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Kioti CS2610 Tractor Repair Manual

This document is a service repair manual for the Kioti Daedong CS2610 tractor, providing essential information on specifications, servicing procedures, and safety guidelines. It emphasizes the importance of using genuine parts and following safety regulations to prevent accidents and ensure optimal performance. The manual includes detailed chapters covering various systems of the tractor, including the engine, transmission, and hydraulic system.

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jg
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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0% found this document useful (0 votes)
221 views24 pages

Kioti CS2610 Tractor Repair Manual

This document is a service repair manual for the Kioti Daedong CS2610 tractor, providing essential information on specifications, servicing procedures, and safety guidelines. It emphasizes the importance of using genuine parts and following safety regulations to prevent accidents and ensure optimal performance. The manual includes detailed chapters covering various systems of the tractor, including the engine, transmission, and hydraulic system.

Uploaded by

jg
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Kioti 2025-01-30

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16:12(euau

Mettre en ligne Téléchargez gratuitement pendant 30 j

Kioti
daedong
cs2610
(euau)
tractor
service
repair
manual
8 mars 2019 •
0 j'aime • 411 vues
Description
améliorée
par l'IA
F Suivre

This document is
a workshop
Lire la suite

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Kioti daedong cs2610 (euau)


tractor service repair manual
1. CS2410(US) CS2610(EU/AU) workshop manual
2. We reserve the right to make changes throughout
the entire manual at any time without notice. •Using
unspecified parts, fuel and lubricants other than
KIOTI's genuine parts can damage the tractor and
such damage will not be covered by warranty. •
Important Remark PREFACE This manual is to provide
servicing personnel with information on the general
speci- fications, service, operating principle,
troubleshooting, exploded view including part name,
removing and installing procedures for CS2410(US)
and CS2610(EU/AU) trac- tors with high-end
technology. All information in this manual is based on
the latest product information available at the time of
publication. Therefore, some of the information in
this manual may di!er from the machine you have.
KIOTI has a principle to apply update to the next
edition of the manual if there is any. However, KIOTI
has no obligation to modify the contents in this
manual, especially the contents in the manual which
is already distributed or published. The modified
information is available in KIOTI's online electronic
manual system (DEMSS). This manual is ultimately to
satisfy customers with best performance of tractor. If
there is any typo, wrong information or question for
this manual, feel free to contact KIOTI. Mar. 2012
service division DAEDONG INDUSTRIAL Co., Ltd.
3. TABLE OF CONTENTS CHAPTER 1 SAFETY FIRST
CHAPTER 2 GENERAL CHAPTER 3 ENGINE CHAPTER 4
TRANSMISSION CHAPTER 5 HST CHAPTER 6 REAR
AXLE CHAPTER 7 BRAKE CHAPTER 8 FRONT AXLE
CHAPTER 10 HYDRAULIC SYSTEM CHAPTER 11
ELECTRIC SYSTEM CHAPTER 9 STEERING CHAPTER 12
INDEX

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INDEX
4. TABLE OF CONTENTS SAFETYFIRSTCS2410(US)
CS2610(EU/AU) CHAPTER 1 1. for
SAFETY........................................... 1-2 1.1 Alert
symbols...........................................1-2 2. Safety
TIPS........................................... 1-3 2.1 Safety
gear..............................................1-3 2.2 Work place
.............................................1-3 2.3 Safety instructions
when preparing
tractor......................................................1-4 2.4 Avoid
fires...............................................1-4 2.5 Cautions
when handling the battery........1-5 2.6 Cautions for
high pressure hoses................1-5 2.7 Use of
appropriate tools and equipment...1-6 2.8 Handling of
hazardous materials.............1-6 2.9 Handling of
rotating blade, sha" and driving
belt...............................................1-7 2.10 Prevention of
scald..................................1-7 2.11 Disposal of
environmental waste............1-8 2.12 Cautions when
handling tires..................1-8 3. Safety
decals.................................... 1-9 3.1 Location of
decals...................................1-9
5. 1- DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCH TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLE STEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLE STEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC
SYSTEMINDEXSAFETYFIRSTGENERALENGINECLUTC
H TRANSMI SSIONHSTREARAXLEBRAKEFRONTAXLE
STEERING SYSTEM HYDRAULIC SYSTEM ELECTRIC
SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLE STEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEMINDEX 1. for
SAFETY ! Most accidents can be avoided if
basic safety in- structions and regulations are
followed. Always fol- low the safety regulations and
avoid any dangerous situation to prevent an accident.
You can be unexpectedly injured if inspecting or
servicing the tractor without full knowledge of it.
Read the service manual carefully before starting
servicing and follow the instructions for servicing,
maintenance and inspection to prevent any injury. • •
T46W001A 1.1 Alert symbols In this manual, the
following safety-alert symbols are used. Their
meanings are as follows: Remark▶ Broaden your
knowledge with additionally supplied service
information for optimal service. • T46W002A Remark
CAUTION▶ This mark indicates potentially hazardous
situation which, if not observed, may result in serious
injury. • T46W004A CAUTION Important▶ This mark
indicates emphasis on information which can be
confused when servicing. If this information is not
carefully read and observed, the tractor can- not fully
function or may be damaged. • T46W003A WARNING▶
This mark indicates hazardous situation which, if not
observed, may result in death or injury. • T46W005A
WARNING reaD manual! SAFETY FIRST - FOR SAFETY
6. SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM

SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX 1-

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HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX 1-
DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX 2.
Safety TIPS 2.1 Safety gear A. VENTILATING SYSTEM
The service should be performed in well-ventilated
area. If the engine should be started in an enclosed
place, the exhaust gas pipe should be installed.
T46W006A California Proposition 65 Warning Inhaling
exhaust gas can cause cancer or damage the
generative function leading to infertility. • WARNING
When working on the tractor, wear safety gloves,
safety shoes, ear plugs, safety goggles, safety helmet,
work- ing clothes, etc. appropriate for your working
environ- ment. Never wear loose fitting clothing or a
tie which can be caught to the rotating part. According
to the statistics, most accidents that occurred with
rotating parts are due to this inappropriate manner of
wearing clothes. 2.2 Work place T46W007A B. Safe
working place T46W008A The work should be done in
a wide, level and safe place to prevent slip and fall
accident. C. Illumination The work place should be
well illuminated. If working in a dark place or under
the tractor, use the work lamp. The work lamp should
be covered by the safety cover. The bulb can cause fire
due to leaked fuel if it is broken. D. Safety equipment
Be sure to keep a first aid kit and fire extinguisher
han- dy at all times. E. Clean working area Keep the
working area clean before and during work. If any oil
or fuel is spilled, it should be cleaned up immedi-
ately. SAFETY FIRST - SAFETY TIPS
7. 1- DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCH TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLE STEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLE STEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC
SYSTEMINDEXSAFETYFIRSTGENERALENGINECLUTC
H TRANSMI SSIONHSTREARAXLEBRAKEFRONTAXLE
STEERING SYSTEM HYDRAULIC SYSTEM ELECTRIC
SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLE STEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEMINDEX Lower
the implement on to the ground.• T46W009A 2.3
Safety instructions when preparing tractor T46W010A
Stop the engine and remove the key. Put Do not
operate label on the tractor if necessary. • • 2.4 Avoid
fires Never smoke or allow flames in your work area
when servicing the fuel system. • T46W011A
T46W012A Keep flames or sparks away from the spray
paint or fuel containers and be careful of leak. •
T46W013A Always disconnect the battery cable before
servicing. Be extra cautious of fire when welding. • •
T46W014A Always keep a fire extinguisher in
workshop.• SAFETY FIRST - SAFETY TIPS
8. SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM

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EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX 1-
DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX 2.5
Cautions when handling the battery Always
disconnect the negative battery cable first and
reconnect it last to avoid sparks from an accidental
short circuit. You can get injured or fire may break out.
• Keep sparks and flames (match, lighter) away from
the battery. The battery can explode due to the
battery fluid. Never connect the battery's negative
and positive cables with metal for test. Use only tester
when checking the battery voltage. • • Do not charge
the frozen battery. Charging the frozen battery can
cause explosion. Let the battery warmed up to
ambient temperature (16°C, 60°F) before charging. •
The battery contains the acid that can burn you. When
it contacts with your eyes, you may lose your sight. •
T46W015A T46W016A T46W017A T46W018A
T46W019A 2.6 Cautions for high pressure hoses The
hydraulic fluid leaked from high pressure hoses or
pipes can penetrate your skin. • T46W020A Before
connecting a high pressure hose or pipe, stop the
engine and depressurize it by valve. Check the bolts
for tightness before starting the en- gine a"er
servicing the hydraulic system. Use a cardboard or
plank when checking leakage. • • • T46W021A Never
weld the high pressure pipe or the surround- ing area.
The pipe or hose can be heated and ex- plode which
can lead to fire or burn. • SAFETY FIRST - SAFETY TIPS
9. 1- DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCH TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLE STEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLE STEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC
SYSTEMINDEXSAFETYFIRSTGENERALENGINECLUTC
H TRANSMI SSIONHSTREARAXLEBRAKEFRONTAXLE
STEERING SYSTEM HYDRAULIC SYSTEM ELECTRIC
SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLE STEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEMINDEX 2.7
Use of appropriate tools and equipment Use the
appropriate tools in proper size. If an inap- propriate
tool is used, it can be slipped which can damage parts
or injure you. Do not confuse units (mm, inch, etc.).
Use the air impact wrench only when unscrewing the
bolts or nuts. Such wrench should not be used when
assembly precisely machined parts which its
tightening torque should be strictly observed. It can
cause malfunction. Be careful of a socket popped out
due to the turning force when using the air impact
wrench. Especially, be extra cautious when working
on connection or socket with joint. • • • • 2.8 Handling
of hazardous materials Do not use pressurized air to
blow out hazardous materials, such as clutch dust,
with compressed air. Inhaling such hazardous
materials can damage your health. • When li"ing the
tractor with a hydraulic jack or a hoist, fix it firmly and

