POMPA-01

fungsi Untuk mengalirkan toluena ke heat exchanger 01

D IS C H A
tipe centrifugal pump
S U C T IO N
bahan konstruksi carbon steel

data desain
temperatur, T = 30 oC
flowrate, ms = 59400.5584 kg/jam =
densitas fluida, ρ = 866.9000 kg/m3
viskositas, μ = 0.5900 cp =
tekanan uap, Puap = 36.6667 mm Hg =
faktor keamanan = 10.00%

1. Kapasitas Pompa, Qf

mf = (1+ f ) x ms
= (1 + 0.1000 )x 130955.8374
= 144051.4211 lb/jam
= 2400.8570 lb/min

Volumetrik Flowrate, Qf

Qf = mf / ρ
= 2400.8570 lb/min / 54.1188 lb/ft3
= 44.3627 ft3/min
= 0.7394 ft3/s
= 331.8562 gal/min

2. Menentukan Ukuran Pipa

a. diameter pipa
Untuk aliran turbulent yang mempunyai range viskositas 0,02 – 20 cP
maka digunakan rumus diameter dalam optimum pipa

0 .45 0 .13
3.9 . Q .ρ
 0 .45 0 .13
D opt = 3.9 . Q .ρ
= 3.9 x ( 0.7394 ft3/s)^0.45 x (
= 5.7199 in

dari perry (ed.7) hal 72 tabel 10-18 Properties of steel pipe diperoleh :

untuk suction pipe :

NPS = 6 in =
SN = 40ST,40S
ID = 6.065 in =
OD = 6.625 in =
Ls = 3 m =
a" = 0.2006 ft2 =

untuk discharge pipe :

NPS = 5 in =
SN = 40ST,40S
ID = 5.047 in =
OD = 5.563 in =
Ld = 12 m =
a" = 0.139 ft2 =

Perhitungan Pada Suction

3. Penentuan Suction Friction Loss
a. Suction friction loss

Suction Velocity, V = Qf / a”
= 0.7394 ft3/s / 0.2006
= 3.6858 ft/s
= 13269.0085 ft/hr

V2 = ( 3.6858 ft/s)^2 / 2x
2 gc
= 0.2111 ft. lbf/ lb

Reynold number :
 D⋅V⋅ρ
N re =
μ
= 0.5054 ft x 13269.0085
= 254196.0513

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

ε = 0.00015 ft / 0.5054
D = 0.0003

Didapat fanning friction factor, f = 0.00375

b. Skin friction loss, Hfs

2×f ×L V 2 Pers. pada Tabel 14-1, Peter hal 48

H fs = x
D gc

equivalent length dari fitting dan valve : (tabel II.1, syarifuddin)

elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 1 elbow 90 std +
= 39

L = L suction + (L fitting . ID)

= 9.8425 ft +
= 29.5538 ft

2
2×f ×L V
H fs = x = 0.1113 ft. lbf/ lb
D gc

c. Sudden Contraction Friction Loss (Hfc)

 Kc V 2
H fc = × ….Pers. pada Tabel 14-1, Peter hal 484
2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.2006 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H fc = × = 0.0528 ft. lbf/ lb
2α gc

d. Fitting and Valve Friction Loss (Hff)

2
V
H f =Kf ×
f gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2

jadi nilai Kf :
= 1 elbow 90 std +
= 1.1

V2 = 0.2322 ft. lbf/ lb

H f =Kf ×
f gc
e. Total Suction Friction Loss, Hf suc

Hf suc = Hfs + Hfc + Hff

= 0.1113 ft. lbf/ lb + 0.0528 ft. lbf/ lb + 0.2322
= 0.3963 ft. lbf/ lb

f. Suction Head, Hsuc

A D
C
B

P-01

Za = 0 m = 0.0000
Zb = 0 m = 0.0000
Static suction head (SH) = 0.0000

2 2
Pa − Pb g Va − Vb
+ ( Za − Zb ) + = Hf
ρ gc 2 gα
Origin Pressure, Po = 1 atm =
Pressure Head, Hp = Po/ ρ
= 2116.2168 lbf/ft2 /
= 39.1032 ft. lbf/ lb

Static Head, Hs
Static suction Z suc = Za - Zb = 0.0000 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
 = 0.0000 ft. lbf/ lb

Velocity head,Hv
Va - Vb = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pb
Hsuc = Hp + Hs + Hvs - Hfsuc
ρ
= 39.1032 ft. lbf/ lb + 0.0000 ft. lbf/ lb +
= 38.7069 ft. lbf/lb

Pb = 38.7069 ft. lbf/lb x 54.1188 lb/ft3

= 2094.7705 lbf/ft2
= 14.5470 psi

g. Net Positive Suction Head (NPSH)

Vapor Pressure Corection,Hp uap

Hp uap = Puap / ρ
= 102.0983 lbf/ft2 / 54.1188
= 1.8866 ft/ lbf/lb

Total NPSH = Hsuc - Hp uap

= 38.7069 ft/ lbf/lb - 1.8866
= 36.8203 ft/ lbf/lb

Perhitungan Pada Discharge

4. Penentuan Discharge Friction Loss
a. discharge friction loss

discharge Velocity, V = Qf / a”
= 0.7394 ft3/s / 0.1390
 = 5.3193 ft/s
= 19149.3748 ft/hr

V2 = ( 5.3193 ft/s)^2 / 2x
2 gc
= 0.4397 ft. lbf/ lb

Reynold number :

D V 
N re = 

= 0.4206 ft x 19149.3748
= 305272.3204

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

 = 0.00015 ft / 0.4206
D = 0.0004

Didapat fanning friction factor, f = 0.0045

b. Skin friction loss, Hfs

2 f L V 2 Pers. pada Tabel 14-1, Peter hal 48

H  x
fs D gc

equivalent length dari fitting dan valve : (tabel II.1, syarifuddin)

elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 1 elbow 90 std +
= 46

L = L discharge + (L fitting . ID)

 = 39.3701 ft +
= 58.7169 ft

2 f L V 2
H  x = 0.5525 ft. lbf/ lb
fs D gc

c. Sudden Contraction Friction Loss (Hfc)

Kc V 2
H   ….Pers. pada Tabel 14-1, Peter hal 484
fc 2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.1390 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H   = 0.1099 ft. lbf/ lb
fc 2α gc

d. Fitting and Valve Friction Loss (Hff)

V2
H Kf 
ff gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2
 jadi nilai Kf :
= 1 elbow 90 std +
= 1.1

V2 = 0.4837 ft. lbf/ lb

H Kf 
ff gc

e. Total Discharge Friction Loss, Hf dis

Hf dis = Hfs + Hfc + Hff

= 0.5525 ft. lbf/ lb + 0.1099 ft. lbf/ lb + 0.4837
= 1.1461 ft. lbf/ lb

f. discharge Head, Hdis

A D
C
B

P-01

Zc = 0 m = 0.0000
Zd = 0 m = 0.0000
Static discharge head (DH) = 0.0000

2 2
Pc − Pd g Vc − Vd
+ ( Zc − Zd ) + = Hf
ρ gc 2 gα

Discharge Pressure, Po = 1.1 atm =

Pressure Head, Hp = Po/ ρ
= 2327.8385 lb/ft2 /
= 43.0135 ft. lbf/ lb
 Static Head, Hs
Static discharge Z suc = Zc - Zd = 0.0000 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
= 0.0000 ft. lbf/ lb

Velocity head,Hv
Vc - Vd = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pc
Hdis = Hp + Hs + Hvs - Hfdis
ρ
= 43.0135 ft. lbf/ lb + 0.0000 ft. lbf/ lb +
= 41.8674 ft. lbf/lb

Pc = 41.8674 ft. lbf/lb x 54.1188 lb/ft3

= 2265.8129 lbf/ft2
= 15.7348 psi

5. Differential Pressure (Total Pump), ΔP

Differential pressure = Discharge pressure – Suction pressure

= 15.7348 psi - 14.5470
= 1.1878 psi

6.Total Head

Total head = Discharge head – Suction head

 = 41.8674 ft. lbf/lb - 38.7069
= 3.1605 ft. lbf/lb

7. Efisiensi Pompa, η

efisiensi pompa diperoleh dari figure 14-37, Peters 4th edition hal 520

pada kapasitas pompa 331.8562 gal/min, dipeoleh :

η = 62.00%

8. Break Horse Power (BHP)

2
ΔP ΔV
Ws = + ΔZ + + ΔH f (pers. 14-10, Peters)
ρ 2 gc
= 5.4527 ft. lbf/lb

mf ×W s
BHP =
ηp
= 2400.8570 lb/min x 5.4527 ft. lbf/lb /
= 21114.7620 ft. lbf/min
= 0.6398 Hp

9. Requirement Driver (Besarnya Tenaga Pompa)

Dari gambar 14-38 Peter (hal 521) diperoleh :

efisinesi motor = 80.00%

BHP
MHP =
Effisiensi motor
= 0.6398 Hp / 80.00%
= 0.7998 Hp

maka dipilih motor yang berkekuatan 0.8 Hp

 D IS C H A R G E

130955.8374 lb/jam
54.1188 lb/ft3
1.4278 lb/ft. hr
0.7090 psi = 102.0983 lbf /ft2

lb/jam
(Peter, hal 256)

54.1188 lb/ft3)^0.13

0.5000 ft

0.5054 ft
0.5521 ft
9.8425 ft
28.8864 in2

0.4167 ft

0.4206 ft
0.4636 ft
39.3701 ft
20.0160 in2

ft2

32.1740 ft. lb/lbf. S

 ft/hr x 54.1188 lb/ft3 / 1.4278 lb/ft. hr

ft

. pada Tabel 14-1, Peter hal 484

w 90 std + 1 gate valve

39 x 0.5054 ft
, Peter hal 484

dengan luas A2

w 90 std + 1 gate valve

ft. lbf/ lb

ft
ft (reference)
ft

14.6960 psi = 2116.2168 lbf/ft2

54.1188 lb/ft3
 0.0000 ft. lbf/ lb - 0.3963 ft. lbf/ lb

lb/ft3

ft/ lbf/lb

ft2
 32.1740 ft. lb/lbf. S

ft/hr x 54.1188 lb/ft3 / 1.4278 lb/ft. hr

ft

. pada Tabel 14-1, Peter hal 484

w 90 std + 2 gate valve

 46 x 0.4206 ft

, Peter hal 484

dengan luas A2
w 90 std + 1 gate valve

ft. lbf/ lb

ft
ft
ft

16.1655 psi = 2327.8385 lb/ft2

54.1188 lb/ft3
 0.0000 ft. lbf/ lb - 1.1461 ft. lbf/ lb

psi
 ft. lbf/lb

s. 14-10, Peters)

62.00%
POMPA-02

fungsi : Untuk mengalirkan trimetilbenzena ke heat exchanger 01

D IS C HA R G E
tipe : centrifugal pump
S U C T IO N
bahan konstruksi : carbon steel

data desain
temperatur, T = 30 oC
flowrate, ms = 25827.9181 kg/jam =
densitas fluida, ρ = 876.1000 kg/m3
viskositas, μ = 2.5000 cp =
tekanan uap, Puap = 3.3400 mm Hg =
faktor keamanan = 10.00%

1. Kapasitas Pompa, Qf

mf = (1+ f ) x ms
= (1 + 0.1000 )x 56940.8223
= 62634.9045 lb/jam
= 1043.9151 lb/min

Volumetrik Flowrate, Qf

Qf = mf / ρ
= 1043.9151 lb/min / 54.6931 lb/ft3
= 19.0868 ft3/min
= 0.3181 ft3/s
= 142.7789 gal/min

2. Menentukan Ukuran Pipa

a. diameter pipa
Untuk aliran turbulent yang mempunyai range viskositas 0,02 – 20 cP
maka digunakan rumus diameter dalam optimum pipa

0 .45 0 .13
3.9 . Q .ρ
 0 .45 0 .13
D opt = 3.9 . Q .ρ
= 3.9 x ( 0.3181 ft3/s)^0.45 x
= 3.9188 in

dari perry (ed.7) hal 72 tabel 10-18 Properties of steel pipe diperoleh :

untuk suction pipe :

NPS = 4 in =
SN = 40ST,40S
ID = 4.026 in =
OD = 4.5 in =
Ls = 3 m =
a" = 0.0884 ft2 =

untuk discharge pipe :

NPS = 3.5 in =
SN = 40ST,40S
ID = 3.548 in =
OD = 4 in =
Ld = 8 m =
a" = 0.0687 ft2 =

Perhitungan Pada Suction

3. Penentuan Suction Friction Loss
a. Suction friction loss

Suction Velocity, V = Qf / a”
= 0.3181 ft3/s / 0.0884
= 3.5986 ft/s
= 12954.8184 ft/hr

V2 = ( 3.5986 ft/s)^2 / 2x
2 gc
= 0.2012 ft. lbf/ lb

Reynold number :
 D⋅V⋅ρ
N re =
μ
= 0.3355 ft x 12954.8184
= 39291.7439

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

ε = 0.00015 ft / 0.3355
D = 0.0004

Didapat fanning friction factor, f = 0.0058

b. Skin friction loss, Hfs

2×f ×L V 2 Pers. pada Tabel 14-1, Peter hal 484

H fs = x
D gc

equivalent length dari fitting dan valve : (tabel 6.7 Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 1 elbow 90 std +
= 39

L = L suction + (L fitting . ID)

= 9.8425 ft +
= 22.9270 ft

2
2×f ×L V
H fs = x = 0.1810 ft. lbf/ lb
D gc

c. Sudden Contraction Friction Loss (Hfc)

 Kc V 2
H fc = × ….Pers. pada Tabel 14-1, Peter hal 484
2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.0884 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H fc = × = 0.0503 ft. lbf/ lb
2α gc

d. Fitting and Valve Friction Loss (Hff)

2
V
H f =Kf ×
f gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2

jadi nilai Kf :
= 1 elbow 90 std +
= 1.1

V2 = 0.2214 ft. lbf/ lb

H f =Kf ×
f gc
e. Total Suction Friction Loss, Hf suc

Hf suc = Hfs + Hfc + Hff

= 0.1810 ft. lbf/ lb + 0.0503 ft. lbf/ lb + 0.2214
= 0.4527 ft. lbf/ lb

f. Suction Head, Hsuc

A
C
B

P-02

Za = 0 m = 0.0000
Zb = 0 m = 0.0000
Static suction head (SH) = 0.0000

2 2
Pa − Pb g Va − Vb
+ ( Za − Zb ) + = Hf
ρ gc 2 gα
Origin Pressure, Po = 1 atm
Pressure Head, Hp = Po/ ρ
= 2116.2168 lbf/ft2 /
= 38.6925 ft. lbf/ lb

