding area or packing station has to be designed in consonance
Service Management with the objective of the food service unit. If it is a hostel for students this area
will have a counter space with a baine-marie installed; for a cafeteria it may have
more than one counters serving each specific item as you may have seen at the
Nirula’s food joint. Whereas in Railway base kitchen, a packing station with
counter space to pack 100-200 meals has to be provided. In a hospital, where
centralized food service is adopted, it may even call for a conveyor belt to
assemble the trays. Thus, you have seen each unit will need careful scrutiny to
design its work centers.
• Pot and Pan and Dishwashing area: Washing area for large utensils and also for
the serving dishes has to be planned and clearly earmarked as it needs space,
water facility and storage. Usually separate rooms are provided for this activity,
especially if mechanical dishwashers are used.
• Service: Service of finished food or menu item is a specialized activity. On
premises service calls for separate space called dining area as seen in restaurants,
hostels or canteens where table service is adopted, with paucity of space you may
just provide counters as seen in fast food joints and if no space is available, you
may have off premises service where food is served to the customer at their
place. Sometime off premises service has to be adopted to suit the customer as
in rail or air travel or to patients in bed.
Look at Figure 3.3 which gives the layout plan showing preparation, service areas of
an institutional food service. In planning the placement of work centers, work flow
and space relationship has to be established. Figure 3.4 presents the flow chart
diagram showing desireable work area relationships and progression of work from
receiving goods to serving with little cross traffic.
Working
table
Tandoors Water Water pans
boiler
Working
table
Working
Grill table
oven
Chapatti Kitchen
plate Working
table
Hot food
cabinet
Figure 3.3: Layout plan showing preparation, service areas of an institutional food service
70
Setting up Food Service
Trash Unit
Receiving Area
Removal
Refrigerated
Dry
and
Storage
Freezer Storage
Pot and
Salad
Pan Wash and
Preparation
Dish-washing
Serving Unit
Dining Room
Figure 3.4: Flow chart diagram showing desirable work area relationship
The amount of floor space and how it should be divided for food service activities
is difficult to state because each operation differs. When designing work stations or
units the space requirement should also be considered keeping in mind the activity and
the volume that has to be handled, all the equipment that would have to be provided
and comfortable work space for personnel and traffic aisle. One procedure often
followed is to calculate dining room area. Fairly accurate estimates for dining area can
be calculated if the type of service and number of persons to be seated at a time are
known. Likewise the seating capacity can be determined by the use of generally
accepted standard number of square feet per person for different kinds of institution
food service. A suggested guide is given herewith:
School lunch rooms 9-12 sq.ft per seat
Cafeteria 10-11 sq.ft per seat
Industrial cafeteria 16-18 sq.ft per seat
Restaurant 12-15 sq.ft per seat
Hotel with table service 14-16 sq.ft per seat
Once the dining room is known the kitchen size may be estimated as one third or
one fourth of the dining area. This is a rough estimate as many variables are involved.
A school cafeteria and fast food restaurant may serve the same number of customers
but the school cafeteria may need more space for kitchen and dining as a larger
number have to be served during meal time, whereas the restaurant has a more spread
lunch time. The same with hospital kitchen which will have more kitchen space than
dining area. Mayfield has suggested a better method for calculating the space required.
In this method variable such as type of food service, delivery system, number and
variety of meal produced, functions and task of each unit, traffic aisle needs, equipment
needed and its space, employee scheduling, work space requirement, storage requirement
and office and rest rooms were considered. Here the calculation was made by grouping
71
Entrepreneurship and Food all the equipment and staff into work unit with reasonable space for each. This is more
Service Management realistic and sometimes works out lesser than what is calculated on the basis of seating
arrangement.
There are certain guidelines prescribed for provision of space. The main traffic aisle
should be a minimum of 5' or wide enough to allow passage of cart without
interference on both sides. A clearance of 10" should be provided. The aisle space
between equipment and work table should be at least 3'. In case of oven or kettle
that open out, the work space should be about 3-4'. The work height are generally
36-40" for standing and 28-30" for sitting position. A minimum of 4 linear feet of
worktable space is recommended for each employee. The maximum reach over a
table without stretching is 20" so the equipment should be placed with that arc. Those
equipment that are frequently used should be placed near proximity of the work space.
An overall integration of areas is necessary in planning. Figure 3.5 shows some
standard for work space.
5’ Maximum
Reach
41”
Light Work
16”
24”
3”
Average Height 3”
of workable Heavy Work
Women 37” - 39”
Men 39” - 41”
ere
i s Wh
ht s
Heig Bend
st st
Be Wri
36” Standing
28” Sitting
4”
4”
3.4.3 Equipment
Any work center is made operational only when it is facilitated with the appropriate
equipment. Therefore it is important to plan the choice of equipment and this has to
be done after studying the following consideration:
• Need of the particular food service as determined by the menu and the complexity
of food served
• Number and type of patrons to be served
• Form in which the food is purchased
• Style of service and length of serving period
• Number of labour hours available
• Ability of the employee to do the work
72
• Accessibility and cost of utilities Setting up Food Service
Unit
• Budget and amount of money allotted for equipment
• Floor plan and space allotments.
The need for equipment is basically determined by the menu which prescribes what
is needed to process the raw material to make the finished product. As mentioned
earlier the equipment needed in an Indian menu will be different from Continental or
Oriental one. Though there is some basic equipment which is common in food service
units, each menu also seeks specific equipment.
The volume or capacity for food to be handled at a time will be determined by the
volume of patrons and number that is to be catered at a time. A banquet that serves
500 people will require different equipment when compared to a restaurant that has
an a-la-carte menu. We will learn about this menu later in Unit 5.
The form in which the raw food material is purchased will influence the choice of
processing equipment. If it is a conventional kitchen that processes all food from raw
material, a large number of processing equipment will be needed where as a nursing
home which only assembles the processed food in tray to dispense to patient will not
require any such equipment.
The number of employees and their capacity to do the work will also determine the
need for equipment. If there is adequate labour to perform work then the choice of
equipment is limited where as if skilled labour is sparse or expensive or the time
available is not sufficient then one has to invest in equipment that speeds up work.
When planning the equipment it is also necessary to make the decision in consultation
to the space available to accommodate them in the kitchen. Ultimately the final
decision to buy the equipment will rest on the money available. Yet it is important
to keep these considerations in mind when buying equipment.
Let us now familiarizes ourselves with the type of equipment that we need to buy
for an institutional kitchen. You will find a detail review on plant and equipment later
in Unit 16. Here a brief summarization follows. Equipment can be classified as:
• Cooking equipment can be gas operated or electric e.g. cooking range, griddles,
broilers, fryers and ovens. Some may be also steam operated as double jacketed
kettles and pots, pressure cookers or cabinets.
• Non cooking equipment: These are basically the labour saving devices that are
needed in large kitchen. In this category you have, mixing machines like dough
kneader, food processor, slicers, choppers, mincers, wet grinders, refrigerators,
dish washers and waste disposers.
• Non-mechanical equipment is also necessary for kitchen these include tables,
weighing scale, carts, storage racks, cabinets, utensils and sinks.
• Serving equipment includes crockery and cutlery and serving dishes and mobile
serving carts.
• Modular equipment are equipment that are complete in all its operations and kept
in a centralized unit for more persons to use it and also it is mobile allowing space
utilization.
The features of equipment should be the basis which governs the selection of its
purchase. The criteria is as follows
• Design and function
• Size and capacity
• Material
• Construction
• Installation, operation, performance
• Maintenance and replacement
Design and function both have to be integrated in making equipment. Beauty and
utility should be combined in food service equipment. There should be simplicity in 73
Entrepreneurship and Food design and it should serve the function it is designed for. The size and capacity of
Service Management equipment is determined by the volume to be produced. Standard sizes are available
for each type of equipment but if a specific need is to be met in size or space,
equipment can even be custom made, in other words, designed by giving its own
specification. The choice of material of the equipment should be determined by the
function, maintenance and also cost. Today there is large variety of material available
so a thorough study of material has to be done before making choice. For e.g.
cooking pots will be available in aluminum, alloy, brass, steel, teflon ( non-stick
material ). The construction should also be checked for its finishes. It should ensure
durability, be attractive and ensure sanitation. The welding or edges should be done
well and be safe for use. Any equipment should facilitate ease of installation and
operation and have a good track record of performance. Usually branded company
equipment is a measure of good performance. Any equipment will be worth its
investment only if it can be easily maintained and replacement of worn out parts are
possible. So when selecting, use these criteria as a check list and then decide to buy
that equipment which satisfies these measures.
To purchase the equipment one has to undertake a market survey, collect quotation
from companies that manufacture it or dealers that sell it. Then compare the brands
using the check list and then put in your order for purchase. When you receive the
equipment it is also important to check it against your order, see to the installation,
get a trial run and have a contact of maintenance from the company. Some of the
companies that make equipment for institutional kitchens are Continental, Hobart,
Kenwood, Narang, Sumeet and many others.
Once the equipment planning is done, the next phase involves developing the overall
plan. Let us see how.
Payed Courtyard
18’-0’’
Staff
Store Rest General Ward Walk in Dry
Room Section Weighing Cooler Store
1 2 3
To Wards
18’-0’’
4.32 M
D Store
Preparation Area-I Preparation Area-II
D Cooking Centre
Therap- Room
3.18 M
D D eutic D Pot & Pan
Cold Store Kitchen Washing Area
D D D D D D
W W W W W W W W
W Corridoor
D D
Store
Partition
Opening Covered by wire gauge
Receiving Centre
6.40 M
(Dead) Prepa-
D D
ration
Area
O Boiler House
D
Store Gas
Open Store
5.00 M
(Dry) D D D D
D
Road
Figure 3.6(b): Schematic layout of the main kitchen of LNJP hospital, Delhi
Computer assisted design planning facility is also available to help design a layout. It
facilitates a visual presentation of layout with all the work centers and equipment. One
can add in all architectural features and run all the operations before finally deciding
the plan.
In the discussion so far we have looked at the various phases involved in a layout design.
We suggest you take a break here and answer the questions given in the check your
progress exercise 1. This will help you recapitulate what you have learnt so far.
Check Your Progress Exercise 1
1) Briefly list the factors that affect layout design.
.................................................................................................................
.................................................................................................................
2) What are three essential components of a prospectus? Explain briefly.
.................................................................................................................
.................................................................................................................
3) Describe the following in 2-3 lines.
a) Holding area
.................................................................................................................
.................................................................................................................
b) Major consideration before buying equipments
.................................................................................................................
.................................................................................................................
c) Production unit
.................................................................................................................
.................................................................................................................
d) Receiving area
.................................................................................................................
.................................................................................................................
75
Entrepreneurship and Food From lay out design we move on to the architectural features next.
Service Management
Once the architectural features are put in place, it is appropriate to evaluate the plan.
Let us see how this is done, next.
4.32 M
D Store
Preparation Area-I Preparation Area-II
D Cooking Centre
Therap- Room
3.18 M
D D D D D D
W W W W W W W W
W Corridoor
D D
Store
Partition
D
6.40 M
(Dead) Prepa-
D D
ration
Area
O Boiler House
D
Store Gas
Open Store
5.00 M
(Dry) D D D D
D
Road
As you may have seen in Figure 3.7, the flow of work can be assessed by drawing
the path of activity on a layout diagram or by using a string chart. In a string chart
the layout of a work unit is drawn on graph paper and pins put at work centers. A
77
Entrepreneurship and Food string is used to trace the path taken for an activity. If the picture shows criss crossing
Service Management or a point of congestion it can be corrected. The total length of the string shows the
distance traveled to accomplish the job.
Process analysis is a technique to assess energy management of both man and
material and the tool used is the process chart. The process chart provides a
systematic description of the work cycle, with sufficient detail for analysis and to
develop methods for improvement. A process chart classifies the activities, which
occur during a process such as, operation, transportation, inspection, delay. Standard
symbols are used to depict these activities, as shown in Figure 3.8. Process chart
involves selecting key operations for critical examination, determining the requirement
for detailed recording and establishing logical sequence of activities in a process like
assembly line. These charts are used for pointing out wasteful activities, material or
manpower movement. Figure 3.9(a) and 3.9(b) show the use of process chart for
vegetable making that was adopted and its modification after analyzing it using a
process chart.
Thus you see the objective of evaluating a layout is to check whether the placement
of work centers and equipment is such that it facilitates smooth operation of the
activities in the quickest and best mode. This type of analysis is now possible in the
computer aided designing of layout which helps to run through the operations and also
enables to shift work centers and equipment till the most appropriate or correct plan
is obtained.
Evaluation of the plan also ensures energy and time management. Let us study about
the energy and time management in further details.
78
Setting up Food Service
Unit
PROCESS CHART
Present Proposed
1951- HQ Davidson File Number Page
SUMMARY No TIME
( ) Task of Job: Dishwashing Procedure, Operations I
Operations 1546 Scrapping Trays
79
Entrepreneurship and Food
Service Management
Figure 3.9(b) and 3.9(a): Use of process chart for vegetable making
80
Setting up Food Service
3.8 FINANCIAL STATUS ANALYSIS Unit
Usually the costing of the layout is done by the architect considering the cost of
building material and features cost and quoted as rate per sq m. In addition you will
have to add the cost of equipment and installation cost. Other than these certain other
cost for utilities such as electricity, water and sewage has to be made to the corporation.
Registration and legal cost also has to be included in the total cost. A systematic way
of planning cost is to review the current market prices for construction and material
and keep a watch on the actuals spent. As the time gap between the conceptualizing
and budgeting the plan, getting it approved by government agencies and finally
completing the construction is usually large sometimes even a year it is better to add
about 15% as escalation of price. After planning the budget one should also be sure
from where the funds will come and should ensure a steady cash flow. So you see
that to set up a food service unit it is not only necessary to plan the action but also
ensure that it is implemented well and within cost.
81
Entrepreneurship and Food
Service Management 3) Explain what do you mean by financial status analysis.
................................................................................................................
................................................................................................................
................................................................................................................
3.10 GLOSSARY
Holding area : is the place where the food of any food service unit
such as hostel dining area etc. is kept (held) before
they are doled out.
Menu : a printed list given to the patrons that enlists the various
foods served in the food service organization along
with its unit cost.
Preparation area : is where the food especially raw food after being
washed, and cleaned is processed to form a product/
dish.
83
Entrepreneurship and Food
Service Management UNIT 4 ENTREPRENEURSHIP AND FOOD
SERVICE MANAGEMENT
Structure
4.1 Introduction
4.2 A Conceptual Perspective of Entrepreneurship
4.2.1 Defining Entrepreneurship
4.2.2 Who is an Entrepreneur?
4.2.3 Characteristics of Successful Entrepreneurs
4.3 Creativity, Innovation and Entrepreneurship
4.3.1 The Creative Process
4.3.2 The Process of Innovation
4.4 Business Requirements for Food Products
4.4.1 What an Entrepreneur Needs to Consider
4.4.2 Government Requirements
4.4.3 Marketing
4.4.4 Developing the Business Plan
4.4.5 Determine the Resources Needed
4.4.6 Managing the Business
4.5 Entrepreneurship Development and Training
4.5.1 Approaches to Entrepreneurship Development
4.5.2 The Selective Method
4.5.3 The Shotgun Approach
4.5.4 The Multiplier Method
4.5.5 Intervention as an Approach
4.6 Merchandising Skills Specially for Entreprenueurs
4.6.1 Know Your Client
4.6.2 Responding to Requests
4.6.3 Marketing Your Business
4.6.4 Pros and Cos of Yellow Pages Advertising
4.6.5 Client Feedback
4.6.6 Competition
4.7 Let Us Sum Up
4.8 Glossary
4.9 Answers to Check Your Progress Exercises
Case Study 1
Case Study 2
4.1 INTRODUCTION
In Unit 2 and 3 we learnt about the importance of planning, the steps involved in
planning and the modalities involved in setting up a food service establishment. Having
gone through these units certainly you have a better insight into planning and establishing
the physical facility for food service unit. An entrepreneurial venture in catering
services is a fast growing ground. A classical example is the Oberoi group of hotels
which started small by an individual as an entrepreneurial venture but has grown into
a large business today. Unit 4 focuses on entrepreneurship and food service management.
Entrepreneurship or Self Employment is being increasingly recognized as a highly
effective and viable alternative to wage employment, which offers limited
opportunities. Entrepreneur is society’s single most productive force and chief instrument
of economic progress. The entrepreneur, by definition is a change producing force in
84
the economy. “The Theory of Economic Development,” 1934, stated that Entrepreneurs Entrepreneurship and
do things that are generally not done in the ordinary course of business. They are Food Service Management
business leaders, who by virtue of their initiative accomplish extraordinary results. This
unit therefore focuses on entrepreneurship and characteristics of entrepreneurs. The
unit will describe the various components of entrepreneurship development and help
you identify the buisness requirement for food services.
Objectives
After studying this unit, you will be able to:
• define entrepreneurship and characteristics of entrepreneurs,
• describe how entrepreneurship has influenced economic development and
productivity in recent years,
• discuss the concept of creativity and innovation relating to entrepreneurship,
• identify business requirements for food products and services,
• explain the various components of entrepreneurship development, and
• enumerate the merchandising skills specially for entrepreneurs in catering ventures.
Entrepreneurs are the individuals that carve a niche market, and make sure that this
niche does not conflict with their overall business plan. For example, a small bakery
that makes cookies by hand cannot go after a market for inexpensive, mass-produced
cookies, regardless of the demand. However, it can have its own patrons of cookie
eaters and buyers. Therefore how should we go about defining an entrepreneur, let
us find out in our next section.
86
4.3.1 The Creative Process Entrepreneurship and
Food Service Management
Ideas generally evolve through a creative process, where by imaginative people
generate ideas, nurture them and develop them successfully. This is depicted in the
following model of the creative process illustrated in Figure.4.2.
Illumination Verification
Application or test to
Recognition of the
prove the idea has
ideas as being feasible
value
It is important to understand that quite often a good idea has already been developed
and the aspiring entrepreneur finds that competitors already exist.
In the discussion above we reviewed the creative process relating to entrepreneurship.
Next, let us study the innovation process.
Now that we are aware about the concept of entrepreneurship and the
characteristics of an entrepreneur, next let us focus on business requirement for food
products.
Labeling Requirements
Generally all food labels must contain the following items:
• Product Identity – What exactly is in the package in common terms? For
example, Pineapple jam, Garlic pickle etc; it must also include the form of food
(e.g. sliced or whole).
• Net Quantity – The weight of the actual product in the package must be stated
in grams. “The weight should be rounded off ”.
• Ingredient/Content list – Includes all items used in creating the product. Common
names should be used. Food colouring and preservatives must be identified.
• Name and Place of the Manufacturer/Packer/Distributor – All relevant details
should be included.
• Universal Product Code (UPC) – Wherever applicable, a twelve digit numeric
code, which identifies a particular product, must be specified. It also helps in
inventory control and tracking sales.
Refer to Figure 4.5 which illustrates a food label.
The process of marketing is broken down into four elements, known as the 4P’s, or
the Elements of the Marketing Mix. The 4P’s are:
• Product – What is being sold and how it is packaged.
• Price – How much is the product being sold for?
• Place – How will the product reach the end user? This process is commonly
known as distribution.
• Promotion – Also known as marketing communication. How will the customers
get to know about the product and make them want to buy it?
Let us further review the 4P’s in greater details.
A) Product: It has to be decided how the product will uniquely satisfy the customer’s
needs. This can be done through taste, conveniences, packaging, image, price,
quality, source of ingredients, processing and many other characteristics. Important
things to consider in product development are: quality control, sourcing of
ingredients, packaging, labeling and storage etc.
B) Place (Distribution): This refers to where the target customer will buy the
product, and how the entrepreneur decides to reach his customers. Factors which
influence these decisions, may include: product storage (frozen,
refrigerated, shelf stable) transportation, and warehousing. The players involved
in distribution could include:
a) Food Manufacturer: The person who adds value to the raw material and
makes the actual (final) product.
b) Broker: Is a person or organization who sells the product to distributors,
wholesalers or retailers on a commission. For small business, a broker
sometimes works as a sales person.
c) Distributor: This channel buys the product in bulk at a discounted price and
resells them to wholesalers and retailers.
d) Retailer: This business sells the product directly to the customer. It may
require support from the manufacturer in terms of sales force, merchandising,
advertising and promotions.
C) Price: In the food Industry, pricing decisions can be fairly complicated. Pricing
can be set to position the product in the market place. It can determine the image
of the entrepreneur’s product and/or company in the market place. When fixing
the price, the following cost components need to be considered:
• Cost of Goods Sold:
— Cost of ingredients/raw materials
— Cost of packaging and labeling
— Direct labour
• Cost of Marketing:
— Cost of shipping (transportation)
— Broker’s commission
— Distributor discounts
— Retailer discounts.
Since cost of goods sold and cost of marketing are incurred per unit of the product,
they may be considered as variable costs. Any set of costs, called Fixed Costs, which
91
Entrepreneurship and Food have no relationship, whatsoever with the number of units produced are the following:
Service Management
— Rent
— Utilities
— Salaries
— Insurance
— Equipment
The price determined by the manufacturer (provider) will be determined by three
factors: (a) Cost per unit of the item (b) Price charged by competitors and (c) Product
uniqueness or positioning strategy (should the product be a premium, high priced
offering or a quality bargain).
Profit margins are used in the food industry to establish price. This means that
distributors and retailers take the entrepreneur’s price and mark it up by a specific
percentage to get their profits.
D) Promotion: As stated earlier, an entrepreneur has to communicate to his target
audience about the benefits of his product or service. This, in business parlance
is termed as promotion.
In terms of food products, there are several, standard promotional tools:
— Product Literature: There are two types of customers here; Trade (distributors,
retailers etc.) and consumers. Each audience will be interested in different
facts about the product. Trade literature focuses more on features of the
product, whereas, consumer literature includes, price, testimonials and product
facts.
— Publicity: Publicity is unpaid advertising. It is often perceived as more
credible than paid advertising. Hence it may be a good idea to use press
releases and promotional opportunities to capitalize on available publicity.
— Advertising: This involves mass communication directed towards a specific
audience. Since it is an expensive form of promotion, the target market and
marketing objectives must be clearly defined, for it to be effective.
— Trade Shows: Trade shows give direct access to a target market. People
attending trade shows are usually serious, potential customers. They also
provide an excellent opportunity for networking in the industry to identify
distributors, retailers, brokers and competitors.
All aspects of promotion can be very expensive. That is why it is imperative that
the entrepreneur must establish his marketing plan, before he embarks on any
promotional campaign.
In this entire process you would have noticed that the customer is the crucial link.
Let us get to know more about this.
The Customer
The entrepreneur must identify his target market specifically in terms of who will
actual buy or consume the product. It should include demographic information such
as – Age, Sex, Family Size, Income, Occupation, Education, Social class etc. – related
to the customer.
Once the entrepreneur knows who the target customers are, he should also find out
what the alternatives are in terms of competitors.
Competitors
Competitors may not offer exactly the same product, but their offering may fulfill the
needs and wants of chosen customers either equally or better. Competition can be
analyzed through trade publications or observation. The internet can also be put to
effective use for this purpose.
Once the different aspects related to the product, government requirements and
marketing have been taken care of, the next step is to develop a buisness plan. Let
us next see how this is done.
Cash flow forecasts must be constantly modified as new things are learned about the
business and as venders, are paid. Small cash flow forecasts will be used regularly
to compare each month’s projected figures with each month’s actual performance
figures, it can from the basis for “Variance Analysis,” which is an excellent indicator
for the financial health of the enterprise. It may be signal for revising the various
projections, accordingly. A specimen cash flow statement is show in Table 4.1.
Table 4.1: Specimen cash flow statement
(Rs. Lakhs)
Months
1 2 3 4 5 6
A) Cash inflows :
1) Cash sales (10% of total) 4.00 5.00 6.00 6.00 6.00 6.00
2) Receivables collection - 17.64 39.68 48.50 52.92 52.92
3) Interest received 1.00 - - - - 1.00
4) Dividends received - - 2.00 - - 2.00
5) Sale of shares - - - - - 160.00
Total (A) 5.00 22.64 47.68 54.50 58.93 221.92
B) Cash outflows
1) Purchases 1.00 1.50 2.00 2.00 2.00 1.00
2) Labour 6.00 7.00 8.00 8.00 8.00 6.00
3) Manufacturing overheads 13.00 13.50 14.00 14.00 14.00 13.00
4) Administrative expenses 2.00 2.00 2.00 2.00 2.00 2.00
5) Distribution charges 2.00 3.00 4.00 4.00 4.00 2.00
6) Raw materials (30 days credit) - 14.00 15.00 16.00 16.00 16.00
7) Interest paid 0.40 - - - - -
8) Dividends paid 2.00 - - 2.00 - -
9) Installment of machine - - - - - 20.00
10) Repayment of loan - - - - - 80.00
Total (B) 26.40 41.00 45.00 48.00 46.00 140.00
C) Net Receipt or Payment
(A) – (B ) (21.40) (18.36) 2.68 6.50 12.92 81.92 95
Entrepreneurship and Food Having reviewed Table 4.1, you would have got a good insight regarding the cash flow
Service Management statement. Let us also recall what we have studied so far.
The salient business requirements to be considered with particular reference to the
food industry include:
RECAP:
1) There are 3 basic issues that need to be addressed – (a) what is the entrepreneur’s
product? (b) How will the product be packaged and processed? (c) Who will be
the ultimate consumer of the product or service?
2) Compliance with Government requirements
3) Labeling – relating to product identity and contents etc.
4) Marketing – should include the elements of the Marketing Mix, viz; product,
price, place and promotion.
5) The customer – his profile, characteristics and buying behaviour.
6) Competition – Relative strengths & weaknesses of the competitors in relation to
your own.
7) Developing the Business Plan – to assess viability of the business and its
application in selected markets. This is the backbone of the business and helps
in obtaining finances and human resources for the enterprise.
8) Identify Financial and Technical resources needed.
Next, answer the questions in check your progress exercise 2 and assess your
understanding about the aspects covered so far.
There are essentially four major pre-requisites for the creation of a climate for
entrepreneurship. These are (a) An open and competitive social structure, (b)
Development of an appropriate attitude and behaviour among individuals in society;
(c) Provision and extension of adequate support programmes for the enterprise and
the entrepreneur; and (d) The presence of a stable and good Government. It is a
complex process that requires a great deal of logic and careful planning before being
set into operation. But before an entrepreneurship development programme can become
tangibly operational, it is imperative that a conceptual framework be developed first.
The basic questions that need to be addressed are: (i) who is an entrepreneur? (ii)
Is entrepreneurship relevant to our culture and social system? (iii) Given the state of
the national economy, are there sufficient opportunities to stimulate entrepreneurship?
(iv) Does the system have enough infrastructures to support entrepreneurs? (v) Which
should be developed first, infrastructure or entrepreneur?
Having considered the basic requisites, let us now get to know about the approaches
to entrepreneurship development.
Quite obviously, not only the conceptual framework of entrepreneurship will influence
the choice of approach, but also by the availability of resources such as funds and
qualified human resources such as trainers, consultants etc.
A) Training
The initial and most basic, requisite for developing entrepreneurs is awareness
development. Through this intervention the target public develops a keener awareness
of the business environment and an understanding that opportunities can be translated
into income generating realities. Hence the individual’s interest in setting up his own
enterprises is stimulated. Entrepreneurial careers can take shape through awareness
development, achievement motivation, management skill(s) development, attachment
training and training of trainers. A good example of this approach is, entrepreneurship
seminars and promotional talks conducted by a host of Government agencies, under
the aegis of the Ministry of Small Scale Industries, Government of India.
Entrepreneurship awareness among the general public is also propagated through mass
media. The increasing sophistication and expanding mass media, makes it a very
effective medium for this approach. Due to its basic nature, awareness development,
supplements and lays the ground for other types of interventions for entrepreneurship
development.
There are three important components of entrepreneurship training. These are highlighted
next.
98
i) Achievement Motivation: According to David McClelland the need for achievement Entrepreneurship and
has a direct co-relation with entrepreneurial development and hence with economic Food Service Management
development. Through achievement motivation as an intervention, entrepreneurs
undergo training, which is designed to increase their levels of confidence and
achievement orientation. The training aims at developing in the individual, proper
psychological preparation and mental attitudes towards business endeavours. It is
expected that this training would result in positive behaviours such as a quest for
excellence, learning from feedback and moderate risk taking. Likewise it strengthens
the ability of an individual to generate alternatives and to solve problems creatively.
It also develops the ability to define and set goals in life and business. Therefore
this kind of entrepreneurship development is viewed as behaviourally oriented.
The success of this training intervention depends largely on the fact that it is
experience based. It is generally believed that in entrepreneurship development
training, learning by discovery is usually preferred. But in experiential training a
person learns from his actions and behaviour. Thus the learning forces become
a positive reinforcement. The overall objective of any type of achievement
motivation training is to transform the entrepreneur into a new person.
The types and level of support required varies from entrepreneur to entrepreneur.
Hence the types of inputs, their degree and training are customized to the needs
of the entrepreneurs at various stages of their development, as illustrated in Figure
4.6.
In Figure 4.6, you would have noticed that there are four important stages in
entrepreneurship development. These are (a) Selection and Training (b) Pre
Investment (c) Operational, and (d) Post Launch evaluation. A wealth of valuable
information on support systems, Government Schemes and Policies, is available
from the Ministry of Small Industries, from their websites: www.laghu-udyog.com
or www.smallindustryindia.com. Next, let us review the third component of
entrepreneurship training.
99
Entrepreneurship and Food Stage Support Entrep. Dev.
Service Management
Prog.
Selection &
Training Training
Skill Trg. if
required
Mkt.
Assessment
Product
Institutional Identification
Pre-
Investment & Social
Network Facilities &
Prototype
Testing
Feasibility
Studies &
Reports.
Finance
Infrastructure
Facilities
Govt. Support
Operational Equipment &
Agencies &
Technology
Infrastructure
Human
Resources
Org. &
Management
Marketing
Strategies
Service Channel
Post Launch Support Partner
Facilities
Extension
Reinvestment
One way to overcome stagnation and open the door to growth is learning management
skills, which can be employed not only in day-to-day operation, but also in business
expansion and diversification. While designing the curriculum for management training,
the focus is always the trainee. Most institutes involved in training entrepreneurs in
management, bear in mind, that inputs and methodology must cater to the unique
personality of the entrepreneur, who is generally, an out of school, mature individual.
Hence the emphasis of such training is pragmatic discussion of concepts, group work
with minimum guidance from the trainer and business games.
In some Asian countries, there are support organizations, which arrange for on-the-
job, or attachment training in small units, where the entrepreneurs gets practical know
how and guidance on how to operate and manage an enterprise. The three components
of training mentioned above can be depicted as a 3S Model of Entrepreneurship
Development, shown in Figure 4.7, where the three S’s stand for stimulate, support
and sustain.
100
a) Entrepreneurial education Entrepreneurship and
Food Service Management
b) Planned publicity for entrepreneurial opportunities
c) Identification of potential entrepreneurs through scientific method
d) Motivational training to new entrepreneurs
e) Help and guidance in selecting products and preparing project reports
f) Making available techno-economic information and products profits
g) Evolving locally suitable new products and processes
h) Availability of local agencies with trained personnel for entrepreneurial counseling and
promotions
i) Creating entrepreneurial forum
1) Registration of unit
2) Arranging finance
3) Providing land, shed, power, water etc.
4) Guidance for selecting & obtaining machinery
5) Supply of scarce raw materials
6) Getting licences/import licences
7) Providing common facilities
8) Granting tax relief or other subsidy
9) Offering management consultancy
10) Help marketing product
11) Providing information
1) Help modernization
2) Help diversification/expansion/substitute production
3) Additional financing for full capacity utilization
4) Deferring repayment/interest
5) Diagnostic industrial extension/consultancy source
6) Production units legislation/policy change
7) Product reservation/creating new avenues for marketing
8) Quality testing and improving services
9) Need based common facilities center
B) Consultancy
There are other interventions, which will supplement for a more complete and fuller
development of entrepreneurship development. Small entrepreneurs not only require
training but also need consultancy and extension services as well. What do we mean
by consultancy?
C) Sectoral Intervention
As a vehicle for developing entrepreneurship, sectoral intervention, singles out a
particular sector or industry for development. On the basis of its potential and
contribution to the economy, an industry is identified and is then provided with all
kinds of assistance it needs: finance, training, marketing and technology.
The food processing industry sector in India is one of the largest in terms of
production consumption, export and growth prospects. Through a number of fiscal
reliefs and incentives to encourage commercialization, the Government through the
Ministry of Food Processing Industries (MOFPI), has accorded this sector a very high
priority. As a result of several policy Initiatives undertaken by the Government since
1991, the industry has witnessed fast growth in most segments. As per the latest data
available, the Indian gourmet food market is estimated at US$ 1.3 billion during the
financial year, 2017 (April 2016) and is growing at a compound annual growth rate
(CAGR) of 20%. India's organic food market is expected to increase by three times
by 2020. (Source: APEDA Export Statistics and Annual Report 2017-18, MOFPI).
Details relating to schemes, policies and sectoral incentives offered by the Government
of India can be obtained directly from the Ministry of Food Processing Industries,
Panchsheel Bhawan, August Kranti Marg, New Delhi – 110049, or by logging on to
their website: www.mofpi.nic.in
RECAP:
1) These significant approaches to entrepreneurship development are (a) selective
method (b) shotgun method, and (c) multiplier method.
2) Intervention as an approach will include Training, Consultancy and Sectoral
Intervention (Govt. Schemes and Incentives)
3) Four important stages in Entrepreneurship development are (a) Selection and
Training (b) Pre Investment (c) Operational, and (d) Post Launch evaluation.
4) Training as an intervention follows the 3S model – Stimulate, Support, Sustain.
Let us further take up an exercise to check our knowledge up till now. Answer the
questions given in check your progress exercise 3.
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Entrepreneurship and
Check Your Progress Exercise 3 Food Service Management
1) Briefly enumerate the three basic approaches to entrepreneurship development?
................................................................................................................
................................................................................................................
2) Explain the following in 3-4 lines
a) Consultancy
..........................................................................................................
..........................................................................................................
b) Management skills development
..........................................................................................................
..........................................................................................................
c) Achievement motivation as an intervention
..........................................................................................................
Cover letters are very individual and it is advised strongly that you make up your own.
However, the examples shown in Figure 4.8. Sample #1 may help you start the
process of writing yours. Selling and marketing trends to change with time, so stay
alert and change your letters when necessary. Your receive a lot of unsolicited mail,
like everyone else, and this is a good indicator of the latest promotional approaches.
Form letters on your computer don’t have to be sent out unaltered. In fact, it is a
good idea to include something in them that refers specifically to your telephone
conversation with the buyer. That way the letter does not look quite so cold and
impersonal, even though everyone knows that it is reproduced by the touch of a few
buttons.
How should you handle price requests? Most experienced salespeople say you never,
ever give out prices on the telephone. Anyone who is calling for prices is simply a
price comparison shopper. You don’t want their business unless your focus is on large,
low-budget catering. These callers have a little potential in using your services. You
can answer a request for prices by offering to spend a complimentary half hour with
the buyer in your office to discuss the upcoming event. Explain that once you gather
ore information, you will be glad to give him or her a proposal or a price. Tell the
caller that you feel the telephone is not a satisfactory medium for discussing the event.
If the buyer is willing to meet with you, it is worth a half hour of your time to purse
the matter further.
Next, let us get to know how to market the business
Many, but by no means all, standard marketing techniques apply to catering. Some
unique marketing approaches are needed to increase the chance for success in selling
your services. For example, it is generally agreed by most caterers and their sales/
marketing personnel that media advertising is of little value except when targeting very
specific markets. To verify this, scan your local newspapers or magazines. Rarely, if
ever, do you see a caterer advertising in these publications. The only exception is a
restaurant or deli (a shop selling delicatessen as salads or cooked meats etc.) whose
sideline business is catering. Banquet halls and hotels often advertise their facilities
with a word about their superb catering. Pure off-premise caterers put their marketing
dollars into more productive aeras.
There are innumerable marketing ideas in catering. Some ideas apply only to specific
kinds of catering. Clients who want catering fall into these five areas:
a) Corporate
b) Social 107
Entrepreneurship and Food c) Contract
Service Management
d) Wholesale
e) Budget
Focus your marketing money on the particular area(s) you want to target. No matter
what type of catering you do, you will likely market to more than one of these basic
categories. Most caterers will do both social and corporate catering. A few will do
contract only and a few will focus on budget only. Both contract and budget catering
are usually done by very large caterers whose food is produced in mass. An example
of contract catering is food service for an industrial cafeteria, where the contract is
of several years’ duration. In budget catering, food is prepared at the lowest possible
cost, packaged inexpensively, and distributed. Large volume is necessary to realize
profits since the profit margin is small. Making hundreds or thousands of sandwiches
for the lunch trade is an example. It can be profitable, perhaps even very profitable.
There are a number of books which specifically address this segment of the food
industry.
As a small caterer, you can market to the corporate, social and wholesale segments.
Corporate and social catering are the best mix. It is a good idea to some wholesale
catering (i.e., sell to a retailer). This business, though not very profitable, is steady
and fills in the voids between events. However, it does sometimes interfere with more
profitable business if you over commit on wholesale catering. Keep it to a reasonable
level or at least have a fair degree of flexibility with the client on delivery schedules
and amounts you supply.
In addition to these major marketing areas, there are certain catering niches that are
suitable for a small caterer. Any of these niches can be targeted for your business,
but don’t attempt to target too many of them. Each needs a specific body of expertise.
Finally, corporations use catering services to reward their employees. This is usually
only once a year, during the holiday season. Some also provide company picnics in
the summer. These tend to be fairly traditional events and the budget varies a great
deal, depending on how the company is doing in its profits and how generous the boss
feels toward his or her employees. Picnics are relatively low-priced, very causal affairs
where standard picnic fare is expected. When caterers are called in for this service,
it is for convenience and to save time and work, not for prestige. Holiday season
events are much more festive and caterers are relied on because a festive meal is not
easy to prepare.
Social catering clients have a variety of needs, too. Caterers save time and work and
guests are impressed with the presence of uniformed servers, perhaps a chef in the
kitchen, and the presentation and quality of the food. Many of the clients who demand
elaborate and lavish cuisine want to compete with their friends and relatives, to show
who can afford to provide this luxury and who can afford a more elegant service.
This is especially true for celebration parties and weddings. But some social clients
are only looking for convenience and necessary in hiring a caterer.
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Your targeted clients’ needs should be the focal point of your marketing strategy. Your Entrepreneurship and
marketing person or you should spell out and emphasize that these are among the Food Service Management
needs that your company will satisfy when you are hired to do a client’s event.
Advertising testimonials are in vogue. You see them in newspaper and magazine ads,
on billboards, and television commercials. Marketing personnel say that testimonials
sell products. Notice that the name of the person being quoted is always mentioned.
Use this marketing tool to promote your catering service. You may or may not need
to ask for permission to quote from a letter in your promotional material. Use your
best judgment in each particular situation, but err on the side of caution. These letters
should definitely be a part of your sales portfolio.
Next, let us review the pros and cons of advertising.
4) Client Feedback
A good idea to help you get feedback from your clients is an annual survey. It is a
strategy many businesses use, no matter how large or small. It is especially good when
you really don’t know why your business takes a sudden downturn. You’ll find out
if clients don’t like your product, or if your prices are too high, or if the competition
is cutting your market share. You may find it is simply that the economy has turned
to vinegar and the first things your clients cut from their budgets are non-essentials
like catering.
The cost of a survey is relatively low. Make up an intelligent questionnaire and send
it to a small number of your clients along with a self-addressed, stamped return
envelope. Expect a return rate of 15% to 20% from the survey. The number you send
out could be a dozen or hundreds, depending on your client base. The answers are
very useful in finding the problem, especially if you allow clients to return them
anonymously. If the results point to your service or product, correct the problem
quickly.
Surveys must be brief. Most clients will not take them as intrusions; on the contrary,
they feel that you care about their needs and requirements, that you want to serve
them better. To add emphasis to this concept, you may want to start with the phrase,
“in our continuing effort to serve you better….”
Finally, a word about competition.
Figure 4.9 illustrates the sample of a cover letter that accompanies the questionnaire
and Figure 4.10 shows a client questionnaire.
Dear Client :
In reviewing our accounts, we noticed that we have not received an order from
your company for some time. We hate to lose a good client.
We feel it’s important to keep informed of our customers’ responses to our food
and service so we can continue to serve them well. It is particularly important
that we learn who old clients no longer order from us.
Won’t you please help us by completing the following questionnaire and returning
it to us in the enclosed stamped envelope? It will only take a minute and your
answers are invaluable to us.
Sincerely,
110
Entrepreneurship and
SAMPLE #4 : CLIENT QUESTIONNAIRE Food Service Management
DOUGH CATERING
Questionnaire
Why did you stop ordering from us? (Check all that apply).
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4.8 GLOSSARY
Entrepreneurship : the dynamic process of creating incremental wealth.
Creativity : the ability to bring something new into existence. It emphasizes
ability, not activity.
Innovation : it is the process of doing new things. The focus, here is on
action or activity.
Incubation : allowing an idea to develop in the subconscious mind, without
the interference of human logic.
Labeling : printed information on a product container which includes;
contents, quality, ingredients, date & place of manufacture,
validity etc.
Marketing : the process of identifying and satisfying the needs and wants
of chosen customers through an exchange of value.
Cash Flow : indicates the amount of cash coming in (receivables) and the
112 amount going out (payables).
Entrepreneurship and
4.9 ANSWERS TO CHECK YOUR PROGRESS Food Service Management
EXERCISES
Check Your Progress Exercise 1
1) While an entrepreneur has a large number of identifiable characteristics, some of
the significant characteristics of a successful entrepreneur are: Self confident and
optimistic, able to take calculated risk, respond positively to challenges, flexible
and able to adapt, knowledge of markets, able to get along with others.
2) Some sources of new product ideas are : (a) Present work environment,
(b) Vision of opportunity (c) Improving existing technology, product, service
(d) Brain storming (e) Trade publications (f) Focus groups (g) Technology transfer
agencies.
3) Idea generation is the seeding stage of a new idea. An individual’s interest or
curiosity about a specific problem or area of study can lead to idea generation.
Ideas for new market offerings can come from any of the following sources:
(a) Present work environment, (b) Vision of opportunity (c) Improving existing
technology, product, service (d) Brain storming (e) Trade publications (f) Focus
groups (g) Technology transfer agencies.
Check Your Progress Exercise 2
1) The three basic questions an entrepreneur needs to consider include:
WHAT is the entrepreneur’s product ?
HOW will this product be processed and packaged ?
WHO will be the ultimate consumer of the product/service ?
2) The Elements of the Marketing Mix are the 4P’s i.e.:
Product – What is being sold and how it is packaged.
Price – How much is the product being sold for ?
Place – How will the product reach the end user. This process is commonly
known as distribution.
Promotion – Also known as Marketing communication. How will the customers
get to know about the product and make them want to buy it.
3) A business plan is the backbone of a business. This document guides the entrepreneur
at three critical junctures: (a) It simplifies decision making during terms of crisis,
(b) It is the road map at points of indecision and (c) it is a motivational guide
during setbacks and down turns.
4) All food labels must have the following mandatory information: product identity,
net quantity, ingredients, manufacturing details and universal product code. It can
have other neccessary information too.
Check Your Progress Exercise 3
1) The approaches to entrepreneurship development include the selective method, the
shotgun approach and the multiplier method. Refer to sub-section 4.5.2 and give
the details related to these approaches on your own.
2) a) Consultancy is the service provided by an independent and qualified person
or persons (an organization) in identifying and investigating problems concerned
with strategy, organizational procedures, and methods recommending appropriate
actions and helping to implement these recommendations.
b) Management skill development refers to management skills to deal with
management problems of the enterprise.
c) Within achievement motivation as an intervention, entrepreneurs undergo
training which is designed to increase their levels of confidence and achievement
orientation. The training aims at developing in the individual, proper
psychological preparation and mental attitudes towards business endeavours.
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Entrepreneurship and Food
Service Management CASE STUDY I: FOOD BUSINESS ON A LOW
INVESTMENT
While a sizeable number of food ventures require a reasonably high investment in real
estate, equipment and establishment costs, it is not uncommon to come across such
businesses which require low start up capital, as this case will show.
Mr. Rajesh Ratra had a small restaurant, before he started catering that was frequented
by bachelors. They liked his food and asked him if he could pack and deliver lunches
for them. The idea appealed to him and he agreed. The food that he packed was
liked by their colleagues in office and within days the office asked him if he could
cater for the entire organization.
The advantage about catering business is that while marketing, almost all offices that
the supplier visits, at least sample the food and if the quality and taste are better than
those of the existing caterers, the chances of getting the order are high. But on the
flip side, other caterers will dent your profit margins too. So maintenance of extremely
high quality food, good service and continuous improvement is a prerequisite in this
profession. Though the number of orders keep varying from week to week and month
to month, the profit margins are by and large good. The higher the number of orders
the higher the margins of profit. On an average though a lunch box costs anywhere
from Rs.35 to Rs.55/- depending on the order the profit margins are anywhere
between 40 to 60% depending on the number of orders and the entrepreneur’s
business acumen. Established caterers also get credit facility from retailers. Further,
most often the payments vary from cash to month long credit facility as the case may
be. Though marketing in catering may not be very difficult, handling quality through
labour may be a tough job. So it is advisable to get some training in food and catering
services if one is not natural at cooking.
According to Rajesh Ratra, one important aspect of catering is hard work for you have
to buy fresh vegetable early in the morning. Your labour too starts work before sun
rise so as to be able to cater lunch in time. Early to rise may not necessarily mean
early to bed as marketing of your products can not be put on the back burners either.
So all in all it demands 100% from you but promises good returns if you are sincere
and earnest to the call of catering.
Questions:
1) What is the secret of Mr. Rajesh Ratra’s success ?
2) What form of promotion is employed by Mr. Ratra in his business ?
Answer these questions as this will help you conceptuliaze the case study better.
Now move on to the next case study.
114
Entrepreneurship and
CASE STUDY II: HOME BASED CATERING Food Service Management
Mrs. Vijaylaxmi was a working woman till her son was born. Torn between a full
time job and a baby to care for, she chose the latter over the former. But with the
passage of time she found more time on her hands and started looking for fresh
avenues. Known for her cooking, family and friends encouraged her to take up
catering. Drawn towards children from the very beginning, her first thought as an
entrepreneur was to contact schools to supply midday meals for them.
Vijaylaxmi knew that catering for children gave her no scope for a slip up and the
quality of her food had to be perfect each time. A daily change in the menu and
precision of time were other prerequisites. So she made a 15 day menu and served
a wide range of lunches from puri aloo to paushtik dalia to khichri to nutritious idlis
and sandwiches to keep the children interested. To be doubly sure of the products
she used, she would consume the food that she made at least 3 hours before the
children got a chance to eat it. So if any product happened to be adulterated it would
first affect her. The principal too tasted the food an hour to 45 minutes before feeding
the same to the children.
Apart from mental satisfaction it was also financially rewarding. Because of her family
commitments Vijaylaxmi refuses to expand her business at this stage but she is able
to earn a comfortable pocket money that is enough for her for the time being.
Catering for the theme parties are another easy option to expand business and get
quick returns. If your food is good, your existing clients will approach you from time
to time to cater for parties, family get together etc. The best thing about such theme
parties is of course immediate returns.
115
Entrepreneurship and Food
Service Management UNIT 5 FOOD MANAGEMENT: MENU PLAN-
NING — FOCAL POINT OF ALL
ACTIVITIES IN FOOD SERVICE ES-
TABLISHMENTS
Structure
5.1 Introduction
5.2 The Importance of Menu and Menu Planning in Food Service Organization
5.2.1 Definition and Functions of a Menu
5.2.2 The Need for Menu Planning
5.2.3 Knowledge and Skills Required for Planning Menu
5.3 The Types of Menu and its Applications
5.3.1 Types of Menus
5.3.2 Uses of Menus
5.4 Steps in Menu Planning and its Evaluation
5.4.1 Construction of Menu
5.4.2 How to Plan a Menu?
5.4.3 Characteristics of a Good Menu
5.4.4 Display a Menu
5.4.5 Evalaution of Menu
5.5 Let Us Sum Up
5.6 Glossary
5.7 Answers to Check Your Progress Exercises
5.1 INTRODUCTION
In the last unit we were introduced to the concept of entrepreneurship and the
characteristics, which are basic for a successful entrepreneur. You might have realized
that any project to be successful should be planned properly and every phase of it
chalked out meticulously. The work centers should be determined on the bases of the
operations involved in the production of a finished product from its raw material. This
must have a sequential flow and ensure smooth operations. The activities that are
common in any type of food producing and serving unit are:
Menu planning → procurement → receiving → storage → preparation → production
→ holding/packing → service.
Food mangement is the ability to manage these activities so that work flows smoothly
to the point where the meal reaches the customer(s) and gives them physical,
physiological and emotional satisfaction. Menu planning is the “heart” of any food
service organization upon which all activity is centered. The menu determines the
foods to be purchased, the equipment needed and the personnel required etc. The
success of a food service organization is largely dependent on the menu. This unit
will focus on the importance of menu planning in food service organizations, the types
of menu’s and their applications, as well as, the steps in menu planning and finally
evaluation of the menu’s planned.
Objectives
After studying this unit, you will be able to:
• discuss the importance and advantages of menu planning in food service
organizations,
116 • apply planning/organizing considerations to the menu planning process,
• identify the various types of menu’s commonly used in food service organizations Food Management: Menu
and select ones appropriate for the various need, Planning — Focal Point of
all Activities in Food
• plan different types of menus, and Service Establishments
• evaluate menus to ensure its appropriateness for customer satisfaction and for its
efficacy for various types of food service organizations.
Consumer Organizational
needs objectives
Menu Planning
M
E
N
U
Production Service
Purchasing
Receiving
Let us then further elaborate on the functions of a menu, but first let us define menu.
5.2.1 Definition and Functions of a Menu
A menu is a list of dishes planned for production in a food service organization and
may include full meals, snacks or beverages either alone or in combinations. Planning
menu’s for the food service organization, as already mentioned above, is the most
important activity of food service organizations and based on what menus have to be
prepared and in which manner they have to be served will determine the entire
planning process of establishing a food service organization.
117
Entrepreneurship and Food So then menu lists the items offered for sale. Is there more to a menu! Let us find
Service Management out next under the functions of menu.
Functions of a menu
Besides serving as a control the menu is crucial in establishing a food service unit. It:
1) introduces the establishment to the customer,
2) helps in production of meals in the kitchen,
3) is a primary marketing device, which helps to prepare a purchase list for foods
and ingredients and forms the basis for establishing purchasing procedures,
4) determines the type of equipment, staff skills and the type of supervision required,
5) helps to organize spaces and work in stores, kitchens and service areas,
6) determines employees work schedule,
7) determines the style of service to be set up,
8) forms the basis for the calculation of food and labour cost, overhead expenses
and desired profits,
9) determines the amount of space required for seating, storing, purchasing and
preparation,
10) reflects the type of customer the establishment wishes to attract,
11) satisfies the needs of the customer for adequate nutrition, remove hunger, as well
as, fulfill their social and psychological needs, and
12) introduces interesting food combinations to customers, and through specialty
foods imparts knowledge of the foods eaten in different states, countries and
cultures.
Let us now look at the basic need for planning a menu.
The person responsible for planning a menu must be creative and imaginative and
must have wide knowledge of food, their availability in different seasons and their
cost, various ways in which the foods could be prepared and served and customers’
choices and preferences. He/she must have the ability to work within the confines of
the budget. Let us review these factors in greater detail.
Remember, there must be sufficient time allowed for menu planning. A good menu
planning is described as one where planning is done in advance, preferably two weeks
minimum to allow necessary planning and ordering. We shall learn about the points
119
Entrepreneurship and Food to be considered in menu planning in a little while from now. Before we move on
Service Management to the study of the different types of menu’s, let us recapitulate what we have learnt
so far.
Now that you have a good insight into the importance of menu planning, let us now
get to know about the types of menus and their applications.
In Figure 5.2, you would have noticed that a la Carte menu is basically a choice menu
and generally offers choice of dishes to customers. The choices can be under various
food categories such as appetizers/starters, soups, main dishes, side dishes, staples/
breads, salads, desserts, sandwiches, snacks and beverages etc. as also illustrated in
Table 5.1.
Table 5.1: Choice menu
Beverages Sandwiches and Burgers/Hot Ice creams/
Snacks Dogs/Pizzas Desserts
Cold Drinks Club Sandwich Veg. Burger Ice creams
Cold Coffee Veg. Sandwich Cheese Burger Ice cream Sundays
Mocktails Cheese Sandwich Chicken Burger Ice cream with
Milk Shakes Chicken Sandwich Big Boy Burger hot chocolate sauce
Russian Sandwich Veg. Hot Dog Pineapple Souffle
Cheese Hot Dog Orange Souffle
Chicken Hot Dog Trifle Pudding
Thus it is clear that in ‘a la Carte’ menu a list of items is given on a menu card, and
a customer can select any item from the list. Each dish is priced separately so that
a choice can be made according to the taste and purchasing power of the customer.
The variety of dishes offered under the above-mentioned categories may vary according
to the type of organization, for example a cafeteria may have a very limited choice
while a restaurant may have a wide choice. These types of menus are generally
offered by profit making enterprises and are suitable for people who want to eat at
leisure, as the selected items can take a little long time in preparation because of the
wide choices offered in the menu. The advantage of this type of menu is that customer
can choose the items as per his own needs, moods and pocket.
Now let us review the table d’hote menu.
Table d’hote Menu (Table of the host)
This is basically a set menu in which the hosts plan number of dishes and food is
served and offered at a set price (for entire meal). A typical table d’hote menu, most
popular in India is the thali menu as illustrated in Figure 5.2 (c). These menus generally
do not provide any choice but slowly these menus are now being planned so as to
offer a limited choice to the customer. These types of menus are seen in clubs, hotels,
marriage parties, hostels, college canteens etc.
Having gone through the description above you may have got a clear idea about the
A la Carte and the table d’hote menu. You may sometimes come across a combination
menu. Let us find out what these are.
Combination Menu
The combination menu can take the form of a table d’hote menu with in built choices
as far as possible. Generally a la Carte menus with “special for the day” or “today’s
special”. These special may be dishes with an accompaniment or a plated meal offered
at a set price. Refer to Figure 5.2(b).
Next, let us understand the concept of cycle menu. 121
Entrepreneurship and Food
Service Management
a) A la Carte menu
Vegetable Biryani
Rajma Chawal
Malai Kofta
Mattar Paneer
Tandoori Vegetables
Masala Naan Spec ial Thali Dishes
Gulab jamun
Rasmalai V egetarian Thali....Rs. 89
Rabri Jalebi Includes 10 items
Gujia
Shrikhand N on vegetarian Thali....Rs. 115
Includes 10 items
Coffee Expresso
b) ‘Special for the day’ menu c) Table d'hote menu
Figure 5.2: Different types of menus
122
Cyclic Menus Food Management: Menu
Planning — Focal Point of
Cyclic menus are menus, which are planned in advance for periods of time varying all Activities in Food
from five days to one month, which are then cycled or repeated at fixed intervals. Service Establishments
In case of hotels, hospitals, homes and institutions, menus are planned in advance for
periods of time varying from five days to one month. These are then cycled or
repeated. Such menus are termed as cyclic menus and are usually combination menus,
providing choices within a set framework. A sample of the cycle menu is given in
Table 5.2. Such types of menus are used for captive consumers whose numbers do
not fluctuate and budgets are limited. But note, short-term cycle menus like five day
or seven days menus can be unpopular because of menu fatigue and customers tend
to eat on the day their favourite dishes are served and may skip other days. Therefore
to improve the popularity of cyclic menus following points should be considered:
A) Planning should be done for odd number of days, so that a menu does not fall
on the same day of the week or same date of the month. Plans may be of 5,
9,11,23 days to prevent people from associating a particular menu with a particular
day of the week or particular date of a month.
B) A general menu structure may be set, but dishes changed to introduce variety.
For example, for a thali one could set a fixed structure like one main dish, two
side dishes, chappati, rice, sweet dish etc. but each day different types of these
dishes may be given. This also provides for flexibility to the planner, who can
mix and match foods and flavours according to stocks, seasonal availability,
budget, special occasions etc.
Table 5.2: A sample 5-day cycle menu for a college hostel
So we have looked at the various types of menus commonly used in a food service
establishment. Let us next, review the uses of menus.
Having gone through the discussion above we have a good idea about the types of
menu. Next, we shall review the steps involved in planning a menu. But first let us
check our understanding about the types of menu and their uses by answering the
questions given in check your progress exercise 2.
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Food Management: Menu
4) Give reasons as to why cyclic menus are not popular. Planning — Focal Point of
all Activities in Food
................................................................................................................ Service Establishments
................................................................................................................
................................................................................................................
5) Suggest ways of improving the popularity of cyclic menus.
................................................................................................................
................................................................................................................
................................................................................................................
Selection of desserts should generally relate to the main course of the menu. For
example, if the main course is light, the dessert chosen can be rich and vice versa.
Various types of desserts which are normally included in the menu are: Fruity, hot and
cold puddings, cream or ice cream based, cakes, gelatins or pie based, souffles (egg
based), custards, Indian sweets like Kheer, Gulabjamuns, Halwas etc. The selection
of the dessert in the menu could be related to the rest of the menu and season of
serving should also be covered, for example, hot desserts are preferred in winters while
cold desserts are preferred in summers.
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Entrepreneurship and Food For a food service establishment serving full meals, meal timings can be specified for
Service Management serving main meals; however, all food service organizations do not serve meals. Small
cafeterias, canteens, mobile vans, fast food joints may not serve full meals but may
offer fixed mini meals, snacks and beverages. These types of food service organizations
are more popular in today’s times as people are now interested to have a quick meal
while working or traveling. Similarly, some menus served by an organization may be
same every day as these are most popular items and people love to eat the same thing
again and again. For example chat corners in India, where three four fixed chat items
are served everyday, or fast food joints like pizza hut or Mc Donald’s etc.
Menu planning is thus an art involving knowledge of not only the types of foods but
also their popularity amongst customers, creativity to use various types of service
styles to attract customers, initiative to plan something innovative etc. It is also
important to note that commercial food service (restaurants, cafetaria’s etc.) do not
need to be considered about meeting the nutritional needs of the clients. Profit is the
primary objective. But in resident or welfare food service (such as school lunch
programmes, hostels etc.) menus must be so planned to meet the nutritional needs
of the clients and may/may not generate profit.