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tractor with a hydraulic jack or a hoist, fix it firmly and
install the auxiliary support. Never work under the
tractor if the support and the hydraulic jack (hoist) are
not installed. When using a hydraulic jack or a hoist,
do not use it over the limit of the equipment and the
conveying belt. Make sure that the hydraulic lock
operates properly before using the hydraulic jack.
Improper use of lock can cause a serious accident.
Check the buttons and operating direction of the hoist
before using it. Improper operation can cause a
serious accident. Do not use wooden blocks or bricks
as support un- der the tractor. As the tractor's weight
is continuous- ly applied to them, they can be broken
or collapsed. • • • • • T46W022A All KIOTI's genuine
parts contain no asbetos.• Remark These materials
should be rinsed or wiped away a"er spraying oil. •
SAFETY FIRST - SAFETY TIPS
10. SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX 1-
DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX Do
not open the radiator cap when the radiator is hot.
Hot coolant or steam can be surged leading to a
serious scald. • T46W027A 2.9 Handling of rotating
blade, sha" and driving belt Do not set a hand or a
foot into the tractor's rotating blade or PTO sha". Be
extra careful when you are in loose clothes. • Be
careful not to get caught by the rotating engine
cooling fan. • T46W025A You can be seriously injured if
your hand or clothes is caught by the rotating fan belt
or A/C belt. • T46W026A 2.10 Prevention of scald
Check the surface temperature of the container be-
fore draining the engine oil, transmission fluid, cool-
ant, etc. If it is hot, let it cool down before draining it.
There is danger of burning. Perform any service on the
engine parts (mu!ler, exhaust manifold, turbocharger,
etc.) only when they are not hot. • • T46W028A
T46W023A T46W024A SAFETY FIRST - SAFETY TIPS
11. 1- DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCH TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLE STEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLE STEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC
SYSTEMINDEXSAFETYFIRSTGENERALENGINECLUTC
H TRANSMI SSIONHSTREARAXLEBRAKEFRONTAXLE
STEERING SYSTEM HYDRAULIC SYSTEM ELECTRIC
SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLE STEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEMINDEX
Observe all relevant environmental protection regu-
lations when disposing used oil, transmission fluid,
coolant, oil filter, etc. Otherwise, they can pollute the
environment seriously and you can be charged in
violation of regulations. • Do not weld or apply heat to

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violation of regulations. • Do not weld or apply heat to
the tire rim or disc. The tire can explode due to the
rapidly increased pres- sure in the tire. Check tires for
inflation pressure, damage, deforma- tion, extended
wear on lug and damage of rim and disc. Also check if
wheel bolts, rim bolts and nuts are loose. • • The tire
rims can fall out of the tires. Therefore, stay out of its
way when checking or inflating tires. • 2.11 Disposal of
environmental waste T46W029A 2.12 Cautions when
handling tires T46W030A T46W031A SAFETY FIRST -
SAFETY TIPS
12. SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX 1-
DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX 3.
Safety decals When replacing parts, be sure to install
the appro- priate safety decal as well. Otherwise, the
custom- er's safety will be threatened. If a decal is
damaged or detached, always replace with the
appropriate decal. The decal and its attaching
location are as follows. Part numbers appear at the
bottom of decals. 3.1 Location of decals • • • • 1 2 3 4 7
6 5 8910 11 B20W101A SAFETY FIRST - SAFETY DECALS
13. 1-10 DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCH TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLE STEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLE STEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC
SYSTEMINDEXSAFETYFIRSTGENERALENGINECLUTC
H TRANSMI SSIONHSTREARAXLEBRAKEFRONTAXLE
STEERING SYSTEM HYDRAULIC SYSTEM ELECTRIC
SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLE STEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEMINDEX (1)
(T4182-53191) TO AVOID POSSIBLE INJURY, DEATH
OR LOSS OF PROPERTY FROM A MACHINE RUNAWAY
WARNING With the engine o!, unexpected machine
movement could result regardless of the gearshi"
position. Before dismounting the machine, apply the
parking brake to prevent machine runaway. T4182-
53191 (4) (T2555-52541) DANGER Use full time( ) FWD
on steep slopes or when four-wheel braking is
required Failure to follow any of the instructions can
cause serious bodily injury or death. Failure to use full
time FWD under these conditions may result in loss of
control of tractor T2555-52541 (3) Label, fuel warning
(T2615-54112) ONLY use diesel. T2615-54112 Avoid
flames and sparks. STOP engine while refueling.
WARNING (6) (T2555-52231) WARNING T2555-52231
Operate controls only from Tractor seat. Failure to
comply could result in death or serious injury. (2)
Label, radiator (T2615-53561) (5) (T2555-52311)
T2555-52311 Do Not operate with shield removed.
Failure to comply could result in death or serious

