Tool - NPSH Calculator
Tool - NPSH Calculator
INSTRUCTIONS: place curser over cell with red triangle All Inputs Must Feet of Does NPSHa Exceed NPSHr?
to view instructions or notes. Be Feet FluidIf yes: see additional guidelines below
Atmospheric Pressure, Pt (feet of water) = 33 Pt If50.38168
no: make NPSHr 27.48092
changes in the pumping system that
Vertical Distance from Liquid Surface to Pump Inlet, Hz will increase NPSHa and/or decrease NPSHr
(feet of fluid) = 1 Pt+Hz 51.38168 NPSHr 27.48092
Friction Losses in Suction Piping, Hf (feet of fluid) = 0 Pt+Hz-Hf
40 51.38168 NPSHr 27.48092
Acceleration Head Losses, Ha, from appropriate 37.20
worksheet (feet of water) = 6 Pt+Hz-Hf- 47.45168 NPSHr 27.48092
Absolute Vapor Pressure of Pumped Fluid at Pumping 35
Temperature, Pvp (feet of fluid) = 7.2 Pt+Hz-Hf- 40.25168 NPSHr 27.48092
Safety Factor, Sf (feet of water) = 2 NPSHa30 37.19824 NPSHr 27.48092
Pump Net Positive Suction Head Required, NPSHr (feet 27.48
of water) = 18 NPSHr 27.48092
Pumped Fluid Specific Gravity (S.G.) = 0.655 25
Feet of Fluid
Additional Guidelines (when NPSHa exceeds NPSHr)
1) The wider the margin between NPSHa and NPSHr, the better. 20
2) Maximize NPSHa by improving conditions at the inlet of the pump, which
include:
a) raise supply tank or lower pump to increase Hz, 15
b) pressurize supply line with booster pump,
b) use shorter, larger diameter supply line,
c) maintain pumped fluid temp far below "vaporization line" - see "Pvp 10
of Water" worksheet for graph showing relationship between temp-
erature, pressure, and phase of a fluid.
5
3) Minimize NPSHr by selecting as large a pump as possible and
maintaining low pump RPM.
4) Use a suction line stabilizer to offset the effects of acceleration head and 0
smooth out flow to the pump inlet (eliminate water hammer effect).
NPSHa NPSHr
NPSHa = Pt + Hz - Hf - Ha - Pvp - Sf
INSTRUCTIONS: place curser over cell with red triangle All Inputs Must Does NPSHa Exceed NPSHr?
to view instructions or notes. Be Centimeters If yes: see additional guidelines below
Atmospheric Pressure, Pt (cm of water) = 909 Pt If1150.633 NPSHr
no : make 455.6962
changes in the pumping system that
Vertical Distance from Liquid Surface to Pump Inlet, Hz will increase NPSHa and/or decrease NPSHr
(cm of fluid) = 60 Pt+Hz 1210.633 NPSHr 455.6962
Friction Losses in Suction Piping, Hf (cm of fluid) = 0 Pt+Hz-Hf
459 1210.633 NPSHr 455.6962
Acceleration Head Losses, Ha, from appropriate 458.6
worksheet (cm of water) = 95 Pt+Hz-Hf-
458.5 1135.583 NPSHr 455.6962
Absolute Vapor Pressure of Pumped Fluid at Pumping
Temperature, Pvp (cm of fluid) = 601 Pt+Hz-Hf-
458 534.5829 NPSHr 455.6962
Safety Factor, Sf (cm of water) = 60 NPSHa 458.6335 NPSHr 455.6962
Pump Net Positive Suction Head Required, NPSHr (cm 457.5
of water) = 360 NPSHr 455.6962
Centimeters of Fluid
Pumped Fluid Specific Gravity (S.G.) = 0.79
457
Additional Guidelines (when NPSHa exceeds NPSHr)
1) The wider the margin between NPSHa and NPSHr, the better. 456.5
2) Maximize NPSHa by improving conditions at the inlet of the pump, which
include: 456
a) raise supply tank or lower pump to increase Hz, 455.7
b) pressurize supply line with booster pump,
455.5
b) use shorter, larger diameter supply line,
c) maintain pumped fluid temp far below "vaporization line" - see "Pvp
of Water" worksheet for graph showing relationship between temp- 455
erature, pressure, and phase of a fluid.
