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MC 10235215 9999

This document outlines a service bulletin for certain 2013-2020 Lexus models experiencing fuel pump issues, specifically loss of fuel pressure leading to hard starts or diagnostic trouble codes. It includes warranty information, parts required for repairs, and detailed repair procedures. The bulletin emphasizes the need for proper diagnosis and replacement of the fuel pump if necessary.

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kwstas mhtrou
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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0% found this document useful (0 votes)
238 views10 pages

MC 10235215 9999

This document outlines a service bulletin for certain 2013-2020 Lexus models experiencing fuel pump issues, specifically loss of fuel pressure leading to hard starts or diagnostic trouble codes. It includes warranty information, parts required for repairs, and detailed repair procedures. The bulletin emphasizes the need for proper diagnosis and replacement of the fuel pump if necessary.

Uploaded by

kwstas mhtrou
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

L-SB-0005-23 February 9, 2023

Fuel Pump (Loss of Fuel Pressure)


Service
Category Engine/Hybrid System

Section Fuel System Market USA

Applicability

YEAR(S) MODEL(S) ADDITIONAL INFORMATION

2019 - 2020 ES300H

2018 - 2020 ES350, LC500, LC500H,


LS500, NX300
2013 - 2019 GS350

2014 - 2018 GS450H

2014 - 2019 GX460, IS350

2017 IS200T, RC200T

2018 - 2019 IS300, RC300, RC350

2013 - 2015 LS460, LS600H

2014 - 2020 LX570

2015 - 2017 NX200T, RC350

2017 - 2020 RX350, RX450H

2019 UX200

© 2022 Lexus, a division of Toyota Motor Sales, USA Page 1 of 10


L-SB-0005-23 February 9, 2023 Page 2 of 10

Fuel Pump (Loss of Fuel Pressure)

Introduction

Some 2013 – 2020 model year Lexus vehicles may exhibit a hard start and/or MIL ON condition
with one or more of the following Diagnostic Trouble Codes (DTCs):
 DTC P0171 and/or P0174 (System Too Lean Bank 1/Bank 2)
 DTC P0087 Fuel Rail / System Pressure – Too Low

Techstream data list analysis may reveal positive fuel trims including a no pressure condition
verified by a manual fuel pressure gauge. Follow the Repair Procedure in this bulletin to address
these conditions.

Warranty Information

OP CODE DESCRIPTION TIME OFP T1 T2

23220-#####**
234021 R & R Pump, Fuel * 8A 50
23221-#####**

*See the Flat Rate Manual.


**Warranty claim MUST be submitted with the correct 10-digit OFP. Choose the correct OFP for the vehicle being
repaired by searching for the parts in the Electronic Parts Catalog using the VIN filter.

APPLICABLE WARRANTY
 This repair is covered under the Lexus Powertrain Warranty. This warranty is in effect for
72 months or 70,000 miles, whichever occurs first, from the vehicle’s in-service date.
 Warranty application is limited to occurrence of the specified condition described in
this bulletin.
 For some of the vehicles and model years equipped with a California Certified Emission Control
System that are registered and operated in California or any state that adopts California
emission warranty – California Emission Long-Term Defect Warranty is in effect for 7 years or
70,000 miles from the vehicle’s in-service date, whichever occurs first. (Please reference
Policy 4.7 to confirm coverage and for additional information.)

© 2022 Lexus, a division of Toyota Motor Sales, USA


L-SB-0005-23 February 9, 2023 Page 3 of 10

Fuel Pump (Loss of Fuel Pressure)

Parts Information

PART NUMBER PART NAME QTY

04009-86136
04009-86138
04009-86150
04009-86231 Kit, Pump, Fuel 1
04009-86250
04009-86325
04009-86531
04000-07660
04009-80153
04009-80253
04009-80547
04009-80647
04009-80747 Replacement Kit, Fuel Pump 1
04009-80848
04009-80952
04009-81152
04009-81433
04009-81630
04009-9520C Holder, FT Pipe, W/Retainer & Seal SSP Kit 1
04009-95106 Hook, Rear Seat Cushion Lock SSP Kit 1

© 2022 Lexus, a division of Toyota Motor Sales, USA


L-SB-0005-23 February 9, 2023 Page 4 of 10

Fuel Pump (Loss of Fuel Pressure)

Required Tools & Equipment

REQUIRED EQUIPMENT SUPPLIER PART NUMBER QTY

Techstream ADVI* TSADVUNIT


Techstream 2.0 TS2UNIT
ADE 1
Techstream Lite TSLITEPDLR01
Techstream Lite (Green Cable) TSLP2DLR01

*Essential SST.