126
a) The kind of customers one is likely to have will be youngsters or young office Food Management: Menu
going executives so the menu planned should cater to the liking of this group Planning — Focal Point of
all Activities in Food
b) The service should be fast Service Establishments
c) Menu must give variety, as well as, interesting cost effective combinations could
be offered
d) The menu should offer special dishes for special days like during Christmas
varieties of cakes, cookies etc. as desserts could be offered
Now that we have a good knowledge about how to plan a menu, can you suggest
what would be the characteristics of a good menu? Write down these characteristics
and compare them with the characteristics enumerated next.
127
Entrepreneurship and Food • Menus must be written in a form that is simple, legible, and attractive to draw
Service Management the customer’s attention.
• Names of the dishes should be clearly understood. If unfamiliar terms are used,
descriptions should follow the name so that customer knows exactly what is being
ordered.
• Sauces and accompaniments create a feeling of good value for money and must
be indicated on the menu as illustrated in Figure 5.2.
• Care is necessary in word selection and correct spelling of the dishes, particularly
if they are written in foreign language.
• Some indication of portion sizes or number of servings should be written.
Menus can be written in many ways according to the purpose for which they are
intended. In food service where a waiter style of service is offered, the menu is
generally presented in the form of a folder. Menu card also introduces the organization
to the customer hence very often it includes information about the address, telephone
numbers, service timings along with the list of dishes and their cost.
128
5.4.5 Evaluation of Menu Food Management: Menu
Planning — Focal Point of
Menu evaluation is a critical and essential part of the menu planning process and all Activities in Food
should be a ongoing process. Constant evaluation is a necessity and it involves the Service Establishments
following:
— Watch tray/plate returns
— What is new on the market?
— What is the competition doing?
— What are the customers saying?
Periodic assessment of the menus is valuable as they not only guide the management
but also provide insight into what plans and policies to adopt for the success of the
operation. A handy guideline/checklist can be adopted for evaluative purposes. The
points to be considered include:
1) Do the menus satisfy the nutritional needs of the clients?
2) Does the menu meet the organization objectives?
3) Are the foods in season, available, and within the budget?
4) Can the food be prepared by the available personnel and equipment?
5) Are garnishes used appropriately?
6) Do the foods offer contrasts in:
• Colour • Texture
• Temperature • Consistency
• Size, shape and form • Preparation methods
• Flavour • Lightness
7) Is the repetition of flavour or a food item(s) within a day or meal?
8) Do flavours complement one another?
9) Do the combinations make a pleasing whole some meal, and will they be
acceptable to the client.
10) Are costly ingredients/meals balanced with lower cost ones?
Evaluation as mentioned above may be done based on the plate waste or through
informal customer comments or through formal customer feedback obtained through
customer feedback forms.
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Entrepreneurship and Food
Service Management 3) How will you check that the menu is well planned for the type of organization?
................................................................................................................
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................................................................................................................
4) What care will you take to display a menu?
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5.6 GLOSSARY
Menu : a menu is a list of dishes planned for production in a
food service organization and may include full meals,
snacks or beverages either alone or in combinations.
Cyclic Menu : menus, which are, planned in advance for periods of
time varying from five days to one month, which are
then cycled or repeated at, fixed intervals.
A la Carte Menu : choice menu.
Table d’ hote Menu : fixed menu (A menu ordered by the host).
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Food Management: Menu
5.7 ANSWERS TO CHECK YOUR PROGRESS Planning — Focal Point of
EXERCISES all Activities in Food
Service Establishments
Check Your Progress Exercise 1
1) A menu is a list of dishes planned for production in a food service organization
and may include full meals, snacks or beverages either alone or in combinations.
Functions include: a) Introduces the establishment to the customer b) Helps in
production of meals in the kitchen c) Helps to prepare a purchase list for foods
and ingredients and forms the basis for establishing purchasing procedures and d)
Determines the type of equipment, staff skills and the type of supervision required.
2) The reasons for menu planning include:
a) It helps to provide appetizing, nourishing and attractive meals to customers
at a fair price.
b) Planning menus helps to foresee the requirements accurately.
c) Planning minimizes the food waste; fuel costs and helps in management of
leftover effectively and creatively in the next day’s menus.
d) Planning saves times and efforts spent in purchasing, receiving and cooking
and frequent trips to the market.
3) In order to plan a good menu one should have the following basic information
on:
a) Wide knowledge of foods
b) Knowledge of different methods of preparing and serving foods
c) Knowledge of the methods of serving various types of foods
d) Knowledge of the customer
4) It is necessary to know the customers before menu planning because it helps to
provide meals according to the customer’s food preferences, physiological
requirements, paying capacity, social standing and the reasons for eating out and
for achieving customer satisfaction.
Check Your Progress Exercise 2
1) a) choice
b) set
c) A la Carte, Table d’ hote Menus
d) restaurants/hotels
e) clubs, marriages parties etc.
2) Cyclic menus are menus, which are planned in advance for periods of time
varying from five days to one month, which are then cycled or repeated at fixed
intervals.
3) The advantages of a cyclic menu include
a) Once a basic menu pattern is established, the menu planner can use his/her
own creativity to attract customers in case of holidays, special occasions, or
during staff shortages, delays in service etc.
b) It helps the staff (both kitchen and service) to get better organized, because
they know futures needs and can do the pre preparation.
c) It helps to standardize the recipes and making food service most cost
effective for both the management, as well as, the customer.
131
Entrepreneurship and Food 4) Cyclic menus can be unpopular because they could be planned for short term
Service Management i.e. for five day or seven days, which leads to menu fatigue and customers tend
to eat on the day, their favourite dishes are served and may skip other days.
5) The popularity of cyclic menus can be improved by planning for odd number of
days, so that a menu does not fall on the same day of the week or same date
of the month. Further, a general menu structure may be set, but dishes changed
to introduce variety.
Check Your Progress Exercise 3
1) Steps in constructing a menu are:
a) Decide the suitable menu pattern, whether one wants fixed menu, a la Carte
menu or selection of both.
b) Decide the degree of flexibility that needs to be kept in the menu.
c) Decide on the main dish of the menu and side dishes can be planned
around it.
d) The selected dishes should enhance the colour, texture, flavour and taste of
the meal.
2) Points to be considered with respect to the food service organization before
planning a menu are:
a) Location of the organization with relation to the market
b) Space available for storing food safely
c) Size of kitchen and service areas
d) Number of staff and their skills
e) Equipment available in kitchen and service areas
f) Policy of the food service organization.
3) The menu is considered to be well planned when :
a) Preferences of the customer or guest for whom it is planned is considered
and a wide variety to choose from is provided to them.
b) Cook in charge of making the menu is able to cook the menu in an
attractive, palatable manner.
c) The cooked food is served well and at the right temperature to the customer,
and
d) Management is able to satisfy the customer, as well as, earn profits for the
organization
4) The care to be taken while displaying a menu include:
a) Menus must be written in a form that is simple, legible, and attractive to
draw the customer’s attention
b) Names of the dishes should be clearly understood. If unfamiliar terms are
used, descriptions should follow the name so that customer knows exactly
what is being ordered
c) Sauces and accompaniments create a feeling of good value for money and
must be indicated on the menu.
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Food Management: Menu
UNIT 6 FOOD MANAGEMENT: PURCHASE Planning — Focal Point of
all Activities in Food
AND STORAGE Service Establishments
Structure
6.1 Introduction
6.2 Purchasing: A Food Management Activity
6.3 The Market and the Buyer
6.3.1 The Buyer
6.3.2 The Vendor or the Supplier
6.4 Mode of Purchasing
6.4.1 Centralized Purchasing
6.4.2 Group Purchasing
6.5 Methods of Purchasing
6.5.1 Informal or Open Market Buying
6.5.2 Formal or Competitive Bid Buying
6.5.3 Other Types of Purchasing Methods
6.6 Identifying Needs and Amounts to Buy
6.6.1 Minimum Stock Level
6.6.2 Maximum Stock Level
6.6.3 Quantity of Foods to be Bought
6.7 Receiving and Inspecting Deliveries
6.8 Storage Space
6.8.1 Dry Storage
6.8.2 Low Temperature Storage
6.9 Store Room Management
6.10 Let Us Sum Up
6.11 Glossary
6.12 Answers to Check Your Progress Exercises
6.1 INTRODUCTION
In the last unit we discussed the importance of menu planning, wherein we learnt that
menu is the “heart” of any food service organization upon which all activity is
centered. Once the menu has been planned, the next operation involved (in the
production of a finished product from its raw material) in the food management in
any food service organization is procurement.
You would realize that various types of products are available on the market shelf.
Now then which product to buy, how to purchase foods and supplies in bulk in
adequate amounts whenever needed and which is the best buying technique in order
to suit the needs for the smooth running of the organization? We will learn about these
aspects and about the procedures for selection of vendors, pin pointing food requirements
and writing specifications for the types of purchases required. Once the purchases
have been done, how are the food items to be received, stored and issued for supplies?
What are the receiving procedures to be formulated and storage conditions of the store
area, so that spoilage of foods once purchased is minimized. The quality of the
finished products cannot be high if inferior food is purchased. In order to have an
efficient and successful operation, there must also be a good system of control and
records of item purchased, stored and used. This is the second aspect covered in the
unit.
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Entrepreneurship and Food Objectives
Service Management
After studying this unit, you will be able to:
• discuss the need for purchasing,
• describe the various types of buying and modes of purchasing,
• explain as to how to receive and store food items purchased, and
• maintain store room records for issuing of supplies.
Purchasing for any food service establishment is the most primary step in the
production and service/delivery of quality food. There are many people in the food
service organization that take decisions as to what to buy and not to buy. These may
range from dietitians in hospitals to food and beverage managers of a food service
unit. However, the type of purchases in its quality should be utmost, for the quality
of the finished food product. The person in charge of purchasing should have an
understanding of the external market and how factors affect menu production and
selection. In order to understand the concept of seasonality, they must be able to
identify and evaluate a wide range of products. Food service purchasing requires
knowledge of terminology, specifications, processing requirements, and a thorough
objective and subjective assessment of quality. Because purchasing affects the entire
food service operation, it must be considered at every stage of systems planning.
Having reviewed the schematic presentation of the purchasing process, you would
realize that food purchasing is the function of ordering the food products. It involves
first determining the product to be ordered, preparing a requisition giving exact
specifications of the product required, selection of the supplier based on price, service
and quality, preparing and allocation of the purchase order to the selected supplier
followed by receiving the order and inspection of received goods and receipts to
134 ensure compliance.
While studying about the purchasing process you would have also noticed that Food Management:
purchasing as an activity involves the market and the buyer. Let us get to know these Purchase and Storage
two links in details next.
From the primary markets goods are delivered to the secondary markets after they
are processed and are prepared for the distribution to the secondary markets. Wholesalers
or purveyors (middlemen) purchase in large quantities from the basic primacy markets
and then distribute in smaller amounts to local buyers. Sometimes, food items are
also distributed through brokers. These act as a connecting link between the buyer
and the seller, without at any given time, assuming the ownership of the food item.
Apart from brokers, food items are also redistributed through commission agents, who
buy the commodities and with a guarantied source of supply, sell the products at price
decided by them. Another type of market a buyer can encounter is a local market.
Such markets are useful for small food service establishments who have money and
storage area to purchase only what is currently required for utilization. The market
is an extremely effervescent yet at the same time ever-changing. Buyers should thus
be aware of current trends in commodities, their pricing and try to evade as many
middlemen as possible in the process of purchasing. In order to do so a buyer has
a number of intelligent roles to play.
In the next sub-section we shall learn about the role of the buyer and identify who
a buyer is.
For buying well, the person responsible for placing the order for food on behalf of
the customer must have some basic knowledge. This knowledge will include:-
How Various Commodities are Marketed and Handled?
Food and food products available in market undergo a constant change. Newer
varieties of fresh fruits and vegetables are constantly researched to improve size,
135
Entrepreneurship and Food colour, texture and flavour for example the appearance of newer varieties of citrus
Service Management fruits and mangoes, different sizes of chilies, cabbage, tomatoes, potatoes etc.
What Food and Food Products are Available in the Market in a Particular Season?
Fresh foods, which have to be transported long distance, reach the consumer after
a lapse of few days. It is therefore a good policy to use fresh produce especially meat,
fish, poultry and vegetable as soon as they are received in food service establishment.
Appearance should not be the only characteristic on which to base one’s decisions
regarding food purchasing. Quality characteristic of different foods must be kept in
mind.
Prevailing Prices and Fluctuations Occurring from Time to Time in Wholesale and
Retail Markets
Prices of food fluctuate from season to season, and also in response to external factors
like famines, drought, factory closures, customer demand etc. Knowledge of these
equips a food buyer to buy the cheapest and the best products, if he is vigilant of
market conditions.
We can understand this concept with the help of an example. Raja is running his own
school canteen. Raja in order to purchase food items can associate with different
canteens, in his vicinity, to purchase large volumes of goods (in bulk) at prices that
can be negotiated on by bargaining.
As we can see the advantage of group purchasing is definitely the price advantage
of merchandise. However, association of different organizations together may initially
require some time. Another point that needs to be remembered is that here the buyer
is employed by the group or member organizations and the cost of employing is borne
by the member organization itself. With this information on hand, let us now study
the various methods of purchasing prevalent in the market today. But first let us
recapitulate what we have learnt so far. Answer the questions given in check your
progress exercise 1 and tally your answers with the answers given at the end of the
unit under the heading answers to check your progress exercises.
Purchasing Methods
This method of buying helps to appreciate and be aware of the change in market
situations and make the best use of prices and commodities by using instant discretion
in purchases. For example, on a visit to the market with an idea of buying brinjal
among other vegetables, if the buyer finds that the brinjals are mostly of poor quality,
he can instantly decide to replace the items with the vegetables of good quality.
Open market buying, therefore, is the most commonly used method of purchasing.
This type of buying involves purchasing food commodities on daily, weekly or
monthly basis. Order is generally placed after consideration of price in relation to
quality and delivery offered. Most food service establishments use these methods for
buying food items. Here the buyer invites quotations from suppliers for items according
to specifications. The suppliers are then selected on the basis of sample, prices,
delivery schedule etc. as illustrated in Figure 6.1 earlier. This type of purchasing can
be done by visit to markets or via telephone after monthly quotation list for grocery
items have been given. In this type of buying a buyer can choose from a list of
vendors for various items that are required. In this way, comparison of prices between
various vendors can be made.
The advantage of such a method is:
• It requires less lead time compared to formal method of buying
• Is appropriate for small service units such as school canteen etc.
• This method is useful when immediate delivery is required.
However, the method has its own disadvantages. Occasionally, the prices of the
vendors should be compared with other vendors in the market to avoid ‘price
creeping’. Also introduction of a new supplier every now and then can check the
practice of price creeping.
Having seen what informal method of buying is let us next learn about the formal
method of buying.
After knowing the procedure for formal method of buying, let us understand some
terms commonly associated with the formal buying. These are defined herewith.
The main disadvantages of this type of buying are that it requires careful planning in
advance for filling in bid requests, which is time consuming. Secondly, manipulation
in terms of monetary resources occurs due to political pressures in major food
establishments.
Now that we have reviewed the formal method of buying and the terms associated
with it, we move on to the study of the types of competitive bid buying.
B) Negotiated Buying
As the name suggests this involves negotiations between buyer and the sellers regarding
the price and quantities. This method is used generally for seasonal items, which are
limited in supply, where both buyer and the seller are keen that the product is lifted
quickly from the market. Negotiated buying, therefore, involves taking quick decisions
in fluctuating market. The buyer contacts the seller directly, negotiates the price and
the quantity and request bids are submitted as soon as possible. This method is thus
quick and more flexible and less formal.
Negotiated buying may be adopted when purchasing food items directly from farmers
or manufacturers, but this is generally possible only for very large establishments 141
Entrepreneurship and Food because the contracts with manufacturers would be feasible for large quantities. The
Service Management advantage is of course in terms of quality, as well as, price, but storage cost increases.
In this two types of contracts may be signed between the buyer and the seller. This
include:
With this we end our study of competitive bid buying method or the formal method
of food purchase. There are other methods of purchase which can be adopted by food
service organizations. These are described next.
A) Blanket Purchasing
This type of purchasing is used when wide variety of items are bought from local
suppliers but the exact items, the amount and delivery specifications are unknown
in advance or prior to purchase. Here, vendors agree to supply on ‘charge- account
basis’. All food items are ordered during specified period, and such a kind of
purchasing should be established with more than one vendor in order to avail best
price and for checking price creeping.
B) Cost-Plan Purchasing
This type of purchasing is also called as specialty buying, where the buyer purchases
only one kind of item such as meat and poultry etc. Here, a buyer decides to purchase
certain merchandise from a wholesaler for a specific time period based on a fixed
markup over the dealer’s cost. The dealer’s cost here includes the cost of material,
cost incurred in packaging, shrinkage and fabrication of a product. The markup also
includes the overhead expenses, cost of deliveries and other such expenses borne by
the vendor. While negotiating such a deal a clear specification of what to include in
the cost and dealer’s markup should be done.
One-step purchasing not only saves time for the buyer but also saves overhead and
delivery cost as compared to dealing with several vendors. The disadvantage of such
type of purchasing is that in case of a loss of back up vendor, one may have to solely
depend on one particular vendor without any price competition.
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D) Wholesale Buying Food Management:
Purchase and Storage
In this method a contract is signed with the wholeseller for purchase of goods at a
specific price for a future period. The agreement specifies the interval between the
deliveries for the contract period, along with the quantities required and when. This
method is also suitable for larger organization or central purchase departments.
Whatever method is used for purchasing food, it is advisable to make the procedure
simple with minimum paper work. Some factors, which need to be considered while
purchasing food are enlisted herewith:
— Price: This enables cost comparison with different brands with similar products
to be made instantly, and buying decision arrived at without undue delay.
— Labeling: Labels which indicates quality symbols like ISI, FPO, AGMARK, date
of manufacture, expiry date, maximum retail price/kg or pack, nutritional
information, all enables the food buyer to select food properly as per his/her own
requirements.
Thus, we have now read about the various methods of food purchasing a food service
establishment can choose from based on its needs and requirement. Now let us see
how an organization identifies its needs for placing an order of purchase.
Minimum stock levels can then also be referred to as a safety factor for replenishment
of finished food items as mentioned above.
Based on these levels order forms for purchasing of items are formulated, as we have
seen before. Next, let us get to know how to decide on the quantity of food to be
bought.
Now, once the foods items are purchased its inspection and proper receiving is
necessary. So, next, let us see the correct procedure for receiving of items purchase
on order. But first let us recapitulate what we have learnt so far by answering the
check your progress exercise questions given herewith.
As mentioned earlier in this unit, an important part of the purchasing process is the
receiving, storage and issuing of food and supplies. Once the food material has been
ordered for the supply their handling at time of delivery represents the process of
receiving. Once the merchandise has been ordered, all items needs to be thoroughly
inspected for specifications mentioned at the time of order and checked against the
invoice or delivery slip. Perishable food items are checked for any spoilage. Items
required to be counted, measured and weighed should be properly done. Food items
such as canned products should be checked for damage and exposure to high
temperatures if any. Also, all inspection related to quality and invoice prepared by
the vendor should be in accordance with the purchase order. Sometimes absence of
adequate inspection can be a major pitfall in receiving of foods. A number of
precaution are necessary at this stage to ensure that the food is not damaged or
discarded because of careless handling, spillage, cross contamination and incorrect
weights or volume.
Let us review the major steps involved in receiving of purchases. The process involves
the following:
1) the delivery note is checked with copy for order placed.
2) count, weights or volume are checked to tally with the amounts of various items
on the delivery note.
3) the quality of all ingredients is checked with the specifications given to the
supplier. Any unacceptable items should be returned with the person bringing the
delivery.
4) any discrepancies noticed should be indicated on the copy of the delivery note
signed to be notified to the supplier. When the delivery note is signed the material
that is delivered has been accepted. In this case any damaged item is noticed
after the delivery the suppliers are informed.
Often receiving is done in an area located near the delivery door of the food service
unit. It is usually an area exclusively reserved for receiving of deliveries and is
generally located at the rear side of the establishment. The receiving area should at
least consist of a platform for loading food items, weighing balance/counter scales,
table for inspections of goods and carts for moving goods to storage area.
Care should be taken to maintain the receiving area in a clean way, devoid of any
pest, open drains etc. The area should also have space for water supply for scrubbing
purposes. Cares should be taken that the vendor does the delivery of goods with
proper invoice. Therefore, the major check list of things to be remembered during the
delivery procedures include:
1) The suppliers get an order in writing stating the date on which supplies are
required.
2) He passes it to this store department or purchasing officers. The order is than
kept ready to delivery on the specified date.
3) It is transported to the buyer’s store for receiving.
4) The goods are delivered along with two copies of the delivery chalan, one signed
by the buyer and returned to the suppliers in conformation of having received the
goods; and second is returned by the buyer for counter checking the bill.
5) Receiving material is generally done close to the storage or just outside them so
that it is easier to store them after receipt. In larger establishments the receiving
area may be well designed space provided with weighing, washing and packing
facilities for storing food in cold or other storage.
145
Entrepreneurship and Food Once the purchases have been delivered and received the next logical step involved
Service Management is its proper storage as soon as possible, with correct store room management. Next,
we shall get to know how food items are stored in a food service establishment.
Depending upon the speed with which the food spoils, they are classified as perishable,
semi-perishable and non-perishable, each type requiring different types of storage
conditions. There are basically two types of storage, dry storage and low temperature
storage. These are further subdivided according to the temperature required as shown
in Figure 6.4.
The space for dry storage must be large enough to hold stocks for commodity for
one to three months according to its frequency of use. The average temperature of
a dry storage varies depending on the range and nature of commodities stocked, and
weather conditions. If the outside temperature is too high as is the case of tropical
countries, then the temperature of the storage may have to be brought down by air
cooling the store, or the length of storage time of commodities are reduced. For
example, firm green tomatoes, under ripe bananas, lemons and other citrus fruits
require temperature of 18°C to 24°C while the potatoes and onions can be stored at
higher temperatures for few days, the latter must however be put into storage at
10°C for 3 weeks before use, to allow sugars to be converted into starch. Foods,
which need to be held only for 2 - 3 days, require a temperature of 10 - 15.5°C,
like breads and bakery products. Where space allows fats and oil should be stored
away from the rest of the food.
Dry store rooms should be well lighted so that every item placed in them is easily
visible and identifiable. Good ventilation helps to prevent spoilage and maintain the
temperature required.
Next, we shall learn about the cold temperature storage.
A) Refrigerated Storage
Refrigerated storage is a storage space planned and maintained at a temperature
3°C to 10°C. Such storage is necessary for maintaining the quality of perishable food
for 2 - 3 days only after which certain changes start taking place in food due to
enzymatic or microbial activity.
It is a good practice to keep food covered in refrigerator to prevent them from drying.
This also prevents odour from one food being picked up by others.
B) Cold Storage
Cold storage is generally one which the temperature is maintained between 0° and 3°C,
thereby reducing the enzyme activity to a minimum. Such storage are also called “chill
room” and can hold perishables for over a week, and in the case of fruits and
vegetables, even up to a month depending on the stage of ripeness and variety.
C) Freezer Storage
In the freezer, storage temperature ranges from –18°C to –20°C. For successful
freezing, it is necessary to blanch foods, cool quickly to freezing temperature and pack
in air tight containers or bags in quantities which can be utilized immediately
on thawing. A food removed from the freezer storage for use must never be
partly or wholly kept back or refrozen, as there is a serious risk of microbial
contamination.
Now that we have learnt about the storage temperature appropriate for different foods.
Next we shall focus on another important aspect i.e. store room management.
Organization of Store
The arrangement of food items in storage spaces affects the efficiency with which
foods can be stocked, issued and reordered. Hence the organization of store may need
to consider the following:
• Arrange the food according to type of commodities.
• Place stock items in alphabetical order of food categories.
• Stamp the date of delivery on every stock received before shelving to ensure that
old stocks are used first.
• Place the item on the shelf according to the stamped date, with earlier one in front
row and late one at the back. The placement of commodities should follow first-
147
Entrepreneurship and Food in-first-out policy (FIFO). That is the older commodity should be placed in front
Service Management of the shelf so that they are used earlier.
• Mark prices on the stock as well. The information can be made readily available
to the users department and help the catering manager.
• Arrange products to give an organized appearance. Efforts should be made to
ensure that commodities do not lie around the floor at any time. The items that
come in paper packet or sachets once opened should be transferred to airtight
containers to ensure the retention of its quality. Proper label of each container
should be ensured.
• The store room should be well ventilated to allow air circulation and reduce
humidity.
• Infestation of cereal and pulses by weevils, presence of white ants in the store,
or rodents and other pests can damage the flavour, and quality of food making
them unfit for the consumption. The store should be kept clean and free from
rodents, insects and pests.
• The store room should be preferably kept locked and opened only for issue, to
safeguard the commodities from pilferage.
With all these factors in mind, efforts should be aimed at increasing shelf life of food
through care in receiving and storage, while at the same time maintaining the quality.
Requisition Slip
This is a request form submitted by the user’s department to the store in charge for
the issue of required items. It is customary to put in the requisition slip to the store
at least one day in advance, so that the food items required for the next day are
collected and issued in time for food preparation.
Order Forms
The person authorized to do so must sign an order. The catering manager authorizes
purchase in small establishments, and a purchasing manager in establishment, which
has purchasing department.
Stock Book Maintenance
In this records of all items received and issued are maintained along with stocks in
hand and there monetary values.
Invoice
This is the bill, which follows a delivery, to be paid for the buyer.
Here a brief review is presented of the store room record. A detail review of the
inventory records and control is presented in Unit 9 later in this course. Do read the
unit carefully.
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Food Management:
Check Your Progress Exercise 3 Purchase and Storage
6.11 GLOSSARY
Requisition Slip Form : is a request form submitted by the user’s department
to the store in charge for the issue of required items.
It is customary to put in the requisition slip to the store
at least one day in advance, so that the food items
required for the next day are collected and issued in
time for food preparation.
Invoice : is a bill, which follows a delivery to be paid for the
buyer.
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Entrepreneurship and Food Receiving area : a place located near the rear of the food service unit
Service Management where purchases are downloaded and bought in for
inspection.
Inventory : a system of communication between area of production
and store room.
7.1 INTRODUCTION
In our study so far, we have reviewed the menu planning and the purchasing,
receiving, storage and issue operations involved in the food management of a food
service establishment. Now in this unit we will focus on food production which is
considered the core of the overall food service system.
When we think of quality food production under preplanned and controlled conditions,
we think of other than own households, hotels, restaurants, lunch rooms, fast foods
operations, catering services, schools, hospitals, institutional food services, industrial
and military food services and vending machines. All these call for planning and control
of entire system of food production and executing the same. Planning, we have already
learnt, is pre-requisite for any system to succeed. Planning for food production would
involve number of steps like storage facilities, storage of ingredients, and raw materials
in a most hygienic condition, use of germ free implements, utensils, use of appropriate
robes/aprons by the cook. Storage of finally cooked food will call for maintaining a
particular temperature.
Another step in the process of food control is the use of standardized recipes, which
helps to deliver a food product of same quality every time to the consumer and helps
in forecasting ingredients requirements for food production. Also exercises like portion
control and adoption of measures for safeguarding are inevitable steps for quality food
production. The unit will explain all the steps required for production of quality food.
Objectives
After studying this unit, you will be able to:
• discuss the principles of food production,
• explain the system management for food production, including ingredients control,
production forecasting/scheduling of recipes,
151
Entrepreneurship and Food • describe the importance of standardization of recipes and portion control, and
Service Management
• enumerate the quality control at all stages of food production to deliver safe food
to the customer.
Traditional
Food production in traditional systems involves the procurement of ingredients to be
processed, cooked and served within individual food service units. These operations
often maintain separate production centers such as baking, entrée preparation and cold
food production areas, cooking area, frying area etc. within the units.
Commissary
Commissary systems involve production of food items in a central facility. Menu items
are partially or completely processed then held frozen, chilled, or heated for distribution
to satellite centers for final preparation and service.
Ready Prepared
Ready prepared food service systems have been developed in response to increasing
labour costs and a critical shortage of skilled food production personnel.
The increased availability of highly processed or fully prepared products has lead to
the development of assembly/serve systems.
Production planning you would notice begins with the menu and the production
forecast. We will study about these aspects next under the section food production
systems management.
7.3.1 Menu
Production planning as mentioned above starts with the menu. Quantities of food to
prepare are based on the predicted number of servings needed and the portion size
to be offered based on the menu. As described earlier in Unit 5, menu is a list of
food products offered by the food service operation to the consumer. It is the
foundation from which other function of the system is based. In the initial stages of
planning a food service operation, the menu guides the selection and layout of
equipment. In operation, the menu we have already seen controls other subsystems
such as purchasing, storage, production and service.
Menus are classified according to frequency of use and degree of choice. Within this
classification, menus are described as fixed (static), cyclic or single-use. These menus
offer the consumer no choice or limited choice. Depending upon the particular food
service operation, the classification may fall in more than one category. These types
of menus have already been described in detail in Unit 5 earlier; hence we shall not
dwell on the types of menu here. But certainly, menu is the focal point of all activities,
particularly the production operation in a food service unit.
Two major approaches to ingredient control are common in food service operations.
These include:
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Entrepreneurship and Food Table 7.1: List of the major equipments needed for an ingredient control area
Service Management
Control Area Storage Function
Storage Dry
Refrigerated
Frozen
Processing Can opener
Cutting board
Knives
Mixer
Food chopper
Measuring Scales
Measuring cups
Measuring spoons
Ladles
Distributing Various size containers
Lids
Steam table pans
Sheet pans
Carts
Others Waste disposal
Water supply
Selection of appropriate menus and its recipes including ingredient control, we have
read so far are essential components in food production systems management.
Determining the quantities of menu items to be prepared and foods to be purchased
or requisitioned from the store room is the function of production forecast which is
a vital component for the food production system management. Let us review this
component next.
Production forecasting models are popular tools in projecting demand in food service
operation. With the increased availability of computer equipment, the use of more
sophisticated techniques is possible. A basic premise of these models is the reliance
on historical data and usage of records. The assumption is that future needs will be
similar to the past? The goal of evaluating usage is to analyze patterns or trends in
the records.
The most common forecasting methods are time series analysis, which are helpful
in projecting short-term needs. The least complicated procedure is the moving average,
useful for projecting needs for an individual item. The process involves maintaining
usage data for some time period say 5 to 10 days.
The first step in this process involves taking the average for the time period to
determine the first data point. The second data point is determined by omitting the
first usage point and determining the average usage for the next 5 - 10 days period.
An example of the usage data with reference to usage of potatoes is illustrated in Table
7.2.
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Table 7.2: Moving average method for estimating demand for potatoes Food Management: Quality
Food Production —
Day Pounds of Potatoes Average Planning and Control
1 120
2 90
3 105
4 100
5 115 106 (days 1 - 5)
6 110 104 (days 2 - 6)
7 105 107 (days 3 - 7)
8 95 105 (days 4 - 8)
9 120 109 (days 5 - 9)
10 115 109 (days 6 - 10)
In Table 7.2, you may have notices that the process begins with the recording of usage
of potatoes for 5 days. The first average is calculated by adding the usage for each
of 5 days and dividing by 5 (i.e.120 + 90 + 105 + 100 + 115 = 530/5). The first
average data is 106 pounds. The second average is calculated by average use of
potatoes for day 2 through 6. The second data point is 104 pounds. This procedure
is repeated with each succeeding 5-day usage period.
Evaluation of the moving average shows less change than is shown in the individual
usage patterns. Use of average data values facilitates the ability of purchasing and
production systems to plan for future needs. This technique would be most suited for
those operations that utilized a fixed menu, since usage records would be more
frequent and patterns more easily identified. However, this technique could be altered
for those operations using cyclic menus, since the same items would repeat, and
historical data could be maintained and evaluated.
With adequate forecasting being the framework for deciding amounts to be produced,
a food service unit can hence requisition for purchase. It is always kept in mind as
to how many individuals or people will the food service establishment cater to and
that itself is the basis for determining quantities to be produced. Most big establishments
use computer based programmes for determining amounts to be produced.
Thus we have seen how forecast is the basis for determining quantities of menu items
to be prepared or purchased or for that matter requisitioned from the store. Next, let
us move on to another important component in food production systems management
i.e. production scheduling.
Additional Instructions:
Care has to be taken to see that all scheduling for each recipe to go through these
processes is planned well in advance. Dividing the recipes into a number of stages
helps planning easier as well saves time. Schedules need to be planned well in
advance. So, let us now see as to how production scheduling is carried out.
The discussion so far focused on the components basic to food production system
management. We hope you have got a good insight into how production planning,
forecast and scheduling are vital to the successful production of high-quality food. To
recapitulate what you have learnt so far, we suggest you answer the questions included
in the check your progress exercise 1. On successfully answering the questions move
on to the next section which deals with production control.
Check Your Progress Exercise 1
1) List the four food service systems.
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Food Management: Quality
2) List the two key components of food service management system. Food Production —
Planning and Control
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3) Distinguish between production forecasting and production scheduling.
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Now that we have an idea about what is a standardized recipe and its importance,
next let us get to know how to develop a standardized recipe.
A block format is generally used in quantity food service operations. This method of
portraying information categorizes the needed ingredients with amounts and procedures
in visual “blocks” across columns.
Information included in the recipe should also be determined for use in each operation.
Certain information is essential, regardless of the form in which the recipe is written.
Generally, a recipe includes the following information:-
• Name of item or recipe title
• Total yield, portion size, and number of portions.
• Ingredients by count, weight, and/or measure.
• Procedures for combining ingredients.
• Cooking or baking equipments, temperature, and time.
• Portioning information.
Look at Figure 7.2 which presents a standardized recipe for urad dal. Check to see
whether the recipe contain the information presented above. Standard recipes should
be maintained in the format given below. It should include:
158
• Recipe title entered on top either centrally or on top right or left hand corner as Food Management: Quality
shown in Figure 7.2. Food Production —
Planning and Control
• Yield and portion size should be indicated either in weight or count or numbers
or volume.
• For baked items, baking time and temperature should be indicated on top so that
preheating of oven and scheduling of baking can be planned without reading the
entire recipe.
• Ingredients and quantities should be given. The names of ingredients should be
consistent in all recipes. It is not right to use the term refined wheat flour in one
place and maida in another place.
• The directions for preparation should be clear and concise. The directions should
be divided into logical steps. Basic procedures should be uniform in all recipes.
For example, white sauce is used for cream soups, baked vegetables and meat
dishes. The procedure followed should be same for all recipes.
• Electrical equipments, if used, the timing and speed should also be indicated.
• Instructions for portioning of foods should also be clear.
A recipe is considered standardized only when it has been tried and adapted for use
in a particular situation or in a given food service operation. A recipe may be obtained
from many sources, however you may have to adjust and standardize for use in a
particular situation. Let us understand how recipe is adjusted next.
Recipe Adjustment
Another important component of recipe is the development of recipes that produce
an appropriate number of portions for the operation. Food service operation may
obtain recipes from a number of sources. Home recipes, published quantity recipes,
or those prepared in the operation for which no written record exists are all examples
of recipes that require adjustments.
Two common methods of recipe adjustment can be used. These include:
A) Factor Method
B) Percentage Method
Let us review these methods.
A) Factor Method
To specify adjusting recipes, it is recommended that all ingredients even liquid be
indicated by weight whenever possible. Using weight measurements is generally more
accurate, especially with dry ingredients, which can easily pack down in a volume
measure. Various conversion tables are available for converting all fractions (if they
exist) to ounce, portions of a pound. The following 4 steps and example detail the
factor method for recipe adjustment.
Example: The basic recipe yields 100 portions; production of 370 portions is
needed.
STEP 1: Divide the desired yield by the known yield of the basic recipe. The
resulting figure of 3.7 i.e.,
370/100 = 3.7 is called the factor.
STEP 2: Multiply all recipe ingredients and the total recipe volume by the factor of
3.7 as shown.
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Entrepreneurship and Food
Service Management Ingredients 100 Portions Factor 370 Portions
The chef or the kitchen manager, in carrying out these quality assurance responsibilities
must perform certain functions. These include:
1) He/she must ensure that cooks are following the standard recipes to the letter.
2) He/she should frequently check spices and other additive ingredients to determine
whether they have maintained desired characteristics.
3) It is his or her responsibility to make sure that adequate scales, measuring devices,
and proper cooking utensils are available, and
4) The chef has the important responsibility of ensuring that all kitchen personnel
meet personal hygiene required and are dressed properly.
Other sanitation measures are highlighted hererwith.
Sanitation
Sanitation quality assurance is everyone’s responsibility. Poor sanitation can reduce the
overall quality of a food service establishment in many years i.e. it is very important
to control the quality of sanitation in a restaurant in addition to the quality of the food
being served.
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7.5.2 Controlling Microbiological Quality of Food Food Management: Quality
Food Production —
The goal of sanitation programme in a food service operation is to protect the Planning and Control
customer from food borne illnesses. Various possibilities for contamination of food
before it is purchased, including contaminated equipments, infected pests and animals,
untreated sewage, unsafe water and soil have been outlined. After the food is purchased
contamination can occur in storage, preparation and service.
According to Ryser and Mart (1989), food handlers must take appropriate precautions
to prevent cross contamination between raw meat, poultry, seafood etc. Information
related to time-temperature control and critical control points need to be considered.
A brief review follows.
Time – Temperature Control
Contamination can be reduced by time, temperature control in the storage, production
and service of foods. Growth of harmful organisms can be slowed or prevented by
refrigeration or freezing. Organisms can be destroyed by sufficient heat.
With a review of quality control measures we end our study of food production
planning and control.
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Entrepreneurship and Food
Service Management Check Your Progress Exercise 2
1) Why is production control important in the food service operation?
................................................................................................................
................................................................................................................
................................................................................................................
2) What is a standardized recipe? Why is it an important tool in production
control?
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................................................................................................................
3) Name two common methods for recipe adjustments.
................................................................................................................
................................................................................................................
................................................................................................................
4) List any three recommendations of NSF for purchasing new food service
equipments.
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................................................................................................................
................................................................................................................
5) What are critical control points? List any four critical control points in a food
production operation.
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................................................................................................................
Standardized recipes and portion control, we learnt, are pre requisites of production
planning. In food service operation use of standardized recipe is a must. Recipe even
though standardized, must have provisions for adjustment, for which different methods
are followed.
Quality food production has a system, which includes forecasting, scheduling and
menus. A menu is a list of food products offered. Menu also controls others sub-
systems such as purchasing, storage, production and service. Ingredient control is a
very important factor in total food production activity. It is ensured with the help of
necessary equipments and storage area.
164
Production forecasting and production scheduling have to follow established system Food Management: Quality
for their proper utility. For preparation and cooking of quality food, certain well- Food Production —
Planning and Control
defined quality control measures are undertaken. These include sanitation and time
temperature control. This unit focused on these measures. Certain critical control steps
in the process of food production were also highlighted. These critical points which
are 9 in number are the ultimate determinants in preparation and service of quality
food.
7.7 GLOSSARY
Additives : a substance especially a chemical one added in small
quantities to something else.
Contamination : to make impure or bad by mixing in impure, dirty or
poisonous matter.
Chef : a skilled, usually male cook, especially the chief cooks
in a hotel or restaurant.
Cook-Chill System : in this system, items are prepared and chilled in bulk.
Foods are portioned and plated as much as a day before
being served.
Cook-Freeze System : in this system items are stored frozen for 14 - 190 days.
With both cook freeze and cook chill processes, menu
items receive final heating just before service.
Expedite : to make a plan or arrangement go faster.
Sanitation : the use of means for protecting public health by removing
and treatment of waste.
2) A standardized recipe can be termed as a recipe which gives consistently the same
result every time it is used. It gives the amount of ingredients to be used and the
procedure to make the dish. It also specifies the yield, number of portions and
the size of portion.
165
Entrepreneurship and Food It serves as an important production control tool as it promotes uniform quantity
Service Management and quality of food produced, saves time for cooks, managers, or dietitians, saves
money for controlling waste and regulating inventories, simplifies costing of menu
items and training of food service workers.
3) The two important method for recipe adjustments are the factor method and
percentage method. The percentage method requires the conversion of ingredients
to weights and the computation of percentage of each ingredients of total weight,
forms the basis of this method of recipe adjustment.
4) Look up sub-section 7.5.1 for the recommendations and answer the question on
your own.
5) Critical control points are those steps in production processing in which loss of
control would result in unacceptable safety risks.
Look up sub-section 7.5.2 for the list of critical control points in a food production
operation.
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Food Management: Quality
UNIT 8 QUANTITY FOOD PRODUCTION: Food Production —
Planning and Control
KITCHEN PRODUCTION
Structure
8.1 Introduction
8.2 General Procedures Used in Institutional and Commercial Food Production
8.2.1 Collecting Ingredients
8.2.2 Selection of Food
8.2.3 Weighing and Measuring
8.2.4 Preliminary Treatment of Food
8.2.5 Food Production to Achieve Consumer Satisfaction
8.1 INTRODUCTION
In the last unit we learnt about the food production system management and control.
The process of production planning, forecasting and scheduling was discussed and the
role of standardized recipe as a production control tool was described. Cooking on
a large scale, you would realize, is more or less similar to small-scale cookery, though
it involves food on a large amount. In this unit we will learn about the general
procedures and techniques used in institutional and commercial food production. Food
production encompasses the preparation of large variety of items ranging from appetizer
to curries, roast, sandwiches, snacks, salads, vegetables, and beverages. For each type
of item, certain skills are needed and different methods of processing are required to
produce different types of dishes. Along with processing techniques, different types
of equipments are required for preparing the final product. In this unit we will focus
on these aspects specific to quantity food production.
Objectives
After studying this unit, you will be able to:
• explain the general procedures used in institutional and commercial food
production,
• describe various basic cookery process and their applications to quantity food
production, and
• illustrate the type of equipments used for quantity food production.
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Entrepreneurship and Food
Service Management 8.2 GENERAL PROCEDURES USED IN INSTITUTIONAL
AND COMMERCIAL FOOD PRODUCTION
Whenever cooking is done on large-scale considerable resources in the form of time,
human and money are at stake to yield a good, acceptable end product. For this to
happen, measures such as the use of standardized recipe, use of high-level mechanized
items to lessen time consuming procedures for pre-preparation etc. are adopted. Often
equipments like electronic ovens, microwaves, steam jacketed kettles etc. are used for
mass cooking. Apart from this, once the food is prepared and cooked, care is taken
to hold the dishes well before serving to prevent spoilage. These resources/measures
are enumerated herewith.
Good Equipment
The use of proper equipment in top condition is of primary importance in the
production of good food. Standardized measuring equipment’s (cups/glasses/spoons
etc.), a variety of knives, accurate scales and thermometer, and well insulated cooking
range all contribute to good quality of food.
Standardized Recipes
The use of standard recipes is a prime factor in producing good products and obtaining
similar results each time it is being prepared as already highlighted in Unit 7 earlier.
They are particularly necessary to the person who is just beginning to develop skills
in cookery.
Food Service
Not only must food be well prepared to be palatable, it must also be served with an
eye to its colour and appearance. No matter how simple it is there should be
something special about every food served. It is not only necessary to transfer the
food from the baking or cooking dish to a platter or serving dish. Advance planning
may suggest that the item should be cooked in a dish suitable for serving. A simple
garnish can lift the dish out of the realm of the ordinary and make it a special creation.
Timings
To be most palatable and nutritious, food must be served as soon as possible after
it has been prepared. Ideally, all food should be cooked in small quantities and for
a relatively short period of time. Immediate service is frequently possible when food
is prepared for an individual or for a small group but relatively difficult when it is
prepared for large group. The successful handling of food in quantity is an area of
food management that takes intensive study. Dishes that should be eaten cold are less
than perfect if they are not served cold. Similarly, hot dishes, if they are served
lukewarm and on cold plate do not present the food to full advantage.
In the discussion above, we have considered the measures basic to cooking on large-
scale. Next, let us examine the process of food production itself and review the
processes involved in this operation.
Before food is produced and doled out on a large scale it is essential to plan out a
number of activities before final food item is laid on the table. The process of food
production involves a number of interrelated activities, each dependent on the other,
including collecting of ingredients, selection of foods, weighing and measuring them
according to standard recipes, preliminary treatment of foods and cooking technique.
These number of steps mentioned above and illustrated in Figure 8.1 describe a series
of activities that each food service kitchen undergoes before production of the desired
dish.
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Quality Food Production:
Menu Kitchen Production
Collection of Ingredients
Selection of Food
Cooking Techniques
Finished Product
Let us get to know about these activities. We begin with the process of collecting
ingredients.
Once the right kind of food is selected, it needs to be weighed and measured so that
the right quantity is determined. This activity is described next.
Once the ingredients have been obtained, to convert them into final products, these
ingredients, food items may require preliminary treatment. Let us get to know about
this activity next.
170
Quality Food Production:
Kitchen Production
171
Entrepreneurship and Food But first let us take a break and recapitulate what we have learnt so far. Answer the
Service Management questions given in check your progress exercise 1.
The different methods of cooking classified under each of the three heads are
described herewith. We shall begin our study of these methods starting with the moist
heat methods.
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8.3.1 Moist Heat Method Quality Food Production:
Kitchen Production
The process of transferring heat from a source of food through the medium of water
is called ‘moist heating’. Boiling, simmering, poaching, stewing, blanching, steaming
are a few examples of moist heating as illustrated in Figure 8.3. Let us get to know
these moist heat methods in detail.
1) Boiling: Boiling is cooking food by just immersing them in water at 100°C
and maintaining the water at that temperature till the food is tender. Water is said
to be boiled when large bubbles are seen rising constantly to the surface of liquid
and then breaking rapidly. Food may be boiled in any liquid, which is bubbling
at the surface such as stock, milk, juices, syrups, etc. Boiling is rarely used as
the sole method of cooking. The few foods that are cooked by boiling and served
as such are potatoes, eggs, sweet potatoes, rice and beetroot. Boiling of food may
be done in one of the following two ways:
i) By bringing the water or liquid to bubbling point and then adding the food
to be cooked, and allowing the liquid to bubble again till the food is done.
ii) By adding the food to water or liquid and heating them together to the boiling
point and then maintaining the temperature till the food is tender.
Boiling as a method of cooking is generally used in combination with simmering
and other methods in preparation of curries, soups, stews, sauces in food service
establishments.
2) Simmering: When foods are cooked at temperature just below the boiling point
of the liquid in which they are immersed, the process is known as “simmering”.
It is a useful method to use when food has to be cooked for long time to make
it tender, as in case of cuts of meats, Indian puddings like kheer, custards etc.
Using this method of cooking ensures that the food retains its shape better and
the nutrient losses are minimum.
3) Poaching: This involves cooking in the minimum amount of liquid at a temperature
just below the boiling point. Foods generally poached are eggs, fruits and fishes.
For poaching eggs, the addition of little salt and vinegar to the cooking liquid
lowers the temperature of coagulation, cooking eggs quickly and giving the
poached egg a clean smooth edge.
4) Stewing: This is the gentle method of cooking in a pan with a tight fitting lid, using
small quantities of liquid, to cover only half the food. The food above the liquid
is thus cooked by steam generated within the pan. The liquid is brought to the
boiling point and then the heat applied is reduced to maintain the cooking at
simmering temperature, that is 98°C. Stewing is therefore a slow method taking
2 - 4 hours depending on the nature and volume of food being stewed. The
method is generally used for cooking cheaper cuts of meat along with some root
vegetable and legumes, all put in the same cooking pot and cooked to get a stock
or water. The longer cooking time and lower temperature enables tougher meat
fibers to become tender. The cooking of meat and vegetables together makes the
dish attractive and nutritious since no liquid is discarded.
5) Blanching: In meal preparation it is sometimes necessary to peel off the skins of
fruits, vegetables, nuts etc without making the food tender. This is achieved by
dipping the food in boiling water for varying periods of time (5 seconds to 2
minutes) depending on the texture of food. Pouring enough boiling water on the
food to immerse it for some time, or subjecting food to boiling temperature for
short period of time and then immediately immersing in cold water kept ready
for the purpose also does blanching. The process causes the skin to become loose
and can be peeled off easily. The process helps to maintain a good texture, while
improve the colour and flavour of the foods. In addition removing peel can
improve digestibility, eliminates enzyme and microbial activity, and make it safe
for consumption in salads, sandwiches, puddings etc. 173
Entrepreneurship and Food 6) Steaming: This method requires the food to be cooked in the steam generated
Service Management from vigorously boiling water or liquid in a pan so that the food is completely
surrounded by steam, and not in contact with the water or liquid. Steaming is
generally done in special equipment designed for the purpose. Small establishments
can use double boilers, while larger ones utilize pressure cookers designed to hold
16 - 20 liter of liquid, and provided with separators for steaming food. For very
large establishments, steamers are available which may be simple or pressure
steamers for quick cooking of large quantities of food. Food best suited is
vegetables, fruits, fishes, custards, cereals and generally those, which get quickly
tender. The method is ideal for making idlis, dhokla or other fermented products.
Steaming has certain definite advantage of making food more easily digestible,
nutritious and full of flavour. This is because it is not necessary to add fat in this
process and the food retains its nutrients better because heating temperature is
constant, cooking time short and leaching minimum. Besides, it is consumed as
soon as it is prepared, especially if the food is batch cooked, this prevents nutrient
loss which would normally take place if the food is held for some time before
being served.
7) Pressure cooking: This is a method of cooking developed on the principle that
more heat is generated by steam under pressure than otherwise, and therefore
cooking time is greatly reduced. Also since the steam is not allowed to escape,
the volatile flavour compounds remains in the food and the shorter cooking time
enhances nutrient retention and palatability. Pressure-cooking is best suited in
cooking of foods, which require being moist such as curries, soups, broths, and
stews. The equipment for pressure-cooking varies in its capacity to suit the needs
of food services of different types and sizes, and can usually be adjusted for
pressure of 5-10-15 lbs per square inch.
With a discussion of pressure cooking we end our study of the moist heat methods.
Next, let us review the dry heat methods.
Braising: This is a method in which roasting and stewing are combined for cooking.
The foods are first browned or pan roasted in little oil or fat to seal off the surface,
then half covered with liquid, the pan tightly closed, and the foods stewed till tender.
Braising is a good method, especially for cooking meats, and lot of Indian curries is
prepared in this way. Similarly, legumes and pulses can be stewed in little fat, and
then pressure-cooked or steamed. Another method used of combination method of
cooking is the preparation of meatball curry. In this meat is mixed with herbs, spices,
onions, garlic, and Bengal gram dal, and pressure cooked till tender. The mixture is
then ground to fine paste, bound together with eggs, made into balls and deep-fried.
Curry is then prepared by browning onions, adding spices, tomato puree and water.
The mixture is then brought to boil, and then balls are added to it. The temperature
is then held just below the boiling point for minutes, and the mixture is simmered and
held hot for service. It is thus seen that two or more methods may be used together
in preparing a dish.
We have reviewed the different types of food preparation methods, which can be used
in the food production operation. Next, we shall focus on the types of equipments
commonly used in a food production operation.
We have in this unit therefore reviewed the general procedures used in institutional
and commercial food production and describe various basic cookery process and their
applications to quantity food production. The types of equipments used for quantity
food production have also been highlighted.
Quantity cookery is more or less similar to small quantity food production, but the
actual way of preparation may vary slightly due to large amount of food at stake when
cooking on a large scale. In this unit we reviewed the various methods of cooking
such as moist heat method, dry heat, method and combination method of cooking.
We learnt that different types of food use various methods of cooking and food service
units take special precautions to carry out all the methods of cooking at right temperatures.
With the advent of mass cooking, food industries have constantly aimed for better
equipments for quick cooking, holding and service of food items. Thus, today we
see a number of sophisticated mechanical instruments that aid in quantity cookery
such as steam-jacketed kettle. With all these equipments, coupled with use for
standardized recipes, have made quantity cooking at a mass level earlier and less time
consuming.
8.6 GLOSSARY
Seasoning : the act or process by which something is seasoned.
Seasoning may be something, such as a spice or
herb, used to flavour food.
Standardized recipe : is a recipe which gives consistently the same result
every time it is used. It gives the amount of ingredients
to be used and the procedure to make the dish. It
also specifies the yield, number of portions and the
size of portion.
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Quality Food Production:
UNIT 9 FOOD MANAGEMENT: RECORDS AND Kitchen Production
CONTROLS
Structure
9.1 Introduction
9.2 Records and Controls: Basic Concept
9.3 Records Necessary for a Catering Unit
9.3.1 Budget
9.3.2 Types of Budget
9.3.3 Purchase Records
9.3.4 Receiving Records
9.3.5 Storage Records
9.3.6 Production Records
9.3.7 Service Records
9.3.8 Income and Expenditure Records
9.4 Reviewing Actual Performance Reports
9.4.1 Daily Food Cost Report
9.4.2 Cumulative Food Cost Report
9.4.3 Daily Cumulative Food Cost Report
9.4.4 Profit and Loss Statement
9.5 Cost Control
9.5.1 Factors Affecting Cost Control
9.5.2 Determining Selling Price of Food
9.5.3 Checklist for Cost Control
9.6 Let Us Sum Up
9.7 Glossary
9.8 Answers to Check Your Progress Exercises
9.1 INTRODUCTION
We have already learnt about different kinds of food service institutions. Some units
such as restaurants and fast food units are profit oriented. Others such as orphanages
and old age homes come under the category of welfare institutions. Irrespective of
the kind of food service institution, good financial planning and management are
essential for the success of any organization. This unit focuses on management of food
by means of records and controls.
It is very important for a food service establishment to set up a financial plan to realize
the establishment’s goals and desires. A budget is a good financial guide/plan that helps
in daily, monthly and yearly operations. What are the different types of budgets? This
is the basic aspect covered in this unit. Further, the different records that must be kept
for the different operations/processes in a catering unit namely purchasing, receiving,
storage, production, service, income and expenditure records are highlighted.
The concept of cost control and the factors affecting it including the checklist for cost
control is finally described in this unit.
Objectives
After studying this unit, you will be able to:
• plan and prepare a budget,
• discuss the important role of records and reports in catering units,
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Entrepreneurship and Food • identify the various records that are necessary in various areas of a catering unit,
Service Management
• use the records skillfully in analysis of food cost,
• prepare income and expenditure statement,
• explain the method of preparing profit and loss statement,
• identify the factors affecting cost control using a check list, and
• suggest remedial measures if necessary to achieve the target profit.
Baburam believed that with good accounting procedures he will be able to achieve
expected percentage of profit. Accounting is the process of establishing balance
between money available and expenditure. When we go shopping, we take a certain
amount of money with us. How do we decide how much to take? We have an
estimate of expenditure that we are going to incur. This roughly is the process of
planning a budget. Budget is the proportion of money to be spent on each particular
item. When we shop, we collect bills of purchase for every item we buy. These bills
are the records that help us to keep track of money. After shopping, when we compare
the expenditure with our original plan of spending, it is called evaluation or control.
A good accounting or control thus has three steps – budget making, record keeping
and evaluation of performance.
Records such as budget provide a financial plan for the organization. Other records
are essential to keep track of where the money has gone. Records of income and
expenditure also provide valuable information as to whether the objectives of the
organization are being fulfilled. Profit and loss statement helps to understand whether
the catering unit is generating the expected amount of profit or whether it is incurring
loss. It also forms the basis for future financial planning and control.
We shall review the different records necessary for a catering unit next.
It is, therefore, imperative for all food service limits to pinpoint their financial goals
through good budgeting. For this to happen, adequate and timely maintenance of
records is essential. While using the records as a ready reckoner, one can assess needs
on a daily, monthly and also manual basis. These records also express the need to
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bring out correction of glitches that might be possible. Thus, it is very important for Food Management:
a food service establishment to set up a financial plan to realize the establishment’s Records and Controls
goals and desires. So let us now see what a budget is.
9.3.1 Budget
All of us are familiar with the term budget. We wait in anticipation for the budget
announcement of the country. We in turn prepare a budget for our household
expenses and try hard to stay within this plan. As we have learned earlier in Unit 2
in this course, budget is also called as the ‘numerical expression of plans’. In other
words, a budget is a systemic plan for the expenditure of a resource or total sum
of money allocated for a particular purpose or period of time. It covers the planned
activities of the organization for a given period of time, normally a year. Budgets are
based on factual data from past records of income, expenditure; census and labour
hours used and takes into consideration changes that may affect future operations. A
budget has its own advantages for a food service establishment. Let us see what they
are?
• A budget is an extremely valuable tool and helps in forecasting of future decisions
of a food service unit.
• All major decision-making are directly linked to the financial budget of a food
service establishment.
• It acts as a control device wherein checks can be imposed if overspending occurs.
• A budget provides the realism for achievement and makes an establishment think
wisely before spending.
• A budget provides for continuity in case of changeover in management.
However, there are certain disadvantages that are associated with budgeting, though
far less compared to its advantages. Often budgets are inflexible and care should be
taken to exercise some degree of flexibility in its use. Its preparation is time-
consuming and requires all the management and staff to adhere to it. Some times
one department in an establishment may need more financial resources which may
alter the budget balance.
There are three distinct steps in budget planning, each deriving information from the
one before:
• The evaluation phase, which looks at the past performance and identifies the
factors that influence the future.
• The planning phase, which uses the information compiled during the evaluation
to forecast the budget.
• The control phase, which uses the budget cost during planning to keep track of
monthly performance.
How do we actually prepare a budget? The following is a step-by-step procedure for
preparing a budget.
1) Collect data from current and past records, reports of income and expenses, as
well as, census.
2) Study these data and evaluate against the goals of the organization. Information
reviewed should cover actual operating data, as well as, data on how it differs
from the planned budget (called as variance) for previous 3 - 4 years with
justification or explanation of variance.
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Entrepreneurship and Food 3) Discuss and analyze any and all the factors that may affect future
Service Management operations.
4) Discuss and plan for new goals or activities.
5) Set priorities and make decisions as to what can be included in the budget for
the next year.
6) Write the budget. Make a list of all sources of expected income. When you total
it up, this will indicate the total of expected income. Now classify and list the
items of expenses and calculate the cost for each. Basically there is food, labour,
overhead (fixed costs such as rent, taxes, insurance) and operating costs (utilities,
telephone, paper goods, electricity, fuel).
Let us understand this process by studying how Baburam planned a budget. Since
his catering unit was new, he had no past records to use for making a budget. He
decided to talk to his friend Ramu who had been successfully running various canteens
in educational institutions. Ramu told him that as he was just beginning his catering
unit, a detailed budget would not be possible as there were no previous records
available. He suggested that Baburam should establish a tentative percentage of
expenditure to be spent on food and other expenses which he can evaluate after a
period of 2 - 3 months. First and foremost, Baburam needed to plan the amount of
sales he expected each day. Ramu felt that the following tentative percentage of
expenditure under each head will be realistic.