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Failure to comply could result in death or serious
injury. WARNING SAFETY FIRST - SAFETY DECALS
14. SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX 1-
11DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX (8)
Label, ass’y (T4837-52121) (8) (T2555-52141)
WARNING Before starting and operating Start engine
only from operators seat with transmission in neutral,
PTO disengaged and hydraulic controls in lowered
position. Slow down on turns, rough ground and
slopes to avoid upset. Do not permit anyone but the
operator to ride on the tractor. There is no safe place
for riders. Lock brakes together, use warning lights
and SMV emblem while driving on roads. Lower
equipment, place gear shi" levers in neutral, stop
engine and apply parking brake before leaving tractor
seat. Avoid accidental contact with gear shi" lever
while engine is running. Unexpected tractor
movement can result. FAILURE TO FOLLOW ANY OF
THE INSTRUCTIONS ABOVE CAN CAUSE SERIOUS
INJURY TO THE OPERATOR OR OTHER PERSONS. (
Relacement manuals are availeble from your lical
dealer ) T2555-52141 - Know the operating and safety
instructions - Clear the area of bystanders. - Locate
and know operation of controls. - Fasten your seat
belt. in the operators manual and on the tractor. (9)
(T2555-52331) DANGER T2555-52331 Start engine only
from operators seat, If safety start switch is bypassed
engine can start with transmission in gear. Do not
connect or short across terminals on starter solenoid.
Starting in gear causing runaway can result in serious
injury. (10,11) Label, caution(fan) (T4625-52351)
T4625-52351 (7) (T2555-52351) D A N G E R Improper
operating of tractor can rollover or upset DO NOT
operate vehicle without raised ROPS and locking pins
in position. DO NOT attach ropes or chains to ROPS
for pulling. Lower the ROPS for low clearance ONLY. -
NO protection is provided in lowered position. RAISE
ROPS and insert locking pin immediately a"er low
clearance use, or for transport ALWAYS wear seat belt
with ROPS in raised position. Failure to comply will
result death or serious injury - Seat belt is not
recommended with ROPS lowered. - DO NOT fold
ROPS with a conopy attached T2555-52351 SAFETY
FIRST - SAFETY DECALS
15. MEMO
16. TABLE OF CONTENTS GENERALCS2410(US)
CS2610(EU/AU) CHAPTER 2 1. IDENTIFICATION
NUMBER..................... 2-2 1.1 Tractor serial number
location.................2-2 1.2 tractor serial number
assignment Standard...2-2 1.3 Engine serial number
location.................2-2 1.4 engine number assignment
Standard.....2-2 1.5 Transmission

number..............................2-2 2. Dimensions
.......................................... 2-3 3.
Specifications.................................... 2-4 4. POWER

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Specifications.................................... 2-4 4. POWER
FLOW......................................... 2-6 5. driving
speed...................................... 2-7 5.1 Gear
arrangement...................................2-7 5.2 speed ratio
(Engine vs. rear axle)..........2-10 5.3 Rear tire rolling
circumference............... 2-10 5.4 Calculation of driving
speed..................2-10 5.5 Driving speed
table............................... 2-11 5.6 Reverse driving
speed.......................... 2-11 6. Relative speed ratio of
front wheels................................................ 2-12 6.1
Calculation for relative speed ratio of front
wheels...........................................2-12 6.2 How to
measure the actual rolling circumfer-
ence......................................................2-15 7.
Maintenance schedule CHART... 2-16 8.
Tires..................................................... 2-18 8.1
Specified inflation pressure...................2-18 8.2
Tightening torque for tire bolts.............. 2-18 9.
Tightening torque......................... 2-19 9.1 General use
screws, bolts and nuts......2-19 9.2 Stud
bolts..............................................2-19 9.3 American
standard screws, bolts and nuts with UNC or UNF
threads..............2-20 10. