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The Original Flame-Free

Refrigerant Press Fittings

Engineering Submittal

Proudly Made
in America

[Link]
- 1 -
Table of Contents

Table of Contents
Introduction................................................................................... 2 Compatible with Drawn and
Couplings and Slip Couplings....................................................... 3 Annealed Copper Tubing made to ASTM
90° Elbows and 90° Street Elbows............................................... 4 B88 (Types L & K), ASTM B280 and
45° Elbows and Tees..................................................................... 5 ASTM B1003.
Reducers and Reducing Bushings................................................ 6 Type-K tubing above 7/8" installed with
SAE/Euro Flares and Caps............................................................ 7 Klauke 19kN or RIDGID tool only!
Ancillary Products...................................................................... 8-9
Tools & Jaws.......................................................................... 10-12
Technical Data............................................................................. 13
Installation Instructions.......................................................... 14-20
Look For
Third Party Testing................................................................. 21-26 The Mark!
FAQs....................................................................................... 27-30
Specifications......................................................................... 31-33

All RLS products are approved for use with the following refrigerants:
R-32 R-125 R-134a R-143a R-152a R-227ea R-290 R-404A R-407A
R-407B R-407C R-407F R-407G R-407H R-410A R-417A R-421A R-422A
R-422B R-422C R-422D R-424A R-427A R-434A R-437A R-438A R-442A
R-444A R-444B R-445A R-446A R-447A R-448A R-449A R-449B R-449C
R-450A R-451A R-451B R-452A R-452B R-452C R-453A R-454A R-454B
R-454C R-455A R-456A R-457A R-458A R-507A R-513A R-513B R-515A
R-515B R-600 R-600a R-718 R-1234yf R-1234ze Ethylene Glycol

Contact us about special blends or other refrigerants not listed here.

Check your local codes to ensure that RLS fittings are suitable for use with your particular refrigerant.

WARNING
FAILURE TO FOLLOW INSTALLATION INSTRUCTIONS, IMPROPER SELECTION OR IMPROPER USE OF
RLS FITTINGS AND RELATED ACCESSORIES (“PRODUCTS”) CAN CAUSE DEATH, PERSONAL INJURY
AND PROPERTY DAMAGE. POSSIBLE CONSEQUENCES OF FAILURE, IMPROPER SELECTION OR
IMPROPER USE OF THESE PRODUCTS INCLUDE BUT ARE NOT LIMITED TO:

• Fittings thrown off at high speed. • Contact with suddenly moving or • Contact with conveyed fluids
• High velocity fluid discharge. falling objects that are controlled by that may be hot, cold, toxic or
the conveyed fluid. otherwise injurious.
• Explosion or burning of the conveyed
fluid. • Injections by high-pressure fluid • Sparking or explosion caused by
discharge. static electricity buildup or other
• Electrocution from high voltage
• Dangerously whipping copper line. sources of electricity.
electric power lines.
• Sparking or explosion from flammable
liquids.

BEFORE SELECTING OR USING ANY OF THESE PRODUCTS, IT IS IMPORTANT THAT YOU READ AND
FOLLOW THE INSTALLATION INSTRUCTIONS.

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Couplings

DIMENSIONS
Couplings D

A B C

Size Dimensions (Inches) Box Carton Carton

Part Number
(Inch) A B C D Quantity Quantity Weight
1/4 3011040400111 0.26 0.34 0.45 0.95 10 100 2.3 lbs.
5/16 3011050500111 0.32 0.40 0.52 0.93 10 100 2.9 lbs.
3/8 3011060600111 0.39 0.47 0.59 0.98 10 100 3.5 lbs.
1/2 3011080800111 0.51 0.59 0.73 1.25 10 100 6.1 lbs.
5/8 3011101000111 0.64 0.74 0.89 1.24 10 100 9.5 lbs.
3/4 3011121200111 0.76 0.88 1.07 1.29 10 40 5.5 lbs.
7/8 3011141400111 0.89 1.02 1.19 1.31 10 40 7.0 lbs.
1 3011161600111 1.01 1.16 1.36 1.31 10 40 9.5 lbs.
1-1/8 3011181800111 1.14 1.29 1.45 1.29 10 40 10.3 lbs.
1-1/4 3011202000111 1.26 1.41 1.62 1.30 12 24 7.4 lbs.
1-3/8 3011222200111 1.39 1.54 1.75 1.57 12 24 9.0 lbs.

DIMENSIONS
Slip D
Couplings
A B C

Size Dimensions (Inches) Box Carton Carton

Part Number
(Inch) A B C D Quantity Quantity Weight
1/4 3021040400111 0.26 0.34 0.45 2.00 10 100 2.3 lbs.
5/16 3021050500111 0.32 0.40 0.52 2.01 10 100 2.9 lbs.
3/8 3021060600111 0.39 0.47 0.59 2.05 10 100 3.5 lbs.
1/2 3021080800111 0.51 0.59 0.73 2.74 10 100 6.1 lbs.
5/8 3021101000111 0.64 0.74 0.89 2.75 10 100 9.5 lbs.
3/4 3021121200111 0.76 0.88 1.07 2.75 10 40 5.5 lbs.
7/8 3021141400111 0.89 1.02 1.19 2.74 10 40 7.0 lbs.
1-1/8 3021181800111 1.14 1.29 1.45 2.77 10 40 10.3 lbs.
1-3/8 3021222200111 1.39 1.54 1.75 3.15 12 24 9.0 lbs.

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Elbows

A
DIMENSIONS
90° Elbows
D

B C

Size Dimensions (Inches) Box Carton Carton

(Inch) Part Number Quantity Quantity Weight
A B C D E
1/4 3031040400111 0.26 0.34 0.45 2.01 0.68 10 100 4.4 lbs.
5/16 3031050500111 0.32 0.40 0.52 2.13 0.81 10 100 5.8 lbs.
3/8 3031060600111 0.39 0.47 0.59 2.27 0.93 10 100 7.4 lbs.
1/2 3031080800111 0.51 0.59 0.73 2.88 1.18 10 100 11.6 lbs.
5/8 3031101000111 0.64 0.74 0.89 3.21 1.47 10 100 20.0 lbs.
3/4 3031121200111 0.76 0.88 1.07 3.47 1.76 10 40 12.3 lbs.
7/8 3031141400111 0.89 1.02 1.19 3.75 2.03 10 40 16.6 lbs.
1 3031161600111 1.01 1.16 1.36 4.04 2.33 10 40 22.2 lbs.
1-1/8 3031181800111 1.14 1.29 1.45 4.29 2.54 10 40 27.8 lbs.
1-1/4 3031202000111 1.26 1.41 1.62 4.30 2.53 5 5 3.7 lbs.
1-3/8 3031222200111 1.39 1.54 1.75 4.54 2.75 5 5 4.9 lbs.

DIMENSIONS
90° Street C

Elbows B
A
F

Size Dimensions (Inches) Box Carton Carton

(Inch) Part Number Quantity Quantity Weight
A B C D E F
3/8 3501060600111 0.39 0.47 0.59 0.38 1.75 1.89 10 100 4.8 lbs.
1/2 3501080800111 0.51 0.59 0.73 0.50 2.56 2.65 10 100 9.2 lbs.
5/8 3501101000111 0.64 0.74 0.89 0.63 2.64 2.81 10 100 15.1 lbs.
3/4 3501121200111 0.76 0.88 1.07 0.75 3.00 3.15 10 40 9.2 lbs.
7/8 3501141400111 0.89 1.02 1.19 0.88 3.25 3.40 10 40 12.7 lbs.
1-1/8 3501181800111 1.14 1.29 1.45 1.13 3.80 3.93 10 40 22.1 lbs.
1-3/8 3501222200111 1.39 1.54 1.75 1.38 4.38 4.51 5 5 3.8 lbs.

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Elbows/Tees

DIMENSIONS
45° Elbows D
A

B C

Size Dimensions (Inches) Box Carton Carton

Part Number
(Inch) A B C D E Quantity Quantity Weight
3/8 3081060600111 0.39 0.56 0.59 2.94 1.21 10 100 5.8 lbs.
1/2 3081080800111 0.51 0.71 0.73 3.72 1.54 10 100 9.6 lbs.
5/8 3081101000111 0.64 0.86 0.88 3.97 1.64 10 100 15.9 lbs.
3/4 3081121200111 0.76 1.02 1.07 4.12 1.70 10 40 9.4 lbs.
7/8 3081141400111 0.89 1.13 1.19 4.49 1.86 10 40 12.7 lbs.
1-1/8 3081181800111 1.14 1.41 1.45 4.84 2.00 10 40 20.2 lbs.
1-3/8 3081222200111 1.39 1.68 1.75 5.11 2.11 5 5 3.8 lbs.