• Food cost: 60%
• Labour cost: 10%
• Overhead: 10%
• Operating cost: 10%
• Profit: 10%
Now using the above mentioned percentages, Baburam had to translate it into terms
of money available on a daily or on monthly or yearly basis. The total sales figure
is considered as 100% and divided between the various heads of expenses as follows.
Each day Baburam expected to have sales worth Rs. 10, 000. If he operates for 26
days in the month of December taking into account the 5 days when the market area
remained closed, the actual amount of money available to him will be Rs. 2, 60, 000
if he attained his sales target of Rs.10, 000 daily. His plan of expenditure will be
as shown in Figure 9.1.
This above table clearly indicates that a budget is a good financial guide that helps
in daily, monthly and yearly operations. Everyday, Baburam should compare his actual
sales and expenditure with what he has budgeted. For that he needs to maintain certain
records that give him information about his day-to-day operations such as where the
money has been spent, how much of money has been spent and how much of income
he has earned. He knew that these records were necessary to know whether he was
making profit or loss and what remedial action he has to take. Before we get to know
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about these records, let us briefly see different types of budget that a food service Food Management:
unit can choose from. Records and Controls
Operative budget
The name itself is self explanatory and expresses about the plan of monetary resources
used for running a food service establishment. These include the budget for set-up,
forecasting, equipment budget, and salary for employees, repair budget and budget of
purchase.
Fixed budget
This type of budget is based on fixed annual level of transaction such as number of
meals served to patients in a hospital per year etc. and it projects an average cost per
meal.
Flexible budget
This budget takes into account for the high to low activity figures and provides
flexibility in functioning. It does not pinpoint an average figure thus eliminating rigidity
in a budget.
Zero-based budget
This budget requires managers or persons of authority to give justification for requisition
for monetary funds and to evaluate all activities requiring funds every year. As there
is no spill over of balance from previous year to the current year and each new budget
begins with a “zero” balance, hence the name.
Project budgeting
In this, list of costing of each activity that are part of the budget and affect the budget
most on priority basis is ranked, and then the budget is prepared. Managers and
supervisors are involved in costing of activities and decision-making. The department
director views costing as a whole and not as separate entities.
Having understood the budget and its importance in a food service unit, now we shall
get to know about the different record necessary to maintain on the basis of the
operations involved in a food service unit, which include:
Let us look at the various records that Baburam maintained in his restaurant. This
will help us understand about the concept of records. The first phase of operations
is purchase. We begin our study with the purchase record.
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Entrepreneurship and Food
Service Management PURCHASE ORDER FORM
From Tasty Bite Restaurant
10, Community Centre,
Sapna cinema complex,
East of Kailash,
New Delhi
To
Arun Provision Store
Amar Colony, New Delhi Date 20/06/2019
S.No. Items Specifications Amount
1) Rice Basmati (Lalkila) 50 kg
2) Rajma Chitra 20 kg
3) Besan Rajdhani 20 kg
4) Oil Sundrop 20 kg
Terms and conditions: Payment to be made within 15 days of supply.
Signature
The above form clearly indicates the items required, the quality and the quantity
desired. It also includes date of delivery, name of the organization, individual making
for the request (which, in this case is Baburam) and the signature of the person who
is officially authorized to sign the order. The terms and conditions of payment are
also clearly indicated. Baburam used similar forms for all that he purchased.
Next, we shall review the records for the receiving operation.
The day-to-day record of all the incoming supplies was entered in the receiving record
using the invoices that accompanied the various deliveries, as well as, by actual
checking of quality and quantity by the store keeper. Baburam had instructed his store
keeper that if he found the quality not according to specifications, he must reject the
items. If the quantity was found to be different from the amount ordered, he must
bring it to Baburam’s attention before accepting it.
Thus through the receiving records Baburam ensured good control over the receiving
operation. The next phase of operations is storage. Next, let us get to know about
the records specific to the storage operation.
Issue the following items to: Snack production area Date: 20/06/2019
Item Quantity Ordered Quantity Received
Rice (Basmati) 30 kg 30 kg
Kabuli channa 10 kg 10 kg
Potatoes 20 kg 20 kg
Onion 5 kg 5 kg
Ginger 250 g 200 g
Garlic 250 g 250 g
Oil 5 kg 5 kg
Sometimes there may be slight difference between the amount ordered and amount
received which needs to be recorded.
The second important record that Baburam maintained in his storage area was the
perpetual inventory.
2) Perpetual Inventory
The perpetual inventory is a running record of the balance on hand for each item of
goods in the store room. This is also called as stock book or stock register. It provides
a continuing record of food and supplied purchased, in storage and used. Baburam
used cards for each item in his stores. The card shown in Figure 9.5 is the example
of the inventory/stock card.
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Entrepreneurship and Food
Service Management
PERPETUAL INVENTORY CARD
Name of the item Description Maximum 100 kg
Rice Basmati Minimum 20 kg
Date Receipt Issues Balance
Opening balance 50 kg
1/06/2019 — 20 30 kg
2/06/2019 200 70 160 kg
3/06/2019 — 65 95 kg
4/06/2019 30 65 kg
5/06/2019 50 15 kg
6/06/2019 200 70 145 kg
In the above example, we can see that Baburam began the month of June with
opening stock of 50 kg of basmati rice in his store room. Each day, the amount
purchased was entered in the inventory card from the receiving record and the invoice.
We can see that on 2/06/2019, he had received 200 kg of basmati rice. From the store
room requisition, the amount issued to the stores is entered under the column “issues”.
We can see that the amounts issued ranged from 20 kg to 70 kg. Everyday the
storekeeper would bring the inventory up-to-date by adding amounts purchased to
previous balance and subtracting whatever was issued. This enabled the storekeeper
to know the balance on hand each day. The inventory also had information about
minimum and maximum stock levels. As soon as the inventory level would fall below
the minimum stock level of 20 kg for basmati rice, the storekeeper would know that
it was time to reorder the item. In Baburam’s storage area, card for each and every
item was maintained by the storekeeper. Baburam could get valuable information from
the perpetual inventory in terms of what were the fast and slow moving items in his
stores, what was the consumption of a particular item over a period of time and he
could also used it effectively to check pilferage.
These inventory records are suitable and recommended for all items except perishable
foods. Since these are delivered and stored in the production area, for such foods,
a physical inventory is a better choice. What is a physical inventory? Let us find
out, next.
3) Physical Inventory
A sample of physical inventory is given in Figure 9.6. Physical inventory is:
• An actual count of items in all storage areas that should be taken periodically
usually to coincide with accounting period.
• This is simplified if two people work together. One should be in a supervisory
position or not directly involved with the store room operations.
• One person counts the number of items on hand as the other enters it in the
inventory.
• A printed form is normally used in which the items are classified and listed, as
well as, their unit size is noted.
• It is essential to have space between various groupings to include new items.
• After the physical inventory is completed, the value for each item is calculated
and the total value of the inventory should be determined. This is reflected in
the income and expenditure statement where the amount is deducted from the
current year’s expenditure and added to the next years opening balance.
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• The physical inventory also serves as a check against perpetual inventory records. Food Management:
If there are small differences, these can be overlooked but if there are major Records and Controls
differences between the two, it should be investigated.
• Very often the difference between the two may arise more due to carelessness
in filling requisitions or in maintenance of records than actual pilferage.
• It is important to maintain perpetual and physical inventory of not only grocery
items but also of china, silverware and glassware.
PHYSICAL INVENTORY FORM
Tasty Bite Restaurant
Physical Inventory Date:
Group Item Unit Quantity Unit Price Total cost
Rs. Rs.
Cereals Rice (basmati) 10 kg bags 7 400/bag 2800
Rice (Golden sela) 10 kg bags 2 350/bag 700
Rice (parmal) 100 kg bags 1 1600/bag 1600
The total cost of the inventory must be calculated and deducted from the expenditure
for the current year since this stock is to be carried into the next year.
We have looked at the storage records. The next phase of operations is production.
Next, let us look at what records Baburam maintained in the production area. These
records you would notice are basic records maintained in any production operation
of a food service establishment.
Another important record in the production area is the production schedule (also
referred to as production sheet or work sheet) about which we have already studied
in Unit 7 in the sub-section 7.3.4. The basic features of the production schedule sheet
are summarized here once again. Let us look at the production schedule that Baburam
used in his restaurant. The schedule is depicted in Figure 9.7 for your better
understanding.
• In this the various menu items to be prepared for the current day is listed in detail.
• Apart from the menu items, the quantity to prepare, time schedule, as well as,
the name of the person assigned to prepare each menu is indicated.
• Production schedules also have provision for including the amount of leftover
food or shortages. This information is important for the menu planner who can
plan to incorporate these foods into the menu for the next meal.
• Pre-preparation that needs to be done such as grinding of batter, making of jams,
etc., are also indicated on the production schedule.
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Entrepreneurship and Food Every night before he closed the restaurant, Baburam would prepare the production
Service Management
schedule for the next day morning snack and lunch preparation which lasted from 7.30
to 2 pm.
PRODUCTION SCHEDULE
Tasty Bite
Date 11/06/2019
Person Menu Item Quantity Actual Time Leftover
or Shortage
Mani Urad Dal vadas 200 9 am
Coconut Chutney 1.5 kg
Sambar 10 litres
Ratnam Idlis 200 9 am
Dosas 300 on order
Keshav Samosas 250 9 am
Bread pakoras 100 9 am
Mani Kadhi pakodi 200 servings 12 noon
Rajma 6 kg 12 noon
Ratnam Rice 20 kg 12 noon
20 kg 1 pm
Keshav Dal Makhani 6 kg 12 noon
Tandoori roti 7 kg atta to be kneaded on order
We hope the production schedule prepared by Baburam would have given you a good
insight into the use of this tool for production control. The next phase of operations
is service. We shall review the service records next.
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Food Management:
MONTHLY CENSUS REPORT Records and Controls
Monthly Census Report Month
Year
Date Breakfast Lunch Dinner Snacks Employee Special
Meals Functions Total
Apart from this record, whenever Baburam catered for special functions, he kept
records of these special meals. The charges for these meals were different from what
he usually charged based on the menu items.
So we have so far looked at the records on the basis of the operations involved in
a food service unit, which included purchase/procurement → receiving → storage →
preparation → service. Next, we shall review yet another record called the income
and expenditure records which are essential to keep track of cash coming into the
catering unit and cash spent by the catering unit. Let us get to know them.
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Food Management:
4) Vikram was manager in a new restaurant which catered to about 500 customers Records and Controls
a day. He felt that there was need for strict control in the stores area. What
records do you suggest that he should maintain and why?
................................................................................................................
................................................................................................................
................................................................................................................
5) Seema caters to kitty parties in her neighbourhood. Her dishes are
very popular among her customers. But of late she finds it difficult to
supply the required dishes within the specified time. What do you suggest she
should do?
................................................................................................................
................................................................................................................
................................................................................................................
Food cost
Food cost percentage = —————— × 100
Income
By calculating the food cost percentage, Baburam could quickly tell whether it meets
the standard set for his operation. Normally, luxury restaurants with elaborate service
may have 25% as food cost. A canteen in a college may have 50 - 60% as their food
cost. Baburam, you may recall reading earlier in sub-section 9.3.1, had planned that
his food cost percentage will be 60%. Checking the food cost percentage gave him
a good idea as to whether he was functioning alright or whether he needed to change.
Next, let us review the cumulative food cost report.
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Entrepreneurship and Food 9.4.2 Cumulative Food Cost Report
Service Management
In addition to the daily food cost report, cumulative report for the month is also very
important. In this the sales and food cost figures of each day is added to the previous
day throughout the month and the average is calculated by dividing it with the number
of days in a month. Ideally, the cumulative figures should be used to determine the
food cost percentage because they tend to average the “ups and downs” of a single
day’s operation.
Besides the cumulative food cost report there is a daily cumulative report which can
be maintained. Let us see how.
Next, let us get to know about the profit and loss statement.
Purchases ( figures obtained from vendor’s end of the month statement verified
by the manager with daily invoices)
+ Beginning Inventory (Value of goods in the store room available for use at
the beginning of the month)
– Ending Inventory (value of goods on hand on the last day of the month)
= Cost of Goods Used
Let us look at the profit and loss statement that Baburam had prepared for the month
of June, 2019 as given in Figure 9.11.
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Food Management:
PROFIT AND LOSS STATEMENT Records and Controls
Tasty Bite Restaurant
June, 2019
(operating days: 26)
Percent of
Sales
Sales Rs. 2, 86, 650
Less: sales tax 13,650
Net sales 2, 73, 000 100
Cost of foods sold
Inventory-November 1 32,000
Purchases Rs. 1,54,000
———————
Rs. 1, 86, 000
Less: inventory June 30 Rs. 17,000
———————
Net cost of food sold 1, 69, 000 61.9
Gross profit on food 1, 04, 000
Labour:
Regular employees Rs, 16, 000
Casual workers Rs, 10, 200
——————
Overhead expenses: 26, 200 9.6
Rent 26, 000 9.5
Utilities:
Electricity Rs. 10, 000
Laundry Rs. 2, 000
Fuel Rs. 15, 000
————————
27, 000 9.9
Net Profit 24, 800 9.1
In our discussion so far we have seen how the records maintained for the different
food service operations can provide valuable data which can be further used to analyze
the actual performance of the food service unit. A profit and loss statement finally
helps to review the performance of the unit. Review of performance thus involves
checking whether the action or performance is according to the plans. If performance
is not as planned we need to adopt control measures. This then brings us to another
important concept called cost control. Let us get to know about it next.
Ramu suggested that Baburam should pre-cost all the dishes that he sold including
the accompaniments like chutney and sambar as these also cost a lot of money.
Together with the accompaniments the dishes should be within the food cost percentage
planned. Baburam calculated the cost of coconut chutney in a similar manner and
found the cost/person to be Re. 1.00 and the cost of sambar to be Rs. 0.90. One
plate of urad dal vada in his canteen meant that 2 vadas with sambar and coconut
chutney was served and this was sold at Rs. 6.00. But according to pre-costing of
recipes, 2 vadas cost Rs. 2.94 and along with chutney and sambar was costing
Rs. 4.84. Baburam had planned that the food cost in the canteen will be 60%. That
meant that out of Rs. 6.00, 60% i.e. Rs. 3.60 should cover the cost of food, whereas
his food cost was much more than that. Baburam realized how important pre-costing
of recipes were in controlling food cost and decided that he would do the pre-costing
first for all the recipes.
Ramu went on to explain that in the menu, Baburam should also consider the choices
offered and remove those items that were not selling well. Baburam did not understand
why this should affect the food cost. Ramu explained that preparing small quantities
of various items was not economical. Instead he suggested that Baburam must feature
a Daily Special that can be made from surplus food on hand or seasonal food items
and this would bring in more profit. Baburam liked this idea very much. He thought
of various items he could feature as a special in his canteen that his customers would
enjoy – soup and grilled sandwiches could be offered one day, vegetable pulao and
boondhi raita another day, stuffed parathas and curds the third day. He knew that they
would be popular.
Once the menus were pre-costed, next selling prices were determined for the various
products. Let us see how.
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food cost of menu items plus a mark-up to give a selling price appropriate for the Food Management:
type of organization and the desired food cost percentage level that the food service Records and Controls
wishes to maintain.
However, the mark up factor cannot be used alone to determine the selling price.
Baburam could not understand it. Then, Ramu went on to add that we need to
consider various free items that are given with the food such as salt, pepper, sugar
and other spices and sauces. These are not accounted for in recipe costing but must
be accounted for while selling. Many managers of catering units add a standard 10%
to cover these costs, as well as, the costs of overproduction and unavoidable wastes,
before the mark up. If we apply this, in the above example:
Rs. 5 + (5 × 10 / 100) = Rs. 5 + 0.50 = Rs. 5.50
Rs. 5.50 × 1.7 = Rs. 9.35 = Rs. 9.5
It is important that the values obtained be rounded off to the most convenient figure.
We have looked at the mark-up concept of determining the selling price. Another
method is called demand oriented pricing. This is based on what the customers
perceive the value/cost of the item and their willingness to pay and prices are set
accordingly. These prices are set as high above the raw food cost.
The third method of pricing is called as prime cost pricing. In this not only the food
cost but also labour cost is considered while determining the selling price. In
Baburam’s catering units, food cost and labour cost together account for 70% of the
total of all expenses. The mark up in this case will be 100/70 = 1.4. The raw food
cost and the labour charges are added up together and multiplied by the markup factor
to determine the selling price.
Baburam realized that the reason for his profits not being according to his expectations
was because he had not priced his products in a scientific manner.
Now geared with this knowledge about cost control Baburam certainly hereon will
adopt these control measures in his establishment. But fluctuation in food cost/
purchase/non-receipt of goods at proper time/improper storage etc., meant that Baburam
must keep a checklist for each stage of operation. This check list for control cost is
discussed next.
9.7 GLOSSARY
Budget: a total sum of money allocated for a particular purpose or period of time.
10.1 INTRODUCTION
In our previous unit, we learnt about different aspects of records and cost control
system as a means of food management in a food service establishment. In this unit,
we shall study the last aspect of food management i.e. food service systems and the
food service systems model.
We shall study about the different methods of delivery service systems for meals in
different types of institutions. After a brief review of these methods, we will have a
look at the various factors that may affect the choice of a particular delivery system.
Finally, we shall learn about the use of disposable items in food service institutions
and the factors that lead to the usage of disposables.
Objectives
After studying this unit, you will be able to:
• discuss the functioning of a food service organization as a set of units having
interrelated functions,
• describe the significance of a good delivery/service system,
• explain the factors that affect the choice of a delivery system,
• enumerate the different methods of food service and its applications to the
different food service systems, and
• examine the factors behind the use of disposables in food service establishments.
CONTROL
Plans (Standing and single-use)
goals and objectives
standards
policies and procedures
programmes
Contracts
Laws and Regulations
local, state, federal
INPUT OUTPUT
Human Meals
labour, skill quantity
Materials TRANSFORMATION quality
food supplies Clientele
Operational Management satisfaction
money, time, functions Functional
information functional linking accountability
Facilities subsystems processes Personnel
space, equipment satisfaction
MEMORY
Records
(Financial, personnel, forecasting)
FEEDBACK
Environmental factors
Controls
Plans
Contracts
Laws and Regulations
Transformation
Management
Input
Functions Output
Materials
Human Meals
Operational Distribution & Clientele
Facilities Service Linking Satisfaction
Procurement Processes
Production
Memory
Service
Records
Feedback
Figure 10.2: Food service model emphasizing distribution and service as one subunit of
transformation
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The type of system, you would realize, will determine the activities of the sub- Food Management:
systems for e.g. hospital, the distribution and service is very complex, as the Delivery and Service —
Goals and Issues
challenge lies in delivering the appropriate food at the right temperature and of
a high quality, to patients in different locations. It is, therefore, important to design
a subsystem to meet the characteristics of the organization, as can be seen in
airline catering, where the food contractor providing meals for several airlines
faces the complexities of different menus and schedules, varying numbers of
passengers, and sometimes problems of delayed or cancelled flights. Management
functions provide for the co-ordination of the subsystems. All functions like
planning, organizing, staffing, leading, and controlling co-ordinate the uses of
resources, towards achieving the objectives. The linking processes are described
as decision making, to select a course of action, communication where decisions
and other information are transmitted throughout the system, and balance which
refers to adaptations the management has to make to changing economical,
political and social conditions.
C) Outputs, as one of the component of food service systems model, are the
products and services that result from transforming inputs of the system and
express how the objectives are achieved. The primary output in any foods service
system is the meal provided as shown in Figure 10.1. Various types of services
may be outputs, and clientele and personnel satisfaction are desired outcomes.
Let us have a look at this definition more closely. We just studied about the
different inputs and how these are to be transformed into outputs. Now what do
you mean by the term objective? Well, in simpler terms, objective may be defined
as the goal intended to be attained. In terms of food service system, the word
objective has a similar meaning. Let us get to know what it is.
Spears et. al. (89) define the objective as production of food to satisfy the
expectations, decries and needs of the customers, clients or patients of particular
food service. The customers’ desires, needs and expectations must be taken into
account in planning, producing and evaluating the food served in any organization.
Some of the outputs that may be taken into account could be personnel satisfaction,
which is related to the quality of work done by people in an organization.
Financial accountability, as highlighted in Figure 10.1, is another output required
to maintain the entire system. Profit is not the only concern especially in non-
profit food service organizations. Accountability in terms of expenses and revenue
could be an indicator of how funds could be utilized for running the organization.
D) The control element refers to the policies, procedures and standards of an
organization. These are internal controls. Contracts, Local, State laws and
regulations are external controls.
E) Feedback provides information to continuing the effectiveness of the system. It
gives information for control and evaluation, and hence assists the system in
adapting to changing conditions. Some examples of such feedback are clientele
comments, plate waste, patronage, profit or loss, employee performance and
morale, which a food service manager can utilize for regular evaluation.
Let us next understand the significance of the model we just learnt.
With a basic understanding of the food service system model, let us next get to know
of the different methods of delivery service systems.
Let us have a look at those food service systems where distribution and service of
food serves a crucial role and is a rather complex process. For instance, in hospital
food services where patients must be served in individual rooms, located on many
floors and perhaps in separate buildings, distribution may be a major concern. Ensuring
that appropriate food is sent to the appropriate place, to a particular patient, is a rather
complex process. Further more, the food must be at the right temperature and
aesthetically appealing.
Now let us have a look at another case where the process of distribution and service
of the food prepared is not the sole responsibility of food producers rather the client
is equally involved. Such as in fast food operations, where clients take the food from
the counter, directly after production, distribution is relatively simple. It does become
apparent that distribution and service becomes the responsibility of the customer and
not the personnel.
Service too will vary ranging from highly trained skilled service in upgrade restaurants
to self-service counters as in cafeterias. The method, speed and quality of services
provided can “make or break” a food service establishment.
The quality of the food may be excellent, the sanitation and hygiene good, procurement
and storage ideal, but if the service is lacking, the establishment will be rated poor
by the clientele. It has been seen that in restaurants serving mediocre food, the
clientele will repeatedly return if the waiter/waiters provides high quality service. Even
we as consumers do often visit a place where the service of food has been pleasant
and of high quality. So, let us focus on the methods of delivery/service systems that
are employed in food service establishments.
Methods of delivery/service
Meal assembly can be of two types. These include:
a) Centralized
b) Decentralized
Let us understand these systems.
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Entrepreneurship and Food
Service Management
19 8
10
11 11 9
1 2
6 3
16 14
18
13 13 7 5 4
18
15
Reach in Refrigerator
1 Tray Make Up Conveyor 7 Ice Cream Cabinet 13 Bread and Toast Caddy
2 Tray Dispenser 8 Soup Bowl Dispenser 14 Toasters
3 Tray Starter 9 Hot Soup Caddy 15 Bread and Butter Plate Dispenser
4 Temperature Lock Underplate 10 Heated Plate Dispenser 16 Double Overshelf
5 Cup and Saucer Dispenser 11 Hot Food Caddy 17 Dome Cover Caddy
6 Cold Food Rack 12 Milk Cabinet 18 Reject Tray Caddy
19 Patient Tray Trucks
Figure 10.3: Centralized meal assembly
The high initial and maintenance costs of heated and refrigerated carts have led to
other methods for maintaining proper temperatures on assembled trays. One such
system uses specially designed dishes that have been preheated in an infrared oven,
and then transferred to an insulated base. The hot menu items are portioned
onto the plate, which is covered by a dome designed to fit the base container,
thus keeping the food warm until service to the patient. This unit is placed on the
individual patient’s tray, and other menu items that have been individually
wrapped are added. The assembled trays are then transported in an unheated cart for
service.
The size of the area and the number will determine the type of conveyor system
required to provide support. Such systems include:
210
• Manual conveyors — trays bide Food Management:
Delivery and Service —
• Simple mechanical conveyors — roller type Goals and Issues
• Motorized conveyors — straight line/circular
Next, we move on to the second type of delivery system, that is, decentralized delivery
system.
Now, that we have gone through both the systems of delivery of food items, let us
briefly compare both the methods and find out which one is better or has the
maximum potential and far-fetched benefits for any food service institution.
Decentralized real assembly is still used in some institutions. It offers the advantage
of less time between assembly and service to patients, allowing for potentially higher
quality food. It allows for greater flexibility in providing for individual patient needs
and in making last minute substitutions and changes.
With this review we end our study of the different methods of food service. Next,
let us get to know what are the different factors that affect the choice of delivery
systems.
Here, we have a brief discussion on these food service systems. However, a detailed
discussion on all these systems is presented in Unit 12. The choice of the delivery/ 211
Entrepreneurship and Food
Service Management service system you will notice vary according to the food service system and hence
the discussion presented herewith will indicate the choice of the delivery/service
technique according to the type of food service system and the types of services
attached to it. A detail discussion on the types of services is also given in Unit 12.
Here a mere introduction to these services is presented.
Food can be transported to the required dining area, in modular units, which provide
a service counter for self or waiter/waiters service.
Depending on the layout and design, a combination of real assembly and distribution
methods may be used.
Next, let us review the commissary food service system.
B) Commissary Food Service Systems
Commissary food service systems are characterized by centralized production with
distribution of prepared menu item to several remote areas for service or final
production.
Depending on the nature of the operation for school kitchen, airline catering, distribution
and service can take many forms. The unique feature here is that a method must be
provided for transporting the food to remote locations of the service centers. These
facilities may be closely located or they may be located great distances away from
the central production unit as in many large commercial chain operation like Mac
Donalds. For this reason, this system requires specialized distribution equipment.
Foods produced in the central commissary may be transported frozen, chilled, or hot,
in bulk or in individual portions. The receiving areas must be designed to accommodate
the delivery equipment. Special precautions are necessary to preserve the microbiological
quality of foods because of the length of time between production and service.
C) Ready Prepared Food Service System
In the ready prepared food service system, menu items are produced and held either
frozen or chilled for service later. They are packed in bulk or individual portion or
in combination as in airline services, wherein two or three menu items may be
212
portioned onto individual serving dish. The type of distribution equipment needed by Food Management:
ready prepared system depends on whether they use a cook-chill or cook-freeze Delivery and Service —
Goals and Issues
technique. A unique characteristic of the ready prepared service is the heat processing
of prepared items prior to service. Microwave, connection or infrared oven is
normally used. This means that food is transported in a chilled or frozen state, and
therefore cold temperature support is needed during the delivery process.
Finally, let us move on to assembly/serve delivery system.
D) Assembly/Serve Food Service System
The assembly/serve system uses foods that are ready to serve or require little or no
processing prior to service. Many items are stored as bulk, pre-portioned or preplated
frozen foods.
When foods are served cafeteria style, the bulk form is generally used where the heat
processing before service can be done in a service unit or auxiliary area, in a similar
manner used in the ready prepared system. If proportioned or preplated items are used
similar heat-processing techniques must be used.
We have briefly reviewed the service systems, which can be chosen for a food service
establishment. Next, let us have a look at the different types of services that exist in
food service institutions.
A more detailed study of different services is discussed in Unit 11 later in this course.
Hence, let us now move on to another important aspect linked with food service i.e.
the use of disposables in the service area.
Types of Disposables
The main varieties of disposables available are used in the following areas:
• Storage and cooking 213
Entrepreneurship and Food • Service of food and beverages e.g. plates, knives, forks, cups etc.
Service Management
• Decor — napkins, table cloths, slip cloths, banquet rolls place mats.
• Hygiene — wipes
• Clothing — approves chefs’ hats gloves
• Packaging — for marketing and presentation
The types of disposables that may be used to replace restaurant linen, like service,
napkins/tray cloths etc. may be beneficial in preventing contamination or cross infection,
which would be more likely with the use of a traditional glass cloth. Most forms of
disposables, can be of various colours, patterned or may have the logo or motto of
the hotel printed on them. Choice of colours and patterns must be aesthetic enough
to blend with the surroundings and food and beverages served. Throw away packs
of knives forks and spoons more convenient and hygienic, where customer turn over
is very high in a short span of time. This is applicable in transport catering and large
canteens where delays at service points will be eliminated and there would be no need
of washing cutlery napkins etc. Hospitals also could use disposables to avoid cross
infection, which would also give a saving on costs and labour.
Materials used for serving/holding food can vary. Aluminium containers, plastic paper
may be used. The choice of material will vary according to the method of preparation,
packaging and style of service. High quality materials, where the disposables, look
very much like chinaware have also been introduced. These have a high quality,
overall finish, and a smooth hard surface. The plates are strong and rigid and they
do not bend under pressure. A plasticizing ingredient used ensures that they are grease
and moisture proof even against hot gravy. They are available in various forms, such
as oval lunch plates, snack trays, and compartment plates.
Helping to cut costs in one of the prime reasons why many establishments use
disposables. At the same time, the disposables must be attractive, presentable and
acceptable to the client. The choice of disposables may be determined by the
following:
1) Necessity because of — outdoor catering
— automatic vending
— fast food
2) Cost considerations as — cost of laundry
— savings on wash-up staff.
Next, we shall have a look at the factors involved in selection of disposables.
Factors involved in selection and use of disposables
Due consideration must be given to the cost of disposables such as dinnerware, space
and other equipments for food processing, preparation and washing. Enough labour
must be employed for handling the disposable items such as paper or plastic.
Apart from these factors, there are certain other factors, which play an important role
in selection of disposables. These include quantities to purchase. This is further
determined by the space available to store these. Another important consideration is
the relative closeness to market supply, number of people to be served at a given
period of time and the menu items offered. Next, we shall briefly look at the reasons
behind the increased use of disposables.
The factors, which have caused the growth in the market of ‘disposables’ or
‘throwaway’, are as follows:
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• The need to reduce costs Food Management:
Delivery and Service —
• Difficulty in obtaining labour Goals and Issues
• Cutting the high cost of laundering
• Improved standards of hygiene
• Breakage cost minimization
• Reduction in storage space required
• Changes in cooking and storage technology (cook chill/cook freeze)
• Needs of transport catering on trains, ships and planes
• Fast food development related to customer acceptability.
So then there has been a considerable growth in the use of disposables is the use of
disposables recommended? Well read the advantages and disadvantages of using
disposables highlighted next and find out for yourself.
Advantages
The advantages of using disposables include:
• equipment and labour reduced
• standards of hygiene improved
• service can be speeded up
• temperature maintenance of cooked food is possible
• can be used as promotional aids.
• reduces the amount of capital investment
• easily transported
• cheaper than hiring conventional equipment
Let us have a look at the disadvantages, next.
Disadvantages
• customer acceptability may be poor.
• may not be very cost effective as the amount required is more and may be written
than buying conventional equipment.
• large quantities specially, back up quantities are required.
• there is a great reliance on supply and delivery time.
• Disposal of large quantities of disposables poses problems to some extent.
With this, we end our discussion on disposables that are used in food service
institutions. Hope that you have understood the various types of delivery/service
systems. Before we move on to our next unit on delivery and service styles, let us
check our understanding of this topic.
Further the unit highlighted that the choice of a delivery, service system will vary
according to the type of food service system i.e. conventional, commissary, ready
prepared and assembly serve. The centralized and decentralized methods of assembly
can be applicable to any food service system. Major factors that determine the choice
would be complexities of the organization as in hospitals control is evident, transportation
of cooked foods to remote locations or whether foods are distributed in bulk quantity
or individual portions. Different types of heat processing equipment may be used.
Services can be broadly categorized as table/counter, cafeteria/buffet and tray services.
Finally the unit dwelt on the use of disposables in food service unit. Disposables are
now available in several of material, colours and shapes and have made service cost
effective, hygienic and labour saving. However the choice of using disposable depends
on organizational policies which center on clientele satisfaction and availability of large
amounts of disposable items for service.
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Food Management:
10.8 GLOSSARY Delivery and Service —
Goals and Issues
Cook-chill : it is a simple, controlled system of food preparation designed
to provide more flexibility in food service. The technique
involves the full cooking of food, followed by rapid chilling
and storage at controlled temperatures (for up to five
days).
Disposable : any item that is designed to be disposed of after use.
217
Entrepreneurship and Food
Service Management
UNIT 11 FOOD MANAGEMENT: DELIVERY
AND SERVICE STYLES
Structure
11.1 Introduction
11.2 Different Types of Service in Food Service Establishments
11.2.1 Table and Counter Service
11.2.2 Self Service
11.2.3 Tray Service
11.3 Types of Service in a Restaurant
11.3.1 Silver Service
11.3.2 Plate Service
11.3.3 Cafeteria Service
11.3.4 Buffet Service
11.4 Summary of Service Styles
11.5 Specialized Forms of Service
11.5.1 Hospital Tray Service
11.5.2 Airline Tray Service
11.5.3 Rail Service
11.5.4 Home Delivery
11.5.5 Catering and Banquet
11.5.6 Floor/Room Service
11.5.7 Lounge Service
11.6 Let Us Sum Up
11.7 Glossary
11.8 Answers to Check Your Progress Exercises
11.1 INTRODUCTION
In the last unit we learnt about the functioning of a food service organization as a
set of units having interrelated functions, emphasizing distribution and service as one
subunit of the transformation component of the food service system model. We also
learnt about different delivery/service methods and types in food service establishments.
In this unit, we shall further proceed in the same direction and find out more about
delivery/service styles in food service establishments. Food service operators must be
aware that over the years, forms of meal service have changed. Serving of meals in
traditional ways may no longer seem feasible for both practical, as well as, financial
reasons. Whether eaten at home or eaten out, the time when meals have been taken,
and the style of waiting service that accompanies them have constantly altered.
Nouvelle cuisine, specialty ethnic restaurants, health food and fast food operations are
some of the types of catering that prompt changes in forms of service. The elimination
of unnecessary staff and hence pruning labour consuming rituals is a rising trend,
unless they add positively to meal merchandising. Forms of service, which demanded
large and elaborate skilled staff, are now less frequently encountered. What are the
types of service styles? What are the specialized forms of service employed by
different food service operators? These are a few aspects covered in this unit.
Objectives
After studying this unit, you will be able to:
• identify the different types of food service practiced in restaurants, hospital
setting, airline, railway catering and other specialized forms of food service,
218
• describe the important features, characteristics of the different types of food Food Management:
service adopted in a restaurant, and Delivery and Service Styles
• discuss the specialized forms of food service such as hospital tray service, airline
tray service, home delivery etc.
Counter service is often found in coffee shops, fast food outlets, hostels, schools
where the customers are looking for speedy service. These may use different counter
arrangements and with limited member of staff to serve. Often table and counter
service may be combined. The handling and controlling of guest checks is a major
concern in this type of service.
Points of control would be checking if:
• all items are charged,
• proper prices are charged, and
• all payments have been settled.
Next, let us review the self-service.
Kitchen
Kitchen
Straight-line Counter
U-Shaped Counter
Kitchen
Regular Counter
Kitchen
b) Buffet: Buffet service is used in commercial and institutional food service. It has
gained popularity over the years because of its convenience, as well as, satisfaction.
College and school, hostels, employee cafeterias in hospitals or industrial
organizations, events like receptions, coffee parties, promotional campaigns, etc.
can use this type of service. It enables a facility to serve more people in a given
time with fewer personnel. Food items like main dishes, salad, desserts, and
beverages are all served on separate counters. Sometimes, salad bars and dessert
counter may be buffet options but the main courses may be served using table
service.
c) Vending Machines: Vending machines are used for self-dispensing of items like
hot and cold beverages, chocolates and in some places items like sandwiches and
snacks. Vending machines offers the advantage of automatic dispensing to customers
at any hour with limited personnel, i.e., only those required for maintenance of
these machines. Machines and food items may be provided by a commercial
vending operator on a contract basis and need to be serviced and maintained by
service personnel of the food service organization. This can be done by minimal
training given to food service employees.
Let us review the hospital and airline tray service briefly here. A detail review on
hospital and airline service is presented later in section 12.5. These you would notice
are specialized forms of service.
A) Hospitals Tray Service
The Ganymede system or tray service is one of a number of commercially available
tray service methods used in hospital catering. Basically, individual patient trays are
made up on a conveyor system according to the patients’ pre-ordered requirements.
Differing methods are used to keep the food hot or cold, ranging from the heated or
chilled pellet method to specially insulated ways. Trays once completed are transported
to the wards in ambient cabinets. Beverages may be added at ward sites before
presentation to the patient.
The advantages of this system are that:
• The patients receive their meal presented appetizingly on the plate and piping hot.
• Labour and administration costs can be reduced.
• Time originally spent in the ward ‘plaint up’ meals may now be put to better use
by completing other duties.
• The patient is able to select the meal required from a given menu.
Another form of tray service used is in the airline sector. Let us get to know about
this service next.
B) Airline Tray Service
In an airline tray service, when all the food has been prepared, the required quantities
of each dish are placed on trays which are either put into hot cupboards and kept
hot until being transported into the plane, or alternatively are chilled and stored in the
catering unit until required and, when necessary, re-heated on board the aircraft. Each
airline will supply its own equipment such as tableware, china and glassware. A detail
review on airline food service is presented later in section 11.5 under specialized forms
of service. Having gone through this section will give you a complete perspective on
airline service.
With tray service we end our general review of different types of services establishments.
Next, let us review the types of service offered specifically in a commercial set-up
such as a restaurant.
Commonly, you would face complaints from consumers about having to wait in a long
queue, or wait for a long time for the food to arrive, or if they are served a wrong
dish or an item prepared differently than what was ordered. Whether the organization
is a profit or non-profit one, all food service operations must focus on service. Service
of food and beverages can take many forms and can be chosen selectively by the food
service operator.
221
Entrepreneurship and Food Most of the restaurants and hotels employ formal patterns of food and beverage
Service Management service. However, the degree of formality and informality varies to a great extent
across the worlds. In assessing the foregoing styles of restaurant service, we can
identify four forms in use today. These are:
• silver service (including French, English, Russian, and American styles)
• plate service
• buffet service
• cafeteria service
Let us get to know these service styles.
1 2 3 1 2 3
A family style dinner place setting A la carte french service place setting
1 2 2 3 2 5
2 3 4 4
1 2 3 1 2 3 4 5
1. Salad fork
1. Dinner fork 2. Dinner fork
2. Knife 3. Knife 11
3. Teaspoon 4. Soup spoon
4. Salad Plate 5. Dessert fork
5. Bread and Butter plate 6. Teaspoon
6. Cup and saucer 7. Bread and Butter plate
7. Entree plate 8. Entree plate 10
9. Napkin
10. Water glass
11. Wine glass
5
6
7
8 9
7
6
4
1
2 3
1 2 3 4
American full - service place setting American full - service dinner place setting
227
Entrepreneurship and Food
Table 11.1: Summary of service styles
Service Management
Types of Service Principal Uses Advantages Disadvantages
Plate: simplest form of service; American service; guest houses; Rapid turnover and fast service. Increased kitchen time and
food assembled in the kitchen platter meals; breakfasts; ca- Labour saving. Fewer waiters labour. Food can cool on hot-
on plates fes; set menus; design- con- needed. Costs minimized. Easy plate. Presentation can be poor
scious up-market service to understand. Preserves chef’s e.g. over-loaded appearance
presentation
Silver (English) : food served Good-class establishment; ban- Dishes look good. Chef shows Needs skilled staff to do well.
by waiter with spoon and fork queting, directors’ dining room, skill. Waiter can show skills. Costs more. Food can cool.
from flats, etc. cruise liners & other related ca- Conveys impression of high Service can be slow. Extra
tering class service washing-up
Semi-silver: combining plate Good medium-class establish- Quicker than full silver service. Kitchen assembly time, other-
and silver service. Main food ments; department store restau- Reduces wash-up. Customers wise as for plate service
item plated. Vegetables, etc. rants decide amount of accompani-
served by waiter ments taken
Family: plated main course Banqueting; clubs; institutions Fewer and less-skilled staff. Cus- Customer can spill or burn him-
and vegetables on table for tomer decides his vegetable por- self. Poor presentation. Cus-
customer self-service tion. Quite quick. Reduces ser- tomer can feel neglected
vice time. Enables more covers
to be served
Traditional family (English): Country houses; family Readily understood. Food can be Food can go cold. Depends on
host serves main course (or served without fuss. Suits infor- customer’s attitude
carves joint), then as for fam- mal occasions
ily service
French: food to be pre- Highest standard; small ban- Good presentation. Personal Possible poor portioning. Only
carved, cut or portioned on quets; royal functions suitable for small numbers of
dishes, passed (left). Custom- covers
ers help themselves
Gueridon: using side table House specialities; top class es- Personal service. Ideal for a la Expensive to run.
or trolley, waiter shows his tablishments; night clubs carte. Pampers guests. Good Heavy staff costs. Difficult to
skills, e.g. carving, cooking, for sales organize. Food can go cold.
flambage
Russian: similar to silver Functions and private parties Good presentation As silver service
service
Gannymede: heated pellet in Hospitals Food kept warm. Can travel and Expensive to install. Good hy-
a plate keeps food hot stay hot. Good when service giene essential
times vary
Call orders: orders called Fast food operations; snack Cheap to run. Minimum Pressure on ‘caller’. No
to kitchen, thereafter plated bars staff required. Quicker record of orders. Noisy to
service. Good for certain run
trades
Cafeteria/counter: customer Motorway services; institu- Visually good. Economical Food can cool while custom-
collects tray then takes items tions (schools, etc.) on staff. Clean ers wait. Dependent on good
from counter, finally paying back-up and cashier.
cashier.
Prepared counter: good paid Service areas; cafeterias etc. Better quality food. No Larger food stocks. Difficult
for a cash desk. Chits queuing. Effective control for customer to understand.
handled in at the counter for Clear menu essential.
goods.
Single: items in a vending Industrial canteens; travel Twenty-four hours food Machine breakdowns. Clean-
machine sold singly. Pos- termini (bus stations, etc.) service. No service staff liness vital. Can frustrate
sible reheating in adjacent cost customers
microwave
Buffets service: includes caf- Hotel self-service; functions Low staffing, customers Possible queen delay. Erratic
eteria style modified for please themselves food control
hotels
Fast food: quick cooking Chain and franchise opera- Fast turnover. High profits. Quality control essential. Ex-
of popular goods for take- tions Low staff costs pensive to install. Depen-
away or eating on the pre- dence on convenience foods.
mises from disposables. Can wane in popularity
228
Another way of categorizing types of service is given in Table 11.2. In this summarization Food Management:
you would notice the type of service is grouped under table service, assisted service, Delivery and Service Styles
self-service, single point service, or specialized service. The description for each of
these types of service is included.
Table 11.2: Types of service
Type of Service Description
Group A : Table Service
Service to Customers at a laid cover
1) Waiter a) Silver/English Presentation and service of food to
customer by waiting staff from food
flat or dish.
b) Family Main courses plated with vegetables
placed in multi-portion dishes on
tables for customers to help
themselves; sauces offered.
c) Plate/American Service of pre-plated food to customers.
d) Butler/French Presentation of food individually to
customers by food service staff for
customers to serve themselves.
e) Russian Table laid with food for customers to
help themselves (also sometimes
confusingly used to indicate Gueridon
or Butler service)
f) Gueridon Food served on to customer’s plate at
side table or trolley; also may include
carving, cooking and flambage,
preparation of salads and dressing, and
fish filleting.
2) Bar Counter Service to customers seated at bar
counter (usually U-shaped) on stool.
Group B : Assisted Service
Combination of Table Service and Self-service
3) Assisted Commonly applied to ‘carvery’ type
operations. Some parts of the meal
are served to seated customers; other
parts are collected by the customers
(also used for Breakfast service).
Buffets where customers select food
and drink from displays or passed trays;
consumption is either at tables,
standing or in lounge area.
Group C : Self-Service
Self-Service of Customers
4) Cafeteria a) Counter Customers queuing in line formation
past a service counter choosing their
menu requirements in stages and
loading them on to a tray (may include
a ‘Carousel’ – a revolving stacked
counter saving space).
b) Free-flow Selection as in counter (above) but in
food service area where customers
move at will to random service points;
customers usually exit via a till point.
229
Entrepreneurship and Food c) Echelon Series of counters at angles to
Service Management customer flow within a free-flow area,
thus saving space.
d) Supermarket Island service points within a free-
flow area.
(Note: some ‘call order’ production may be included in cafeterias)
Group D : Single Point Service
Service of Customers at Single Point – consumed on premises or taken away
5) Take-away Customer orders and in served from
single point, at counter, hatch or
snackstand; customers off the premises
(some take-away establishment provide
seating)
Drive-through; form of take-away where
customer drives vehicle past order,
payment and collection points.
Fast food : originally used to describe a
service at a counter or hatch where
customers receive a complete meal or
dish in exchange for cash or ticket;
commonly used nowadays to describe type
of establishment offering limited range
menu, fast service with take-facility.
6) Vending Provision of food service and beverage
service by means of automatic retailing.
7) Kiosks Outstation to provide service for peak
demand or in specific location (may be
open for customers to order or used
for dispensing only).
8) Food Court Series of autonomous counters where
customers may either order and eat (as
in bar counter, above) or buy from a
number of counters and eat in separate
eating area, or take-away.
9) Bar Term used to describe selling point and
consumption area in licenced premises.
Group E : Specialized (or in situ)
Service to Customer’s in Areas not Primarily Designed for Service
10) Tray Method of service of whole or part
of meal on tray to customer in situ,
eg. Hospitals, aircraft; also used in
ODC.
11) Trolley Service of food and beverages from
trolley, away from dining areas, e.g. for
office workers, in aircraft or on trains.
12) Home
Delivery Food delivered to customer’s home
or place of work, e.g., ‘meals on
wheels’ pizza home delivery.
13) Lounge Service of variety of foods and
beverages in lounge area.
14) Room Service of variety of foods and
beverages in guest apartments or
meeting rooms.
15) Drive-in Customers park motor vehicle and are
230 served at the vehicles.
So that was an exhaustive list. It is evident that a wide variety of service styles can Food Management:
be used. Certain specialized forms of service also exist that are used in varying food Delivery and Service Styles
service establishments such as hospitals, air line, railways etc., We shall get to know
about them in section 11.5. But first let us review what we have learnt till now. Answer
the questions given in the check your progress exercise 1.
233
Entrepreneurship and Food 11.5.4 Home Delivery
Service Management
Probably the first type of home delivery and the most well known is the Meals on
Wheels service provided by local authorities as part of their welfare activities. More
recently, home delivery service has become a part of the profit sector. Services range
from Indian and Chinese takeaway deliveries, to restaurants providing full meals (hot,
or cold for customers to re-heat). One chain of establishments was specifically
designed to be primarily a home delivery operation. This was a pizza operation based
upon an American concept.
Events such as receptions, cocktail parties, conference lunches, can use this form.
The advantage is that the service may take place on or off the premises of a facility.
In off premises catering or Outdoor Catering (ODC), the food is transported to a wide
variety of places. Here, temperature support equipment to keep food hot or cold
would be required. Equipment for reheating and transport are also very important.
Often skilled semi-skilled labour would be required, however, in such cases many part-
time personnel are used, to have sufficient staff on hand for service and also to control
labour costs.
Other types of specialized food service are seen in room service, lounge service in
hotels, restaurants and other such food service establishments. Let us finally review
these systems.
Service may be operated from a floor pantry, there may be one on each floor of an
establishment or one sited to service two or three floors. An alternative system is
where all food and beverages come from a central kitchen and are sent to the
appropriate floor by lift and then taken to the rooms, possibly in a hot trolley.
234
Floor service staff must have considerable experience as they have to deal with the Food Management:
service of all types of meals. They also have to deal with the service of all alcoholic Delivery and Service Styles
beverages and so must have a good knowledge of the licensing laws. The
floor service staff works on a shift system, as the service has to be provided 24 hours
a day.
The guest may call for service by pressing a button, which lights up a series of
coloured lights in the corridor, or alternatively lights up a panel in the floor pantry,
which is divided into numbered sections denoting the rooms. The customers may
telephone direct to the floor pantry, or telephone their request to reception or the
restaurant or dining room.
A food or wine cheque is made out of all requests from the guests or in the event
of special luncheon or dinner parties, a bill is made out and presented to the host who
will sign it to show that the services listed have been received. It is most important
that a signature is obtained in case of any query or complaint when the bill is presented
to a guest on leaving an establishment. All cheques once signed by the guest should
be passed immediately to reception or control so that the services rendered may be
charged to his/her account. All orders are usually taken in triplicate, the top copy going
to control or reception (after being signed by the guest) and the third copy kept by
the floor service staff as a means of reference.
The pantry from which the floor service staff operates may be likened to a mini still-
room and holds the equipment required for the preparation and service of any meal.
This equipment can include:
• Sink unit • China
• Hotplate • Cutlery, flatware and hollow-ware
• Refrigerator • Glassware
• Lift to central kitchen • Chafing lamps and Suzette pans
• Salamander • Linen
• Open gas rings • Gueridon trolley
• Small still set or other coffee • Cruets, Worcestershire sauce,
making machine sugars, etc.
• Cutting boards, Knives • Trays
• Storage space shelves and • Wine service equipment, wine buckets,
cupboards stands, baskets, etc.
Sufficient equipment must be available to enable efficient service to be given at all
times and a high standard maintained.
The service staff carries out all their own pre-service preparation (mise-en-place)
before the service of a meal. This includes the checking and refilling of cruets and
other accompaniments, laying up of breakfast trays, changing of linen, laying up of
tables, washing and polishing of glasses, cleaning of trays and so on. Some establishments
provide a different style and design of china etc. for the service of meals on the floors.
Floor service staff must also co-operate with other staff within the establishment. The
floor service staff should ensure that all rooms are cleared as soon as meals are
finished so as not to be in the way when rooms are being cleaned.
235
Entrepreneurship and Food B) Breakfast only Service
Service Management
In some hotels, only breakfast service is available, which is often provided by the
housekeeping staff. The breakfast menu also acts as an order which, when completed,
is hung on the outside of the guest’s bedroom. The bottom portion of the card is
detachable and sent to the billing office for charging to the guest’s account. The
remaining portion goes to the floor service pantry or to the central kitchen. Trays are
then made up and delivered to the room within the appropriate time range.
The laying-up of a breakfast tray involves the same procedure, with a few exceptions,
as when laying up a table for full English or continental breakfast in the restaurant,
although as most orders for the service of breakfasts in the rooms are known in
advance, the tray may be laid according to the order. The main differences between
laying a tray and a table for the service of breakfast are as follows:
• A tray cloth replaces the tablecloth.
• Under plates are usually left out because of lack of space and to reduce weight.
• There will be no ashtray or table number on the tray.
With standing orders for breakfast in the rooms, the trays should be laid up the night
before, placed in the pantry and covered with a clean cloth. The beverage, toast, rolls
etc. and first course, together with the preserve and other accompaniments that may
be required according to the order given, will normally be prepared by the floor service
staff in the service or floor pantry. The main course is sent up already plated from
the kitchen, by the service lift. Before taking the tray to the apartment room, it is
important to check that nothing is missing and that the hot food is hot. The beverage
and toast should be the last items on the tray for this reason.
The positioning of the items on the tray is important. The items should be placed so
that everything may be easily reached and to hand for the guest, i.e. beverage and
breakfast cup, saucer and teaspoon to the top center-right of the tray. This helps
balance the tray and is in the correct position for pouring. Any bottled proprietary
sauce required on the trays should be laid flat to avoid accidents when carrying the
tray. On arriving at the apartment door, the member of staff should knock loudly, wait
for a reply, and then enter, placing the tray on the bedside table.
If there are two or more people taking breakfast in the apartment, it may be necessary
to lay up a table or trolley, and to serve the breakfast in the same way as in the
restaurant. After approximately 45 minutes, the floor service staff should return to the
room, knock and wait for a reply, enter and ask if it is convenient to clear the
breakfast tray away. It is important to note that all trays and trolleys should be cleared
from the rooms and corridors as soon as possible; otherwise they may impede the
housekeeping staff in their work, and may also inconvenience guests.
When breakfast service is finished all equipments must be washed up in the floor
pantry and foodstuffs such as milk, cream, butter, rolls and preserves should be
returned to the refrigerator or store cupboard. The pantry is then cleaned and the
mise-en-place carried out for the day.
The standard stock for these facilities includes a teacup and saucer, a teaspoon (one
per person), tea/coffee pot (or both), kettle (self-switching) and a selection of tea,
236
coffee, sugar, chocolate, creamer, non-sugar sweetener and, possibly, biscuits. The Food Management:
stock should be a standard stock, replaced each day by the room attendants. Delivery and Service Styles
Having reviewed the room service, next we will get to know about the lounge service.
237
Entrepreneurship and Food Box 11.1 Beverages and Procedures for Serving the Beverages
Service Management
Beverages can be classified as follows:
A) Non-Alcoholic: Water, Refreshing drinks-colas, lemonades, Stimulants-coffee,
tea, Nourishing drinks-malted beverages (Ovaltine, Horlicks, Bournvita)
milkshakes, fruit juices).
B) Alcoholic: Wines, Liqueurs, Spirits, Beers, and Cocktails.
Here are some standard practices for the service of beverages.
Note: All beverages are served from the right.
Let us begin our discussion from the non-alcoholic ones, first.
Tips for Serving Non-Alcoholic Beverages
i) Water
a) Water goblets should be kept on the right at the tip of the large knife.
b) Water is served from the right after the guest has taken his seat.
c) Water is served from a jug with a folded waiter-cloth under it to
prevent it from spilling on to the table.
d) Water should be filled 3/4~ below the rim of the glass.
e) Water should always be chilled, unless the guest asks for water at
normal temperature.
f) The water jug should be covered with a folded waiter-cloth when kept
on the sideboard.
ii) Refreshing Drinks
A) Aerated drinks like coca cola, lemonade, etc. are served in hi-ball
glasses.
B) Tall drinks, such as floats, shakes and house cocktails are served in
Tom Collins.
C) Certain tall drinks require long spoons, which must be presented on
quarter plates with a doyley paper on it.
iii) Stimulants and Nourishing Drinks
These beverages are served in a cup and saucer with a teaspoon.
If only a beverage is to be served, the cup and saucer are placed in front of the
guest; otherwise, to the right of the cover.
The beverage is poured into the cup and also the milk or cream (as per the guest’s
requirement) and both pot and the creamer are left on the table to the right of the
cover.
Tips for Serving Alcoholics Beverages
Straight drinks are served in a glass with the peg’s required and placed on the table
on a coaster and any accompaniment like soda water or tonic is poured into the
glass in front of the guest. In the case of beer, the bottle is left on the table, if
there is any beer left in the bottle after pouring the first mug-fu1l of beer.
Let us next get to know how individual alcoholic drinks are served.
Wines
Wine is the juice of freshly gathered grapes, grown in the open and fermented
according to local custom and traditions without the addition of any foreign
substance or ingredient. This juice is fermented, matured and aged over years to
give it mellowness. It has an alcoholic content of 16%. There are four types of
238 wines:
Food Management:
1) Table: Red, White and Rose. These are further categorized into Still, Natural, Delivery and Service Styles
Sweet and Dry.
2) Fortified: Brandy, Port and Sherry.
3) Sparkling: Champagne
4) Aromated: Vermouth, Quinine Wines.
Traditionally, red wines are served with red meats such as beef, lamb etc. White
wines with white meats such as chicken, game bird, and fish. Champagne is drunk
at the end of a meal. However, now a days, a guest may have any type of wine
at any point of the meal. Let us see how these wines are served.
Procedure of Serving Table Wine
Once the wine is ordered, it has to be requisitioned from the wine store.
Without cleaning the bottle, the wine bottle is presented to the host for approval
from his right, with the level facing him.
White wine glasses are placed just below the water goblet to the right. Red wines
glasses are placed below the white wine glass to the right. If the guest does not
order white wine then the red wine glass may take the place of the white wine
glass. Remove the seal of the bottle at the sideboard and with a corkscrew uncork
the bottle. Place the corkscrew with the cork on a side plate of the guest for the
host to approve. The cork should be wet and firm. Wipe the bottle mouth and
inner neck with a clean cloth.
Wrap the bottle with a clean napkin and pour a little into the host’s glass for him
to taste and approve.
After the host has approved, change his glass with a fresh one, then proceed to
serve the guests clockwise (ladies first and host last). While pouring the wine,
observe the following rules:
1) Pour the wine gently without making contact between the mouth of the bottle
and the rim of the glass.
2) Only three-fourth of the glass should be filled.
3) Once the glass is filled, twist the bottle to one side with a Jerk to avoid spillage.
For white wine or champagne, place the bottle in an ice bucket to the right of the
host and cover the mouth of the bottle with a clean napkin. In the case of red wine,
place it straight on the table with a napkin folded around or in a red wine basket.
Refill the glasses as and when they become empty.
It is normal for a chance customer to pay cash for a service rendered, but a resident
may not wish to pay cash and the lounge staff must ensure that the guest signs the
bill to confirm the services received. The bill must have the appropriate room number
against it. The amount outstanding should then be charged to the guest’s account,
which will be paid when he/she leaves the establishment at the end of his/her visit.
All bills are usually in triplicate, the top copy going to the supplying department, i.e.
stillroom, or dispense bar. The second copy should either stay with the lounge staff
if they have to make out a bill for a chance customer, or go to reception or control
so the resident’s account can be charged accordingly. The ‘flimsy’ or third copy
remains with the lounge staff as a means of reference.
Stocktaking should be held at regular intervals with the occasional spot check on
certain items. Stock sheets should be completed daily and are often in the form of
a ‘daily consumption sheet’ showing the daily sales and cash received, which may be
checked against the bills showing the orders taken.
239
Entrepreneurship and Food Lounge staff commences preparation in the morning ensuring the entire lounge is
Service Management clean. The carpets must be vacuumed, coffee tables polished, ashtrays emptied and
cleaned, tables positioned correctly, brasses polished and everything ready for service.
In a busy establishment, once the service commences in the morning, it may be almost
continuous throughout the day and, therefore, it should be one of the lounge staff’s
duties to keep the lounge presentable at all times, the table tops clean, ashtrays
emptied and all dirt removed.
Before luncheon and dinner, cocktail snacks may be placed on the coffee tables and,
after lunch, the tables must be prepared for the service of afternoon tea. The lounge
is very often the front window of the establishment, so the standards of service should
be high, reflecting the overall standards. This responsibility rests with the lounge staff
and they must therefore be of smart appearance, efficient and attentive to the guests.
They should have a good knowledge of food and beverage service, especially the
licensing laws and their obligations to both guest and management.
For some service in the lounge, e.g. afternoon tea, a buffet may be set up to display
the range of foods on offer. Alternatively, a gueridon may be used to offer a selection
of foods of customers seated within the lounge areas.