Static Head, Hs
Static suction Z suc = Za - Zb = 0.0000 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
 = 0.0000 ft. lbf/ lb

Velocity head,Hv
Va - Vb = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pb
Hsuc = Hp + Hs + Hvs - Hfsuc
ρ
= 38.6925 ft. lbf/ lb + 0.0000 ft. lbf/ lb +
= 38.2398 ft. lbf/lb

Pb = 38.2398 ft. lbf/lb x 54.6931 lb/ft3

= 2091.4573 lbf/ft2
= 14.5240 psi

g. Net Positive Suction Head (NPSH)

Vapor Pressure Corection,Hp uap

Hp uap = Puap / ρ
= 9.3002 lbf/ft2 / 54.6931
= 0.1700 ft/ lbf/lb

Total NPSH = Hsuc - Hp uap

= 38.2398 ft/ lbf/lb - 0.1700
= 38.0698 ft/ lbf/lb

Perhitungan Pada Discharge

4. Penentuan Discharge Friction Loss
a. discharge friction loss

discharge Velocity, V = Qf / a”
= 0.3181 ft3/s / 0.0687
 = 4.6305 ft/s
= 16669.6645 ft/hr

V2 = ( 4.6305 ft/s)^2 / 2x
2 gc
= 0.3332 ft. lbf/ lb

Reynold number :

D V 
N re = 

= 0.2957 ft x 16669.6645
= 44556.0490

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

 = 0.00015 ft / 0.2957
D = 0.0005

Didapat fanning friction factor, f = 0.0058

b. Skin friction loss, Hfs

2 f L V 2 Pers. pada Tabel 14-1, Peter hal 484

H  x
fs D gc

equivalent length dari fitting dan valve : (tabel 6.7. Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 1 elbow 90 std +
= 46

L = L discharge + (L fitting . ID)

 = 26.2467 ft +
= 39.8474 ft

2 f L V 2
H  x = 0.5209 ft. lbf/ lb
fs D gc

c. Sudden Contraction Friction Loss (Hfc)

Kc V 2
H   ….Pers. pada Tabel 14-1, Peter hal 484
fc 2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.0687 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H   = 0.0833 ft. lbf/ lb
fc 2α gc

d. Fitting and Valve Friction Loss (Hff)

V2
H Kf 
ff gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2
 jadi nilai Kf :
= 1 elbow 90 std +
= 1.3

V2
H Kf  = 0.4332 ft. lbf/ lb
ff gc

e. Total Discharge Friction Loss, Hf dis

Hf dis = Hfs + Hfc + Hff

= 0.5209 ft. lbf/ lb + 0.0833 ft. lbf/ lb + 0.4332
= 1.0374 ft. lbf/ lb

f. discharge Head, Hdis

A
C
B

P-02

Zc = 0 m = 0.0000
Zd = 5 m = 16.4042
Static discharge head (DH) = 16.4042

2 2
Pc − Pd g Vc − Vd
+ ( Zc − Zd ) + = Hf
ρ gc 2gα

Discharge Pressure, Po = 1.1 atm

Pressure Head, Hp = Po/ ρ
= 2327.8385 lb/ft2 /
= 42.5618 ft. lbf/ lb
 Static Head, Hs
Static discharge Z suc = Zc - Zd = 16.4042 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
= 16.4042 ft. lbf/ lb

Velocity head,Hv
Vc - Vd = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pc
Hdis Hp + Hs + Hvs - Hfdis
ρ
= 42.5618 ft. lbf/ lb + 16.4042 ft. lbf/ lb +
= 57.9286 ft. lbf/lb

Pc = 57.9286 ft. lbf/lb x 54.6931 lb/ft3

= 3168.2976 lbf/ft2
= 22.0021 psi

5. Differential Pressure (Total Pump), ΔP

Differential pressure = Discharge pressure – Suction pressure

= 22.0021 psi - 14.5240
= 7.4781 psi

6.Total Head

Total head = Discharge head – Suction head

 = 57.9286 ft. lbf/lb - 38.2398
= 19.6888 ft. lbf/lb

7. Efisiensi Pompa, η

efisiensi pompa diperoleh dari figure 14-37, Peters 4th edition hal 520

pada kapasitas pomp 142.7789 gal/min, dipeoleh :

η = 62.00%

8. Break Horse Power (BHP)

2
ΔP ΔV
Ws = + ΔZ + + ΔH f (pers. 14-10, Peters)
ρ 2 gc
= 21.7635 ft. lbf/lb

mf ×W s
BHP =
ηp
= 1043.9151 lb/min x 21.7635 ft. lbf/lb
= 36644.0150 ft. lbf/min
= 1.1104 Hp

9. Requirement Driver (Besarnya Tenaga Pompa)

Dari gambar 14-38 Peter (hal 521) diperoleh :

efisinesi motor = 80.00%

BHP
MHP =
Effisiensi motor
= 1.1104 Hp / 80.00%
= 1.3880 Hp

maka dipilih motor yang berkekuatan 1.4 Hp

 D IS C HA R G E

56940.8223 lb/jam
54.6931 lb/ft3
6.0500 lb/ft. hr
0.0646 psi = 9.3002 lbf /ft2

lb/jam
(Peter, hal 256)

54.6931 lb/ft3)^0.13

0.3333 ft

0.3355 ft
0.3750 ft
9.8425 ft
12.7296 in2

0.2917 ft

0.2957 ft
0.3333 ft
26.2467 ft
9.8928 in2

ft2

32.1740 ft. lb/lbf. S

 ft/hr x 54.6931 lb/ft3 / 6.0500 lb/ft. hr

ft

rs. pada Tabel 14-1, Peter hal 484

bow 90 std + 1 gate valve

39 x 0.3355 ft
abel 14-1, Peter hal 484

ngkan dengan luas A2

bow 90 std + 1 gate valve

ft. lbf/ lb

ft
ft (reference)
ft

14.6960 psi 2116.2168 lbf/ft2

54.6931 lb/ft3
 0.0000 ft. lbf/ lb - 0.4527 ft. lbf/ lb

lb/ft3

ft/ lbf/lb

ft2
 32.1740 ft. lb/lbf. S

ft/hr x 54.6931 lb/ft3 / 6.0500 lb/ft. hr

ft

rs. pada Tabel 14-1, Peter hal 484

de Nevers)

bow 90 std + 2 gate valve

L fitting . ID)
 46 x 0.2957 ft

abel 14-1, Peter hal 484

ngkan dengan luas A2

bow 90 std + 2 gate valve

ft. lbf/ lb

ft
ft
ft

16.1655 psi 2327.8385 lb/ft2

54.6931 lb/ft3
 0.0000 ft. lbf/ lb - 1.0374 ft. lbf/ lb

psi
 ft. lbf/lb

ers. 14-10, Peters)

62.00%
POMPA-03

fungsi : Untuk mengalirkan bottom separator menuju KD-01

D IS C HARG E
tipe : centrifugal pump
S UC T IO N
bahan konstruksi : carbon steel

data desain
temperatur, T = 30 oC
flowrate, ms = 85149.9560 kg/jam = 187723.5514
densitas fluida, ρ = 869.6199 kg/m3 54.2886
viskositas, μ = 0.1300 cp = 0.3146
tekanan uap, Puap = 414.0000 mm Hg = 8.0054
faktor keamanan = 10.00%

1. Kapasitas Pompa, Qf

mf = (1+ f ) x ms
= (1 + 0.1000 )x 187723.5514 lb/jam
= 206495.9065 lb/jam
= 3441.5984 lb/min

Volumetrik Flowrate, Qf

Qf = mf / ρ
= 3441.5984 lb/min / 54.2886 lb/ft3
= 63.3945 ft3/min
= 1.0566 ft3/s
= 474.2238 gal/min

2. Menentukan Ukuran Pipa

a. diameter pipa
Untuk aliran turbulent yang mempunyai range viskositas 0,02 – 20 cP
maka digunakan rumus diameter dalam optimum pipa

0 .45 0 .13
3.9 . Q .ρ
 0 .45 0 .13
D opt = 3.9 . Q .ρ (Peter, hal 256)

= 3.9 x ( 1.0566 ft3/s)^0.45 x ( 54.2886

= 6.7194 in

dari perry (ed.7) hal 72 tabel 10-18 Properties of steel pipe diperoleh :

untuk suction pipe :

NPS = 6 in = 0.5000
SN = 40ST,40S
ID = 6.065 in = 0.5054
OD = 6.625 in = 0.5521
Ls = 4 m = 13.1234
a" = 0.2006 ft2 = 28.8864

untuk discharge pipe :

NPS = 5 in = 0.4167
SN = 40ST,40S
ID = 5.047 in = 0.4206
OD = 5.563 in = 0.4636
Ld = 12 m = 39.3701
a" = 0.139 ft2 = 20.0160

Perhitungan Pada Suction

3. Penentuan Suction Friction Loss
a. Suction friction loss

Suction Velocity, V = Qf / a”
= 1.0566 ft3/s / 0.2006 ft2
= 5.2671 ft/s
= 18961.4660 ft/hr

V2 = ( 5.2671 ft/s)^2 / 2x 32.1740

2 gc
= 0.4311 ft. lbf/ lb

Reynold number :
 D⋅V⋅ρ
N re =
μ
= 0.5054 ft x 18961.4660 ft/hr x
= 1653755.7189

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

ε = 0.00015 ft / 0.5054 ft
D = 0.0003

Didapat fanning friction factor, f = 0.0038

b. Skin friction loss, Hfs

2×f ×L V 2 Pers. pada Tabel 14-1, Peter hal 484

H fs = x
D gc

equivalent length dari fitting dan valve : (tabel 6.7 Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 1 elbow 90 std +
= 46

L = L suction + (L fitting . ID)

= 13.1234 ft + 46
= 36.3725 ft

2
2×f ×L V
H fs = x = 0.2834 ft. lbf/ lb
D gc

c. Sudden Contraction Friction Loss (Hfc)

 Kc V 2
H fc = × ….Pers. pada Tabel 14-1, Peter hal 484
2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.2006 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H fc = × = 0.1078 ft. lbf/ lb
2α gc

d. Fitting and Valve Friction Loss (Hff)

2
V
H f =Kf ×
f gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2

jadi nilai Kf :
= 1 elbow 90 std +
= 1.1

V2 = 0.4742 ft. lbf/ lb

H f =Kf ×
f gc
e. Total Suction Friction Loss, Hf suc

Hf suc = Hfs + Hfc + Hff

= 0.2834 ft. lbf/ lb + 0.1078 ft. lbf/ lb + 0.4742 ft. lbf/ lb
= 0.8654 ft. lbf/ lb

f. Suction Head, Hsuc

D
A

C
B

P-03

Za = 2 m = 6.5617 ft
Zb = 0 m = 0.0000 ft
Static suction head (SH) = 6.5617 ft

2 2
Pa − Pb g Va − Vb
+ ( Za − Zb ) + = Hf
ρ gc 2 gα
Origin Pressure, Po = 1 atm = 14.6960
Pressure Head, Hp = Po/ ρ
= ### lbf/ft2 / 54.2886
= 38.9809 ft. lbf/ lb

Static Head, Hs
Static suction Z suc = Za - Zb = 6.5617 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
 = 6.5617 ft. lbf/ lb

Velocity head,Hv
Va - Vb = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pb
Hsuc = Hp + Hs + Hvs - Hfsuc
ρ
= 38.9809 ft. lbf/ lb + 6.5617 ft. lbf/ lb + 0.0000
= 44.6772 ft. lbf/lb

Pb = 44.6772 ft. lbf/lb x 54.2886 lb/ft3

= 2425.4609 lbf/ft2
= 16.8435 psi

g. Net Positive Suction Head (NPSH)

Vapor Pressure Corection,Hp uap

Hp uap = Puap / ρ
= 1152.7813 lbf/ft2 / 54.2886 lb/ft3
= 21.2343 ft/ lbf/lb

Total NPSH = Hsuc - Hp uap

= 44.6772 ft/ lbf/lb - 21.2343 ft/ lbf/lb
= 23.4429 ft/ lbf/lb

Perhitungan Pada Discharge

4. Penentuan Discharge Friction Loss
a. discharge friction loss

discharge Velocity, V = Qf / a”
= 1.0566 ft3/s / 0.1390 ft2
 = 7.6013 ft/s
= 27364.5329 ft/hr

V2 = ( 7.6013 ft/s)^2 / 2x 32.1740

2 gc
= 0.8979 ft. lbf/ lb

Reynold number :

D V 
N re = 

= 0.4206 ft x 27364.5329 ft/hr x

= 1986049.1269

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

 = 0.00015 ft / 0.4206 ft
D = 0.0004

Didapat fanning friction factor, f = 0.0042

b. Skin friction loss, Hfs

2 f L V 2 Pers. pada Tabel 14-1, Peter hal 484

H  x
fs D gc

equivalent length dari fitting dan valve : (tabel 6.7. Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 2 elbow 90 std +
= 85

L = L discharge + (L fitting . ID)

 = 39.3701 ft + 85
= 75.1197 ft

2 f L V 2
H  x = 1.3472 ft. lbf/ lb
fs D gc

c. Sudden Contraction Friction Loss (Hfc)

Kc V 2
H   ….Pers. pada Tabel 14-1, Peter hal 484
fc 2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.1390 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H   = 0.2245 ft. lbf/ lb
fc 2α gc

d. Fitting and Valve Friction Loss (Hff)

V2
H Kf 
ff gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.74
gate valve = 0.13
 jadi nilai Kf :
= 2 elbow 90 std +
= 1.87

V2
H Kf  = 1.6791 ft. lbf/ lb
ff gc

e. Total Discharge Friction Loss, Hf dis

Hf dis = Hfs + Hfc + Hff

= 1.3472 ft. lbf/ lb + 0.2245 ft. lbf/ lb + 1.6791 ft. lbf/ lb
= 3.2507 ft. lbf/ lb

f. discharge Head, Hdis

D
A

C
B

P-03

Zc = 0 m = 0.0000 ft
Zd = 6 m = 19.6850 ft
Static discharge head (DH) = 19.6850 ft

2 2
Pc − Pd g Vc − Vd
+ ( Zc − Zd ) + = Hf
ρ gc 2gα

Discharge Pressure, Po = 1.78 atm = 26.1588

Pressure Head, Hp = Po/ ρ
= ### lb/ft2 / 54.2886
= 69.3860 ft. lbf/ lb
 Static Head, Hs
Static discharge Z suc = Zc - Zd = 19.6850 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
= 19.6850 ft. lbf/ lb