NOTE
 Only ONE of the Techstream units listed above is required.
 Software version 17.30.011 or later is required.
 Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE)
at 1-800-368-6787.

SPECIAL SERVICE TOOLS (SST) PART NUMBER QTY

Fuel Pressure Gauge 09268-45101-1A 1


Battery Diagnostic Tool* DCA-8000P T 1

*Essential SST.

NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.

© 2022 Lexus, a division of Toyota Motor Sales, USA


L-SB-0005-23 February 9, 2023 Page 5 of 10

Fuel Pump (Loss of Fuel Pressure)

Repair Procedure

1. Confirm the condition exists.


Is a hard start condition and/or ANY of the DTCs described in the Introduction present
(DTC P0171, DTC P0174, and/or DTC P0087)?
 YES — Continue to step 2.
 NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.

2. Check the fuel pressure.


Refer to TIS, applicable model and model year Repair Manual:
 2019 / 2020 ES 300h:
Engine/Hybrid System – Fuel System – “A25A-FXS (Fuel): Fuel System:
On-Vehicle Inspection”
 2018 ES 350:
Engine/Hybrid System – Fuel System – “2GR-FE (Fuel): Fuel System:
On-Vehicle Inspection”
 2019 / 2020 ES 350:
Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel System:
On-Vehicle Inspection”
 2013 / 2014 / 2015 GS 350:
Engine/Hybrid System – Fuel System – “2GR-FSE (Fuel): Fuel System:
On-Vehicle Inspection”
 2016 / 2017 / 2018 / 2019 GS 350:
Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel System:
On-Vehicle Inspection”
 2014 / 2015 / 2016 / 2017 / 2018 GS 450h:
Engine/Hybrid System – Fuel System – “2GR-FXE (Fuel): Fuel System:
On-Vehicle Inspection”
 2014 / 2015 / 2016 / 2017 / 2018 / 2019 GX 460:
Engine/Hybrid System – Fuel System – “1UR-FE (Fuel): Fuel System:
On-Vehicle Inspection”
 2017 IS 200t:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel System:
On-Vehicle Inspection”
 2018 / 2019 IS 300:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel System:
On-Vehicle Inspection”

© 2022 Lexus, a division of Toyota Motor Sales, USA


L-SB-0005-23 February 9, 2023 Page 6 of 10

Fuel Pump (Loss of Fuel Pressure)

Repair Procedure (continued)

 2014 / 2015 / 2016 / 2017 IS 350:


Engine/Hybrid System – Fuel System – “2GR-FSE (Fuel): Fuel System:
On-Vehicle Inspection”
 2018 / 2019 IS 350:
Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel System:
On-Vehicle Inspection”
 2018 / 2019 / 2020 LC 500:
Engine/Hybrid System – Fuel System – “2UR-GSE (Fuel): Fuel System:
On-Vehicle Inspection”
 2018 / 2019 / 2020 LC 500h:
Engine/Hybrid System – Fuel System – “8GR-FXS (Fuel): Fuel System:
On-Vehicle Inspection”
 2013 / 2014 / 2015 LS 460:
Engine/Hybrid System – Fuel System – “1UR-FSE (Fuel): Fuel System:
On-Vehicle Inspection”
 2018 / 2019 / 2020 LS 500:
Engine/Hybrid System – Fuel System – “V35A-FTS (Fuel): Fuel System:
On-Vehicle Inspection”
 2013 / 2014 / 2015 LS 600h:
Engine/Hybrid System – Fuel System – “2UR-FSE (Fuel): Fuel System:
On-Vehicle Inspection”
 2014 / 2015 / 2016 / 2017 / 2018 / 2019 / 2020 LX 570:
Engine/Hybrid System – Fuel System – “3UR-FE (Fuel): Fuel System:
On-Vehicle Inspection”
 2015 / 2016 / 2017 NX 200t:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel System:
On-Vehicle Inspection”
 2018 / 2019 / 2020 NX 300:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel System:
On-Vehicle Inspection”
 2017 RC 200t:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel System:
On-Vehicle Inspection”
 2018 / 2019 RC 300:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel System:
On-Vehicle Inspection”

© 2022 Lexus, a division of Toyota Motor Sales, USA


L-SB-0005-23 February 9, 2023 Page 7 of 10

Fuel Pump (Loss of Fuel Pressure)

Repair Procedure (continued)

 2018 / 2019 RC 350:


Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel System:
On-Vehicle Inspection”
 2017 / 2018 / 2019 / 2020 RX 450h:
Engine/Hybrid System – Fuel System – “2GR-FXS (Fuel): Fuel System:
On-Vehicle Inspection”
 2019 UX 200:
Engine/Hybrid System – Fuel System – “M20A-FKS (Fuel): Fuel System:
On-Vehicle Inspection”

Is the fuel pressure within standard parameters?


 YES — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.
 NO — Continue to step 3.

3. Replace the fuel pump.


A. Remove the fuel pump.
Refer to TIS, applicable model and model year Repair Manual:
 2019 / 2020 ES 300h:
Engine/Hybrid System – Fuel System – “A25A-FXS (Fuel): Fuel Pump: Removal”
 2018 ES 350:
Engine/Hybrid System – Fuel System – “2GR-FE (Fuel): Fuel Pump: Removal”
 2019 / 2020 ES 350:
Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel Pump: Removal”
 2013 / 2014 / 2015 GS 350:
Engine/Hybrid System – Fuel System – “2GR-FSE (Fuel): Fuel Pump: Removal”
 2016 / 2017 / 2018 / 2019 GS 350:
Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel Pump: Removal”
 2014 / 2015 / 2016 / 2017 / 2018 GS 450h:
Engine/Hybrid System – Fuel System – “2GR-FXE (Fuel): Fuel Pump: Removal”
 2014 / 2015 / 2016 / 2017 / 2018 / 2019 GX 460:
Engine/Hybrid System – Fuel System – “1UR-FE (Fuel): Fuel Pump: Removal”
 2017 IS 200t:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel Pump: Removal”
 2018 / 2019 IS 300:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel Pump: Removal”

© 2022 Lexus, a division of Toyota Motor Sales, USA


L-SB-0005-23 February 9, 2023 Page 8 of 10

Fuel Pump (Loss of Fuel Pressure)

Repair Procedure (continued)

 2014 / 2015 / 2016 / 2017 IS 350:


Engine/Hybrid System – Fuel System – “2GR-FSE (Fuel): Fuel Pump: Removal”
 2018 / 2019 IS 350:
Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel Pump: Removal”
 2018 / 2019 / 2020 LC 500h:
Engine/Hybrid System – Fuel System – “8GR-FXS (Fuel): Fuel Pump: Removal”
 2013 / 2014 / 2015 LS 460:
Engine/Hybrid System – Fuel System – “1UR-FSE (Fuel): Fuel Pump: Removal”
 2018 / 2019 / 2020 LS 500:
Engine/Hybrid System – Fuel System – “V35A-FTS (Fuel): Fuel Pump: Removal”
 2014 / 2015 / 2016 / 2017 / 2018 / 2019 / 2020 LX 570:
Engine/Hybrid System – Fuel System – “3UR-FE (Fuel): Fuel Pump: Removal”
 2015 / 2016 / 2017 NX 200t:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel Pump: Removal”
 2018 / 2019 / 2020 NX 300:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel Pump: Removal”
 2017 RC 200T:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel Pump: Removal”
 2018 / 2019 RC 300:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel Pump: Removal”
 2015 / 2016 / 2017 RC 350:
Engine/Hybrid System – Fuel System – “2GR-FSE (Fuel): Fuel Pump: Removal”
 2018 / 2019 RC 350:
Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel Pump: Removal”
 2017 / 2018 / 2019 / 2020 RX 350:
Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel Pump
(For TMC Made): Removal”
 2017 / 2018 / 2019 / 2020 RX 350:
Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel Pump
(For TMMC Made): Removal”
 2017 / 2018 / 2019 / 2020 RX 450h:
Engine/Hybrid System – Fuel System – “2GR-FXS (Fuel): Fuel Pump: Removal”
 2019 UX 200:
Engine/Hybrid System – Fuel System – “M20A-FKS (Fuel): Fuel Pump: Removal”