With these services we end our study of specialized forms of service here. Before
we proceed further, let us review our understanding of specialized forms of service.
11.7 GLOSSARY
Aperitifs : an alcoholic drink taken as an appetizer befor a meal.
Cruet : a small glass, bottle or any container used for holding
water, wine etc.
Serviette : it refers to a table napkins.
5) a) - (ii)
b) - (iv)
c) - (i)
d) - (iii)
e) - (v)
Check Your Progress Exercise 2
1) The Ganymede system, is one of a number of commercially available tray service
methods used in hospital catering. The advantages of this system are that:
• The patients receive their meal presented appetizingly on the plate and piping
hot.
241
Entrepreneurship and Food • Labour and administration costs can be reduced.
Service Management
• Time originally spent in the ward ‘plaint up’ meals may now be put to better
use by completing other duties.
• The patient is able to select the meal required from a given menu.
2) For the economy and tourist flights, all meals must be of the same size, with all
portions identical. The meals are arranged in individual portion containers, sealed,
chilled and then stored until required. Meal is often served on a plastic or
melamine tray using disposable place mats, cutlery, and tableware and serviettes
and disposable glasses for any drinks required. Great use is made here of pre-
portioned foods such as salt, peppers, mustards, sugars, cream, cheeses, dry
biscuits and preserves. For the business and first-class passenger, who often
receives a food and beverage service equivalent to that of a first-class hotel or
restaurant, there is little portion control. This, combined with the use of fine bone
china, glassware and silver plated tableware, creates an atmosphere of content
and well-being whilst the meal is being served.
3) Home delivery deals with food delivered to the client’s doorstep. The most
sophisticated are the Meals on Wheels services. Room service on the other hand
varies from basic ‘in room’ tea and coffee making facilities, as well as, possibly
mini-bars, to vending machines on floors, or to the service of a variety of meals
in rooms in a food service establishment.
4) Lounge service is associated with hotels, it is also found in public houses, wine
bars and on ships. It ranges from the service of continental breakfast, morning
coffee, luncheon snacks, afternoon tea, dinner or late evening snacks, as well as,
alcoholic beverages.
242
Food Management: Types
UNIT 12 FOOD MANAGEMENT: TYPES OF of Food Service Systems
Structure
12.1 Introduction
12.2 Introduction to Food Service Systems
12.3 Types of Service Systems
12.3.1 Conventional
12.3.2 Commissary
12.3.3 Ready Prepared
12.3.4 Assembly/Serve
12.4 Distribution and Service in Food Service System
12.4.1 Conventional Food Service System
12.4.2 Commissary Food Service System
12.4.3 Ready Prepared Food Service System
12.4.4 Assembly/Serve Food Service System
12.5 Conduct and Appearance of Service Unit Personnel
12.6 Let Us Sum Up
12.7 Answers to Check Your Progress Exercises
12.1 INTRODUCTION
In Unit 10 earlier, we learnt about service systems model and various types of services.
These were, as you may recall, conventional, commissary, ready prepared and assembly/
serve. Here, in this unit, we shall have a deep insight of these service systems. We
will get to know what are these, their characteristics, the food service organizations
where these are in operation and how these are carried out.
Next, we shall understand the meal distribution system and service styles in food
service systems. This too, you may recall, you have already studied earlier. Here,
however, we will have a look at all of these in terms of distribution and service issues.
So let us proceed with our discussion.
Objectives
After studying this unit, you will be able to:
• understand different types of service,
• discuss distribution and service styles in food service system, and
• highlight the factors which are important for the service personnel.
As highlighted in Unit 10 earlier, four major types of food service systems have been
identified – the conventional or traditionally used system, and three newer systems,
commissary, ready prepared and assembly/serve. A series of conceptual diagrams for
food service operations, developed by a regional research group to illustrate food
product flow within these various types of food service systems, will be presented and
discussed further in this section.
Organizational Goals
and Objectives
Quality Standards
Performance Measures
Quality Assurance
Programme
Food
Procurement
Alternatives
Food Service System
12.3.1 Conventional
The conventional food service system is the type most establishments have traditionally
used. Foods are purchased for an individual operation in various stages of preparation,
but all production is completed and foods are served on the same premises. Following
production, foods are held hot or chilled, as appropriate for the menu item, and served
as soon as possible as illustrated in Figure 12.3.
Food
Procurement
Conventional Alternatives
Food Service System
Food Production
Consumer
In previous years, conventional food service systems often included a butcher shop,
bake shop, and vegetable preparation unit. Currently, many conventional food service
operations use pre-portioned meats, baked goods, and canned and frozen vegetables
rather than purchasing all types of foods raw and completing processing on premises.
Foods with varying degrees of processing are brought into the system and prepared
for service in the food production sub-system. As shown in Figure 12.3 some food
are merely purchased and held chilled before service, such as milk or butter patties,
whereas other menu items are produced in the system from raw foods and held either
heated or chilled until time of service.
Following receipt and appropriate storage of food items and ingredients, menu items
should be prepared as near to service time as possible. Considerable labour is required 245
Entrepreneurship and Food before and during food service periods. Otherwise, food subjected to hot-holding
Service Management conditions is affected by temperature, humidity and length of holding time, all of which
can adversely affect its nutritional and sensory quality and must be considered when
scheduling food production.
Foods prepared in the conventional system may be distributed for service directly to
an adjacent or nearby serving area, such as a cafeteria, dining room, or lunch counter.
In hospitals or other healthcare facilities, as you know already, food may be served
on trays, using a centralized or decentralized service approach. In centralized
service, as you would recall, the individual patient trays are assembled and set up at
some central point in or close to the production area. Trays are then distributed by
carts or conveyors to patient floors, where they are delivered to patient rooms. In
decentralized service, food is distributed in bulk quantities to another area in the
facility where trays are assembled. In some facilities, a combination of these two
approaches is used.
Next, let us review the commissary food service system.
12.3.2 Commissary
Technological innovations and the design of sophisticated food service equipments
have led to the evolution and development of commissary food service systems.
These commissary systems are characterized by a centralized food procurement
and production facility, with distribution of prepared menu items to several remote
areas for final preparation and service. The centralized production facilities are often
referred to as central commissaries or food factories, and the service units as satellite
service centers. The economies of scale concept have guided the design of these
systems. The potential for economies from large-scale purchasing and production in
a central facility has been used to justify design and construction of these complex
operations with expensive automated equipment for production of foods from
unprocessed states.
In commissary food service systems, the foods purchased have received little or no
processing, as indicated in the continuum at the top of the Figure 12.4. These foods
are generally purchased in large quantities and held after delivery at the facility under
appropriate environmental conditions in frozen refrigerated or dry storage. Most
menu items in commissary systems are processed completely in the central facility.
Because of the large quantities produced, the equipment for preprocessing and
production is often different from the equipment used in conventional systems. These
large central production centers may be designed using equipment frequently seen in
food industry operations, such as canneries or frozen food processing
plants. Because of the large scale production quantities, recipes and food
production techniques require major modification. For example, the degree of
doneness is less for most menu items because of the additional heating or thermalization
needed at the satellite service centers to bring the foods to an acceptable serving
temperature.
Foods are held after production, frozen, chilled, or heated, for distribution to the
service centers as you may have noticed in Figure 12.4. These menu items may be
stored in bulk or in individual portions. The type of storage used may depend on the
time lag necessary between production and service. In many instances, however, the
type of storage for prepared menu items may be the concept guiding the design of
the system. For example, a decision to use frozen storage for menu items may be
made before proceeding with the design. Many menu items that have been held frozen
or chilled require an additional thermal process to heat them to desirable service
temperature. Highly specialized distribution equipment may be needed, depending on
the type and location of satellite service centers.
246
Food Management: Types
Food Processing Continuum of Food Service Systems
None Complete
Food
Procurement
Commissary Alternatives
Food Service System
Food Production
Heat
Distribution
Consumer
The packaging and storage of prepared menu items present challenges for control in
commissary systems. A variety of packaging materials and approaches is used in
systems now in operation, varying from individual pouches or serving dishes, specially
designed for frozen or chilled holding, to disposable or reusable metal pans adapted
to various types of distribution and transportation equipment. Preserving the
microbiological, sensory, and nutritional quality of foods during holding and
thermalization at point of service can present problems. Specialized equipment is
required for the packaging, storing and distributing of products prepared in central
commissaries. In large food factories, a food technologist or microbiologist is frequently
on staff, responsible for monitoring quality control.
In food service organizations with many serving units, centralized production and
other activities with commissary type systems have been tried in an attempt to curtail
labour and other costs. The commissary food service principles have been adopted
in systems where service areas are remote from, yet accessible to, the production
center. Reducing duplication of production, labour, and equipment that occurs if
production centers are located at each food service site has been the objective.
Space requirements at the service centers can also be minimized because of the
limited production equipment required. The high capital cost for construction of these
large central production units and also the high cost for transportation equipment and
the increasing expenses for distribution are current concerns in evaluating the
effectiveness of these systems.
Commissary systems are adaptable particularly for food service operations with service
in unique places. One of the best examples can be found in airline food service,
where the commissary system has been applied for many years. Menu items for
airlines are produced in ground level facilities according to specifications of the
247
Entrepreneurship and Food various airlines, portioned into individual meals for passengers, and distributed in
Service Management various containers and carts for holding on site in the production facility and on the
planes until service. Commissary systems are, in large measure, an outgrowth of airline
food service applied to other types of operations.
Commissary systems have long been applied in school food service, although many
systems have combined conventional and commissary approaches. In recent years,
centralized production facilities located away from schools have been constructed,
usually in urban districts with a large number of schools. Often the larger secondary
schools have their own conventional systems, so the central production facility only
produces meals for the smaller elementary schools in the district. A more common
system, however, uses the larger secondary school kitchens as the commissary for
producing meals that are transported for service in bulk or portions to the smaller
elementary schools. In this instance, the secondary school operation is both a
commissary and a conventional system, because secondary students are also served
in an adjacent cafeteria. These secondary school operations are often referred to as
base kitchens.
The discussion above we hope presented a good insight into the commissary food
service system and its application in the food industry. Let us next move on to study
the third food service system i.e., ready prepared.
The food product flow in ready prepared food service systems is shown in Figure 12.5.
As indicated, foods from the entire spectrum of the food processing continuum are
used. Foods brought into the system that are completely processed are merely stored
frozen or chilled, as appropriate to the food item. Foods procured with little or no
processing are used to produce menu items that are stored either frozen or chilled.
A distinct feature of these systems is that prepared menu items are readily available
at any time for final assembly and/or heating for service.
Menu items such as entries and hot vegetables require two phases of heat processing
in ready prepared food service systems, the first occurring during the quantity production
of menu items. The second occurs after storage, in bringing items to the appropriate
temperature for service to the consumer.
248
Food Management: Types
of Food Service Systems
Food Processing Continuum
None Complete
Food
Procurement
Ready Prepared Alternatives
Food Service System
Food Production
Heat
Consumer
Cook-chill and cook-freeze are two variations of ready prepared systems. In cook-
chill food service operations, most menu items are maintained in the chilled state for
various periods of time. In cook-freeze systems, menu items are stored in the frozen
state for periods generally ranging from two weeks up to three months.
Procured foods are placed in appropriate shortage conditions, and then produced for
holding in one of the two forms discussed above. Careful production scheduling is
needed along with accurate forecasting to maintain quality of foods and avoid prolonged
holding beyond the planned time. In cook-chill systems, prepared menu items are
portioned for service several hours or as much as a day in advance of the serving
period. In both, cook-chill or cook-freeze approaches, final heating occurs just before
service, usually in facilities near the serving areas. For example, hospitals have
facilities on patient floors called galleys, where specialized heating equipment is used
to finish the preparation for menu items immediately before service. Microwave ovens
are the most commonly used heating equipment. Often, minor preparation, such as
preparing toast for a breakfast menu, may occur in these galleys. In the initial
preparation, menu items should be slightly undercooked to avoid overcooking and loss
of sensory quality in the final heating for service.
In cook-freeze systems, special recipe formulations are needed for many menu items
because of the changes that occur in freezing. Development of off-flavours may be
a problem with some food items. Substituting more stable ingredients, by exercising
greater control of storage time, temperature, and packaging, or by adding stabilizers
may control some of these changes.
The challenge in the ready prepared systems using either cook-chill or cook-freeze
approaches in retention of foods’ nutrient content, microbial safety and sensory
quality. Prolonged holding should be avoided, and careful control in the final heating
stage prior to service is important. In addition to microwave ovens for this final heating
process, immersion techniques and convection ovens have also been proven to be
effective. Convection ovens, in which the air is circulated during the heating process,
are effective for heating foods held in bulk because appropriate temperatures are
reached more rapidly than in conventional ovens. Immersion techniques, which involve
immersing pouches of food in boiling water or in steamers, are used for reheating moist
food items, such as entrée items in sauces. 249
Entrepreneurship and Food The food service systems model, already described earlier in Unit 10, that we are using
Service Management as a framework for this unit has direct application to the ready prepared system. In
the transformation process, however, special attention must be focused on the production
and holding of prepared menu items. As indicated above, special systems for heating
menu items for service to consumers are required.
Ready prepared food service systems have been adopted in many operations to reduce
labour expenditures and use labour more effectively. Peak demands for labour are
removed because production is designed to meet future rather than immediate needs.
Production personnel can be scheduled for regular working hours rather than during
the early morning and late evening shifts that are required in conventional systems.
The heating and service of menu items does not require highly skilled employees and
thus, reductions in labour costs are often possible. Food procurement in volume may
decrease food costs in these systems.
12.3.4 Assembly/Serve
The development of assembly/serve systems – also referred to as convenience food
systems or systems using minimal cooking concepts – came about primarily because
of the availability of foods that are ready to serve or that require little or no processing
in the food service operation prior to service. Another factor has been the chronic
shortage of skilled personnel in food production and the increasing cost of labour.
The primary objective of assembly/serve systems is to provide food ready for service
while minimizing the amount of labour resources employed within the food service
operation. Food products are brought into the system with a maximum degree of
processing as you would notice in Figure 12.6. Only storage assembly, heating and
service functions are commonly performed in these systems; little, if any, preprocessing
is done and production is very limited.
Food
Procurement
Assembly / Serve Alternatives
Food Service System
Protein
Heat
Consumer
The three market forms of foods used predominantly in these systems are bulk, pre-
portioned, and preplated frozen foods. The bulk form requires portioning before or
after heating within the food service service operation, whereas the pre-portioned
market form requires only assembly and heating. The preplated products require only
heating for distribution and service, and thus are the most easily handled of the three
250 forms.
In many assembly/serve operations, a combination of foods is used, some requiring Food Management: Types
a limited degree of processing in the food service operation and others requiring none. of Food Service Systems
Often partially prepared foods are purchased to be combined with other ingredients
before heating or chilling. In many operations, completely processed foods may be
enhanced in the assembly/serve system as a way of individualizing menu items; for
example, a sauce may be added to an entrée. Glew (1972), however, contends that
the use of completely processed foods is probably more cost effective than using total
convenience foods along with those requiring more preparation in the food service
system.
The assembly/serve approach to food service systems gained some degree of acceptance
because it appeared to offer an easy solution to labour and production problems.
However, a readily available supply of highly processed, high quality food products
is a prerequisite for a successful assembly/serve operation. As indicated in the discussion
of ready prepared systems, the availability of food products is sometimes a problem,
particularly in healthcare institutions. Although foods for special modified dietary
needs have been developed in recent years, these foods are not always readily
available, particularly in rural and small communities. Therefore, if a convenience food
system is used for patients or nursing home residents without special dietary needs,
food production may be needed to prepare items for those on modified diets.
Another common complaint about the assembly/serve systems is the lack of individuality.
Comments are frequently heard about the “sameness” of the ready prepared foods
available in the market place. As we discussed in the section on conventional food
systems, a trend toward use of foods with some degree of processing is evident. This
trend appears to be more predominant than total adoption of assembly/serve systems.
In some instances, however, an assembly/serve system meets the needs of particular
operations in which space is very limited for production facilities or labour is not
available.
Before we further move on to study distribution and service, let us take a break here
and recapitulate what we have learnt till now.
Now that we have a good knowledge of the different food service systems, let us next
review the distribution and service in food service system.
Service takes many forms in a food service establishment, from that in the upscale
fine food restaurant involving several highly trained personnel to that in the many types
of self-service operations – cafeteria, vending or buffet. The method, speed and
quality of the services provided can “make or break” a food service establishment as
already discussed earlier in Unit 11. The quality of food may be excellent, the
sanitation of the establishment above reproach, the procurement and storage of food
ideal, but if the service is lacking, the operation will be rated poor by the clientele.
In some instances, clientele will repeatedly return to an establishment with only
mediocre food because a favourite waiter or waitress provides high quality
service or because they can depend on being served and back to work in a short period
of time.
In this section, the four basic types of systems will be discussed from the standpoint
of distribution and service issues. Different types of service in these food service
systems/operations will then be outlined. So let us begin our discussion with conventional
food service system.
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12.4.1 Conventional Food Service System Food Management: Types
of Food Service Systems
In the conventional system, most menu items are produced on premise and distributed
for service to a serving area or areas close to the production facilities. In this system,
hot and cold holding equipment is needed to maintain the proper temperature for
various menu items between the time of production and service as you may have
already noticed in Figure 12.3. Depending on the type of service areas, this holding
equipment may be stationary or mobile. Some equipment is quite versatile and can
be used for distribution, holding and service. For example, the mobile modular-serving
units could be used for transporting food for a catered function in a dining room away
from the main kitchen and also for holding the food until time of service. The units
then provide a service counter for self or waiter/waitress service.
In a healthcare facility, however, patient service may take place throughout the
facility, requiring more complex distribution systems that in other types of food service
operations. Meal assembly, for example, may be centralized or decentralized. In a
facility with centralized meal assembly, the time between production, assembly,
distribution and service can be minimal. The trays are first assembled for service at
a central location in or close to the main production facilities. Hot menu items are held
in food warming cabinets, usually in cafeteria counter pans, where they remain until
placed in hot food serving units during tray assembly; cold items are held under
refrigeration. The assembled trays are then distributed to the patient units using a
variety of types of cars. Some institutions use heated and refrigerated tray carts, which
may be motorized or pushed manually by hospital personnel. A few institutions have
an automated cart transport system, which only requires setting a dial or pushing a
button to move carts along specially designed corridors to designated service areas.
This type of system must be a design feature of the facility during construction.
The high initial and maintenance costs of heated and heated/refrigerated carts have led
to development of other methods for maintaining proper temperatures on assembled
trays. One of these systems uses specially designed dishes that have been preheated
in an infrared oven, and then transferred to an insulated base. The hot menu items
are portioned onto the plate, which is covered by a dome designed to fit the base
container, thus keeping food warm until service to the patient. This unit is placed on
the individual patient’s tray, and other menu items that have been individually wrapped
are added. The assembled trays are then transported in an unheated cart to patient
units for service.
The process of meal distribution in a centralized tray system includes activities to the
movement of assembled trays from the point of assembly to the patient area. A method
for thermal retention is needed in larger operations in which the time between meal
assembly and service to the patient is too long to maintain proper temperatures.
Refrigerated support for cold foods may also be needed. We had already described
the types of methods that are widely used in healthcare institutions in Unit 10 earlier.
These categories include hot thermal retention/support, hot and cold thermal retention
systems, and no thermal support. Benefits and constraints of these distribution systems
and of few others (such as microwave ovens, convection ovens, infrared ovens etc.)
are described for your reference in Table 12.1.
The layout uses mobile equipment, which has been widely accepted because of the
flexibility and the ease of facility maintenance provided. This type of set-up can be
readily rearranged or moved for cleaning.
Each assembly area requires support equipment to assemble the trays. The size of
the area and the number of trays to assemble will determine the type of conveyor
system required to provide support. Hysen and Harrison (1982) outline options for
tray assembly equipment, including manual conveyors, such as a tray slide; simple
mechanical conveyors, such as a roller type, and motorized conveyors, which may be
straight-line or circular. The straight-line lay out illustrates other equipment needed
for holding and dispending food and other items needed for tray assembly.
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Entrepreneurship and Food Table 12.1: Major meal distribution and service systems along with their benefits and
Service Management constraints
Other Systems
Microwave ovens • The food is cooked very • Food is easily overcooked,
rapidly. “on-demand” pa- and some foods tend to
tient feeding can be rather malize unevenly, leav-
achieved. ing hot and cold spots.
• Food does not brown, caus-
ing some foods to have an
unnatural appearance.
• A trained operator is re-
quired to re-thermalize all
food products. Employee
training is essential to the
success of the programme.
• Maintenance of microwave
ovens can be a significant
cost factor.
Convection ovens • Oven cavities can accom- • The speed is increased as
modate 12 to 30 meals at a compared to a conventional
time; thus higher efficiency still air oven; however, the
can be achieved in the re- process is not a fast as a mi-
thermalization and crowave oven.
reassem-bly process as • Some food products expe-
compared to a microwave rience excessive cooking
system. losses; in others, there is a
thickened surface layer on
the food from the re-
thermalization process.
• Some food products do not
re-thermalize to a uniform
temperature.
Infrared ovens • Energy consumption for re-
• Food is re-thermalized at a thermalization is compara-
faster speed than conven- tively high.
tional still air ovens. • Soups are not accommo-
• Oven cavities can accom- dated by the infrared
modate 16 - 24 meals at a equipment and must be
time; thus higher efficiency separately handled.
can be achieved in the re- • Dishes and covers become
thermalization and reasse- very hot in the re-therma-
mbly process as compared lization process.
to a microwave system.
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Food Management: Types
Integral heat ovens • Minimum intervention by • Food products may burn to of Food Service Systems
and carts employees is required to or stick to the heated dish.
re-thermalize foods. • Certain food items, such as
• Efficiency and speed of soup or hot breakfast cereals,
service is enhanced due to are difficult to re-thermalize.
multiplicity of meals re- • Dishes must be sprayed with a
thermalized at the same release agent to prevent sticking
time. when using certain food items.
• Integrally heated dish acts • Ware washing time is in-
as “pellet” system to con- creased, particularly for the
tinue to provide thermal breakfast service, because of
support to hot food after the food that sticks to dishes.
service to patient.
• Ongoing operation costs are
comparatively high due to re-
placement to lease costs.
• An inflexible presentation of
the tray and rigid placement
of items when employing the
cart-borne system.
Contact plate heater • Reduced pantry labour due • Cart maintenance may be a
carts to re-thermalizing and re- problem due to complex
frigerating patient trays in electrical components.
the delivery cart. • Special trays and dishes are
• Allows pantry to be re- required–usually disposable
duced in size and lowers dishes–which can increase
equipment cost by elimi- operating costs.
nating need for reheating • Re-thermalization can only
ovens. be done from the chilled
• Minimum intervention by state, not from the frozen state.
employees after assembled • The cart is presently being
tray has been dispatched field tested; its performance
from main tray assembly has not been proven.
location.
• Operating cost appears to be
high, based on preliminary
data available.
• An inflexible presentation of
the tray and aesthetic limita-
tions of the system.
Source: Hysen, P. and Harrison J. State-of-the-art review of health care patient feeding
system equipment. In Hospital Patient Feeding Systems. Washington D C: National
Academy Press, 1982.
Since the early 1950s, healthcare institutions have moved toward centralized tray
assembly systems, with the early systems patterned after airline food service. The
centralized system has the advantage of eliminating double handling of food and
facilitating supervision of meal assembly because the activity takes place in one
location rather than in many throughout the facility. In addition, it allows for
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Entrepreneurship and Food standardization of portion, uniformity in presentation, and decreased waste. Finally,
Service Management less staff time is needed and the space occupied by floor kitchens can be used for
other purposes. Decentralized meal assembly is still used in some institutions, however,
because it offers the advantage of less time between assembly and service to patients,
allowing for potentially higher quality food. Decentralized facilities also offer greater
flexibility in providing for individual patient needs and in making last minute substitutions
and changes.
Depending on the layout and design of the healthcare facility, a combination of meal
assembly and distribution methods may be used. Some facilities may even serve
groups of patients in a dining room, while others are provided tray service in their
hospital rooms. Group service is especially common in nursing homes and other types
of extended care facilities, such as psychiatric hospitals.
Next, let us get to know the distribution system followed in a commissary food service
system.
The commissary food service system can take many forms and may, in fact, be a
combination of systems. In school food service operations, for example, a central
kitchen may be a conventional food service for a secondary school but may also
provide food to several satellite service centers for elementary schools in the district.
Depending on the nature of the operation, distribution and service in commissary food
service systems can thus take many forms. The unique feature of distribution in this
system is that a method must be provided for transporting food to the remote locations
of the service centers. As we pointed out, these facilities may be relatively close,
within the same city or country, as is the case for most school food service operations,
or they may be located great distances away from the central production unit, which
is typical of many large commercial chain operations.
Two types of carts are used predominantly for cold temperature support. One type
is insulated to maintain temperature during distribution to remote pantry areas where
the carts are connected to wall-mounted or floor-borne refrigeration units. Hysen and
Harrison (1982) describe these carts as light weight and thus easy to transfer; they
are also easy to sanitize. In more common use is the roll-in-refrigerator cart. If the
cart is the enclosed type, the doors should be opened prior to placing in the refrigerated
unit to permit proper circulation of chilled air.
In addition to the type of equipment used for heat processing prior to service
mentioned above, two other types of equipment for patient tray service are in use in
some institutions: contact plate heater carts and integral heat ovens and carts. The
benefits and constraints of the various methods of heat processing for patient services
are enumerated in the Table 12.1 above.
The place on the patient floors where final heat processing and meal assembly occurs
is generally referred to as a galley as we had learnt earlier also. The equipment in
a galley includes the cold temperature support equipment, the equipment needed for
the final heat processing of menu items, some small equipment such as a coffee make
and toaster, a sink, a small storage area and a desk area for the dietetic personnel.
Finally let us review the distribution in assembly/serve system.
When foods are served cafeteria style, the bulk form is generally used, the primary
requirement being heat processing before service. This heat processing can be done
in the service unit or in an auxiliary area, using one of the methods described in the
discussion of the ready prepared system. If pre-portioned or preplated items are
purchased, heat processing similar to the methods described for ready systems can be
used. Cold temperature support equipment may be needed for distribution foods to
service areas and for holding prior to heat processing for service.
With this we end our study of distribution and service in food service systems. Let
us take a break here and try to recall what we have learnt so far. Answer the questions
in check your progress exercise 2. Thereafter, move on to section 12.5, which focuses
on conduct and appearance of food service unit personnel.
259
Entrepreneurship and Food
Service Management
2) Distribution and service in commissary food system assumes different forms.
Explain giving an example.
................................................................................................................
................................................................................................................
................................................................................................................
3) How is cold temperature maintained during distribution system in ready
prepared food service system?
................................................................................................................
................................................................................................................
................................................................................................................
Now then let us review another important aspect specific to food service i.e. conduct
and appearance of personnel involved with food service in a food service unit. You
would realize that food service workers can make or break a unit depending on their
behaviour, attributes and conduct. Let us review this aspect now.
Modern dress for waitresses should also be washable. Uniforms are usually bright,
attractively coloured and ‘themed’ with the décor. Waitresses rarely wear traditional
uniforms of black dress with white aprons except in banqueting, and they seldom wear
white caps with this outfit.
Neither men nor women waiting staff should appear in the public part of a hotel or
catering establishment when not in uniform or when not wearing full uniform. Waitresses,
for example, should put on aprons (and caps, if worn) in the dressing or locker room
and not in the restaurant.
A waiter or waitress needs abundant energy, should have a fresh, wholesome appearance
and naturally must not spread disease. Part of this positive attitude to hygiene should
involve taking care to eat and sleep properly, being temperate in relation to alcohol,
taking proper exercise, sufficient outdoor activity and fresh air.
Because waiting staff deal with food, utmost cleanliness and good grooming is necessary
at all times. This applies not only in high class hotels and restaurants but in every
branch of catering, however, humble customers may be. Guests are not likely to
return to an establishment where they know the waiter or waitress is dirty. Indeed,
whenever a guest enters a catering establishment, he judges standards of hygiene and
cleanliness by his personal observation. This observation includes the waiters and
waitresses.
Everybody in the catering business has to remember that though not frequently
expressed openly, all customers expect high personal standards from those who serve
them food and drink.
• Reporting ill health
Apart from aesthetic considerations of not offending by unclean appearance or
unpleasant odour, waiting staff have statutory obligations in regard to health and
261
Entrepreneurship and Food hygiene. Any catering employee (including waiters and waitresses) suffering from,
Service Management or a carrier of certain illnesses must immediately inform their employer. Illnesses
include; typhoid fever; paratyphoid fever, or any other salmonella infection; amoebic
or bacillary dysentery or any staphylococcal infection likely to cause food poisoning.
Many waiting staff may be unfamiliar with the nature of such illnesses; they should
look for, and report to their employer such symptoms as:
— Diarrhoea or vomiting
— Septic cuts or sores, boils or whitlows
— Discharge from ear, eye or nose
Some rules for clean products are given herewith.
• Rules for clean product
To prevent germs contaminating food, observe the following rules:
— Ensure scrupulous cleanliness of hands, face and parts of the body which directly,
or through touch, may come into contact with food; for example, hair, scalp and
forearms (when short sleeves are worn). Avoid touching nose and lips while
handing food. Wash hands frequently.
— Keep personal clothing and uniform clean.
— Cover completely (with a coloured, waterproof dressing) all open cuts and grazes.
— Never smoke, or use snuff, while handling ‘open’ food or while in a room where
there is such food even when not on duty.
For aesthetic, as well as, hygienic reasons, waiting staff should avoid touching their
hair or face when on duty in the restaurant. Waiters should not, of course, sneeze
or cough carelessly (ensure that this is done into a handkerchief). Though always
carrying a clean handkerchief, a waiter should avoid using it in the restaurant unless
it is absolutely necessary.
Care of the person
The following require particular attention:
Finger nails and hands: Must be washed frequently. Always wash immediately before
service and always following use of the toilet. Nails and cuticles should be neatly
trimmed and kept clean by use of a nail brush. Waitresses should avoid nail varnish
whether clear or coloured when on duty. Smokers must ensure that they remove all
traces of nicotine from fingers (pumice and bleach are useful).
Body cleanliness: Cleanliness of the whole body is essential. Any suggestion of odour
or staleness is a most grave offence in a restaurant employee. A daily bath or shower
should be the minimum standard for good waiting staff. Underclothing should be
changes frequently and deodorants regularly used. Talcum powder for body and feed
is acceptable but scent (even for a waitress) must be avoided and aftershave used
sparingly.
Hair: Hair should be kept neatly trimmed and shampooed frequently to avoid dandruff
and odour. Hair should be well brushed, as well as, combed. Men, as well as, women
should avoid styles which cause hair to fall over the eyes; for tossing hair away from
eyes, especially by hand, is offensive to guests during food service. Waitresses’ hair
should be no longer than collar length, and waitresses should adopt neat hair styles.
Long hair should be tied up and tied back.
Teeth: Sound teeth and a clean mouth are vital both for appearance and a wholesome
breath. Teeth should be kept clean by brushing at least twice a day – certainly morning
and night. Inspection by a dentist is advisable twice a year and certainly not less
frequently than once a year. Dentures, if worn, must similarly be kept clean.
262
Feet: Feet need care both for comfort and cleanliness. Keep toe nails trim and feet Food Management: Types
well washed. Corns and other painful blemishes may require treatment by a chiropodist; of Food Service Systems
for more serious foot weakness, medical advice should be sought.
Posture: Good stance is also important for the appearance, comfort and efficiency of
waiting staff. To stand upright and walk erect is to give a good impression to guests
and also to avoid the bodily stresses that accompany slouching. Waitresses who require
support garments are advised to choose sound quality and properly fitting ones to aid
posture and health, as well as, comfort and appearance.
• Attributes and Behaviour
The following personal qualities which a waiter should cultivate, or how he should
behave, are should cultivate, or how he should behave, are in no particular order of
importance. Indeed, some types of operation encourage emphasis on some qualities
or some styles of behaviour as against others; but all the observations which follow
are considered relevant.
On first welcoming guests, a waiter should address them by name, for example, Mr
or Mrs Patron. But name usage should not be overdone and ‘sir’ or ‘madam’ is more
appropriate during service period.
Speech is linked with courtesy. Style of speech and mode of manners change.
The points about speech which follow here should be read against its general background;
namely that a pleasant, friendly manner (but certainly without undue familiarity) is
acceptable today at almost every level of restaurant operation. To achieve an ease
and friendliness of manner with giving offence requires sensitivity from staff. From
management it requires a lively policy of training whether in college, hotel school or
on-the-job.
Co-operation and reliability: A dedicated waiter accepts unsocial hours, enjoys service
to others and in ready to work until tasks are finished. He should not, for example,
hurry customers in an attempt to ‘clear’ his station in order to leave promptly and
early. He aims to be a good timekeeper and to carry out his duties without fuss and
with minimum supervision.
His personal qualities and his professional skills will all help a waiter to remain
courteous even-tempered, able to work under pressure and to summon up a smile even
when tired, or under difficult circumstances.
A waiter must never lean against the wall or sideboard, tables or other furniture. He
must especially never lean on a chair back (above all no the customer’s) when
speaking with a guest. When addressed by a customer, a waiter should stand erect
and steady.
Conversing: A waiter must not converse, far less argue, with other members of staff
and emphatically never argue with guests. He should not interrupt a guest’s conversation
with a waiter, the latter must answer politely and as briefly as possible. The waiter
should ask to be excused at the first opportunity, but must use tact to avoid offending.
He must never start a conversation with guests.
A waiter never discusses other guests with his customers nor must he give information
regarding guests. A waiter must discipline himself not listen to guests, conversation,
whether it is carried out loudly enough for him to hear or not. If he has any complaints
to make to the head waiter or to colleagues, a waiter must wait until service if over.
There should be no quarrelling or horse-play on duty. Waiters should not, of course,
talk among themselves or neglect guests by so doing.
Mistakes and Complaints: If a mistake is made by the head waiter or by one of his
assistants, a waiter should never remonstrate with or criticize him in the restaurant.
First, he should remedy any fault (for example, bring the customer the dish he states
he ordered). Any explanation that may be necessary to present an error recurring,
or to apportion the blame for it, should be made outside the restaurant, preferably at
the end of service. Tact, courtesy and a sense of responsibility (informing superiors
of complainants) must be brought to bear on complaints as in all customer contact.
265
Entrepreneurship and Food
Service Management Knowledge of techniques
(e.g. food, wine, tabacco) More Confidence
Knowledge products
(e.g. dishes, beverages) Interest Stimulated
Personality and Professionalism: A waiter’s personality merges with, and is part of,
his professionalism. He needs to integrate social skills and attributes with technical
skills and knowledge. Many personal qualities have already been touched upon, and
the technical skills needed have been indicated.
A waiter should be proud of his work and not treat it as an ordeal. He must always
be in good humour, seeking to please and oblige customers without servility.
Next, we got to know about the delivery and service in these food service systems.
Major meal distribution and service systems along with their benefits and constraints
were also highlighted.
268
Food Management: Types
UNIT 13 PERSONNEL MANAGEMENT: of Food Service Systems
LEADERSHIP
Structure
13.1 Introduction
13.2 Leadership
13.2.1 Definitions
13.2.2 Components of Leadership
13.2.3 Approaches to Leadership
13.3 Who are Leaders?
13.3.1 Qualities
13.3.2 Attitude and Behaviour
13.3.3 Values
13.3.4 Tasks of Leaders
13.4 Leadership Styles
13.4.1 Effective Leadership
13.4.2 Communication – The Key to Effective Leadership
13.4.3 Applications to Food Service Management
13.5 Let Us Sum Up
13.6 Answers to Check Your Progress Exercises
13.1 INTRODUCTION
In the course so far we have learnt about the process of planning and setting up a
food service establishment and also about food management in the food service
operations, namely purchase, receiving, storage, production and service management.
Besides these operations, manpower management is a crucial operation of food service
management.
This is the first unit in the series of units presented herewith (Unit 13-15) dealing with
manpower or staff management and therefore will draw your attention to a number
of questions that usually arise in the mind of a worker in any organizational environment.
Let us try and list down some of these thoughts that arise in the mind of people at
their places of work.
• Why does he only give orders?
• Who does he think he is?
• How can I do the work that no one shows me how to do?
• Whom should I ask?
• Why is he not fair to me?
Similarly there can be a host of questions and perhaps statements praising someone’s
attitudes, work achievements and so on making you admire some people.
This unit deals with trying to make you see why you like some people, follow their
example, respect them and so on, in contrast to others whom you may be bossing
over at work. You would agree that without administrative leadership no organization
could achieve its goals and plans. But what do we mean by the term administrative
leadership?
This unit presents what is leadership, who are the leaders, what qualities they possess
and how they influence the success or failure of an establishment. It also defines
leadership and discusses the different approaches to it, focusing on communication as
269
Entrepreneurship and Food the key to effectiveness. Also, we shall focus on the responsibilities of food service
Service Management managers and dietitians who are the administrative leaders who assume the management
of food service organizations.
Objectives
After studying this unit, you will be able to:
• define leadership and leadership styles,
• explain the components of leadership,
• describe the qualities attitudes and values of leaders,
• highlight the principles of effective leadership,
• discuss the role of communication as the key to leadership, and
• enumerate the responsibilities of food service managers.
13.2 LEADERSHIP
We begin our study by first understanding the term leadership. Leadership, you would
realize, has a different meaning for different people. For instance, for some it is being
the first one to inspire bravery on the battlefield or for some it is influencing people
to strive willingly to achieve goals and targets of an organization. So, then, leadership
may be defined as “working with people to get them willingly to produce the results
leader wants or needs to accomplish.”
One often hears the statement that Leaders are born, but time has shown that
although every manager cannot be a J.R.D. Tata or M.S. Oberoi, many successful
managers have emerged and developed under the guidance of great leaders in every
sphere of life, through their own hard work. Yet many professors and renowned
people in this area believe that managers and leaders are very different kinds of
people who differ in motivation, personal history and how they think and act. Hence,
we can say that leadership quality is that element in a manager, which makes
people look up to him or her for advice, feel motivated to work with a feeling of
respect and loyalty, generating love and care in the environment as they work
along together.
Also, leadership has been viewed as a special form of power involving relationships
with people. These relationships develop when leaders successfully fuse both
organizational and personal needs in a way that allows people and organization to reach
levels of mutual achievement and satisfaction. This, however, can be a difficult task
as each employee, has different motivations, ambitions, and interests and must be
treated differently. On the top of it, the work situations vary. So, it becomes an
extremely challenging for the manager to handle such divergent factors. Koontz and
O’Donnell suggest that subordinates will respond to authority alone to do the bare
minimum to maintain their jobs. But in order to raise effort towards total capability,
the manager must induce devoted response on the part of subordinates by exercising
leadership. Managers, researchers, theorists and teachers have defined leadership in
many different ways all trying to focus on the perfect way to define leadership. Let
us see next how we can best define leadership and apply the definition in the context
of food service management.
13.2.1 Definitions
Leadership represents the set of skills and characteristics, which differentiate the
people who make an impact on others, as against those who do not. Scientists and
management professionals in various fields have offered different views and expressed
their thoughts and beliefs about leadership through their definitions, which have been
quoted below.
270
Lord Moran (during World War I): “Leadership is the capacity to frame plans that Personnel Management:
will succeed and the faculty to persuade others to carry them out in the face of Leadership
difficulties”.
Katz and Kahn, 1966: “The influential increment over and above mechanical compliance
with the routine directives of the organization”.
Willingness of people to follow a leader and this happens when people can see the
manager or leader as one who is providing their own wants and needs.
Koontz et al., 1982: “Leadership is the art or process of influencing people so that
they will strive willingly and enthusiastically toward the achievement of organizational
goals”.
In the context of food service establishments, administrative leaders are dietitians, food
service managers and those individuals who assume the management of food service
organization and responsibility of making the organization successful. They have the
responsibility of achieving goals and plans of an organization. These are the individuals
who can be a role model, are willing to work longer and harder than his/her team and
also willingness to continuously inspire confidence and trust.
Having looked at the definition of leadership presented above, what are the elements/
components of leadership that you can highlight. List these components and tally them
with the components highlighted in the next sub-section.
Ability to comprehend that people are motivated by different forces at different times
and in different situations.
Ability to act in a manner that will motivate and develop a climate for responding
to those motivations at work and outside it.
The great men theory was gradually replaced by the behaviourist approach, which
believed, that people are not born with traits other than some physical characteristics
and tendencies toward good health. Thus, six distinct approaches to leadership were
identified, which you may recall reading earlier in Unit 1. Let us review each of these,
next.
271
Entrepreneurship and Food • Traditional
Service Management
• Trait
• Path Goal
• Situational
• Contingency
• Modern
Traditional Approach
It was a traditional practice to start food services or any other enterprises as small
family businesses with the parents dictating the norms for managing it. This approach
therefore, exhibited paternalist tendencies, which reflected obedience, cooperation,
more punishment or coercion, rather than reward because the good work done by
younger members was the expected norm in joint families. While elderly managers or
leaders still exhibit this approach vis à vis their subordinates in other establishments
too, it is gradually getting replaced by professionalism.
Trait Approach
Various researches identified five physical traits related to leadership ability, four to
intelligence and ability, sixteen to personality traits, six being task related and nine
linked to social characteristics. These have been tabulated in Table 13.1, which also
provides some examples of each trait for clearer understanding.
Table 13.1: Traits related to leadership ability
Trait No. Identified Examples
1. Physical 5 Appearance, energy, height …..
2. Intelligence 4 Intelligence, scholarship ….
3. Personality 16 Adaptability, aggressiveness, enthusiasm,
self confidence, honesty, truthfulness..
4. Task-related 6 Achievement drive, persistence, initiative
…..
5. Social 9 Cooperation, interpersonal skills,
administrative ability ….
In general however, studies of traits have not been a fruitful approach to explain
leadership. This is because all leaders do not possess all the traits in fact many non-
leaders may possess them. The approach also does not indicate how much of the trait
a leader should possess although some studies show a significant correlation between
certain traits and leadership effectiveness. The views of some management theorists
and researchers are briefly reproduced.
Ghiselli noted that leadership effectiveness was correlated with intelligence, supervisory
ability, initiative, self-assurance and individuality in the ways of doing work.
Stogdill compared the traits of leaders with those of non-leaders and grouped
intelligence, scholarship, dependability, responsibility, social participation
and socioeconomic status of leaders as being the traits correlating to leadership
ability.
Keith Davis observed that leaders do have high intelligence, broad social interests and
maturity, strong motivation to achieve, respect for and interest in people.
It will be noticed that most of these traits really show patterns of behaviour that one
would expect from leaders placed in management positions in any organization.
272
Path Goal Approach Personnel Management:
Leadership
This approach to leadership is of particular interest to managers as it sees the most
effective leaders as those who help subordinates to achieve both establishment goals,
as well as, their own personal goals. It takes care of achievement and reward goals
of all involved in terms of money, promotion, task interests and opportunities for
growth and development. Leaders achieve this by:
• defining position and task roles clearly,
• removing obstacles to performance by assisting group members in goal setting,
• promoting group cohesiveness and team effort,
• increasing opportunities for personal satisfaction in work performance,
• reducing unnecessary stresses and external controls, and
• making reward expectations clear, and designing appropriate situations for
achievement.
This approach is particularly valid for upper level positions and professional tasks
where the behaviour of leaders can influence the development of a positive work
environment. Its application to routine production level jobs is not clear, probably
because not much can be done to make those tasks more satisfying.
Situational Approach
This approach focuses on situations based on the belief that leaders are the product
of given situations. That is, the effectiveness as a leader depends on multiple factors
which include not just only human behaviour and motivation. The situational approach
to management concentrates on the theory that leadership effectiveness is a function
of the individual leader (including traits and personalities – we just learnt above) that
leader’s subordinate and the situational variables involved.
A number of studies show that leadership is strongly affected by the situation. Some
classic examples from history are leaders such as Hitler of Germany, the rise of
Mussolini in Italy, emergence of Roosevelt in the US during the Great Depression of
the 1930’s, the rise of Mao Tse-tung in China after world war II and Mahatma
Gandhi, Nehru, Sardar Patel during independence movement in India. The situational
approach to leadership recognizes that there exists an interaction between the group
and its leader. It supports the theory that people tend to follow those in whom they
see, rightly or wrongly, a means of satisfying their own personal wants or goals. The
leader then, is one who recognizes these wants and undertakes to fulfill them, even
at the cost of tremendous self-sacrifices.
More recently, the two dimensions of leadership effectiveness have been delineated.
These include concern for the task and concern for the people who do the task.
Keeping in view these two dimensions, Blake and Mouton developed the managerial
grid for determining a leader’s behaviour and successful management of people. Here,
in this, grid, leadership style was an ideal one, wherein there was high concern for
people, as well as, production. Though, very soon it was realized that other forms of
leadership styles are equally effective as a consequence of many situational constraints
in leadership styles. However, this approach is important to practicing managers who
must take into account the entire situation along with its challenges, and then design
for performance and achievement.
Contingency Approach
According to the contingency theory, there is no one “best” style of leadership but
that style must be adjusted to fit the situation. How effective a leadership is in a
particular situation, depends on a number of circumstances. Now what that situation(s)
could be? Well, these could be how structured the task involved is, whether or not 273
Entrepreneurship and Food the leader has any power as perceived by subordinates and how well the leader gets
Service Management along with the subordinates.
Power of position: This power arises from organizational authority, since a leader
with position power can obtain better follower-ship than those who do not have the
position.
Task structure: To the extent to which tasks can be clearly defined and people held
responsible for them the quality of performance can be controlled more easily, in
contrast to tasks that are vague and unstructured.
Leader-member relations: This dimension is the most important from the point of view
of the leader since the position power and task structure may be under organizational
control. This aspect is dependent on the extent to which group members like and trust
a leader and are willing to follow him or her.
Modern Approach
The modern approach to leadership is based on the functional effectiveness of leaders
and the belief that leaders can be groomed by training. The training tools focus on
developing managerial skills and interpersonal cooperation. Completely new ways of
building skills within organizations is to use instruments as role plays, management
games, syndicate exercises through audio-visual presentations and overall training of
mind, body and management skills in natural surroundings and a relaxing formal or
informal environment.
Leadership effectiveness thus depends on the various elements of the group environment.
Managers who apply their knowledge to real group situations will recognize that they
are practicing an art. It has been recognized by experienced managers that the nature
and style of the most effective leadership depend upon each situation in which the
above factors all interact to various extents. Therefore, every manager must design
their approaches to suit the situation at hand keeping in mind the people involved. This
is even truer in a food service unit wherein different services – commercial and non-
commercial – are operational.
Take a break here and review your understanding of the topic so far by answering
the questions given in the check your progress exercise 1.
274
Personnel Management:
b) Combine the important features expressed in all the definitions stated in Leadership
sub-section 13.2.1 and write down your own definition of leadership that
includes all the important points.
...........................................................................................................
...........................................................................................................
...........................................................................................................
2) What are the three components of leadership?
................................................................................................................
................................................................................................................
................................................................................................................
3) Fill in the blanks:
iii) The most effective leaders are those who help ............................. to
achieve establishment, as well as, ........................................... goals.
iv) Those who believe that leaders are the product of given ...................
follow the ............................... approach.
In the discussion above we focused on the concept of leadership and the components
and approaches to leadership. Next, let us get to know the qualities, values, and
attributes of a good leader.
While it is the general belief that charismatic leaders are born, Rob Yeung believes that
they can be developed by good training, which inculcates in people not only leadership
qualities but also innovative ideas that can be developed into creativity by experience
on the job, especially if it offers early responsibility and opportunities. In fact leadership
and creativity together translate into entrepreneurial skills, which are an asset to
organizations small or large. Peter Drucker has so aptly said that:
275
Entrepreneurship and Food Production is not the application of tools to materials but logic to work.
Service Management
A leader who can mobilize the trust and support of staff achieves greater heights than
his contemporaries in the competitive management environment. This is because
people need to share in a vision and want some understanding of the bigger picture
to see how their work contributes to it. A good leader introspects and starts his day
by asking some questions like:
• What has to be done?
• What do I need?
• What do I have to do to make a real contribution?
• What are my organizational goals?
• What qualifies as acceptable performance?
• Do I tolerate poor performance?
• Do I like or dislike an employee?
A leader produces simple plans, speaks plainly, proposes clear-cut targets and stimulates
staff to achieve them speedily, building up a momentum to achieve. They talk less
and set an example for others to follow showing enthusiasm to achieve in their own
behaviour at work.
Leaders are not threatened by others who have strengths that they lack as is clear from
Lord Moran’s definition presented in sub-section 13.2.1. The definition implies
knowledge, realism and ability to implement in the form of capability coupled with
effectiveness. All these, within a framework of selflessness, courage to decide, will
power to achieve, ability to deal with people and make an impact on them by setting
an example.
What then are the qualities of a good leader? Let us find out.
13.3.1 Qualities
Leaders act to help people obtain objectives with the maximum application of their
capabilities. They do not stand behind them to push or prod, but place themselves
before them to help their progress and inspire them to achieve goals.
Have you ever gone to a music recital or seen and heard an orchestra perform? Then,
you must have noticed the behaviour of the lead singer or the leader of the orchestra.
His function is to produce coordination of sound and guide the correct tempo through
the collective effort of the other musicians, each responding to the quality of the
leadership.
Again, some people go enthusiastically to a movie and come back disappointed because
they find the choreography or the dresses or the coordination in dances poor, according
to the theme or title of the movie. Why is that? Simply because of poor direction or
leadership. Let us therefore list the qualities of a good leader. According to De Woot
(1994), good leaders demonstrate the following qualities:
• Natural drive
• Thirst for adventure or challenge
• Courage
• Sense of reality
• Ambition
• Imagination
• Restive temperament
• Genuine interest in people
276
• Respect for people.
Thus, a leader is anyone who exerts a positive influence on the life of others, whether Personnel Management:
a team member, or head of a department, a person who can solve problems creatively Leadership
and follows his own light or intuitions. A leader does not do everything but only
manages to get things done by focusing on strategic issues.
What should be the attitude and behaviour of a leader? Read the next sub-section and
find out.
13.3.3 Values
Every leader exhibits certain values that are admired by others, such as truthfulness,
honesty and justice in dealing with others, be non-corrupt, loving and caring, disciplined
and highly ethical in the performance of their work. Yet, managers have often been
criticized for their lack of responsiveness to the social attitudes, beliefs and values of
particular individuals in organizations. The reason is, that attitudes and values are
different for workers and employers, rich and poor, as also with people at different
occupational levels.
The variety of values existing makes it difficult for managers to design an environment
conducive to performance goals, as well as, to the satisfaction of all concerned. It has
become even more difficult to respond to everyone’s personal needs in the legal,
economic and political environment of today, which exert external pressures on
organizations to adapt to their demands as well.
277
Entrepreneurship and Food • Mission: This is the visualization of the basic rules of behaviour of an organization
Service Management based on values, orientations and norms within the industry.
• Shaping the future: The leader shapes the future of the organization through
strategies, which may be offensive and invents new markets. He may sometimes
use defensive strategies to remain on top of the competitors in the market or use
disinvestments strategies as a tactic for increasing the value of the organization.
• Identifying core competencies: Leaders spend their time and energies to identify
the core talents in terms of skills and behaviour patterns in their organization that
will bring in the maximum results in terms of not only profits, but reputation and
lasting image as well.
• Care of core products and services: Once identified, the core competencies both
intrinsic and extrinsic would be nurtured and developed by leaders for furthering
the goals of the establishment.
• Establishing organizational image: It is the task of a leader to establish and
maintain the image of the establishment in the mind of its customers, and remain
above that of its competitors in the market.
Who then, is a leader? Well, he is a person who guides, conducts, directs and reacts
positively and aggressively, to changes in the internal and external environment of
an organization, well in time to succeed in the market.
Leadership styles were at first classified on the basis of how leaders used their
authority and therefore three basic styles were documented. One, the autocratic in
which the manager or leader commands and expects compliance, is dogmatic and
positive, and exercises the ability to give or withhold awards and punishment. Two,
the democratic or participative in which the leader consults his subordinates on
proposed actions and decisions, encouraging their participation. This type of leader was
seen as a person who does not take action without the concurrence of his staff, or
one who makes decisions but consults his teammates. Three, the leader uses his or
her power sparingly if at all, giving subordinates a high degree of independence in their
operations. Such leaders depend largely on their staff to set their own
goals and achieve them. Managers in this case see their role as one of helping by
providing information and acting as the contact with the external environment of the
organization.
There are however, variations of these basic styles that are followed by managers
or leaders in each working set up, requiring different kinds of decisions in which
a leader may have to deviate from the basics. Let us next review the styles of
leadership.
Styles of Leadership
Leadership style is used as an effective tool of management in formal, as well as,
informal establishments. It is often seen that even when placed in positions of power
as in formal organizations, managers can exercise authority over people only if they
will accept it. Leadership styles are therefore dependent on the different methods that
managers or leaders use to achieve cooperation from their staff efforts to achieve
goals.
One of the most dramatic approaches to leadership styles is that developed by Robert
Blake and Jane Mouton (1969), known as the management grid, which focused on
how managers are concerned about people or productivity. They described four
extremes of the basic styles as follows:
• Where managers put in minimum exertion and effort to get work done and sustain
organizational morale. This indicated low concern for people and productivity and
was graded (1.1) on the grid.
• Managers showed high degree of concern for people, by believing that thoughtful
attention to needs of people leads to friendly and comfortable work environment
and tempo of work. But this too led to low productivity concern (1.9).
• Adequate performance through a balance between work requirements and
maintaining satisfactory morale being considered usual or average in terms of
concern for people and production (5.5).
• Managers believe that efficiency results from arranging work in such a way that
people have little effect (9.1). This style shows low concern for people but results
in high productivity.
• When committed people who trust and respect each other accomplish work with
interdependence because of a common stake in the organization, the management
is graded at 9.9. This represents concern for both people and productivity.
Lal (1983) researched on different styles that leaders or managers use in performing
their functions and concluded that four styles are commonly used as summarized in
Table 13.2.
279
Entrepreneurship and Food Table 13.2: Leadership styles
Service Management
Style Description Usage (%)
Autocratic Manager’s decision without Varies depending on
or with explanation to nature and size of
subordinates establishment
Participative Prior consultation with 35.2
subordinates
Democratic Joint decision by all staff 29.5
Lassez faire Delegating authority 3.5
It will be noted that all the styles are used to different extents by managers, as indicated
by the percentage usage of the particular style. These vary because of the nature of
the decisions made in different situations.
A manager therefore, cannot use a particular style at all times, being autocratic in an
emergency such as an accident or a fire breaking out. In certain situations, he is alone
he may have the answer such as, deciding the number of customers to be catered for,
yet he can communicate it to staff in a pleasant participative way instead of being
autocratic and only ordering people around. In fact, Tannenbaum and Shmidt pointed
out that leadership styles adapt to different situations to form a leadership continuum
of manager and non-manager behaviour (Koontz et.al. 1982).
Ghiselli (1963) and Stogdill (1974) identified various traits related to leadership ability
ranging from physical traits to those of intelligence, ability, personality, social and task
related ones. Experiences of managers have shown however, that the contribution of
leadership ability towards goal achievement is about 40% whereas 60% is attributed
to the need for the job and the authority exercised by superiors.
The leadership style of a manager determines how good his relationships are with
subordinates, and how easily he can communicate with them. Leadership styles
adopted in the management of group work are closely related to the personality of
individual managers and their social skills, although it is debatable as to how far social
skills can be taught. Usually extrovert personalities develop easy relations with other
people in contrast to introvert personalities who find it difficult.
Leadership style is thus a powerful tool of management especially in people oriented
spheres such as food service management. Thus, the styles that managers adopt
indicate the degree of concern they have for people, through which they can create
a comfortable working environment of mutual trust and respect or fear and anxiety
leading to stress.
Every leadership style has its advantages and disadvantages and is therefore used in
a selective manner by managers and leaders according to the demands of a particular
situation. As already stated, in an emergency such as a fire breaking out in the
organization, there is no time to think whom to go to or which style to use. The leader
on the spot who ever it may be acts in an autocratic manner and just orders people
out, and uses the nearest fire extinguishing equipment to try and put out the danger.
Similarly, in the case of directing and guiding the activities of a unit or area there is
need for patience on the part of the leader, who then uses the participative style to
get the staff concerned to identify.
Consultative: Such leaders have substantial but not complete confidence and trust in
subordinates. They use their ideas and opinions, use rewards for motivating them, use
punishment where considered necessary and encourage both up and downward
communication. They tend to make policy decisions at the top with only specific
decisions at lower levels of the hierarchy and act consultatively in other ways.
Rob Yeung suggests 10 ways of using charisma to advantage for effective goal
achievement. These are:
• Draft a compelling vision
• Communicate passionately
• Get cooperation from others
• Inspire and pull people towards goals
• Provide direction and momentum
• Assert if necessary
• Keep an open mind to learn from others
• Make decisions in line with vision
• Get feedback
• Command and not demand respect and loyalty
The key to effective leadership therefore lies, not only in the knowledge, intelligence,
creativity, innovativeness of leaders but, their ability to communicate their ideas,
thoughts, decisions and visions to those who will implement them to achieve goals.
Next, let us review communication as the key to effective leadership.
You have all listened to people on the radio some time or another, some people hear
the message and even dial the telephone number given in the message to ask a
question, and receive the reply. What happens when you hear and respond? You
have tuned your radio to the wavelength of the radio channel from which the
programme is being telecast. Similarly two people have to tune in to the same
wavelength in order to speak or deliver the message. Likewise, for a leader to lead,
direction that are being communicated must be followed and for directions to be
followed, they must be well understood by the subordinates and colleagues.
Communication is only complete if a response is received from the receiver depicted
below:
One way channel: One way channels of communication may pass on messages upward
or downward depending on whether the superior is ordering or the staff are reporting
back on actions taken in the organization.
You have experienced a one-way downward communication at home when parents tell
you not to do or do something. Can you think why this is a downward communication
or message? Simply because they do not expect back any answer, as it is meant to 283
Entrepreneurship and Food be an order, given by virtue of their position in the family. Can you now think of an
Service Management example of an upward communication at home, when you would have conveyed your
programme to the parents.
Two way channel: When a manager informs the coffee shop that he needs two cups
of coffee for a visitor at 11 a.m. in her office and receives a response Yes Madam,
a two way message has been communicated in which the sender of the message and
its receiver have both interacted.
Similarly when you take permission from someone to use his computer and he says
Yes, the communication is two way.
Multi channel: Multi-channel networks are those in which a number of people placed
at different points in or outside the establishments interact with each other on a regular
basis. The type of channels followed varies with the size of the organization, number
of staff performing interrelated activities, and goals of the units or subunits of the
organization.