Velocity head,Hv
Vc - Vd = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pc
Hdis Hp + Hs + Hvs - Hfdis
ρ
= 69.3860 ft. lbf/ lb + 19.6850 ft. lbf/ lb + 0.0000
= 85.8203 ft. lbf/lb

Pc = 85.8203 ft. lbf/lb x 54.2886 lb/ft3

= 4659.0612 lbf/ft2
= 32.3546 psi

5. Differential Pressure (Total Pump), ΔP

Differential pressure = Discharge pressure – Suction pressure

= 32.3546 psi - 16.8435 psi
= 15.5111 psi

6.Total Head

Total head = Discharge head – Suction head

 = 85.8203 ft. lbf/lb - 44.6772 ft. lbf/lb
= 41.1431 ft. lbf/lb

7. Efisiensi Pompa, η

efisiensi pompa diperoleh dari figure 14-37, Peters 4th edition hal 520

pada kapasitas pomp 474.2238 gal/min, dipeoleh :

η = 62.00%

8. Break Horse Power (BHP)

2
ΔP ΔV
Ws = + ΔZ + + ΔH f (pers. 14-10, Peters)
ρ 2 gc
= 47.6446 ft. lbf/lb

mf ×W s
BHP =
ηp
= 3441.5984 lb/min x 47.6446 ft. lbf/lb / 62.00%
= 264473.2742 ft. lbf/min
= 8.0143 Hp

9. Requirement Driver (Besarnya Tenaga Pompa)

Dari gambar 14-38 Peter (hal 521) diperoleh :

efisinesi motor = 80.00%

BHP
MHP =
Effisiensi motor
= 8.0143 Hp / 80.00%
= 10.0179 Hp

maka dipilih motor yang berkekuatan 10.0 Hp

D IS C HARG E

lb/jam
lb/ft3
lb/ft. hr
psi = 1152.7813 lbf /ft2
er, hal 256)

lb/ft3)^0.13

ft

ft
ft
ft
in2

ft

ft
ft
ft
in2

ft. lb/lbf. S
 54.2886 lb/ft3 / 0.3146 lb/ft. hr

4-1, Peter hal 484

2 gate valve

x 0.5054 ft
1 gate valve
(reference)

psi ### lbf/ft2

lb/ft3
ft. lbf/ lb - 0.8654 ft. lbf/ lb
 ft. lb/lbf. S

54.2886 lb/ft3 / 0.3146 lb/ft. hr

4-1, Peter hal 484

3 gate valve
x 0.4206 ft
 3 gate valve

psi ### lb/ft2

lb/ft3
ft. lbf/ lb - 3.2507 ft. lbf/ lb
POMPA-04

fungsi : Untuk mengalirkan bottom accumulator menuju KD-01 (Reflux) dan T-03 (Destilate)

tipe : centrifugal pump

D IS C HARG E

bahan konstruksi : carbon steel S UC T IO N

data desain
temperatur, T = 30 oC
flowrate, ms = 6339.6123 kg/jam = 13976.4551
densitas fluida, ρ = 825.6223 kg/m3 51.5419
viskositas, μ = 0.6530 cp = 1.5803
tekanan uap, Puap = 1194.9483 mm Hg = 23.1064
faktor keamanan = 10.00%

1. Kapasitas Pompa, Qf

mf = (1+ f ) x ms
= (1 + 0.1000 )x 13976.4551 lb/jam
= 15374.1006 lb/jam
= 256.2350 lb/min

Volumetrik Flowrate, Qf

Qf = mf / ρ
= 256.2350 lb/min / 51.5419 lb/ft3
= 4.9714 ft3/min
= 0.0829 ft3/s
= 37.1886 gal/min

2. Menentukan Ukuran Pipa

a. diameter pipa
Untuk aliran turbulent yang mempunyai range viskositas 0,02 – 20 cP
maka digunakan rumus diameter dalam optimum pipa

0 .45 0 .13
3.9 . Q .ρ
 0 .45 0 .13
D opt = 3.9 . Q .ρ (Peter, hal 256)

= 3.9 x ( 0.0829 ft3/s)^0.45 x 51.5419

= 2.1227 in

dari perry (ed.7) hal 72 tabel 10-18 Properties of steel pipe diperoleh :

untuk suction pipe :

NPS = 2 in = 0.1667
SN = 40ST,40S
ID = 2.067 in = 0.1723
OD = 2.375 in = 0.1979
Ls = 2 m = 6.5617
a" = 0.0233 ft2 = 3.3552

untuk discharge pipe :

NPS = 1.5 in = 0.1250
SN = 40ST,40S
ID = 1.61 in = 0.1342
OD = 1.9 in = 0.1583
Ld = 15 m = 49.2126
a" = 0.0141 ft2 = 2.0304

Perhitungan Pada Suction

3. Penentuan Suction Friction Loss
a. Suction friction loss

Suction Velocity, V = Qf / a”
= 0.0829 ft3/s / 0.0233 ft2
= 3.5561 ft/s
= 12801.8647 ft/hr

V2 = ( 3.5561 ft/s)^2 / 2x 32.1740

2 gc
= 0.1965 ft. lbf/ lb

Reynold number :
 D⋅V⋅ρ
N re =
μ
= 0.1723 ft x 12801.8647 ft/hr x
= 71922.4514

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

ε = 0.00015 ft / 0.1723 ft
D = 0.0009

Didapat fanning friction factor, f = 0.0085

b. Skin friction loss, Hfs

2×f ×L V 2 Pers. pada Tabel 14-1, Peter hal 484

H fs = x
D gc

equivalent length dari fitting dan valve : (tabel 6.7 Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 1 elbow 90 std +
= 39

L = L suction + (L fitting . ID)

= 6.5617 ft + 39
= 13.2794 ft

2
2×f ×L V
H fs = x = 0.3307 ft. lbf/ lb
D gc

c. Sudden Contraction Friction Loss (Hfc)

 Kc V 2
H fc = × ….Pers. pada Tabel 14-1, Peter hal 484
2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.0233 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H fc = × = 0.0491 ft. lbf/ lb
2α gc

d. Fitting and Valve Friction Loss (Hff)

2
V
H f =Kf ×
f gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2

jadi nilai Kf :
= 1 elbow 90 std +
= 1.1

V2 = 0.2162 ft. lbf/ lb

H f =Kf ×
f gc
e. Total Suction Friction Loss, Hf suc

Hf suc = Hfs + Hfc + Hff

= 0.3307 ft. lbf/ lb + 0.0491 ft. lbf/ lb + 0.2162 ft. lbf/ lb
= 0.5960 ft. lbf/ lb

f. Suction Head, Hsuc

D
C B

P-04

Za = 1 m = 3.2808 ft
Zb = 0 m = 0.0000 ft
Static suction head (SH) = 3.2808 ft

2 2
Pa − Pb g Va − Vb
+ ( Za − Zb ) + = Hf
ρ gc 2 gα
Origin Pressure, Po = 1 atm 14.6960
Pressure Head, Hp = Po/ ρ
= ### lbf/ft2 / 51.5419
= 41.0582 ft. lbf/ lb

Static Head, Hs
Static suction Z suc = Za - Zb 3.2808 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
 = 3.2808 ft. lbf/ lb

Velocity head,Hv
Va - Vb = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pb
Hsuc = Hp + Hs + Hvs - Hfsuc
ρ
= 41.0582 ft. lbf/ lb + 3.2808 ft. lbf/ lb + 0.0000
= 43.7430 ft. lbf/lb

Pb = 43.7430 ft. lbf/lb x 51.5419 lb/ft3

= 2254.6002 lbf/ft2
= 15.6569 psi

g. Net Positive Suction Head (NPSH)

Vapor Pressure Corection,Hp uap

Hp uap = Puap / ρ
= 3327.3287 lbf/ft2 / 51.5419 lb/ft3
= 64.5558 ft/ lbf/lb

Total NPSH = Hsuc - Hp uap

= 43.7430 ft/ lbf/lb - 64.5558 ft/ lbf/lb
= 20.8127 ft/ lbf/lb

Perhitungan Pada Discharge

4. Penentuan Discharge Friction Loss
a. discharge friction loss

discharge Velocity, V = Qf / a”
= 0.0829 ft3/s / 0.0141 ft2
 = 5.8763 ft/s
= 21154.8545 ft/hr

V2 = ( 5.8763 ft/s)^2 / 2x 32.1740

2 gc
= 0.5366 ft. lbf/ lb

Reynold number :

D V 
N re = 

= 0.1342 ft x 21154.8545 ft/hr x

= 92573.5012

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

 = 0.00015 ft / 0.1342 ft
D = 0.0011

Didapat fanning friction factor, f = 0.0062

b. Skin friction loss, Hfs

2 f L V 2 Pers. pada Tabel 14-1, Peter hal 484

H  x
fs D gc

equivalent length dari fitting dan valve : (tabel 6.7. Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 1 elbow 90 std +
= 39

L = L discharge + (L fitting . ID)

 = 49.2126 ft + 39
= 54.4451 ft

2 f L V 2
H  x = 2.7003 ft. lbf/ lb
fs D gc

c. Sudden Contraction Friction Loss (Hfc)

Kc V 2
H   ….Pers. pada Tabel 14-1, Peter hal 484
fc 2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.0141 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H   = 0.1342 ft. lbf/ lb
fc 2α gc

d. Fitting and Valve Friction Loss (Hff)

V2
H Kf 
ff gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2
 jadi nilai Kf :
= 1 elbow 90 std +
= 1.1

V2
H Kf  = 0.5903 ft. lbf/ lb
ff gc

e. Total Discharge Friction Loss, Hf dis

Hf dis = Hfs + Hfc + Hff

= 2.7003 ft. lbf/ lb + 0.1342 ft. lbf/ lb + 0.5903 ft. lbf/ lb
= 3.4248 ft. lbf/ lb

f. discharge Head, Hdis

D
C B

P-04

Zc = 0 m = 0.0000 ft
Zd = 6 m = 19.6850 ft
Static discharge head (DH) = 19.6850 ft

2 2
Pc − Pd g Vc − Vd
+ ( Zc − Zd ) + = Hf
ρ gc 2gα

Discharge Pressure, Po = 1.1 atm 16.1655

Pressure Head, Hp = Po/ ρ
= ### lb/ft2 / 51.5419
= 45.1640 ft. lbf/ lb
 Static Head, Hs
Static discharge Z suc = Zc - Zd 19.6850 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
= 19.6850 ft. lbf/ lb

Velocity head,Hv
Vc - Vd = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pc
Hdis Hp + Hs + Hvs - Hfdis
ρ
= 45.1640 ft. lbf/ lb + 19.6850 ft. lbf/ lb + 0.0000
= 61.4242 ft. lbf/lb

Pc = 61.4242 ft. lbf/lb x 51.5419 lb/ft3

= 3165.9233 lbf/ft2
= 21.9856 psi

5. Differential Pressure (Total Pump), ΔP

Differential pressure = Discharge pressure – Suction pressure

= 21.9856 psi - 15.6569 psi
= 6.3286 psi

6.Total Head

Total head = Discharge head – Suction head

 = 61.4242 ft. lbf/lb - 43.7430 ft. lbf/lb
= 17.6812 ft. lbf/lb

7. Efisiensi Pompa, η

efisiensi pompa diperoleh dari figure 14-37, Peters 4th edition hal 520

pada kapasitas pomp 37.1886 gal/min, dipeoleh :

η = 62.00%

8. Break Horse Power (BHP)

2
ΔP ΔV
Ws = + ΔZ + + ΔH f (pers. 14-10, Peters)
ρ 2 gc
= 24.5308 ft. lbf/lb

mf ×W s
BHP =
ηp
= 256.2350 lb/min x 24.5308 ft. lbf/lb 62.00%
= 10138.1317 ft. lbf/min
= 0.3072 Hp

9. Requirement Driver (Besarnya Tenaga Pompa)

Dari gambar 14-38 Peter (hal 521) diperoleh :

efisinesi motor = 80.00%

BHP
MHP =
Effisiensi motor
= 0.3072 Hp / 80.00%
= 0.3840 Hp

maka dipilih motor yang berkekuatan 0.4 Hp

D IS C HARG E

lb/jam
lb/ft3
lb/ft. hr
psi = 3327.3287 lbf /ft2
lb/ft3)^0.13

ft

ft
ft
ft
in2

ft

ft
ft
ft
in2

ft. lb/lbf. S
 51.5419 lb/ft3 / 1.5803 lb/ft. hr

4-1, Peter hal 484

1 gate valve

x 0.1723 ft
ngan luas A2

1 gate valve
(reference)

psi ### lbf/ft2

lb/ft3
ft. lbf/ lb - 0.5960 ft. lbf/ lb
 ft. lb/lbf. S

51.5419 lb/ft3 / 1.5803 lb/ft. hr

4-1, Peter hal 484

1 gate valve
 x 0.1342 ft

ngan luas A2
 1 gate valve

psi ### lb/ft2

lb/ft3
ft. lbf/ lb - 3.4248 ft. lbf/ lb
POMPA-05

fungsi : Untuk mengalirkan bottom KD-01 menuju KD-02

tipe : centrifugal pump

D IS C HARG E

bahan konstruksi : carbon steel S UC T IO N

data desain
temperatur, T = 150 oC
flowrate, ms = 86913.6294 kg/jam = 191611.7863
densitas fluida, ρ = 869.0672 kg/m3 54.2541
viskositas, μ = 0.5900 cp = 1.4278
tekanan uap, Puap = 1398.4000 mm Hg = 27.0405
faktor keamanan = 10.00%

1. Kapasitas Pompa, Qf

mf = (1+ f ) x ms
= (1 + 0.1000 )x 191611.7863 lb/jam
= 210772.9650 lb/jam
= 3512.8827 lb/min

Volumetrik Flowrate, Qf

Qf = mf / ρ
= 3512.8827 lb/min / 54.2541 lb/ft3
= 64.7487 ft3/min
= 1.0791 ft3/s
= 484.3540 gal/min

2. Menentukan Ukuran Pipa

a. diameter pipa
Untuk aliran turbulent yang mempunyai range viskositas 0,02 – 20 cP
maka digunakan rumus diameter dalam optimum pipa

0 .45 0 .13
3.9 . Q .ρ
 0 .45 0 .13
D opt = 3.9 . Q .ρ (Peter, hal 256)

= 3.9 x ( 1.0791 ft3/s)^0.45 x ( 54.2541

= 6.7831 in

dari perry (ed.7) hal 72 tabel 10-18 Properties of steel pipe diperoleh :

untuk suction pipe :

NPS = 6 in = 0.5000
SN = 40ST,40S
ID = 6.065 in = 0.5054
OD = 6.625 in = 0.5521
Ls = 2 m = 6.5617
a" = 0.2006 ft2 = 28.8864

untuk discharge pipe :

NPS = 5 in = 0.4167
SN = 40ST,40S
ID = 5.047 in = 0.4206
OD = 5.563 in = 0.4636
Ld = 15 m = 49.2126
a" = 0.139 ft2 = 20.0160

Perhitungan Pada Suction

3. Penentuan Suction Friction Loss
a. Suction friction loss

Suction Velocity, V = Qf / a”
= 1.0791 ft3/s / 0.2006 ft2
= 5.3796 ft/s
= 19366.5150 ft/hr

V2 = ( 5.3796 ft/s)^2 / 2x 32.1740

2 gc
= 0.4497 ft. lbf/ lb

Reynold number :
 D⋅V⋅ρ
N re =
μ
= 0.5054 ft x 19366.5150 ft/hr x
= 371934.2371

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

ε = 0.00015 ft / 0.5054 ft
D = 0.0003

Didapat fanning friction factor, f = 0.0042

b. Skin friction loss, Hfs

2×f ×L V 2 Pers. pada Tabel 14-1, Peter hal 484

H fs = x
D gc

equivalent length dari fitting dan valve : (tabel 6.7 Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 1 elbow 90 std +
= 46

L = L suction + (L fitting . ID)

= 6.5617 ft + 46
= 29.8108 ft

2
2×f ×L V
H fs = x = 0.2678 ft. lbf/ lb
D gc

c. Sudden Contraction Friction Loss (Hfc)

 Kc V 2
H fc = × ….Pers. pada Tabel 14-1, Peter hal 484
2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.2006 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H fc = × = 0.1124 ft. lbf/ lb
2α gc

d. Fitting and Valve Friction Loss (Hff)

2
V
H f =Kf ×
f gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2

jadi nilai Kf :
= 1 elbow 90 std +
= 1.1

V2 = 0.4947 ft. lbf/ lb

H f =Kf ×
f gc
e. Total Suction Friction Loss, Hf suc

Hf suc = Hfs + Hfc + Hff

= 0.2678 ft. lbf/ lb + 0.1124 ft. lbf/ lb + 0.4947 ft. lbf/ lb
= 0.8749 ft. lbf/ lb

f. Suction Head, Hsuc

A D

B C

P-05

Za = 2 m = 6.5617 ft
Zb = 0 m = 0.0000 ft
Static suction head (SH) = 6.5617 ft

2 2
Pa − Pb g Va − Vb
+ ( Za − Zb ) + = Hf
ρ gc 2 gα
Origin Pressure, Po = 1.78 atm 26.1588
Pressure Head, Hp = Po/ ρ
= ### lbf/ft2 / 54.2541
= 69.4301 ft. lbf/ lb

Static Head, Hs
Static suction Z suc = Za - Zb 6.5617 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
 = 6.5617 ft. lbf/ lb

Velocity head,Hv
Va - Vb = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pb
Hsuc = Hp + Hs + Hvs - Hfsuc
ρ
= 69.4301 ft. lbf/ lb + 6.5617 ft. lbf/ lb + 0.0000
= 75.1168 ft. lbf/lb

Pb = 75.1168 ft. lbf/lb x 54.2541 lb/ft3

= 4075.3958 lbf/ft2
= 28.3014 psi

g. Net Positive Suction Head (NPSH)

Vapor Pressure Corection,Hp uap

Hp uap = Puap / ρ
= 3893.8392 lbf/ft2 / 54.2541 lb/ft3
= 71.7704 ft/ lbf/lb

Total NPSH = Hsuc - Hp uap

= 75.1168 ft/ lbf/lb - 71.7704 ft/ lbf/lb
= 3.3464 ft/ lbf/lb

Perhitungan Pada Discharge

4. Penentuan Discharge Friction Loss
a. discharge friction loss

discharge Velocity, V = Qf / a”
= 1.0791 ft3/s / 0.1390 ft2
 = 7.7636 ft/s
= 27949.0856 ft/hr

V2 = ( 7.7636 ft/s)^2 / 2x 32.1740

2 gc
= 0.9367 ft. lbf/ lb

Reynold number :

D V 
N re = 

= 0.4206 ft x 27949.0856 ft/hr x

= 446667.9441

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

 = 0.00015 ft / 0.4206 ft
D = 0.0004

Didapat fanning friction factor, f = 0.0045

b. Skin friction loss, Hfs

2 f L V 2 Pers. pada Tabel 14-1, Peter hal 484

H  x
fs D gc

equivalent length dari fitting dan valve : (tabel 6.7. Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 2 elbow 90 std +
= 71

L = L discharge + (L fitting . ID)

 = 49.2126 ft + 71
= 79.0740 ft

2 f L V 2
H  x = 1.5850 ft. lbf/ lb
fs D gc

c. Sudden Contraction Friction Loss (Hfc)

Kc V 2
H   ….Pers. pada Tabel 14-1, Peter hal 484
fc 2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.1390 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H   = 0.2342 ft. lbf/ lb
fc 2α gc

d. Fitting and Valve Friction Loss (Hff)

V2
H Kf 
ff gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2
 jadi nilai Kf :
= 2 elbow 90 std +
= 2

V2
H Kf  = 1.8734 ft. lbf/ lb
ff gc

e. Total Discharge Friction Loss, Hf dis

Hf dis = Hfs + Hfc + Hff

= 1.5850 ft. lbf/ lb + 0.2342 ft. lbf/ lb + 1.8734 ft. lbf/ lb
= 3.6925 ft. lbf/ lb

f. discharge Head, Hdis

A D

B C

P-05

Zc = 0 m = 0.0000 ft
Zd = 8 m = 26.2467 ft
Static discharge head (DH) = 26.2467 ft

2 2
Pc − Pd g Vc − Vd
+ ( Zc − Zd ) + = Hf
ρ gc 2gα

Discharge Pressure, Po = 1.84 atm 27.0405

Pressure Head, Hp = Po/ ρ
= ### lb/ft2 / 54.2541
= 71.7704 ft. lbf/ lb
 Static Head, Hs
Static discharge Z suc = Zc - Zd 26.2467 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
= 26.2467 ft. lbf/ lb

Velocity head,Hv
Vc - Vd = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pc
Hdis Hp + Hs + Hvs - Hfdis
ρ
= 71.7704 ft. lbf/ lb + 26.2467 ft. lbf/ lb + 0.0000
= 94.3246 ft. lbf/lb

Pc = 94.3246 ft. lbf/lb x 54.2541 lb/ft3

= 5117.4969 lbf/ft2
= 35.5382 psi

5. Differential Pressure (Total Pump), ΔP

Differential pressure = Discharge pressure – Suction pressure

= 35.5382 psi - 28.3014 psi
= 7.2368 psi

6.Total Head

Total head = Discharge head – Suction head

 = 94.3246 ft. lbf/lb - 75.1168 ft. lbf/lb
= 19.2078 ft. lbf/lb

7. Efisiensi Pompa, η

efisiensi pompa diperoleh dari figure 14-37, Peters 4th edition hal 520

pada kapasitas pomp 484.3540 gal/min, dipeoleh :

η = 62.00%

8. Break Horse Power (BHP)

2
ΔP ΔV
Ws = + ΔZ + + ΔH f (pers. 14-10, Peters)
ρ 2 gc
= 26.5928 ft. lbf/lb

mf ×W s
BHP =
ηp
= 3512.8827 lb/min x 26.5928 ft. lbf/lb / 62.00%
= 150673.2931 ft. lbf/min
= 4.5659 Hp

9. Requirement Driver (Besarnya Tenaga Pompa)

Dari gambar 14-38 Peter (hal 521) diperoleh :

efisinesi motor = 80.00%

BHP
MHP =
Effisiensi motor
= 4.5659 Hp / 80.00%
= 5.7073 Hp

maka dipilih motor yang berkekuatan 5.7 Hp

D IS C HARG E

lb/jam
lb/ft3
lb/ft. hr
psi = 3893.8392 lbf /ft2
lb/ft3)^0.13

ft

ft
ft
ft
in2

ft

ft
ft
ft
in2

ft. lb/lbf. S
 54.2541 lb/ft3 / 1.4278 lb/ft. hr

-1, Peter hal 484

2 gate valve

x 0.5054 ft
ngan luas A2

1 gate valve
(reference)

psi ### lbf/ft2

lb/ft3
ft. lbf/ lb - 0.8749 ft. lbf/ lb
 ft. lb/lbf. S

54.2541 lb/ft3 / 1.4278 lb/ft. hr

-1, Peter hal 484

1 gate valve
 x 0.4206 ft

ngan luas A2
 1 gate valve

psi ### lb/ft2

lb/ft3
ft. lbf/ lb - 3.6925 ft. lbf/ lb
POMPA-06

fungsi : Untuk mengalirkan bottom ACC-02 menuju KD-02 (Reflux) dan Recycle Toluena

tipe : centrifugal pump

D IS C HA R G E

bahan konstruksi : carbon steel S U C T IO N

data desain
temperatur, T = 30 oC
flowrate, ms = 28941.3348 kg/jam = 63804.7324
densitas fluida, ρ = 983.7859 kg/m3 61.4157
viskositas, μ = 0.5900 cp = 1.4278
tekanan uap, Puap = 869.0672 mm Hg = 16.8050
faktor keamanan = 10.00%

1. Kapasitas Pompa, Qf

mf = (1+ f ) x ms
= (1 + 0.1000 )x 63804.7324 lb/jam
= 70185.2056 lb/jam
= 1169.7534 lb/min

Volumetrik Flowrate, Qf

Qf = mf / ρ
= 1169.7534 lb/min / 61.4157 lb/ft3
= 19.0465 ft3/min
= 0.3174 ft3/s
= 142.4775 gal/min

2. Menentukan Ukuran Pipa

a. diameter pipa
Untuk aliran turbulent yang mempunyai range viskositas 0,02 – 20 cP
maka digunakan rumus diameter dalam optimum pipa

0 .45 0 .13
3.9 . Q .ρ
 0 .45 0 .13
D opt = 3.9 . Q .ρ (Peter, hal 256)

= 3.9 x ( 0.3174 ft3/s)^0.45 x 61.4157

= 3.9746 in

dari perry (ed.7) hal 72 tabel 10-18 Properties of steel pipe diperoleh :

untuk suction pipe :

NPS = 4 in = 0.3333
SN = 40ST,40S
ID = 4.026 in = 0.3355
OD = 4.5 in = 0.3750
Ls = 2 m = 6.5617
a" = 0.0884 ft2 = 12.7296

untuk discharge pipe :

NPS = 3.5 in = 0.2917
SN = 40ST,40S
ID = 3.548 in = 0.2957
OD = 4 in = 0.3333
Ld = 25 m = 82.0210
a" = 0.0687 ft2 = 9.8928

Perhitungan Pada Suction

3. Penentuan Suction Friction Loss
a. Suction friction loss

Suction Velocity, V = Qf / a”
= 0.3174 ft3/s / 0.0884 ft2
= 3.5910 ft/s
= 12927.4715 ft/hr

V2 = ( 3.5910 ft/s)^2 / 2x 32.1740

2 gc
= 0.2004 ft. lbf/ lb

Reynold number :
 D⋅V⋅ρ
N re =
μ
= 0.3355 ft x 12927.4715 ft/hr x
= 186559.9679

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

ε = 0.00015 ft / 0.3355 ft
D = 0.0004

Didapat fanning friction factor, f = 0.0045

b. Skin friction loss, Hfs

2×f ×L V 2 Pers. pada Tabel 14-1, Peter hal 484

H fs = x
D gc

equivalent length dari fitting dan valve : (tabel 6.7 Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 1 elbow 90 std +
= 39

L = L suction + (L fitting . ID)

= 6.5617 ft + 39
= 19.6462 ft

2
2×f ×L V
H fs = x = 0.1198 ft. lbf/ lb
D gc

c. Sudden Contraction Friction Loss (Hfc)

 Kc V 2
H fc = × ….Pers. pada Tabel 14-1, Peter hal 484
2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.0884 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H fc = × = 0.0501 ft. lbf/ lb
2α gc

d. Fitting and Valve Friction Loss (Hff)

2
V
H f =Kf ×
f gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2

jadi nilai Kf :
= 1 elbow 90 std +
= 1.1

V2 = 0.2204 ft. lbf/ lb

H f =Kf ×
f gc
e. Total Suction Friction Loss, Hf suc

Hf suc = Hfs + Hfc + Hff

= 0.1198 ft. lbf/ lb + 0.0501 ft. lbf/ lb + 0.2204 ft. lbf/ lb
= 0.3904 ft. lbf/ lb

f. Suction Head, Hsuc

D
C B

P-06

Za = 2 m = 6.5617 ft
Zb = 0 m = 0.0000 ft
Static suction head (SH) = 6.5617 ft

2 2
Pa − Pb g Va − Vb
+ ( Za − Zb ) + = Hf
ρ gc 2 gα
Origin Pressure, Po = 1 atm 14.6960
Pressure Head, Hp = Po/ ρ
= ### lbf/ft2 / 61.4157
= 34.4572 ft. lbf/ lb

Static Head, Hs
Static suction Z suc = Za - Zb 6.5617 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
 = 6.5617 ft. lbf/ lb

Velocity head,Hv
Va - Vb = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pb
Hsuc = Hp + Hs + Hvs - Hfsuc
ρ
= 34.4572 ft. lbf/ lb + 6.5617 ft. lbf/ lb + 0.0000
= 40.6285 ft. lbf/lb

Pb = 40.6285 ft. lbf/lb x 61.4157 lb/ft3

= 2495.2321 lbf/ft2
= 17.3280 psi

g. Net Positive Suction Head (NPSH)

Vapor Pressure Corection,Hp uap

Hp uap = Puap / ρ
= 2419.9141 lbf/ft2 / 61.4157 lb/ft3
= 39.4022 ft/ lbf/lb

Total NPSH = Hsuc - Hp uap

= 40.6285 ft/ lbf/lb - 39.4022 ft/ lbf/lb
= 1.2264 ft/ lbf/lb

Perhitungan Pada Discharge

4. Penentuan Discharge Friction Loss
a. discharge friction loss

discharge Velocity, V = Qf / a”
= 0.3174 ft3/s / 0.0687 ft2
 = 4.6207 ft/s
= 16634.4757 ft/hr

V2 = ( 4.6207 ft/s)^2 / 2x 32.1740

2 gc
= 0.3318 ft. lbf/ lb

Reynold number :

D V 
N re = 

= 0.2957 ft x 16634.4757 ft/hr x

= 211555.2596

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

 = 0.00015 ft / 0.2957 ft
D = 0.0005

Didapat fanning friction factor, f = 0.0048

b. Skin friction loss, Hfs

2 f L V 2 Pers. pada Tabel 14-1, Peter hal 484

H  x
fs D gc

equivalent length dari fitting dan valve : (tabel 6.7. Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 2 elbow 90 std +
= 71

L = L discharge + (L fitting . ID)

 = 82.0210 ft + 71
= 103.0133 ft

2 f L V 2
H  x = 1.1098 ft. lbf/ lb
fs D gc

c. Sudden Contraction Friction Loss (Hfc)

Kc V 2
H   ….Pers. pada Tabel 14-1, Peter hal 484
fc 2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.0687 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H   = 0.0830 ft. lbf/ lb
fc 2α gc

d. Fitting and Valve Friction Loss (Hff)

V2
H Kf 
ff gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2
 jadi nilai Kf :
= 2 elbow 90 std +
= 2

V2
H  Kf 
ff gc = 0.6636 ft. lbf/ lb

e. Total Discharge Friction Loss, Hf dis

Hf dis = Hfs + Hfc + Hff

= 1.1098 ft. lbf/ lb + 0.0830 ft. lbf/ lb + 0.6636 ft. lbf/ lb
= 1.8563 ft. lbf/ lb

f. discharge Head, Hdis

D
C B

P-06

Zc = 0 m = 0.0000 ft
Zd = 8 m = 26.2467 ft
Static discharge head (DH) = 26.2467 ft

2 2
Pc − Pd g Vc − Vd
+ ( Zc − Zd ) + = Hf
ρ gc 2gα

Discharge Pressure, Po = 1.1 atm 16.1655

Pressure Head, Hp = Po/ ρ
= ### lb/ft2 / 61.4157
= 37.9030 ft. lbf/ lb
 Static Head, Hs
Static discharge Z suc = Zc - Zd 26.2467 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
= 26.2467 ft. lbf/ lb

Velocity head,Hv
Vc - Vd = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pc
Hdis Hp + Hs + Hvs - Hfdis
ρ
= 37.9030 ft. lbf/ lb + 26.2467 ft. lbf/ lb + 0.0000
= 62.2933 ft. lbf/lb

Pc = 62.2933 ft. lbf/lb x 61.4157 lb/ft3

= 3825.7917 lbf/ft2
= 26.5680 psi

5. Differential Pressure (Total Pump), ΔP

Differential pressure = Discharge pressure – Suction pressure

= 26.5680 psi - 17.3280 psi
= 9.2400 psi

6.Total Head

Total head = Discharge head – Suction head

 = 62.2933 ft. lbf/lb - 40.6285 ft. lbf/lb
= 21.6648 ft. lbf/lb

7. Efisiensi Pompa, η

efisiensi pompa diperoleh dari figure 14-37, Peters 4th edition hal 520

pada kapasitas pomp 142.4775 gal/min, dipeoleh :

η = 62.00%

8. Break Horse Power (BHP)

2
ΔP ΔV
Ws = + ΔZ + + ΔH f (pers. 14-10, Peters)
ρ 2 gc
= 25.3775 ft. lbf/lb

mf ×W s
BHP =
ηp
= 1169.7534 lb/min x 25.3775 ft. lbf/lb / 62.00%
= 47879.6685 ft. lbf/min
= 1.4509 Hp

9. Requirement Driver (Besarnya Tenaga Pompa)

Dari gambar 14-38 Peter (hal 521) diperoleh :

efisinesi motor = 80.00%

BHP
MHP =
Effisiensi motor
= 1.4509 Hp / 80.00%
= 1.8136 Hp

maka dipilih motor yang berkekuatan 1.8 Hp

D IS C HA R G E

lb/jam
lb/ft3
lb/ft. hr
psi = 2419.9141 lbf /ft2
lb/ft3)^0.13

ft

ft
ft
ft
in2

ft

ft
ft
ft
in2

ft. lb/lbf. S
 61.4157 lb/ft3 / 1.4278 lb/ft. hr

1, Peter hal 484

1 gate valve

x 0.3355 ft
1 gate valve
(reference)

psi ### lbf/ft2

lb/ft3
ft. lbf/ lb - 0.3904 ft. lbf/ lb
 ft. lb/lbf. S

61.4157 lb/ft3 / 1.4278 lb/ft. hr

1, Peter hal 484

1 gate valve
x 0.2957 ft
 1 gate valve

psi ### lb/ft2

lb/ft3
ft. lbf/ lb - 1.8563 ft. lbf/ lb
POMPA-07

fungsi : Untuk mengalirkan bottom KD-02 menuju KD-03

tipe : centrifugal pump

D IS C HA R G

bahan konstruksi : carbon steel S U C T IO N

data desain
temperatur, T = 160 oC
flowrate, ms = 83361.1980 kg/jam =
densitas fluida, ρ = 970.5372 kg/m3
viskositas, μ = 2.2000 cp =
tekanan uap, Puap = 1197.8214 mm Hg =
faktor keamanan = 10.00%

1. Kapasitas Pompa, Qf

mf = (1+ f ) x ms
= (1 + 0.1000 )x 183780.0144
= 202158.0159 lb/jam
= 3369.3003 lb/min

Volumetrik Flowrate, Qf

Qf = mf / ρ
= 3369.3003 lb/min / 60.5887 lb/ft3
= 55.6094 ft3/min
= 0.9268 ft3/s
= 415.9873 gal/min

2. Menentukan Ukuran Pipa

a. diameter pipa
Untuk aliran turbulent yang mempunyai range viskositas 0,02 – 20 cP
maka digunakan rumus diameter dalam optimum pipa

0 .45 0 .13
D opt = 3.9 . Q .ρ
= 3.9 x ( 0.9268 ft3/s)^0.45 x
 = 6.4258 in

dari perry (ed.7) hal 72 tabel 10-18 Properties of steel pipe diperoleh :

untuk suction pipe :

NPS = 6 in =
SN = 40ST,40S
ID = 6.065 in =
OD = 6.625 in =
Ls = 3 m =
a" = 0.2006 ft2 =

untuk discharge pipe :

NPS = 5 in =
SN = 40ST,40S
ID = 5.047 in =
OD = 5.563 in =
Ld = 8 m =
a" = 0.139 ft2 =

Perhitungan Pada Suction

3. Penentuan Suction Friction Loss
a. Suction friction loss

Suction Velocity, V = Qf / a”
= 0.9268 ft3/s / 0.2006
= 4.6203 ft/s
= 16632.9280 ft/hr

V2 = ( 4.6203 ft/s)^2 / 2x
2 gc
= 0.3317 ft. lbf/ lb

Reynold number :

D⋅V⋅ρ
N re =
μ
= 0.5054 ft x 16632.9280
= 95669.0695
 material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

ε = 0.00015 ft / 0.5054
D = 0.0003

Didapat fanning friction factor, f = 0.0052

b. Skin friction loss, Hfs

2
2×f ×L V Pers. pada Tabel 14-1, Peter hal 484
H fs = x
D gc

equivalent length dari fitting dan valve : (tabel 6.7 Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 1 elbow 90 std +
= 39

L = L suction + (L fitting . ID)

= 9.8425 ft +
= 29.5538 ft

2×f ×L V 2
H fs = x = 0.2424 ft. lbf/ lb
D gc

c. Sudden Contraction Friction Loss (Hfc)

Kc V 2
H fc = × ….Pers. pada Tabel 14-1, Peter hal 484
2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.2006 ft2
A2 = Luas penampang 1 = A<<<<<
 α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H fc = × = 0.0829 ft. lbf/ lb
2α gc

d. Fitting and Valve Friction Loss (Hff)

2
V
H f =Kf ×
f gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2

jadi nilai Kf :
= 1 elbow 90 std +
= 1.1

V2
H f =Kf × = 0.3649 ft. lbf/ lb
f gc

e. Total Suction Friction Loss, Hf suc

Hf suc = Hfs + Hfc + Hff

= 0.2424 ft. lbf/ lb + 0.0829 ft. lbf/ lb + 0.3649
= 0.6903 ft. lbf/ lb

f. Suction Head, Hsuc

A D

B C
 A D

B C

P-07

Za = 2 m = 6.5617
Zb = 0 m = 0.0000
Static suction head (SH) = 6.5617

2 2
Pa − Pb g Va − Vb
+ ( Za − Zb ) + = Hf
ρ gc 2 gα
Origin Pressure, Po = 0.85 atm
Pressure Head, Hp = Po/ ρ
= 1798.7843 lbf/ft2 /
= 29.6885 ft. lbf/ lb

Static Head, Hs
Static suction Z suc = Za - Zb 6.5617 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
= 6.5617 ft. lbf/ lb

Velocity head,Hv
Va - Vb = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pb
Hsuc = Hp + Hs + Hvs - Hfsuc
ρ
= 29.6885 ft. lbf/ lb + 6.5617 ft. lbf/ lb +
= 35.5599 ft. lbf/lb
 Pb = 35.5599 ft. lbf/lb x 60.5887 lb/ft3
= 2154.5244 lbf/ft2
= 14.9620 psi

g. Net Positive Suction Head (NPSH)

Vapor Pressure Corection,Hp uap

Hp uap = Puap / ρ
= 3335.3288 lbf/ft2 / 60.5887
= 55.0487 ft/ lbf/lb

Total NPSH = Hsuc - Hp uap

= 35.5599 ft/ lbf/lb - 55.0487
= 19.4889 ft/ lbf/lb

Perhitungan Pada Discharge

4. Penentuan Discharge Friction Loss
a. discharge friction loss

discharge Velocity, V = Qf / a”
= 0.9268 ft3/s / 0.1390
= 6.6678 ft/s
= 24004.0673 ft/hr

V2 = ( 6.6678 ft/s)^2 / 2x
2 gc
= 0.6909 ft. lbf/ lb

Reynold number :

D V 
N re =


= 0.4206 ft x 24004.0673
= 114892.1028

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft
  = 0.00015 ft / 0.4206
D = 0.0004

Didapat fanning friction factor, f = 0.0052

b. Skin friction loss, Hfs

2 f L V 2 Pers. pada Tabel 14-1, Peter hal 484

H  x
fs D gc

equivalent length dari fitting dan valve : (tabel 6.7. Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 2 elbow 90 std +
= 71

L = L discharge + (L fitting . ID)

= 26.2467 ft +
= 56.1081 ft

2 f L V 2
H  x = 0.9586 ft. lbf/ lb
fs D gc

c. Sudden Contraction Friction Loss (Hfc)

Kc V 2
H   ….Pers. pada Tabel 14-1, Peter hal 484
fc 2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.1390 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2
 maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H   = 0.1727 ft. lbf/ lb
fc 2α gc

d. Fitting and Valve Friction Loss (Hff)

V2
H Kf 
ff gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2

jadi nilai Kf :
= 2 elbow 90 std +
= 2

V2
H Kf 
ff gc = 1.3818 ft. lbf/ lb

e. Total Discharge Friction Loss, Hf dis

Hf dis = Hfs + Hfc + Hff

= 0.9586 ft. lbf/ lb + 0.1727 ft. lbf/ lb + 1.3818
= 2.5132 ft. lbf/ lb

f. discharge Head, Hdis

A D

B C

P-07
 A D

B C

P-07

Zc = 0 m = 0.0000
Zd = 15 m = 49.2126
Static discharge head (DH) = 49.2126

2 2
Pc − Pd g Vc − Vd
+ ( Zc − Zd ) + = Hf
ρ gc 2gα

Discharge Pressure, Po = 1.6 atm

Pressure Head, Hp = Po/ ρ
= 3385.9469 lb/ft2 /
= 55.8842 ft. lbf/ lb

Static Head, Hs
Static discharge Z suc = Zc - Zd 49.2126 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
= 49.2126 ft. lbf/ lb

Velocity head,Hv
Vc - Vd = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pc
Hdis Hp + Hs + Hvs - Hfdis
ρ
= 55.8842 ft. lbf/ lb + 49.2126 ft. lbf/ lb +
= 102.5836 ft. lbf/lb

Pc = 102.5836 ft. lbf/lb x 60.5887 lb/ft3

= 6215.4023 lbf/ft2
 = 43.1625 psi

5. Differential Pressure (Total Pump), ΔP

Differential pressure = Discharge pressure – Suction pressure

= 43.1625 psi - 14.9620
= 28.2005 psi

6.Total Head

Total head = Discharge head – Suction head

= 102.5836 ft. lbf/lb - 55.8842
= 46.6994 ft. lbf/lb

7. Efisiensi Pompa, η

efisiensi pompa diperoleh dari figure 14-37, Peters 4th edition hal 520

pada kapasitas pomp 415.9873 gal/min, dipeoleh :

η = 62.00%

8. Break Horse Power (BHP)

2
ΔP ΔV
Ws = + ΔZ + + ΔH f (pers. 14-10, Peters)
ρ 2 gc
= 51.7257 ft. lbf/lb

mf ×W s
BHP =
ηp
= 3369.3003 lb/min x 51.7257 ft. lbf/lb /
= 281096.0794 ft. lbf/min
= 8.5181 Hp

9. Requirement Driver (Besarnya Tenaga Pompa)

Dari gambar 14-38 Peter (hal 521) diperoleh :
efisinesi motor = 80.00%

BHP
MHP =
Effisiensi motor
= 8.5181 Hp / 80.00%
= 10.6476 Hp

maka dipilih motor yang berkekuatan 11 Hp

 D IS C HA R G E

T IO N

183780.0144 lb/jam
60.5887 lb/ft3
5.3240 lb/ft. hr
23.1620 psi = 3335.3288 lbf /ft2

lb/jam

(Peter, hal 256)

60.5887 lb/ft3)^0.13
 0.5000 ft

0.5054 ft
0.5521 ft
9.8425 ft
28.8864 in2

0.4167 ft

0.4206 ft
0.4636 ft
26.2467 ft
20.0160 in2

ft2

32.1740 ft. lb/lbf. S

ft/hr x 60.5887 lb/ft3 / 5.3240 lb/ft. hr

482, diperoleh

ft

rs. pada Tabel 14-1, Peter hal 484

bow 90 std + 1 gate valve

39 x 0.5054 ft

bel 14-1, Peter hal 484

bandingkan dengan luas A2

bow 90 std + 1 gate valve

ft. lbf/ lb
ft
ft (reference)
ft

12.4916 psi 1798.7843 lbf/ft2

60.5887 lb/ft3

0.0000 ft. lbf/ lb - 0.6903 ft. lbf/ lb

 lb/ft3

ft/ lbf/lb

ft2

32.1740 ft. lb/lbf. S

ft/hr x 60.5887 lb/ft3 / 5.3240 lb/ft. hr

482, diperoleh
 ft

rs. pada Tabel 14-1, Peter hal 484

bow 90 std + 1 gate valve

L fitting . ID)
71 x 0.4206 ft

bel 14-1, Peter hal 484

bandingkan dengan luas A2

bow 90 std + 1 gate valve

ft. lbf/ lb

D
D

ft
ft
ft

23.5135 psi 3385.9469 lb/ft2

60.5887 lb/ft3

0.0000 ft. lbf/ lb - 2.5132 ft. lbf/ lb

 psi

ft. lbf/lb

ers. 14-10, Peters)

62.00%
POMPA-08

fungsi : Untuk mengalirkan bottom ACC-03 menuju KD-03 (Reflux) dan T-04 (Destilate)

tipe : centrifugal pump

D IS C HARG E

bahan konstruksi : carbon steel S UC T IO N

data desain
temperatur, T = 30 oC
flowrate, ms = 44558.5667 kg/jam = 98234.8411
densitas fluida, ρ = 869.9860 kg/m3 54.3115
viskositas, μ = 0.6500 cp = 1.5730
tekanan uap, Puap = 833.2233 mm Hg = 16.1118
faktor keamanan = 10.00%

1. Kapasitas Pompa, Qf

mf = (1+ f ) x ms
= (1 + 0.1000 )x 98234.8411 lb/jam
= 108058.3252 lb/jam
= 1800.9721 lb/min

Volumetrik Flowrate, Qf

Qf = mf / ρ
= 1800.9721 lb/min / 54.3115 lb/ft3
= 33.1601 ft3/min
= 0.5527 ft3/s
= 248.0546 gal/min

2. Menentukan Ukuran Pipa

a. diameter pipa
Untuk aliran turbulent yang mempunyai range viskositas 0,02 – 20 cP
maka digunakan rumus diameter dalam optimum pipa

0 .45 0 .13
3.9 . Q .ρ
 0 .45 0 .13
D opt = 3.9 . Q .ρ (Peter, hal 256)

= 3.9 x ( 0.5527 ft3/s)^0.45 x 54.3115

= 5.0201 in

dari perry (ed.7) hal 72 tabel 10-18 Properties of steel pipe diperoleh :

untuk suction pipe :

NPS = 5 in = 0.4167
SN = 40ST,40S
ID = 5.047 in = 0.4206
OD = 5.563 in = 0.4636
Ls = 3 m = 9.8425
a" = 0.139 ft2 = 20.0160

untuk discharge pipe :

NPS = 4 in = 0.3333
SN = 40ST,40S
ID = 4.026 in = 0.3355
OD = 4.5 in = 0.3750
Ld = 8 m = 26.2467
a" = 0.0884 ft2 = 12.7296

Perhitungan Pada Suction

3. Penentuan Suction Friction Loss
a. Suction friction loss

Suction Velocity, V = Qf / a”
= 0.5527 ft3/s / 0.139 ft2
= 3.9760 ft/s
= 14313.7040 ft/hr

V2 = ( 3.9760 ft/s)^2 / 2x 32.1740

2 gc
= 0.2457 ft. lbf/ lb

Reynold number :
 D⋅V⋅ρ
N re =
μ
= 0.4206 ft x 14313.7040 ft/hr x
= 207858.0113

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

ε = 0.00015 ft / 0.4206 ft
D = 0.0004

Didapat fanning friction factor, f = 0.0038

b. Skin friction loss, Hfs

2×f ×L V 2 Pers. pada Tabel 14-1, Peter hal 484

H fs = x
D gc

equivalent length dari fitting dan valve : (tabel 6.7 Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 1 elbow 90 std +
= 39

L = L suction + (L fitting . ID)

= 9.8425 ft + 39
= 26.2453 ft

2
2×f ×L V
H fs = x = 0.1461 ft. lbf/ lb
D gc

c. Sudden Contraction Friction Loss (Hfc)

 Kc V 2
H fc = × ….Pers. pada Tabel 14-1, Peter hal 484
2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.1390 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H fc = × = 0.0614 ft. lbf/ lb
2α gc

d. Fitting and Valve Friction Loss (Hff)

2
V
H f =Kf ×
f gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2

jadi nilai Kf :
= 1 elbow 90 std +
= 1.1

V2 = 0.2702 ft. lbf/ lb

H f =Kf ×
f gc
e. Total Suction Friction Loss, Hf suc

Hf suc = Hfs + Hfc + Hff

= 0.1461 ft. lbf/ lb + 0.0614 ft. lbf/ lb + 0.2702 ft. lbf/ lb
= 0.4777 ft. lbf/ lb

f. Suction Head, Hsuc

D
C B

P-08

Za = 2 m = 6.5617 ft
Zb = 0 m = 0.0000 ft
Static suction head (SH) = 6.5617 ft

2 2
Pa − Pb g Va − Vb
+ ( Za − Zb ) + = Hf
ρ gc 2 gα
Origin Pressure, Po = 1 atm 14.6960
Pressure Head, Hp = Po/ ρ
= ### lbf/ft2 / 54.3115
= 38.9645 ft. lbf/ lb

Static Head, Hs
Static suction Z suc = Za - Zb 6.5617 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
 = 6.5617 ft. lbf/ lb

Velocity head,Hv
Va - Vb = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pb
Hsuc = Hp + Hs + Hvs - Hfsuc
ρ
= 38.9645 ft. lbf/ lb + 6.5617 ft. lbf/ lb + 0.0000
= 45.0484 ft. lbf/lb

Pb = 45.0484 ft. lbf/lb x 54.3115 lb/ft3

= 2446.6452 lbf/ft2
= 16.9906 psi

g. Net Positive Suction Head (NPSH)

Vapor Pressure Corection,Hp uap

Hp uap = Puap / ρ
= 2320.1070 lbf/ft2 / 54.3115 lb/ft3
= 42.7186 ft/ lbf/lb

Total NPSH = Hsuc - Hp uap

= 45.0484 ft/ lbf/lb - 42.7186 ft/ lbf/lb
= 2.3299 ft/ lbf/lb

Perhitungan Pada Discharge

4. Penentuan Discharge Friction Loss
a. discharge friction loss

discharge Velocity, V = Qf / a”
= 0.5527 ft3/s / 0.0884 ft2
 = 6.2519 ft/s
= 22506.8422 ft/hr

V2 = ( 6.2519 ft/s)^2 / 2x 32.1740

2 gc
= 0.6074 ft. lbf/ lb

Reynold number :

D V 
N re = 

= 0.3355 ft x 22506.8422 ft/hr x

= 260717.2514

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

 = 0.00015 ft / 0.3355 ft
D = 0.0004

Didapat fanning friction factor, f = 0.0065

b. Skin friction loss, Hfs

2 f L V 2 Pers. pada Tabel 14-1, Peter hal 484

H  x
fs D gc

equivalent length dari fitting dan valve : (tabel 6.7. Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 2 elbow 90 std +
= 71

L = L discharge + (L fitting . ID)

 = 26.2467 ft + 71
= 50.0672 ft

2 f L V 2
H  x = 1.1784 ft. lbf/ lb
fs D gc

c. Sudden Contraction Friction Loss (Hfc)

Kc V 2
H   ….Pers. pada Tabel 14-1, Peter hal 484
fc 2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.0884 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H   = 0.1519 ft. lbf/ lb
fc 2α gc

d. Fitting and Valve Friction Loss (Hff)

V2
H Kf 
ff gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2
 jadi nilai Kf :
= 2 elbow 90 std +
= 2

V2
H  Kf 
ff gc = 1.2148 ft. lbf/ lb

e. Total Discharge Friction Loss, Hf dis

Hf dis = Hfs + Hfc + Hff

= 1.1784 ft. lbf/ lb + 0.1519 ft. lbf/ lb + 1.2148 ft. lbf/ lb
= 2.5451 ft. lbf/ lb

f. discharge Head, Hdis

D
C B

P-08

Zc = 0 m = 0.0000 ft
Zd = 8 m = 26.2467 ft
Static discharge head (DH) = 26.2467 ft

2 2
Pc − Pd g Vc − Vd
+ ( Zc − Zd ) + = Hf
ρ gc 2gα

Discharge Pressure, Po = 1.1 atm 16.1655

Pressure Head, Hp = Po/ ρ
= ### lb/ft2 / 54.3115
= 42.8609 ft. lbf/ lb
 Static Head, Hs
Static discharge Z suc = Zc - Zd 26.2467 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
= 26.2467 ft. lbf/ lb

Velocity head,Hv
Vc - Vd = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pc
Hdis Hp + Hs + Hvs - Hfdis
ρ
= 42.8609 ft. lbf/ lb + 26.2467 ft. lbf/ lb + 0.0000
= 66.5625 ft. lbf/lb

Pc = 66.5625 ft. lbf/lb x 54.3115 lb/ft3

= 3615.1080 lbf/ft2
= 25.1049 psi

5. Differential Pressure (Total Pump), ΔP

Differential pressure = Discharge pressure – Suction pressure

= 25.1049 psi - 16.9906 psi
= 8.1143 psi

6.Total Head

Total head = Discharge head – Suction head

 = 66.5625 ft. lbf/lb - 45.0484 ft. lbf/lb
= 21.5141 ft. lbf/lb

7. Efisiensi Pompa, η

efisiensi pompa diperoleh dari figure 14-37, Peters 4th edition hal 520

pada kapasitas pomp 248.0546 gal/min, dipeoleh :

η = 62.00%

8. Break Horse Power (BHP)

2
ΔP ΔV
Ws = + ΔZ + + ΔH f (pers. 14-10, Peters)
ρ 2 gc
= 26.6043 ft. lbf/lb

mf ×W s
BHP =
ηp
= 1800.9721 lb/min x 26.6043 ft. lbf/lb 62.00%
= 77280.0282 ft. lbf/min
= 2.3418 Hp

9. Requirement Driver (Besarnya Tenaga Pompa)

Dari gambar 14-38 Peter (hal 521) diperoleh :

efisinesi motor = 80.00%

BHP
MHP =
Effisiensi motor
= 2.3418 Hp / 80.00%
= 2.9273 Hp

maka dipilih motor yang berkekuatan 2.9 Hp

D IS C HARG E

lb/jam
lb/ft3
lb/ft. hr
psi = ### lbf /ft2
ter, hal 256)

lb/ft3)^0.13

ft

ft
ft
ft
in2

ft

ft
ft
ft
in2

ft. lb/lbf. S
 54.3115 lb/ft3 / 1.5730 lb/ft. hr

14-1, Peter hal 484

1 gate valve

x 0.4206 ft
ngan luas A2

1 gate valve
(reference)

psi ### lbf/ft2

lb/ft3
ft. lbf/ lb - 0.4777 ft. lbf/ lb
 ft. lb/lbf. S

54.3115 lb/ft3 / 1.5730 lb/ft. hr

14-1, Peter hal 484

1 gate valve
 x 0.3355 ft

ngan luas A2
 1 gate valve

psi ### lb/ft2

lb/ft3
ft. lbf/ lb - 2.5451 ft. lbf/ lb
POMPA-08

fungsi : Untuk mengalirkan bottom KD-03 menuju RB-03 dan Recycle feed TMB

tipe : centrifugal pump

D IS C HA R G

bahan konstruksi : carbon steel S U C T IO N

data desain
temperatur, T = 168 oC
flowrate, ms = 55469.5819 kg/jam =
densitas fluida, ρ = 875.9804 kg/m3
viskositas, μ = 2.5000 cp =
tekanan uap, Puap = 839.7307 mm Hg =
faktor keamanan = 10.00%

1. Kapasitas Pompa, Qf

mf = (1+ f ) x ms
= (1 + 0.1000 )x 122289.5160
= 134518.4676 lb/jam
= 2241.9745 lb/min

Volumetrik Flowrate, Qf

Qf = mf / ρ
= 2241.9745 lb/min / 54.6857 lb/ft3
= 40.9975 ft3/min
= 0.6833 ft3/s
= 306.6824 gal/min

2. Menentukan Ukuran Pipa

a. diameter pipa
Untuk aliran turbulent yang mempunyai range viskositas 0,02 – 20 cP
maka digunakan rumus diameter dalam optimum pipa

0 .45 0 .13
3.9 . Q .ρ
 0 .45 0 .13
D opt = 3.9 . Q .ρ
= 3.9 x ( 0.6833 ft3/s)^0.45 x (
= 5.5279 in

dari perry (ed.7) hal 72 tabel 10-18 Properties of steel pipe diperoleh :

untuk suction pipe :

NPS = 5 in =
SN = 40ST,40S
ID = 5.047 in =
OD = 5.563 in =
Ls = 3 m =
a" = 0.139 ft2 =

untuk discharge pipe :

NPS = 4 in =
SN = 40ST,40S
ID = 4.026 in =
OD = 4.5 in =
Ld = 15 m =
a" = 0.0884 ft2 =

Perhitungan Pada Suction

3. Penentuan Suction Friction Loss
a. Suction friction loss

Suction Velocity, V = Qf / a”
= 0.6833 ft3/s / 0.139
= 4.9158 ft/s
= 17696.7532 ft/hr

V2 = ( 4.9158 ft/s)^2 / 2x
2 gc
= 0.3755 ft. lbf/ lb

Reynold number :
 D⋅V⋅ρ
N re =
μ
= 0.4206 ft x 17696.7532
= 67276.5628

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

ε = 0.00015 ft / 0.4206
D = 0.0004

Didapat fanning friction factor, f = 0.0055

b. Skin friction loss, Hfs

2×f ×L V 2 Pers. pada Tabel 14-1, Peter hal 484

H fs = x
D gc

equivalent length dari fitting dan valve : (tabel 6.7 Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 1 elbow 90 std +
= 39

L = L suction + (L fitting . ID)

= 9.8425 ft +
= 26.2453 ft

2
2×f ×L V
H fs = x = 0.3231 ft. lbf/ lb
D gc

c. Sudden Contraction Friction Loss (Hfc)

 Kc V 2
H fc = × ….Pers. pada Tabel 14-1, Peter hal 484
2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.1390 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H fc = × = 0.0939 ft. lbf/ lb
2α gc

d. Fitting and Valve Friction Loss (Hff)

2
V
H f =Kf ×
f gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2

jadi nilai Kf :
= 1 elbow 90 std +
= 1.1

V2 = 0.4131 ft. lbf/ lb

H f =Kf ×
f gc
e. Total Suction Friction Loss, Hf suc

Hf suc = Hfs + Hfc + Hff

= 0.3231 ft. lbf/ lb + 0.0939 ft. lbf/ lb + 0.4131
= 0.8301 ft. lbf/ lb

f. Suction Head, Hsuc

A D

B C

P-09

Za = 2 m = 6.5617
Zb = 0 m = 0.0000
Static suction head (SH) = 6.5617

2 2
Pa − Pb g Va − Vb
+ ( Za − Zb ) + = Hf
ρ gc 2 gα
Origin Pressure, Po = 1 atm =
Pressure Head, Hp = Po/ ρ
= 2116.2168 lbf/ft2 /
= 38.6978 ft. lbf/ lb