© 2022 Lexus, a division of Toyota Motor Sales, USA


L-SB-0005-23 February 9, 2023 Page 9 of 10

Fuel Pump (Loss of Fuel Pressure)

Repair Procedure (continued)

B. Install the NEW fuel pump.


Refer to TIS, applicable model and model year Repair Manual:
 2019 / 2020 ES 300h:
Engine/Hybrid System – Fuel System – “A25A-FXS (Fuel): Fuel Pump: Installation”
 2018 ES 350:
Engine/Hybrid System – Fuel System – “2GR-FE (Fuel): Fuel Pump: Installation”
 2019 / 2020 ES 350:
Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel Pump: Installation”
 2013 / 2014 / 2015 GS 350:
Engine/Hybrid System – Fuel System – “2GR-FSE (Fuel): Fuel Pump: Installation”
 2016 / 2017 / 2018 / 2019 GS 350:
Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel Pump: Installation”
 2014 / 2015 / 2016 / 2017 / 2018 GS 450h:
Engine/Hybrid System – Fuel System – “2GR-FXE (Fuel): Fuel Pump: Installation”
 2014 / 2015 / 2016 / 2017 / 2018 / 2019 GX 460:
Engine/Hybrid System – Fuel System – “1UR-FE (Fuel): Fuel Pump: Installation”
 2017 IS 200t:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel Pump: Installation”
 2018 / 2019 IS 300:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel Pump: Installation”
 2014 / 2015 / 2015 / 2016 / 2017 IS 350:
Engine/Hybrid System – Fuel System – “2GR-FSE (Fuel): Fuel Pump: Installation”
 2018 / 2019 IS 350:
Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel Pump: Installation”
 2018 / 2019 / 2020 LC 500:
Engine/Hybrid System – Fuel System – “2UR-GSE (Fuel): Fuel Pump: Installation”
 2018 / 2019 / 2020 LC 500h:
Engine/Hybrid System – Fuel System – “8GR-FXS (Fuel): Fuel Pump: Installation”
 2013 / 2014 / 2015 LS 460:
Engine/Hybrid System – Fuel System – “1UR-FSE (Fuel): Fuel Pump: Installation”
 2018 / 2019 / 2020 LS 500:
Engine/Hybrid System – Fuel System – “V35A-FTS (Fuel): Fuel Pump: Installation”
 2013 / 2014 / 2015 LS 600h:
Engine/Hybrid System – Fuel System – “2UR-FSE (Fuel): Fuel Pump: Installation”
 2014 / 2015 / 2016 / 2017 / 2018 / 2019 / 2020 LX 570:
Engine/Hybrid System – Fuel System – “3UR-FE (Fuel): Fuel Pump: Installation”

© 2022 Lexus, a division of Toyota Motor Sales, USA


L-SB-0005-23 February 9, 2023 Page 10 of 10

Fuel Pump (Loss of Fuel Pressure)

Repair Procedure (continued)

 2015 / 2016 / 2017 NX 200t:


Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel Pump: Installation”
 2018 / 2019 / 2020 NX 300:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel Pump: Installation”
 2017 RC 200t:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel Pump: Installation”
 2018 / 2019 RC 300:
Engine/Hybrid System – Fuel System – “8AR-FTS (Fuel): Fuel Pump: Installation”
 2015 / 2016 / 2017 RC 350:
Engine/Hybrid System – Fuel System – “2GR-FSE (Fuel): Fuel Pump: Installation”
 2018 / 2019 RC 350:
Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel Pump: Installation”
 2017 / 2018 / 2019 / 2020 RX 350:
Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel Pump
(For TMC Made): Installation”
 2017 / 2018 / 2019 / 2020 RX 350:
Engine/Hybrid System – Fuel System – “2GR-FKS (Fuel): Fuel Pump
(For TMMC Made): Installation”
 2017 / 2018 / 2019 / 2020 RX 450h:
Engine/Hybrid System – Fuel System – “2GR-FXS (Fuel): Fuel Pump: Installation”
 2019 UX 200:
Engine/Hybrid System – Fuel System – “M20A-FKS (Fuel): Fuel Pump: Installation”

4. Clear ALL DTCs and confirm the condition is no longer present.

© 2022 Lexus, a division of Toyota Motor Sales, USA

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