Does your mother go out of the home to work? If so, she probably needs to convey
something to your father about what to buy from the market on the way home from
office, so she can organize the dinner on return from work. In response your father
may say all right don’t worry, but has got caught up in a meeting, where he will be
delayed. So he tells you to buy what he was to do, and further asks you to convey
his message of being late to your mother in her office. Now, this is a multi-channel
communication network because more than two people are involved.
In a food service establishment the catering manager communicates with both the
kitchen and dining room supervisors who in turn interact with each other to serve food
to the customer. While there may not be any formal interaction of waiters with the
chef, he necessarily has to communicate with kitchen staff to serve the customer. In
this case he follows informal channels to pass customer messages and receive the food
as ordered for service.
Methods of Communication
The lines of communications within an organization should be clearly established.
Different managers and leaders, depending on the size of the organization, location and
the state of modern technology adopted for networking, have used a number of
methods. These have been enumerated below:
• Verbal: or through talking or word of mouth as it is generally called.
• Written: in the form of order, letter, memo in black and white which may be hand
written or typed. Examples include bulletin board notices, memos etc.
• Audio-visual: In this method part of what is being said is explained with the help
of visual aids like a screen as on television or computer, by the use of posters,
booklets, leaflets, blackboards and chalk, or as exhibits.
• Interactive: These methods are followed with groups of people all of whom
express their opinions on the subject of discussion, as in brainstorming sessions
for acceptance of a new idea. Interactive methods are also used in formal settings
284 as by an interview board for selection of staff.
Apart from the above-mentioned methods, another informal means of communication Personnel Management:
found in every organization is the grapevine. While at the administrative level, Leadership
communication is achieved through tools such as Operations Research (OR),
Performance Evaluation and Review Techniques (PERT), and Management by
Objectives (MBO). You may recall studying about MBO earlier in Unit 1 in this
course.
For any purposeful communication to take place the sender must believe that it is
essential, then express it clearly and finally pass it on through people who will listen
carefully and understand it fully in order to implement it.
Having discussed briefly the methods that can be used for effective communication,
it is important to understand the reasons why people often misunderstand messages,
be they oral or verbal, written or interactive. Factors, which cause blockages in
communication channels, are many and are generally referred to as barriers of
communication. These are classified as shown in Figure 13.1.
BARRIERS
Physical Physiological Psychological Environmental
(Mental/
emotional)
• Poor listening • Poor language • Assumptions • Faulty equipment
Language • Bad memory • Bias • Noise
• Unplanned • Nature and • Distorted statement • Soft voice
message behaviour • Lack of interest • Culture
• Inedible • Ear defects • Insecurity • Other disturbance
• Speech defects • Emotional state —
• Illness • Poor Human —
relations
• Poor concentration
Do you recall any such occasion when you rang up a friend and asked her to come
and meet you for lunch at 12.30 as usual? While you were waiting for her at the usual
cafeteria, she arrived home assuming that since you did not specify the place so it must
be at home. There was clearly a misunderstanding. Why? Let’s see.
• The location was not mentioned in the message …… faulty message
• The receiver made an assumption …… perhaps overexcited to meet
• Did not meet …… angry and humiliated
Result: Sender and receiver of the message both unhappy and disappointed. Perhaps
did not talk to each other for days. However, instead of keeping quiet and sulking for
many days it is good practice to do a self-analysis, call back and say sorry for the
misunderstanding and make up for it.
So, whenever a message is not clear it is important to call back to remove any doubts.
Once the barriers have been identified, they may be removed for better communication.
Eshbach has given ten suggestions for the improvement in the process of communication
especially for the food service industry. These are:
285
Entrepreneurship and Food 1) Know what you want to say and be sure of what it means to you. If you are
Service Management not sure of what you mean, you cannot expect other people to know what you
want to know or do.
2) Know as much as you can about your audience, their educational level, their
interests, attitudes, skills, and abilities. Such information will help you make what
you want to say more readily understood by receivers.
3) Try to put yourself in the place of the person with whom you are communicating
and consider what you have to say as you think he or she would.
4) Give attention to the people who are communicating with you.
5) Make communication a 2-way street and not two one-way streets. If people have
an opportunity to ask questions and check to see if what they heard is what is
meant, communication will be much more effective.
6) Recognize the limitations of the various communication methods.
7) Many factors affect understanding by other people of what you say and write.
8) Do not try to impress people with big complicated words and make correct choice
of words keeping them shorter and simpler.
9) People’s opinions are not always based on reason on logic. Often logical statements
of fact do not result in correcting views and agreeing. Instead, they continue to
hold their view and find new reasons to support them.
10) Recognize your need to improve communications, be eager to improve your
communication and work hard at it.
You have now learnt that communication cannot be taught it has to be learnt by
vibrating correctly with different people and this comes only by familiarity, experience
and understanding of each other. When a number of people need to communicate
using all types of methods as in an organization, you can imagine how much more
difficult it becomes to understand what is said, heard and to be done. A good leader
can also be misunderstood if a message is passed on hurriedly on the assumption that
the receiver understands it well. Communication however is better in a harmonious
working environment where people easily talk and consult each other and work happily
together.
With a detail review on communication and how it can be a key to effective leadership
let us next review the few points of what leaders do to succeed in food service
establishment.
While a number of applications of leadership have been talked about throughout this
lesson, a few points of what leaders do to succeed in food service establishments will
be enumerated giving specific examples. What managers should remember however
is that people believe in the extent to which they participate. The vital factor in
success is therefore the application of the American philosophy of thinking of employees
as colleagues and not subordinates.
It has been observed that when employees are sincerely allowed to participate in
managing affairs within the range of their competency, any doubts and misgivings
about the management’s fairness and sincerity disappear. People then begin to believe
286
in management when they understand the management’s problems well Personnel Management:
(Kumar, 1998). Leadership
In the context of food service establishments, the administrative leaders are dietitians,
food service managers and those individuals who assume the management of food
service organization and responsibility of making the organization successful. Let us
now try to list the functional responsibilities and skills required by dietitians and food
service managers.
Responsibilities of a Dietitian
The dietitian is the manager of the dietetic department of a hospital or nursing home
who is mainly responsible for the functioning of the main kitchen where meals are
prepared and served for patients.
In large hospitals there are separate canteens and dining facilities for hospital staff and
visitors. These may be independent production and service units or may be supplied
with main items from the hospital kitchen and supplemented with snacks and cold
drinks from the canteen kitchen.
In western countries, the dietitian’s responsibility is only to plan for patient meals, and
pass on their requirements through a food service manager, who is in-charge of all the
kitchen activities such as purchasing, storage, receiving and issue of ingredients and
equipment, food preparation and delivery, maintenance of hygiene, staff uniforms and
so on.
In India however, the chief dietitian who has a team of dietitians to assist her with
patient care does all this. Her responsibilities therefore include:
• Patient care.
• Counseling for disease recurrence or prevention.
• Menu planning for staff, patients and visitors.
• Monitoring through being part of the medical team.
• Management department through all administrative work like budgeting, purchasing,
etc, which would normally be done by a food service or institutional manager.
• Make department financially self-sustaining.
• Teaching nutrition and dietetics to medical and nursing students.
• On the job training of internees from various institutions.
• Organizing seminars for updating staff.
• Research in dietetics.
With so many responsibilities to carry out the number of dietitians in our hospitals need
to be increased, and kitchen administration and management be given to experienced
food service or institutional managers who then operate under the guidance of the
dietitian, for patient food preparation planning and implementation.
Private hospitals have stepped in this direction by appointing food production staff
from the hotel industry or contract-catering sector. While they are good at food
production and presentation they too need to be instructed to cook according to the
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Entrepreneurship and Food individual or group requirements of patients and their specific disease and nutritional
Service Management requirements.
Next, let us review the responsibility and skill required for food managers.
• Keep a daily log of starting time and nature of the tasks. Periodically, review
activities and estimate relative amount of time spent on each can be spent on
difficult or demanding tasks.
• Set specific professional objectives for a particular time frame. Establish work
plan to achieve them.
• Keep a log of trails, successes, problems and insights as goal are achieved, set
new ones.
• Publicize your successes.
• Organize seminars and workshops for groups within and beyond your
institution.
All managers need to be leaders by example, so that others follow willingly in the
right direction, to achieve organizational, as well as, personal goals. Irrespective of
which type of organization, unit or department one is leading the crux lies in the
leadership qualities one has or acquires over time to ensure the success of the
enterprise and its members, making them proud of being where they are and being
happy to be led.
289
Entrepreneurship and Food
Service Management b) List five barriers to smooth communication. Give an example for each
to explain why you think they are barriers.
.........................................................................................................
.........................................................................................................
4) a) If you were a patient in a hospital what would you expect from your
dietitian in terms of her responsibilities?
.........................................................................................................
.........................................................................................................
b) Would you like to be a leader among your group of friends? If so, what
skills would you like to possess so that they look up to you for advice
and guidance in their working lives.
.........................................................................................................
.........................................................................................................
1) a) Katz and Kahn defined leadership as the influential increment over and above
mechanical compliance with the routine directives of the organization.
b) For the student to create.
2) The three components of leadership include: Ability to comprehend, Ability to
inspire and Ability to Act.
3) i) traditional, paternalistic
ii) Four, intelligence
iii) subordinates, personal
iv) situations, situational
290
Check Your Progress Exercise 2 Personnel Management:
Leadership
1) Fiedler — contingency approach
Yeung — training of leaders
De Woot — qualities of leaders
2) i) Charisma ii) Act iii) Values iv) Pull/command
3) Leader perform seven tasks namely well-being; vision; mission; shaping the
future; identifying core competencies; care of core products and services and
establishing organizational image.
4) Qualities of a good leader include: Drive; thirst for challenge/adventure; sense of
reality; ambition; imagination; restive temperament; interest in people and respect
for them.
Check Your Progress Exercise 3
1) a) The four styles of leadership used in food service establishment are autocratic;
participative; democratic, lasses faire.
b) Answer based on your own understanding of the topic.
2) i) situations, continuum
ii) adopt, concern
iii) ardour, zeal
iv) experience, ability
3) a) Communication is defined as the transmittal of information from one
individual to another. The methods used to communicate with staff in a
food service establishment may include verbal, written, audio-visual and
interactive .
b) The five barriers to communication include: Physical, Physiological,
Psychological and Environmental.
For examples look at Figure 13.1 and write on your own.
4) a) Refer to sub-section 13.4.3 and answer on your own.
b) Refer to sub-section 13.4.3 and answer on your own.
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Entrepreneurship and Food
Service Management UNIT 14 PERSONNEL MANAGEMENT: STAFF
PLANNING AND MANAGEMENT
Structure
14.1 Introduction
14.2 Staff Planning and Management
14.2.1 Approaches to Staff Management
14.2.2 Issues in Planning and Management
14.2.3 Steps in Planning
14.2.4 Staff Scheduling
14.3 Employment Process
14.3.1 Determining Staff Requirements
14.3.2 Establishing Policies for Recruitment
14.3.3 Outlining Procedures
14.4 Staff Recruitment and Selection
14.4.1 Recruitment
14.4.2 Selection
14.5 Staff Placement
14.5.1 Documenting Contract
14.5.2 Induction
14.6 Staff Training
14.6.1 Need for Training
14.6.2 Areas of Training
14.6.3 Training Process
14.6.4 Evaluation and Appraisal
14.7 Laws Governing Staff Planning and Management
14.7.1 Employee Laws
14.7.2 Trade Union Contracts and Negotiations
14.8 Let Us Sum Up
14.9 Glossary
14.10 Answers to Check Your Progress Exercises
14.1 INTRODUCTION
If you look at any establishment as a spectator, you will see many types of people
doing different things. How does a hotel or restaurant for instance, seem to run
smoothly in spite of a large number of people with different educational backgrounds,
skills, work behaviours and attitudes, seemingly perform tasks in harmony? In Unit
13 we learnt about leadership and about the leaders, what qualities they possess and
how they influence the success or failure of an establishment. We learnt that leadership
deals with working with people to get them willingly to produce the results leader
wants or needs to accomplish. In a food service organization, the food service
managers and dietitians are the administrative leaders who assume the management of
the organization.
Now in the present unit we focus on the area of planning and managing staff in an
organization. We will learn how staff requirements are determined and how people
perform different jobs smoothly. Further the need for training, procedures and laws
specific to the welfare of the workers will be discussed.
292
Objectives Personnel Management:
Staff Planning and
After studying this unit, you will be able to: Management
• describe the need for staff planning,
• list the steps involved in staff planning,
• explain how people perform different jobs smoothly,
• highlight when, why and how staff requirements are determined,
• describe recruitment, selection and placement procedures,
• discuss the need for training, procedures and processes,
• enumerate the laws important for staff at work,
• elabourate on how the laws operate in practice, and
• define what are trade unions and how they function in the interest of staff.
Till the 20th century, managers used to give orders to staff or employees and expected
them to be carried out. The only focus of planning was setting goals for achieving
profits. Today, catering has acquired the status of an industry consisting of food
services of different types and sizes requiring special skills, as you may recall studying
in Unit 11 and Unit 12 earlier in this course, and any activity if not performed well,
can result in losses and even closure of establishments.
Managers have therefore begun to realize that the people who carry out the jobs are
more important, because it is they who can make or break the organization. This
realization has shifted management focus on staff planning rather than profit planning
alone. Thus, more resources are spent on staff at all levels rather than on accounting
processes, because managers know that if their employees perform, the profits will
follow. The changes in the outlook of managers have resulted in a clear shift from
the usual autocratic approach to staff towards bureaucratic, democratic, and
participative to scientific and technologic approaches to staff management. We will
learn about these approaches in a little while from now. But first let us see what issues
arise as the thinking of managers shifted from processes, product lines and profits, to
people at work (staff) and those in the environment (customers). The central issue
faced by managers related to the new thinking about staff, was a mental change from
the ‘they and us’ (employer and employee) to an ‘us and we’ approach. This meant
thinking of the organization as a single interdisciplinary unit and all the staff performing
as a team, irrespective of the nature of job performed or the position in the hierarchical
structure of the organization.
293
Entrepreneurship and Food • Autocratic
Service Management
• Bureaucratic
• Democratic
• Participative
• Scientific
• Technological
Let us discuss each of these now. We shall begin with autocratic first.
• Autocratic
The autocratic approach was based on McGregor’s ‘X’ theory which assumed that
people basically dislike work and responsibility and will avoid it if they can.
Therefore managers pressurized and coerced staff to achieve goals, and communication
was largely downwards in the form of orders which the staff, called workers, were
forced to or expected to carry out. In this they and us approach, employees work long
hours and the focus is purely on productivity or profits in which staff is the means
of achievement but has no say in the management of their work. This approach is
seen even today in small self or family owned establishments like dhabas, which
employ cheap untrained or job hunting workers who follow orders willingly.
This approach was productivity focused and not staff focused and therefore staff
conflicts or frustrations went unnoticed till they flared up and affected output of staff.
These were then addressed only through laid down standard grievance procedures.
Conflict prevention was not addressed and team spirit though seen within units was
not visible within the organization. Athreya (2002) has stressed the vital link between
productivity and teamwork, the role play by each person being the most crucial and
relatively critical missing link on which success or failure of organizations depends.
This is extremely relevant to food service institutions, which are basically people
oriented and highly dependent on harmony between people at work and in their
environment.
• Technological
Since the industrial revolution, advances in technology have led to vast increases in
productivity, which was accelerated primarily due to intense competition in the world
market. Today, the focus is not so much on technology per se, as on promoting the
development of people who can boost innovation, entrepreneurship and creativity for
the survival of organizations in the competitive environment. Basically, newer technologies
have to be implemented through the staff irrespective of what organizational plans and
policies are. People need to be encouraged to unlock their latent productive talents and
utilize resources optimally to increase productivity, profits and their own incomes and
quality of life.
With this brief review of the various approaches to staff management, we shall next
focus on the issues in staff planning and management.
Staff management gives an impression that people can be used to achieve goals
through the power of position in an organization. This is not totally true. Issues in
staff planning and management, need to be based on three basic objectives namely
– effective human resource utilization, healthy working relationships and staff
development. Good managers do not use their status only, but focus on the issues
involved in optimizing output without resorting to manipulation of people or causing
hurt or insult. The important issues in staff planning are:
295
Entrepreneurship and Food • Management approaches
Service Management
• Job requirements
• Staff talents
• Relationships
• Staff development
Let us deal with each of these next.
A) Management Approaches
Several approaches have been used by managers in different situations to control staff
and direct their performance towards establishment goals. We have already learnt
about these approaches in sub-section 14.2.1 earlier, and we notice that these have
varied from autocratic, bureaucratic, democratic and participative approaches, each
reflecting the management philosophy of those in charge of group performance and
their particular management styles.
Can you relate each approach to the different management styles that you see around
you when you go out to eat, or are in the environment of your work or study? Well,
let us try and do this together. Study the approach and management style given for
different situations herewith.
What do you notice? Yes in the above examples, the autocratic and bureaucratic
manager creates an ‘I’ and ‘you’ situation which causes a psychological divide
between staff and managers. The staff begins to view managers as ‘they’ and ‘us’
leading to situations of distance, fear and other emotions producing conflict at work.
The democratic approach is more people friendly, although the decisions made are
primarily those of the managers, even though the concerned staffs are consulted. This
approach bridges the gap between managers and staff, who then feel free to approach
them for guidance, thereby tensions are reduced and the environment made more
congenial for work. The participative approach actually considers the viewpoint of
staff in any unit before a decision is arrived at. This, therefore, motivates them to work
better in harmony.
A good example is that of installing new equipment in a restaurant kitchen. If the staff
are consulted and convinced about the need of the machine in question, they will use
it optimally. On the other hand, if it is installed without their knowledge and the staff
asked to use it, they will interpret it as interference in their routine work, for a number
of reasons varying from ignorance of its utility, to feeling insecure about their jobs.
Ask your mother how often she has asked the cook to use a peeler for peeling fruits
and vegetables and still finds the cook won’t, because he is comfortable with the knife,
even though the advantages of the peeler have been explained to him in terms of safety
and sanitary value of the food cooked.
What is needed is to practice the right mix of the different approaches in different areas
of work in the fast changing situations, in order to achieve goals.
We have just learnt the merits and demerits of the various management approaches.
If you were to start your own restaurant, what approach would you adopt for
296 interacting with your staff and why?
Next, let us review the second issue i.e. job requirement. Personnel Management:
Staff Planning and
B) Job Requirements Management
Before any planning for staff can be done, it is important to know precisely what
every job requires in terms of the activities that need to be performed by people.
Therefore, if the work to be done for each job is listed and detailed clearly for staff
to follow, the job gets done better and in less time. A well defined job provides greater
certainty of what is expected from staff in terms of performance, and when actual
results match those expected the morale, efficiency and staff satisfaction rises.
However, a job should not be too narrowly defined as it leaves no space for staff to
show their own creativity. On the other hand, too vague a description of the job
makes it difficult to understand and handle leading to wastage of time, energy and
resulting in frustration and loss of control by the staff. A sample job description is
presented in Figure 14.1, based on the activities required to be performed by a head
chef.
Job Requirement/Description of a Head Chef in a Restaurant Kitchen
— Planning menus with catering supervisor
— Requisitioning ingredients from stores
— Checking deliveries with requisition slips
— Checking quality of food received from stores
— Allotting work to team members in the kitchen
— Guiding staff in preparation and cooking techniques
— Preparing main dishes
— Finishing dishes on menu
— Tasting for quality
— Dishing out, holding food at right temperatures till required for service
— Getting next day’s menus checked, ingredients requests made to stores for issue
— Getting pre-preparations done like peeling, cutting, readying dishes to bake as
required and refrigerating till required
— Getting kitchen cleaned and sanitized for use next day
— Locking up or handing over work to next person on duty.
Job requirements also provide a tool for supervisory staff to judge performance of
operative and other staff objectively, thus maintaining good relations at work. In
addition, job descriptions for each staff position clarifies the roles and responsibilities
of those at work, as well as, assists managers to work out the staff requirements more
accurately, in terms of skills required for each job. This leads to placement of the right
people for the right jobs necessary for smooth work performance.
It is evident then that a number of staff with different capabilities and talents is
required to carry out the tasks in any set up. The next issue focuses on this aspect.
C) Staff Talents
Food institutions are providers of a very wide range of products and services, and
therefore require a number of staff with different capabilities and talents. It is also
imperative to be able to substitute one staff by another member who can carry out
the work efficiently in case of absence, transfer or emergency leave. It is, therefore,
important to know and record the talents of various people in the organization to be
able to do this, without affecting the quality of food or service provided to the
customer. 297
Entrepreneurship and Food Identifying talents required for efficient performance of a job also helps in staff
Service Management selection and the ability to place the right man at the right job. Further, with
changing needs of the environment, customers and technology, institutions need to
update the skills of the staff, and selecting them for training would depend on who
has the potential for physical, mental or social and group skills that require to be
upgraded.
Once the right kind of staff has been placed it is imperative that these staff members
work in a cordial manner within the set-up. In other words a cordial relationship among
different staff is an important issue in staff planning and management as highlighted
next.
D) Relationships
Harmony at work is extremely important especially in food service institutions where
heterogeneous groups work together in each unit. They not only speak different
languages depending on where they come from but have different educational and
social backgrounds. An effort to encourage pleasantness and harmony is therefore
paramount to any successful operation. Some very simple measures can help in
creating conditions where people look forward to their workplace. Some of these are
comfort, love, justice, praise for good work, benefits they can’t afford at home,
companionship, social order and friends. In short, a workplace that provides vibrations,
self development and trust is crucial for its success.
Finally, let us review the last issues dealing with staff development.
E) Staff Development
Development of individuals brings about a gain in knowledge and the motivation to
practice it at work in their area of activity. Development is a slow process and generally
requires advice to make it progressive. But, once started it becomes a continuous
process. The principles involved in the process of development are:
a) Need
b) Small groups
c) Learning
d) Leadership
e) Choice
f) Participation
Let us understand these principles next.
a) Need: First and foremost, the need to develop staff at a particular location must
be felt not only by management but by the staff themselves. This can be assessed
by the manner in which they operate, in terms of the routineness of their jobs,
leaving them idle and bored, disinterested or not performing optimally, indicating
that there is scope for improvement.
b) Small groups: In order to develop staff, they need to be brought together in small
cohesive groups involving people with similar levels of education, language skills
and a willingness to improve their life in ways other than performing routine jobs.
For this, leaders who can identify areas where improvement is needed in the
organization is crucial and they need to form part of the group . Conflicts are
bound to occur within groups but can be resolved by a shared appreciation of the
situation and a conviction by the majority that changes are needed.
c) Learning: Managers are generally inclined to believe that experience is the only
contributor to any successful operation. This is because a lot of capital costs are
incurred especially in kitchens, service areas and food storages depriving staff
from being released from their jobs for training and development. Today, however,
298 training and development of staff in every area and at every level of the
organization, has become the only way to improve utilization of fast dwindling Personnel Management:
resources. Staff Planning and
Management
A number of skills are learnt in the process of training and development such as
communication methods, group behaviour, craft skills and so on leading to the
development of confidence and motivation to practice what is learnt. This brings
about improvements at work when people return to their job positions.
Training and development thus, go hand in hand both being important for the
survival of the organization, because through it, the cost of people’s mistakes can
be reduced, training being the means of development.
With training and development, staff can provide more effective job performance,
become more reliable and loyal to the organization while becoming more
conscientious at work. Although sending staff for training and development is
costly for the establishment, the investment is worth the long term benefits it
receives through more committed employees who also promise continuity. It also
helps to increase cohesion, and reduce conflict at work increasing harmony and
preventing losses through regular job migrations.
d) Leadership: Staff development creates fresh ideas, prepares staff for internal
promotions and helps to develop leadership qualities in some members of the
group who can then steer the others to achieve at higher levels of productivity.
The process helps to identify leaders among groups who can then generate fresh
ideas.
The leader of any group can help to build up its members into a well knit team
sharing visions, goals and strategies. Team behaviour can be encouraged through
good leadership that recognizes and rewards good work and discourages the team
from breaking behaviours using disincentives.
Leadership skills can be developed by schemes or well designed programmes for
imparting knowledge, developing correct attitudes and skills and following disciplined
work habits. These have been detailed in Unit 13 on leadership earlier.
The necessary competencies learnt or acquired can then be adopted or adapted
for application to actual work situations at different levels of the establishment.
Good leaders produce progressively better team performance and the competition
between different teams in the organizations keeps them improving to stay in the
reward zone.
Team work has always been the strength of the family, community and society
in India and, therefore, comes naturally to people in any work environment.
Organizations therefore need to harness, develop and maintain this inherent unity
in their work group culture to maximize gains that also reflect individual contributions
that people make towards team goals.
e) Choice: Staff can only be trained or developed by choice and not when forced
by their superiors. There may be many in a work group, who would want to
develop further in their careers and others who are quite happy and satisfied with
their routine jobs. Staff will only benefit from development and training courses
or programmes, if they want to.
f) Participation: When staff participation is by choice, participation in the process
is high. All training programmes which are well planned according to predetermined
needs, will as a consequence bring about an inner change, called development, in
the participants. This cannot be evaluated by any objective methods or
instrumentation, except through a noticeable level of self confidence and a change
in personality resulting in positive thinking. These changes in outlook, broaden
vision along with skill training on or off the job, and produce dramatic results in
organizations. A right balance between attitudes, skills, knowledge and habits for
any job therefore, needs to be encouraged.
299
Entrepreneurship and Food In today’s constantly changing environment, trained staff is constantly in demand
Service Management and, therefore, staff is easily picked up by competitors. Hiring staff is thus, a
challenge for every establishment especially with unemployment on the increase
and fake certificate rackets abounding too. In the present competitive
labour market with hiring costs increasing, it is much better for establishments to
collabourate with training and development institutions to build and develop
existing staff and equip them with the right tools and environment to perform
better.
The turn of the century has seen changes in staff management concepts with a
shift of focus from salaries and monetary benefits to providing opportunities for
learning and development to retain staff. Today, the forces that attract staff are
individual development and extraordinary achievements through a mutually
supportive environment created by friendly teammates. Work is now expected to
satisfy the needs of power, achievement and social affiliation, and people expect
life satisfaction from their jobs and not financial incentives alone.
Strategies for staff management therefore, would need to provide a clear vision,
harmonious work environment with good industrial and public relations in addition
to organizational capabilities, specificity in job designing and reduction of
hierarchical structures in organizations. Individuals want to expand as much as
organizations do and opportunities need to be provided if staff with commitment,
vision and ambition is to be maintained and retained. Organizations of the future
will need to develop images with which managers and other staff would like to
affiliate.
Let us now see what steps are followed in the process of equipping the organization
with the most suitable people who can ensure success. All planning involves three main
steps. These include:
1) Gathering information
2) Developing staff structure
3) Setting goals and targets
Let us understand these steps now.
Gathering information
All kinds of information is needed for chalking out broad policies regarding staff needs
with respect to building standards, finances, services to offer, laws affecting staff
employment such as Minimum Wages Act, compensation and leave rules etc., as well
as, customer expectations.
Once staff planning is done it is time for scheduling the staff to various departments
or activities. The concept of staff scheduling is explained next.
Now let us try and make a staff time schedule for a hospital kitchen, a sample of which
is placed in Figure 14.2(b).
302
As a rule, tasks requiring minimum effort, time and attention should be scheduled for Personnel Management:
performance during periods of low production, as these normally follow periods of Staff Planning and
Management
peak hour production and service. Such scheduling provides relaxation, as well as, a
sense of achievement, and motivates staff to cope with the pressures of peak hour
production and service.
The best time to schedule complicated tasks is early in the morning when the staff
is fresh at work, and alert. Further, people who have worked more than eight hours
or have been on night duty and continue in the morning should be allotted simple jobs
which do not require a lot of care and attention.
Furthermore, jobs which are considered disagreeable to some people should be scheduled
during peak hours, when their attention is not focused on them and they get done in
their stride.
If all jobs are considered in the light of their physical, psychological, social and
environmental effects on the staff, work has a number of advantages. These can be
listed as:
• More work can be done in a day
• It results in a sense of achievement
• Resources are better utilized making work more productive
• A busy schedule leaves little idle time, gives greater satisfaction
• Raises staff morale
• Involvement is greater and staff perform to their best potential
Do you agree with the above advantages?
Sit down and think about the amount of work you get done just when the schedule
for exams is announced, and see how many of the above statements apply to you.
Think of other examples which excite you and how you react with speed and achieve.
There is no time to say I’m bored.
Before we proceed on to our next section let us take a break here and review what
we have learnt so far.
In our discussion so far we have reviewed the staff planning and management
approaches, issues and the process involved. Once the planning step is over, the
management begins the process of employment and recruitment. This important aspect
is reviewed next.
This is common in food service organizations which are characterized by peaks and
troughs of activity especially at operative levels. An example is the peak of activity
in the kitchen demanding all staff to be present at meal preparation and service time
after which there is a drop in activity till the next meal. To regulate the number of
staff therefore where customer numbers and demands are variable and often
unpredictable, permanent staff are trained and utilized for job rotation and incentives
such as overtime payments offered to staff when required, instead of increasing their
numbers.
Once the number and type of staff required are determined, policies for recruitment
are laid down. Let us get to know about these next.
Expanding services
Expanding services is accomplished in a number of ways, the aim being to increase
the customer base of the establishment. Some examples are:
i) A hotel which receives few customers between 10.30 and 12.00 in the morning
decides to offer services for kitty parties at that time offering special discounts.
Groups who would rather not hold them at home will use the facility, thereby
increasing clients and revenue for the hotel, which effectively utilizes the idle time
of staff.
ii) Another establishment may offer conference facilities to organizations which then,
also provide orders for beverage and food services to their participants and
delegates ensuring an increase in customers.
iii) A hostel can set up canteen services on the premises located so as to open it to
day scholars and visitors during college hours to utilize staff and resources for
greater productivity and revenue. This also provides choice to students to eat what
they like and pay for it accordingly, instead of having to eat only what the hostel
kitchen provides day after day.
Many examples can be cited. Can you think of any and share them with your friends
and family or pass them on to those who wish to use your ideas for expansion of
their organizations.
305
Entrepreneurship and Food Installing Labour Saving Devices (LSD’s)
Service Management
An establishment may plan to change its production methods by installing LSD’s.
Policies to introduce such devises may be taken to:
• Increase production capacity
• Make production more hygienic in the interest of food safety
• Provide a cleaner work environment
• Inculcate customer health concerns
Changing service styles
Changing existing styles of production and service in an establishment involves developing
operative staff by modifying their present skills. This may become necessary when:
— customer numbers fall,
— demand for menu changes arise,
— revenue enhancement is required, and
— spaces require redesigning.
You may have often seen food services closed down for redesigning to cope with all
these changes in policies that become necessary from time to time to enable
establishments to compete with newer ideas generated through customer feedback or
by others in the competitive market. Let us take up each of these changes separately.
• Customer numbers
Customer numbers tend to fall when there are better options in the market, menu
fatigue sets in, prices are too high and portion sizes of items or meals are not satisfying,
the surroundings are not clean and attractive and so on. If managers are sensitive they
will try to find out how many of his regular customers have dropped and why. Keeping
records of repeat customers helps to analyze their requirements. The findings then
need to be acted upon quickly enough to stay in business.
• Menu changes
Menus need to be revised from time to time in order to avoid menu fatigue. This can
be done by simply adding a new dish as the special of the day or the total menu
screened for those dishes that are not ordered regularly and therefore indicate a need
for exclusion and replacement. It is also possible that the menu offers too many
choices and the customer only reads a few items from the top of the menu, or gets
confused with the menu card.
• Revenue enhancement
If the establishment is not making the desired profits methods to improve and enhance,
revenue needs to be devised. For this, a number of areas have to be looked at that
may have become barriers to profit making, since a number of factors can be involved.
Some areas of focus include:
— Scrutiny of menus to remove non profitable items and replace by customer
favourites.
— Looking at prices of items offered and adjusts them to suit customer purchasing
power.
— Observing behaviour of staff in different departments and identifying training
needs for customer orientation.
— Taking stock of resource use to identify areas where wastage occurs and taking
preventing action.
306
— Redesign spaces for better utilization. Personnel Management:
Staff Planning and
— Train staff to increase productivity and reduce over time and daily wage payments. Management
Once the above are acted upon, revenue enhancement is certain to occur and profitability
increase. Redesigning spaces to help managers in the activities listed is discussed below
area wise.
• Space redesigning
Since spaces cannot be expanded easily being the most expensive resource for any
establishment, they need to be redesigned for better resource use. Redesigning enables
organizations to cope with changes in policy that become necessary from time to time,
helping to compete with newer ideas generated by others in the market. Spaces need
to be redesigned periodically also to meet the changing needs of customers.
You may have seen many establishments trying to change from the restaurant
arrangements to fast food and beverage set ups. This has become necessary in the
light of the always in a hurry customer, the low spending high value customer.
Majority of people do not find time to sit down and enjoy eating leisurely.
Similarly, an establishment can change its breakfast waiter service to buffet breakfasts
where the customers can help themselves to what they like on a particular day. This
policy is beneficial to both organization and customer. The staff numbers can be
reduced appreciably, and customers can have breakfast when they like since the timing
of the buffet is not too restricted and people can help themselves any time from 8
am to 10.30 am, being flexible for those who wake up late.
Another establishment may create a separate counter for take away orders for customers
who are constantly on the run, or those who have come to work without breakfast
and wish to replenish their energies midmorning.
Do you know of any establishments that resorted to redesigning their food production
and service areas? What changes did you notice? Can you find out why they were
redesigned? Try and list the reasons and see how redesigning helped the establishments
to utilize their staff resources more efficiently than before.
Thus we have seen that there are a number of factors that affect staff policies of an
establishment. Further, before the staff is recruited there are a number of procedures
that need to be considered. These are highlighted next.
Administrative procedures
These cover maintenance of personnel or staff records, personal data of each employee
such as date of joining, age, date of retirement, promotions, awards and achievements,
relationships with others at work, manpower research, staff training and development,
nature of job and so on.
All the above procedures are important for the employment process since the
information about specific job positions will be required when vacancies arise, and
need to be filled.
Answer the questions given here in check your progress exercise 2 and assess your
understanding of the topic reviewed so far. Next, we move on to section 14.4.
In this unit so far we have discussed the staff planning and management approach,
issues and process and also described the processes involved in the employment
process. Next, we shall find out how staff is recruited and selected.
The unique feature of catering staff is that they are all at different levels of literacy,
and possess little to highly specialized skills according to the needs of various job
positions. Getting the most out of people at work, making their individual tasks and
goals fit well into the larger goals of the establishment, as well as, fulfilling the varying
needs of customers, is a difficult and challenging job for every manager. This is
because people as a resource cannot be equated with material resources which can
be manipulated or changed at will. People behave and react to situations and pressures
in different often unpredictable ways.
Employing staff therefore, requires expertise, skills and complex procedures all of
which are time consuming and costly. It is therefore good policy to develop existing
staff and retain them as far as possible, although it becomes necessary to recruit and
select new hands as in the case of retirement, accidents, death, policy and environmental
changes and so on. The recruitment process is described next.
14.4.1 Recruitment
Managers usually believe that recruitment and selection are synonymous and the terms
have often been used interchangeably. While recruitment precedes selection, it is not
the same. Recruitment is the process of attracting qualified candidates for the
purpose of filling vacant job positions in an establishment.
Effective recruitment requires:
• A clear idea of job requirements.
• General information about the applicant’s age, qualifications, experience, skills,
objectives, interests, health status and background.
• Projection of a fairly realistic but favourable image of the establishment, in order
to attract the right people.
On the basis of the above, a suitable advertisement is prepared with the purpose of
inviting applications for the job. This is then placed in the print media for people to
respond to. A typical advertisement is placed at Figure 14.4.
The sample advertisement presented shows that the personnel or staff manager is clear
about the job requirements for the position to be filled and desires the age, qualifications
and other information of the applicants who would respond within the stipulated time
frame.
The advertisement also gives some impression of the establishment in a manner that
will attract applicants. It illustrates what is required and how an establishment projects
itself to invite people to apply. It will be noticed that all the above mentioned points
are covered in the advertisement in a manner that people with the right qualifications
will apply, and those that fit the job position from the point of view of the employer
will be screened and then interviewed or further tested.
Like advertisement there are other different sources of recruitment. These are listed
herewith.
Sources of recruitment
There are a number of sources of recruitment such as:
• Media
• Colleges and institutes
• Recommendations
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• Employment exchanges Personnel Management:
Staff Planning and
• Professional associations Management
Let us have a look at each of these, next.
Thus, there are a number of media options available today, therefore, some thought
is required to choose the most suitable one. Food institutions have generally chosen
the print media but this is done by large establishments like hotels, tourist resorts,
satellite services and so on. Budget is an important consideration in the choice of the
media to use.
• Colleges and Institutes
Catering colleges and professional management institutes can be contacted for meritorious
students looking for jobs, or a vacancy notice may be placed on their notice boards
for attention. Campus interviews are another very useful way of judging potential, need
ability and so on. 311
Entrepreneurship and Food • Recommendations
Service Management
Existing staff of the establishment may be asked to recommend people they know in
their trade, who can then be interviewed and tested for required skills. Friends and
other catering establishments may be contacted for recommendations from their list
of interviewed candidates, whom they found good but could not employ.
• Employment exchanges
Employment exchanges or bureaus, maintain a list of unemployed members who may
be recommended according to the job skills required.
• Professional associations
These bodies such as the catering and restaurant associations, management associations,
hotel and catering consultants etc. maintain a list of their members along with their
CV’s. These associations may be contacted for recommendations, or an advertisement
placed in professional journals especially for senior management positions.
Today, the methods being used to advantage are campus interviews, recommendations,
telephone and internet particularly be medium sized and small establishments.
Recruitment procedure
All recruitment procedures require that candidates send their applications for the vacant
position by a specified date. Some establishments provide a designed form to be
completed by applicants, others may specify that the applicants submit their bio-data
or CV for consideration and apply in their own handwriting.
Application forms are expected to help the organization to obtain data regarding age,
qualifications, experience, and health status and so on of the applicants.
Once the application date is over, the forms are collated and presented in a manner
that will help to screen the applicants who appear to fit the job requirements. The rest
are filed for further use, as and when required. The process of making the lists in order
of priority is known as recruitment, and those on that list are called recruits, to be
considered for further selection.
14.4.2 Selection
Selection is a process of identifying and picking up people whose probability of success
in the job is maximum, and who are likely to stay long enough with the organization
to add to its development.
Irrespective of the nature of the job, a very large number of applications are normally
received. The reasons for this are high levels of unemployment, people wanted to
improve their opportunities or perhaps a very vague advertisement for the vacant
position. Systematic procedures for selection are therefore essential. Let us get to know
about the selection process in this sub-section.
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Personnel Management:
Information
Staff Planning and
Management
Organization Candidate
While exchanging information, objectivity should be maintained and the image of the
organization should not be projected in an unduly favourable manner. This will raise
the expectations of the applicant and if selected will later result in low job satisfaction
and absenteeism due to frustration. Such a situation proves very costly to the
establishment. From the candidate only, information pertaining to the job requirement
should be requested.
The criteria for selection should be limited to:
• Social skills indicating ability to work with other people
• Outlook whether optimistic or not
• Health status specially important at operative levels
• Special interests to judge overall development and personality traits
• Self confidence, presence of mind and initiative
• Ethical values
Let us look at the selection process next. The steps involved are enumerated herewith.
Steps in Selection
There are seven steps in the selection process such as:
Step 1 Preparation of job requirements
Step 2 Screening applications
Step 3 Identifying skills through specific tests
Step 4 Evaluation of tests
Step 5 Holding interviews for personality and other traits such as confidence, poise
etc.
Step 6 Assessment by two referees
Step 7 Medical examination
The steps listed above you would agree are self explanatory. Completing all these steps
is very time consuming and expensive. Therefore, in food establishments, where
vacancies are most frequent at operative levels, short cut methods may be used such
as verbal references and decisions taken to employ staff on ad-hoc basis while testing
and evaluating the candidate on the job before confirming the appointment. Most
important is that the greatest turnover is at operational levels because jobs tend to
become routine with little or no promotional avenues for staff to look forward to. It
is, therefore, important to try and retain staff after selection, in the long run. How
can this be done? Let us find out.
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Entrepreneurship and Food Staff Retention
Service Management
Staff retention is the ability of an organization to keep employees satisfied and happy,
so that they do not leave the organization.
It is as important to retain staff as it is to select the right people for a job. This is
especially so with food service institutions which are normally plagued with staff
absenteeism and turnover problems for various reasons. These result in higher ultimate
costs to the organization as a viscous circle of inefficiency leading to low profits gets
established, as represented in Figure 14.6.
Inefficiency
new environment
Ab
not happy Resentment
sen
tee
ism
No contracts es
nus
or commitment bo
No
Low Low
Temporary
morale morale
Lower
profits
ave
e
Le
le av
Untrained low ff
Sta
productivity Daily
no loyalty wagers
Vacancy Higher Costs
Other staff fill in
Overtime
daily wages
leave
Staff
Insecurity
Over-work Low
morale
Time lost
Low
morale
fatigue Sickness
absenteeism
Inefficiency
Pressure
Lower
profits
Most leave, absenteeism at work and turnover results from boredom with routine
work, overwork, fatigue and frustration. Studies have established a relationship between
recruitment and staff turnover, as they rise and fall together. As turnover increases so
does recruitment and vice versa. Therefore, an effort to understand the needs of
recruits is essential. The needs have been listed as salary, training, interesting work,
happy environment, responsibility, job security, cohesive groups, convenient location,
additional benefits, promotion prospects, sociable working hours and travel
opportunities. Among these requirements, the expectations are highest for financial
benefits the rest decreasing in descending order. If managers are flexible and understand
314
the motivations of staff, they can retain them to develop loyal teams for a long time Personnel Management:
making institutions flourish. Staff Planning and
Management
Once the recruitment has taken place the next step is staff placement. This aspect is
described next.
The different levels of activities involved in the staff placement are reviewed herewith.
Oral contracts: An oral contract is a word of mouth or verbal offer of a job at a stated
salary along with permissible benefits to the employee and is based on mutual trust.
It is binding by law and just as valid as a written and signed contract. The contract
is deemed to have been accepted when an employee starts work. The terms of a verbal
contract cannot be changed unilaterally by the employer unless the employee accepts
those changes. In practice however all oral contracts should be followed by a written
statement confirming the terms offered and the date of start of the appointment. This
ensures that oral agreements are not misinterpreted and subject to recollection or
memory lapses.
Written contracts: A written contract details the terms under which an employee
agrees to be legally bound in the case of employment. It is signed by both, the
employer and prospective employee, to indicate the obligations they are both expected
to fulfill towards each other and the organization. Figure 14.3, given earlier indicates
a sample of a written contract of employment and the terms stated by the employing
organization.
As in the case of oral contracts, the written ones too, cannot be changed or amended
without the agreement of the employee, or without due notice from either party.
Now that we have a good idea about the contracts let us get to learn how to interpret
the contract.
Interpretation of Contracts
Contracts not only express the terms spelt out but also some implied terms as well,
which may be read into the contract by a court in case of a dispute. Some such terms
are those which:
• reflect established normal practice at work which are general, reasonable and
definite referred to as custom and practice.
• refer to the primary rights and duties with the employment relationship such as
mutual trust and confidence.
• are necessary for operating the contract, filling any gaps in the contract which
were apparently intended. 315
Entrepreneurship and Food If preferred, the employee may be informed that specific details about required
Service Management information on pensions, deductions, taxes, leave and so on are contained in a
reference manual with the employer.
Now then what are the advantages of writing an contract? Let us find out next.
Advantages of Contracts
While contracts have many advantages for employees, they also help employers in
many ways. For the employer they:
• provide flexibility in operation,
• ensure confidentiality and a right to protect the ideas and information of the
establishment,
• prohibit staff from leaving without notice,
• prevent leaving staff from taking away the best staff or customers with them, and
• provide the right to deduct money owing to the establishment from an employees
salary.
These advantages for employers help to set the right conditions for meeting the
challenges of the constantly changing business environment.
Once the employee has signed the contract and is part of the organization, he/she
needs to be inducted. Let us see how.
14.5.2 Induction
We have just learnt that the recruitment and selection process completes the formalities
of bringing a new employee into an establishment. Every newcomer needs to be
introduced to people with whom he will work and the environment in which (s)he is
expected to work and perform their best.
The process of introduction to the work and its environment is called induction. If
a new staff is allowed to find his own way even the best person for the job may get
frustrated and feel lost. Induction is also called orientation in some establishments.
Induction is thus, the guided adjustment of a new employee to the establishment, his
work environment and the job. It is the process by which employees are integrated
into the organization and its expectations. The process communicates to the employee
the basic philosophy of the organization, its policies, rules and procedures.
Let us next review the process of induction.
Methods of Induction
There are basically two methods adopted by establishments, formal and informal. The
formal methods are planned and structured through sessions conducted at a fixed time
and place. This usually is in large organizations and heads of departments concerned
give talks on the various functions of each department and thereby introduce the
organization. Formal slide presentation or CD’s, demonstrations and get together may
be organized to enable the new employee to interact with people and
groups socially. Different methods are thus used to provide an overview of the
establishment.
Informal approaches are used by smaller establishments and are often unstructured in
content. The employee is taken around the various departments and facilities of the
organization and informally introduced to staff at their places of work. Informal get
together are organized and the new employee can meet and identify his superiors, ask
questions, sort out any doubts and gradually learn about their jobs, all over an informal
cup of tea in the department or canteen.
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Induction or orientations however, only provides basic information about the organization Personnel Management:
such as working conditions, rules and regulations, pay and benefits, and the general Staff Planning and
Management
structure of the establishment. Training in job performance and the responsibilities that
go with it are learnt from superiors and colleagues while on the job in the relevant
department. It is for the new employee to show his skill through his job in due course.
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Entrepreneurship and Food
Service Management 14.6 STAFF TRAINING
Food management staff is generally inclined to believe that experience alone is all that
is required to keep an organization progressing. This may have applied to operations
a few decades ago when tastes of customers were very traditional and eating away
from home was not the norm as it is today. Do you think that a food service can
survive in today’s competitive environment on experience alone? Let us list what these
forces are that are making new demands on food services and their staff. These forces
include:
• Fast changing environment
• Lifestyle changes
• Increasing demands of customers
• Inflation
• Shrinking labour markets
All the above factors have their influence on the success of organizations, and offer
newer challenges that can only be met by upgrading the skills of staff through training
in fields to which they have not been exposed before.
A brief discussion of the factors will indicate why staff training has become important
for every food service establishment. An understanding of these will help to identify
the newer skills needed to cope with the changes and design training programmes to
suit particular goals of establishments. So let us get to know them.
• Changing environment
Globalization has opened the opportunity for the service of specialty menus which our
chefs or cooks cannot cope with unless trained in the cooking of say, South Indian,
Chinese, Italian or Mexican and other foods demanded in a restaurant. Further,
competition has increased from specialty restaurants, which only serve the variety of
food of a particular region or country. Training needs in other areas besides craft skills
can also be identified as in the case of space, time energy management, resource
acquisition and use and so on.
• Lifestyle changes
People now demand a great variety of menus as families eat out more often than
before. The reasons for eating out are often for foods not generally prepared at home,
or entertaining guests who require greater choices. The latter has been necessitated by
shrinking size of homes, domestic staff and time and energy constraints to entertain
at home.
• Customer demand
The demands of customers range widely according to physical, physiological, social
and psychological needs that affect mood, purchasing power, eating alone or in
company and so on. They may demand any thing from a coffee, tea and snack to
a complete meal or event.
• Inflation
Inflation has increased costs and prices drastically for the food services and customers.
This has increased the demand for different types of services such as fast food
restaurants where establishments depend on arrangements that will increase their
revenue through faster customer turnover with less space and time investments. On
the other hand, the hurried customer demands home delivery or take-away services
from the establishments. In general, the customer’s focus has shifted on food quality
providing value for money rather than paying for leisurely eating or service in a
restaurant.
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• Labour market Personnel Management:
Staff Planning and
As more and more people are without jobs, training has become important both to Management
job seekers, as well as, food institutions. The latter want to retain their staff by
developing their skills while the former want to equip themselves with skills to beat
the dwindling job market, by opening avenues for entrepreneurial activities in catering
sectors. An increase in the number of institutions offering food, nutrition and catering
education are proof of this fact and so is, the increase in entrepreneurial activity. In
every area of any state, one can find even housewives using their best talents to
provide services such as home cooked lunches, desserts for parties, bakery products,
home-made pickles, jams, preserves and so on.
We have reviewed the forces which are making new demands on food services and
their staff. Keeping these forces in mind the need for training and the types of training
required must be specified as elabourated in the next sub-section(s).
At operative level
One commonly observes that once a head chef puts on his cap, he is viewed by the
kitchen staff as the knower of all things related to food preparation and presentation.
It is seldom realized that the chef can only put together the ingredients given to him
in the few ways learnt through his limited experience. Very often catering managers
too, depend so heavily on chefs to plan the menus, get them prepared and so on, that
they fail to sense the need for their further skill training and development.
Supervisory level
Those in-charge of kitchen or food service supervision, are often not aware of the need
to coordinate closely with catering managers, accounts and stores staff. Work at
operative levels proceeds routinely from one day to another unless customers voice
their grievances and sound an alert. In such cases also one often finds that the
supervisors or managers are not available on the spot to satisfy the customer. There
is therefore a need to train all staff in networking constantly, with related departments
to ensure quality food and service.
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Entrepreneurship and Food For instance, a dish is not sold on a particular day to the extent expected. An analysis
Service Management of the quality of raw ingredients supplied, method of cooking used, the staff who
prepared it, the manner in which it was presented to the customer, behaviour of service
staff can all reveal areas of training. Some of these can be networking with suppliers,
ordering methods, assessing quality at receiving end, training service staff in service
and behavioural skills and so on.
Management level
The need for training and development of staff in food services is a matter of
management concepts and the vision they have for the future of the organization.
Managers have plenty to keep abreast with, such as new equipment on the market,
forms of goods available, types and prices of seasonal foods, tastes of customers,
inflation management accounting, newer techniques of assessment and appraisal, control
and much more.
Managers constantly need to identify needs in the light of the future progress of their
departments, in terms of equipping staff with those skills that will impact sales revenue,
through quality service. Customers too get menu and environment fatigue, and managers
need to help staff to introduce newer food preparation techniques, service methods,
space arrangements and so on to motivate both staff and customers. This would only
be possible if managers are trained in the use of technology to be able to analyze the
results of their efforts faster, to know the pulse of the customers in terms of changes
in tastes, eating habits, reasons for repeat visits by customers, be open to suggestions
and act fast enough to please their customers.
Such analyses will help to identify the needs for training in every department which
when listed can be structured to fit into existing courses at institutes of catering or
designed specifically for the staff.
Most importantly, managers also need to involve staff in their decisions to improve
infrastructure, menus, introduce technology and so on. Once they are involved in
identification of their needs and the decision process, their cooperation in implementation
of newer concepts and devices can be ensured.
Now that the need and the type of training has been spelled out, the next level in the
staff training activity is the training process itself. Let us get to know this
process next.
At work, stress may be due to heavy work load, inadequacy at the job, decreased
leisure, sickness and so on. Stress related to work in general is common, more so in
technologically advanced environments and among highly qualified professionals. This
unfortunately affects the work environment too, as is seen in the emergence of the
hurried man or woman of our times.
The possible techniques to use in stress management would be related to the cause
of the stress which needs first to be determined in individuals or groups. Some
examples are cited for guidance.
1) If the stress is due to overwork the actions that can help in relieving it are:
i) Redesign or redistribute the work to provide intervals of relaxation or rest.
ii) Readjust the way we look at work to increase our capacity to bear heavier
loads.
2) If a feeling of weakness is the cause the remedy would be:
i) Build up physical and emotional strength to cope
3) If the mind is not clear because of many thoughts then
i) Control thoughts to work methodically, doing one job at a time
ii) Eat while eating
iii) Work while at work
iv) Do not take work home or bring thoughts of home to work.
4) If worry or anxiety affects performance at work then:
i) Learn to relax, remove negative emotions from the mind
ii) Act but do not think too much
iii) Concentrate mind at work
iv) Erase anger, fear, jealousy and hatred
v) Smile as often as possible while working
vi) Share and help
vii) Build inner strength through self surrender by acting as an instrument, and
do not think about results
viii) Work with dedication.
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Entrepreneurship and Food • Group influence
Service Management
Friends or group leaders exert a strong influence on the behaviour of an individual.
This is an effective way to reinforce ideas and harness group energy to introduce
change or inject positive attitudes at work.
• Sensitivity training
This method of training utilizes the fact that people are more sensitive to their own
strengths and weaknesses than to those of others. Training that can make people aware
of their strengths can help to bring about changes by offering an environment in which
the individual’s strength is challenged.
• Group dynamics
Group dynamics deals with training all the employees in a group who are then involved
in bringing about the change. They are made to participate in discussions say, when
new equipment is to be introduced in their area of work, or computerization is to be
introduced to speed up work and decrease wasteful time on record keeping and so
on. The group is then, given time to think and the final agreement or disagreement
comes from the group. If their doubts can be cleared by the trainer or management
then the staff is ready to implement the changes.
• Feedback
Getting feedback through surveys, questionnaires and opinionaires, helps to produce
a strong impact on staff for bringing about change. Such methods are often used to
assess the need for redesigning jobs. The findings of research and opinions of groups
in discussions with management through every level of the establishment, helps to
involve staff in the thinking and suggesting process. Since all groups are involved, any
decision arrived at is bound to have agreement of all staff and thereby their willing
participation in efforts to achieve new goals.
• Structural change
The structural approach is the basis for redesigning jobs. Singer (1977) has aptly
said:
When the learning process lasts for more than a few days, we say that training is
taking place. While there is plenty of published material to help in training for all kinds
of jobs, the best training takes place in the work situation where relationships with
other people exercise their influences constantly at work. This is referred to as on-
the-job training, and has the advantage of the learning process becoming immediately
implemented at work, without losing any time of work. It also helps to create a
climate at work in which people learn, experience and gradually use their own
creativity to develop their skills, while seeing the results of applying their learning
almost immediately. Demonstrations at work can be an effective way of training staff
in new methods.
Having gone through the discussion above it must be evident that the process of
training involves steps taken to update knowledge and skills of staff, and should be
an ongoing one. Once the employee is on the job, appraisal and evaluation of work
performance is crucial. Let us get to know of this process next.
While appraisal is the process, evaluation indicates the result on which management
decisions regarding needs for training can be based. However, these terms have often
been interchangeably understood and used by managers because one cannot be used
without the other to obtain information for achieving or setting future goals.
Let us then understand the self appraisal and the evaluation in greater details.
Staff Appraisal
The performance of staff needs to be appraised from time to time in order to
determine how efficiently their potential is being tapped. Appraisal or monitoring brings
to light work that has been carelessly done, but also assists in identifying staff training
needs or the need for guidance that staff may require in the performance of a job.
Judgment regarding efficiency of staff can be made on the basis of recorded appraisal
information on proformas, checklists, analysis sheets, production, sales and profit
statements. Staff may also be appraised with the help of rating scales designed to judge
the following attributes of a person’s:
• knowledge and understanding of his work,
• quality of performance as being unsatisfactory or outstanding,
• compatibility and dependability,
• awareness regarding safety and cleanliness,
• integrity and loyalty in terms of cooperation with co-workers to help achieve
organizational goals, and
• health status.
Very often, appraisal of the work conditions and procedures can point to areas that
need rearrangement or designing to boost work efficiency and job performance of
staff.
We have so far in our discussion looked at the need and types of training and studied
the training process itself and highlighted the role of self appraisal and evaluation in
judging the productivity and efficiency of staff, and also provide a measure of how
far set goals have been achieved.
Our study on staff planning and management would not be complete without a review
of the laws governing this important component. The next section focuses on this
aspect.
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Entrepreneurship and Food
Service Management 14.7 LAWS GOVERNING STAFF PLANNING AND
MANAGEMENT
Every country legislates through instruments called Acts that provides guidelines for
the industry for managing their employees within the Constitution. In India too, many
laws have been passed through the parliament and are binding on all organizations
employing more than 20 people to work for them. Those concerned with employers
and employees are outlined in sub-section 14.7.1.
Other than the laws enlisted above, there are trade union contracts and negotiations
which are reviewed next.
You would realize that the trade unions get into contracts with their management. Let
us see how.
Role of Government
The government has considered a comprehensive law on Industrial Relations (IR’s)
with a view to promote peace and harmony at work through good employer –
employee relations. The law basically provides for registration of trade unions. Any
seven or more workers may, by subscribing their names to the rules of a trade union,
complying with the provisions of the Act, apply for registration under the Act. The
Act also defines the responsibilities of employers and the rights of employees.
Next, let us see how the trade union work through negotiations.
Negotiation
Negotiation is the bargaining power of a union with the trade’s management to get
for example, better working conditions, incentives or wages for the members of the
union. On the other hand, the management of the trade tries to put across their view
point and arrive at a mutually agreeable solution to employee demands.
Sometimes however, both sides can not solve the problems or grievances and union
representatives decide to go on strike, or a go slow at work affecting productivity and
profits of the industry. In such cases, the government is requested to appoint an
arbitrator ( could be a lawyer or a senior officer of the law ministry) who is seen as
fair to both sides, and tries to bring about a fair settlement of issues to prevent industry
or units from closing down. A closure usually is detrimental not only to the country,
but to the employers and employees who may become unemployed over long periods
of time.
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Trade union representatives usually negotiate in the interest of employees, where as Personnel Management:
managements try to balance productivity and profits with payouts to employees in the Staff Planning and
Management
form of financial or non-financial benefits.
With this we end our study on staff planning and management. We hope you now
have a comprehensive insight into this important activity in a food service organization
i.e. personnel management. Before we move on to the next topic we would like you
to answer the questions given in check your progress exercise 4 and recapitulate
what you have learnt under the section on laws governing the staff planning and
management.
Further, we got to know about the recruitment and selection process i.e., what do these
processes entail? How these two terms differ from each other? Then, we studied
about induction process and how it is carried out and what are its benefits. Next, we
dealt with the training process. Here, we discussed the relevance of training process,
different areas of training and the actual training process. We also learnt about
evaluation and appraisal of staff.
Finally, we briefly touched upon the various laws governing staff planning and
management. In this section, we looked at the labour laws and trade union contracts
and negotiations.
14.9 GLOSSARY
Ad hoc : a temporary worker employed for a specific purpose only.