Static Head, Hs
Static suction Z suc = Za - Zb = 6.5617 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
 = 6.5617 ft. lbf/ lb

Velocity head,Hv
Va - Vb = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pb
Hsuc = Hp + Hs + Hvs - Hfsuc
ρ
= 38.6978 ft. lbf/ lb + 6.5617 ft. lbf/ lb +
= 44.4294 ft. lbf/lb

Pb = 44.4294 ft. lbf/lb x 54.6857 lb/ft3

= 2429.6513 lbf/ft2
= 16.8726 psi

g. Net Positive Suction Head (NPSH)

Vapor Pressure Corection,Hp uap

Hp uap = Puap / ρ
= 2338.2268 lbf/ft2 / 54.6857
= 42.7576 ft/ lbf/lb

Total NPSH = Hsuc - Hp uap

= 44.4294 ft/ lbf/lb - 42.7576
= 1.6718 ft/ lbf/lb

Perhitungan Pada Discharge

4. Penentuan Discharge Friction Loss
a. discharge friction loss

discharge Velocity, V = Qf / a”
= 0.6833 ft3/s / 0.0884
 = 7.7295 ft/s
= 27826.3427 ft/hr

V2 = ( 7.7295 ft/s)^2 / 2x
2 gc
= 0.9285 ft. lbf/ lb

Reynold number :

D V 
N re = 

= 0.3355 ft x 27826.3427
= 84385.2995

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

 = 0.00015 ft / 0.3355
D = 0.0004

Didapat fanning friction factor, f = 0.0084

b. Skin friction loss, Hfs

2 f L V 2 Pers. pada Tabel 14-1, Peter hal 484

H  x
fs D gc

equivalent length dari fitting dan valve : (tabel 6.7. Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 2 elbow 90 std +
= 78

L = L discharge + (L fitting . ID)

 = 49.2126 ft +
= 75.3816 ft

2 f L V 2
H  x = 3.5047 ft. lbf/ lb
fs D gc

c. Sudden Contraction Friction Loss (Hfc)

Kc V 2
H   ….Pers. pada Tabel 14-1, Peter hal 484
fc 2α gc

dimana :

Kc = 0,4 (1,25 – A2 / A1)

A1 = Luas penampang 1 = 0.0884 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H   = 0.2321 ft. lbf/ lb
fc 2α gc

d. Fitting and Valve Friction Loss (Hff)

V2
H Kf 
ff gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2
 jadi nilai Kf :
= 2 elbow 90 std +
= 2

V2
H  Kf 
ff gc
= 1.8570 ft. lbf/ lb

e. Total Discharge Friction Loss, Hf dis

Hf dis = Hfs + Hfc + Hff

= 3.5047 ft. lbf/ lb + 0.2321 ft. lbf/ lb + 1.8570
= 5.5938 ft. lbf/ lb

f. discharge Head, Hdis

A D

B C

P-09

Zc = 0 m = 0.0000
Zd = 8 m = 26.2467
Static discharge head (DH) = 26.2467

2 2
Pc − Pd g Vc − Vd
+ ( Zc − Zd ) + = Hf
ρ gc 2gα

Discharge Pressure, Po = 1.1 atm =

Pressure Head, Hp = Po/ ρ
= 2327.8385 lb/ft2 /
= 42.5676 ft. lbf/ lb
 Static Head, Hs
Static discharge Z suc = Zc - Zd = 26.2467 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
= 26.2467 ft. lbf/ lb

Velocity head,Hv
Vc - Vd = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :

Pc
Hdis Hp + Hs + Hvs - Hfdis
ρ
= 42.5676 ft. lbf/ lb + 26.2467 ft. lbf/ lb +
= 63.2205 ft. lbf/lb

Pc = 63.2205 ft. lbf/lb x 54.6857 lb/ft3

= 3457.2568 lbf/ft2
= 24.0087 psi

5. Differential Pressure (Total Pump), ΔP

Differential pressure = Discharge pressure – Suction pressure

= 24.0087 psi - 16.8726
= 7.1361 psi

6.Total Head

Total head = Discharge head – Suction head

 = 63.2205 ft. lbf/lb - 44.4294
= 18.7911 ft. lbf/lb

7. Efisiensi Pompa, η

efisiensi pompa diperoleh dari figure 14-37, Peters 4th edition hal 520

pada kapasitas pomp 306.6824 gal/min, dipeoleh :

η = 62.00%

8. Break Horse Power (BHP)

2
ΔP ΔV
Ws = + ΔZ + + ΔH f (pers. 14-10, Peters)
ρ 2 gc
= 29.9787 ft. lbf/lb

mf ×W s
BHP =
ηp
= 2241.9745 lb/min x 29.9787 ft. lbf/lb /
= 108405.7702 ft. lbf/min
= 3.2850 Hp

9. Requirement Driver (Besarnya Tenaga Pompa)

Dari gambar 14-38 Peter (hal 521) diperoleh :

efisinesi motor = 80.00%

BHP
MHP =
Effisiensi motor
= 3.2850 Hp / 80.00%
= 4.1063 Hp

maka dipilih motor yang berkekuatan 4.1 Hp

 D IS C HA R G E

T IO N

122289.5160 lb/jam
54.6857 lb/ft3
6.0500 lb/ft. hr
16.2377 psi = 2338.2268 lbf /ft2

lb/jam
(Peter, hal 256)

54.6857 lb/ft3)^0.13

0.4167 ft

0.4206 ft
0.4636 ft
9.8425 ft
20.0160 in2

0.3333 ft

0.3355 ft
0.3750 ft
49.2126 ft
12.7296 in2

ft2

32.1740 ft. lb/lbf. S

 ft/hr x 54.6857 lb/ft3 / 6.0500 lb/ft. hr

ft

s. pada Tabel 14-1, Peter hal 484

ow 90 std + 1 gate valve

39 x 0.4206 ft
bel 14-1, Peter hal 484

ngkan dengan luas A2

ow 90 std + 1 gate valve

ft. lbf/ lb

ft
ft (reference)
ft

14.6960 psi ### lbf/ft2

54.6857 lb/ft3
 0.0000 ft. lbf/ lb - 0.8301 ft. lbf/ lb

lb/ft3

ft/ lbf/lb

ft2
 32.1740 ft. lb/lbf. S

ft/hr x 54.6857 lb/ft3 / 6.0500 lb/ft. hr

ft

s. pada Tabel 14-1, Peter hal 484

ow 90 std + 2 gate valve

 78 x 0.3355 ft

bel 14-1, Peter hal 484

ngkan dengan luas A2

ow 90 std + 1 gate valve

ft. lbf/ lb

ft
ft
ft

16.1655 psi ### lb/ft2

54.6857 lb/ft3
 0.0000 ft. lbf/ lb - 5.5938 ft. lbf/ lb

psi
 ft. lbf/lb

s. 14-10, Peters)

62.00%
POMPA-08

fungsi : Untuk mengalirkan bottom ACC-03 menuju KD-03 (Reflux) dan T-04 (Destilate

tipe : centrifugal pump

D IS C HA R G E

bahan konstruksi : carbon steel S U C T IO N

data desain
temperatur, T = 30 oC
flowrate, ms = 55469.5819 kg/jam = 122289.5160
densitas fluida, ρ = 876.1000 kg/m3 54.6931
viskositas, μ = 2.5000 cp = 6.0500
tekanan uap, Puap = 839.7307 mm Hg = 16.2377
faktor keamanan = 10.00%

1. Kapasitas Pompa, Qf

mf = (1+ f ) x ms
= (1 + 0.1000 )x 122289.5160 lb/jam
= 134518.4676 lb/jam
= 2241.9745 lb/min

Volumetrik Flowrate, Qf

Qf = mf / ρ
= 2241.9745 lb/min / 54.6931 lb/ft3
= 40.9919 ft3/min
= 0.6832 ft3/s
= 306.6405 gal/min

2. Menentukan Ukuran Pipa

a. diameter pipa
Untuk aliran turbulent yang mempunyai range viskositas 0,02 – 20 cP
maka digunakan rumus diameter dalam optimum pipa

0 .45 0 .13
D opt =
3.9 . Q .ρ (Peter, hal 256)
 = 3.9 x ( 0.6832 ft3/s)^0.45 x ( 54.6931
= 5.5277 in

dari perry (ed.7) hal 72 tabel 10-18 Properties of steel pipe diperoleh :

untuk suction pipe :

NPS = 5 in = 0.4167
SN = 40ST,40S
ID = 5.047 in = 0.4206
OD = 5.563 in = 0.4636
Ls = 3 m = 9.8425
a" = 0.139 ft2 = 20.0160

untuk discharge pipe :

NPS = 4 in = 0.3333
SN = 40ST,40S
ID = 4.026 in = 0.3355
OD = 4.5 in = 0.3750
Ld = 8 m = 26.2467
a" = 0.0884 ft2 = 12.7296

Perhitungan Pada Suction

3. Penentuan Suction Friction Loss
a. Suction friction loss

Suction Velocity, V = Qf / a”
= 0.6832 ft3/s / 0.139 ft2
= 4.9151 ft/s
= 17694.3367 ft/hr

2
V = ( 4.9151 ft/s)^2 / 2x 32.1740
2 gc
= 0.3754 ft. lbf/ lb

Reynold number :

D⋅V⋅ρ
N re =
μ
= 0.4206 ft x 17694.3367 ft/hr x
 = 67276.5628

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

ε = 0.00015 ft / 0.4206 ft
D = 0.0004

Didapat fanning friction factor, f = 0.0055

b. Skin friction loss, Hfs

2
2×f ×L V Pers. pada Tabel 14-1, Peter hal 484
H fs = x
D gc

equivalent length dari fitting dan valve : (tabel 6.7 Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 1 elbow 90 std +
= 39

L = L suction + (L fitting . ID)

= 9.8425 ft + 39
= 26.2453 ft

2
2×f ×L V
H fs = x = 0.3231 ft. lbf/ lb
D gc

c. Sudden Contraction Friction Loss (Hfc)

Kc V 2
H fc = × ….Pers. pada Tabel 14-1, Peter hal 484
2α gc

dimana :
 Kc = 0,4 (1,25 – A2 / A1)
A1 = Luas penampang 1 = 0.1390 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H fc = × = 0.0939 ft. lbf/ lb
2α gc

d. Fitting and Valve Friction Loss (Hff)

2
V
H f =Kf ×
f gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2

jadi nilai Kf :
= 1 elbow 90 std +
= 1.1

2
V = 0.4130 ft. lbf/ lb
H f =Kf ×
f gc

e. Total Suction Friction Loss, Hf suc

Hf suc = Hfs + Hfc + Hff

= 0.3231 ft. lbf/ lb + 0.0939 ft. lbf/ lb + 0.4130 ft. lbf/ lb
= 0.8299 ft. lbf/ lb
f. Suction Head, Hsuc

A D

B C

P-10

Za = 2 m = 6.5617 ft
Zb = 0 m = 0.0000 ft
Static suction head (SH) = 6.5617 ft

2 2
Pa − Pb g Va − Vb
+ ( Za − Zb ) + = Hf
ρ gc 2 gα
Origin Pressure, Po = 1 atm = 14.6960
Pressure Head, Hp = Po/ ρ
= ### lbf/ft2 / 54.6931
= 38.6925 ft. lbf/ lb

Static Head, Hs
Static suction Z suc = Za - Zb 6.5617 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
= 6.5617 ft. lbf/ lb

Velocity head,Hv
Va - Vb = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :
 Pb
Hsuc = Hp + Hs + Hvs - Hfsuc
ρ
= 38.6925 ft. lbf/ lb + 6.5617 ft. lbf/ lb + 0.0000
= 44.4243 ft. lbf/lb

Pb = 44.4243 ft. lbf/lb x 54.6931 lb/ft3

= 2429.7065 lbf/ft2
= 16.8730 psi

g. Net Positive Suction Head (NPSH)

Vapor Pressure Corection,Hp uap

Hp uap = Puap / ρ
= 2338.2268 lbf/ft2 / 54.6931 lb/ft3
= 42.7517 ft/ lbf/lb

Total NPSH = Hsuc - Hp uap

= 44.4243 ft/ lbf/lb - 42.7517 ft/ lbf/lb
= 1.6726 ft/ lbf/lb

Perhitungan Pada Discharge

4. Penentuan Discharge Friction Loss
a. discharge friction loss

discharge Velocity, V = Qf / a”
= 0.6832 ft3/s / 0.0884 ft2
= 7.7285 ft/s
= 27822.5430 ft/hr

V2 = ( 7.7285 ft/s)^2 / 2x 32.1740

2 gc
= 0.9282 ft. lbf/ lb

Reynold number :

D V 
N re =

 = 0.3355 ft x 27822.5430 ft/hr x
= 84385.2995

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

 = 0.00015 ft / 0.3355 ft
D = 0.0004

Didapat fanning friction factor, f = 0.0084

b. Skin friction loss, Hfs

2 f L V 2 Pers. pada Tabel 14-1, Peter hal 484

H  x
fs D gc

equivalent length dari fitting dan valve : (tabel 6.7. Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 1 elbow 90 std +
= 39

L = L discharge + (L fitting . ID)

= 26.2467 ft + 39
= 39.3312 ft

2 f L V 2
H  x = 1.8281 ft. lbf/ lb
fs D gc

c. Sudden Contraction Friction Loss (Hfc)

Kc V 2
H   ….Pers. pada Tabel 14-1, Peter hal 484
fc 2α gc

dimana :
 Kc = 0,4 (1,25 – A2 / A1)
A1 = Luas penampang 1 = 0.0884 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H   = 0.2321 ft. lbf/ lb
fc 2α gc

d. Fitting and Valve Friction Loss (Hff)

V2
H  Kf 
ff gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2

jadi nilai Kf :
= 2 elbow 90 std +
= 2

V2
H  Kf 
ff gc
= 1.8565 ft. lbf/ lb

e. Total Discharge Friction Loss, Hf dis

Hf dis = Hfs + Hfc + Hff

= 1.8281 ft. lbf/ lb + 0.2321 ft. lbf/ lb + 1.8565 ft. lbf/ lb
= 3.9166 ft. lbf/ lb
f. discharge Head, Hdis

A D

B C

P-10

Zc = 0 m = 0.0000 ft
Zd = 8 m = 26.2467 ft
Static discharge head (DH) = 26.2467 ft

