Advance Construction Material Unit 1
Advance Construction Material Unit 1
Materials
Lecture notes by
Dr. B. Kondraivendhan
Assistant Professor
Applied Mechanics Department
S.V. National Institute of Technology
Surat-395007, Gujarat, India
What is Materials Science?
Materials science is an interdisciplinary field involving the properties of matter and its
applications to various areas of science and engineering. It includes elements of
applied physics and chemistry, as well as chemical, mechanical, civil and electrical
engineering.
Cont…..
• Materials are probably more deep-seated in our culture
than most of us realize.
B. Kondraivendhan
DEPARTMENT OF CIVIL ENGINEERING, SVNIT Surat
Construction Materials
• Use of construction material dates
back to pre
pre--historic times
ROMAN AQUEDUCTS
B. Kondraivendhan
DEPARTMENT OF CIVIL ENGINEERING, SVNIT Surat
Examples in India (QM &GWI)
Science
scientia,, meaning "knowledge"[1]) is a systematic
Science (from Latin scientia
enterprise that builds and organizes knowledge in the form of testable
explanations and predictions about the universe
Metal is
poly
crystalline.
Strengthening metals
Strength of metals depends both on
micro & macro structures also on
composition..
composition
Effect of grain size
size..
Alloying
Intermediate second phase production
Strain hardening
Heat treatment
Effect of grain size
1
y 0 kd 2
Fe-C system
Iron is mostly
used as
Ferrous alloys Each of
various
element added
has different
effect on
strength of
Ferrous alloys
Fire resistance
Mo, Nb
Nb,, Cr and strict control of heat treatment
improves yield strength at elevated
temperature..
temperature
Modern steels
Low fy to fu ratio
ratio:: the amount of strain
hardening reserve during seismic
deformation
This limits the extent of yielding & thus a
upper limit for fy to fu ratio is set .
heterogeneous.
At cm levels
Paste aggregate Interface
Inner Product
(C-S-H etc)
Outer Product
(C-S-H etc)
Un-hydrated
Cement
Ca (OH)2
Capillary
Pores
Hydration: Structural Changes
Paste level
10µm
UH
Phase
H Pores
phase
– CSH
– CH
– ETTRINGITE
– CAH
PROPERTIES AT COARSER LEVEL ARE GOVERNED
BY FEATURES AT FINER LEVEL
MACROLEVEL PROPERTIES ARE LARGELY GOVERNED
BY PORES
Structure of C-S-H
Relationship between Volume and Pore radius
0.3
0.25
Intruded Volume cc/cc
r d0.5
P2007
0.2
V
P2S07
0.15 P2SA7
0.1
P2SB7
P2SC7 r
d
0.5 rd
0.05
0
0.001 0.01 0.1 1 10 100 1000
Radius (micrometer)
r
0.25
d
V
r r
d d 0.15
0.5 0.1
0.05
0.12
0.1
P1S028
-dv/dlnr
0.08
P1SA28
0.06
P1SB28
0.04
P1SC28
0.02
0
-8 -6 -4 -2 0 2 4 6
lnr
Differential Pore Size Distribution Curves
symmetrical about median radius
RELATIONSHIPS (PSD parameters
with mix factors)
Cement l
Water
i= n
0 (1 - ) V i ln r i
=K 2ET ln r m= i=1
rm t= i= n
cl V
i=1
i
2 E 0 T 0 (1 - ) (1 - )
t= c = K1
rm rm
STRENGTH OF PASTE, fAND r0.5
Cα(1-p)/sqrt(r0.5) (in-1/2)
Experimental compressive
160 25000
20000
strength (MPa)
strength (psi)
120
15000
80
10000
40
5000
0 0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14
Cα(1-p)/sqrt(r0.5) (nm -1/2)
KC
1
Κ =1002.6
r0.5
Nano indenting
MEAN MEAN
CLIMATIC MONTHLY MONTHLY
ZONE MAXIMUM RELATIVE
TEMPERATURE HUMIDITY
above
Hot-Dry below 55
30ºC
Warm- above 30ºC above 55
Humid above 25ºC above 75
between
Temperate below 75
25ºC -30ºC
below
Cold all values
25ºC
Composite - -
DURATION OF
PRECIPITATION PRECIPITATION
RAINY
ZONE INTENSITY
SEASON
less than less than
Dry Zone I
75 days 5mm/day
more than less than
Dry Zone II
75 days 5mm/day
Intermediate between between
Zone I 75-150 days 5-10 mm/day
Intermediate more than between
Zone I 150 days 5-10 mm/day
between exceeds
Wet Zone I
75-150 days 10 mm/day