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Entrepreneurship and Food 3) The different levels are: Operative, supervisory and management levels.
Service Management
4) Training can be imparted through providing information, managing stress, exercising
group influence and bringing about structural changes in the establishment.
5) a) A law passed by government for implementation.
b) A process involved in evaluation of staff, production, service, profits or in
any area of the establishment.
c) Association of workers for regulation of relations between people at work
in a particular trade.
f) It is the bargaining power of a union with the management of an organization
for better working conditions, pay or incentives for employees.
e) These are official agreements between workers of a particular trade.
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Personnel Management:
UNIT 15 PERSONNEL FUNCTION — WORK Staff Planning and
Management
PRODUCTIVITY
Structure
15.1 Introduction
15.2 Meaning and Definition of Productivity
15.3 Understanding Formal Relationships and Duties
15.3.1 Vertical Division of Labour
15.3.2 Horizontal Division of Labour
15.3.3 Line and Staff Division of Labour
15.3.4 Departmentalization
15.3.5 Organization Chart
15.3.6 Coordination
15.4 Design of Jobs
15.4.1 Job Analysis
15.4.2 Job Descriptions
15.4.3 Job Titles
15.4.4 Job Enrichment
15.5 Work Design
15.6 Work Measurement in Food Service Operations
15.7 Productivity Improvement
15.7.1 Productivity Measures
15.7.2 Quality Circles
15.8 Let Us Sum Up
15.9 Glossary
15.10 Answers to Check Your Progress Exercises
15.1 INTRODUCTION
In our previous unit on staff planning and management, we learnt about recruitment
and selection process and also about staff training as a crucial process. In continuation
with that, in this unit, we shall be focusing on work productivity of personnel. What
is meant by productivity and how can we go about improving it?
Therefore, it becomes very important that managers know the organization well, design
its organizational set up and control effectively all its functions. So let us get to know
about organization structure in the next section.
Organizing also improves the efficiency and quality of work, as the coordinated efforts
of people working together begin to produce a synergistic effect. Synergism can result
from division of labour and from increased coordination, both of which are products
of organization.
The scalar principle, which is related to the vertical growth of the organization
states that authority flows through the organization from highest to lowest rank
and establishes the chain of command. This principle is based on the need for
communication and the unity of command concept, which state that an employee
should have only one immediate supervisor. In theory, this concept is a basis for
organization design; however, employees frequently receive directions from more
than one person.
Authority, is the right of a manager to direct others and to take action delegated down
the hierarchy of the organization. The tapered concept of authority is depicted in
Figure 15.1. In Figure 15.1 you can see that the breadth and scope of authority
become more limited at the lower levels of an organization.
SCOPE OF Director
AUTHORITY
Top Management
Middle Management
Lower Management
(Supervisor)
Employee
333
Entrepreneurship and Food Through the process of delegation, the authority and responsibility of organization
Service Management members are established. Delegation is defined as the process of assigned job activities
and authority to a specific individual within the organization.
While ‘authority’ is the right to direct, ‘responsibility’ is the obligation to perform an
assigned activity. Since responsibility is an obligation a person accepts, it cannot be
delegated or passed to a subordinate. Managers can delegate responsibilities to
subordinates in the sense of making subordinates responsible to them; however, this
delegation does not make managers any less responsible to their superiors. Delegation
of responsibility does not mean abdication by the delegating manager. Ramesh, the
head cook, for example, cannot say to the production supervisor “it’s his entire fault,”
regarding a product failure of one of the assistants cooks, and not bear responsibility
himself.
Authority once delegated, however, is given up by the person who delegated it.
According to a principle of organization called the parity principle, ‘authority’ and
‘responsibility’ must coincide i.e., management must delegate sufficient authority so
that subordinates can do their jobs. At the same time, subordinates can be expected
to accept responsibility only for those areas within their authority.
One of the major considerations affecting delegation of authority is decentralization.
The key question is: How much of what authority should be granted to whom and
for what purpose? The degree to which an organization is centralized or decentralized
is basic to this question. What is meant by these two terms in context with an
organization? Let us see next.
In a centralized organization, most decisions are made at the top, and lower level
managers have limited discretion in decision making. The degree of centralization /
decentralization is related to the number of decisions made at lower levels of the
organization, the importance of those decisions, and the amount of checking required
for decision making by lower level managers.
Highly centralized authority is common in small organizations in which the top manager
is in close contact with all aspects of the operation. For example, in a small nursing
home or restaurant, the food service supervisor or manager may be responsible for
most decisions about the operations.
The degree of decentralization varies widely in large organizations. In some organizations,
a high degree of decentralization may exist in major functions, but the auxiliary
functions of purchasing, accounting, or personnel may be centralized. In a large
hospital, for example, the director or head of the dietetic department may have
authority over production and service functions but limited authority for purchasing,
since a purchasing department has procurement responsibility for the entire hospital.
We hope the discussion above must have helped you in understanding the vertical
division of labour. Next, let us move on to the horizontal division of labour.
Line personnel are responsible for production of goods and services in the organization,
whereas staff personnel may function in assisting or advising roles. Staff work
revolves around the performance of staff activities, the utilization of technical knowledge,
and the creation and distribution of technical information to line managers. In
contemporary organization, the number of people involved in staff activities and the
type of staff work has increased.
Let us then understand the type of staff and the line and staff authority existing in
a food service set up.
A) Line and Staff Authority
Line authority is derived from the chain of command and shows positional authorities.
Staff authority, however, is based on expertise in specialized activities. Generally, staff
personnel provide expert advice and counsel to line managers but lack the right to
command them, with two exceptions. First, staff managers exercise authority over
workers in their own departments; second, staff may have functional authority over
the line in restricted areas of activity. This functional authority is delegated to an
activity and gives members performing the activity the right to command. Authority
granted in this manner, however, is confined to the specialized area to which it was
delegated.
The quality control manager, for example, may have functional authorities over the
work of supervisors in other departments. If inspectors find a product quality problem,
they may require the supervisor to suspend production unit till the problem is corrected.
This example applies directly to a commissary food service system. The microbiologist
on the quality control staff may identify a problem with microbial count in a product
being produced in a food factory and require that production be curtailed until the
source of contamination is identified.
Next, let us review the type of staff.
B) Types of Staff
Staff work may be differentiated into five functions; service, advice, control and
innovation. In addition, service staff renders some specialized functions, such as
maintenance.
A staff group, such as market research staff, may supply information and suggestions.
For example, the market research staff in a large food service chain may provide data
on prospective locations for new units.
Staff may assist the line in implementing a control function, such as the quality control
functions, as discussed above. Some staff assists in setting actions in motion and in
initiating activities, as a planning staff does.
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Entrepreneurship and Food Finally, some staff may create new ideas, such as a research and development
Service Management group. Large food service departments often have a recipe development staff, for
example.
Other staff positions may fall into an “assistant to” or liaison category. The
assistant too has no line authority but assists a manager by gathering information,
performing special duties, resenting the manager, and generally relieving the manager
of details.
Liaison staff acts as representatives for their organization in dealing with other
organizations. A regional dietitian in the hospital division of a food contract company
might function both in a liaison and functional staff capacity, acting as a liaison
between the hospital and company while also providing staff expertise to personnel in
the contract company’s dietetics department.
Having looked at the type of staff and their functions, we also need to understand
that line and staff problems do exist in the line and staff division of labour. Let us
get to know them.
C) Line and Staff Problems
Line-staff relationships involve both structural and human aspects, which are related
to levels of staff participation in the organization and to human interaction problems.
Staff group may provide organization-wide service or service within a division or
department. Personnel or purchasing departments in a university or hospital are
examples of the first; the qualify control staff in the food factory is an example of
the latter.
Although relationships between line and staff may be specified clearly, conflict is not
uncommon. Frequently, of course, line and staff work together as a team, approaching
problem solving with a spirit of cooperativeness. The overlapping nature of line and
staff jobs, however, provides a potential source of conflict.
Line managers may see staff as usurping their authority or providing unrealistic advice.
They may also view staff specialists as working in a vacuum, concentrating on a
narrow range of activities, rather than understanding problems from the perspective
of the overall organization. Line managers often feel they get the blame for failures,
while staff receives the credit for successes.
On the other side of the coin, staff may see line managers as resistant to new ideas
and unwilling to try progressive approaches. Another common complaint is that line
managers do not make use of available data. Some line managers seem to think that
asking staff for advice is admitting ignorance. Staff may also complain that line
managers merely go through the motions of asking for advice with no insertions of
utilizing their recommendations. Staff personnel often believe they have a greater
degree of functional authority than has been delegated to them.
The line and staff concept if often not clear-cut in organizations. For example,
managers may have both line and staff responsibilities. The nature of line and staff
relationships varies widely among organizations and must be designed to meet the
specific needs of a particular organization.
In the discussion so far we have seen that the primary reason for organizing is to
establish lines of authority and in this context we learnt about the vertical and
horizontal division of labour and the line and staff division of labour. Next, we shall
study about the method commonly used in a food service set-up to implement division
of labour.
336
One of the first things that happen when people create an organization is that they Personnel Function —
divide up their work to allow specialization. As the organization grows and tasks Work Productivity
become more numerous and varied, this division of labour is formalized into jobs and
departments. Let us understand the concept of departmentalization next.
15.3.4 Departmentalization
Departmentalization, which involves grouping activities into related work units, is the
most frequently used method for implementing division of labour. Although these work
units can be structured in a number of ways, they all divide the work and thus establish
a pattern of task and authority relationships. The pattern becomes the organizational
structure.
In a small restaurant, for example, a husband and wife may informally share the tasks
of preparing sandwiches, salads, and drinks, serving customers, collecting money,
wiping tables, washing dishes and utensils, and performing other maintenance duties.
They will probably find that each of them will take on principal responsibility for
certain tasks; however, as the business grows, they may need to hire part-time workers
to assist at peak periods. These workers will probably be assigned specific duties rather
than being responsible for the wide range of duties performed by the husband wife
team. Thus, jobs are created around specialized tasks.
This small business could eventually be the basis for development of a large multiunit
national chain of restaurants throughout the country. Additional levels of management
would be needed; highly specialized jobs created, and formalized relationships required.
At the corporate level, departments focusing on specific functions, such as marketing,
procurement, and finance, would be created.
The primary advantage of this type of departmentalization is that all specializations are
within function and provides for efficient use of equipment and other resources. It
provides a logical way of arranging activities, because functions are grouped that
naturally seem to belong together. Each department and its manager are concerned
with one type of work.
National restaurant chains are often divided into regional areas, with regional manager
and staff responsible for all the operations in a particular region. For example, several
of the contract food service companies are divided into several geographic regions,
such as East, Midwest, Northeast, Northwest, and South.
Other Types of Departmentalization: Equipment, processes, and time are bases for
departmentalization. Process and equipment are closely related to functional
departmentalization. In large food service operations, a deep fat frying section within
the production unit would be an example of process/equipment departmentalization.
A food factory, such as that in a commissary food service system, might be divided
into units based on process or equipment because of the specialization needed for the
large volume produced in the operation.
Having gone through the discussion presented in sub-section 15.2.3 above, certainly
now you are in a better position to appreciate how departmentalization is practiced as
338
a means not only of implementing division of labour but also of improving control and Personnel Function —
communications. Work Productivity
Next, it is also important for us to learn about the basic relationships of positions and
functions while specifying the formal authority and communication network of the
organization. This is possible through the construction of an organization chart. The
next sub-section focuses on this aspect.
Restaurant Manager
Chief Dietitian
Dietitian (I)
Assistant
Dietitian (3)
Office Superintendent
(I)
Steward (2)
Cooks (25)
Grade 1 Sweepers (3) Masalchi cum Bearers (45)
Grade 2 Grade 1
Grade 2
339
Entrepreneurship and Food CANTEEN MANAGERE
Service Management
Supervisor Cashier
Cook Steward
Waiters
Assistant Cooks
Helpers
(Clearing)
Utility Workers
As you may have noticed in Figure 15.2, the organization chart is a simplified or
abstract model of the structure. It is not an exact representation of reality and
therefore, has limitations. The organization chart shows few of the relationships even
in the formal organization and none of those in the informal organization. For example,
the degree of authority a superior has over a subordinate is not indicated. The chart
does, however, assist members of the organization in understanding and visualizing the
structure. Charts should be revised periodically, because organizations are dynamic and
undergo many changes over a period of time.
Responsibility and authority for the preparation, review, and final approval of the
organization chart generally lie with top management, although approval may be the
responsibility of the board of directors. At the department level, the chart may be
the responsibility of the department head, although approval may be required from the
next level up in the organization.
Vertical organization charts are the most conventional type. Although, occasionally a
horizontal or a circular chart may be used. In the vertical chart, the levels of the
organization are depicted in a pyramid form, with lines showing the chart of command
as you may have noticed in Figure 15.2. Special relationship may be indicated by the
positioning of functions and lines on the chart. Dotted lines are often used to indicate
communication links in an organization as illustrated in Figure 15.2 (c). Staff functions
may be depicted by horizontal placement from a line position.
Thus the horizontal and diagonal relationship depicted in an organization chart is the
coordination function, which is elabourated next.
15.3.6 Coordination
While reviewing the chart(s) (a and b) given in Figure 15.2, you may have noticed
that not shown on the organization chart are the horizontal and diagonal relationships.
The necessary coordination in complex organizations is impossible to achieve through
the vertical hierarchy.
In a small organization, coordination occurs informally. The large the organization, the
greater the need for formalized coordination mechanism.
340
To illustrate these concepts, in a small residence hall food service, in which the Personnel Function —
manager can see the operation from the office and workers are in close proximity to Work Productivity
each other, coordination of production and service can occur through informal
communication. By contrast, a large facility on the same campus, with preparation on
one floor and production and service on another, is a more complex operation to
coordinate.
Committees and task force are common in all types of institutions. For example, most
college and university food services must have a menu planning committee and a
student advisory committee, as well as, task forces to plan various special events.
Healthcare institutions typically have many committees to facilitate interdepartmental
coordination.
With this we end our study of coordination and we hope you now have a deep insight
and understanding about how the organization structure is designed and how the formal
relationships and duties are established within the food service set-up.
Let us try to recapitulate what we have learnt so far by answering the questions given
in check your progress exercise 1.
341
Entrepreneurship and Food
Service Management 2) Briefly discuss the need of organizing a food service institution.
................................................................................................................
................................................................................................................
................................................................................................................
3) Highlight the salient features of vertical and horizontal division of labour.
................................................................................................................
................................................................................................................
................................................................................................................
4) Explain giving an example, what is meant by the term departmentalization.
List the various parameters, based on which different departments have been
organized.
................................................................................................................
................................................................................................................
................................................................................................................
................................................................................................................
5) What is an organization chart? Discuss its shortcoming.
................................................................................................................
................................................................................................................
................................................................................................................
342
15.4.1 Job Analysis Personnel Function —
Work Productivity
Job analysis is the process of determining, through observation and study, the
pertinent information relating to the nature of a specific job. In job analysis, the
purpose and nature of job tasks and the skills needed to perform those tasks are
identified. In addition, the mental and physical effort required, equipment use, time
needed, and working conditions are evaluated. The manager asks the who, what,
why, where, when and how questions for each job. Job analysis provided the basis
for staffing decisions, job descriptions, performance standards, performance
evaluations.
What is job description? Let us find out next.
Written job descriptions should be available for all jobs in the organization. Each
description should include the following information.
• Job title and classification
• Summary of major responsibilities
• Listing of duties and responsibilities of the job, usually in order of importance.
• Job relationships; i.e., supervision received and employees supervised.
Job descriptions should be updated periodically to reflect changes in job content. An
example of a job description is shown in Figure 15.3.
JOB DESCRIPTION
343
Entrepreneurship and Food Responsibilities Performance Standards
Service Management
1. Prepares all meats, fish, fowl, vegetables, A) All foods will be prepared according to standardized recipes.
gravies, soups, sauces, salad ingredients, Exceptions to the standardized recipe may be specified by the
breads and desserts in accordance with Production Manager, with appropriate recipe substitution, for
the standardized recipes for patient and special events.
employee feeding. Assist in the B) All preparation shall be done in sufficient quantities to meet
preparation of hot and/or cold foods for the par levels as specified on the production sheets.
special functions and catering activity
as required.
2. Provides back-up services and short
order support to the patient tray line and A) All foods to be served in the hot state will be prepared as held
the cafeteria throughout the meal period. at an established serving temperature for not longer than a
specified time period. Communicates closely with the designated
3. Maintains standards of quality as supervisors or serving staff to establish and maintain appropriate
specified by the Department of Dietetics product timing.
and all basic food handling guidelines as A) All foods are to be stored at proper temperatures. Cold foods
specified by local, state and federal at or below 45°F, hot foods at 140°F or above. Holding and
health agencies. Assists in the processing temperatures between these rang should not exceed
development and testing of standardized 4 hours.
recipes for therapeutic diets and
B) All foods are to be covered, labeled and dated when store.
employees feeding as required.
C) All foods are to be rotated on a first in first out basis in
accordance with the department’s standards for holding an
storing foods.
D) All foods are to be presented in a wholesome and eye appealing
manner. Appropriate garnishes are to be utilized where
4. Maintains a cost awareness in the specified.
preparation and storage of all products E) All foods are to be served at the appropriate serving temperature
with an emphasis on minimizing waste. as specified on the steam-table layout diagrams.
A) Records data utilized in the forecasting of production
levels (and adjusts accordingly) in order to maintain a
5. Maintains standards of safety and
predetermined par.
sanitation as established by the
Department of Dietetics and/or local, B) With the Production manager or Lead Cook he/she determines
state and federal health agencies. the use of leftovers or their proper dating, labeling and storage.
A) Maintains standards of cleanliness in personal appearance,
personal hygiene, food handling and food storage.
B) Maintains equipment and work area in a sanitary condition in
accordance with established procedures and department
standards.
C) Reports unsafe working conditions or equipment to the lead
cook or appropriate manager.
The job specification, popularly referred to as the “job spec”, includes a statement of
the job conditions relating to the health, safety, and comfort of the employee, including
equipment used and any potential job hazard in addition to the personal qualifications
needed. Frequently, the written job descriptions in a particular organization may
include both the job description and the job specification.
Traditionally, job descriptions and job specifications have relied heavily on personal
judgment, which at times has been somewhat arbitrary. In many jobs, for example,
a high school education is set forth as a requirement for performing them successfully,
yet nothing employees do on those jobs may require this level of education.
Court decisions and equal opportunity legislation now require employers to demonstrate
that the criteria upon which employees for each job are selected have proven validity.
Employers must also be able to show that these criteria do not serve to discriminate
against applicants on the basis of race, sex, age, religion, or national origin.
Next, component in job design is assigning a title to the job. This component is
344 reviewed next.
15.4.3 Job Titles Personnel Function —
Work Productivity
The tiles assigned to jobs are primarily designed to distinguish among various jobs.
The job title, however, may serve to indicate level in the organization. For example,
the title “head cook” indicates that the job is higher in the organization than “cook”
or “assistant cook”.
The title may be used to indicate, to a limited extent, the degree of authority, the job
possesses. The title “sanitation supervisor” indicates the job involves more authority
than “sanitation worker”.
Until recently, the titles of some jobs indicated that the job was for a male or female
employee. Recently, however, the trend has been to “desex” the job title by eliminating
the suffixes “man” or “men” in occupational titles; e.g. flight attendant is now
commonly used instead of steward and stewardess.
Finally let us get to know about job enrichment which you will learn in the subsequent
subsection is an attempt to increase the task dimensions of a job to give greater
autonomy, feedback, and so forth.
Some of the classical work has been done by Hackman and his colleagues (cited in
SPEARS 1989). His work (HACKMAN,1977) resulted in the definition of five job
dimensions or task characteristics: skill variety, task identity, task significance,
autonomy, and feedback. If these are present to a high degree, Hackman observed
that experienced meaningfulness of the work, responsibility for work outcomes, and
knowledge of work results contribute to work performance and job satisfaction. The
model concluded that the greater the extent of all five task characteristics in a job the
more likely it is that the job holder will be highly motivated and experience job
satisfaction.
Job enlargement and job rotation are both approaches that have been used to
restructure jobs. Job enlargement means giving workers several different
operations at the same skill level. For example, the dish room worker might be
assigned responsibility for vegetable peeling and chopping, as well as, for washing
dishes.
Job rotation is a system in which workers move from one job to another on some
type of scheduled basis. Going back to the example above, a food service worker
might be assigned to the dish room one week and vegetable preparation the next.
Job enrichment, however, is an attempt to increase the task dimensions of a job
to give greater autonomy, feedback, and so forth. An example of job enrichment
might be the involvement of a cook in production forecasting and scheduling or, in
other words, planning of the work rather than only being responsible for food
preparation.
Whatever possibilities are tried, managers in all types of food service operations should
be concerned about the design of jobs from the standpoint of workers’ reactions. The
potential positive impact on job performance, morale, absenteeism, and turnover offers
a substantive payoff to the food service organization.
345
Entrepreneurship and Food Thus in this section we have seen how translating the organizational structure into jobs
Service Management is a process referred to as job design which includes, job analysis, job description and
job enrichment. From job design we move on to work design which impacts on work
productivity.
The principles of motion economy, relate to the design of work methods, of the
workplace, and of tools and equipment. These principles specify that movement should
be simultaneous, symmetrical, natural, rhythmic, and habitual.
The principles of motion economy that pertain to the human body are aimed specifically
at reducing the effort and energy required to do a job; for example, the use of both
hands, coordination of hands and eyes, and continuous motion as highlighted in Figure
15.4 (a). The principles related to the design of the workplace and of tools and
equipment identify situations that lead to easy body motions; for example, locating
tools within easy reach and placing objects in fixed positions as illustrated in Figure
15.4 (b). The points in Box 15.1, and Figure 15.4 which have been adapted from
employee training materials on work simplification, illustrate several of the key principles.
346
Personnel Function —
Work Productivity
Take a break here and try to assess your knowledge, understanding of the topic
discussed in the last section above, by answering the questions given in check your
progress exercise 2.
349
Entrepreneurship and Food
Service Management Check Your Progress Exercise 2
1) Define the following terms:
a) Work design: ..........................................................................................
.........................................................................................................
b) Job analysis: ...........................................................................................
.........................................................................................................
c) Job titles: ................................................................................................
.........................................................................................................
d) Job enrichment: ......................................................................................
.........................................................................................................
e) Materials handling: .................................................................................
.........................................................................................................
2) Differentiate between job description and job specification.
................................................................................................................
................................................................................................................
................................................................................................................
................................................................................................................
3) Briefly discuss the approaches that have been used to restructure jobs.
................................................................................................................
................................................................................................................
................................................................................................................
................................................................................................................
4) What do you understand by the principles of motion economy? Discuss the
principles of motion economy in context of design and layout of workplace.
................................................................................................................
................................................................................................................
................................................................................................................
Now let us get to know about work measurement in food service operation which you
will learn focuses on effective use of human resources.
350
Data from work measurement studies can aid evaluating alternative production/service Personnel Function —
systems, determining and controlling cost, staffing, scheduling work, deciding whether Work Productivity
to make or buy, planning facilities and layout, identifying needs for changes in
employee assignments, and timing or sequencing of tasks. David (1978) (cited in
Spears 89) indicates that work measurement data are also needed for developing useful
managerial aids, such as production time standards. Activity analysis, activity or
occurrence sampling, elemental standard data, and predetermined motion time are the
primary techniques of work measurement used for analysis in food service operations.
Let us review these techniques.
A) Activity Analysis
Activity analysis involves continuous observation for a chronological record of the
nature of activities performed by individual workers, work performed at one work
station, work units produced, or the amount of time for which equipment is used and
for what purpose. The data are used to establish standards for short cycle work or
long cycle work by persons moving about and to develop elemental standard data. A
simplified technique has been developed that involves employee recording of activities
at periodic intervals, usually between 5 and 15 minutes. This technique has been
referred to as an employee time log reporting system. Employees are asked to enter
data on the form every ten minutes during each day of a time study, according to the
function and project from the code sheet. Analysis of the data permits an analysis
of time devoted to various operations within the unit.
B) Activity of Occurrence Sampling
Activity of occurrence sampling are terms used in the literature to describe a method
for measuring working time and non-working time of people employed in direct and
indirect activities, and to measure operating time and down time of equipment.
Activity or occurrence sampling has been worked in food service operations. Much
of the classic work has been done at the University of Wisconsin, where a manual
was developed describing methods for conducting activity sampling studies in food
service operations (University of Wisconsin, 1967). Work functions and classifications
include direct work, indirect work, and delays. Let us have a look at each of these,
next.
a) Direct work functions: Any essential activity contributing directly to the production
of the end product (end product is total of meals served per day). The activities
include:
• Processing: Act of changing the appearance of a foodstuff by physical or
chemical means.
• Pre-preparation or preliminary processing: Preliminary act or process of
making ready for preparation distributions, or service.
• Preparation or cooking: Final act or process of making ready for distribution
or service.
• Service: Act of preparing facilities for distribution and of portioning and
assembling prepared food for distribution to patients and to cafeteria customers
(to coffee shop if dietary is responsible for operation of coffee shop).
• Transportation of food: Act of transporting food, supplies, or equipment form
a location in one functional area to a designated location in another area within
the department or to patients’ wards.
• Transportation of equipment, supplies and other: Act of moving equipments,
supplies and other items from a location in one functional area to a designed
location in another area within the department.
351
Entrepreneurship and Food • Delivery of trays to patients: (if this function is performed by dietary services)
Service Management Act of removing patients’ tray from food trucks, dumbwaiter or trayveyor, and
carrying to patients’ bedside.
• Return of trays from patients (if this function is performed by dietary services)
Act of removing trays from patients’ bedside to food trucks; dumbwaiter on
the ward.
• Transportation empty: Act of moving without carrying guiding anything from
a location in one functional area to a designated location in another area within
the department.
• Clerical (routine): Act of receiving, compiling, distributing, and storing of
routine records of data and information necessary for operation of the
department.
• Cleaning: Act of removing soil or dirt to provide sanitary conditions for the
use of equipment, facilities, and supplies.
• Pot and pan washing: Act of scraping, washing, or rinsing quantity food
containers and cooking utensil.
• Dishwashing: Act of preparing for or removal of soil or dirt to provide
sanitary conditions for use of tableware (china, silverware, glassware, and
trays).
• Housekeeping: Act of removing soil or dirt to provide sanitary conditions for
the use of installed and mobile equipment and facilities.
• Receiving: Act of acquiring, inspecting, and storing food and/or supplies from
an area outside the department.
b) Indirect work functions: Any catalytic activity which contributes to production of
the end product. Under this head the activities include:
• Instruction of teaching: Act of directing or receiving direction by oral or
written communication in a training or classroom situation or on the job.
• Appraisal: Act of judging or estimating the value or amount of work in order
to make decisions for future planning.
• Conference: Act of oral communication with one or more persons in the form
of a scheduled meeting.
• Clerical: Act of compiling and formulating management control records of
data and information necessary for the operation of the department.
c) Delay: All time when an employee is scheduled to be working and is not engaged
in either a direct or an indirect work function, is called a delay. These include:
• Forced delay: The time an employee is not working due to an interruption
beyond his control in the performance of a direct or an indirect work function.
• Personal and idle delays: The time an employee is not working due to
personal delays or avoidable delays.
— Personal delays: The time an employee is not working due to time permitted
away from the work area.
— Idle time: Any avoidable delay (other than forced or personal delay) that
occurs for which the employee is responsible.
The number of observations required in occurrence sampling depends on the type of
study, the type of operations, and the number of personnel. Data from an occurrence
sampling study are used to calculate labour minutes per meal equivalent or labour
minutes for some other specific activity. One advantage of occurrence sampling is that
several workers in a specific area can be studied simultaneously by a single observer.
352
C) Elemental Standard Data Personnel Function —
Work Productivity
Elemental standard data are time values that have been determined for many elements
and motions common to a wide variety of work. From these values, total times for
specific tasks can be synthesized. David (1978) states the job variables significantly
affecting normal time for a given type of operation must first be hypothesized, then
data on times be collected on the number and variety of jobs of that type. The data
are used to determine the relationship between normal time and each of the variables
believed to affect normal time significantly.
Predetermined motion time includes techniques in which tasks are broken down into
basic motions for which normal time values have been determined (David 1978). The
purpose of this system is to establish cycle time for a specify operation without actually
performing the task. Instead, the predetermined time for the basic motions that make
up the cycle are synthesized. One technique, Methods Time Measurement (MTM),
is widely used in industry but it is time consuming, and David (1978) concludes that
MTM is usually not applicable to long cycle work or work with limited repetition, such
as that in food service operations. An alternative technique has been developed, called
Master Standard Data (MSD), in which seven basic elements of work are combined
into larger, more condensed elements.
Montag et al. (1964) (cited in Spears 89) were among the first to apply MSD to food
service operations. They concluded that the method was applicable for developing
coded standard elements with universal application in food service operations. Several
studies have used MSD for examining production times in food service facilities.
Ridley et al., 1984 used Master Standard Data to develop labour times for the
assembling and microwave heating of menu items in a hospital galley. They also found
that the technique could be used effectively for developing standard labour times, since
data from their study indicated that total labour time under actual conditions in a
hospital galley was similar to MSD predicted time.
David (1978) concludes that progress is being made in food service system toward
developing standards for labour time using techniques of work measurement. She
asserts, however, that application of the more complex measures requires a combination
of the expertise of the food service operator and the systems analyst. Each food
service operation should establish its own standards of productivity because of unique
differences among operations.
354
In summarizing the literature on quality circles, Treadwell and Klein (1984) cite the Personnel Function —
following as among the benefits from quality circles: improved productivity, product Work Productivity
quality, and employee satisfaction and morale; reduced tardiness, absenteeism, and
work disruption; and development of the managerial ability of circle leaders. In
describing the experience with implementing quality circles in a large hospital dietetics
department, they indicate that the first challenge was to define objectives and a code
of conduct. Look at Table 15.1 which, presents the patient tray assembly quality circle
objectives and code of conduct. Once these were agreed upon, the group was
prepared to being in the problem solving process.
Table 15.1: Patient tray assembly quality circle objectives and code of conduct
Their initial team was established in the patient tray assembly area, and during the first
18 months, fourteen projects were completed, six concerned with workers day-to-day
frustrations, four with quality, and four with cost reduction and productivity improvement.
Treadwell and Klein report that a savings of $10,000 was documented in this first one
and a half years and that the quality of food served to patients improved, as well as,
the work environment for employees.
Three reasons behind the success of quality circles have been enumerated. These are:
• Use of basic statistics
• Group dynamics
• Job satisfaction.
When problems are attacked in quality circles, the solutions or suggestions are not
based on opinions or imagination but on data collected for analyzing a problem logically
and systematically. Working together in a group helps people make better decisions and
builds a cooperative spirit. Generally, communication improves, labour problems are
minimized, waste is reduced and self-inspection becomes routine. Job satisfaction
increases as well because people feel that they are part of a company, they are listened
to, and they are permitted to enjoy a greater degree of freedom and autonomy in the
workplace.
So here in this section we have learnt about the measures of labour productivity and
about the concept of quality circles and how employees organized in small groups can
work towards improving work productivity, and employee satisfaction. Let us check
our understanding on this topic by answering the questions included in the check your
progress exercise 3.
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Entrepreneurship and Food
Service Management Check Your Progress Exercise 3
1) Fill in the blanks:
a) A method of establishing an equitable relationship between the amount
of work performed and the human input used to that work is
………………..............................................
b) A technique involving employee recording of activities at periodic intervals
is employee time ….......…….. reporting system.
c) A term that describes the method for measuring working and non-
working time of people employed in direct and indirect activities is
activity of ………..
d) The time an employee is not working due to an interruption beyond his
control is referred to as……………..
e) Time values that have been determined for many elements and motions
common to a wide variety of work is……………..
2) What do you understand by direct and indirect functions. List the various
direct and indirect functions.
................................................................................................................
................................................................................................................
................................................................................................................
3) What is a quality circle? Enumerate the basic steps involved in it.
................................................................................................................
................................................................................................................
................................................................................................................
Food service industry poses a difficult challenge because of its style of operation and
being labour intensive. Productivity improvement, in food service unit, therefore, is to
bring out the best in the employee. Work design is a programme to increase the
effectiveness of the worker. Principles of work simplification and motion economy if
utilized will result in increased productivity. The unit also emphasized that work
measurement studies need to be carried out, and data from these studies can be used
to develop standard for the organization. Quality circle as a concept which leads to
356
increased productivity was also described. Small groups of employees, can identify Personnel Function —
problems, analyze them and then promote better control over activities was emphasized. Work Productivity
The effectiveness of this technique lies in that solutions are based on data, and
decisions evolve from a group process.
15.9 GLOSSARY
Fish diagram : the fish diagram also known as the cause and effect
diagram shows the causes of a certain event. It was first
used by Kaoru Ishikawa in the 1960’s and is considered
one of the seven basic tools o quality management including
the histogram.
Histogram : a histogram is the graphical version of a table which
shows what proportion of cases fall into each of several
or many specified categories. The categories are usually
specified as non-overlapping intervals of some variable.
358
Personnel Function —
UNIT 16 PLANT AND EQUIPMENT Work Productivity
MAINTENANCE
Structure
16.1 Introduction
16.2 Plant and Equipment in Food Services
16.2.1 Definition
16.2.2 Classification
16.3 Types of Plant and Equipment
16.3.1 Plant
16.3.2 Equipment
16.4 Maintenance of Plant and Equipment
16.4.1 General Care and Maintenance
16.4.2 Cleaning Systems
16.4.3 Planning for Maintenance
16.5 Safety Concerns
16.5.1 Safety Measures in Food Service Operations
16.6 Checks and Inspections
16.6.1 Procedures
16.6.2 Schedules
16.7 Equipment Suppliers
16.8 Let Us Sum Up
16.9 Glossary
16.10 Answers to Check Your Progress Exercises
16.1 INTRODUCTION
In our previous units, we have learnt about manpower management and the productivity
of people working in food services at all levels of the establishment. Productivity in
food services depends largely on the skills of people, the equipment available to them
and the training they receive in the operation and maintenance of their equipment.
This unit deals mainly with the equipment that people use especially at operative
levels from where food is actually served to the customer in all types of food
services.
16.2.1 Definition
With respect to food services, the term plant refers to large pieces of equipment that
need to be installed at a particular place in a store, kitchen or service area and used
by the staff at that location. Such equipment is therefore usually immovable and any
one who wants to use it has to come to the equipment with the necessary ingredients
that need to be processed. In other words, the equipment is large and heavy enough
to be planted or fixed at a chosen site in the establishment. Some examples of such
equipment are peeling machines, fryers, baking ovens, service units such as bain
maries and the like. It is important to remember however, that while all plant are
equipment in the form of large machines, all equipment are not plant, as they all
cannot be planted or used at one location.
The term equipment is used for all other appliances or tools that are partly or
wholly moveable from one area to another for use as required. These may include
anything from a trolley to a ladle or knife that is used in any establishment small or
large.
Next, let us get to know how equipment is classified.
16.2.2 Classification
Equipment may be classified in many ways according to weight or size, the order in
which it is used in the production cycle of a catering establishment, or according to
their mode of operation. Let us get to know classification based on each of these. We
shall begin with weight or size first.
a) Weight or size
Equipment is often classified according to the weight of the metal sheet from which
they are made, and often referred to as light, medium or heavy-duty equipment.
Do you know how the word duty got linked with equipment in this classification?
Simply because, most catering equipment were imported by hotels and other food
service establishments either as such or in the form of metal sheets to be used in their
manufacture. The heavier sheets were charged a duty by the customs and excise
department, which was slightly less for lighter metals. Today, food production equipment
is also made in India but the term duty continues to be associated with equipment
trade, whether it is imported or exported from the country. Let us get to know about
these duty equipments further.
Heavy duty equipment: Equipment made from heavy metal are generally too heavy
360 to move around easily, and are therefore generally fitted or installed after careful
planning of spaces and equipment use at the desired location. These equipments are Plant and Equipment
therefore either fixed on a permanent platform or may be free standing with a 10 cm Maintenance
clearance from the floor for ease of cleaning. The features of heavy duty equipment
are that they:
• perform heavy work,
• can operate for long hours,
• have a longer operational life,
• increase productivity, and
• improve cleaning and maintenance as the manufacturer assists in the servicing of
the equipment.
Such equipments however, are capital intensive and require heavier initial
investment for the buyer. Some examples of such equipment are cooking ranges,
ovens, refrigeration equipment; dough-making machines, which are usually ordered
through catalogues and specially, manufactured for the buyer and require a lag time
before delivery. These equipments can therefore not be delivered immediately.
Medium duty equipment: It refers to those pieces, which with effort can be
moved around for rearrangement and occasional cleaning. They may also be so
constructed as to get dismantled for ease of cleaning, or fixed on wheels for easy
mobility. Some examples are trolleys, food processor, cooking pans, small ovens and
so on.
Light duty equipment: Light in weight and convenient in construction, light duty
equipment is made from thinner metal or other materials, according to their utility.
They can be carried around to any work area or cleaning and washing area. These
equipments include most service equipment, cutlery, pans and ladles, knives etc.
The next classification of equipment is based on the order of use. Let us review this
classification.
b) Order of Use
This classification is based on the order in which equipment is used in the food
production and service cycle. All equipment in food services can therefore be placed
into six categories namely, receiving and storage, food production, service,
cleaning, clearing and waste management equipment. Let us have a brief look at each
of these.
Receiving and storage equipment: As the name suggests, this category consists of
equipment necessary for receiving food and other materials like linen, disposables,
detergents, mops etc. Receiving and storage equipment include items like, weighing
equipment for large quantity packs, platforms and other specific furniture and trolleys,
storage bins, mobile shelving racks, built in shelving, ventilation and lighting equipment,
office and security equipment. Large establishments may need mechanical or motorized
lifts and carrying trolleys.
Food production equipment: This includes all appliances necessary for food preparation,
cooking, holding and cleaning of utensils, ladles, knives, trolleys, kitchen furniture,
crockery, cutlery and glassware. Office furniture for chef, and washing and restroom
facilities are also essential for the staff in every food production unit.
Service equipment: Service equipment covers all heating and holding equipment,
portioning tools, table dishes and disposables, cutlery crockery, glassware and the like.
The type of equipment used is however largely dependent on menu and service style
adopted by the establishment.
Cleaning equipment: Washing up or cleaning is usually carried out in one designated
part of the kitchen as close to a source of plumbing as possible. The equipment would
361
Entrepreneurship and Food involve sink units, sink incinerators, dish washers, glass washing machines and so on,
Service Management in addition to shelving trolleys for clean utensils, pots and pans, which would involve
air drying of the washed equipment. Complete washing up equipments are now
available for large kitchens, which provide free flowing water and
underground drainage. These are gradually replacing the use of multiple stainless steel
sinks connected to water tanks on one end and waste disposal pipe on the other.
Clearing and waste disposal equipment: The equipment for cleared and other waste
disposal has been transformed from the open dumps to closed bins, sealed bags and
incinerators. The latter come as sealed units in models that can be fitted to sinks for
crushing peels, bones from meats and any plate waste that is then passed through the
incinerator to the general drainage provided. This also helps to reduce the bulk of
wastes collected for disposal and keeps the environment of the food service clean.
Incinerators are also available as freestanding units for dealing with waste materials
collected in covered bins throughout the day. Waste disposal equipment is generally
installed at a distance from kitchens, to avoid cross contamination of fresh, raw, as
well as, cooked food.
This method of classifying equipment is the most commonly used in food services as
it helps to relate equipment with the area in which it is located and used. Next, we
move on to the last method of classifying equipments and that is based on mode of
operation.
c) Mode of Operation
Methods of operating different equipment vary according to their design and functional
features. Some are mechanical, some fully hand operated, others are semi-automatic
and still others are fully automatic. Let us get to know each of these.
Hand operated: These equipments are operated by hand using the mechanical energy
and effort of people, as they mix, slice or beat ingredients for food preparation. You
must have sliced vegetables or tomatoes for salad using a kitchen knife, or grated
ginger and onions for cooking. All these use human energy and we feel tired at the
end of such jobs. Imagine what would be the state of people who prepare ingredients
day after day by hand, especially in large quantities in food service operations.
Semi-automatic: These make use of electricity to reduce the effort; as such the press
of a button operates equipments after connecting to an electrical socket. Some examples
are mixers, beaters, toasters, which though functionally electrical, need to be monitored
or supervised by people for optimum results.
Automatic: These include models designed with auto controls for temperature and time
of use. They are fitted with thermostats and timers that ring an alarm, when the time
set for cooking is completed such as bakery ovens, cookers, steamers fryers and so
on. Automatic equipments are generally electrical equipment and require less effort to
operate, because once the timers are set and the dish placed into the oven to cook,
they are started with the press of a button. The productivity also increases as the staff
have more time to attend to other work while the cooking is in progress, and
monitoring time is saved since the equipment will switch off automatically when the
dish is ready.
With this, we finish our understanding of the different types of classifications of large
and small equipments and their uses in food operations. Let us further move on to
the types of plant and equipment in the next section.
16.3.2 Equipment
The equipment used in food services is of many types depending on the size and
material out of which it is made. Equipment may be small or large and made of metals
like copper, aluminium, galvanized steel or iron, chrome, silver, polyethylene, glass,
ceramic or even mud pots baked in the sun or glazed in a kiln, or cups and spoons
made of leaves, grasses and wood shavings, as was common for traditional disposable
equipment. Figure 16.1 shows the shapes and types usually used even today in some
food services to give the traditional touch. Other disposable equipment made of
plastics, paper, cardboard, aluminium foil and so on, have now largely replaced them
in modern versions.
• Pans and trays: The pans or trays that fit into a bain marie can be made to
dimensions that also fit into the oven for baking, get stored on the refrigerator
shelf, fitted into a hot or cold trolley shelf and wheeled in for service as required.
Sometimes spaces can be made to size to match the standard sizes of equipment
available. For example, a 9" × 12" or 12" × 18" pans to fit into the same sized
space. Modular equipment minimizes the handling of food, as well as, washing
because food transfer from one pan to another is reduced to a minimum.
• Food processor: A food processor comes with multiple attachments and can be
used for grating, slicing, chopping, mincing, grinding and even juice extraction. It
is however, also a disadvantage to use only one machine all the time because in
case it gets spoilt, quality and productivity get hampered. This can however, be
overcome by regular maintenance, to extend its life. In addition, replacements too,
can be planned in advance as soon as its estimated life is nearing completion.
• Griddle plate: A griddle plate is a heavy duty electrically operated equipment and
usually comes in square or rectangular shapes. It can be used to cook a variety
of dishes such as chappati, dosa, eggs, pancakes, papads and shallow fried
products like cutlets, parathas etc.
• Steamer: A steamer can also be used for preparation of a large variety of foods
such as steamed vegetables, fish, eggs and steamed fermented foods like idli,
dhokla, momos and the like.
• Boiler: Boilers like steamers are very versatile equipment and can be used for
cooking any food in liquid. In food service kitchens they are used for blanching
foods, making curries, soups, stews and so on.
• Kadai or wok: A kadai is a piece of equipment very similar to the Chinese wok.
It is made of metals like galvanized iron, heavy to medium duty aluminium, iron,
steel and today available with non-stick coatings as well in order to make them
lighter to handle. For very large quantity cooking, tilting pans are used in hotels
to prevent lifting, but the utility is similar to that of a kadai especially for stir-
frying, mixing, roasting, shallow frying or simmering and poaching foods.
There are a number of equipment available for use of food service operations that are
general purpose and multifunction in their potential such as trolleys, trays, bins etc.
which can be used in any area of the establishment for carrying goods, crockery,
cutlery and so on. Some of these are shown in Figure 16.4.
Before we move on to the care and maintenance of the plant and equipment we just
studied, let us take a break here and recapitulate what we have learnt so far.
366
Plant and Equipment
2) In how many ways can equipment be classified? List the methods giving Maintenance
examples under each.
................................................................................................................
................................................................................................................
................................................................................................................
3) What kind of equipment are the following:
a) Food processor ......................................................................................
b) Cooking range with oven and grill .....................................................
c) Glass or dishwashing machine ............................................................
d) Specially designed equipment .............................................................
e) Food trolley ..........................................................................................
With kitchen tools like chef’s knives, choppers etc. care is limited to preventing the
blades from rusting if they are made of iron, and keeping them dry and covered or
lightly oiled to prevent oxidation. With whisks and beaters, it is the rotating parts or
wiry ends, which need special attention. It is good practice to wash or soak these
immediately after use to prevent foods from drying on them and making cleaning
difficult.
In small establishments, the care and maintenance functions are usually entrusted to
those who operate the equipment, as the types invested on are usually light or medium
duty pieces. In larger establishments, heavy-duty equipment predominates, and therefore
a maintenance department performs this function for the entire organization.
Let us next have a look at the cleaning schedules. What are these and how these must
be administered for better care and maintenance of equipments?
Cleaning Schedules
Before moving on to the cleaning schedules and its understanding, let us understand
what do we mean by the term schedule. Schedules are instructions laid down to guide
the staff in the cleaning of equipment in their charge. They should therefore be
simple to understand and follow at work.
368
• Wipe the top daily while still warm using wet cloth or sponge. Plant and Equipment
Maintenance
• Any food spilled and burnt during cooking may require the use of mild
detergent, or scouring pad.
• For open burners a weekly boil in warm soapy water will help to remove any
food particles that may have caused blockage of pores, leading to inefficient
heating.
• Wipe dry with slightly oiled cloth.
• Sharp edges should be carefully handled while cleaning.
• Dry and carefully refit the parts into the machine for use.
• Small equipment like graters, peelers, knives and other sharp tools should also
be cleaned immediately after use so as not to allow food particles to dry on
it.
• Cooking pans need to be soaked in hot water; adhering food removed with
a brush, and cleaned using a scouring pad and suitable detergents.
b) Ovens: These may vary in size and type depending on the usage and size of
establishment. Cleaning schedule for oven includes:
• Wash and rinse the outer surfaces daily and after every use.
• Use liquid wax for enamel finished parts.
• Brush the insides clean to remove any sediment due to food particles charred
during cooking, while the oven is switched off but still warm.
• Any sticky areas may be wiped.
• Clean all plastic knobs with wet cloth and wipe dry.
c) Holding Equipment: This includes equipment like refrigerators, food warmers,
bain maries, each requiring slightly different cleaning routines. The routine include:
• Refrigerators may be cleaned twice a week or weekly depending on the type
and amount of foods being stocked.
• They require to be emptied out, defrosted completely, wiped with a sponge
dipped in mild detergent, and then dried with a soft moist cloth dipped in
warm water.
• After cleaning the door should be kept open for air-drying for 15-30 minutes.
• Close door and switch on the fridge, for half an hour before filling it again.
• Wipe with a soft cloth wringed in hot water, and let air dry till required for
use.
d) Preparation Equipment: All removable parts should be cleaned after every use,
with a scouring pad using a light detergent.
e) Serving Equipment: Food warmers need to be cleaned after each use as for
ovens. This means at least 2-3 times a day after each mealtime depending on the
type of food service operation.
Bain maries require daily cleaning as they are used at mealtimes every day. The
routine involved should be:
• Remove the food containers and lids from the equipment and send for pan
washing.
• Drain out the hot water used for heating the equipment completely and wipe
dry after every use.
• Wipe with sponge containing mild detergent to remove any adhering food that
may have spilled during service.
Beverage equipment includes tea and coffee urns, brewing or filtering equipment
and vending machines. 369
Entrepreneurship and Food • Equipment should be emptied out after each use, the insides cleaned with a
Service Management hard brush using a solution of sodium bicarbonate.
• Outer surfaces may be cleaned as for any other equipment described.
In general, it is a good policy to follow manufacturer’s instructions for care and
maintenance of any equipment, small or large.
Now that we have gone through the cleaning schedules that must be followed for
different equipment used in the food operations, let us move on to the cleaning systems
that are in use in various food service institutions, next.
Sanitization can also be done by adding chlorine to water (50 mg per litre at 24°C
and immersing the utensil basket in it for one minute. Iodine solution can also be
used for the purpose by dissolving 12-13 mg per litre at room temperature and
exposing the washed utensils for the same period. The water should however, be
changed regularly and temperatures monitored either with a thermometer or a
thermostatically fixed device if a heating element is provided in the design of the
rinsing sink.
• Mechanical System: In this system, dishwashing machines are used for cleaning
delicate or expensive equipment such as glassware, crockery and cutlery, which
needs to be sanitized for customer use. There are many types and models
available according to the needs of each establishment.
Single tank, stationary rack machines wash only one rack at a time, which is
loaded manually. These may operate at single or dual temperatures for wash and
rinse cycles. Conveyor machines may have one or more tanks which move
through the machine automatically. This type of unit is used in very large washing
areas connected to base kitchens as in the case of air catering services which are
high volume operations.
The basic mechanical washing procedure involves a number of steps that are listed
in the user manual provided for each model. These must be strictly followed for
proper cleaning and sanitization of equipment. The steps must however be listed
clearly in the washing area for the operators to follow, such as:
• Scrape soiled dishes and presoak them.
• Rinse to remove all visible adherents.
• Place in rack so that water will spray evenly on all surfaces.
370
• Adjust the wash and rinse cycle at 70 - 80°C for 7 seconds or according to Plant and Equipment
instructions in the manual. Maintenance
To machine wash dishes, it is important to read the instruction manual for each
equipment carefully and follow them strictly, to optimize their cleaning and sanitizing
ability. As with manual systems, enough counter space must be provided for accumulation
of soiled tableware, which must never come in contact with clean equipment at any
time. 371
Entrepreneurship and Food It is imperative that staff should be well trained in their operation and maintenance
Service Management to prevent undue risks to themselves, as well as, to the equipment. This would also
control the costs of operations in the long term.
Now that we are well versed with the types of cleaning systems, let us study further
about the different cleaning materials and cleaning agents that can be used in different
food operations.
Cleaning materials
Food operations require a number of cleaning materials according to the surfaces that
need to be cleaned. While this requires the most attention, it is observed that cleaning
materials are easily wasted especially in large establishments, where attention of
supervisors is not focused on this area of activity and usage. While most managers
are extremely conscious of the importance of thorough cleaning of utensils used in food
preparation and service, even the kitchen staff themselves look upon dishwashing as
a menial task. This is because cheap unskilled labour is usually employed for cleaning
jobs, which therefore become the most unrewarding and the least efficient.
The introduction of dishwashing machines have somewhat upgraded the job, but then
staff including supervisors, need to be trained in their use and maintenance. Supervisors
usually check for surface cleanliness and pay attention to equipment such as tableware,
but not how much cleaning materials like soaps or detergents actually go down the
drain. Excess use of cleaners actually damage surfaces, equipment, as well as, the bank
balance because cleaning materials are expensive.
Control in this area of work is difficult but essential, and staff needs training in the
use of the right cleaning materials and correct measures in terms of cups per sink of
water, or tablespoons per wash and so on. This can drastically change the profitability
of the establishment. After having understanding of cleaning materials, let us next have
a look at the various cleaning agents that are used in food service operations.
Cleaning agents
Cleaning agents are of various types ranging from water to synthetic chemical
compounds, which dissolve or disperse soil, and hold the particles in suspension in the
washing water. They are particularly effective in removing fats and oils.
All cleaning involves the use of water, a detergent or scouring powder or abrasive and
something to scrub with. The nature of these components, affect the quality of the
wash and the degree of cleanliness that can be maintained.
Many formulations are available in the market for cleaning and sanitizing of premises
and equipment to make them safe. These act by removing surface dust and soil and
destroying microorganisms which if allowed to grow can cause harm to both staff and
customers, through the food prepared and served in the establishment. Some cleaning
agents used in food operations are discussed below.
• Water: The two important aspects to be considered in the water used for dishwashing
and cleaning purposes, are its quality and temperature. The quality refers to its
being free from pollutants and soft and therefore requires occasional testing in
order to decide what kind of detergents are necessary for a good safe wash. For
water to be considered safe, it must contain less than 22 coliform organisms per
litre, which though not all pathogenic or disease producing, indicate sewage
contamination and requires sterilization before it can be considered fit for use in
dishwashing.
The term pure or unpolluted water is generally used to indicate the absence of
microorganisms, but it may still contain some dissolved chemicals. When calcium
372 and magnesium salts are present the water is termed as hard water. When such water
is repeatedly used for washing dishes or cleaning equipment it leaves a coating that Plant and Equipment
prevents efficient heat transfer. Scaling may also block pipes or leave deposits on Maintenance
which microorganisms can grow making cleaning difficult and affecting food quality.
Hard water flowing through boilers therefore reduces their efficiency. The steam from
such boilers also becomes alkaline, and starts corroding aluminium and tin lined
utensils. If the calcium and magnesium is present as bicarbonates, the hardness can
be removed by simple boiling, but as sulphates they make water permanently hard and
can be removed only by a process of precipitation.
The use of ammonia softens the water, as well as, emulsifies adhering fat on the dishes
being cleaned. Addition of vinegar often helps in cleaning as it neutralizes alkalinity
of the water. Washing soda softens water but is injurious to health because it is a strong
alkali. It is often used as an ingredient in cheap washing powders but is useful for
clearing pipes after the washing is done.
Besides being hard or soft, the acidity or alkalinity of water varies. Soft water foams
better with soaps and brings about better penetration of detergents into materials
adhering to dishes resulting in better cleaning. Water at high temperatures destroys
microorganisms, besides softening the water. Temperatures best suited for dishwashing
are 50°C for the pre-rinse, 60°C for the wash and 80°C for the final rinse. In no case
should the temperature be below 60°C for the wash.
• Detergents: Chemical compounds or their mixtures used for cleaning purposes are
called detergents and are relatively unaffected by hard water. They are more
alkaline than soaps, which are alkaline salts of organic acids. Soaps are primarily
for hand washing because they do not irritate the skin as detergents do. The major
disadvantage of using soap is that it produces a scum or residue when combined
with hard water. Detergents henceforth are sure better than soaps and water.
Then, how do detergents work? Let us see this next.
Action of detergents
Some detergents soften water others exercise a germicidal effect, but they do not
replace sanitization which removes harmful bacteria and other microorganisms. There
are some factors important to selecting detergents that are:
• Surface to be cleaned,
• Type of soil, and
• Cleaning process.
Dishwashing detergents need to be measured carefully to ensure good results, because
using excessive amounts of detergents does not ensure better cleaning and sanitization.
Detergents used for manual washing of dishes are usually in liquid form, while those
used for dishwashing machines through automatic dispensers are powders. Some
highly alkaline detergents may irritate the skin and therefore need to be handled with
rubber gloves. Let us review a few of these cleaners.
i) Abrasive cleaners: These are powders used to scour off rust, grease and heavy
soil. These contain substances that can permanently scratch stainless steel and
porcelain surfaces and therefore should be used with caution.
Contrary to normal belief, staff should be properly trained to use abrasives for
proper maintenance of equipment.
ii) Acid cleaners: These vary in their strength according to the amount and degree
of cleaning required and the obstinacy of the stains to be removed. Weak citric
acid is used for wiping stainless steel, hydrochloric acid (HCl) often called
plumber’s acid is used to remove mineral deposits formed on equipment due to
use of hard water. Acid cleaners must be used with care in the correct dilution
or strength as they may cause skin irritation and food contamination if the staff
are untrained or careless in their use. 373
Entrepreneurship and Food iii) Degreasers: These are highly alkaline cleaning agents and also skin irritants, and
Service Management usually dissolve in solvents like alkali, chlorine and hydrocarbon solvents. Some
are water soluble or used as vapours to clean kitchen exhaust ducts. Solvent
cleaners are produced from emulsifiers and hydrocarbons used specially for
heavy-duty equipment to remove grease from surfaces.
iv) Metal cleaners and polishes: These cleaners are oils or oil emulsions that remove
both soil and oxidation from pans and pots. If not rinsed out properly they leave
a white film, which contaminates equipment and food.
v) Deodourizers: These are used to remove unpleasant odours, but may leave a
residue on surfaces, if not used properly. These should never be used in place
of cleaning.
vi) Sanitizers: These are chemical compounds that destroy harmful microorganisms,
the details of which you will study in the next unit on sanitation and safety.
By now you must have realized how important these cleaning agents (water, detergents
and its types) are and how essential it is to use them effectively and safely. Let us
next understand the handling of these in food operation.
You would definitely recall reading about planning as one of the most important steps
in the management of any organization. Here, also we do need to plan out equipment
and plant maintenance. How can we plan out these effectively for each area of food
operation, such as kitchen, service areas, storage etc.? How do we go about it? Let
us read and find out in the following sub-section.
Record forms may be kept updated for the maintenance of large and small equipment.
A sample of such format is placed in Figure 16.6 and 16.7, respectively.
Size …………………………….
In general, staff is the key to the cleanliness and maintenance of areas using food and
cleaning materials, therefore procedures followed by them in all areas of operation are
vital. The important message is clean hands, clean equipment and clean surroundings,
to minimize the possibility of contamination due to microorganisms, insects and
rodents. In conditions where staff hygiene is paramount, the agents of contamination
and infection cannot thrive, making food operations safe for all – staff, customers and
visitors.
When consciousness of the above is high among staff and procedures are systematically
carried out, maintenance follows on its own to prolong the life and optimum usage
of the appliances, irrespective of their size or nature.
Schemes for preventive maintenance need to be planned to reduce both risks and
costs. What is the maintenance costs associated with equipment? What factors determine
it? Let us read and find out next.
Maintenance Costs
The cost of maintaining any equipment should be determined on the basis of the
following factors:
• Cost savings in terms of fuel consumption.
• Cost of servicing and regular cleaning of equipment.
• Rate of depreciation over the expected life of the equipment.
• Better utilization of raw ingredients and prevention of waste after installation.
• Any resultant reduction in staff costs through elimination of daily wagers.
376
Any equipment that requires less money to buy can prove very expensive in the long Plant and Equipment
run if its maintenance costs are high. It is, therefore, important to weigh investment Maintenance
and maintenance costs carefully before deciding to spend the money on any equipment.
Before we move on to the safety concerns, let us take a break here and recapitulate
what we have learnt till now.
378
Some hand washing Tips Plant and Equipment
Maintenance
• Wash hands before touching food, and after touching any thing else.
• Use antibacterial soap and wash for at least 30 seconds.
• Wash nails with brush each time, washing between fingers too.
• Dry thoroughly.
Rules should be made and adhered to strictly or else punishable in some way.
Managers should keep abreast with newer developments in technologies for cleanliness
maintenance and organize sessions to educate staff, making them aware of the
relationship of personal hygiene and food safety.