2 2
Pc − Pd g Vc − Vd
+ ( Zc − Zd ) + = Hf
ρ gc 2gα
Discharge Pressure, Po = 1.1 atm = 16.1655
Pressure Head, Hp = Po/ ρ
= ### lb/ft2 / 54.6931
= 42.5618 ft. lbf/ lb

Static Head, Hs
Static discharge Z suc = Zc - Zd 26.2467 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
= 26.2467 ft. lbf/ lb

Velocity head,Hv
Vc - Vd = 0 ft/hr

Hv = 0 ft. lbf/ lb
 maka :

Hdis
Pc Hp + Hs + Hvs - Hfdis
ρ
= 42.5618 ft. lbf/ lb + 26.2467 ft. lbf/ lb + 0.0000
= 64.8919 ft. lbf/lb

Pc = 64.8919 ft. lbf/lb x 54.6931 lb/ft3

= 3549.1405 lbf/ft2
= 24.6468 psi

5. Differential Pressure (Total Pump), ΔP

Differential pressure = Discharge pressure – Suction pressure

= 24.6468 psi - 16.8730 psi
= 7.7738 psi

6.Total Head

Total head = Discharge head – Suction head

= 64.8919 ft. lbf/lb - 44.4243 ft. lbf/lb
= 20.4675 ft. lbf/lb

7. Efisiensi Pompa, η

efisiensi pompa diperoleh dari figure 14-37, Peters 4th edition hal 520

pada kapasitas pomp 306.6405 gal/min, dipeoleh :

η = 62.00%

8. Break Horse Power (BHP)

2
Ws = ΔP ΔV (pers. 14-10, Peters)
+ ΔZ + + ΔH f
ρ 2 gc
= 28.3008 ft. lbf/lb
 mf ×W s
BHP =
ηp
= 2241.9745 lb/min x 28.3008 ft. lbf/lb / 62.00%
= 102338.2617 ft. lbf/min
= 3.1012 Hp

9. Requirement Driver (Besarnya Tenaga Pompa)

Dari gambar 14-38 Peter (hal 521) diperoleh :

efisinesi motor = 80.00%

BHP
MHP =
Effisiensi motor
= 3.1012 Hp / 80.00%
= 3.8764 Hp

maka dipilih motor yang berkekuatan 3.9 Hp

D IS C HA R G E

lb/jam
lb/ft3
lb/ft. hr
psi = 2338.2268 lbf /ft2
lb/ft3)^0.13

ft

ft
ft
ft
in2

ft

ft
ft
ft
in2

ft. lb/lbf. S

54.6931 lb/ft3 / 6.0500 lb/ft. hr

, Peter hal 484

1 gate valve

x 0.4206 ft
1 gate valve
(reference)

psi ### lbf/ft2

lb/ft3
ft. lbf/ lb - 0.8299 ft. lbf/ lb

ft. lb/lbf. S
 54.6931 lb/ft3 / 6.0500 lb/ft. hr

, Peter hal 484

1 gate valve

x 0.3355 ft
1 gate valve
psi ### lb/ft2

lb/ft3
ft. lbf/ lb - 3.9166 ft. lbf/ lb
POMPA-11

fungsi : Untuk mengalirkan bottom ACC-02 menuju KD-02 (Reflux) dan Recycle Toluena

tipe : centrifugal pump

D IS C HA RG E

bahan konstruksi : carbon steel S UC T IO N

data desain
temperatur, T = 30 oC
flowrate, ms = 28941.3348 kg/jam = 63804.7324
densitas fluida, ρ = 983.7859 kg/m3 61.4157
viskositas, μ = 0.5900 cp = 1.4278
tekanan uap, Puap = 869.0672 mm Hg = 16.8050
faktor keamanan = 10.00%

1. Kapasitas Pompa, Qf

mf = (1+ f ) x ms
= (1 + 0.1000 )x ### lb/jam
= 70185.2056 lb/jam
= 1169.7534 lb/min

Volumetrik Flowrate, Qf

Qf = mf / ρ
= 1169.7534 lb/min / 61.4157 lb/ft3
= 19.0465 ft3/min
= 0.3174 ft3/s
= 142.4775 gal/min

2. Menentukan Ukuran Pipa

a. diameter pipa
Untuk aliran turbulent yang mempunyai range viskositas 0,02 – 20 cP
maka digunakan rumus diameter dalam optimum pipa

0 .45 0 .13
D opt =
3.9 . Q .ρ (Peter, hal 256)
 = 3.9 x ( 0.3174 ft3/s)^0.45 x 61.4157
= 3.9746 in

dari perry (ed.7) hal 72 tabel 10-18 Properties of steel pipe diperoleh :

untuk suction pipe :

NPS = 4 in = 0.3333
SN = 40ST,40S
ID = 4.026 in = 0.3355
OD = 4.5 in = 0.3750
Ls = 2 m = 6.5617
a" = 0.0884 ft2 = 12.7296

untuk discharge pipe :

NPS = 3.5 in = 0.2917
SN = 40ST,40S
ID = 3.548 in = 0.2957
OD = 4 in = 0.3333
Ld = 15 m = 49.2126
a" = 0.0687 ft2 = 9.8928

Perhitungan Pada Suction

3. Penentuan Suction Friction Loss
a. Suction friction loss

Suction Velocity, V = Qf / a”
= 0.3174 ft3/s / 0.0884 ft2
= 3.5910 ft/s
= 12927.4715 ft/hr

2
V = ( 3.5910 ft/s)^2 / 2x 32.1740
2 gc
= 0.2004 ft. lbf/ lb

Reynold number :

D⋅V⋅ρ
N re =
μ
= 0.3355 ft x ### ft/hr x
 = 186559.9679

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

ε = 0.00015 ft / 0.3355 ft
D = 0.0004

Didapat fanning friction factor, f = 0.0045

b. Skin friction loss, Hfs

2
2×f ×L V Pers. pada Tabel 14-1, Peter hal 484
H fs = x
D gc

equivalent length dari fitting dan valve : (tabel 6.7 Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 1 elbow 90 std +
= 39

L = L suction + (L fitting . ID)

= 6.5617 ft + 39
= 19.6462 ft

2
2×f ×L V
H fs = x = 0.1198 ft. lbf/ lb
D gc

c. Sudden Contraction Friction Loss (Hfc)

Kc V 2
H fc = × ….Pers. pada Tabel 14-1, Peter hal 484
2α gc

dimana :
 Kc = 0,4 (1,25 – A2 / A1)
A1 = Luas penampang 1 = 0.0884 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H fc = × = 0.0501 ft. lbf/ lb
2α gc

d. Fitting and Valve Friction Loss (Hff)

2
V
H f =Kf ×
f gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2

jadi nilai Kf :
= 1 elbow 90 std +
= 1.1

2
V = 0.2204 ft. lbf/ lb
H f =Kf ×
f gc

e. Total Suction Friction Loss, Hf suc

Hf suc = Hfs + Hfc + Hff

= 0.1198 ft. lbf/ lb + 0.0501 ft. lbf/ lb + 0.2204 ft. lbf/ lb
= 0.3904 ft. lbf/ lb
f. Suction Head, Hsuc

D
C
B
A

P-11

Za = 2 m = 6.5617 ft
Zb = 0 m = 0.0000 ft
Static suction head (SH) = 6.5617 ft

2 2
Pa − Pb g Va − Vb
+ ( Za − Zb ) + = Hf
ρ gc 2 gα
Origin Pressure, Po = 1 atm 14.6960
Pressure Head, Hp = Po/ ρ
= ### lbf/ft2 / 61.4157
= 34.4572 ft. lbf/ lb

Static Head, Hs
Static suction Z suc = Za - Zb = 6.5617 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
= 6.5617 ft. lbf/ lb

Velocity head,Hv
Va - Vb = 0 ft/hr

Hv = 0 ft. lbf/ lb

maka :
 Pb
Hsuc = Hp + Hs + Hvs - Hfsuc
ρ
= 34.4572 ft. lbf/ lb + 6.5617 ft. lbf/ lb + 0.0000
= 40.6285 ft. lbf/lb

Pb = 40.6285 ft. lbf/lb x 61.4157 lb/ft3

= 2495.2321 lbf/ft2
= 17.3280 psi

g. Net Positive Suction Head (NPSH)

Vapor Pressure Corection,Hp uap

Hp uap = Puap / ρ
= 2419.9141 lbf/ft2 / 61.4157 lb/ft3
= 39.4022 ft/ lbf/lb

Total NPSH = Hsuc - Hp uap

= 40.6285 ft/ lbf/lb - 39.4022 ft/ lbf/lb
= 1.2264 ft/ lbf/lb

Perhitungan Pada Discharge

4. Penentuan Discharge Friction Loss
a. discharge friction loss

discharge Velocity, V = Qf / a”
= 0.3174 ft3/s / 0.0687 ft2
= 4.6207 ft/s
= 16634.4757 ft/hr

V2 = ( 4.6207 ft/s)^2 / 2x 32.1740

2 gc
= 0.3318 ft. lbf/ lb

Reynold number :

D V 
N re =

 = 0.2957 ft x ### ft/hr x
= 211555.2596

material yang digunakan untuk konstruksi pipa adalah commercial steel pipe
FIGURE 14-1. Fanning friction factors for long straight pipes. Peter, hal 482, diperoleh
Equivalent roughness, ε = 0.00015 ft

 = 0.00015 ft / 0.2957 ft
D = 0.0005

Didapat fanning friction factor, f = 0.0048

b. Skin friction loss, Hfs

2 f L V 2 Pers. pada Tabel 14-1, Peter hal 484

H  x
fs D gc

equivalent length dari fitting dan valve : (tabel 6.7. Noel de Nevers)
elbow 90 std = 32
gate valve = 7

jadi equivalent length dari fitting dan valve :

= 2 elbow 90 std +
= 71

L = L discharge + (L fitting . ID)

= 49.2126 ft + 71
= 70.2049 ft

2 f L V 2
H  x = 0.7563 ft. lbf/ lb
fs D gc

c. Sudden Contraction Friction Loss (Hfc)

Kc V 2
H   ….Pers. pada Tabel 14-1, Peter hal 484
fc 2α gc

dimana :
 Kc = 0,4 (1,25 – A2 / A1)
A1 = Luas penampang 1 = 0.0687 ft2
A2 = Luas penampang 1 = A<<<<<
α = 1 untuk aliran turbulent

A2/A1 ≈0 A2/ A1 diabaikan karena luas A1 sangat besar dibandingkan dengan luas A2

maka :

Kc = 0,4 (1,25 – A2 / A1)

= 0.5000

Kc V 2
H   = 0.0830 ft. lbf/ lb
fc 2α gc

d. Fitting and Valve Friction Loss (Hff)

V2
H Kf 
ff gc

nilai Kf diperoleh dari tabel 6.7 Noel de Nevers :

elbow 90 std = 0.9
gate valve = 0.2

jadi nilai Kf : \
= 2 elbow 90 std +
= 2

V2
H  Kf 
ff gc = 0.6636 ft. lbf/ lb

e. Total Discharge Friction Loss, Hf dis

Hf dis = Hfs + Hfc + Hff

= 0.7563 ft. lbf/ lb + 0.0830 ft. lbf/ lb + 0.6636 ft. lbf/ lb
= 1.5029 ft. lbf/ lb
f. discharge Head, Hdis

D
C
B
A

P-11

Zc = 0 m = 0.0000 ft
Zd = 8 m = 26.2467 ft
Static discharge head (DH) = 26.2467 ft

2 2
Pc − Pd g Vc − Vd
+ ( Zc − Zd ) + = Hf
ρ gc 2gα
Discharge Pressure, Po = 1.1 atm 16.1655
Pressure Head, Hp = Po/ ρ
= ### lb/ft2 / 61.4157
= 37.9030 ft. lbf/ lb

Static Head, Hs
Static discharge Z suc = Zc - Zd = 26.2467 ft

g/gc = 1 lbf/lb

Hs = Zsuc x (g/gc)
= 26.2467 ft. lbf/ lb

Velocity head,Hv
Vc - Vd = 0 ft/hr

Hv = 0 ft. lbf/ lb
 maka :

Hdis
Pc Hp + Hs + Hvs - Hfdis
ρ
= 37.9030 ft. lbf/ lb + 26.2467 ft. lbf/ lb + 0.0000
= 62.6468 ft. lbf/lb

Pc = 62.6468 ft. lbf/lb x 61.4157 lb/ft3

= 3847.4993 lbf/ft2
= 26.7187 psi

5. Differential Pressure (Total Pump), ΔP

Differential pressure = Discharge pressure – Suction pressure

= 26.7187 psi - 17.3280 psi
= 9.3907 psi

6.Total Head

Total head = Discharge head – Suction head

= 62.6468 ft. lbf/lb - 40.6285 ft. lbf/lb
= 22.0182 ft. lbf/lb

7. Efisiensi Pompa, η

efisiensi pompa diperoleh dari figure 14-37, Peters 4th edition hal 520

pada kapasitas pomp 142.4775 gal/min, dipeoleh :

η = 62.00%

8. Break Horse Power (BHP)

2
Ws = ΔP ΔV (pers. 14-10, Peters)
+ ΔZ + + ΔH f
ρ 2 gc
= 25.0240 ft. lbf/lb
 mf ×W s
BHP =
ηp
= 1169.7534 lb/min x 25.0240 ft. lbf/lb 62.00%
= 47212.8084 ft. lbf/min
= 1.4307 Hp

9. Requirement Driver (Besarnya Tenaga Pompa)

Dari gambar 14-38 Peter (hal 521) diperoleh :

efisinesi motor = 80.00%

BHP
MHP =
Effisiensi motor
= 1.4307 Hp / 80.00%
= 1.7884 Hp

maka dipilih motor yang berkekuat 1.8 Hp

D IS C HA RG E

lb/jam
lb/ft3
lb/ft. hr
psi = ### lbf /ft2
lb/ft3)^0.13

ft

ft
ft
ft
in2

ft

ft
ft
ft
in2

ft. lb/lbf. S

61.4157 lb/ft3 / 1.4278 lb/ft. hr

14-1, Peter hal 484

1 gate valve

x 0.3355 ft
dengan luas A2

1 gate valve
(reference)

psi ### lbf/ft2

lb/ft3
ft. lbf/ lb - 0.3904 ft. lbf/ lb

ft. lb/lbf. S
 61.4157 lb/ft3 / 1.4278 lb/ft. hr

14-1, Peter hal 484

1 gate valve

x 0.2957 ft
dengan luas A2

1 gate valve
psi ### lb/ft2

lb/ft3
ft. lbf/ lb - 1.5029 ft. lbf/ lb