DIMENSIONS

Tees A B C

Size Dimensions (Inches) Box Carton Carton

Part Number
(Inch) A B C D Quantity Quantity Weight
3/8 3091060606111 0.39 0.47 0.59 1.63 10 100 8.4 lbs.
1/2 3091080808111 0.51 0.59 0.72 2.23 10 100 26.4 lbs.
5/8 3091101010111 0.64 0.74 0.87 2.30 10 100 26.8 lbs.
3/4 3091121212111 0.76 0.88 1.05 2.38 10 40 15.0 lbs.
7/8 3091141414111 0.89 1.02 1.19 2.43 10 40 20.3 lbs.
1 3091161616111 1.01 1.16 1.36 2.59 10 40 23.7 lbs.
1-1/8 3091181818111 1.14 1.29 1.45 2.56 10 40 30.4 lbs.
1-1/4 3091202020111 1.26 1.41 1.62 3.36 5 5 4.7 lbs.
1-3/8 3091222222111 1.39 1.54 1.75 3.36 5 5 5.3 lbs.

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Reducers/Reducing Bushings

Reducers
DIMENSIONS

C B A D E F

Size Dimensions (Inches) Box Carton Carton

Part Number
(Inch) A B C D E F G Quantity Quantity Weight
3/8 to 1/4 3051060400111 0.39 0.47 0.59 0.26 0.34 0.45 2.24 10 100 3.8 lbs.
1/2 to 1/4 3051080400111 0.51 0.59 0.73 0.26 0.34 0.45 2.71 10 100 5.0 lbs.
1/2 to 3/8 3051080600111 0.51 0.59 0.73 0.39 0.47 0.58 2.58 10 100 5.5 lbs.
5/8 to 1/4 3051100400111 0.64 0.74 0.89 0.26 0.34 0.45 2.70 10 100 7.9 lbs.
5/8 to 3/8 3051100600111 0.64 0.74 0.89 0.39 0.47 0.58 2.70 10 100 8.1 lbs.
5/8 to 1/2 3051100800111 0.64 0.74 0.87 0.51 0.59 0.72 3.10 10 100 8.7 lbs.
3/4 to 1/2 3051120800111 0.76 0.88 1.05 0.51 0.59 0.72 3.10 10 40 4.7 lbs.
3/4 to 5/8 3051121000111 0.76 0.88 1.05 0.64 0.74 0.87 3.00 10 40 5.2 lbs.
7/8 to 1/2 3051140800111 0.89 1.02 1.19 0.51 0.59 0.72 3.05 10 40 5.6 lbs.
7/8 to 5/8 3051141000111 0.89 1.02 1.19 0.64 0.74 0.87 3.05 10 40 6.6 lbs.
7/8 to 3/4 3051141200111 0.89 1.02 1.19 0.76 0.88 1.05 3.11 10 40 7.3 lbs.
1 to 7/8 3051161400111 1.01 1.16 1.37 0.89 1.02 1.19 3.09 10 40 9.1 lbs.
1-1/8 to 1/2 3051180800111 1.14 1.29 1.45 0.51 0.59 0.72 3.25 10 40 8.1 lbs.
1-1/8 to 5/8 3051181000111 1.14 1.29 1.45 0.64 0.74 0.87 3.25 10 40 9.0 lbs.
1-1/8 to 3/4 3051181200111 1.14 1.29 1.45 0.76 0.88 1.05 3.18 10 40 9.6 lbs.
1-1/8 to 7/8 3051181400111 1.14 1.29 1.45 0.89 1.02 1.19 3.10 10 40 9.9 lbs.
1-3/8 to 7/8 3051221400111 1.39 1.54 1.75 0.89 1.02 1.19 3.66 12 24 7.9 lbs.
1-3/8 to 1-1/8 3051221800111 1.39 1.54 1.75 1.14 1.29 1.45 3.34 12 24 8.2 lbs.

DIMENSIONS

Reducing E

Bushings
C B A D

Size Dimensions (Inches) Box Carton Carton

Part Number
(Inch) A B C D E Quantity Quantity Weight
1/2 to 3/8 3521080600111 0.39 0.56 0.59 0.50 2.50 10 100 4.6 lbs.
5/8 to 1/2 3521100800111 0.51 0.68 0.72 0.63 2.95 10 100 7.3 lbs.
3/4 to 5/8 3521121000111 0.64 0.84 0.87 0.75 2.98 10 40 4.4 lbs.
7/8 to 3/4 3521141200111 0.76 1.02 1.05 0.88 3.04 10 40 5.9 lbs.
1-1/8 to 7/8 3521181400111 0.89 1.10 1.19 1.13 3.06 10 40 8.5 lbs.
1-3/8 to 1-1/8 3521221800111 1.14 1.40 1.45 1.38 3.12 12 24 7.0 lbs.

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Flares/Caps

DIMENSIONS
SAE/Euro Flares C

A B

Size Dimensions (Inches) Box Carton Carton

Part Number
(Inch) A B C D Quantity Quantity Weight
1/4 3291040000111 0.26 0.45 1.38 0.56 10 100 2.5 lbs.
3/8 3291060000111 0.39 0.59 1.38 0.58 10 100 3.7 lbs.
1/2 3291080000111 0.51 0.72 1.13 0.75 10 100 5.9 lbs.
5/8 3291100000111 0.64 0.87 1.48 0.75 10 40 3.6 lbs.
3/4 3291120000111 0.76 1.05 1.48 0.80 10 40 5.2 lbs.

DIMENSIONS
Caps
D

B A C

Size Dimensions (Inches) Box Carton Carton

Part Number
(Inch) A B C D Quantity Quantity Weight
1/4 3071040000111 0.26 0.34 0.45 1.45 10 100 1.8 lbs.
5/16 3071050000111 0.32 0.40 0.52 1.45 10 100 2.3 lbs.
3/8 3071060000111 0.39 0.47 0.59 1.45 10 100 2.6 lbs.
1/2 3071080000111 0.51 0.59 0.72 1.97 10 100 5.1 lbs.
5/8 3071100000111 0.64 0.74 0.87 1.98 10 100 6.9 lbs.
3/4 3071120000111 0.76 0.88 1.05 1.97 10 40 3.8 lbs.
7/8 3071140000111 0.89 1.02 1.19 1.90 10 40 4.9 lbs.
1 3071160000111 1.01 1.16 1.36 2.00 10 40 7.2 lbs.
1-1/8 3071180000111 1.14 1.29 1.45 1.99 10 40 7.8 lbs.
1-1/4 3071200000111 1.26 1.41 1.62 2.50 12 24 6.5 lbs.
1-3/8 3071220000111 1.39 1.54 1.75 2.49 12 24 7.2 lbs.

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Ancillary Products
ODM products are compatible with RLS fittings.

ODM Y-Joints
DIMENSIONS
BB

AA
AA

CC

AA

Size Dimensions (Inches) Box Carton

Part Number
(Inch) A B C Quantity Quantity
3/8 3771060606111 0.38 7.56 2.36 2 44
1/2 3771080808111 0.50 8.94 2.48 2 44
5/8 3771101010111 0.63 9.45 2.60 2 42
3/4 3771121212111 0.75 10.16 2.72 2 24
7/8 3771141414111 0.88 12.09 2.87 2 24
1-1/8 3771181818111 1.13 13.11 3.54 1 10
1-3/8 3771222222111 1.38 14.92 4.06 1 10

ODM P-Traps DIMENSIONS

A
A

B
B

AA

C
C

Size Dimensions (Inches) Box Carton

Part Number
(Inch) A B C Quantity Quantity
1/2 3761080800111 0.50 5.12 3.54 2 80
5/8 3761101000111 0.63 5.12 3.62 2 80
3/4 3761121200111 0.75 5.91 4.25 2 38
7/8 3761141400111 0.88 6.69 4.65 2 38
1-1/8 3761181800111 1.13 8.27 5.98 2 10
1-3/8 3761222200111 1.38 10.24 7.48 2 10

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Ancillary Products
ODM products are compatible with RLS fittings.

