ISi7876-1975

WDC 6210753.3 ( Fifth Reprint DECEMBER 1997 ) ( (Reaffirmed

Reaffirmed 2005) )
1995

lndian Standard
GAUGE ALLOWANCES AND MANUFACTURING
TOLERANCES FOR PLAIN GAUGES FOR OUTSIDE
MEASUREMENTS F3R IS0 FIT SIZES
(NOMINAL SIZE UP TO 500 mm)

I. Scope - Lays down the gauge allowances and manufacturing tolerances for plain snap gauges, ring
Iauges and reference discs for gap gauges for outside measurements (shafts) for IS0 fit sizes up to 500 mm
nominal size.

!. Symbols - Following symbols are used in this standard (see a/so Fig. 1):

Agn = Gauge allowance for GO member, new;

Ang = Gauge allowance for NO GO member;
&W= Wear allowance for GO member, worn out;
Yl = Margin, outside the GO workpiece limit, of the wear limit of gauges for shafts;
Note - For grades 9 and above, y1 =O.
=1 = Distance between the centre of tolerance zone of new GO gauges for shafts and GO workpiece
rimit ;
Note - For values of y1 and z,,seeTable 3 of IS: 3455-l 971 ‘Gauging practiceforplain workpieces (fifslrevision)‘.

% = Safety zone provided for compensating measuring uncertainties of gauges for shafts of nominal
diameter above 180 mm ;
4 = Tolerance on gauges for shafts (other than reference discs for gap gauges) ;
HP = Tolerance on reference discs for gap gauges;
N = Nominal size of ‘the workpiece;
T = Tolerance of the workpiece;
G = Upper deviation of the workpiece; and
K = Lower deviation of the workpiece.

3. Formulae for Determining Gauge Dimensions

Gauge Member Formulae Examples for‘Calculation

Snap Gauges and Ring Gauges Reference Disc for i

Gap Gauges

25 e8 100 h9 200 r6

GO member, new WinL7n)i~ (25-0.045)+0.003 (100-0~015)10~005 (2001-0~099)+0~002 25

=24.955&0,003 ==99.985&0,005 =200.099+0.002 25

NO GO member (N+Ang) I+ (25-0,073)&0.003 (loo-0.087)+0.005 (200+0.079)10~002 25

=24.927&0.003 =99.913&0.005 =200.079&0.002 25

GO member. worn out NfAgw 25 -0,036 100-O 200+-0~109

=24.964 =lOO =200.109

*H
2 should be substituted for 2 in the formulae for reference discs for gap gauges.
2

S. Disposition of Tolerance for Snap Gauges, Ring Gauges and Reference Discs for Gap
Gauges - Figure 1 shows the disposition of tolerance for the snap gauges, ring gauges and reference
discs for gap gauges with relation to workpiece tolerance.
5. Calculated Values - Calculated values (in pm) of the gauge allowances for snap gauges, ring gauges
jr d reference discsfor gap gauges for a few selected ISO-tolerance zones are given in Table 1 under/l.

_
Adopted 10 October 1975 6 May 1976, BIS Gr 8
I I

BUREAU OF INDIAN STANDARDS

MkNAK EHAVAN, 9 BAH.4DlJR SHAH ZAFAR MARG
NEW DELHI 110002
 IS : 7876 - 1975

TABLE 1 GAUGE ALLOWANC.ES AND MANUFACTURING TOLERANCES FOR OUTSIDE MEASUREMENTS

(Clause 5)

All values in pm.

TOLERANCE CLASS

bll

-150 - -60 -
- 164 0.75 - 94 3 o-75
- 240 3 - 170 3

Agw -150 - -95 -

18 +‘gn - 166 4 1 - - 111 4 1
Ans - 260 4 - 205 4

Asw
18 -+- 30 Agn 1.25 1.25 1 - 129 1 4=5 i 1.25

- 332 5'5
- 470 5.5
T
-320 -
- 342 5.5 la25
- 460 5.5

- 340
365 63

-
65 - 225
200 66::
- 1*5 - 150
175 6: 1.5
- 390 - 340 6.5
- 220 - - 170 -
80 - 246 7.5 2 - 196 1.5 2
- 440 7-5 - 390 7-5
I-
Agw -410 - - 240 - -160 -