more than exceeds
Wet Zone II
150 day 10 mm/day
DURATION OF
PRECIPITATION PRECIPITATION
RAINY
ZONE INTENSITY
SEASON
less than less than
Dry Zone I
75 days 5mm/day
more than less than
Dry Zone II
75 days 5mm/day
Intermediate between between
Zone I 75-150 days 5-10 mm/day
Intermediate more than between
Zone I 150 days 5-10 mm/day
between exceeds
Wet Zone I
75-150 days 10 mm/day
more than exceeds
Wet Zone II
150 day 10 mm/day
Jan Feb Mar Apr May Jun July Aug Sep Oct Nov Dec
198.4 206.5
130.3
66.3
20.9 21 14.4 10.7 14.1 20.8 8.8
3.9
Jan
Bikaner Feb & Dry)
(Hot Mar Apr May Jun Jul Aug Sep Oct Nov Dec
91.1 82.6
33 40.8
5.7 7.8 6.3 11.9 15.9 10.1 1.9 3
Jan Department
Feb of Civil Engineering,
Mar Apr May Indian
Jun Institute
Jul of Technology
Aug Sep DelhiOct Nov Dec
Hauz Khas, New Delhi – 110016, India
Corrosion Map
Corrosion
map of
India.
Mechanism of Wetting – Drying process
A wetting-drying cycle can be classified into 4 distinct
stages
where,
D ( ) D(θ) = diffusivity
t θ = moisture content
t = time
4.00E-07 4.5E-10
3.50E-07 4E-10
3.00E-07 3.5E-10
3E-10
2.50E-07
Diffusivity
Diffusivity
2.5E-10
2.00E-07
2E-10
1.50E-07
1.5E-10
1.00E-07
1E-10
5.00E-08 5E-11
0.00E+00 0
0 0.5 1 0 0.5 1
Reduced moisture Reduced moisture
12 (1 1 / 2 )
2
dr
Where, f is a factor which takes into account of pore shape.
w is surface tension and is the contact angle of water
Respectively, p is the porosity.
rm is the mean distribution pore size.
is the density and is the viscosity of water respectively.
is the tortuosity.
r is the pore size.
v is the cumulative pore volume.
is the aspect ratio.
Diffusion properties (H2O)
m
jn
f1 w cos Pr d
dr d
d ln r
D 0.5 j
j 1 dv
3 w 2
w
1
1
r d r d 2
0.5 j
dr a c2
Detrimental effects on
eco system
Carbon issues
• Manufacture of OP CEMENT is only
next to fossil fuel burning
contributing to anthropogenic CO2
emissions (5-10
10%%)
• New binders for lower clinker
consumption
Binders
Combinations of pozzolana, inert
performance enhancers .
A
Reinforcement
Matrix
Binder
THANK YOU FOR
HEARING
Advance Construction
Materials
Lecture notes by
Dr. B. Kondraivendhan
Assistant Professor
Applied Mechanics Department
S.V. National Institute of Technology
Surat-395007, Gujarat, India
CODIFICATION AND STANDARDISATION
OF THE MATERIALS
• Due to the growth of industrial activity and diverse kind of
industrial requirements, a large no. of organizations have to store a
large number of items.
• Since several departments use the same item, they call the same
item by different names and store them in different places
• One of the most useful techniques of “Materials
Management’’ is a rationalized codification system for
properly classifying equipments, raw materials, components
and spares to suit to the particular needs of any organization.
Characteristics of Codes
As far as possible uniform dimension say, the metric system should be
adopted.
i) Code should be Simple.
ii) Code should be unique.
iii) Coding should be compact, concise and consistent.
iv) Code should be sufficiently flexible to meet future demands.
Basic Requirements of a Code
i) Identify commodities
ii) Name commodities
iii) Specify commodities
iv) Classify commodities
v) Indicate inter-relationships between commodities
vi) Indicate the source of origin of commodities
vii) Refer specifically to an individual and unique commodity.
Standardization
• Mass production techniques of industrial production are based on the principle of
uniformity and interchangeability of many parts, components and material used in the
production process. Standard products can be manufactured on a mass scale and their
production cost can be kept minimum.
• Standardisation leads to cheaper and easier procurement and cost of replacement can
also be reduced.
• In our country Indian Standards Institution (ISI) is the national body which deals with
standardization at national level.
• ISI in collaboration with NTH (National Test House) and with the help of their control
laboratories they issue the ISI certification mark.
• Some of the international standards are British Standard (BS), American Standards
Association (ASA) or the American Society for Testing Materials (ASTM).
• However, all the industrially advanced countries in the world
have their own national standards.
• When one purchases a new spark plug for a Scooter or Car, he knows that it will
screw into the engine head all right. Why? Because spark plug threads are
standardized.
• Standards convey the sense that there are only certain specific sizes made and sold.
Example:
Building material-wood
Eco friendly?
Non Eco friendly ?
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
Case-1
Wood-eco friendly
Wood-Availability-90%
Case-2
Source:[Link]
[Link]/[Link]
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
• Buildings and associated uses are responsible for a large part of the environmental load
caused by humanity.
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
General Problem
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
CARBON FOOTPRINT
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
• Buildings are large entities and, as such, they impact upon the environment in
various ways
• Present-day designs consume large quantities of physical resources
such as materials, energy and money in their
construction,
maintenance and
use;
• Result -Loss of amenity and biodiversity -difficult to assess.
• Relatively small quantities of materials that have high impact (eg, steel)
• large quantities of materials that have lower impact (eg terracotta tile)
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
Beijing China air on a day after rain (left) and a sunny but smoggy day
(right) August 2005.
Photo taken by Bobak Ha'Eri
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
OTHER EFFECTS
• Ecological Toxicity
• Ecological Degradation
• Global Climate Change
• Stratospheric Ozone Depletion
• Acidification-Acid rain
• Eutrophication
• Deforestation, Desertification,
• and Soil Erosion
• loss of bio-diversity,
• Habitat Alteration
• Water Resource Depletion
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
Methods for assessing and choosing materials are based on the following
guidelines:
1. Environmental factors
2. Local materials and transport needs (savings)
3. Needs of occupants of dwellings
4. Need for appropriate building design for marketing
5. Need for financial viability/affordability
[Link] to make best use of current technology, through the
Building Material Assessment System (see above)
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
After the U.S. Green Building Council launched LEED v4 promote transparency in materials'
• Environmental Product Declarations
• Health Product Declarations
• Product Transparency Declarations
• Material Health Certificates
• Declare
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
Example
Why we choose building material?
• Aesthetic advantages
• Economical structures
• Faster construction
• Ecological balance
• Green approach
Factors influencing the selection of green/sustainable
building materials
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
SMART MATERIALS
• Self-detection, Piezoelectric
• self-diagnostic CLASSIFICATION
Electrostrictive
• Self-corrective, Magnetostrictive
• self-controlled, Shape memory alloy
• self-healing Optical fibers
• Shock-absorbers, Materials with added
• damage arrest. Functions
HI-TECH MATERIALS
• Transparent
• Lightweight
• Responsive
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
ECO-FRIENDLY MATERIALS
• Minimum damage to the environment.
• Minimum energy for manufacturing.
• Recyclable and reusable.
• Locally available
INNOVATIVE MATERIALS
• Minimum damage to the environment.
• Minimum energy for manufacturing.
• Recyclable and reusable.
• Locally available
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
Example
GRC panels
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
Example
Nano Materials:
• When combined with ultra-high-strength concrete, nano materials such as Carbon
Nanotubes(CNT’s) create a material so strong in both tension and compression that
steel reber is no longer needed in construction.
Tje Shimizu TRY 2004 Mega-city pyramid concept Tokyo was so large that it
could be only completed with kelp of carbon nanotubes
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
Example
Self healing concrete
• self healing concrete was developed by
Netherland,Which says by infusing bacterial
spores in concrete help in patching up cracks
when water seeps through
• Can avoid cracking, caused by water and
chemicals.
La Tourette
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
Example
Germ repellent
• A team from Harvard produced
“slippery liquid porous surface”(SLIP),
that would let bacteria slip off.
Sweating rooftops
• New material from ZTH-Zurich that aims the
rooftop material to absorb water when it rains
and only releases it when the heat is raised to a
certain temperature
• resulting evaporation will in turn keep the
house cool-much like the process of human
sweat.