3) Minimize NPSHr by selecting as large a pump as possible and 454.5
maintaining low pump RPM.
4) Use a suction line stabilizer to offset the effects of acceleration head and 454
smooth out flow to the pump inlet (eliminate water hammer effect).
NPSHa NPSHr
Definitions:
Open System: When the surface of the liquid
being pumped is exposed to atmospheric
pressure. Can be either Gravity Feed Set-up or
Suction Lift Set-up, as shown on worksheet "Hz"
within this NPSH CALCULATOR program.
Closed System: When the surface of the liquid
being pumped is not exposed to atmospheric
pressure. For example, the inlet of the primary
pump is supplied by a booster pump or a gas
charged pressure pot.
Gauge Pressure (Pgauge)
Pgauge = Pabsolute - Patmospheric
Example, at 2500 feet elevation above sea level,
a pressure pot containing absolute pressure of
120 feet of water would show a gauge pressure
reading of 89 feet (120 feet - 31 feet).
Note: if Closed System pressure gauge is
calibrated to show Pabsolute (for example,
PSIA), then do not add Patmospheric to the
Note: for an Open System, use Patm directly off graph in NPSHa worksheet, cell B3. Closed System pressure...it is already accounted
For a Closed System, add Patm off graph above to Gauge Pressure reading in tank or at for.
supply source (for example, booster pump discharge). Convert Gauge Pressure to feet of
water using appropriate conversion factor (for example, PSI * 2.31 = feet of water).
NOTE: When pumping a liquid other than water, Patm from graph above gets converted automatically to
"Feet of Liquid" or "Centimeters of Liquid" in the "NPSHa (feet)" and "NPSHa (centimeters)" worksheets. All
that is required is that the correct value for S.G. is entered into cell B10 in the NPSHa worksheet being
used.
Liquid Surface in Gravity Feed Set-up (use lowe
possible level that may occur during system ope
To convert Pvp to "Feet of Liquid" for Liquids other than Water, use the following formulas:
►Inches of mercury x 1.133 ÷ Specific Gravity of Liquid = Feet of Liquid (Note: Specific Gravity of Water
►Pounds per square inch x 2.31 ÷ Specific Gravity of Liquid = Feet of Liquid also work for water. The
►Millimeters of mercury ÷ (22.4 x Specific Gravity of Liquid) = Feet of Liquid
►Inches of mercury x 1.133 ÷ Specific Gravity of Liquid = Feet of Liquid (Note: Specific Gravity of Water
►Pounds per square inch x 2.31 ÷ Specific Gravity of Liquid = Feet of Liquid also work for water. The
►Millimeters of mercury ÷ (22.4 x Specific Gravity of Liquid) = Feet of Liquid
tween Temperature, Pressure, and Phase of a Fluid
F-G 20 G-
F-G 20 X-
F-G 20 E-
F-G 20 S-
F-G 20 B-
Acceleration Head Losses, Ha
CAM
CAM
CAM
CAM
CAM
30 914
Ha
Ha
Ha
Ha
Ha
Pipe Length Pipe ID
4.92 F-G 20 X-CAM
0.79 ###
0 ###
0 0 ### 0 ###
0 0 0 0.00 0
27 4.92 F-G 20 E-CAM 103
0.79 ### ###
### 6 ###
### ###
### 3 103 0.05 1.5437 823
18 4.92
cells B1, B2, 0.79
and B3 above. 721
### ###
###
### ###
### ###
###
### 721 2.48 75.643 549
4.92 0.79
Select point off appropriate curve 824
### ###
###
### ###
### ###
###
### 824 3.24 98.798
15 at maximum4.92pump RPM 0.79
used in 926 ### ###
###
### ###
### ###
###
### 926 4.10 125.04 457
application.
4.92 0.79 1029### ###
###
### ###
### ###
###
### 1029 5.06 154.37
Use this value for Ha in the NPSHa
12 4.92 0.79
formula, to ensure adequate pump
1132### ###
###
### ###
### ###
###
### 1132 6.13 186.79 366
4.92
inlet conditions. 0.79 1235### ###
###
### ###
### ###
###
### 1235 7.29 222.3
4.92 0.79 1338### ###
###
### ###
### ###
###
### 1338 8.56 260.89
9 274
4.92 0.79 1441### ###
###
### ###
### ###
###
### 1441 9.93 302.57
4.92 0.79 1544### ###
###
### ###
### ###
###
### 1544 11.40 347.34
6 183
4.92 0.79 1647### ###
###
### ###
### ###
###
### 1647 12.97 395.19
4.92 0.79 1750### ###
###
### ###
### ###
###
### 1750 14.64 446.14
3 RPM FT* RPFT*H2RPFT* RPFT*H2O RPM FT*H2O 91
0 0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
F-G 20 S-CAM
732 80 F-G 20 B-CAM 2438
F-G 20 G-CAM
640 70 2134
Ha, Centimeters of Water
274 30 914
183 20 610
91 10 305
0 0 0
1600 1700 1800 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
2743
2438
2134
Ha, Centimeters of Water
1829
1524
1219
914
610
305
0
0 1400 1500 1600 1700 1800
NOTE: When using the "NP
(centimeters)" worksheet, ce
must be entered in units of c
This graph shows NPSHr in
Multiply by 100 to convert to
NOTE: When using the "NPSHa
(centimeters)" worksheet, cell B9 (NPSHr)
must be entered in units of centimeters.
This graph shows NPSHr in meters.
Multiply by 100 to convert to centimeters.
Inlet Line Length, L = 26.25 ft to convert meters to feet ------> 8m = 26.25
Inlet Line ID = 3.94 inches to convert mm to inches --> 100 mm = 3.94
Fluid Constant, K = 1.7 (1.4 for de-aerated or hot water, 1.5 for most liquids, 2.5 for hydrocarbons with high compre
Pump Constant, C = 0.066 (constant for D-G 03-04 Hydra-Cell Pump models)
D-G 03-04
D-G 03-04
D-G 03-04
D-G 03-04
D-G 03-04
Acceleration Head Losses, Ha
G-CAM
X-CAM
E-CAM
S-CAM
B-CAM
30 914
Ha
Ha
Ha
Ha
Ha
Pipe Length Pipe ID
D-G 03-04 X-CAM
26.25 3.94 ###
0 ###
0 0 ### 0 ###
0 0 0 0.00 0
26.25D-G 03-04 3.94E-CAM 103
27 823
### ###
### 0 ###
### ###
### 0 103 0.00 0.0768
26.25D-G 03-04 3.94S-CAM 206 ### ###
### 1 ###
### ###
### 1 206 0.01 0.3071
24 26.25 D-G 03-04
3.94B-CAM 309
### ###
### 3 ###
### ###
### 2 309 0.02 0.6909 732
26.25D-G 03-04 3.94G-CAM 412 ### ###
### 5 ###
### ###
### 3 412 0.04 1.2282
21 26.25 3.94 515
### ###
### 8 ###
### ###
### 4 515 0.06 1.9191 640
Enter L (feet), ID (inches), and K in
18 26.25 3.94
Select point off appropriate curve
721
### ###
###
### ###
### ###
### 8 721 0.12 3.7614 549
26.25 3.94
at maximum pump RPM used in 824
### ###
###
### ###
### ###
###
### 824 0.16 4.9129
application.
26.25 3.94 926
### ###
###
### ###
### ###
###
### 926 0.20 6.2178
15 457
Use this26.25
value for Ha in the NPSHa
3.94 1029### ###
###
### ###
### ###
###
### 1029 0.25 7.6764
formula, to ensure adequate pump
12 26.25
inlet conditions. 3.94 1132### ###
###
### ###
### ###
###
### 1132 0.30 9.2884 366
26.25 3.94 1235### ###
###
### ###
### ###
###
### 1235 0.36 11.054
9
26.25 3.94 1338### ###
###
### ###
### ###
###
### 1338 0.43 12.973 274
26.25 3.94 1441### ###
###
### ###
### ###
###
### 1441 0.49 15.046
26.25 3.94 1544### ###
###
### ###
### ###
###
### 1544 0.57 17.272
6 183
26.25 3.94 1647### ###
###
### ###
### ###
###
### 1647 0.64 19.651
26.25 3.94 1750### ###
###
### ###
### ###
###
### 1750 0.73 22.185
3 91
RPM FT* RPFT*H2RPFT* RPFT*H2O RPM FT*H2O
0 0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
549 60 1829
Select point off appropriate curve
at maximum pump RPM used in
application.
457 50 1524
Use this value for Ha in the
NPSHa formula, to ensure ad-
366 40 equate pump inlet conditions. 1219
274 30 914
183 20 610
91 10 305
0 0 0
1600 1700 1800 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
2743
2438
2134
Ha, Centimeters of Water
1829
1524
1219
914
610
305
0
0 1400 1500 1600 1700 1800
NOTE: When using the "NP
(centimeters)" worksheet, ce
must be entered in units of c
This graph shows NPSHr in
Multiply by 100 to convert to
NOTE: When using the "NPSHa
(centimeters)" worksheet, cell B9 (NPSHr)
must be entered in units of centimeters.
This graph shows NPSHr in meters.
Multiply by 100 to convert to centimeters.
NOTE: When using the "NP
(centimeters)" worksheet, ce
must be entered in units of c
This graph shows NPSHr in
Multiply by 100 to convert to
NOTE: When using the "NPSHa
(centimeters)" worksheet, cell B9 (NPSHr)
must be entered in units of centimeters.
This graph shows NPSHr in meters.
Multiply by 100 to convert to centimeters.
Inlet Line Length, L = 6.56 ft to convert meters to feet ------> 2m = 6.56
Inlet Line ID = 1.26 inches to convert mm to inches --> 32 mm = 1.26
Fluid Constant, K = 1.5 (1.4 for de-aerated or hot water, 1.5 for most liquids, 2.5 for hydrocarbons with high compre
Pump Constant, C = 0.066 (constant for D-G 10 Hydra-Cell Pump models)
D-G 10 I-
D-G 10
D-G 10
D-G 10
0 X-CAM
E-CAM
S-CAM
Acceleration Head Losses, Ha
CAM
30 914
Ha
Ha
Ha
Ha
Pipe Length Pipe ID
D-G 10 X-CAM
6.56 1.26 ### ###
0 0 ### 0 ###
0 0
27 6.56 1.26
D-G 10 E-CAM 85
### ###
### 3 ###
### ###
### 2 823
6.56 1.26
D-G 10 S-CAM 171
### ###
###
### ###
### ###
### 7
24 6.56 1.26
D-G 10 I-CAM 256
### ###
###
### ###
### ###
###
### 732
6.56 1.26 341
### ###
###
### ###
### ###
###
###
21 6.56 1.26 426
### ###
###
### ###
### ###
###
### 640
Enter L (feet), ID (inches), and K in
6.56 1.26 512
### ###
###
### ###
### ###
###
###
0 0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
Pump Shaft RPM
###
feet
inches
5 for hydrocarbons with high compressibility)
D-G 10 S-CAM
732 80 D-G 10 I-CAM 2438
274 30 914
183 20 610
91 10 305
0 0 0
1600 1700 1800 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
Pump Shaft RPM
3048
2743
2438
2134
Ha, Centimeters of Water
1829
1524
1219
914
610
305
0
0 1400 1500 1600 1700 1800
NOTE: When using the "NP
(centimeters)" worksheet, ce
must be entered in units of c
This graph shows NPSHr in
Multiply by 100 to convert to
NOTE: When using the "NPSHa
(centimeters)" worksheet, cell B9 (NPSHr)
must be entered in units of centimeters.
This graph shows NPSHr in meters.
Multiply by 100 to convert to centimeters.
Inlet Hose Length, L = 9.84 ft to convert meters to feet ------> 3m = 9.84
Inlet Hose ID = 1.97 inches to convert mm to inches --> 50 mm = 1.97
Fluid Constant, K = 1.5 (1.4 for de-aerated or hot water, 1.5 for most liquids, 2.5 for hydrocarbons with high compre
Pump Constant, C = 0.04 (constant for D-G 15 Hydra-Cell Pump models)
D-G 15
D-G 15
0 X-CAM
E-CAM
Acceleration Head Losses, Ha
30 914
Ha
Ha
Pipe Length Pipe ID
D-G 15 X-CAM
9.84 1.97 ### ###
0 0
27 9.84 1.97
D-G 15 E-CAM 85
### ###
### 2 823
9.84 1.97 171
### ###
### 9
24 9.84 1.97 256
### ###
###
### 732
9.84 1.97 341
### ###
###
###
21 9.84ID (inches),
Enter L (feet), 1.97and K in 426
### ###
###
### 640
cells B1, B2, and B3 above.
9.84 1.97 512
### ###
###
###
18 9.84
Select point 1.97 curve 597
off appropriate ### ###
###
### 549
at maximum pump RPM used in
9.84
application.
1.97 682
### ###
###
###
15
9.84 1.97
Use this value for Ha in the NPSHa
768
### ###
###
### 457
formula, to9.84 1.97 pump 853
ensure adequate ### ###
###
###
inlet conditions.
9.84 1.97 938
### ###
###
###
12 366
9.84 1.97 1024### ###
###
###
9.84 1.97 1109### ###
###
###
9 274
9.84 1.97 1194### ###
###
###
9.84 1.97 1279### ###
###
###
6 9.84 1.97 1365### ###
###
### 183
0 0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
Pump Shaft RPM
###
feet
inches
5 for hydrocarbons with high compressibility)
732 80 2438
274 30 914
183 20 610
91 10 305
0 0 0
1600 1700 1800 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
Pump Shaft RPM
3048
2743
2438
2134
Ha, Centimeters of Water
1829
1524
1219
914
610
305
0
0 1400 1500 1600 1700 1800
Inlet Line Length, L = 7 ft to convert meters to feet ------> 1.4 m = 4.59
Inlet Line ID = 2.5 inches to convert mm to inches --> 25.4 mm = 1.00
Fluid Constant, K = 1.5 (1.4 for de-aerated or hot water, 1.5 for most liquids, 2.5 for hydrocarbons with high compre
Pump Constant, C = 0.066 (constant for H-G 25 Hydra-Cell Pump models)
H-G 25 X-
H-G 25 E-
H-G 25 S-
H-G 25 I-
Acceleration Head Losses, Ha
0 CAM
CAM
CAM
CAM
30 914
Ha
Ha
Ha
Ha
Pipe Length Pipe ID
H-G
7 25 X-CAM 2.5 ### ###
0 0 ### 0 ###
0 0
27 7
H-G 25 2.5
E-CAM 62
### ###
### 2 ###
### ###
### 1 823
7 25 S-CAM
H-G 2.5 124
### ###
### 6 ###
### ###
### 4
24 7 2.5 185
### ###
###
### ###
### ###
### 8 732
H-G 25 I-CAM
7 2.5 247
### ###
###
### ###
### ###
###
###
21 7 2.5 309
### ###
###
### ###
### ###
###
### 640
Enter L (feet),7ID (inches),
2.5and K in 371
### ###
###
### ###
### ###
###
###
18 7 B3 above.
cells B1, B2, and 2.5 432
### ###
###
### ###
### ###
###
### 549
7 appropriate
Select point off 2.5 curve 494 ### ###
###
### ###
### ###
###
###
at maximum pump
7 RPM2.5
used in 556 ### ###
###
### ###
### ###
###
###
15 application. 457
7 2.5 618
### ###
###
### ###
### ###
###
###
Use this value for Ha in the NPSHa
12
7 2.5
formula, to ensure adequate pump 679
### ###
###
### ###
### ###
###
### 366
7
inlet conditions. 2.5 741
### ###
###
### ###
### ###
###
###
7 2.5 803
### ###
###
### ###
### ###
###
###
9 274
7 2.5 865
### ###
###
### ###
### ###
###
###
7 2.5 926
### ###
###
### ###
### ###
###
###
6 183
7 2.5 988
### ###
###
### ###
### ###
###
###
7 2.5 1050### ###
###
### ###
### ###
###
###
3 RPM FT* RPFT*H2RPFT* RPFT*H2O 91
0 0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200
H-G 25 S-CAM
732 80 H-G 25 I-CAM 2438
640 70 2134
Ha, Centimeters of Water
274 30 914
183 20 610
91 10 305
0 0 0
1100 1200 0 100 200 300 400 500 600 700 800 900 1000 1100 1200
2743
2438
2134
Ha, Centimeters of Water
1829
1524
1219
914
610
305
0
900 1000 1100 1200
NOTE: When using the "NP
(centimeters)" worksheet, ce
must be entered in units of c
This graph shows NPSHr in
Multiply by 100 to convert to
NOTE: When using the "NPSHa
(centimeters)" worksheet, cell B9 (NPSHr)
must be entered in units of centimeters.
This graph shows NPSHr in meters.
Multiply by 100 to convert to centimeters.
Inlet Line Length, L = 26.25 ft to convert meters to feet ------> 8m = 26.25
Inlet Line ID = 3.94 inches to convert mm to inches --> 100 mm = 3.94
Fluid Constant, K = 1.5 (1.4 for de-aerated or hot water, 1.5 for most liquids, 2.5 for hydrocarbons with high compre
Pump Constant, C = 0.04 (constant for D-G 35 Hydra-Cell Pump models)
D-G 35
D-G 35
0 X-CAM
E-CAM
Acceleration Head Losses, Ha
30 914
Ha
Ha
Pipe Length Pipe ID
26.25 3.94
D-G 35 X-CAM ### ###
0 0
27 26.25 3.94 62
### ###
### 2 823
D-G 35 E-CAM
26.25 3.94 124
### ###
###
###
24 26.25 3.94 185
### ###
###
### 732
26.25 3.94 247
### ###
###
###
21 26.25 3.94 309
### ###
###
### 640
26.25 3.94
Enter L (feet), ID (inches), and K in 371
### ###
###
###
0 0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200
Pump Shaft RPM
###
feet
inches
5 for hydrocarbons with high compressibility)
732 80 2438
640 70 2134
Enter L (feet), ID (inches), and K
Ha, Centimeters of H2O
274 30 914
183 20 610
91 10 305
0 0 0
1100 1200 0 100 200 300 400 500 600 700 800 900 1000 1100 1200
Pump Shaft RPM
3048
2743
2438
2134
Ha, Centimeters of Water
1829
1524
1219
914
610
305
0
900 1000 1100 1200
NOTE: When using the "NP
(centimeters)" worksheet, ce
must be entered in units of c
This graph shows NPSHr in
Multiply by 100 to convert to
NOTE: When using the "NPSHa
(centimeters)" worksheet, cell B9 (NPSHr)
must be entered in units of centimeters.
This graph shows NPSHr in meters.
Multiply by 100 to convert to centimeters.