DIMENSIONS
ODM Sight Glasses A A

Size Dimensions (Inches) Box Carton

Part Number
(Inch) A B Quantity Quantity
1/4 3781040400111 0.25 4.02 1 100
3/8 3781060600111 0.37 4.69 1 100
1/2 3781080800111 0.50 6.10 1 100
5/8 3781101000111 0.63 6.14 1 50
3/4 3781121200111 0.75 6.34 1 50
7/8 3781141400111 0.88 6.57 1 50
1-1/8 3781181800111 1.13 7.56 1 30

ODM Ball Valves DIMENSIONS

(Bi-Directional with Schrader valves)
C
A A

Size Dimensions (Inches) Box Carton

Part Number
(Inch) A B C Quantity Quantity
1/4 3791040400111 0.25 6.75 2.02 1 40
3/8 3791060600111 0.37 6.34 2.02 1 40
1/2 3791080800111 0.50 6.56 2.02 1 40
5/8 3791101000111 0.63 6.77 2.30 1 40
3/4 3791121200111 0.75 6.99 2.60 1 30
7/8 3791141400111 0.88 7.24 2.60 1 30
1-1/8 3791181800111 1.13 8.16 3.27 1 30
1-3/8 3791222200111 1.37 9.00 3.88 1 24

ODM Filter Driers

DIMENSIONS Size Desiccant Dimensions (Inches) Box Carton
Part Number
(Inch) (Cubic Inches) A B C Quantity Quantity

BB B
B
3/8 Liquid Line 3821060600111 8 7.95 0.38 3.90 1 30
3/8 Liquid Line 3831060600111 16 8.86 0.38 4.80 1 30
1/2 Liquid Line 3831080800111 16 8.94 0.50 4.80 1 30
3/8 Liquid Line Bi-Directional 3921060600111 8 7.87 0.38 3.82 1 30
CC 3/8 Liquid Line Bi -Directional 3931060600111 16 8.66 0.38 4.61 1 30
AA

Flow Capacity Ton @ 1psi P

(For kw Multiply Ton By 3.5) Water Capacity Drops of Water
Connections R134a R22 R407c R410A R404A & R507
R22 & R404A
Part Number Inlet/Outlet
R134a R410A R407C & R507 75°F 125°F 75°F 125°F 75°F 125°F 75°F 125°F 75°F 125°F
3821060600111 3/8" ODM 5.42 6.0 6.0 4.0 265 245 250 225 205 165 170 130 275 260
3831060600111 3/8" ODM 6.2 6.8 6.8 4.57 396 366 271 336 306 246 256 196 406 286
3831080800111 1/2" ODM 8.5 9.4 9.4 6.2 396 366 271 336 306 246 256 196 406 286
3921060600111 3/8" ODM 4.8 5.1 5.0 3.33 265 245 250 225 205 165 170 130 275 260
3931060600111 3/8" ODM 4.9 5.2 5.2 3.49 359 341 360 307 361 333 327 302 392 365
All ratings are in accordance with ANSI/AHRI standard 710-2009.

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Tools and Jaws

Klauke® 19 kN Crimping Tool

Benefits:
• Lightweight design increases productivity
• Short pressing cycle, 10 seconds or less
• Compact design and 350° jaw rotation allows technician to install
in tight spaces
• Automatic piston return
• Safety feature that lets the crimp cycle be interrupted, allowing for
manual release of the piston, if needed
• High-quality, powerful Makita Li-Ion technology provides 100-150
crimps per charge, with charging time of just 15 minutes (2.0 Ah)
• Tool service indicated via imbedded LEDs, illuminates at 10,000 cycles

Features:
Crimping Force: 19 kN
Minimum Crimp Pressure: 525 bar/7,613 psi
Number of Crimps: 2.0 Ah approx. 150 (for NS20)
Battery Capacity: 18V / 2.0 Ah Li-Ion Makita (BL1820B) The compact, yet
Charging Time: 15 minutes high-powered,
Operating Temp. Range: -10°C to 40°C (14°F to 104°F) Klauke 19 kN
Jaw Holder: Swivels through 350° crimping tool crimps
Weight with Battery: fittings in less than
Without Jaw: 1.8 kg (4.0 lb) 10 seconds.
Including Jaw: 3.1 kg (6.8 lb)
Dimensions: 395 x 80 x 118 mm
Diagnostics:
PGA 1 Compatible - Yes
i-press Software Compatible - Yes

Klauke® Jaws
Klauke 19 kN Jaws (KJ Series)
Size Part Number
1/4" 399021191040
5/16" 399021191050
Klauke 15 kN Jaws (J Series)
3/8" 399021191060 Size Part Number
1/2" 399021191080 1/4" 399021151040
5/8" 399021191100 5/16" 399021151050
3/4" 399021191120 3/8" 399021151060
7/8" 399021191140 1/2" 399021151080
1" 399021191160 5/8" 399021151100
1-1/8" 399021191180 3/4" 399021151120
1-1/4" 399021191200 7/8" 399021151140
1-3/8" 399021191220 1-1/8" 399021151180

- 10 -
Tools and Jaws

Klauke®®® Tool and Jaw Kits

Tool Kit (No Jaws)

Includes the Klauke 19kN Crimping Tool, 2 Lithium-ion Batteries, a
Battery Charger, and the Accessory Kit (contents listed below) in a
hard plastic carrying case..
Part Number: 399011190001

Tool Kit with 3-Jaw Set

Includes the Klauke 19kN Crimping Tool, 2 Lithium-ion Batteries,
a Battery Charger, 3 Jaws (3/8", 1/2", 7/8"), and the Accessory Kit
(contents listed below) in a hard plastic carrying case.
Part Number: 399011190301

Tool Kit with 5-Jaw Set

Includes the Klauke 19kN Crimping Tool, 2 Lithium-ion Batteries, a Battery
Charger, 5 Jaws (3/8", 1/2", 5/8", 7/8", 1-1/8"), and the Accessory Kit (contents
listed below) in a hard plastic carrying case.
Part Number: 399011190501

8-Jaw Set
Includes 8 Jaws (1/4", 3/8", 1/2", 5/8", 3/4", 7/8", 1-1/8", 1-3/8") in a
hard plastic carrying case..
Part Number: 399031190801

Individual jaws are also available in all fitting sizes, 1/4" through 1-3/8".

Accessory Kit:
• Tubing Cutter • RLS Depth Gauge
• Deburring Tool • Abrasive Pad
• RLS Crimp Gauge • Permanent Maker
• Brush

- 11 -
Tools and Jaws

RIDGID®® Jaws

RIDGID introduced plumbers to Size Part Number

pressing nearly 20 years ago, 1/4" 399022001040
and they take their industry 5/16" 399022001050

leadership position seriously. . 3/8" 399022001060

1/2" 399022001080
The same is true of RLS. That’s
5/8" 399022001100
why we’re proud to also partner 3/4" 399022001120
with RIDGID to offer jaws for use 7/8" 399022001140
with various RIDGID press tools 1-1/8" 399022001180
1-3/8" 399022001220
that are compatible with RLS
Press Fittings.

RIDGID 8-Jaw Set

The RIDGID 8-Jaw Set comes in a hard plastic carrying case and
includes a tube cutter, deburring tools, crimp gauge, depth gauge,
stainless steel brush, abrasive pad and permanent marker. Jaw
sizes include 1/4", 3/8", 1/2", 5/8", 3/4", 7/8", 1-1/8" and 1-3/8".
The 5/16" jaw is sold separately.
Part Number: 399032000801

NOTE: RIDGID press tools are sold through RIDGID distributors, available in lightweight pistol-grip and inline models.
RLS jaws are compatible with the following RIDGID press tools: RP 240, RP 241, RP 200, RP 210, and RP 100 models.

Accessories

Part Number Description Part Number Description

399011000100 Klauke Replacement Tool Case 399040309 Large Tube Deburing Tool (1/2" - 2")
399031000100 Klauke Jaw Case 399040303 Stainless Steel Brush
399032000100 Ridgid Jaw Case 399040304 Abrasive Pad
399040307 1-1/4" Crimp Gauge 399040305 Permanent Marker
399040306 Crimp Gauge 399040101 Safety Kit (plastic bag, pen, instructions, crimp/depth gauges)
399040308 Depth Gauge 399040203 Makita 18V Charger - DC18RC
399040301 Tube Cutter 399040202 Makita 18V Battery - BL1815
399040302 Small Tube Deburing Tool (1/4" - 1-1/4") 399040201 Diagnostic tool - PGA1

- 12 -
Technical Data

Applications Agency Approvals and Certifications

• High Pressure HVAC/R • UL Listed: 207, SA#33958, SDTW (7) (Except where noted)
• Ethylene Glycol • UL Listed: Approved Use For Field & Factory Installations
• Non-Potable Water • ISO 5149-2: Part 2 Compliant
• ASHRAE-15, ANSI 15, ASME B31.5 (504.7)
Product Parameters • ICC-ES, PMG-1296
• Continuous Operating Temperature: 250°F / 121°C • International Mechanical Code (IMC)
• O-ring Temperature Rating: -40°F to +300°F/ -40°C to +149°C 2021, 2018, 2015, 2012, 2009, 2006
• Maximum Rated Pressure (MRP): 700 psi / 48 bar • International Residential Code (IRC)
• Minimum Burst Pressure (UL 207): 2,100 psi / 145 bar 2021, 2018, 2015, 2012, 2009, 2006
• Vacuum Pressure Capability: <200 Microns • Uniform Mechanical Code (UMC)
• External Helium Leak Rate: <7.5 x 10-7 Pa•m3/s at 20°C & 10 bar 2021, 2018, 2015, 2012, 2009, 2006
• Vibration Resistance: Conforms to UL109 • CRN Approved (#0A22551)
• Size Availability (Inches): 1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1, 1-1/8,
1-1/4, 1-3/8 RLS Press Fitting Patents
• U.S. Patent No. 9,145,992
Fitting Materials • U.S. Patent No. 9,638,361
• Fitting Body: Refrigerant Grade Copper, per ASTM-B75 or • U.S. Patent No. D730,494
ASTM-B743 • Australian Patent No. 2012362443
• O-ring: HNBR • Canadian Patent No. 2,800,360
• Canadian Design Registration No. 149228
Compatibility • EUIPO Registered Community Design No. 002218636-0001
• Approved Oils: Mineral Oil, POE, PVE, PAG • Japanese Patent No. 6051468
• Approved Tubing Materials: Copper-to-Copper Connections • Other Pending Patent Applications
• Approved Tubing Tolerance: ASTM B88/B280, EN 12735 & .
AS/NZS 1571 RLS Press Tools and Jaws Patents
• Approved Copper Tubing Types for Use with Klauke® 19 kN and
• Australian Design Registration No. 361533
RIDGID® Compatible Jaws:.
• Canadian Design Registration No. 161804
Hard Copper (Drawn).
- 1/4" – 1-3/8" Type ACR, M, L, K Soft Copper (Annealed). • EUIPO Registered Community Design No. 002672667-0001
- 1/4" – 1-3/8" Type ACR, L, K • Japanese Design Registration No. 1537545
• Approved Copper Tubing Types for Use with Klauke® 15 kN • Other Pending Patent Applications
Compatible Jaws:
Hard Copper (Drawn). WARNING: Some of our ancillary products can .
- 1/4" – 1-1/8" Type ACR, M, L. expose you to chemicals including lead, which is known .
- Type K Only Up to 7/8" to the State of California to cause cancer and birth defects .
Soft Copper (Annealed). or other reproductive harm. For more information go to .
- 1/4" – 1-1/8" Type ACR, L. [Link].
- Type K Only Up to 7/8"

- 13 -
Installation Instructions

Prepare Tool and Installation Aids

1. Assure that all the tools and installation aids are available prior to .
beginning installation. The following list is to be used as a reference:
• RLS fitting (Figure 1)
• RLS approved press tool and jaws – .
sized appropriately (Figure 2)
• RLS installation aids (Figure 3)
– Deburring tool – Permanent marker
– Tube cutter – RLS crimp gauge
– RLS depth gauge – Abrasive pad
– Brush Figure 1

Figure 2 Figure 3

Inspect Fitting and Tube

2. To ensure the integrity of the joint, visually determine if the O-rings are present and visually inspect the O-rings
for obvious damage such as nicks or tears. Caution: If an O-ring appears to be damaged, is out of position, or is
missing, DISCARD OLD FITTING AND USE A NEW ONE.
3. Perform a visual and tactile inspection of the tubing for surface imperfections referenced in ASTM B280, .
B88, or B1003 and the Copper Tube Handbook published by the Copper Development Association (CDA). .
Imperfections in and adjacent to the crimp or seal area could inhibit the joint integrity. These imperfections may
include, but are not limited to:
• Surface scratches
• Incise marks (a required permanent mark of the tube manufacturer’s name or logo)
• Out of round (oval) on the cut ends
• Dirt or debris
• Items that may interfere with the O-ring
Should any of the above situations be identified, select a different area of the tubing. If necessary, cut off the .
portion with the imperfections.

- 14 -
Installation Instructions

Cut Tube
4. Cut the copper tube using the supplied or similar tube
cutter (Figure 4). Ensure tube section to be crimped is
straight. Caution: Do not proceed if the tube is cut at
any visible angle other than 90 degrees or if the tube
is not straight. Do not use a worn or damaged tube
cutter, which can damage the tube and compromise the
installation. This may lead to injury, equipment damage
or failure of the system.

Figure 4

Prepare Tube
5. Use the deburring tool to remove any residual burrs
from the outside and inside of the tube (Figure 5). Visual
and tactile inspection should indicate no sharp edges or
burrs remain. This is critical to avoid .
damaging the O-ring.

6. Use the included abrasive pad or adequate substitute

(e.g. sand paper or sand cloth) to clean the end of the
tubes to be joined (Figure 6). Tube ends should be free
and clear of oxidation, dirt and debris. The surface
should appear bright and shiny. Do not drop the tube, Figure 5
as this may cause damage and lead to improper
installation. If the tube has been dropped, inspect it
carefully and discard the tube if any damage is found.

Figure 6

- 15 -
Installation Instructions

Connect Tube

7. Use the supplied depth gauge (Figure 7) or table below to

mark inserted tube for insertion depth. Each tube must be
marked to the correct insertion depth every time.

8. Push fitting onto tube and continue until a hard stop is felt .
or the insertion marks are aligned with the end of the fitting. .
Make sure the tube is completely inserted into the fitting .
using the marks made in Step 7 (Figures 8 & 9).

Minimum Insertion Depth

Fitting Size 1/4" – 3/8" 1/2" – 1-1/8" 1-1/4" – 1-3/8"

Depth (in) 1 1-1/4 1-1/2

Depth (mm) 25.4 31.8 38.1 Figure 7

Note: It is possible that tube may be fully inserted and the marks
may still be slightly visible as a result of the dimple and the .
accuracy of marks. If required to ease insertion, add a small amount Mark Mark

of refrigerant compatible POE lubricant to the end of the tube being

inserted.
Note: Fitting installation should be relatively easy with little .
resistance felt. If it seems overly difficult to install the fitting,
remove from tube and check to make sure the O-ring hasn’t been
Figure 8
unseated. If this is the case, discard the fitting and use a new,
replacement fitting.

Figure 9

• Only RLS approved tools and jaws should be used to install RLS fittings.

• Failing to use the RLS approved jaws may result in property damage,
serious injury or death.

- 16 -
Installation Instructions

9. Press the crimping tool locking pin (Figure 10), then rotate 45° to release (Figure 11).

10. Slide the appropriate size jaw over the crimping tool head (Figure 12), then depress the locking pin until
it clicks (Figure 13).

11. Slide the charged battery onto the base of the tool (Figure 14). Press and hold the trigger on the tool
until the cycle is completed to calibrate (Figure 15). Calibration is recommended every time a jaw is
changed, prior to use.

Figure 10 Figure 11 Figure 12

Figure 13 Figure 14 Figure 15

COPPER TUBE ENDS SHOULD

BE INSPECTED AND ANY SHARP
EDGES SHOULD BE REMOVED.
SHARP EDGES MAY CAUSE
DAMAGE TO THE O-RING.

Note: For specific tool and jaw operation for crimping, refer
to the manufacturer's instructions.

- 17 -
Installation Instructions

12. Press at the base of the jaws to open (Figure 16) and place the jaws onto the fitting as shown
(Figure 17). Grooves in the jaw should line up and seat onto a groove located on the fitting. Ensure
the tool is positioned between the flare and groove (Figure 18), NOT over the groove (Figure 19).
Align the bottom portion of the jaw and the top portion will follow. Special attention should
be given to the correct seating of the jaw.

13. Visually verify the inserted tube has remained in place and is still at the correct insertion depth as
indicated by the mark (Figure 18).

Figure 16 Figure 18

Figure 17 Figure 19

• Keep hands and fingers away

from jaws during use.
• Failing to keep hands and
fingers away from jaws may
lead to serious personal injury.

Note: F
 or specific tool and jaw operation for crimping, refer
to the manufacturer's instructions.

- 18 -
Installation Instructions

14. Press and hold the trigger on the tool to begin the
pressing process. Continue to hold the trigger until the
tool completes its cycle (Figure 20). The jaws will not
open until the cycle is completed without manual
override. Repeat the process for the remaining fitting
ends where appropriate..
For 1-3/8" fittings only: After the 1st crimp, a 2nd
crimp must be made, with the 2nd crimp rotated at
least 60° (approximate) from the 1st (Figure 21).
Figure 20

15. Open the jaws and remove from the fitting. If the jaws
do not open, the pressing cycle was not completed. For
Second Crimp
manual override, slide the manual release button down
to open the jaw in case of emergency.

First Crimp

Figure 21

Verify Connection

16. To verify the press cycle was completed properly, a

witness mark (RLS) will appear within the crimp bands
(Figure 22). The mark will be more pronounced when
crimped on hard tube vs. ACR tube but will be visible.
RIDGID witness mark
Failure to create the witness mark either means an
unauthorized jaw or the wrong sized jaw was used. If a
fitting is incorrectly pressed then it must be removed and
the procedure restarted with a new fitting.
Klauke witness mark

Figure 22

- 19 -
Installation Instructions

17. The RLS crimp gauge will confirm the finished crimp band diameter. The gauge is marked to
align with the proper size fitting and crimp required. When the fitting is properly pressed, the
RLS crimp gauge allows the marked slot to fit snug on the crimp band (Figure 23). If the crimp
band is unable to fit within the marked slot on the gauge, it is under-crimped and will need to be
re-crimped starting with Step 12.

Note: Flashing may be left over from the pressing process. If so, rotate the gauge so that the
flashing is in line with the size marking when placed over the crimp bands. This will allow the
diameter to be checked without interference from the flashing.
Use caution – flashing may be sharp.

Minimum Distance From Braze to Nearest Fitting End

Tube Diameter 1/4" – 1/2" 5/8" 3/4" 7/8" – 1" 1-1/8" 1-1/4" – 1-3/8"
Distance (in) 5 7 8 9 12 14
Distance (mm) 127 177.8 203.2 228.6 304.8 355.6

Figure 23

SAFETY INSTRUCTIONS
• Do not rest the weight of the tool on the tube or fitting.
• Periodically check to ensure the jaws are meeting and aligned.
• Do not leave battery on charger unattended or overnight.
• Use brush to ensure jaws are debris free.
• Do not braze or solder within distance indicated in the chart to
the left.

Note: For specific tool and jaw care and maintenance, refer to the manufacturer’s
instructions.

- 20 -
ICC-ES Evaluation Report

Effective Date: January 2021

PMG-1296
CSI: DIVISION: 23 00 00 – HEATING, VENTILATING AND AIR CONDITIONING (HVAC)
Section: 23 20 00 – HVAC Pipe and Fittings
Product certification system:.
The ICC-ES product certification system includes testing samples taken from the market or supplier’s stock, or a
combination of both, to verify compliance with applicable codes and standards. The system also involves factory
inspections, and assessment and surveillance of the supplier’s quality system.
Products:
Refrigeration Tubing Connectors
Listee:
RLS LLC.
101 S. Douglas Street.
Shelbina, MO 63468.
[Link]
Compliance with the following codes:
2021, 2018, 2015, 2012, 2009 and 2006 International Mechanical Code® (IMC).
2021, 2018, 2015, 2012, 2009 and 2006 International Residential Code® (IRC).
2021, 2018, 2015, 2012, 2009 and 2006 Uniform Mechanical Code® (UMC)*.
*Copyrighted publication of the International Association of Plumbing and Mechanical Officials.
Compliance with the following standards:
UL 207 (Edition 8), Standard for Refrigerant-Containing Components and Accessories, Nonelectrical
Identification:
The refrigerant tubing connectors shall be legibly and permanently marked with the manufacturer’s name, trade
name, trademark, or identifying symbol or other descriptive marking by which the organization responsible for the
product may be identified. The shipping carton, a separate instruction sheet included with the shipping carton or a
tag attached to the component shall include a distinctive model, part number, or type designation for the .
connector and include information for each refrigerant type for which the connector is intended and the ICC-ES
PMG listing mark.
Installation:
The refrigerant tubing connectors must be installed in accordance with the manufacturer’s published installation
instructions, the applicable codes and this listing. Mechanical joints shall not be used on annealed temper copper
tube in sizes larger than 7/8-inch (22.2 mm) OD size per IMC and 3/4 of an inch nominal size per UMC. .
Note: The 2018 IMC and IRC permit for press-connect joints listed for refrigeration piping.
Models:
The refrigerant tubing connectors are intended for connection of copper, aluminum, titanium and other types of
tubing approved by the manufacturer. The connection is accomplished by compressing (solder-free) the fitting
to a pipe. The refrigerant connectors are only suitable with the following refrigerants (R32, R134A, R143A, R290,
R404A, R407, R410A, R417A, R421A, R422, R424A, R427A, R434A, R437A, R433A, R445A, R446A, R447A,
R448A, R449, R450A, R451, R452, R453A, R454, R455A, R456A, R507, R513, R600, R600a, R718, R1234yf,
R1234ze, Ethylene Gycol).

- 21 -
ICC-ES Evaluation Report

Series Model Name: RLS Cu

Type of Connector Sizes (Inches)
Couplings 1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1, 1-1/8, 1-1/4, 1-3/8
Slip Couplings 1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1-1/8, 1-3/8
Long Radius 90° 1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1, 1-1/8, 1-1/4, 1-3/8
Long Radius 45° 1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1-1/8, 1-3/8
Street 90° 1/4, 3/8, 1/2, 5/8, 3/4, 7/8, 1-1/8, 1-3/8
Stubs 1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1-1/8, 1-3/8
Reducers (F x F) 1-3/8 x 1-1/8, 1-3/8 x 7/8, 1-1/8 x 7/8, 1-1/8 x 3/4, 1-1/8 x 5/8,.
1-1/8 x 1/2, 1 x 7/8, 7/8 x 3/4, 7/8 x 5/8, 7/8 x 1/2, 3/4 x 5/8, 3/4 x 1/2, 5/8
x 1/2, 5/8 x 3/8, 5/8 x 1/4, 1/2 x 3/8, 1/2 x 1/4, 3/8 x 1/4,.
5/16 x 1/4, 11mm x 3/8
Tees 1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1, 1-1/8, 1-1/14, 1-3/8
Bushing (B x F) 1-3/8 x 1-1/8, 1-1/8 x 7/8, 7/8 x 3/4, 3/4 x 5/8, 5/8 x 1/2, 1/2 x 3/8
Cap 1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1, 1-1/8, 1-1/4, 1-3/8
E (Euro) Flare 1/4, 3/8, 1/2, 5/8, 3/4
Capillary Coupling 0.072 x 1/4, 0.109 x 1/4
Return Bend 1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1-1/8

Ratings
Maximum Abnormal Continuous Operating
Sizes Design Pressure, psig
Pressure, psi Temperature
1/4" RLS 700 700 250°F (121°C)
5/16" RLS 700 700 250°F (121°C)
3/8" RLS 700 700 250°F (121°C)
1/2" RLS 700 700 250°F (121°C)
3/4" RLS 700 700 250°F (121°C)
5/8" RLS 700 700 250°F (121°C)
7/8" RLS 700 700 250°F (121°C)
1" RLS 700 700 250°F (121°C)
1-1/8" RLS 700 700 250°F (121°C)
1-1/4" RLS 700 700 250°F (121°C)
1-3/8" RLS 700 700 250°F (121°C)

Conditions of Listing:
1. The refrigerant tubing connectors must be used with only the following refrigerants (R32, R134A, R143A, R290,
R404A, R407, R410A, R417A, R421A, R422, R424A, R427A, R434A, R437A, R433A, R445A, R446A, R447A, R448A,
R449, R450A, R451, R452, R453A, R454, R455A, R456A, R507, R513, R600, R600a, R718, R1234yf, R1234ze, .
Ethylene Gycol).
2. Mechanical joints shall not be used on annealed temper copper tube in sizes larger than 7/8 inch (22.2 mm) OD size
per IMC and 3/4 of an inch nominal size per UMC.
3. The installation must be pressure-tested for leaks in the presence of the code official or the code official’s designated
representative.
4. When installation is in fire-resistance-rated assemblies, evidence must be provided to the code official of compliance
with International Building Code® (IBC) Section 713 (penetrations), Uniform Building Code (UBC) Section 709 (walls
and partitions) or UBC Section 710 (floor/ceiling or roof/ceiling), as applicable.
5. The connectors must not be used as a source of electrical ground.
6. When the system is embedded in concrete, tubing must be covered a minumum of 3/4 inch (19.1 mm) and
installation must comply with IBC Section 1906.3 or UBC Section 1906.3, as applicable.
7. The refrigerant tubing connectors are under a quality control program with surveillance inspectors annually by ICC-ES.

- 22 -
Time and Motion Study

Conducted by:
Jay Peters, Principal Advisor, Codes and Standards International

Methodology:
A time study was conducted in a controlled environment, with two
stations set up for joining refrigeration tube: one by brazing and one by
making RLS press connections. Two different installers were used, one
very experienced in making brazed connections and one very .
experienced in using RLS approved press tools.

The two installers were timed independently making connections .

using various sized copper tube and fittings. Before timing began, .
tube was cut to length and the ends were prepared for connection (as
these procedures are the same for both connection methods). Three
connections were timed for each size of tube/fitting for each installer,
and the three times were averaged. The results are shown in the .
table below.

labor time for installing a copper coupling

Fitting Size 1/4" 5/8" 1-1/8"

Brazed Connection 35 sec 42 sec 1:51 min
RLS Connection 24 sec 24 sec 25 sec
% Time Savings 31% 43% 77%

Key Findings and Conclusions:

The time savings achieved while joining tube using RLS press fittings, compared to brazed connections, ranged from
31% on the smallest fittings timed to 77% on the largest. The average time savings over the fitting sizes timed was
approximately 50%. So, on average, RLS connections were made in roughly half the time of brazing — and in less
than one-quarter the time on the largest fitting size.

Based on the study, brazed connections take longer to complete than RLS fitting connections. When analyzing.
the installation techniques for both connections, a brazed connection requires a period of time to raise the .
temperature of the fitting and tube to about 1000˚ F. As the tubing and fitting increases in diameter, the amount of
time it takes to heat them also increases. The RLS fittings only require the connection of a press connect tool, which
takes less than ten seconds to complete the actual pressing operation (two crimps) — and the time to connect does
not increase significantly as the diameter of tubing and fittings increase in size.

In a controlled environment, such as the work station where the time study was conducted, the brazing operation
takes less time than a similar joint made on a construction or repair project in the field. The controlled environment is
already set up for brazing, with all necessary equipment and materials close at hand. However, using the RLS press
tool and fittings requires approximately the same amount of time in any environment. Therefore, it can be assumed
that the RLS time savings would be even greater outside of a controlled environment.

- 23 -
Helium Leak Test

Conducted by:
Jim Busch, Project Engineer, EWI

Methodology:
Six different RLS fitting sizes were connected to commercially available ACR tubing. Thirty union connections
were chosen as a sample lot, with two connections per fitting. Each sample connected two pieces of tubing .
approximately nine inches long. One of the tubes was brazed shut at one end and the other tube was reduced .
to a ¼1/4" tube stub.

Prior to testing each lot of samples, the Veeco MS-40 helium leak tester was calibrated. After calibration, a .
solid ¼1/4" dowel was tested to verify the integrity of the seals on the helium leak test fixture. The¼ 1/4" tube stub
was wiped down with methanol and connected to the leak detector via a Swagelok 1/4" Ultra-Torr vacuum .
fitting. Each sample was pumped down to a level of approximately 500 millitorr prior to applying helium gas .
near the RLS crimp joint (at atmospheric pressure). The helium leak rate was measured and recorded for each .
of the 60 connections in a 30 piece sample lot.

Key Findings and Conclusions:

The maximum leak rate of all connections is summarized in the following table. The maximum leak rate .
detected was 5.40E-09 [Link]/sec.

Maximum Leak Rate per Lot

Tube O.D. (inches) 0.250 0.313 0.375 .750 0.875 1.125
.
Maximum Helium Leak
([Link]/sec) 4.00E-10 6.10E-10 1.30E-09 5.20E-09 5.40E-09 3.00E-10

Test Set-up

- 24 -
Accelerated Durability Testing

Conducted by:
Chad Bowers, Creative Thermal Solutions, Inc.
.
Methodology:
Three tests were devised to accelerate mechanical fatigue on RLS refrigeration press fittings, to simulate real world
extreme conditions and determine possible failure modes. A total of 6 different fitting sizes between 1/4" and 1 1/8"
were subjected to the tests.

Accelerated Frost/Defrost Simulation

Field failures of brazed joints have been detected due to water being trapped in tight spaces and expanding during
freezing, causing high stress on brazed joints and joining methods. To test RLS fittings in this environment, an .
accelerated freeze/thaw test was performed in a controlled laboratory environment. A total of 16 RLS fittings .
representing 6 different sizes were repeatedly cycled in a humid environment from 50°F down to -40°F to simulate
the water freezing and thawing in the vicinity of a crimped RLS fitting.

Accelerated Thermal Cycling.

Accelerated thermal and pressure cycling was performed in a controlled laboratory environment. A total of .
16 RLS fittings representing 6 different sizes were repeatedly cycled from high temperature and pressure to low
temperature and pressure in a working air conditioning system utilizing R410A.

Vibration Durability Testing.

To ensure durability in the presence of vibration induced fatigue, a test was conceived to simulate mechanically .
induced field vibration in refrigerant carrying tubes. This vibration test procedure was performed in a controlled .
laboratory environment. A sample of pressurized RLS fittings were subjected to a series of 1 million cycles each.

Key Findings and Conclusions:

Accelerated Frost/Defrost Simulation
The freeze/thaw test loop was allowed to run for over 5,000 cycles (nearly 28 days), simulating approximately .
10 years of field operation. During the testing, the facility was shut down once each week to check the fittings for
leaks. A similar leak check was performed at the end of testing as well, to confirm that no failures were caused by
the testing. All leak checks were passed, with no indications of any form of failure as a result of this accelerated
test.

Accelerated Thermal Cycling.

The thermal cycling test facility was allowed to run until a total of 85,000 thermal cycles were imposed on the set of
16 RLS fittings. Periodic leak checks were performed over the course of testing to ensure that the fittings’ sealing
capabilities were intact. Upon completion of thermal cycling, a final leak check was performed, using soap water,
indicating that the thermal and mechanical fatigue imposed on the fittings was insufficient to cause a failure in any
of the fittings.

Vibration Durability Testing

The accelerometer data showed the up and down motion from the oscillating support causes a very consistent .
acceleration of approximately +/- 1g on all fittings. The primary frequency occurs at the 28.5HZ provided by the .
motor, with a very small amount of power occurring in the second harmonic. All of the fittings tested were .
pressurized to 400 psi and cycled for 1 million times, as described above. All of the fittings maintained pressure
over this test period, indicating resilience to vibrational loading.

- 25 -
Corrosion Test

Conducted by:
Jeremy L. Lewis, Touchstone Research Laboratory, Ltd.

Methodology:
A total of 41 RLS refrigeration press fittings were provided to Touchstone Research Laboratory for SWAAT
corrosion testing according to instructions provided in ASTM G85, Standard Practice for Modified Salt Spray
(Fog) Testing, Annex A3 Acidified Synthetic Sea Water Test.

Specimens were a mixture of copper and aluminum tubes with fittings and gauges. The tubes were
pressurized to 400 psi using dry nitrogen and exposed for 1000 hours. After none of the samples had failed
to lose pressure before the 1000-hour mark, the decision was made to continue the test to 2000 hours. Test
interruptions consisted of 1-2 minute periods every day (excluding weekends) to collect fallout.

Key Findings and Conclusions:

All but one of the original 41 RLS fittings lasted the full exposure time of 2,000 hours. One specimen lasted
approximately 1,915 hours and failed.

The RLS fittings did not corrode despite extended exposure to the harsh acidified salt solution. The specimens
not only passed the 1,000-hour test, but also did not fail after 2,000 hours, except for the one sample that
lasted approximately 1,915 hours.

Specimen placement in the test

chamber at start of test.

- 26 -
FAQs

3. If a fitting leaks, can you just braze it in instead of

Troubleshooting cutting it out and having to add more pipe?
Trying to braze the fitting will very likely melt the O-ring
1. What should I do to ensure that a fitting doesn’t material and thus introduce contaminants into the
leak after crimping? system that could cause other system issues. .
THE FITTINGS SHOULD NEVER BE BRAZED.
• Verify tubing for scratches, incise marks and dents prior
to tube cutting. Be careful when using a knife to cut off
plastic shipping caps or insulation off copper tubes.
• Take time to cut the tubing properly using a tubing Installation
cutter. Rushing through the cutting process may cause
dents and oval tubing, which can create leaks.
4. What is the most common cause of leaky fittings?
• Verify proper deburring and sanding/cleaning of tube
Skipping installation instructions 4 through 8 will
surface per instructions.
cause the tube to leak. It is very important to use the
• Verify proper tube insertion depth using provided. scouring pad and deburring tool. Refrigerant gas
insertion gauge. One gauge is provided with the tool kit running at high pressure is more likely to leak than
or can be ordered separately. Refer to the “Minimum water at a much lower pressure, therefore, following
Insertion Depth” table on next page if you do not have a the tube preparation instructions is critical.
gauge.
• Verify the proper crimp diameter using the provided. 5. W
 hat is a “deep” scratch and how can I
crimp gauge. remove it?
• Verify correct jaw is installed for the fitting you are A deep scratch is defined as one that can be felt with
trying to press. your fingernail. To remove minor scratches try using
• If jaw is sticking during press, try applying a light a new piece of Scotch Brite abrasive pad (maroon
coating of spray lubricant such as WD-40 directly to the color) or 400 grit sandpaper. Alternatively, 180 grit
jaws. sandpaper/cloth can be used for 15-20 seconds to
remove a deep scratch.
• Let jaw and tool do the work. If the fitting is in a hard
to reach place, it is important to let the tool body move
freely.
• Avoid applying any sort of pulling or twisting of the tool
during the crimp process.

2. W
 hat should I do if a fitting leaks after pressing?
If the fitting was recently crimped (15-20 minutes) prior
to pressurization, it is possible the bubbles are a result
of trapped air in the double crimp area that can leak
out over time, and IS NOT a fitting leak. This is more
likely to occur on smaller fittings.
Since the joint is a permanent one, if a fitting is leaking
after this period it is best to remove the affected fitting
and replace with a new one. Following tube preparation steps 4 to 8 in the RLS installation
instructions is important for preventing leaks.
If fitting is to be returned for analysis, please ensure
that there is AT LEAST 3 inches of tube on each end
of the fitting so it can be analyzed and leak cause 6. How do you slide insulation over RLS fittings if the
determined. Without sufficient tubing, fitting can’t be flare grabs the insulation?
tested and leak confirmed. If the flare of the fitting tends to be a problem, you can
smooth the transition over the fitting by adding duct or
electrical tape around the flared edge of the fitting to
the tube.

- 27 -
FAQs

7. C
 an you show an example of a “good” copper tube 10. H
 ow much tolerance can the RLS fitting handle on
surface after sanding? the pipe being pressed?
The top photo below shows a properly prepped tube end. We know that not all copper tubing is the same,
The two lower photos show a tube with bad scratches but we have tested RLS with most copper tube
and a tube with an incise mark, both of which need to manufacturers with no issues. The tolerance for each
be cut off or removed by deburring and sanding per the tube to ensure a leak-free joint is defined by ASTM
installation instructions. B280, B88 or B1003.