--I--
100 120 Asn - 436 7-5 2 - 268 7.5 2 - 208 7.5 2
i h - 630 7.5 - 460 7-5 - 400 ?*5
1 Agw 460 - 260 200
120 140 Asn - 492 i-- 2.5 - 292 9- 2.5 1232 9- 2.5
Aw - 510 9 - 450 9
Asw -260 - - 210
140 160 Asn 215 - 312 9 2.5 - 242 i- 2*5
t Ans -530 19 1 - 460 19 1
t Asw -310 I- I l-230 I- [

I-- 160 180

200
Asn
Aw
Asw
Asn
2*5

3.5
Ans
Aw
225 Agn 3*5
Ang
Aw
225 250 Asn 3-5
Ang

250 4 - 525 11.5

t- - 785 11.5
t -555 -

I 280 4 - 585
- 045
11-s
11*5 - 635 1195
I -615 - - 375 -
4.5 - 650 12.5 4.5 - 410 12.5 4.5

4=5

5 - ._
- 1140 I li.5 I I --a20 I 13.5 I
- 660 1 - 1 I - 500 I - I
5 - 895 13.5 5 - 535 13.5 5
-1220 13.6 - 660 13.5

(Continued)

3
IS : 7876 - 1975

TA@LE 9 GAUGE ALLOWANCES AND MANUFACTURING TOLERANCES FOR OUTSIDE

MEASUREMENTS - Contd

NOMINAL SIZE TOLERANCE CLASS

mm I I 1 I
GAUGE d8 d9 d10
UPTO
OVER AND
INCLUDING A “1
-+T
+_THP A +_Hl ZPt-l A +- “;+!$
-2 2
AUW -17 - - 20 - -20 -
- 3 1 Ain 1 - 22 ) 1.5 IO.6 1 - 25 1 1.5 IO.6 I - 25 1 1.5 IO.6
An, - 3L 1.5 - L5 1.5 - 60 1.5
Agu -27 - - 30 - - 30 -
3 6 b -33 2 0.75 - 36 2 0.75 - 36 2 0.75
An, -L0 2 - 60 2 - 70 2
A.W -37 - - LO - - LO -
6 l-l-l 1 A.,? I - L3 I 2 lo*751 - c7 I 2 IO.75 I - L7 I 2 lo.75
An9 -62 2 - 76 2 -98 2
Aw -L6 - - 50 - -50 -
10 18 Agn - 5C 2.5 1 - 58 2.5 1 - 58 .2*5 1
Av - 77 2.5 - 93 2.5 - 120 2.5

18 3_
An9 -98 3 - 117 3 - IL9 3
Aw -75 - -80 - -80 -
30 50 Agn - 86 3.5 1.25 - 91 3.5 1.25 - 91 3.5 1.25
An9 - 119 3.5 - 142 3.5 - 180 3.5
AW -95 - -100 - - 100 -
50 e10 1 A,n 1 -107 1 L 1 1.5 1 - 113 1 4 1 1.5 I - 113 1 4 I 1.5
Ano - lk6 L - 174 G I - 220 I I ]
Aw -1lL - - 120 - I - 120 I - I
80 120 Agn - 128 5 2 - 135 5 2 - 135 5 2
An9 -17L 5 - 207 5 - 260 5
I Ama I - 139 I - I I - 145 I - I I - lL5 I - I
IO 1 Ain 1 - 15i 1 6 1 2.5 1 - 163 1 6 1 2.5 1 - 163 1 6 1 2.5
‘20 j ” ! Ang ! -208 ! 6 ! ! - 2L5 ! 6 ! ! - 305 ! 6 )
Acw -l67 I - I I - l7.d -I
180 250 Agn - 191 7 3.5
An9 I
- 281 7 I
I

Aw -187 I - 1 I - 196
250 315 Agn -204 8 & - 214

i--i--l
An9 -265 0 - 314
Aw -208 - - 217
315 LOO Av -226 9 1.5 1 - 238
An9 , -292 9 1 I - 343
1 I I
Aw -228 - -239 -
LOO -_-
500 A!Ir -248 10 5 - 262 10 5
An9 1 -318 (10 1 [ - 376 [ 10 1

(Continued)