According to a survey reported in the Clean and Hygiene Review (vol.2 no.6. Nov.-
Dec. 2002), 60% of food service personnel do not wash their hands after using toilets,
and only 28.6% who handle food in hospitals wash their hands between handling
cooked and uncooked food. You can imagine how many would be scratching their
heads, or other body parts while cooking, or sneezing, yawning or coughing over the
food, all of which are sources of contamination and hazardous for the customer.
Thus, you would appreciate that it is the staff alone, which can reduce the risks of
food poisoning outbreaks in food services. Maintenance of clean equipment and
premises, as well as, personal cleanliness is the key to the success of any operation.
Let us next review about checks and inspections, which form a very essential part of
any food service operation.
16.6.1 Procedures
Procedures should be set up in every food service establishment for the routine
checking of all equipment irrespective of their size and frequency of use. Some
examples of scheduling for cleaning and maintenance have already been discussed
under section 16.4 of this unit. However, it is important to construct a timetable for
routine checkups to ensure against breakdowns and maximize utility of the equipment.
A sample procedure format is presented in Table 16.2, which will provide a guideline
for establishing and implementing checks on the functioning of equipment and the skill
development of the operators in each area of activity.
Table 16.2: Format for checking equipment
379
Entrepreneurship and Food When such a format comes with the remarks of staff who have checked the
Service Management equipment, the manager takes notice of discrepancies, establishes controls for defects,
need for expert maintenance, cleaning procedure changes, staff training or direction
and so on.
16.6.2 Schedules
A number of schedules can be worked out and set by every manager for each area
of activity as presented in Table 16.2, according the type and number of equipment
used. In fact, the authorized person for implementation may prepare detailed schedules
for each operator. Daily checks for implementation can then be put in place to ensure
concurrence with the schedules. A weekly inspection report may be submitted to the
catering manager for information and necessary action taken where required.
Lastly, let us move on to the various suppliers, which can supply equipment to the
food service institutions.
With this, we end our study on plant and equipment. Before we move on to the next
unit on sanitation and safety, let us review what we have learnt till now by answering
the questions in check your progress exercise 3.
380 ................................................................................................................
Plant and Equipment
16.8 LET US SUM UP Maintenance
In this unit, we learnt about plant and equipment. While plant refers to large machines,
installed at a particular place for use by operative staff. Those pieces that can be
moved to different areas for use are called equipment or appliances.
Next, the unit focused on to the cleaning materials that are and should be used in food
operations. Here we also got to know that parts with which food comes in contact
need to be removable as they require proper sterilization, followed by air drying before
refitting for use. Knowledge of cleaning agents like soaps and detergents was then
given.
Next, we got to learn that supervision and monitoring the implementation of cleaning
and maintenance schedules is of paramount importance in view of concerns regarding
safety of the establishment, equipment, staff and customers. Also, training and retraining
of staff are important features of cleaning and maintenance of equipment and premises.
16.9 GLOSSARY
Baine marie : is a device used in industry, chemical laboratories, and in cooking
to heat materials gradually to a fixed temperature.
381
Entrepreneurship and Food Check Your Progress Exercise 2
Service Management
1) a) Heavy duty machines should be wiped clean with a wet cloth after each use.
Parts that come in contact with food need to be dismantled and thoroughly
cleaned after use in hot water at 75-77°C. If parts cannot be separated,
thorough cleaning using special cleaners as directed by manufacturers should
be employed.
b) Kitchen tools can be maintained by daily washing using suitable detergent and
rinsing in hot water followed by air-drying for next use.
2) a) rinsed, hot.
b) Electrical, periodically.
c) Equipment, trained.
3) Cleaning systems mean methods used for cleaning, such as manual and mechanical.
Refer to sub-section 16.4.2 and present a detail discussion on cleaning system in
your own words.
4) i) Detergents are chemical compounds or their mixtures used for cleaning
purposes. Sanitizers, on the other hand, are chemical compounds that destroy
harmful microorganisms.
ii) Abrasive cleaners are powders used to scour off rust, grease and heavy soil.
Degreasers are highly alkaline cleaning agents and also skin irritants, and
usually dissolve in solvents like alkali, chlorine and hydrocarbon solvents.
Some are water soluble or used as vapours to clean kitchen exhaust ducts.
They are used specially for heavy-duty equipment to remove grease from
surfaces.
Check Your Progress Exercise 3
1) Safety concerns to be kept in mind before purchasing equipment are staff,
equipment, establishment and customer safety.
2) Personal cleanliness refers to the cleanliness of staff working in a food service
establishment. It means clean hands and nails, clean clothes, shoes and above all,
clean work habits such as the avoidance of hair touching, nose picking, coughing
or sneezing while handling food.
3) Sources of equipment information are catalogues, trade journals, directories and
other food service establishments.
382
Plant and Equipment
UNIT 17 PLANT SANITATION AND SAFETY Maintenance
Structure
17.1 Introduction
17.2 Sanitation and Safety
17.2.1 Definitions
17.2.2 Sanitation in Food Services
17.2.3 Sanitation and Public Health
17.2.4 Plant Sanitation and Safety
17.3 Considerations Necessary for an Efficient Cleaning Programme
17.3.1 Three Methods to Wash, Rinse and Sanitize Food Contact Surfaces
17.4 Post Cleaning Care and Cleaning of Premises and Surroundings
17.5 The 3-E’s of Safety
17.5.1 Safety Engineering
17.5.2 Safety Education
17.5.3 Safety Enforcement
17.6 Standards, Policies and Schedules
17.6.1 Standards
17.6.2 Policies
17.6.3 Schedules
17.7 Let Us Sum Up
17.8 Glossary
17.9 Answers to Check Your Progress Exercises
17.1 INTRODUCTION
In Unit 16 we got a glimpse of what hygiene, sanitation and safety is all about. This
unit will focus on this very important area particularly in food service operations, which
aim at providing clean and wholesome food to its customers, visitors and staff. You
may recall studying about the food safety issue in the Food Safety and Microbiology
Course (MFN-003). You know how many cases of food poisoning are reported in the
press every few months especially during the rainy season. This unit will tell you why
this happens and how a food service can ensure zero cases of poisoning by following
certain policies, standards and schedules in their establishments.
Objectives
After studying this unit, you will be able to:
• define sanitation and safety,
• discuss the three components of sanitation and safety,
• explain the importance of training people in hygiene, sanitation and safety,
• manage and conduct employee sanitation programmes in food operations,
• enumerate how strict adherence to policies, standards and schedules improve
productivity and profits in food services,
• identify the government laws on sanitation and safety, and
• describe how food services formulate policies on sanitation and safety.
17.2.1 Definitions
Sanitation is the quality of living that is expressed through a clean home, clean
establishment, clean surroundings all leading to a clean community and country. It
is a way of life that comes from within people to a conscious level, and gets reflected
in their behaviour irrespective of where they are. This behaviour is encouraged by
knowledge and grows to become an ideal that has far reaching effects on the physical,
mental and social health of people in any environment in which they are placed.
Safety as related to sanitation implies freedom from infection and disease of any kind
that may affect health of people. This signifies freedom from the agents of infection
such as microorganisms like bacteria, viruses etc. which can be transmitted to man
through soil, polluted air and water, ill people, insects, rodents and the like. Then,
through man it gets carried to food they handle and then to people who eat that food.
These carriers of infection may not always exhibit any symptoms of infections, but
are effective in spreading them to others through food, which is a very rich medium
for growth for all living organisms.
Let us now get to know about sanitation aspect in food service operations in our next
sub-section.
Coughing Soiled or
Sneezing Unclean Hands
Organisms on
Food
Incubation
Period
ILLNESS
So, how can outbreaks of illness are controlled? Can you list them down? You may
recall reading about the control measures earlier as well in the Food Microbiology and
Safety Course (MFN-003). Well, so let us recapitulate. A few tips are:
• Persons who have been recently suffering from respiratory, intestinal or other
contagious diseases should not handle food.
• Staff should be medically checked and cleared before returning to work to ensure
that they are not only symptom free but are not carriers of any infection.
• Displayed food should be kept covered at all times and protected from contact
with customers unless served to them for consumption.
• Hands must be washed thoroughly before handling food.
Other modes of transmission of disease are indicated in Figure 17.2.
MAN/WOMAN
Contaminated Environment
and Equipment
Food
CUSTOMER
Figure 17.2: Other modes of disease transmission
385
Entrepreneurship and Food Let us now take up each of these modes of disease transmission one by one. What
Service Management makes each of these a potential source of microbial hazards in a food operation? What
does each of these modes consists of that can lead to safety and sanitation hazards?
What all diseases can it lead to? Let us read and find out. We shall start with sewage
first.
a) Sewage: It largely comprises of man or animal wastes. Untreated wastes contain
microorganisms that can cause outbreaks of typhoid, dysentery and even infectious
hepatitis. This can happen in food service establishments where plumbing is
defective. Sometimes sewage may be allowed to flow into rivers, lakes, ponds and
find its way into wells and thereby drinking water. If this happens, fish harvested
from such water sources can be toxic if eaten even after cooking. Septic tanks
should therefore be situated far away from water sources such as wells, from
which water is drawn for drinking and cooking, especially in distant rural areas.
It is important that all sewage be treated and disinfected before being directed into
any water sources. Further, fish and shellfish should be harvested from unpolluted
water.
b) Soil: When untreated sewage is allowed to fertilize fields, the soil gets contaminated
and thereby crops such as vegetables and fruits that are grown on it. The only
control that users can exercise is to buy food from approved sources to ensure
they are free from contamination and of certified quality.
c) Water: Water is the most important vehicle for transfer of microbes and contaminants
of any kind; therefore, it is the responsibility of government agencies to provide
safe, drinking water to all people. This responsibility shifts to the food service
provider especially in areas where water is hard and therefore unfit for consumption.
Special equipment for softening and purification of water therefore needs to be
installed to make food safe for customers.
d) Rodents: Rodents like rats and mice can transmit disease if they come into the
environment of a food service operation, as they carry microorganisms on their
feet, fur and through their excreta or saliva left on food. The presence of rodent
excreta is therefore a dangerous sign for any establishment, and the staff needs
to be very vigilant about the quality of food received and used for production and
service. Any indication of droppings in the flour, or other ingredients should be
rejected straight away.
e) Insects: Insects of all types find their way to food whether in garbage dumps
around establishments or stored inside the institutions. The most common is the
housefly, associated with eating places, toilets, manure, garbage and uncovered
food. They can easily transmit contaminants from one food to another and can
be a frequent source of cross contamination.
Cockroaches are a common sight especially in tropical summers, wherever there
is unprotected food. They contaminate food in the same way as rodents and other
insects transmitting agents through the mouth, feet and droppings.
Insects are of concern to food operations as they enter the grains of cereals and
pulses, and are harder to remove than those feeding externally and visible to the
naked eye.
f) Equipment: Equipment and utensils get easily contaminated when touched by
carriers, ill food handlers or those with unhygienic working habits and contaminated
water which should be maintained in sanitary condition at all times to make it safe
for everyone.
You have already learnt about food handlers and personal hygiene practices in
Unit 16 along with causes of bacterial food poisoning, so you are aware of the
need to keep monitoring cleanliness of people, work areas, equipment and the
environment around food operations.
386
g) Food: The food operator is more concerned with growth of spoilage agents that Plant Sanitation and Safety
destroy product quality and appearance as their growth produces toxic reactions
in customers. All food prepared, stored or displayed in a food operation needs to
be kept covered at all times to protect it from any hazards. Every food needs to
be stored at the right temperatures as well, according to their degree of perishability.
No food should be held or stored for any length of time between 10°C and 65°C,
as this is the danger zone and encourage maximum growth of microorganisms.
As far as possible, foods should be served for consumption, delivery or take-home
services, as soon as it is prepared.
h) Customer: Customers must adhere to the same practices of cleanliness, hygiene
and sanitation before they touch or eat food anywhere. Establishments can assist
them by providing sanitary washing and toilet facilities for customers. It is
important to choose equipment fitted with sneeze guards, between the foods and
customers especially in self-service cafeterias.
i) Environment: Cleanliness of the environment of the food and the establishment
is extremely important. For this, schedules for cleaning, fumigation and pest
control need to be followed and monitored strictly. Making hygiene and sanitation
a habit is essential for all people associated with food services. Thus, sanitization
is virtually the process of destroying pathogens or harmful bacteria that survive
the process of normal cleaning. The cleaning process, therefore, primarily removes
the soil deposits. Sanitizing, on the other hand, destroys microbes that are left
on the cleaned surfaces. How then, can sanitation be maintained so that food
operations are safe for everyone?
Well, a number of sanitizing agents are now available that can be used to effect, but
only if enough knowledge about their composition and use is gained to enable selection
of the most suitable products. Let us see what these sanitizers are!
A) Sanitizing Agents
Remember, we learnt about the sanitizers earlier in the Food Microbiology and Safety
Course in Unit 10, sub-section 10.2.2. Can you recall which disinfecting agents are
generally used in the food industry? Let us find out.
Sanitizing agents or sanitizers are chemical compounds that destroy harmful
microorganisms. A number of formulations are now marketed, of which 5 types are
generally used. These are:
• Chlorine based
• Iodine based
• Ammonium compounds
• Acid-anionic surfactants
• Phenolic compounds
Let us go through each of these briefly.
• Chlorine based: These comprise of chlorine compounds such as hypochlorites,
chloramines and dichloro-dimethyl-hydantoin. These are inexpensive and
therefore most extensively used as bactericides in food plants. Just before
equipment and utensils are used, they are rinsed with a bactericide in large food
operations.
These formulations are active against all microorganisms and spores at a
concentration of 25 mg per litre at pH 10 or less, and at a temperature of about
50°C. Bacteria are destroyed in less than 15 seconds by a sodium hypochlorite
solution containing 50 parts per million (ppm) of available chlorine. The
concentrations increase as the temperatures fall although higher concentrations do
not increase effectiveness.
387
Entrepreneurship and Food Chlorination of water used in processing while reducing the total bacterial count
Service Management also removes any slime. It kills vegetative spore cells and thereby reduces the
number of bacterial spores. The sporicidal effect of chlorine is however influenced
by the pH, temperature and chlorine concentration.
Chlorine compounds are unaffected by hard water and do not leave a residue but
the odour of chlorine remains and the products have a short shelf life. As the pH
increases over 8.0, the effectiveness decreases. Chlorine sanitizers are usually
applied for one minute or more at 24°C or above. They can however, cause skin
irritation. Besides, chlorine preparations do cause damage when used as a spray
at regular intervals, as they can cause corrosion of light fixtures, switches, metal
window frames, pipes etc.
• Iodine based: Iodine based products are stable and do not deteriorate easily, have
long shelf life, destroy most bacterial cells but not spores. They are effective in
hard water and non-corrosive. They leave no residues and are not irritating to the
skin. They are brown in colour and their concentration is measured visually. The
formulations work slowly at pH 5.0 or above and may stain some surfaces. The
ideal concentration for use is 12.5 - 25 mg per litre at 24 - 49°C.
• Ammonium compounds: Also known as quaternary ammonium compounds
(QUATS), these were developed to destroy organisms in food industries and they
possess high germicidal activity, low odour when used in normal or specified
concentrations. They are also highly stable, non-corrosive and have low toxicity.
They are water soluble and lower surface tension of solutions, and therefore can
contact and kill organisms that are not accessible to non-wetting germicides. These
compounds are however, sensitive to pH or level of acidity or alkalinity, working
best at pH 9.0-10.0.
In acid environments, quaternaries are most active against some bacteria
(Pseudomonas) but in alkaline medium, they destroy coliform organisms. However,
hard water inhibits their activity. But, the addition of inorganic sequestering agents
and organic chelating compounds tend to restore their sanitizing effectiveness.
Quaternaries are however, not recommended for use in food service environments
because their carry-over into foods is not fully known. On the other hand, these
ammonium compounds are non-corrosive and non-irritating but also not as effective
as bactericides. They, however, eliminate and prevent odours but are not compatible
with other common detergents.
They are impractical for cleaning tableware although they can be used for cleaning
refrigerators.
• Acid-anionic Surfactants: These are stable compounds, active against
microorganisms, odourless, do not stain and are effective in hard water. Even
when they leave a residual antibacterial film, it is low in toxicity. These compounds
are most effective at pH 1.9 - 3.0, although they corrode metal surfaces, except
stainless steel and aluminium. Spores survive their action even in concentrations
of 100 - 200 mg per litre at temperatures of 24 - 43°C.
• Phenolic Sanitizers: These are more stable in combination with synthetic anionics.
They act as deodorizers but have limited application in sanitizing food handling
equipment.
Let us next move on to the cleaning agents. You have already studied about them in
Unit 16. Let us here refresh your memory.
B) Cleaning Agents
Cleaning agents are of varied composition and since they exert their effect on soiled
388 surfaces they are sometimes called surface active agents or surfactants. The oldest
forms are soaps, which are still used today in solid, liquid and powdered forms. Some Plant Sanitation and Safety
cleaning agents are called detergents, a term usually used for synthetic products which
are more alkaline than soaps. Cleaning agents dissolve or disperse soil and hold odours
although they may leave a residue on surfaces if not used properly. You may recall
studying about the cleaning agents in the Food Microbiology and Safety Course in Unit
10, sub-section 10.2.1. The classification of cleaning agents is presented in Figure 17.3
for your convenience here as well.
CLEANING AGENTS
Let us review these cleaning agents and other processes used for maintaining plant
cleanliness and sanitation such as illumination, ultrasonic and oligodynamics.
• Soaps: Soaps are alkaline salts of organic acids used commonly for cleaning but
they form insoluble deposits if used with hard water. A number of improved
formulations are now marketed for different uses.
• Alkalines: Alkalines are cleaning compounds which have a pH between 7 and 14.
These include phosphates, silicates, carbonates and borates. Trisodium phosphate
(TSP) is the most used compound although it is less reliable and harsher than
some of the newer materials. Alkalines are generally used because of their ability
to prevent or remove hard water deposits.
Silicates are especially useful for cleaning tin and aluminium, where other alkaline
materials may cause surface discolouration or etching. Soda ash and sodium
carbonate are commonly available, as well as, they are cheap and good.
• Iodophores: These are complexes of iodine and surface active agents in which
the surfactants act as carriers and solubilizers for the iodine. An iodophore
solution has all the properties of iodine as a germicidal agent, but displays low
vapour pressure, is practically odourless, low irritant and does not stain. It can
be used wherever a general purpose sanitizer is required. Iodophores have a
number of advantages. They:
• are mildly acidic and prevent lime build up on equipment,
• exert maximum germicidal action because of their pH and wide germicidal
spectrum,
• provide free rinsing and therefore easily mixes with surface active agent,
• are completely water soluble,
• possess reduced corrosiveness and toxicity, and
• permit use of colour as an indication of iodine concentration.
However, there are some disadvantages of Iodophores too, such as:
• High iron content in water can inactivate iodine.
• Iodine is lost at temperatures above 30°C.
• Stains a few materials.
• Requires stringent control in use as low concentrations are effective.
389
Entrepreneurship and Food Iodophore products with low foam properties have been formulated specifically for the
Service Management beverage industry.
• Oligodynamics: This is the study of the movement of metallic ions in formulations
that become active and exert an effect in minute amounts when active. The most
ancient method of disinfection was the use of sulphur and metal salts.
The practice of storing water in silver or copper vessels produced an oligodynamic
action from the metallic ions of the vessel, which was activated by very small
amounts of the ions.
One-tenth gram of silver is fatal to 5000 colibacteria in one ml of water within
a few hours. The traditional use of vark or a fine silver film on top of foods
provided a bactericidal action against E.coli, B.proteus and P.pyocyanea strains
that are particularly sensitive to gram-negative bacteria. Gram positive species of
bacteria however, such as the pus forming staphylococci are more resistant and
bacilli, fungi and tubercular bacteria are even less susceptible.
Tributylin benzoate is however, particularly active against staphylococci far more
effective than silver, copper or mercury salts. Newer sanitizing agents have since
been developed for use and it is best to follow manufacturer’s instructions if
selected. One must however, be aware of the toxicity that certain chemicals can
cause if not used correctly.
• Ultrasonics: These formulations are based on sound vibrations at frequencies
above 20,000 cycles per second that are not audible to the human ear. The sound
waves get converted into mechanical energy and create microscopic bubbles.
These constantly form and collapse, beating against the surface or the part being
cleaned. In this way, the soil is removed from the surface or cavities of the part
being cleaned. The process is therefore, also called cavitation. The advantages
of ultrasonic cleaning are:
• Speed
• Removal of soil from the smallest crevices or cavities
• Cleaning precision
• Ability to clean complete assemblies of equipment without removal of any
parts.
The method provides complete safety in spite of vigorous agitation.
• Illumination: Satisfactory illumination is an important factor in maintaining plant
cleanliness and sanitation. In designing therefore, it is common practice to double
the amount of light needed because microbes and insects tend to thrive in dark
corners and crevices. The light fittings however need to be kept clean at all
times.
Let us now discuss handling of these cleaners and sanitizers. This, aspect has already
been highlighted earlier too in Unit 16. Let us once again recapitulate here what we
learnt in Unit 16.
Proper handling of cleaners and sanitizers
It is dangerous to mix cleaning and sanitizing compounds, as in combination they can
produce a gas which can cause headaches, nausea and so on. Similarly, if QUATS
are mixed with chlorine compounds, a lot of heat is produced that can be damaging
to the hands or skin of the user.
Chemical Toxicity
Chemical toxicity can result from overuse of chemicals while at the same time, it is
important to remember that using more of the sanitizers or their formulations does not
necessarily lead to better cleaning and germicidal or bactericidal action. Toxic chemicals
may be divided into those that:
• damage cell structure,
• interfere with cell respiration and energy supply, and
• block biosynthetic paths in the cell.
Their action is however, dependent upon the concentration of the chemical and the
temperature, each varying their activity in a number of ways. For example, mercuric
ions in low concentrations may inhibit enzymes involved with respiration and protein
synthesis or may denature proteins in higher concentrations. Therefore, it is important
to use chemical or synthetic sanitizers in the right dilutions, remembering that excessive
use does not improve efficiency of sanitation.
Metallic contamination especially of lead and arsenic can also result from impurities
in raw materials or from processing equipment. This however, is not so common now
because especially in processed foods because of the strict controls used in handling
of raw materials by the industry. The risk however, remains if equipment is made of
materials other than aluminium, glass and stainless steel. Water, however, is the main
source of contamination if its quality is not controlled.
Effective sanitizers are cationic and anionic detergents, phenol, cresol and alcohol.
Some agents such as formaldehyde, acids, alkalis, ions of heavy metals and oxidizing
agents such as halogens and hydrogen peroxide also cause protein denaturation.
Let us next focus on the public health perspective. What role does sanitation plays
here? Let us read and find out this in the following sub-section.
You must have read or heard so many reports about children falling sick and being
hospitalized after eating ladoos or sweets distributed to them on festival days, or people
having diarrhoea and other gastrointestinal infections after eating lunches in their office
canteens and so on. What do you think are the causes of illness transmitted through
food?
Once a particular food item becomes a source of infection, the symptoms take on
epidemic proportions and can pose a public health problem. This then, makes it
difficult for the establishment to survive and has to close down. In this context
therefore plant sanitation and safety is crucial which is discussed next.
391
Entrepreneurship and Food 17.2.4 Plant Sanitation and Safety
Service Management
The various features/requirements, from the food safety perspective, that have to be
considered in selection of the site, designing the premises, kitchen, selection of the
equipment, food service area, storage and drainage, in the context of the food service
establishment, you may recall have already been described in the Food Microbiology
and Safety Course (MFN-003) in Unit 9, section 9.3. Please look up the unit once
again now as it will provide a good overview on food safety measures in a food service
set-up.
The importance of product related quality and food safety with respect to spoilage
related effects has increased significantly. Every food processing or service operation
has to ensure that food is not harmful and is fit for consumption. Wholesomeness
implies that the products are of a quality that do not harm the health of people
consuming it, and this can be ensured only through preventing its decomposition,
adulteration, unhygienic handling during production by preventing its contamination in
any way. Quality is therefore no more an option but an obligation that covers safety,
hygiene, reliability, wholesomeness and acceptability.
Let us then get to learn about plant, equipment and food hygiene.
Plant Hygiene: There are a number of factors operating for maintaining plant hygiene
such as removal of dust, soil, wastes, and cleaner sediments and so on from the food
environment that will encourage microbial growth and or contamination. One basic
reason for focusing on hygiene aspects in food processing plants is to strive for
continuous improvement in quality of the products offered. This has been motivated
by the global trade agreements that necessitate constant upgradation of product quality
to meet international norms.
Food and Equipment Hygiene: The main sources of contamination in food products
are equipment and utensils with which raw foods come in contact during production.
Methods of cleaning and maintenance of equipment have been discussed in Unit 16.
If precautions are ignored a variety of microorganisms can be introduced into products
right from farms to plant levels. Cleaning and sanitizing equipment at all levels
therefore, needs to become routine so that foods of high bacteriological quality can
be produced each time. The aim is to remove all conditions which bacteria require
for their growth, and destroy those which are present.
Detailed procedures and goals need to be developed for food contact, as well as, non-
food surfaces to prevent cross-contamination at all stages of production and operation
to achieve high standards of quality and capture customer confidence. The considerations
necessary for an efficient cleaning programmes are described in section 17.3 next. But
first we shall recapitulate what we have learnt so far by answering the check your
progress exercise 1.
The main purpose of cleaning and sanitizing dishes is to remove visible surface dirt
and reduce the level of bacteria to a safe level so as to:
1) reduce health hazards by avoiding contamination,
2) prevent spoilage of food,
3) control odour, and
4) create a pleasing appearance.
Before any cleaning programme is implemented, it is necessary that all food service
workers understand the importance of cleaning procedures. It is the duty of every
employee to ascertain that all dishes and utensils used in the catering establishment
are clean. Dishes are handled by various people like waiter, busboys, cooks and
dishwashers. Dishes cleaned and sanitized by dishwashers may be mishandled and
contaminated after washing. They may collect dust or get covered with a greasy film
if they are not stored or handled properly.
You would appreciate that an act of carelessness on part of one person, can cancel
the painstaking efforts of others and result in wastage of costly detergents, money
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Entrepreneurship and Food invested in machines, labour, etc. Therefore, it is important to note that no matter how
Service Management well food is prepared and served, it is unacceptable if served in improperly cleaned
dishes or accompanied by unclean crockery or cutlery, or crockery which retains the
smell or remanent of the food served in it earlier.
All utensils, equipment, tableware and other food contact surfaces used in the food
service operation must be cleaned and sanitized after every major use or at least once
a day. Any utensil or equipment used in the storage, preparation and service of food
and which touches the food directly, is a food contact surface. The methods employed
to clean and sanitize these food contact surface are discussed in the subsequent sub-
section. Pots, pans, dishes, glasses, cutlery, trays, mixer bowls, slicing machines,
chopping boards, work platforms and stainless steel table tops are food contact
surfaces.
Surfaces which do not touch the food directly are non-food contact surfaces like the
top of the refrigerator, the bottom of work platforms and tables, floors, etc. These
surfaces need to be cleaned regularly and sanitized occasionally.
There are three methods to wash, rinse and sanitize food contact surfaces. These are
enumerated herewith.
Even if all dishes are machine washed, workers should be trained in manual methods
as well. All methods listed above follow three basic steps, namely, wash, rinse and
sanitize. All these steps are necessary for proper cleaning and sanitizing. Let us get
to know these three methods.
a) The Three Bucket Method
This method is used to clean and sanitize equipment which is too large to place in
a sink or dishwashing machine or is stationery. Three separate buckets, containing a
wash, rise and a sanitizing solution, are required. All buckets should have different
colours.The procedure for the three bucket method is elabourated herewith.
a) A single tank where dishes are cleaned by the wash solution at one end and
conveyed to the clean end of the machine where it is rinsed with fresh water at
82°C (180°F). Water is sprayed from nozzles above and below the dishes.
b) Two tanks or multiple tanks: the first tank, i.e. the wash tank, contains the
detergent solution. After the wash cycle, the rack is conveyed through the power
rinse tank to rinse the dishes free of most of the detergent solution. The rack then
passes through the final rinse for sanitization. The racks are transported through
the machine on a pretimed conveyor at a speed set by the manufacturer. These
machines are recommended for larger establishments.
Loading of dishes may be done from the top or side of the machine, depending
on the model. Dishes are cleaned in a machine either by a jet or spray of hot
water and detergent forcefully sprayed to remove soil; by revolving brushes that
scrub soil off the dishes; or by mechanically agitating the detergent solution to help
in removing soil.
The steps in dishwashing are highlighted next.
Steps in dishwashing: Before beginning the cleaning operation, it is essential that
the machine, dish tables and work area is clean. Some preliminary steps which should
be checked are:
1) Check the insides of the machine to ensure that no food soil, broken dishes or
other foreign objects are present.
2) Overflow pipes should be free of debris.
3) Spray arms should be clean and properly installed.
4) Inspect final rinse nozzles and see that they are not blocked.
5) Make sure sufficient detergent in the dispensers.
6) Keep scrap bins and strainers in place.
The steps to be adhered for successful cleaning are enumerated next.
Operating procedure: The following steps should be adhered to for successful cleaning:
1) Sorting: Set aside any dishes that require special handling, as well as, heavily
stained dishes which will not get cleaned by the routine cleaning process in the
machine.
2) Preliminary scraping and pre-rinsing: Remove excessive loose food particles
with the help of a rubber scraper. The purpose of scraping is to:
a) prevent the clogging of spray nozzles with food particles,
b) avoid frequent changes of wash water,
c) reduce bacterial contamination of wash water,
d) remove as much grease as possible prior to washing,
e) wet the soil remaining on the dishes, and
f) facilitate easy cleaning
Manual pre-rinsing is not required if the machine has a power pre-rinse attached.
3) Soaking : This may be necessary for dishes on which soil has hardened or dried,
especially flatware may need soaking for sometime to loosen the soil. Soaking can
be done in tubs placed under the counters or ware tables.
4) Racking : In this step, the dishes are arranged either in racks for conveyance
through the machine or on a pegged conveyor for travel it. It involves proper
placement of dishes to permit the wash and rinse solution to come in contract
with all surfaces to be cleaned. Ensure that:
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Entrepreneurship and Food a) there is no overcrowding of dishes,
Service Management
b) similar sized objects are racked together, and
c) cups, glasses and other deep dishes are placed open end down to prevent
water accumulation.
5) Washing: The purpose of washing is to remove all food soil from the dishes and
dissolve the grease on dishware. This requires clean water, with correct proportion
of detergent at the right temperature and pressure, in contact with the dishes for
the proper amount of time. The detergent solution circulates at a specific rate the
dishes pass through this tank. The temperature of the washing solution will vary
according to the type of the machine and its specifications.
6) Power rinse: It completely removes most of the detergent-laden water and permits
effective sanitization, because of the build-up of heat, it hastens the drying
process. Hot pumped rinse water is sprayed over the dishes in the correct volume
and with sufficient pressure to rinse.
7) Final rinse and sanitization: At this stage, any remaining detergent is removed
and the dishes are sanitized. If water is used as a sanitizer, then it should be
sprayed in adequate volumes and at a correct pressure with temperature varying
between 77° and 82°C. Ideally, as it leaves the nozzles, it should have a temperature
of 82°C. However, it should not exceed 90° to 93°C, as the water at the
temperature under pressure would atomize and become vapour. The wash water
temperature during different cycles of machine dishwashing is mentioned in Table
17.1.
Table 17.1: Wash water temperatures during different cycles of machine dishwashing
°C °F
Pre-rinse 43 to 55 110 to 130
Wash Single tank stationary 60 to 74 140 to 165
Single tank conveyor 71 160
Multiple tank conveyor 66 150
Power rinse 71 to 77 160 to 170
Final rinse and sanitize 82 180
8) Drying: Crockery and utensils must be left in racks to drain and air dry. Although
dishwashing machines are a boon to us, they can create problems if not selected
well. Some of the common causes of failure are:
i) machines located in the wrong place,
ii) improper plumbing,
iii) machines are too small,
iv) untrained employees,
v) water is not adequately hot,
vi) water pressure is low, and
vii) wrong selection of detergent.
With drying we end our study of the steps to be adhered to for successful cleaning.
Another area that require attention when we talk of plant and equipment sanitation is
post cleaning care and cleaning of premises and surroundings. This aspect is described
next.
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Plant Sanitation and Safety
17.4 POST CLEANING CARE AND CLEANING OF
PREMISES AND SURROUNDINGS
Dishwashing operators must take the greatest care while removing sanitized dishes,
utensils and equipments from racks, baskets or the conveyer itself. Contamination of
cleaned and sanitized ware should be avoided. Drying clothes should be used only
when necessary. They should be changed frequently and washed and boiled each day.
The dish clothes themselves carry many germs and the wise operator will realize that
the germs may be passed back onto cleaned and sanitized crockery and utensils. The
use of disposable absorbent paper for final drying can be considered, if affordable.
Clothes for mopping should, if used be boiled frequently or soaked overnight in a
disinfectant solution.
Some important aspects related to post cleaning storage and cleanliness of premises
and surroundings are highlighted herewith.
A surface is clean when it is free from dust, dirt, grease, stains, cobwebs or any such
unacceptable element. To remove soil from any surface, it is necessary to select the
proper cleaning technique. This will depend on the type of soil present. Soil can be
removed by:
1) Sweeping
2) Dusting or damp dusting with a cloth tightly wrung in a multipurpose cleaning
solution.
3) Washing with water and a cleaning agent
4) Friction using an abrasive agent
5) Suction using a vacuum cleaner or wet pick-up machine
6) Pressure using a scrubber or polisher
7) Force by using water or air
8) Solvents for removing grease and stubborn stains.
The cleaning schedule is elaborated next.
Cleaning Schedule: The cleaning schedule should be prepared for daily, weekly and
monthly cleaning. Special cleaning, like outside windows, light fixtures, walls which
require white-washing polishing, distempering and painting of surfaces, is carried out
a couple of times a year. The general rule for cleaning is that there should be no
large-scale sweeping and cleaning while food is being prepared, as sweeping raises
dust laden with microbes which contaminate food.
Let us next have a look at the constructional features and cleaning schedules and how
cleaning can be done effectively in these areas.
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Entrepreneurship and Food Floor: Floors in areas where traffic is heavy, as in kitchens, bakeries, pantries,
Service Management dishwashing rooms, walk-in-refrigerators, corridors, dining rooms, washrooms and
toilets, should be cleaned everyday. Floors in areas where traffic is light can be cleaned
weekly.
All washable floor surfaces should be washed. Wooden floors should be waxed or
polished. Hot water, soap or detergent, a scrubbing brush and a mop is needed. Before
cleaning the floor, all movable light equipment and furniture must be shifted. The floor
is best washed at the end of the day. Floors in the pantry, dry food store and vegetable
store should be swept daily and washed at least once a week. Fixed carpets and
matting in dining rooms, passages, and stairways should be brushed or swept every
working day, preferably by a vacuum cleaner. Loose mats and rugs should be vacuum
cleaned or taken out into the open and beaten at least once a week. Carpets should
be shampooed or dry cleaned at least once a year.
Walls and Ceilings: Walls and ceilings should preferably be non-porous and in good
repair. This helps the cleaning procedure and prevents pests from breeding in cracks
and crevices. While cleaning the walls and ceiling, follow the principle of cleaning the
uppermost areas first. Walls, ceilings and fixtures should be cleaned at least once a
week. Areas within reach should be dusted everyday. The method of cleaning will
depend on the surface to be cleaned. Ideally, walls should be washed with warm water
and a detergent. The ceilings should be brushed and swept. The girders, piping, electric
fittings, etc. should be dusted. Dusting should be done carefully so that dirt is not
shifted from one place to another. The best way of removing dust is by using a
vacuum cleaner or by damp dusting as it prevents dust from flying about. All walls
must be dusted. Walls that become heavily soiled or spattered daily should be washed.
All walls should be free of dust, moisture, grease, cobwebs, grime and mildew. Light
coloured walls make dirt more visible. Painted walls should be repainted regularly and
papered walls kept in a good state of repair with no loose paper.
Kitchen Tables, Counters and Preparation Slabs: Kitchen tables, counters and
preparation slabs should be washed at least once a day. All surfaces coming in contact
with food should be cleaned after each service by the three bucket method. All metal
surfaces should be cleaned with hot water, a non-scratching detergent and by a hand
swab. Wooden and marble surfaces should be scrubbed with a scrubbing brush, hot
water and detergent. The surfaces should be rinsed well and wiped with a clean cloth
every time they are used. Such clothes should be washed well and boiled. They should
not be used for wiping dishes. All parts of tables, including the framework and
underside, all areas of the counter, like the hot cupboard, and all preparation areas
including chopping boards and pastry slabs should be cleaned at least once a day. The
bain marie (hot food serving counter) should be turned off and the water drained off.
It should then be cleaned inside and outside with hot detergent, water, rinsed and dried
everyday.
Shelves and Cupboards: Shelves and cupboards that are constantly in use should be
tidied and cleaned once a week. Shelves and cupboards are mainly used for storing
ingredients or utensils. They should be first emptied and then swept or dusted. The
upper surfaces of the shelves should be scrubbed and lower surfaces should be dusted.
While cleaning, always start with the topmost shelf. Cupboards which are used for
storing reserve crockery, linen etc. long-term storage cupboards, should be cleared out
cleaned at least once a month.
All passages and staircases, whether used to carry food or used by customers, should
be cleaned frequently, and any spillage should be mopped up at once. All nooks and
corners should be swept out and cleaned thoroughly once a month.
Any open space outside the building should be swept and washed everyday. No
rubbish should be allowed to collect in the drains or else drains will get blocked, give
off foul odours and encourage pests.
Drainage: Drains should be adequate to remove all wastewater without being overloaded.
Each drain should have a water seal or trap which will prevent unpleasant odours rising
from the pipe into the room. Drain pipes should have a diameter of 10 to 15 cms
and should be cleaned regularly. They get blocked mostly because food accumulates
on the sides and blocks the pipes. Blockages can be cleared by using a rubber water
plunger. If not cleared then the cleaning eye at the bottom should be opened. The drain
can be cleaned with a flexible wire or a cleaning liquid especially available for blocked
drains.
Grease traps are necessary because they prevent grease from concealing in the drain
pipes. The grease tray should be removed regularly and washed out.
From our discussion so far it is evident that safety of plant, equipment and premises
should be the concern of all staff. In the next section we shall focus on the three E’s
of safety.
Safety, therefore, should be the concern of all staff, at all levels of an establishment.
Problems that do arise from any source can basically be tackled in three ways, usually
referred to as the 3 E’s of safety namely:
• Safety engineering
• Safety education
• Safety enforcement
These three components of safety are being separately discussed herewith to highlight
their importance in prevention of hazards anticipated through any channel, in a food
service operation. Let us start with safety engineering.
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Entrepreneurship and Food examples are the need for a higher level of illumination, provision of lights in cupboards,
Service Management adjustable working or seating heights as the case may be.
Equipment design: Safety needs to be built into the design of equipment selected for
food services, such as the ability to dismantle parts that come in contact with food.
This is essential in order to sterilize those parts and make it possible to maintain
sanitation, through air-drying them, for use after refitting.
Equipment design should also ensure that the linings and insulation is well aligned and
heat or other agents used and generated in kitchens do not produce a separation or
lifting of laminates to allow microbial or insect infestation of any kind.
Next, let us review safety education.
Most important is to be aware of the human factors in safety and make a continuous
effort to inculcate proper working habits in staff handling food at all times. Let us
elaborate further on this aspect.
Improper working habits: Proper working habits develop only when a sense of identity
is established with the workplace, thereby placing caution foremost in the minds of
the staff, who would want to protect, look after and preserve or extend their resources
as much as possible. Some working habits which can be identified as safety hazards
in catering situations are:
• Not wiping spillage immediately.
• Smoking while working.
• Unguarded coughing, sneezing or yawning during cooking and service of
food.
• Not reporting gastrointestinal or other infections on returning to work from
leave.
• Wearing street clothes at work in kitchens without using overalls or
headgear.
• Using shortcuts for cleaning and not following procedures laid down.
These are only a few examples cited to indicate what a wrong working habit can do
to destroy the safety of an establishment. Hence, it is wise to update one’s knowledge
of sanitizers, detergents, sanitary and cleaning equipment available from time to time
along with methods for their proper use. Keeping in touch with newer research and
products and using it for training and retraining staff in sanitation and safety will help
to keep establishments ahead of others in terms of attracting customers, as well as,
in generating profits.
Next, we move on to the third E of safety i.e. safety enforcement.
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17.5.3 Safety Enforcement Plant Sanitation and Safety
With safety enforcement measure we end our study on the 3 E’s of safety. Now
answer the questions included in check your progress exercise 2 to recall what you
have learnt so far.
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Entrepreneurship and Food
Service Management Check Your Progress Exercise 2
1) What do you understand by the phrase 3-E’s of safety?
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2) Discuss briefly the human factors in safety education.
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3) Differentiate between:
a) Cleaning agent and sanitizer
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b) Illness and poisoning
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c) Food plant and food service operation
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4) List the four elements of a good enforcement programme.
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In our discussion so far it emerges that safety should be the concern of all staff, at
all levels of an establishment. Further, it is also important to ensure that systems for
regulating food safety are in place within the establishments. What are the standards,
policies, schedules governing food service operations? The next section focuses on this
important aspect. You may recall studying about HACCP as a food safety assurance
system and about the food legislations, acts and standards operating in our country
in the Food Microbiology and Safety Course (MFN-003), in Unit 13 and Unit 14. Here
the specific standards, policies, schedules for good plant sanitation and food are further
highlighted.
In every country, laws are passed to safeguard the health and well being of people
at work to which all food services too, must adhere. Standards for achievement in all
areas are provided by the nodal institution for standards in India, called the Bureau
of Indian Standards (BIS). These include standards for equipment, food, environmental
hygiene and sanitation and so on.
The Ecomark was a standard launched by the BIS in an attempt to preserve the
environment from pollutants. The mark ensures the consumer that products such as
detergents, sanitizers and others do not produce hazardous waste materials, are
biodegradable and can be recycled. The ISI certification mark on packaging and
equipment also serves the same purpose.
The government has instituted a task force to look into the area of safety concerns
such as, the risk of transferring toxins from one life form to another, or creating new
toxins and allergenic compounds. According to the Ministry of Food Processing
Industries, food standards are under review to include provisions on technical barriers
to trade and sanitary and phyto-sanitary provisions and measures.
17.6.2 Policies
Every food operation should lay down their own policies for the operation to ensure
efficient functioning, keeping in mind the goals of food safety to ensure staff and
customer health. A good policy for every food service is to lay down an inspection
routine that can be followed regularly by all managers responsible for their units. A
sample is presented as a guide.
Sample Inspection Routine
• A daily quick cursory inspection of all areas.
• Detailed inspection starting from:
• Refuse storage areas looking for condition of bins and areas for evidence of
rodents, insects etc.
• Outside drainage for leakages, blockages, overflows, yards etc.
• Sanitary condition of staff restrooms, customer toilets and housing.
• Food storages for ventilation, lighting, cleanliness, equipment maintenance,
condition of foods and non-food items.
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Entrepreneurship and Food • Kitchen walls, floors, ceilings, ventilation, lighting and equipment.
Service Management
• Staff inspection for personal hygiene and at work.
Supervisors or managers should then on the basis of inspection, make recommendations,
offer praise or reprimand where required, offer guidance through constructive suggestions
for improvement.
Instructional materials in the form of charts may be prepared for each area, with the
help of staff concerned to increase knowledge and practice. The best area may be
awarded and the list of award winners displayed to motivate others.
17.6.3 Schedules
Schedules are timetables set for cleaning and sanitizing all areas of the operation that
the staff needs to follow to achieve a sanitary work environment. Such timetables need
to be prepared for every staff member in each area of activity according to the special
requirements of the equipment being used and the spaces in question. Each plant or
operation should appoint a sanitation officer to ensure sanitary conditions prevail at
all times.
The sanitary control methods are highlighted next.
Sanitation control methods
Control methods should aim at insect, fly and rodent control besides maintenance of
hygienic and sanitary surroundings both within and outside the food establishments.
Some guidelines are briefly enumerated.
Insect control: Depending on the type of infestation the right insecticide should be
selected to eradicate insects. Sprays are also available but are not recommended for
food processing facilities, as they may mix with or leave residues on food and
ingredients. DDT emulsions are effective, but the disadvantage is that insects have a
tendency to become resistant to them. Melathion, an organo-phosphorus insecticide is
more dependable.
Fly control: For flies and wasps, preventive measures in the form of fly proofing, or
fixtures such as insect fly killers which attract with a dim blue light and then electrocute
flying insects are useful equipment to fix at entrances to kitchens and dining areas
above the doors or high up towards ceilings away from human contact.
Insect sanitation is one of the important goals of plant sanitation, and should be
achieved by avoiding insect infestation by all possible means. This may include site
selection for plants, fly-proofing or using perforated zinc sheets as a means of
prevention of entry into food handling and storage areas or periodic fumigation.
Sites near rivers, streams, ponds, railroads, city dumps etc. should be avoided as they
form breeding places for insects and pests. It is also dangerous to have storages
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opening directly to open areas. All trolleys and trucks carrying waste materials act as Plant Sanitation and Safety
vehicles for flying insects and should be sprayed with pyrethrin oil before
entering food production and service areas. These days electromagnetic killer equipment
for flying insects is available and can be fitted to entrances or walls to protect against
flies.
Fumigants being volatile can penetrate large bulks of stored food and react with insects
even inside grains. The fumigants work fast and ensure ultimate disappearance of
poisonous residues from treated areas.
Schedules are necessary for the implementation of policies of the establishment, and
desired standards maintained with respect to hygiene, cleanliness and sanitation. In
fact sanitation risk management (SRM) programmes need to be planned with
controls at various vulnerable points to ensure success. Any control programme
should be based on prevention, rather than control, by keeping insects out and by
adopting methods to ensure thorough cleaning, maintenance and sanitization of all
areas.
You have already learnt in Unit 16, that the cleaning and maintenance encompasses
many areas of day-to-day food service operations of which equipment care and
maintenance are important facets.
Here we end our study on plant sanitation and safety. Do answer the
questions included in check your progress exercise 3 to recapitulate what you have
learnt so far.
i) CAC …………………………………...........................................
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Entrepreneurship and Food
Service Management 2) Name three sanitation control methods.
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3) Visit your local area food service operations and compare them for hygiene
and sanitation standards. Which do you think is the best and why?
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Next, we learnt that the primary causes of food contamination are substandard or
infected water, chemical compounds, disintegrated or infected food. We saw that plant
sanitation and safety basically depends on three facets, safety engineering, education
and enforcement. These can prevent hazards anticipated through any channels, be they
soil, sewage, insects, rodents, pests or other. You would have realized that the food
operator is more concerned with the growth of spoilage agents that destroy product
quality and appearance, which is just as important as the growth of microorganisms
that induce toxicity in man.
Next, we got to know that to ensure zero cases of food related health problems, certain
policies have to be planned and standards well defined, on the basis of which schedules
are prepared for implementation.
17.8 GLOSSARY
Fumigation : is the introduction of smoke or fumes or a gaseous chemical in
an enclosed space in order to exterminate pests or disinfect.
HACCP : is an acronym that stands for Hazard Analysis Critical Control
Point, a systematic, science-based approach used in food
production as a means to assure food safety.
Pyrethrin : are natural organic compounds that have potent insecticidal
activity.
Sporicidal : a substance used to kill spores.
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Entrepreneurship and Food Check Your Progress Exercise 3
Service Management
1) a) i) Codex Alimentarius Commision
ii) World Trade Organisation
iii) Bureau of Indian Standards
iv) Minimum Residue Level
b) i) CAC is the international organization for setting food standards for all
countries in the world.
ii) WTO regulates the trade agreements between countries by setting down
quality standards and norms for export and import of goods of all kinds.
iii) BIS is the central agency set up by the government of India to set
standards for all goods to safeguard the consumer. It is responsible for
issuing standard marks for products. The marks of quality on a label
show that the product quality is approved by the government.
iv) MRL indicates the minimum level of pesticide residues that are permitted
in or on surface of products to consider them safe for consumption.
2) The three sanitation control methods used are insect control, fly control and
regular fumigation.
3) Visit and present an opinion report.
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Plant Sanitation and Safety
UNIT 18 ISSUES IN FOOD SAFETY
Structure
18.1 Introduction
18.2 Microbiology and Food Safety
18.2.1 Microorganisms in Foods
18.2.2 Growth of Bacteria and the Factors that Affect the Growth of Microorganisms
18.2.3 Control of Microbial Growth in Foods
18.3 Food Borne Illness
18.3.1 Types of Food Borne Illnesses
18.3.2 Control of Food Borne Illnesses
18.4 Modes of Disease Transmission
18.4.1 Routes of Disease Transmission
18.4.2 Source of Contamination
18.5 Conditions that Could Lead to Food Spoilage
18.5.1 Categorization of Food on the Basis of their Shelf Life or Perishability and Conditions
that could Lead to Food Spoilage
18.5.2 Signs of Spoilage in Fresh, Dry and Preserved Foods
18.6 Importance of Pest Control
18.6.1 Classification of Pesticides
18.6.2 Precautions to be Taken While Handling Pesticides
18.7 Hygienic Food Handling
18.7.1 Procedures in Food Preparation which Affect the Microbial Count
18.7.2 Cooked Food and Microbial Contamination
18.8 Let Us Sum Up
18.9 Answers to Check Your Progress Exercises
18.1 INTRODUCTION
In our previous unit, we have learnt about plant and equipment maintenance and the
ways by which they can be taken care of. Also, we read in Unit 17 about safety and
sanitation issues that could be a cause of concern if not dealt with caution. This unit
now could be considered a continuation with what we have learnt so far. In this unit
we shall focus on food safety. Issues related to food borne infections and poisoning,
different modes of transmission in food service institutions and conditions that could
lead to food spoilage would be highlighted.
Food contamination with microorganisms is a major source of illness either in the form
of infections or poisoning. You may recall reading about this in Unit 5 in the Food
Microbiology and Safety Course, MFN-003, as well. Negligence on the part of the
food handler can result in a large epidemic. The prime responsibility, as you would
agree to break the chain of transmission of disease from carrier to food and from food
to the consumer lies solely on the food handler. This important aspect has been
covered in the next and final unit. However, you may find certain concepts, topics
included here in this unit and in the next unit repetitive and you might be well aware
of these, as they have already been covered in Food Microbiology and Safety Course,
(MFN-003). Nevertheless, we strongly recommend that you read this unit carefully
and perhaps it would be more useful to study this unit in combination with Units 2,
3 and 5 of the Food Microbiology and Safety Course. This will help you consolidate
your understanding of issues in both worker and food safety.
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Entrepreneurship and Food Objectives
Service Management
After studying this unit, you will be able to:
• recall the microorganisms that can cause infection and disease,
• differentiate between food borne infections and poisoning,
• discuss why and how to handle food to prevent infection,
• explain the various modes of disease transmission, and
• describe the conditions that can lead to food spoilage in a food service establishment.
Like moulds, bacteria, viruses etc. are other microorganisms important from food
safety view point. These are briefly highlighted in the subsequent sub-section.
18.2.2 Growth of Bacteria and the Factors that Affect the Growth
of Microorganisms
Microbial growth as you would know is measured in terms of increase in cell number
and the time period which lapses between two successive cell divisions is called
generation time. It varies in different organisms. The environmental conditions available
also determine the time required for cell division. Many common methods of preserving
food and keeping it fit for consumption depend not on the destruction or removal of
microorganisms but on: (a) delay in the initiation of growth, and (b) hindrance to
growth once it has begun,
Most microorganisms, when added to food, multiply at a very rapid rate under
favourable conditions. A single bacterial cell divides into every 20 to 30 minutes. If
the rate of multiplication is maintained, a single will produce one billion new cells after
a period of 10 hours.
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If the logarithms of the number of organisms (per ml) and the time (in hours) is plotted Issues in Food Safety
on a graph, it is observed that the rate of multiplication is not maintained indefinitely,
but four distinct phases of growth are observed as indicated in Figure 18.1.
Resting phase
Lag
phase Death phase
Time
To control bacterial growth, therefore, we must first be familiar with these phases. The
first phase, as you can see, is the lag phase, where there is no growth. The second
phase is the exponential growth phase or log phase in which growth increases at a
very rapid rate and growth rate is highest. The stationery phase is the third phase.
The last phase is the death phase, in which the bacteria die because of a change in
the environment such as: (a) exhaustion of nutrients, (b) accumulation of toxic metabolic
waste products, or (c) alteration of pH etc.
The study of these phases will help us to prevent spoilage of foods at a much earlier
stage, as well as, retard the further growth of microbes. How well we can apply this
understanding to the food industry. This is the focus of the following discussion.
bacteria 200
0
killed
(2120F) 1900 Rinse temperature
180 for dishes
0
Internal
(175 -185 F)
0 0
170
0
temperature
for cooked 1600 Machine wash
pork temperature
150
0
(16 F) (145 -155 F)
0 0 0
140
0
100
0
DANGER
ZONE! 90
0
50
0
40
0 Cold storage
(-36 -40 F)
0 0
30
0
200
10
0
Freezer storage
0
0
(-15 -10 F)
0 0
-10
0
-20
0
a) Freeing: At low temperatures microbes are not destroyed. Their growth rate is
retarded and so their numbers in food is controlled. When food is thawed and
temperatures become favourable, these microorganisms are capable of growth and
reproduction once again.
b) Heat: High temperatures destroy microorganisms by denaturation of cell proteins
and inactivation of enzymes needed by them for their metabolism. At temperatures
above 63°C bacteria stop multiplying and as the temperature increase, they are
gradually destroyed. The thermal death time (TDT) is the time need at a given
temperature to kill a number of microbes. Heat used to destroy microbes may
be in the form of wet heat or dry heat. Let us understand these two heat
conditions.
• Wet heat: This is more commonly used in the food industry. If carefully
administered, it is a useful method of controlling microorganisms. Wet methods
include pasteurization, cooking and canning.
1) Pasteurization: This method is used to control microorganisms in milk, fruit
juices and wines. Food may be pasteurized by any one of the three methods
listed below:
a) LTH (low temperature holding) method at 62°C for 30 minutes.
b) HTST (high temperature short time) or flash method at 72°C for 15
seconds.
c) UHTS (ultra high temperature sterilization) at temperatures above 135°C
for two seconds. This method makes foods commercially sterile. Such
foods are packed under aseptic conditions and can be stored at room
temperature for three to six months.
2) Canning: In this process, temperatures used are above 100°C. Heating the
food in an autoclave at temperatures between 115°C - 125°C destroys all
microorganisms that could spoil food under normal conditions of storage. The
exact temperature and time required for canning depends on the type of food
to be canned. Acidic foods such as fruit are heated to 100°C only because
acid also helps in preventing microbial growth. A vacuum is created inside the
can or the air in the headspace may be replaced by nitrogen gas to prevent
growth of aerobic bacteria.
3) Cooking (boiling, steaming, stewing and poaching): In these methods of cooking,
wet or moist heat is used. The temperatures attained are 100°C. At this
temperature most microorganisms are destroyed but spores survive. Foods
cooked by these methods cannot be stored for long.
Next, we shall review the dry heat methods.
• Dry heat: It comprises of the following methods.
1) Sun drying, smoking and freeze-drying: In these methods, dry heat is used to
control microorganisms. Dry heat brings about dehydration of the foods or of the
surface of food. It destroys moulds, yeast and most bacteria and spores.
2) Cooking (baking, roasting, and grilling): In these methods of cooking, food is
cooked by dry heat. The temperatures reached on the surface are approximately
115°C. Most bacteria are destroyed. Internal temperature of food is generally
lower.
If food has to be kept for sometime, it should be cooked thoroughly. Foods cooked
by dry heat methods do not spoil as moist heat methods as they lower moisture
content.
Next, let us learn how to prevent growth of microorganisms by other methods.
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Entrepreneurship and Food B) Removing Oxygen
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Removal of oxygen can stop aerobic microorganisms from growing. This can be done
by packing foods in airtight containers or vacuum packing of foods as in canned foods.
However, an aerobic microorganism can still grow in such foods, if these have
been inadequately processed.
C) Adding Chemical Preservatives
These substances retard deterioration of food by preventing microbial growth. Law has
restricted the use of Class II preservatives. If these preservatives are used in foods,
they should be mentioned on the label. They are used to preserve food in the following
ways:
1) They may be added to food, for example, sodium benzoate in tomato sauce and
potassium metabisulphite in lemon squash.
2) They may be applied on the surface of foods. Sulphur dioxide is used on dry fruits
and borax is used to wash vegetables and whole fruit.
3) Wrappers may be impregnated with sorbic acid to prevent surface spoilage of
cheese.
4) The ice used to chill foods like fish may contain tetracycline, an antibiotic that
is a permitted preservative.
5) They may be used as gases around food. Fruits and vegetables are stored in an
atmosphere containing two to three per cent carbon dioxide to retard the ripening
process.
D) Reducing the Moisture Content
The moisture content of food like milk is reduced by evapouration, dehydration or
desiccation of the food. Microorganisms survive in such foods, but they remain
dormant. When such foods are dehydrated, the microorganisms become active once
again. Class I preservatives like sugar and salt are natural substances that bind water,
which is present in the food, and make it unavailable to microorganisms like bacteria.
Moulds and yeasts, which are osmophilic, can grow on such foods. Milk, eggs, fruit
and vegetables are some of the foods, which are preserved by reducing the moisture
content. Such foods can be safely stored at room temperature till they are rehydrated.
E) Exposure to Ultraviolet Rays
Ultraviolet rays are lethal to bacteria. They have poor penetrating power and can be
used only for surface sterilization or for sterilizing the air in a room. They are used
to control mould growth on the surface of bakery products and to prevent spoilage
of meat while tenderizing and ageing.
With a review of the various factors we end our study of the various methods, which
can prevent the growth of microorganisms. What would be the consequences of
microbial growth in foods? Certainly, it would lead to food borne illnesses. Next, let
us get to know about the food borne illness.
Spoiled Air
Food Raw
material with
Processing natural
microflora Water
Equipment
Diseased
plants and Soil
animals
Packing Sewage
Materials
Pests Humans
Faeces
Figure 18.3: Causes of contamination
Food may disease by any of the following ways:
1) The food itself may be wholesome but may act as a vehicle of disease
transmission. Pathogenic organisms can be transmitted from one person to another
through many routes like soiled linen, unclean cups, handkerchiefs, door handles
etc. Food handles with soiled hands or on which an ill person or a carrier has
coughed or sneezed, can also cause illness. Diseases like tuberculosis, tonsillitis,
typhoid and influenza can be easily transmitted this way.
2) The food may serve as an ideal medium for rapid growth and multiplication of
large number of microorganisms like Staphylococci and Salmonella. This may
result in food poisoning or food infection. These microorganisms can cause
violet illness of the stomach and intestinal tract. Some of these bacteria release
toxins into the food. The bacteria may die but the toxins formed cause food
poisoning.
Other bacteria do not act until they are consumed alongwith food. They then
cause an infection of the gastrointestinal tract.
Food-born hazards may thus result from microbial action, toxic metals and
pesticides, animal parasites, natural poisons in foods are allergic reactions of a person
due to sensitivity to a particular food. The food borne illnesses are summarized in
Table 18.1.
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Entrepreneurship and Food Table 18.1: Food borne illnesses at a glance
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Bacterial Food Poisonings or Intoxications
1. Staphylococcus food intoxication 3. Bacillus cereus food poisoning
2. Botulism 4. Perfringens food poisoning
Bacterial Food Infection
1. Salmonellosis 6. Campylobacter Infection
2. Typhoid and Paratyphoid 7. Streptococcal Infection
3. Bacillary Dysentary 8. Brucellosis
4. Cholera 9. Listeriosis
5. Enteropathogenic Infection
Viral Infections
1. Infectious Hepatitis 2. Influenza
Parasitic Infestations
1. Amoebiasis 4. Giardiasis
2. Trichinosis 5. Roundworm Infestation
3. Tapeworm Infestation
Naturally Occurring Toxicants in Foods
1. Lathyrus Sativus 5. Cereals and Groundnuts
2. Soyabeans 6. Poisonous Mushroom
3. Green Potatoes 7. Mussels and Clams
4. Argemone Oil 8. Ergot
Toxic Metals and Chemicals
1. Selenium 8. Tin
2. Zinc 9. Brass
3. Arsenic 10. Fluoride
4. Lead 11. Barium
5. Cadmium 12. Mercury
6. Cobalt 13. Pesticides
7. Copper
Food Allergies
1. Eggs 4. Chocolates
2. Shellfish 5. Strawberries
3. Peanuts
In bacterial food poisoning the toxin is produced during multiplication cells. When food
is consumed, the toxin already present irritates the lining of the stomach and causes
vomiting. If the toxin reaches the intestine, it may cause abdominal pain and diarrhoea.
The incubation period for such food poisonings is comparatively shorter (one-six hrs)
than that for bacterial food infections. The offensive food may not contain any living
bacteria, which may have been destroyed during heating.
Toxins need much higher temperatures to be destroyed than the bacteria, which
produce them. They may thus be present in inadequately heated foods, even if the
bacteria have been destroyed. However, some food poisonings occur only when large
numbers of live bacteria are ingested. When these bacteria reach the intestinal tract
they produce the toxin, for example, Clostridium perfringens. Refer to Table 18.2,
which summarizes some common bacterial food poisoning. The causative agent, main
source of infection, food involved and preventive measures are highlighted.
What are food infections? Let us get to know about them.
b) Food Infections
Food infection is an illness caused by microorganisms. It results from the consumption
of food that contains living bacteria, which are multiplying and capable of producing
disease. The illness, which results, is the reaction of the body to the presence of
microorganisms or to their metabolites. The gastric juices secreted in the stomach are
acidic and destroys some bacteria. In the small intestine the pH is neutral and bacteria
multiply rapidly. This irritates the lining of the intestines, resulting in nausea, diarrhoea
and abdominal pains. The incubation period for an infection to occur is 12 hours or
more.
For bacteria must be present in food. It is likely that food could be contaminated with
several hundred causative bacteria. If conditions for growth are favourable, these
bacteria could multiply to over one million in a short span of three to four hours.
The time lapse between the consumption of food and the appearance of symptoms
is called the incubation time. The incubation time and the severity of the attack of
bacterial poisoning or infection will depend on several factors . Refer to Table 18.2,
once again which summarizes some common bacterial food infections. The causative
agent, main source of infection, food involved and preventive measures are highlighted
as such.
As mentioned earlier besides microbial action the food borne hazards may also result
from toxic metals and pesticides, animal parasites, natural poisons in foods and allergic
reactions of a person due to sensitivity to a particular food. Let us briefly review these.
c) Naturally Occurring Toxicants in Food
Besides food poisoning and food infections, certain plants and animals contain natural
substances that are poisonous and may produce gastrointestinal disturbances. Some
may even prove fatal. These naturally occurring toxicants in food are summarized in
Table 18.3. A detail review of the naturally occurring toxicants, as you may already
know, is already included in the Food Microbiology and Safety Course (MFN-003)
in Unit 7. You may have already gone through the unit. Hence, we shall not dwell
further.
Next, let us briefly review the toxic metals and chemicals.
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d) Toxic Metals and Chemicals Issues in Food Safety
Metals, when consumed in excess of the requirement, could cause toxicity. These
contaminants may be present in the environment and may accumulate during the
different stages of food preparation. By the time food is ready to be consumed, it can
reach levels, which are toxic to humans. Some of the toxic metals are listed in Table
18.4. Table 18.4, in fact presents an outline of all toxic metals and chemicals their
toxic effect and the food involved. For a detail review we suggest you look up Unit
7 in the Food Microbiology and Safety Course (MFN-003). Perhaps you may have
already done that.
Finally, a word about food allergies.
e) Food Allergies
An allergy is defined as a special reaction of an individual to some ingredient of food.
Some people show abnormal sensitivity to foods that are harmless to a non-allergic
person. The substance that causes the allergy is called an allergen. Allergens may be
present in foods like eggs, wheat, fish, shellfish, chocolate, strawberries and cow’s
milk. You may recall studying about food allergies and their management in the
Clinical Nutrition and Therapeutic Course (MFN-005) in Unit 6. As described in this
unit, symptoms of allergies vary from urticaria or hive to gastrointestinal upsets and
may be mild to extremely severe. The food responsible for causing the allergy should
be avoided.
In the catering industry, the service staff should have basic knowledge of various
recipes in the menu in terms of ingredients used, so as to guide the customers about
food selection in case of allergy. Next, let us find out how can we control these
illnesses.
Having reviewed the food borne hazards, let us next get to know of measures which
can be adopted for the control of the food borne illnesses.
Pathogens are
excreted
Figure 18.4: The direct transmission of disease
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Food may also be contaminated through unclean utensils and equipment as already Issues in Food Safety
mentioned earlier. The pathogenic organisms eliminated from the human body are
found in sewage is mainly faecal matter. If untreated sewage is allowed to drain into
any drinking water, the water, as well as, fish breeding in such waters gets contaminated.
Salad vegetables, roots and tubers are at a greater risk of contamination as they are
consumed raw and because they are in direct contact with the soil. Rats, mice, flies
and cockroaches can also transmit disease. They live in sewers and garbage dumps.
Un-pasteurized milk and meat from diseased animals can transfer pathogens of animal
origin.
What could be the sources of contamination of food that would eventually lead to its
spoilage? Let us know about this, next
With a brief review of foods categorized into three main groups on the basis of their
shelf life or perishability, next let us get to know about the conditions that could lead
to spoilage.
Therefore, it is essential that foods are stored well. The following conditions could lead
to spoilage of foods:
1) buying more food than required,
2) buying poor quality commodities due to lack of accurate purchase specification,
3) insufficient inspection of incoming commodities,
4) lack of promptness in storing delivered items,
5) inadequate storing facilities,
6) failure to separately store dairy products, meats, vegetables, and prepared foods,
7) failure to maintain refrigerators and freezers in good operating condition,
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Entrepreneurship and Food 8) negligence in maintaining storage areas is a sanitary condition at all times,
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9) insufficient training and supervision of personnel handling the food.
Next, what signs to look for to identify the spoiled foods? Let us find out.
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Entrepreneurship and Food
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1) How does a food handler transmit a food borne illness directly?
................................................................................................................
................................................................................................................
................................................................................................................
2) List the factors that facilitate the growth of bacteria.
................................................................................................................
................................................................................................................
................................................................................................................
3) Name the types of chemical food poisoning. How can they be prevented?
................................................................................................................
................................................................................................................
................................................................................................................
4) State whether true or false.
a) All food borne illness can be prevented.
b) Protein rich foods are an excellent medium for bacterial growth.
c) Leftover food should always be mixed with fresh food for economical
reasons.
d) Brass pots and pans should be lined with tin.
5) Differentiate between food poisoning and food infection.
................................................................................................................
................................................................................................................
................................................................................................................
Besides being able to identify wholesome safe food, it is important that a food handler
practices hygienic food handling practices. A detail review on this aspect is presented
in section 18.7. Before we move on to this section we would also like to bring to your
notice the importance of pest control in a food service operation since we have already
learnt earlier that food contamination leading to food poisoning and other serious
diseases in humans, is a major hazard of a pest infestation.
Use of DDT in agriculture and BHC on vegetables, fruits and oiled crops and in
preservation of grains have also been banned because their safety is doubtful.
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Table 18.6 suggests a few pesticides that have been recommended in kitchen against Issues in Food Safety
particular pests.
The non-poisonous nature of organic pesticides (Indiara, neem guard) calls for their
extensive use in kitchens and foodgrain stores. Recent studies have indicated that
pesticides like Indiara with a composition of diallyl disulphide, isothiocyanate, allylpropyl
disulphide is non-toxic and non-poisonous. Also, neem oil, castor oil and ginger paste
used as repellants and which are easily available in a catering facility, are recommended
as replacements for the more toxic insecticides.
With this, we end our study on pesticides and their use in food operations. Next, let
us move on to study about hygienic food handling.
Let us first consider a few rules regarding hygienic storage and handling.
Sanitary procedures are very important during preparation, cooking and holding of
food because of the following reasons:
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Entrepreneurship and Food 1) Even if wholesome food is selected, microorganisms are still present in and on
Service Management food.
2) Not all food items served on the menu are cooked, for examples, salads.
3) Normal cooking procedures destroy most pathogens but not necessarily spores or
toxins.
4) Heating foods to safe temperatures is not always feasible as some foods may spoil
at high temperatures, for examples hollandaise sauce.
5) Food can get decontaminated during preparation, mixing or holding.
6) The internal temperature of cooked foods may not reach the safe temperature
level.
7) During preparation, food may get contaminated by other poisonous or harmful
substances.
Some bacteria are likely to be present and will multiply rapidly when ingredients are
mixed and their basic needs of (a) moisture, (b) nutrients, (c) temperature and (d) time
are met.
In the kitchen, most pre-reparations provide microorganism with sufficient moisture
and nutrients. The temperature in a hot, steamy, poorly ventilated kitchen is around
35°C the ideal temperature for microorganism to grow. If food is kept at this temperature
long enough, microorganisms will multiply and spoil food. Once spoilage occurs, if
cannot be rectified by freezing or pressure-cooking.
The majority of causes of food poisoning reported each year is caused by inadequate
refrigeration of perishable food. In India climatic conditions, perishable foods left at
room temperature for even three hours is at great risk as the ambient temperature is
higher as compared to western countries. It is necessary to follow the time-temperature
principles, especially when preparing perishable food. The food handler must observe
two basic rules when food is to be held:
1) Keep food hot, [at an internal temperature above 63°C (145°F)]
or
2) Keep food cold [ at an internal temperature below 5°C (41°F)]
During preparation, food should be exposed for a minimum possible time to temperatures
between 50°C to 63°C. This is the danger zone. Some common procedures in
preparation of food, which affect the microbial count, are highlighted herewith.
Never thaw meat by immersion in warm water or near heat as the microorganism on
the surface will grow rapidly while the center is still defrosting. Thawed meat should
be cooked immediately or kept in the refrigerator for maximum 24 hours before
cooking. Never refreeze meat, which has once thawed. If it has to be refrozen, then
cook and freeze. There are certain rules that must be considered for thawing food.
Let us see what these see.
Food is a poor conductor of heat and for large pieces; longer time is needed for heat
to reach the center of the food being cooked. Generally, there are more bacteria on
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Entrepreneurship and Food the surface than inside the food, unless it has been mashed, minced or rolled. In such
Service Management foods, bacteria present on the surface get distributed throughout the food. It is
necessary for the center of the food to reach temperature of at least 700°C for few
minutes while it is being cooked. Internal temperature can be checked with the help
of a probe thermometer. Wipe the probe with a sanitizing solution or isopropyl alcohol
after every use.
Most harmful bacteria present on the surface of a food are destroyed when food is
cooked. The microbial contamination in some common cooked preparations is
enumerated herewith.
Stuffed Preparation: While cooking any stuffed preparation, like stuffed chicken or
turkey, it is advisable to cook the stuffing and then stuff the bird. This is because
stuffing slows down heat penetration and sometimes even if the bird is cooked, the
temperature in the center may not be high enough to kill bacteria.
Food poisoning is more likely to occur from stuffed foods because:
1) Bare hands may be used to stuff the food.
2) Heat transfer is slow, permitting bacteria to remain in the danger zone for a
longer time.
3) Adequate heat may never reach the center of the food while externally the food
may be cooked to the desirable stage.
Although a final temperature of 63°C (145°F) is considered sufficient to prevent
microbial growth, the following temperature chart as given in Table 18.7 is recommended
for various meats.
Table 18.7: Ideal cooking temperatures for various meats
S.No. Food Stuff Internal
°C °F
1. Rare roast beef 54 130
2. Pork and pork products 66 150
3. Stuffed meat 74 165
4. Pork (gray stage) 77 170
Coated Preparations: Many food items are coated with a protective covering before
they are fried. This coating helps in retaining the juices and flavour of food and keeps
excess fat out. They are usually coated with batter or dipped in egg and covered with
breadcrumbs before they are cooked. These coverings act as good heat insulators and
reduce the transfer of heat to the food being cooked. They may also add to the
bacterial population. This can happen in conditions when:
1) the better is mixed by hand,
2) food is repeatedly dipped in better by hand,
3) microorganism from the raw food may contaminate batter,
4) if batter is state, and
5) dry bread crumbs favour microbial growth when they are moistened with beaten
egg and are left unused at room temperature. Excess batter or breadcrumbs should
be discarded or refrigerated.
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Mixing Raw and Cooked ingredients: When raw and cooked ingredients are mixed Issues in Food Safety
and the products is not refrigerated or consumed immediately, it can lead to food
poisoning. Special care should be taken while preparing salads and sandwiches, which
are made from highly perishable foods like egg, meat and poultry. They should be
stored at refrigeration temperatures immediately. In sandwiches, the bread acts as a
heat insulator and prevents the filling from cooling fast. Preparing trifles, sandwiches,
etc. a day prior to use should be avoided.
Eggs may be contaminated with Salmonella which are destroyed only at 60°C (150°F).
This temperature may not be reached while preparing meringues, soufflés, egg nag,
soft cooked eggs and scrambled eggs. In such cases, use clean, whole shell eggs instead
of dried or liquid eggs.
We have in our discussion above highlighted the cooking methods and how they
influence the microbial growth. Once the food is cooked it is held at hot cold,
temperatures before serving. Also sometimes the left over food left in hot-holding
equipment during the entire lunch break is exposed to additional contamination. This
also influences microbial growth. Let us study about this aspect in greater details.
Holding Food: Food, after being prepared, need not necessarily be served immediately.
It may be held for sometime and then served. The holding can be for both cold and
hot foods. Extra precaution is needed while handling and storing such foods, as they
are prone to microbial attack. What are these precautions? Let us read and find out.
The temperature at which food remains in the hot-holding equipment is very important
and should not be less than 63°C. If this temperature is not maintained, it is likely
that food spoilage will occur rapidly. Before keeping food in any of these equipments,
it should be heated to 74°C (165°F) and transferred immediately.
The following precautions should be taken during hot holding of foods:
1) Keep food covered to prevent heat loss.
2) Check temperature with a thermometer and not by just touching it with hand.
3) Stir occasionally for even heating as lower surfaces get heated and upper surfaces
get cooled by air.
4) use proper serving equipment like long-handled ladles and scoops to minimize
hand contact. Keep in a clean place when not in use.
5) Prepare and keep only required amounts as extended heating will affect flavour
and quality.
6) Dry preparations like chappatis, fried items and baked items may dry further, or
get overcooked during hot holding.
Cooling Food: Any perishable food, which is not to be consumed immediately, should
be kept outside the danger zone. Cold preparations like desserts should be cooled as
soon as possible to 15°C and stored in the refrigerator. Food should not be refrigerated
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Entrepreneurship and Food while it is still hot, otherwise the maximum internal temperature in the refrigerator of
Service Management 4°C would increase and favour spoilage of other foods stored in the refrigerator. Food
must be cooled prior to refrigeration in the coolest part of the kitchen. Large columns
cool faster when divided into smaller portions or when kept in shallow containers.
Cooling can be hastened by keeping food containers in ice-cold water or in quick- chill
units. Food cools faster when the container is placed in water, as water is a better
conductor of heat than air.
Stirring food occasionally brings about a uniform drop in temperature and faster
cooling. Other factors which influence the cooling process are
1) the type of food,
2) the temperature in the refrigerator or quick-chill unit, and
3) the container used- size of container, material it is made of and covering, if any.
Cooked food, which is not to be consumed immediately, should be refrigerated with
1½ hour at 4°C or below. If refrigerator space is inadequate, it is wise to purchase
a quick-chill unit or extra bain maries for ice chilling. Large catering units should have
walk-in chillers for rapid cooling of cooked food.
Leftover food: All food items have to be stored till they are consumed.
Left food or surplus food includes all items that have been:
1) displayed but not during meal time,
2) items prepared but not used in function, and
3) items produced in more than required quantities.
Leftover food, which has not been served and is left in hot-holding equipment during
the entire lunch break, is exposed to additional contamination. Leftovers, which are
highly perishable in nature and have been in the danger zone for more than two to
four hours (depending on the nature of the food), should not be served. Most foods
can be kept for a day if they are not handled much and are stored at the correct
temperature and reheated adequately. Foods, which are usually contaminated with
spore, like Bacillus cereus in rice and Clostridium in meat, require proper reheating.
These foods are responsible for a number of cases of food poisoning. Conventional
cooking practices do not destroy spores and as food is cooked and enters the danger
zone, these spores germinate and bacteria begin to multiply and continues to do so
till food is refrigerated or reheated. They remain dormant in the regulator and when
food is reheated and passed through the danger zone, they multiply once again.
To control bacterial growth in leftover foods, the caterer should keep leftover to a
minimum and highly perishable or high-risk foods should not be reheated more than
once. With each reheating, the bacterial population increases. Surplus food should be
reheated thoroughly to destroy all vegetative bacterial cells. Just warming up a dish
before service would be doing it more harm than good, as bacterial growth would be
favoured.
Food prepared too far in advance can cause embarrassment to the caterer, who may
be tempted to use rather throw it away. It may be recalled that such food is one of
the main cause of food poisoning. Careful planning can minimize over production.
To prevent surplus food causing food poisoning, the following points should be noted:
1) All food prepared but not should be stored at or below 5°C.
2) The caterer should judge the quality of leftover food and then decide whether it
is to be used or not.
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3) It is considered fit for consumption if it has not been handled excessively or Issues in Food Safety
exposed to high temperatures for long periods.
4) Surplus cold food should be returned to the chilled storage at or below 5°C until
required.
5) Surplus hot food must be cooled as quickly as possible and retriggered below 5°C
until it is to be reheated for service. It should then be heated to 74°C and kept
at a temperature above 63°C until it is served. It should be reheated only once.
6) Surplus hot food like roast joints which have been held at or below 5°C can be
served as cold food over the next two days, provided they are held at 5°C until
required for service.
7) Leftover food should be handled carefully to avoid contamination through dirty
knives, chopping board, equipment etc.
8) It should not be mixed with fresh food.
9) It should be carefully covered and stored away from fresh and war foods to avoid
possible risk of cross-contamination.
10) All excess food should be sorted into categories and refrigerated as soon as
possible and stored accordingly.
The management should look into the amount of overproduction and keep it to a bare
minimum. If large quantities of leftovers are present, the food should be cooled,
covered and labeled before returning the food to the refrigeration. The label should
also record the date before which the food should be used. Such cases arise only when
a function is cancelled or very few people turn up for a function because of bad
weather, etc.
When deciding whether or not to use leftover food, always remember –‘ if in doubt,
throw it out’.
Now let us see what should be the storage temperature so as to minimize microbial
spoilage
Storage Temperature of Prepared Foods: Food Safety and Standard Authority of
India have introduced hygienic and safe transportation, handling and storage temperature
of prepared food. If the prepared food is to be served in the near vicinity, it should
be transported and serve hot at temperature above 60°C and consumed within 4
hours. Otherwise, it should be chilled to less than 5°C and reheated to a temperature
of atleast 70°C which should be served at 60°C and consumed within 4 hours. On
the other hand, cooked food which is to be served cold should be kept at below 5°C
to prevent microbial growth.
Though chilling helps in extending the shelf life of food products, it can be effective
only when high standards of hygiene are observed. Caterers should check temperatures
on receiving deliveries. All allowances at 20°C in the temperature is given for up to
two hours for the following:
1) Defrosting of equipment.
2) Breakdown of refrigeration equipment.
3) During cold food preparation in the kitchen.
4) When food is moved around on the premises.
However, an exemption for certain foods from temperature control is permissible.
These foods/dishes include:
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Entrepreneurship and Food 1) Certain foods are processed in such a way that it prevents the growth of
Service Management pathogens, for examples, sterilized canned food. Canned foods, which have been
only pasteurized, should be refrigerated and this should be indicated on the label.
2) Sandwiches with perishable fillings can be held at 8°C or below for a period of
24 hours only.
3) Mawa or khoa should always be refrigerated and used within 24 hours.
In our discussion so far we have reviewed the cooking methods and how they
influence the microbial growth. Further, we discussed the appropriate holding and
storage temperature of prepared and leftover foods which any individual/caterer in a
food service operation must follow. We would explore further and study about the
preparation methods for certain foods which are highly perishable and may require
careful handling.
With this we end our study of hygienic food handling. Next, we shall review the
personnel hygiene and sanitary practices linked with food safety in the next unit.
Structure
19.1 Introduction
19.2 Personal Hygiene and Sanitary Practices
19.2.1 Health of Staff
19.2.2 Sanitary Practices
19.3 Sanitation Training and Education for Food Service Workers
19.3.1 Sanitation Training and Education
19.3.2 Who should be Trained?
19.3.3 What a Training Programme should Include?
19.3.4 Employment Practice
19.4 Hazard Analysis and Critical Control Point (HACCP)
19.5 Work Place Safety
19.5.1 Why Accidents should be Prevented?
19.5.2 How Accidents Take Place?
19.5.3 Types of Accidents
19.5.4 Precautions to Prevent Accidents
19.6 Sanitation Regulations and Standards
19.6.1 Control of Food Quality
19.6.2 Adulteration and Misbranding
19.7 Let Us Sum Up
19.8 Answers to Check Your Progress Exercises
19.1 INTRODUCTION
In our previous unit, we have learnt about issues related to food borne infections and
poisoning and different modes of disease transmission in food service institutions.
Sanitation and hygiene plays a very crucial role in food service operations – storage,
processing, preparation, holding, and waste disposal – which is the responsibility of
every food service worker. Negligence on the part of the food handler can result in
a large epidemic. Despite the ample information we have on microorganisms and
effective measures in handling food, it is not effective because of lack of proper
application. Many a time unskilled personnel are involved in the handling of food and
these could be a major source of contamination. Therefore knowledge about sanitary
practices must be the basis of all training programmes involving food handlers. The
prime responsibility, as you would agree to break the chain of transmission of disease
from carrier to food and from food to the consumer lies solely on the food handler.
This important aspect has been covered in this unit. Also, we shall deal with training
and education for food service workers. How training and education can aid in
preventing disease out breaks? This is the focus on the unit. The sanitation regulations
and standards, which you may recall have already been covered in Unit 14 in the Food
Microbiology and Safety Course, (MFN-003) have been summarized here as well.
Objectives
After studying this unit, you will be able to:
• discuss the importance of personnel hygiene and good sanitary practices,
• identify safety issues and corrective measures to be taken for the worker, and
• design good training programmes in food safety for the food service worker.
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Entrepreneurship and Food
Service Management 19.2 PERSONAL HYGIENE AND SANITARY PRACTICES
You may be well aware of personal hygiene and sanitary practices as discussed in Unit
10 earlier in the Food Microbiology and Safety Course, (MFN-003). Hence, here we
shall not go into much details but just touch upon these issues.
Personal hygiene is necessary for everybody but more so for the food handler because
the health and well-being of hundreds of people is in his or her hands. A careless food
handler could be responsible for the spread of an epidemic. It is, therefore the duty
of every caterer, in fact the caterer is legally responsible for the wholesomeness of
food supplied by him or her. It is also the moral obligation of every food handler to
ensure that food is prepared and served hygienically. Sanitation codes call for a high
degree of personal cleanliness for all employees in food establishments. An employees
suffering from a disease that can be communicated by food or one who is a carrier
of food brone disease, is not permitted to work till he/she is medically certified.
Workers can spread infection knowingly by working when they are ill and infect other
workers and consumers directly or indirectly. Sometimes, healthy workers spread
disease by cross-contamination. They carry microorganisms from an infected area to
one that previously had no harmful microorganisms.
In some instances, the infected person does not show any visible signs or symptoms
of the disease. Such persons are called carriers, as discussed in the last unit, and they
unknowingly spread disease producing organism which they carry in their bodies. They
are the most dangerous of all food handlers as it is very difficult to trace the source
of infection in such cases.
Hence, it can be realized that food poisoning does not just happen, it is always caused
and the cause is carelessness on the part of the human being. It is estimated that
50 per cent of all food handlers carry microorganisms that can be transmitted to food.
For these reasons, personal hygiene is very necessary and should be practiced by every
food handler. The worker should be in a state of good health and maintain a healthy
health status and adopt good sanitary practices as highlighted in our subsequent
discussion.
All staff employed in food preparation and service areas should be in a state of good
health. Working in a catering establishment means working for long hours. The work
may involve heavy physical exertion and mental tension and meal timings may be
irregular. Worker may have to lift heavy loads, work in hot steamy kitchens and
constantly be on their feet during working hours. They need to be active and alert.
For this, both the body and the mind must be in the best possible health.
Good health is not only the absence of disease. It does not depend on the person’s
height and weight but means that both the body and mind are in excellent condition,
free from illness or tension. It also means that a person is physically fit and mentally
alert, capable of taking on spot decisions and handling crisis situations. He or she
should be able to carry out routine work without any signs of undue fatigue and still
have ample reserve energy for recreation or to meet an emergency, if required.
To achieve all this, it is necessary for the employer to ensure good health and safe
working conditions for all employees by observing the following:
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1) It is compulsory to have a detailed medical checkup at the time of recruitment. Issue in Worker Safety
Recent history of any illness should be known before employing a worker. All and Security
food, service workers should be free from any infection that is likely to be
transmitted.
2) Medical checkups every six months and a checkup following a severe illness,
especially one related to the gastrointestinal tract, should be done. The cost for
this should be borne by the employer.
3) Periodic deworming (six monthly) and necessary inoculation (typhoid, tetanus,
etc.) should be ensured.
4) All illness should be reported to the management and ill workers should be kept
away from food during that period.
5) Personal cleanliness of employees in terms of general appearance, uniforms,
hands and fingernails, should be checked discreetly.
6) Restrooms and lockers used by employees should be inspected for cleanliness.
7) A nutritious and wholesome meal should be provided while on duly in a separate
room designed for this purpose.
8) The work area should be planned in such a way that accidents like falls, cuts
and burns are prevented from occurring while at work. The workers should also
be trained in proper methods of work.
9) Work hours should be 48 hours a week. This may be in shifts.
10) A weekly off is compulsory.
The employer should realize the importance of good health and help the employee in
maintaining it. Remember, good health and the right attitude towards work increases
work efficiency and productivity and this in turn increases the profits of the
establishments.
Personal appearance too is important as highlighted next.
Personal Appearance
A good personal appearance helps both the employee and the organization. It increases
one’s self confidence. It helps in promoting business by improving performance at
work. It reflects on the standards set by the organization and customers know what
to except.
It inspires customer confidence, makes them feel important and helps in attracting
more customers. Good health and good personal appearance can be achieved by
maintaining personal cleanliness both at home and at work.
Let us review the sanitary practices next.
Bathing
Workers must bathe daily as body is offensive and skin is the main breeding ground
for bacteria. Use of good soap is important to wash away dirt, to emulsify secretions
of the sebaceous glands and to make cleaning of skin easy. A good deodorant should
be used after a bath and undergarments should be changed everyday.
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Entrepreneurship and Food Hair
Service Management
Hair can be a breeding ground for bacteria found on the skin. Unclean hair causes
dandruff and lice, and makes the scalp itch.
Running hands through hair or scratching the scalp is a common habit because of
which Staphylococci present on the scalp may spread and hair may fall into food. The
presence of hair in food is obnoxious and can be avoided if food handlers wear caps,
scarves or nets. These would discourage the employee from touching their scalp and
contaminating food.
A head covering helps to keep hair out of food, prevents contamination by Staphylococci,
keeps hair free from kitchen grease and prevent long hair from getting entangled in
machinery. Hair should be neatly tied if long. Hair length for men should be up to
mid-ears. Hair should be shampooed regularly. Moustaches and beards should be clean
and trimmed. Men without moustaches or beards should be clean shaven. Kitchen
staffs are not permitted to grow beards.
Eyes
Eyes must be kept clean and washed frequently. Rubbing of eyes should be avoided.
An employees suffering from sore eyes should not be allowed to work.
Hands
The hands are possibly the most unsafe serving equipment in the chain of infection
in the entire food service operation. Bacteria flourish on the skin because of the ideal
temperature conditions. Skin secretions provide food for growth and microbes get
lodged in pores, crevices and possibly crack on the skin. The presence of Staphylococcus
on the skin is dangerous for the food industry. In addition to the normal flora on the
skin, inadequate hand washing could cause accumulation of microorganisms usually
found in the bowels or those or those which could have been picked up from raw
contaminated foods.
Because our hands are in direct contact with food all the time, cross-contamination
can occur and bacteria can be transferred to high risk foods. To prevent this, hands
should be washed under the following conditions:
a) before beginning work and after a break,
b) before handling foods,
c) after eating or smoking a cigarette,
d) after using the toilet,
e) after touching infected or unsanitary areas of the body or combing hair,
f) after using a handkerchief, sneezing or coughing into the hands,
g) after handling raw foods, especially meat, fish and poultry,
h) after scullery or any cleaning operation after handling waste food or refuse, and
i) whenever they are dirty.
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Hands should be washed with plenty of soap and water and preferably rinsed in Issue in Worker Safety
running water. If soap tables are used, they should be kept dry. Liquid soap is more and Security
hygienic and economical to use. Washing hands with antiseptic soap and water reduces
the load of coliform organisms and Staphylococci from the skin. But some Staphylococci
still remain and this is the reason why foods which favour growth and which may not
be heated before service, should not be touched by the fingers.
Hand washing should be done properly or it will not be effective. Hands must be dried
thoroughly by using a roller towel, a hot air dryer or disposable paper towels. Frequent
hand washing with soap and hot water can make the skin crack causing roughness.
This can be prevented by wearing gloves or using a cream to keep them soft. Gloves
are helpful as long as they are unbroken and cleaned well. The use of gloves is
recommended while working with foods like sandwiches, cold cuts, pastries and salads.
Plastic gloves must be changes frequently.
Cuts, burns and raw surfaces can harbour Staphylococci. These should be covered
with a waterproof dressing. If the wound is infected, inflamed or pus is formed, the
person should not be allowed to handle food. Even the smallest cut can harbour a large
number of bacteria.
Food should be touched with bare hand only if absolutely necessary. Fingers must not
be dipped into food to taste it or dipped in water being served. The use of tongs or
spoons for handling or tasting food should be encouraged.
Fingernails
Fingernails are a frequent source of contamination or cross-contamination. They
should be trimmed and kept clean. Long nails with ragged edges tend to harbour more
germs. Nail polish should be avoided in production areas as it may mask accumulated
dirt or it could chip and enter the food (some nail polishes are toxic). It has been
observed that if nails are varnished, food handlers do not like using nail brushes or
trimming their nails. Hence, use of nail polishes should be discouraged.
Jewellery
Any jewellery which comes into contact with food should not be worn. Finger rings
can accumulate dirt, like dough accumulating in a ring while kneading, which could
later enter the food. There is also danger of stones or small parts of rings, earrings
and necklaces falling into food. Bangles and bracelets get heated soon and come in
the way of work. Wrist watches should not be worn in the kitchen. They can fail off,
wrist watch faces can break and glass can accidentally get into food. Also, the skin
underneath remains moist and may harbour bacteria.
Habits
Good habits play an important role in maintaining good health. Once formed, they are
difficult to break. Good habits grow by practice. Since man is a slave of his habits,
care should be taken to form good habits and avoid bad ones, particularly the common
ones listed herewith:
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Entrepreneurship and Food 1) Smoking while preparing food can lead to contamination of the food and hence,
Service Management is prohibited. Smoking may touch their lips or saliva could get transferred onto
their fingers and could contaminate food. Smokers are also prone to cough
which could contaminate food by droplet infection.
2) Unguarded cough and sneezes can disperse a number of bacteria in droplets of
moisture from the nose, mouth and throat. This can contaminate food directly or
indirectly.
3) Nose picking or fingering the nose may leave Staphylococci or other harmful
bacteria on the fingers and should be avoided.
4) Avoid handling or shaking a dirty handkerchief near food. Paper or disposable
handkerchiefs are a more hygienic substitute for cloth ones.
5) Avoid using a dish cloth to wipe perspiration or wipe hands after using the water
closet (W.C.).
6) Avoid washing hands in sinks used for food preparation.
7) Avoid picking up bread, bread rolls, butter pats or ice cubes with bare hands. Use
disposable gloves and tongs.
8) Do not touch food contact surfaces of crockery and cutlery.
9) Tasting food with fingers or with the same spoon repeatedly should be avoided.
10) Chewing gum or taking snuff should not be allowed in food preparation and
service areas.
11) Leaving food uncovered for a long time should be avoided.
12) Blowing on paper or plastic bags to open them and on milk to keep cream from
being poured should be avoided.
Besides the measures described above, the food handlers need to all ensure protective
clothing as elaborated next.
Protection Clothing
All employees working in food establishments must wear a clean and appropriate
uniform while on duty. The uniform should be such that it (a) protects the workers
from external heat, grease and vapours from the work environment, (b) saves wear
and tear of clothes of the employee, (c) protects the food from any bacteria present
on the worker clothes. For this, it should be large enough to ensure that food will not
come into contact with any clothes worm underneath.
The choice of uniform will very for different areas of work. It should be so designed
that it helps the worker in his work and increases his efficiency. It should be light,
comfortable, and durable and should be made from absorbent material. It should be
easy to wash and must be laundered and changed daily. White or light colours are
selected as stains show up readily on them and they need to be changed frequently.
A review of the uniform specific for each operation i.e. kitchen, service etc. is
presented next.
Kitchen Uniforms
The chief’s uniform is white in colour, made of heavy duty cotton and includes the
following:
1) a double breasted chef coat with full sleeves,
2) a large white apron tied around the waist,
3) a scarf around the neck,
4) a chef cap,
5) black and white checked trousers, and
456
6) shoes and socks
The double breasted chef coat with long sleeves and the apron protects the body and Issue in Worker Safety
the same from hot splashes. The chef cap is perforated on top to allow circulation and Security
of air to the head. The cap prevents loose hair and dandruff from falling in food and
absorbs perspiration from the forehead.
Dishwashers and butches need waterproof aprons made of rubber sheeting or canvas.
Cleaners are not given white uniforms as they are difficult to maintain. Blue or khaki
are suitable colours for them.
Service Uniforms
In the food service area, the colours of the uniform should blend with the colour
scheme of the restaurant. Pastel shades suit most Indian complexions and the décor
of the place better than bright gaudy coloures. Waiters should wear washable jackets
and waitresses should wear light coloured wash and wear dresses or both could wear
the traditional black and white service uniform with a tie or bow. Synthetic blends of
fabric are easier to maintain than cotton and are permitted in the service area.
Uniforms most be worn properly and should be in a good state of repair. They must
be provided by the employer, who also makes arrangements for their storage and
washing. The employer should provide a suitable cloakroom with a full length mirror.
Uniforms should only be worn while on duty. Each employee should have a locker
to keep his or her uniform, personal clothes and uniforms. Clothes should be changed
in the cloakroom only. There should be a sufficient number of uniforms always
available. Only then can the employer question the employee about not being in proper
uniform. Uniform pockets should not be stuffed with personal belongings like combs,
wallets or other personal articles which may carry microorganisms.
Soiled clothing could harbour disease-producing organisms and also appear unappealing
to the customers. Bacteria can grow in food stains and perspiration stains.
A well dressed, neat and clean staff creates a good impression. Clean protective
clothing helps in boosting the staff morale by making them interested in their personal
appearance and hygiene.
Finally rest, exercise and recreation of workers go a long way in ensuring safe food.
Let us get to know how.
The amount of sleep required by an individual varies from four to nine hours. On an
average, person needs six to seven hours of undisturbed sleep to feel refreshed when
he awakens. Lack of sleep increases tension, and makes a person irritable and
aggressive.
For the human body to function properly and remain in good health, it must not only
be rested but exercised regularly as well. The amount of exercise required depends
on the nature of the job done. An active waiter or cleaner needs lesser exercise than
a desk manager who spends long hours in his office.
Exercising regularly in fresh air is necessary for people working under pressure, rush,
heat and odd working hours. Exercise helps to (a) promote good health by improving
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Entrepreneurship and Food circulation and respiration, (b) maintains muscle tone and promotes digestion, (c) keeps
Service Management skin clean and (d) maintains efficiency of the nervous system.
It keeps the individual fit and healthy with no extra fat. Exercise could be in the form
of walking, jogging, cycling, swimming or yoga.
Adequate rest, exercise and recreation are essential for both physical and psychological
fitness.
Let us next get on to the sanitation training and education for food service workers.
Every person should understand the importance of his or her role in the overall
sanitation programme and how a simple act of carelessness on the part of one
employee can affect the health of a large number of people or wipe out the efforts
of other employees. For example, if cleaned, sanitized and properly stored glassware
is mishandled by the service personnel, the efforts of the dishwashing team would be
all in vain.
The basic principles underlying food sanitation should be made clear to all employees.
Only when a person understands the importance of following certain guidelines for
completing a job, will the task become interesting, it will also make the employee feel
responsible for the job.
Once the management has decided upon employees training, careful thought and
considerable action is required to carry it out. If the task of training a new employee
is given to an experienced but untrained older employee, the chances that the new
employee will pick up all work training is not enough, it needs to be implemented
continuously. Such training programmes need to be conducted all round the year, both
for new and experienced employees.
Now, let us see what a training programme must include.
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Entrepreneurship and Food Steps in Planning and Implementing a Training Programme
Service Management
The training programme should be planned after
1) listing the objectives of the programme,
2) preparing the content,
3) identifying the group,
4) selecting the trainer,
5) preparing or procuring training material,
6) planning the training schedule,
7) conducting the training,
8) motivating the trainees, and
9) evaluating the programme through written tests and actual performance.
Training workers in safe food practices will cost the management both time and
money, as workers and trainers will stay away from work for some time; learning
resources like films slides, posters and handouts have to be procured and a professional
trainer may also be needed. However, in the long run, this training is beneficial as it
helps cut down on:
1) losses incurred due to visibly spoiled food
2) loss of reputation on account of:
a) outbreak of food borne illness,
b) presence of hair, insect dropping or body parts or any other filth in food
served,
c) unhygienic service of food, and
d) dirty toilets.
3) financial loss if licence is suspended.
Most workers belong to the lower socioeconomic group and may have studied till
primary school only. They may have language problems and difficulties in reading and
writing. They usually have no formal training and for them chances of promotion are
bleak. Because of this ground, they do not understand the importance of sanitation.
Because of low chances of promotion, low pay scales, inconvenient long work hours,
working break shift or on holidays and the temporary nature of some jobs, the
employee turnover is high. There is a frequent need to train new employees about their
job. Training in sanitation should thus go on side by side and should begin as soon
as an employee joins duty.
An ideal situation would be one where it is mandatory for every food handler to
complete a course in sanitary food handling. This programme should be a continuous
one. But this may not always be feasible as some proprietors may object for a training
programme to be really effective; it must be carefully planned, well executed, continually
monitored and evaluated.
The managers should maintain a separate file for every employee and regularly record
performance, appearance, absenteeism, etc. Good records should be recognizes and
appreciated. If such systems are followed, it will encourage employees to practice good
work habits.
The next sub-section focuses on employment practices.
The employee should be given to understand that this information is needed not only
to safeguard the customer but also to check whether the employee needs any special
treatment for his or her own protection. It should also be explained that rejection on
medical grounds is quite uncommon. After they are recruited, they will be medically
examined every six months.
Next, let us study about HACCP – a food safety control system that is used by many
food industries, you may be already aware of it. Let us read the following and refresh
our memory.
You would recall studying that hazard analysis is the identification of all ingredients,
stages in process, environmental features and human factors that can lead to hazards
for the customer. The risks and likelihood of them occurring is estimated.
Critical control points (CCP) are the points at which control is essential to guarantee
that potential hazards do not become actual hazards. HACCP is a location, a practice,
procedure or a process which, if not controlled, could result in an unacceptable safety
risk. The term CCP draws attention to the fact that not all hazards are necessarily
critical to the safety of the end product.
Lets have a look at some of the examples of CCPs. Examples of CCPs include:
1) Inspection of goods on delivery and before use include temperature checks where
applicable.
2) Separate storage and handling of ingredients and the finished product.
3) Correct temperature ranges for refrigerated and frozen goods.
4) Cleaning procedures for equipment and utensils.
5) Cross contamination with other menu items in process.
6) Personnel hygiene and health standards.
Let us specifically learn about the use of HACCP in food service and/or catering.
Use of HACCP in Catering
The most important aspects to be considered are:
1) handling and storage procedures from delivery to service of the menu items,
2) holding times and temperature,
3) cooling times, and
4) personnel training.
461
Entrepreneurship and Food Now that we have refreshed our memories about food safety and control points, let
Service Management us discuss few aspects about work place safety.
Prevention of accidents and sanitation are closely related in the sense that accidents
may result in food contamination. The food service manager should realize that
accidents do not just happen, they are caused. They can very often be prevented from
happening by practicing proper work habits.
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In a vast majority of cases, it has been noticed that people are responsible for most Issue in Worker Safety
of the accidents as they are the ones who create unsafe conditions. They ignore wiring and Security
where insulation has worn off, leave cupboard doors and drawers open, block passages
with equipment, are not particular about protective clothing, leave spills on the floor
unmopped, and do not remove accumulated grease on filters.
They may be careless, for example:
1) Pick up broken glass with bare hands
2) Ignore operating instructions on equipment
3) Lift very heavy loads alone
4) Do not use safety devices on grinders and slicers
They may be inattentive, for example,
1) bump into other people,
2) drop heavy items or spill hot liquids on their own feet,
3) close doors and drawers on their own fingers and squash them,
4) rush with arms full and minds elsewhere on wet greasy floors,
Besides the human factor the work place may be unsafe as highlighted next.
2) Burns and Scalds: Burns and scalds are the second most common accidents in
the kitchen. They results in injury of varying degrees of severity. They are caused
by contact with: (a) hot surfaces of grills, ovens, griddles, burners, etc. (b) hot
water or steam from boilers and steamers, (c) spillage or splashes from hot food
or drink, (d) hot fat from frying pans, woks, deep fat fryers and (e) by using
defective equipment like loose handles on utensils, faulty tongs. etc.
3) Fall and Collision: Workers are generally in a hurry during peak hours of
business, carrying things to and fro and items which can obstruct vision.
Workers may (a) slip and fall on floors made of slippery material – floors can be made
slippery because of grease, fruit and vegetables peels and water on the floor- or
workers footwear may have slippery soles, (b) fall from a height while trying to reach
for things – they may climb on unsafe boxes, chairs, shelves and rickety ladders (c)
collide with other people, equipment furniture, etc. damaging it, as well as, hurting
themselves or (d) trip and fall if shoe gets stuck in torn carpets or matting, fall over
a loose tile or hole in the floor, miss an unseen step, trip over trailing power cables.
4) Fires: Maximum numbers of fires are reported from the food industry. They
damage buildings, equipment and provisions and result in death or injury to
people. Of all the fires occurring, one-third are of electrical origin caused by faulty
wiring, operation and placement of equipment, overloaded circuits, old worn-out
wiring, overheating and burning of motors due to insufficient ventilation.
Hot fat in deep fat-fryers reaches its flash point and bursts into flames. Grease
accumulated in filter traps on walls catches fire very fast.
Burning cigarette butts discard carelessly in trash or near inflammable material may
smolder unnoticed for hours before bursting into flames. A leak in the gas pipeline or
cylinder can cause serious fires. The severity of a fire is increased by:
1) inadequate fire protection equipment like extinguishers, blankets, alarms,
2) outdated fire extinguishers,
3) employees not trained in their use,
4) poor housekeeping practices,
5) over crowding, and
6) exits not clearly marked.
A large number of electrical gadgets are used nowadays. If these are not handled
carefully, they can seriously shock unwary users. Figure 19.1 depicts the various kinds
of fire and the relevant extinguisher that must be used.
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Issue in Worker Safety
KIND OF FIRE APPROVED TYPE OF EXTINGUISHER
and Security
Match up proper extinguisher with class of fire shown at left
A
A A A
B A
B
A
B B
C
B
C
Source: Adapted from National Institute of Occupational Safety and Health Chart
The food service managers should plan out work to be done to reduce haste. A well-
planned layout eliminates physical hazards. The entrance and exit should be clearly
marked and doors should be kept shut. The management should ensure that fire
extinguishers are provided in all areas where fires can occur and a well stocked first
aid box is available in an accessible area. At least some employees should be trained
in giving first aid.
Workers should be trained in good safety habits and constant supervision should be
provided to ensure safe working conditions and to eliminate faulty practices. Safe
working and good work habits go hand in hand. 465
Entrepreneurship and Food Some safe work habits are highlighted herewith.
Service Management
Safe working habits
1) Keep all surfaces clean and dry.
2) Mop up spills immediately.
3) Use protective clothing.
4) Follow operational instructions on equipment.
5) Keep appliances in good condition.
6) Check for earthing, cover glass bulbs with shields.
7) Avoid shortcuts to save time.
8) Work in well lit, well ventilated rooms.
9) Keep drawers and cupboards shut.
10) Report illness immediately.
11) Clean, treat and dress wounds with protective water poof dressing.
12) Practice personal hygiene.
Let us next move on to precautions that must be followed to prevent outbreak of
accidents.
Food Standards
To protect people from health hazards because of adulteration, it is necessary to
impose control and check over the quality of food available to consumers. Standards
are yardsticks established by an authority for measuring quantity, weight or quality.
This system ensures that each food stuff is what it proposes to be or what its label
claims it to be and assures uniformity. National standards are set to safeguard the
consumers health and ensure fair food trade practices. In 1963, the FAO and WHO
established a commission for setting up international food standards.
Codex alimentarius are International standards set by FAO and WHO for all the
principal foods whether processed, semi-processed or raw. It includes standards
regarding food hygiene, food additives, pesticide residues, contaminants, labeling and
presentation and methods of analysis and sampling.
2) Food Safety and Standard (Packaging) Regulations, 2018: Whole list of type
of packaging material for different food products have been mentioned. Packaging
material should be hygienic, free from cuts, marks, pinholes etc. Newspaper or
any such material should not be used for food wrapping or storing. They have
also standardized the printing inks as it shall conform to IS: 15495 (Indian
Standard Printing Ink for Food Packaging)
For example, levels and source of nutrients for fortified salt, fortified oils, fortified
milk, fortified wheat flour, fortified refined flour and fortified rice is given in
document which you may refer for further information from the link given at the
end of this section. You may also refer to Unit 12 MFN-006; Public Nutrition;
for food fortification.
b) Voluntary Standards
Under voluntary standards too, we have a set of food standards. These include BIS
and AGMARK, you surely would have heard about them or perhaps even learnt about
them. Let us look at them.
1) Bureau of India Standards(BIS): The BIS has formulated Indian standards for
processed foods with respect to raw material, hygiene, packing and labeling.
Manufacturers who comply with the standards laid down by BIS can obtain Indian
Standards Institute (ISI) mark. However, certain items like additives, food colours,
vanaspati, milk powder, condensed milk and packaging containers need compulsory
certification.
2) Agricultural Produce (Grading and Marketing) Act 1937 (Agmark): Agmark
provides standards for grading and marking agriculture commodities. The consumer
is assured of the quality as per standards laid down. The standards/grades are
based on physical and chemical characteristics, intrinsic and acquired during
processing or otherwise. Agricultural and allied commodities are graded 1,2,3, and
4 or Special, Good, Fair and Ordinary.
Manufacturers who comply with the standards laid down by Directorate of
Marketing and Inspection, put an Agmark label on their product. Complying with
these standards is not compulsory.
Let us briefly review what do we mean by adulteration and misbranding and what are
its economic and health related implication on consumers.
Apart from this, Food Safety and Standards (Food Product Standards and Food
additives) Regulations, 2011, gave a whole list of amount of desired moisture, milk
fat, solids not fat, micronutrients in infant formulas, along with their recommended
sources, according to locality. Regulations have also mentioned the following criteria:
• What should be the texture of a food article?
• How a food article should be packed?
• What should be the source of a particular nutrient?
• Definitions of food articles, example srikhand.
• Designations of a food article, for example: full fat milk, skimmed milk, toned
milk, double toned milk.
Now, can you suggest what measures can we adopt to prevent food adulteration.
Prepare a list and tally your responses with the list presented herewith.
Prevention of Food Adulteration
1) Purchase food from authorized dealers only. Children should be discouraged from
purchasing sweets, kulfis and ice creams from hawkers as they are likely to
contain harmful colour and artificial sweeteners.
2) Before purchasing processed food items like masala powders, canned foods,
bottled preserves, etc. check the expiry date and Agmark/ISI mark/ FPO licence.
3) Always ask for a cash or credit memo for all purchase. It helps the consumer
in filing a complaint, if necessary.
4) Destroy labels on empty tins, cartons and bottles before selling them to scrap
dealers as they are likely to be misused for repacking spurious and adulterated
food stuffs.
5) Keep drugs, preservatives and detergents away from food stuffs to prevent
accidental adulteration.
6) Always purchase food articles in sealed, intact packages.
7) Insist on Agmark, ISI mark or FPO licence.
473
Entrepreneurship and Food In our discussion so far we have reviewed adulteration and specified the measures
Service Management which can be adopted to prevent adulteration. Now let us also understand what we
mean by the term misbranding.
Further the unit focused on sanitation training and education. It is the duty of the
management to train all employees, directly or indirectly concerned with food, in safe
food practices. It should keep a check on training is implemented. All programmes
must be monitored and evaluated.
To control food quality, and to prevent adulteration and misbranding of food various
standards have been laid down for different commodities. This was finally presented
in the unit. The legislation that most directly affects the food handler is the PFA Act
1954 and Rules 1955 which have been modified and updated from time to time.
474
Issue in Worker Safety
19.8 ANSWERS TO CHECK YOUR PROGRESS and Security
EXERCISES
Check Your Progress Exercise 1
1) Refer to sub-section 19.2.2, which presents the measures necessary for the
employer to ensure good health and safe working conditions for all employees.
Read the measures carefully and write the answer on your own.
2) All employees at the food service operation need good personal hygiene. Personal
hygiene refers to all conditions and measures necessary to ensure the cleanliness
of a person’s clothes and body. These measures are elaborated in sub-section
19.2.2. Read these measures and write the answer in your own words giving
examples.
3) Training of workers is necessary for the following reasons:
• The incidence of food borne illness is on the rise.
• It is the legal responsibility of the management to serve clean, wholesome
food.
• Most of the employees have no formal training either before or at the time
of recruitment and have picked up the job from an older worker to whom
they have been assigned.
• In this industry, the labour turnover rate, as well as, job change rate is very
high.
• Very few establishments have an inbuilt, well-structured sanitation programme.
• Professionally trained food service personnel are not available or do not have
the time in their job.
Check Your Progress Exercise 2
1) a) Food Product Order
b) Hazard Analysis Critical Control Point
c) Food Safety and Standard Authority of India
2) Answer the question based on your understanding of the topic.
3) Adulteration of food consist of a large number of practices such as mixing other
food or non-food items., substitution, extraction, concealing the quality, selling
decomposed food, misbranding or giving false information on the labels and
addition of poisonous or toxic substances to food. A food is misbranded if its
labeling is false or misleading in any particular aspect.
475
Entrepreneurship and Food
Service Management SUGGESTED READINGS
Athreya M.(2002). Be a team player for high total productivity. Productivity News.
Jan-April.
Bhat, Ramesh V. and Rao, Nageswara. Food Safety.Bangalore Printing and Publishing
Co., Bangalore. 1997.
Borgstrom, Georg. Principles of Food Science. Vol.2. The Macmillan Co. New York.
1968.
Cichy, Ronald F. Quality Sanitation and Management. Educational Institute of the
American Hotel and Motel Association. USA. 1994.
Davis, Keith. Human Behavior at Work, 4th ed. McGraw – Hill; New York. 1972.
Drucker, Peter F. ThePractice of Management. Harper and Brothers: New York. 1954.
Fiedler, A. Theory of Leadership Effectiveness. In Koontz et al. p. 435.
Ghiselli, E.E. Managerial Talent. In Koontz et al. p 425.
Katz D. and Kahn R.H. (1975). The Social Psychology of Organizations. John Wiley,
New York.
Kumar, Niraj. Management Communication Today. Classical Publishing Company:
New Delhi. 1998.
Koontz, H., O’Donnel, C. and Weihrich, H. Essentials of Management. 3rd ed. Tata
McGraw Hill Publishers: New Delhi. 1982.
Lal, J. Leadership styles and decision making. Indian Management. December, 1983.
Likert, R. Human Organisation. McGraw –Hill : New York. 1967.
McGregor, D. (1960). The Human side of Enterprise. McGraw Hill, New York.
Sethi M. and Malhan S. (1993). Catering Management- an integrated approach. 2nd
Ed. New Age International Publishers, New Delhi.
Sethi M. (2004). Institutional Food Management. New Age International Publishers,
New Delhi.
Stogdill, R.M. Handbook of Leadership: A Survey of Theory and Research. The Free
Press: New York. 1974.
Terry G. R. (1972). Principles of Management. 6th Ed. Irwin Dorsey International,
London.
Journal.
Clean and Hygiene Review.
476
Annexure-1 Issue in Worker Safety
and Security
Form ‘A’
Application for Registration/Renewal of Registration under Food Safety and Standards Act, 2006
Kind of business:
Permanent/Temporary Stall holder
Hawker (Itinerant/Mobile Food Vendor))
Home based canteens/dabba wallas
Petty Retailer of snacks/tea shops
Photograph of
the Applicant Manufacturer/Processor
Re Packer
Food stalls/arrangements in Religious gatherings, fairs etc.
Milk producers (who are not member of dairy co-operative society)/milk vendor
Dhaba
Fish/meat/poultry shop/seller
Other(s), please specify: ...............................................................................................
a) Name of the Applicant/Company: ……………………………….......................................................................
b) Designation
Individual
Partner
Proprietor
Secretary of dairy co-operative society
Others (Please specify)
c) Proof of Identity of application ...............................................................................................................................
[Note: Please submit a copy fo photo ID like Driving License, Passport, Ration Card or Election ID card]
d) Correspondence address : ..........................................................................................................................................
..........................................................................................................................................................................................
Tel.No ................................................. Mobile No. ....................................................................................................
Fax No.: .............................................. Email : ..........................................................................................................
[Note: In case the number(s) are a PP or common number(s), please specify the name of the contact person as well]
e) Area of Location where food business is to be conducted/Address of the premises ..........................................
...........................................................................................................................................................................................
f) Description of the food items proposed to be Manufactured or sold:
...........................................................................................................................................................................................
S.No. Name of Food category Quanity in Kg per day or M.T. per annum
.................................................................................................................................................
i) In case of seasonal business, state the opening and closing period of the year: .........
Yes
No
If yes, please state the exact HP used or sanctioned Electricity load: …………………
Form ‘B’
Application for License/Renewal of license under Food Safety and Standards Act, 2006
Kind of business (Please tick more than one, if applicable):
Manufacturing/Processing including sorting, grading etc.
Milk Collection/chilling
Slaughter House
Solvent extracting unit
Solvent extracting plant equipped with pre cleaning of oil seeds or pre expelling of oil
Solvent extracting and oil refining plant.
Packaging
Relabeling (manufactured by third party under own packing and labeling)
Importing
Storage/Warehouse/Cold Storage
Retail Trade
Wholesale Trade
Distributor/Supplier
Transporter of food
Catering
Dhabha or any other food vending establishment
Club/canteen
Hotel
Restaurant
Other(s), please specify: ....................................................................................................................
1. Name of the Company/Organization: ...................................................................................................
2. Registered Office Address : ....................................................................................................................
3. Address of Premise for which license is being applied .......................................................................
4. Name and/or designation, qualification and address of technically qualified person in charge of
operations as required under Regulation ..................................................................................................
Name :
Qualification:
Address:
Telepnone Number(s)
Mobile No.:
Email:
Photo Identy card no and expiry date :
5. Name and/or designation, address and contact details of person responsible for complying with
conditions of license (if different from 4 above).
Name:
Address:
Telephone Number(s)
Mobile No.
Email:
Photo Identity card no and expiry dae
6- Correspondence address (if different from 3 above)
7 Tel.No ................................................. Mobile No. ...................................................................
Fax No.: .............................................. Email : ..........................................................................
8. Food items proposed to be manufactured:
S.No. Name of Food item Quantity in Kg per day or M.T. per annum
S.No. Name of Food Item Quantity in Kg per day or M.T. Per annum
If already having valid license-mention annual quantity of each product manufactured during last three years
ii) Name and address of factory or factories used by the miller or solvent extractor for processing oil bearing
material produced or procured by him, or for refining solvent extracted oil produced by him.
...................................................................................................................................................................................
...................................................................................................................................................................................
12. Sanctioned electricity load or HP to be used ...................................................................................................
13. Whether unit is equipped with an analytical laboratory ..................................................................................
If yes the details thereof: ....................................................................................................................................
14. In case of renewal or transfer of license granted under other laws as per provision to Regulation 5(1)*
– period for which license required (1 to 5 years): .....................
15. I/We have forwarded a sum of Rs. .................................................... towards License fees according to the
provision of the Food Safety and Standards Regulations, 2011 vide.
Demand Draft No. (payable to …………………………………..)
(Signature of the application/authorized signatory)
*Refer to FSSAI website for regulation 5(1)