11. What is the minimum brazing distance?

Brazing tubing after a fitting has been installed should
be avoided at all costs. Minimum brazing distances
below apply to pre-brazed tube sections as well. If field
brazing, conventional precautions should be taken to
ensure fitting remains cool.
MINIMUM DISTANCE FROM RLS FITTING TO BRAZE
Scratches Incise mark
Tube Diameter Inches Millimeters
8. How do I know the correct insertion depth when 1/4 to 1/2 5 127
pushing the RLS fitting onto the copper tube? 5/8 7 178
Use the depth gauge provided or the “Minimum Insertion 3/4 8 203
Depth” chart below to determine the correct insertion 7/8 to 1 9 229
depth. Mark the tubing with a permanent marker to indicate 1-1/8 12 305
proper insertion depth on every tube. 1-1/4 to 1-3/8 14 356

MINIMUM INSERTION DEPTH

12. W
 hat is the minimum distance between RLS
Fitting Size Inches Millimeters fittings?
1/4 1 25.4
The ends of the fittings should be no closer than 1/2
5/16 1 25.4
inch apart.
3/8 1 25.4
1/2 1-1/4 31.8
13.What is the recommended minimum space
5/8 1-1/4 31.8
(envelope) needed around the Klauke tool and
3/4 1-1/4 31.8 jaws to crimp?
7/8 1-1/4 31.8
1 1-1/4 31.8
An envelope of 11" x 7" is recommended. The .
illustration below shows a closed space with one side
1-1/8 1-1/4 31.8
open. For 1-3/8" couplings, a minimum of 4.4" is .
1-1/4 1-1/2 38.1
required between couplings (down to 3.3” for 1/4".
1-3/8 1-1/2 38.1
couplings). A minimum of 2.3" from the back wall .
surface is required. You need 2.5" between couplings
9. How do I press onto the flared tubing that comes out for jaws if the tool is coming up from below the fittings
of the condenser and evaporator on residential units? to press. Contact RLS with questions.
We do not have a specific product designed to press.
over this type of flared tubing. However, if there is at least .
7"

3 inches of straight copper tubing after the flared end is . 11"

removed, and it is accessible with the jaws, we suggest

that you cut the flared end off and crimp directly to the
tube. It is important to measure the straight section of tube,
prior to cutting, to ensure the diameter is within tolerance 2.3" 4.4"

and will work with the fitting. Reference the standards in 3"

item #10 for size ranges.

- 28 -
FAQs

19. H
 ow do you know when the jaw needs to be
Crimp Tool replaced?
You will know when the jaw needs to be replaced when
14. C
 an RLS fittings be crimped in the same location the contact point between the upper and lower jaw
as Viega ProPress fittings? starts to open up/widen. A good indication of failure
No. The fittings will leak if you do not crimp per the is when the crimp gauge no longer engages. Use the
RLS installation instructions. Proper crimping is also supplied wire brush in tool kit to periodically clean
illustrated in the photo below. pressing jaws.

20. Where can replacement batteries and chargers be

purchased?
The 2.0 Ah 18V Makita Li-Ion battery (BL1820B) along
with the 110V AC charger (DC18RC) can be purchased
at your local or online retailers where batteries are
sold.

Technical
15. H
 ow many crimps can you complete on a complete
battery charge?
21. What material is the O-ring made of?
On average you can achieve 100 -150 crimps per charge
The O-ring is a highly engineered HNBR O-ring that
depending on the size fittings being crimped. Each
has been used in HVAC applications by OEMs and
Klauke Tool kit comes with 2 Makita Lithium-ion 2.0
suppliers for many years with no issues.
Ah 18V batteries (BL1820B) and a rapid charge charging
system. To prevent any downtime, it is recommended
that you have both batteries charged before going to the 22. W  hat is the expected life of the O-ring in the
job site, and to have one charging (or charged) while the system?
other is in use. The O-ring material used is the same as what is used
in other refrigeration components, such as valves. Due
16. H
 ow can I increase the number of crimps and to the nature of the static crimp sealing the O-ring from
battery life? outside air, in a properly working system the O-ring
should last as long as the system.
You can purchase a Makita 3.0 Ah 18V Li-Ion battery
(BL1930) at your local or online retailers where batteries
are sold. 23. Does the O-ring compensate for imperfections in
the piping to make a tight seal?
17. How do you know when the tool needs to be Yes, the O-ring does compensate for small/minor
serviced? scratches on the surface of the tube; however, the
tubing needs to be inspected prior to use per ASTM
The 15 kN (MAP2L) and 19 kN (MAP2L19) Klauke tools
B280, B88, or B1003 and the Copper Tube Handbook
have red LED lights on the back of the tool that will blink
published by the Copper Development Association
for 20 seconds after a crimp. The 19 kN tool has a screen
(CDA) specifications. Imperfections in and adjacent to
on the tool which indicates the number of remaining
the crimp area could inhibit the joint integrity. These
crimps. Take the tool back to an authorized dealer to
imperfections may include surface scratches, incise
have the tool serviced.
marks, tube zippers and out of round tubing.

18. What is the expected life of the jaws?

Each jaw has an expected life of 10,000 to 12,000
crimps.

- 29 -
FAQs

24. Are there any shelf life concerns?

No, the shelf life of the product is estimated at or.
Other
above 15 years. .
30. Are RLS fittings approved by state and city
25. Is there a concern about ice building up and then building codes?
thawing under fittings in a horizontal or vertical RLS fittings have been approved by UL-207, ASHRAE
configuration? 15, International Code Council – Evaluation Service
No, RLS fittings have been thoroughly tested in (ICC-ES), International Mechanical Code (IMC),
freeze/thaw applications with over 10,000 cycles Universal Mechanical Code (UMC) and International
completed in both vertical and horizontal Residential Code (IRC). These approvals are all that is
configurations with no leakage concerns. needed in most areas. Please contact your local
building inspector with questions prior to install.
Installers should check local codes to ensure fitting
26. Are there any concerns about corrosion due to
compliance prior to install.
harsh environments, cleaners or off-gassing of
produce/vegetables?
31. Do RLS refrigerant fittings come with a warranty?
RLS fittings have gone through extensive SWATT
testing, completing over 2,000 hours of salt spray Yes. Our 10-year manufacturer’s warranty states that
testing without failure, which proves the resilience RLS fittings shall be free from defects in material and
of the product. Care should be given to avoid areas workmanship. The warranty shall only be applicable to
that could be exposed to ammonia or ammonia-like the RLS fittings installed in accordance with the
substances as ammonia is very corrosive to copper installation instructions.
fittings and tubing.

27. T
 he product specifications state that the
application temperature limits are -40°F to
+300°F / -40°C to 150°C. What happens if we go
beyond that limit?
If the application that the fitting is being used in goes
beyond the specified limits of the O-ring (-40°F to
+300°F / -40°C to 150°C) then there will be an
increased likelihood that a leak can occur.

28.Can I use RLS fittings in a transportation

application where vibration is high?
Yes. RLS fittings have gone through extensive .
vibration testing and results are as good as, if not
better than, a brazed joint. Please review the .
vibration testing procedure and conclusion for more
information.

29. Can you use RLS refrigerant fittings to crimp to

aluminum, steel or stainless steel?
No. RLS copper refrigerant fittings are specifically
designed for copper-to-copper connections.
Connecting to dissimilar metals can cause galvanic
corrosion issues that could cause a failure.

- 30 -
Specifications

Part 1: General 2.1 PRODUCT PARAMETERS

A. Applications: HVAC/R, Glycol and Non-Potable Water
1.0 SUMMARY B. Continuous Operating Temperature: 250°F (121°C)
A. RLS flame-free refrigerant fittings are specially designed to C. O-ring Temperature Rating: -40 to 300°F (-40 to 149°C)
join HVAC/R copper tubes without brazing. RLS is intended D. Maximum Rated Pressure: 700 psi (48 bar)
for HVAC/R applications. E. Minimum Burst Pressure: 2,100 psi (145 bar)
B. RLS copper fittings include two pre-installed O-rings. The F. Vacuum Pressure Capability: <200 microns
system is assembled only using the approved Klauke® or
RIDGID® pressing jaws to create a permanent leak proof joint. G. Maximum Leak Rate: Conforms to ISO 14903 leak rate
requirements
C. RLS fittings cannot be assembled using Viega ProPress
jaws. The installer shall be mindful that the crimp location H. Vibration Resistance: Conforms to UL 109
of a RLS fitting is in a different location than the ProPress
fittings.
2.2 APPROVED REFRIGERANTS AND OILS
A. For the latest approved refrigerants refer to
D. RLS fittings and Klauke pressing tools and jaws are sold by
[Link]/overview
authorized RLS distributors.
E. RLS RIDGID pressing jaws are sold by authorized RLS 2.3 QUALITY ASSURANCE
distributors. RIDGID tools are sold by RIDGID authorized
A. All qualified installers shall be trained on the safe installation
wholesalers.
of RLS flame-free refrigerant fittings. They should also be
licensed within the jurisdiction.
B. RLS fittings shall be installed using the proper tools and
Part 2: Products pressing jaws defined by the manufacturer.
C. Installation of HVAC/R copper tubing shall conform to the
2.0 REFERENCES requirements of the International Mechanical and Residential
A. UL 207: Standard for Refrigerant-Containing Components Codes and Uniform Mechanical Code.
and Accessories, Nonelectrical
B. UL 109: Standard for Tube Fittings for Flammable and 2.4 DELIVERY, STORAGE AND HANDLING
Combustible Fluids, Refrigeration Services, and Marine Use. A. Do not stack boxes on top of boxed RLS fittings weighing
Vibration Test 8.1 more than 20 lbs. Do not place anything on top of loose
C. ASME B31.5: Refrigeration Piping and Heat Transfer fittings, as that will damage them.
Components B. When using a knife for unpacking, take special care not to
D. ASTM B75: Standard Specification for Seamless Copper scratch copper tubing or RLS fittings since this can lead to
Tube leaks.
E. ASTM B88: Standard Specification for Seamless Copper C. RLS fittings and copper tubing shall be shipped to the job
Water Tube site in such a manner to protect the tubing and fittings.
F. ASTM B743: Standard Specification for Seamless Copper RLS fittings and tubing shall not be roughly handled during
Tube in Coils shipment. Tubing and fittings shall be unloaded with
G. ASTM B280: Standard Specification for Seamless Copper reasonable care.
Tube for Air Conditioning and Refrigeration Field Service D. Protect the stored products from moisture, dirt and debris.
H. ASTM B1003: Standard Specification for Seamless Copper Maintain elevated above grade.
Tube for Linesets
I. EN 12735-1: Copper and Copper Alloys. Seamless, round 2.5 PROJECT CONDITIONS
copper tubes for air conditioning and refrigeration. Tubes for
piping systems. A. Allow the Klauke tool to reach ambient temperature .
if it is stored for prolonged periods of time at extreme .
J. ASHRAE-15: Safety Standard for Refrigeration Systems
temperatures. The Klauke tool’s operating temperature .
K. ICC-ES, PMG-1296: Division 23 00 00-Heating, is 14° to 104°F. The RIDGID RP-200-B operating
Ventilation and Air Conditioning temperature is 15°F to 122°F and the RP-210-B operating .
L. ICC: International Mechanical Code (IMC) temperature is 15°F to 140°F. Both RIDGID tools work .
M. ICC: International Residential Code (IRC) with the Compact Series RIDGID jaws.
N. IAPMO: Uniform Mechanical Code (UMC)
O. CRN (Canadian Registration Number): #0A22551
P. RLS Catalog, RLS Engineering Submittal
- 31 -
Specifications

2.6 WARRANTY 3.1 SAFETY

A. RLS fittings shall be free from defects in material and A. Installers shall be made aware or reminded of the safety
workmanship. The 10-year warranty shall only be applicable warnings highlighted at the end of this document.
to the RLS fittings installed in accordance with the installation
instructions.
3.2 EXAMINATION, PREPARATION & INSTALLATION
2.7 MANUFACTURERS A. Installers shall follow all installation steps per the installation
instructions. This covers examination, preparation and
A. RLS fittings: RLS LLC, 101 S. Douglas Street, Shelbina, MO
installation.
63468 Website: [Link]
B. Upon delivery to the job site, the installing contractor shall
2.8 MATERIAL examine the copper tubing and fittings for debris, defects,
incise marks (manufacturer’s engraving on tube), holes or
A. Klauke 15 kN Compatible Jaws:
cracks.
- Hard Drawn Copper: 1/4" to 1-1/8" Type ACR, L; Type K
C. If brazing or soldering nearby, ensure proper sealing of the
up to 7/8".
fitting by maintaining a minimum braze distance from
- Soft (Annealed) Copper: 1/4" to 1-1/8" Type ACR, L; connections. Refer to the table on page 20 for minimum
Type K up to 7/8". distances from a fitting to a braze joint per tube size. The
B. Klauke 19 kN Jaws and RIDGID Compatible Jaws: installer should take conventional precautions to keep the
- Hard Drawn Copper: 1/4" to 1-3/8" Type ACR, L, K. fitting cool by providing a heat sink (wet ragging, heat block,
etc.) to ensure that the O-ring is not damaged during brazing.
- Soft (Annealed) Copper: 1/4" to 1-3/8" Type ACR, L, K.
D. Installer will cut out tubing with deep incise marks.
C. Tubing: The installer shall confirm the copper tubing
conforms to ASTM B280, B88, B1003 or EN 12735-1. E. The installer should use the provided insertion depth gage or
alternatively reference the table on page 16 to determine the
D. RLS Fitting Body: Conform to ASTM-B75 or ASTM-B743.
copper tube insertion depth.
E. RLS Fitting Sealing O-rings: HNBR or Neoprene (for R22
F. Wrapping duct or electrical tape over the end of a flare fitting
Applications Only). These shall be factory installed only.
can be used when placing foam insulation over a pipe to
F. RLS Compatible ODM Fittings: Materials conform to C12200 prevent tearing.
copper per ASTM B280 or Cu-DHP CW024A per BS EN
G. The installer shall not crimp RLS fittings over flared style
12735-1.
tubing (ODF). The installer can cut off the flare and crimp
G. RLS SAE Threaded Fittings: Flare nuts conform to SAE J513 the RLS fitting to the tube as long as there is a minimum of 3
& SAE J533. inches of tube remaining.

2.9 SOURCE QUALITY CONTROL

3.3 INSTALLATION GENERAL LOCATIONS
A. Confirm that RLS is in compliance with all local building
codes. A. Plans indicate general location and arrangement of piping
systems. Identified locations and arrangements are used to
B. RLS fittings are UL Listed (SA#33958, SDTW97).
size tubing and calculate pressure drop and loss coefficients.
C. RLS compatible ODM style fittings and other ancillary
B. Installer shall ensure piping is spaced such that the crimp
products are not UL Listed (i.e. Y-fittings, P-traps, .
gauge can fit around the pipes to check for proper crimp.
access fittings, etc).
C. Installer shall place RLS fittings no closer than 1/2" apart.
D. The installer shall locate the copper tubing such that the
crimp tool and jaws can fit around the RLS fittings per the
Part 3: Execution illustration on page 28 (Question 13).

3.0 TRAINING
3.4 FIELD QUALITY CONTROL
A. All installers shall be trained on RLS product installation by a
qualified trainer. Contact your authorized distributor or sales A. The copper tubing system shall be tested for joint tightness.
representative for training. This is done by ensuring EVERY crimp joint is checked with
the crimp gauge, and that EVERY joint passes that check.
B. RLS installers shall verify they have all the installation tools Refer to Installation Instructions for how to properly use the
and gauges included in the installation instructions. crimp gauge.
B. System leak checks shall be done per the HVAC/R system
manufacturer’s instructions.

- 32 -
Short Radius vs. Long Radius 90° Elbows

90° Elbow Pressure Drop in Equivalent Tube Length

The charts below show the significant effects 90° elbows can have on a pressure drop, based on the
2018 ASHRAE Refrigeration Handbook (page 1.16). Note: R/D is defined as the bend radius (R) divided
by the fitting tube OD (D). So a tube with 1/4" OD that has a 1/2" bend radius would have an R/D = 2.

Equivalent Tube Length (ft.) per 90˚ Elbow

Nominal OD Actual OD R/D = 1 (short radius) R/D = 1.5 (long radius) R/D = 2.0 (RLS) *approx.
3/8" 1/2" 1.40 0.90 0.72

1/2" 5/8" 1.60 1.00 0.80

3/4" 7/8" 2.00 1.40 1.12

1" 1-1/8" 2.60 1.70 1.36

1-1/4" 1-3/8" 3.30 2.30 1.84

Equivalent Tube Length (ft.) Based on Ten 90˚ Elbows

R/D = 1 (short radius) R/D = 1.5 (long radius) R/D = 2.0 (RLS) *approx.
Nominal OD Actual OD 10 10 10
3/8" 1/2" 14.00 9.00 7.20

1/2" 5/8" 16.00 10.00 8.00

3/4" 7/8" 20.00 14.00 11.20

1" 1-1/8" 26.00 17.00 13.60

1-1/4" 1-3/8" 33.00 23.00 18.40

*Approximate length for RLS elbow based on ~33% increase in R/D from the “long radius” 90˚ elbow.

- 33 -
 WARNING – USER RESPONSIBILITY
Failure or improper selection or improper use of the products described herein or related items can cause death, .
personal injury and property damage. This document and other information from RLS Group and authorized .
distributors provide product or system options for further investigation by users having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the final selection of the system and
components and assuring that all performance, endurance, maintenance, safety and warning requirements of the.
application are met. The user must analyze all aspects of the application, follow applicable industry standards, and
follow the information concerning the product in the current product catalog and in any other materials provided from
RLS Group or its authorized distributors.
To the extent that RLS Group or its authorized distributors provide component or system options based upon data or .
specifications provided by the user, the user is responsible for determining that such data and specifications are .
suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems.

Proudly Made
in America

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