4
 IS : 7876 - 1975

TABLE 1 GAUGE ALLOWANCES AND MANUFACTURING TOLERANCES FOR OUTSIDE

MEASUREMENTS - Contd

NOMINAL SIZE TOLERANCE CLASS

mm i I I
e7 e8 e9
UP TO GAux
OVER AND
INCLUDING A +% 2 +”
_f A +7 +p A ++!$J
Agw -12.5 - -11 - -14 -
- 3 Agn -15.5 1 04 - 16 1.5 0.6 - 19 1.5 0.6
Ang -2.4 1 - 28 1.5 - 39 1.5
Anu - 18.5 - -11 - --3n -
t 31 6 I iin_ I - 22 I 1.25 I 0.5 I - is I 2 I 0.75 I - 26 I 2 I 0.751
Ang - 32 1.25 -38 2 -50 .i -.-
Agw - 23.5 - -22 - -25 -
6 10 AP - 27 1.25 0.5 -28 2 0.75 -32 2 0.75
&I - LO 1.25 -47 2 -61 2
-30 - -28 - -32 -
10 18 hw
A,n - 34*5 1.5 0.6 - 36 2.5 1 - LO 2.5 1
Ang -50 l-5 - 59 2.5 - 75 2.5
Agw -37 - -36 - -LO -
18 30 Agn - 43 : 0.75 - 45 3 1.25 -L9 3 1.25
h - 61 - 73 3 -92 3
A,w -L7 - -45 - -50 -
30 50 b ‘L 53.5 2 0.75 - 56 3.5 1.25 - 61 3.5 1.25
Ang -75 2 - 89 3.5 -112 3.5
Agw -57 - -55 - -60 -
50 80 Agn - 6L 2.5 1 - 67 4 1.5 - 73 L 1.5
I Aw - 90 2.5 -106 4 -134 L _
-68 - -66 - -72 -
80 120 4w
b - 77 3 .1*25 -80 5 2 -87 5 2
h -107 3 -126 5 -159 5
‘b ~-81 - -79 - -85 -
120 180 4, -91 L l-75 - 94 6 2.5 -193 6 2.5
h -125 L -148 6 -185 6
-97 - -97 - -1OL -
180 250 Agn
Ag* -107 5 2.25 - 112 7 3.5 - 121 7 3.5
I ih I -143 1 5 1 [ - 168 I 7 I -21117 I I

250

315
I= 315

4”
A""

i 400 1 &n I -1.46 1 7.5 I L I - Iii 1 10

I I Ang 1 -1QI 1 7.5 [ 1 -223 1 10 1 1 -281 1 10 1 I

(Continued)

5
IS : 7676 - 1975

TABLE 1 GAUGE ALLOWANCES AND MANUFACTURING TOLERANCES FOR OUTSIDE

MEASUREMENTS - Contd

I T

NOMINAL SIZE 1 TOLERANCE CLASS

_
f6 I f7
-
+tb t_-HI t_-HI

I
A 2
_-
2
A

3 2
-
I.5
1.5
- -
1.25
1.25 :
-_
Ayw - -

-l----t
6 10 1.25

.
AYE
An!, 1.25 ;
Aw
- -
10 18 As9 1.5 24
Ang 1.5 2.5
- .-

; ;
-_
2- 3.5

Ii-
-Ll 2 - 50 2 3.5
Aw -27 - - 27 - -
50 80 h - 3L 2.5 1 - 34 L
Aw - 49 2.5 - 60 22:; L
Agw -32 - - 32 - -
80 120 Aw -61 3 1.25 - 41 3 5
Aw -58 3 - 71 3 5
_L--.

Asw -39 - - 39 - - 37 -
120 180 Agn -19 4 1.75 - 49 L l-7-5 - 52 5 2-5
Av -68 4 - 83 L -1CS 6
Aw -47 - - L7 - -
180 250 Asv -57 5 2.25 - 57 5 7 3.5

1
- 93 5 -.7 --I

L
- 53 -
,,, 3 - 64 6 i-
-104 6 a
- 60 -
3.5 - 72 6.5 3.5 - 78
- 11.3 6.5 -144
- 66 - - 66
7*5 4
7.5 r,!,”
I 1 Ana --t-

