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Ca1ab 1

This document outlines the procedures for making low voltage mains three core Wavecon connection/disconnection joints, including necessary safety precautions and jointing procedures. It specifies the joint kit references and materials required for various cable sizes, as well as detailed steps for preparing and completing the joints. The document supersedes an earlier version and is intended for use by National Grid Electricity Distribution engineers and site staff.

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phani.prince03
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0% found this document useful (0 votes)
45 views10 pages

Ca1ab 1

This document outlines the procedures for making low voltage mains three core Wavecon connection/disconnection joints, including necessary safety precautions and jointing procedures. It specifies the joint kit references and materials required for various cable sizes, as well as detailed steps for preparing and completing the joints. The document supersedes an earlier version and is intended for use by National Grid Electricity Distribution engineers and site staff.

Uploaded by

phani.prince03
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Company Directive

STANDARD TECHNIQUE : CA1AB/1

Relating to the Procedures for Making Low Voltage Mains


Three Core Wavecon Connection/Disconnection Joints

All references to Western Power Distribution or WPD must be read as National Grid Electricity Distribution or NGED

NOTE: The current version of this document is stored in the NGED Corporate Information Database. Any other
copy in electronic or printed format may be out of date. Copyright 2022 National Grid Electricity Distribution

ST:CA1AB/1 June 2012 - 1 of 10 -


ST: CA1AB Relating to the Procedures for Making Low Voltage Mains
Three Core Wavecon Connection/Disconnection Joints

INTRODUCTION

This Standard Technique Document contains the approved LV mains three core Wavecon
connection/disconnection joints, which shall be implemented in conjunction with the
appropriate General Requirements contained in ST:CA1C, including: -

1. General Cleanliness and Accident Prevention

2. General Jointing Procedures – Dead Cables

3. General Jointing Procedures and Safety Precautions – Live Cables

Note: - Resin encapsulated joints must not be broken down

If the need arises to undertake a Mains connection/disconnection joint configuration (i.e.


non-standard) not covered within this Standard Technique the Policy Manager, Head Office,
is to be consulted.

CONTENTS

8.101 Three Core Wavecon – Three Core Wavecon

ST:CA1AB/1 June 2012 - 2 of 10 -


Serving the Midlands, South West and Wales
Gwasanaethu Canolbarth a D e Orllewin Lloegr a Chymru

ST: CA1AB RELATING TO THE PROCEDURES FOR MAKING LOW VOLTAGE


MAINS THREE CORE WAVECON CONNECTION/DISCONNECTION JOINTS

JOINTING PROCEDURE 8.101

THREE CORE WAVECON - THREE CORE WAVECON


MAINS CABLE BRANCH JOINT

This procedure is to be read in conjunction with the appropriate


General Requirements ST: CA1C Section 6 Pt 1
of the LV Jointing Manual

© Western Power Distribution (South West) plc Produced All Rights Reserved 2012

ST:CA1AB/1 June 2012 - 3 of 10 -


JOINTING PROCEDURE 8.101

JOINT KIT REFERENCES

CABLE SIZE JOINT KIT REFERENCES

FROM TO BRANCH JOINT


95W 95W MB 1
185W MB 2
300W MB 3
185W 185W MB 2
300W MB 3
300W 300W MB 3

Note: - 70mm² and 120mm² Wavecon used in South Wales will be sized
as 95mm² (70) and 185mm² (120).

ST:CA1AB/1 June 2012 - 4 of 10 -


JOINTING PROCEDURE 8.101

JOINT KIT MATERIALS

KIT SHELL RESIN CONNECTORS EARTH


REF. TAIL
1589 1588 1587 5 litre 6.5 litre UBR 95 UBR 185 UBR 300 BCNE 3 LVCU 1700/5
MB 1 1 2 1 3 2 1
MB 2 1 5 3 2 1
MB 3 1 8 3 2 1

ADDITIONAL ITEMS FOR EACH JOINT

Insulation patch
Black cotton tape
Sealing putty
Cable ties
Shell support
Tinned copper braid (15 x 1.5)
16 swg tinned copper wire
PVC tape
De-solvit 1000FD
Workhorse dry wipes

Note: - Individual material item numbers (SHOPS) are to be found in Section 4 - Part I of the LV Jointing Manual.

ST:CA1AB/1 June 2012 - 5 of 10 -


JOINTING PROCEDURE 8.101

Actions General Requirements


(ST: CA1C)

Refer to Drawing LVJ 8.101.1, 8.101.2 whilst undertaking this


Jointing Procedure

1 Set up and mark cables 4

BRANCH CABLE – Preparation

2 Open and cut cable in accordance with General Requirement 6.14 14

3 Prepare the neutral/earth wires for jointing 8

MAIN CABLE - Preparation

4. Remove PVC oversheath 6

5. Prepare the neutral/earth wires for jointing 8

6. Remove rubber bedding 9

COMPLETION OF JOINT

7. Set cores in joint position 27

8. Connect the neutral/earth wires including a equalisation 29


bond and copper earth tail

9. Remove temporary earth connection applied in 2 --

10. Apply temporary shrouding 21

11. Make and insulate phase connections 29/30

12. Cut and insulate phase conductors in accordance General


Requirement 6.14 14

13. Remove temporary shrouding applied in 10 --

14. NOTE: - If the cable is to remain as a Live stop end then an earth
rod is to be connected to the neutral/earth wires via a copper
earth tail as per Jointing Procedure 7.301. --

15. Form neutral/earth wires into their final positions --

16. Abrade and build-up oversheaths 32

ST:CA1AB/1 June 2012 - 6 of 10 -


JOINTING PROCEDURE 8.101 – Continued

Actions General Requirements


(ST: CA1C)

17. Thoroughly degrease the joint 35

18. Apply mastic water block to copper earth tail 33

19. Remove temporary binders --

20. Prepare and fit shell, ensuring 15mm clearance 36

21. Mix and pour resin. 37

ST:CA1AB/1 June 2012 - 7 of 10 -


APPENDIX A

SUPERSEDED DOCUMENTATION

This Standard Technique supersedes ST:CA1AB dated January 2012 which should now be
withdrawn.

APPENDIX B

ASSOCIATED DOCUMENTATION

ST: CA1B, ST: CA1C/5, ST: CA1 D, ST: CA1E, ST: CA1F, ST: CA1G, ST: CA1H,
ST: CA1I, ST: CA1U, ST: CA1W, ST: CA1X, ST: CA1Y, ST: CA1Z, ST: CA1AA,
ST: CA1AB, ST: CA7A, ST: CA7B, ST: CA7C, ST: CA7D.

APPENDIX C

IMPACT ON COMPANY POLICY

None, as this document has formalised procedures which have been undertaken in the past.

APPENDIX D

IMPLEMENTATION OF POLICY

This Standard Technique shall be communicated to all relevant WPD engineers and site staff
at the next Team Briefing by the Team Manager.

APPENDIX E

KEY WORDS

LV Mains three core Wavecon connection/disconnection joints.

APPENDIX F

DOCUMENT LAST REVIEWED

June 2012

ST:CA1AB/1 June 2012 - 10 of 10 -

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