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
Example
Hi-tech materials
• Need for new
material
Transparent
Lightweight
Responsive
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
Example
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
Example
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
Example
Sensi tile
Carbon Fiber
• Carbon fiber is made up of carbon strands
that are thinner than human hair. The
strands can be woven together, like cloth,
and then that can be molded to any shape
you might want.
• Carbon fiber is an extremely strong,
lightweight material.
• It's five times as strong as steel, two times as
stiff, yet weighs about two-thirds less.
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
Example
LIQUID GRANITE
• The material is a lightweight and has the same
load bearing capacity of cement, but is made of
recycled materials.
• Liquid Granite is not only fire-resistant beyond
1,100 degrees Celsius , It can also withstand high
temperatures for longer periods .
• It has Moisture resisting properties.
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
Example
BENDABLE CONCRETE
Air Pollution √ √ √ √ √
Human
Health
Smog √ √ √ √
Ecological Toxicity √ √ √ √ √
Global Climate Change √ √ √
Stratospheric Ozone Depletion √
Eco-degradation
Acidification √ √ √
Eutrophication √ √ √ √
Deforestation, Desertification, and Soil Erosion √ √ √ √ √
Habitat Alteration √ √
Loss of Biodiversity √ √ √
Water Resource Depletion √ √
Energy Consumption during the Productionof
Consumption
√ √
Building Materials
Energy
FACULTY :[Link]-COTM-988906882 57
BUILDING MATERIALS AND ENVIRONMENTAL IMPACT
• These new emerging building materials should be replaced with the old
ones to improve and helps in Recycling of the materials and save energy
and make countries pollution free.
• If These materials are used in construction we can
save time
money
energy .
• So more new innovative materials should be created and make
construction of the building simpler with more strength.
• Provide resource savings
• Provide energy savings
• Reduce wastes (be reusable and easily recyclable).
• Not be harmful for human health
• Provide comfortable and suitable conditions for human health within the
covered areas.
Thank you all…
The Role of
Environmental Impact in
Building Material’s Selectio
Titles Content
1. Introduction
2. Impact of Building Materials on Human Health
3. Impact of Building Materials on Ecological Degradation
4. Building Materials Impacts on Energy Consumption
5. Results and Discussion
6. Conclusions
[Link]
Annually three billion
metric tons of raw
materials are consumed
to manufacture building
materials and products.
The building industry is
the second largest
consumer of raw
materials, after the food
industry.
Activities caused air pollution
• Production of electricity
• Operation of equipment used in manufacture,
transport, construction, and maintenance
• Manufacturing processes, mining and crushing of
materials
Air pollutants can cause
• cancer
• reproductive effects
• birth defects
• damage to the immune system
• damage to the developmental
• damage to the respiratory
• neurological problems in humans and other species
2.2. Smog
“Smog is a type of air pollution, resulting when industrial
and fuel emissions become trapped at ground level and
are transformed after reacting with sunlight”
•loss of bio-diversity,
• global warming,
•soil erosion,
• and desertification..
Deforestation occurs when forested land is cleared for
• agriculture,
• mining,
• new construction of
buildings, or roads,
• when trees are harvested for
fuel
• Lumber For building
materials
3.6 Habitat Alteration
Habitat alteration is the primary impact resulting from
mining and harvesting of materials for the
manufacture of building materials.
Habitat alteration also can occur as a result of air,
water, and land releases from industrial processes
that change environmental conditions
3.7 Loss of Biodiversity
Global climate change, the destruction of forests and
habitats, and air, water, and soil pollution have all
contributed to the loss of biodiversity over the past
few centuries.
Biodiversity controls the spread of diseases, provides
food and drugs for humans, and provides resources
for industrial materials such as fibre, dyes, resins,
gums, adhesives, rubber, and oils
3.8 Water Resource Depletion
Product manufacturing activities use water, and
effluent wastes that are released into water bodies
reduce water resources through pollution.
In addition, the use of impervious surfaces (such as
concrete and asphalt) seriously reduces groundwater
recharge
4. Building Materials Impacts on Energy
Consumption
The other environmental problems of building material
are the degree to which the material consumed
energy.
The industrial sector is the largest end user of energy,
greater ever than the transportation sector or
building operation
4.1 Energy Consumption during the
Production of Building Materials