(Continued)
 IS : 7676 - 1975

TABLE 1 GAUGE ALLOWANCES AND MANUFACTURING TOLERANCES FOR OUTSIDE

MEASUREMENTS - Contd

NOMINAL SIZE TOLERANCE CLASS

I

Agw -7 -
30 50 A,” - 11 1.25
An9_ -20 1.2:
Agw - 8 -
50 80 A,n - 12 1.5
Av -23 1.5
Agw - 9 -
80 120 rlgn - IL.5 2
Ang -27 2
-11 -
120

180
----

250

I Ang -LL 5

(Continued)

7
IS : 7676 -1975

TABLE 1 GAUGE ALLOWANCES AND MANUFACTURING TOLERANCES FOR OUTSIDE

MEASUREMENTS - Contd

TOLERANCE CLASS
I I
I h7

+J A k!$
+ l-5 -
0.4 - 1.5 1
-10 1
+1 - +15 -
- 1 8:: OS5 1; 1.25
-5 . 1.25
+ 1 + 1.5 -
1; 0;s
0’15 0.5 - 2
-9 1.25

+1-5 - t2 -
- I.5 1 0.6 - 2.5 1.5 0.6
-6 1 -11 1.5
+2 - +3 -

--9 1.5 1.25 0.75 -13

- 3 :
+2 - t3 -
-2 1.25 0.75 - 3.5 2
-11 1.25 -16 2 -25 2
+2 - t3 - t3 -
- 2 1.5 1 2.5 1 - 4 2.5 I
-13 1.5 I,“, 2.5 -30 2.5
t3 - t4 - t4 -
1.25 - 5 3 I.25
- 2.5
-15 2 1.25 - 5
-22 : -35 3
+3 - +I +I ---
-3 22:: I.75 - 6 4- 1.75 - 6 4 l-75
-16 -25 4 t -40 4
t2 - -
Asw
180 250 Aw -4 35 2.25 Y 5 2.25
An9 -19 3.5 -27
Aw t 1.5 - f3
250 315 Agn -5 : 3 -0
Ang -21.5 -29
Aw +1*5 - +2
315 400 Agn - 6 4.5 3.5 -10
Ang -22.5 4.5 -32
Aw $1 - +2
400 500 Agn -7 z 4 -11
An.2 -24 -35

(Continued)

c
 IS : 7676 -1975

TABLE 1 GAUGE ALLOWANCES AND MANUFACTURING TOLERANCES FOR OUTSIDE

MEASUREMENTS - Contd

(Confinudf)
IS : 7876 - 1975.

TABLE 1 GAUGE ALLOWANCES AND MANUFACTURING TOLERANCES FOR OUTSIDE

MEASUREMENTS - Conid

I NOMINAL
mm
SIZE T-
I-
TOLERANCE CLASS

-ciAUGE js5 1 is6 L7

UP TO
OVER AND
INCLUDING A t.5 t “P
2 ‘T
t -
-
I 3
Aw
Agn
Ann
Aw
+
-
+
6.5
3.5
5
7.5
1
1
-
0.4

3 6 Aw 0.5 + 4 1.25 0.5

Ang - 6 1.25
+9 -
6j 10 ii: 0.5 + 5.5 1.25 0.5
Ann - 7.5 1.2 5
Aw +11 -
10 1 18 Am 0.6 + 6.5 1.5 O-6
Aw - 9 1.5

c
Aw + 9.5 I- -
Aw 0.75 + 3.5 0.75 = ‘K5” 0.75
An9 - 6.5 4
- - 10.5 2’
-
Aw t 11 + 15.5
1 ?O 1 50 Aw + 4.5 2
An9
o-75
- 8 22 0.75 + lZ.5 2
-.-
0.75

I I 50 80
Aew
Agn
h
1
+ 12.5
t
-
5.5
9.5
2;
2.5
-
1
+ 18
+ 11
-15
2.5
2.5
-
1

kJw +15
80 120 Aw 1.25 +‘6 1.25 $+ :::; 1.25
*w ” 7.51: -11
t 3 - 17.5
-- :

Aow +12 - +1 6.5 + 24 -

120 180
2;
Asw
+6
-
+12
9
2.5
2.5
-
-
l-75 + 6.5
- 1 25
+17.5 I-
I-- 4-
4
1.75 +14
- 20 “4
-
1.75

I
i---
180
I 250 Agn
Aw
+ 6
t- 9 ;:;
2.25 + 7.5
- 1 2.5
5
5
2.25 ::g
-20 55
-
2.25

Agw $29
1250 1 315 Aw 3 + ‘0 3
I An9 -22 66
I --
*sw + 30.5 -
1315 1 400 Aw 3.5 + 16.5 3.5
h - 22.5 ;:;
t----+---- AOW + 33.5

1400 Aon
Ang
4 + 20.5
- 24.5
7.5
7.5
4

10
 IS : 7876 - 1975

TABLE.1 GAUGE ALLOWANCES AND MANUFACTURING TOLERANCES FOR OUTSI DE

MEASUREMENTS - Contd

NOMINAL SIZE 1 1\ TOLERANCE CLASS

mm
k5
UPTO GAUGE
OVER AND
INCLUDING A + A
+ 7.5
Agw - + Ii.5
- 3 Agn
Ang : :
0 ;:; 0
+ 10.5
3 6 ir n+5 +7 -
0.75 o-5 + 7
Ang +l 0.75 4 1
+ 11.5
6 10 Agn
Agw : : -
0.75 0.5 + 8
Ang + 1 o-75 + 1
+ 10-S - + 14
10 + 7.5 1 0.6 $ y=
+1 1
Agw +13 + 18
18 30 Agn + 9.5 1% 0.75 + 12
Ang + 2 1.25 + 2
A9w 415 - + 21
30 50 Agn + 11 1.2 5 +-
0.75 + 14.5
Ang + 2 1.2 5 -I- 2
+17 - + 24
50 80 2.” + 13 1.5 1 + 17
Ang + 2 1.5 -i- 2
+ 21 -k 29
80 120 % + 15.5 2- -t-1.25 + 20
Ang +3 2 3 +3 3
- 4-17 -
4 I.75 +31 L 1.75
L +3 4

180 ___ r 2.25 +

+5343 5- 2.2 5
Ang + 5 3.5 5 +7 5

6- 3 +48
+ 59 6- 3
_ .._. 6 +8 6
Agw + 30.5 - - +63 -
6.5 3.5 + 51 ;‘5 3.5
315 400 Agn
Ang + 236.5
+ ::: 6.5 + 10

I 1 Aeg I+ 8 15

(Continued)

11
IS : 7876 -1975

TABLE 1 GAUGE ALLOWANCES AND MANUFACTURING TOLERANCES FOR OUTSIDE

MEASUREMENTS - Contd

7
NOMINAL SIZE TC LERANCE CLAS
mm
GAUGE m5 m6 m7

OVER 1,E, + 9.5

A
-
A I’+$?

- 3
I +
+2
6.5 1
1
0.4

+13.5 -
3 6 + 10 1.25 0.5
I + 4 1.25
I
-+ 16.5 -
61 10 : ‘Z 1.25 0.5

+20 i
10 18 + 15.5 I.5 0.6
+ 7 1.5
+24 -
18 30
I

30 50
I

50 80

80 120
::I
j-44 - +59 -
120 180 +34 4 1.75 +49 4 1.75
+15 4 +15 4
+49 - f66 -
180 250 +39 5 2.25 +56 5 2.25
$20 5
*+19 5
+55 -1 +75 -
250 315 + 44 3 +64 6 3
+ 23 : t24 6
+59 - +a0 -
315 ( 400 + 47 3.5 t 68 6.5 3.5
+ 25 t:5 + 27 6.5
+65 - t88 -
400 500 + 52 7.5 4 + 75 7.5 4
I t 30 7.5
I
i+ 28 7.5

12 .
 IS : 7876 - 1975

TABLE 1 GAUGE ALLOWANCES AND MANUFACTURING TOLERANCES FOR OUTSIDE

MEASUREMENTS - Contd

m---i n5 TYLERANCE CLAS:

n6 n7

+!il AH’+% A ‘!$ +!!I?

‘z
- + 11.5 - + 15.5 -
0”:; 0.4 + 0.5
4 1 0.4 : ‘Za5 : 0e4

0.75 0.5 + 14
17.5 1.25
- 0.5 : :ii5 1.25
- 0.5
0.75 f6 1.25 + 6 1.25 .
+ 20.5 - + 2 6.5 -
0.75
0.75 0.5 10
+ 17 1.25
l-25 0.5 +10
+ 23 .
~~~ OS5
- +32 -
+25 -
0.6 + 20.5 1.5 0.6 + 27.5 1.5 0.6
: -I- 12 1.5 + 12 1*5

1.25
l*i5
-
1.25
1.25

22
-
2.5
2.5
Aw i- 53
180 250 km +47
Aw i-32 33::
250 315 2: $ zt.5 -
4
Aw + 35.5 4
Aw t 63.5
315 400 Aon +56
Aw t 39.5
Ae* +66
400 500 p; +60
n c43

(Continued)

13
IS : 7876 - 1975

TABLE 1 GAUGE ALLOWANCES AND MANUFACTURING TOLERANCES FOR OUTSIDE

MEASUREMENTS - Contd

WMINAL
mm
SIZE
T TOLERANCE
I
CLASS
;AUGE
P5 P6
-
+h +!?P ++ ‘F
A -2-2 A
Aw +11 - t 13.5 -
A,,
An9
Agw
+ 9
+6
+ 18
0.6
Ov6
0-L + 10.5
+6
+ 21.5
1
1
-
0.4

+ -
+255
3
---t---
6
I
6

10
4n
An9
Agw
b
An9
+ 16
+ 12
0.75
o-75
0.5 + 18
+ 12
1.25 0.5
1.25
--l--l
7?
+ I1
$3’5-
+ 26
+ 15
1.25 0.5
1.2

1.25 0.5
l-25
-

Aw f38 -
I---i--
10 I 18 h + 33.5 1.5 0.6
Ang_ + 18
-_--_. 1,s
Agw +33 - 4-30 - t&6 - -.
18 30 4n + 29.5 1.25 x).75 t 32 2 0.75 +10 0.75
Anq + 22 1.25 $22 2 + 22 2’
Aw +u -
30 50 Aw t 47.5 2 0.75
An9 t26 2
Aw +65 -
50 80 A9n + 58 ;:5” 1
An9 t 32
A9w 26 -
80 120 A9n t67 3 l-25
- An9 t37 3
A9w +a7 -
120 180 A9n t 77 t 1.75
Aw + 43
4w $99 -
180 250 kin t 89 55 2.25
An9 +53 ,
4w +111 -

‘t
A9n flO0 3
An9 t 60 :
4, t121 -
b t 109 3.5
h 1 + 66 t 68 ;:;

4u f96 - t110 - t133 -

Av i-08 5 4 + 97 7.5 4 t120 7.5 L
h f71 5 -I- 73 7.5 i- 75 I 7.5 I

(Continued)

14
 IS : 7876 - 1975

TABLE 1 GAUGE ALLOWANCES AND MANUFACTURING TOLERfiNCES FOR OUTSIDE

MEASUREMENTS - Contd

TOLERANCE CLASS
r5 I r6 I r7
OVER “’AN0
‘” ;
INCLUDING
! A ‘+ +-;i-“p A A

Agw fl5 - + 17.5 - + 21.5

- 3 Agn + 13 0.6 0-c + lb5 1 04 + 184
Ang + 10 0.6 + 10 + 10
Agw f 21 f 2.4.5 - + 28.5
3 6 All” + 19 oY5 0.5 + 21 1.25 o-5 + 75
iI A;;. _I I + 15 I 0.75 I I i 15 I 1.2s I I I if I
Aw + 26 29.5+ - + 35.5
6 10 Aw + 24 oY5 0.5 c 26 1.25 0.5 + 32
Ang + 19 0.75 + 19 1.25 fl9 _
AW + 32.5 - ~36 - + 43
10 I t A:. I + 29.5 I 1 1 0.6 I 4 31.5 1 1.5 +. 38.5

1 18 30
A& 1
Agw
Agn
+ 23
+39
+ 35.5
1
-
1.25 0.7 5
t 23
-+LL
+ 38
1.5
-
2
I----
+
+
+
23
52
L6 2 ^-75
Ang + 2% 1.25 t- 28 2 + 28 2
Agw + L7 + 53
30) 50 Agn + 43 li5 0.75 + is.5 2- 2- 0.75
I Ang + 34 1.25 + 3fl 2 2
Agw +56 - +63 - -
50) 65 2,” + 52
41 1.5 1 +
t 56’
41 2.5 2.5 1
2.5
Agw t5e - f65 - -
,651 80 Agn + 54 1.5 1 + 56 2.5 2.5 1
2.5
+6; 2 +-77
.-- -
__ -
1 Asn
-3-J + 63.5 2 1.25 + 68 3 1.25 I + 81 I 3 1.25
Aig + 51 2 + 51 3 + 51 3
Agw +72 - +80 - + 93 -
100 120 Agn + 66-5 2 1.25 + 71 1.25 + 0L 3 1.25
Ang +5& 2 + 54 3 4-54 3
Agw l %& - +92 - + 107 -
120 140 Agn + 76 2.5 1.75 + 62 r. I.75 + 97 : 1.75
Ang + 63 2.5 + 63 2 + 63
Agw +66 - +94 - + 109 -
140 160 h +60 * 1.75 + 04 1.75 + 99 : 1’75
Ang + 65 22.: + 65 : + 65
Agw +a9 - 4-97 - + 112 -
160 180 Agn t 63 ;:; 1.75 f 87 L I.75 + 102 4 1.75
Ang + 68 + 68 4 + 68
Agw +99 - +109 -‘. + 126
-.L L-
180 200 Agn + 93 3.5 2.2 5 -I- 99 5 2.25 + 116
A.g + 78 3.5 + 79 5 + 60

200

225
225

250
Agw
Agn
Ang
Agw
h
Ang
flO2
+ 96
+ 81
+106
+ 100
+ 65
-
;:‘5

-
3-5
3.5
2.2 5

2.25
+ 112
+102
+ 62
+116
+ 106
+ 66
r
5

5
5
-
2.25

2.25
+ 129
+ 119
+ 63
+ 133
+ 123
+ 67
-
II-I--
-

5
5
1 2-25

2.2 5

Agw + 1 18.5 - +129 - + l&9

250 280 Agn + 112 2 3 + 116 6 3 + 138 6- 3
A”g + 95.5 1 + 97 6 + 98
Agw + 122.5 - +133 - + 153
280 315 h + 116 3 +122 6 3 + l&2
Ang + 99.5 : + 101 6 + 102
Agw + 134.5 + 146 + 167
315 355 Agn t 127 4-5 3.5 + 13,s 67 3.5 + 155
Ang + 110.5 4.5 + 112 6.5 + 111
Agw +140.5 - Cl52 - + 173
355 400 Agn + 133 4.5 3.5 + 140 6.5 3.5 + 161
hg + \t 6.5 k.5 + 118 6.5 + 120
Agw +151 - +168 - + 191
400 450 Agn + 126 5 I + 155 I + 178
Ang +129 5 + 131 ;I; + 133
Agw +160 - +172 - + 197
450 500 Agn + 152 4 + 161 L + 161
_ Ang + 135 z + 137 ;:5’ + 139

(Continued)

15
IS : 7676 - 1975

TABLE 1 GAUGE ALLOWANCES AND MANUFACTURING TOLERANCES FOR OUTSIDE

MEASUREMENTS - Contd

NhllNAL SIZE I TOLERANCE CLASS

mm I I 1 r

I s6

+ -
0,s 285 1.25 0.5
1 :9" 1.25
+ 33.5 -

+ 53 ; 0.15
+ 35

i z.5 2- 0.75
CL3 2
t86 -
+ 79 1
+ 53 22:;
+ 92
+ 85 2; 1
+ 59 2.5

++Ibi 3- 1.25
t 71 3
tl18 -
t 109 1.25
t 79 :
4136 -
+ 126 L 1.75
492 L

176 +20216 13
159.5 t + 162 6

-I-
Agw 194.5 - t 225
280 315 Agn z 100
+ I t 21L 6- 3
Ang + 171.5 L + 1lL 6
Agw + 216.5 - +219 -
315 355 ,Agn + 209 L-5 + 231 6.5 3.5
Ang t 192.5 L.5 + 196 6.5
As* t 234*5 -
355 400 Agn + 221 L.5 3.5 + 23L 6.5 3.5
Ang t 210.5 4.5 + 212 6.5
Agw t260 - t 2lL -
400 450 Agn +252 5 4 t 261 I.5 L
Ang + 235 5 t 231 I.5
Agw +2ao - + 294 -
450 600 AA:; + 212 5 L + 281 l-5 I + 301 L
+, 255 5 + 257 I.5 + 259

(Continued)

16
 lS:7676-1975

TABLE 1 GAUGE ALLOWANCES AND MANUFACTURING TOLERANCES FOR OUTSIDE

MEASUREMENTS - Contd

NOMINAL SIZE

3
mm

6
SAUGE

Agw
A9n
An9
3
I

-
-
-
-
-
-
-
-
-
-

-- --
I
-
-
I

-
-
-
TOLERANCE

16 I

------
CLASS

17

I-
+h
--

- -
-
--I-
2
-+HJ
2
T u7
+r
-
0.L
-

0.5

$
-
A9w - - --I -
A9n
- - - -
- - 0.5
An9 2 -

-
A9w - - - -
Ag. - - - 7 0.6
An9
- - - -

A9w
- - - -

