Company Directive
STANDARD TECHNIQUE : CA1AB/1
Relating to the Procedures for Making Low Voltage Mains
Three Core Wavecon Connection/Disconnection Joints
All references to Western Power Distribution or WPD must be read as National Grid Electricity Distribution or NGED
NOTE: The current version of this document is stored in the NGED Corporate Information Database. Any other
copy in electronic or printed format may be out of date. Copyright 2022 National Grid Electricity Distribution
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ST: CA1AB Relating to the Procedures for Making Low Voltage Mains
Three Core Wavecon Connection/Disconnection Joints
INTRODUCTION
This Standard Technique Document contains the approved LV mains three core Wavecon
connection/disconnection joints, which shall be implemented in conjunction with the
appropriate General Requirements contained in ST:CA1C, including: -
1. General Cleanliness and Accident Prevention
2. General Jointing Procedures – Dead Cables
3. General Jointing Procedures and Safety Precautions – Live Cables
Note: - Resin encapsulated joints must not be broken down
If the need arises to undertake a Mains connection/disconnection joint configuration (i.e.
non-standard) not covered within this Standard Technique the Policy Manager, Head Office,
is to be consulted.
CONTENTS
8.101 Three Core Wavecon – Three Core Wavecon
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Serving the Midlands, South West and Wales
Gwasanaethu Canolbarth a D e Orllewin Lloegr a Chymru
ST: CA1AB RELATING TO THE PROCEDURES FOR MAKING LOW VOLTAGE
MAINS THREE CORE WAVECON CONNECTION/DISCONNECTION JOINTS
JOINTING PROCEDURE 8.101
THREE CORE WAVECON - THREE CORE WAVECON
MAINS CABLE BRANCH JOINT
This procedure is to be read in conjunction with the appropriate
General Requirements ST: CA1C Section 6 Pt 1
of the LV Jointing Manual
© Western Power Distribution (South West) plc Produced All Rights Reserved 2012
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JOINTING PROCEDURE 8.101
JOINT KIT REFERENCES
CABLE SIZE JOINT KIT REFERENCES
FROM TO BRANCH JOINT
95W 95W MB 1
185W MB 2
300W MB 3
185W 185W MB 2
300W MB 3
300W 300W MB 3
Note: - 70mm² and 120mm² Wavecon used in South Wales will be sized
as 95mm² (70) and 185mm² (120).
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JOINTING PROCEDURE 8.101
JOINT KIT MATERIALS
KIT SHELL RESIN CONNECTORS EARTH
REF. TAIL
1589 1588 1587 5 litre 6.5 litre UBR 95 UBR 185 UBR 300 BCNE 3 LVCU 1700/5
MB 1 1 2 1 3 2 1
MB 2 1 5 3 2 1
MB 3 1 8 3 2 1
ADDITIONAL ITEMS FOR EACH JOINT
Insulation patch
Black cotton tape
Sealing putty
Cable ties
Shell support
Tinned copper braid (15 x 1.5)
16 swg tinned copper wire
PVC tape
De-solvit 1000FD
Workhorse dry wipes
Note: - Individual material item numbers (SHOPS) are to be found in Section 4 - Part I of the LV Jointing Manual.
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JOINTING PROCEDURE 8.101
Actions General Requirements
(ST: CA1C)
Refer to Drawing LVJ 8.101.1, 8.101.2 whilst undertaking this
Jointing Procedure
1 Set up and mark cables 4
BRANCH CABLE – Preparation
2 Open and cut cable in accordance with General Requirement 6.14 14
3 Prepare the neutral/earth wires for jointing 8
MAIN CABLE - Preparation
4. Remove PVC oversheath 6
5. Prepare the neutral/earth wires for jointing 8
6. Remove rubber bedding 9
COMPLETION OF JOINT
7. Set cores in joint position 27
8. Connect the neutral/earth wires including a equalisation 29
bond and copper earth tail
9. Remove temporary earth connection applied in 2 --
10. Apply temporary shrouding 21
11. Make and insulate phase connections 29/30
12. Cut and insulate phase conductors in accordance General
Requirement 6.14 14
13. Remove temporary shrouding applied in 10 --
14. NOTE: - If the cable is to remain as a Live stop end then an earth
rod is to be connected to the neutral/earth wires via a copper
earth tail as per Jointing Procedure 7.301. --
15. Form neutral/earth wires into their final positions --
16. Abrade and build-up oversheaths 32
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JOINTING PROCEDURE 8.101 – Continued
Actions General Requirements
(ST: CA1C)
17. Thoroughly degrease the joint 35
18. Apply mastic water block to copper earth tail 33
19. Remove temporary binders --
20. Prepare and fit shell, ensuring 15mm clearance 36
21. Mix and pour resin. 37
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APPENDIX A
SUPERSEDED DOCUMENTATION
This Standard Technique supersedes ST:CA1AB dated January 2012 which should now be
withdrawn.
APPENDIX B
ASSOCIATED DOCUMENTATION
ST: CA1B, ST: CA1C/5, ST: CA1 D, ST: CA1E, ST: CA1F, ST: CA1G, ST: CA1H,
ST: CA1I, ST: CA1U, ST: CA1W, ST: CA1X, ST: CA1Y, ST: CA1Z, ST: CA1AA,
ST: CA1AB, ST: CA7A, ST: CA7B, ST: CA7C, ST: CA7D.
APPENDIX C
IMPACT ON COMPANY POLICY
None, as this document has formalised procedures which have been undertaken in the past.
APPENDIX D
IMPLEMENTATION OF POLICY
This Standard Technique shall be communicated to all relevant WPD engineers and site staff
at the next Team Briefing by the Team Manager.
APPENDIX E
KEY WORDS
LV Mains three core Wavecon connection/disconnection joints.
APPENDIX F
DOCUMENT LAST REVIEWED
June 2012
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