A9n
- - - -

An9 - - - -

A9w + 52 - + 57
+
A9n
An9 +
LB.5
41 .
YE 0.75 +
+
51
LI
2
2
o-75

-
q--T A9w
A9n
A.9
+
+
+
61
57
LB
1.25
l-25
0.75
+
+
+
67
60-t 5
L8
2-
2
0.75

+ 67 - + 73
A9u
401 50 A9n + 63 1.25 II.75 + 66.E
An9 + 5L 1.25 + 5L

Av + 81 - + 00
50 65 A9n + 77 1.5 1 + 81
Av + 66 1.5 + 66
-
- + 97
A9w
65 80 A9n : “8: t 1 + 90
+ 75 ;:'5 + 75
A”9

Agw t 109 + 117 - + 130

80 + 103.5 1.25 + 108

--I--
100 A9n 3 1.25
An9 + 91 t- + 91 : 1.25 +t 121
91 3

laol A9w
A9.
An9
+122
+116-S
tloL
1.25
/
t130
+121
+loL
:
-
1.25
+ IL3
+13L
+ IOL
-

Aw t IL3 - i-166
Av +137 L 1.75 + 156 L 1.75
An9 + 122 ;:‘5
-- L t 122 L

A9w - + 178 -
: 1% : 1.75 + 168 1.75
A9.
_59 + 13L $15” fl3L :

Av + 167 - f 190
A9n + 161 L 1.75 + 180
An9 + IL6 L t lL6

A9w
- - + 215
A9n ‘, 18”; 5 2.25 f205
Ana + 167 ::; 5 + 169
-

-I---
8%, i.25
:::. :
Aw t 218 -
A9n + 212
An9 t 197 ::5”
--
A9w + 2L2.5
Agn + 236 L
“ng + 219.5 L
-
+ 26L*5 -
Agw
Ag* + 258
Av + 2L1.5 :
-
-
A9*
Agn : 22E5 L-5
An9 t 210.5 L.5
A9w + 320.5
49n + 313 L.5
An9 + 296.5 4.5

A9w + 358
-
A9n t 350 5
A-9 + 333 j

Agr + 388 -
49n t 380 5
An9 + 363 5
-

17
IS : 7676 - 1975

EXPLANATORY NOTE

IS : 3455-l 971 ‘Gauging practice for plain workpieces (first revision)’ specifies the dimensions for
different types of plug, ring and gap gauges. This standard gives in a tabulated form the calculated
values of the gauge allowances and manufacturing tolerances for snap gauges, ring gauges and reference
discs for gap gauges of nominal sizes up to 500 mm for selected ISO-tolerance zones as recommended in
lSO/R 1829-l 970 ‘Selection of tolerance zones for general purposes’. This standard supplements the
details given in IS : 3455-l 971. For individual gauges reference should be made to the following standards2

a) IS : 3485-l 972 ‘GO’ plain ring gauges (size range 1 to 315 mm) (first revision)

b) IS : 6633-1972 ‘NO GO’ plain ring gauges (size range 1 to 315 mm)

c) IS: 7018-1973 Technical supply conditions for gauges

In the preparation of this standard assistance has been derived from DIN 7163-I 966 ‘Arbeitsrachenle-
hren und Priiflehren fi_ir ISO-Passmasse von 1 bis 500 mm Nennmass Lehrenmasse und Herstelltoleranzen
(Workshop snap gauges and reference gauges for ISO-fit sizes from 1 up to 500 mm nominal size; deviations
and tolerances for gauges)’ issued by DIN Deutsches lnstitut fiir Normung.

18
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P,l?ted at Simco Printing Press, Delhi, India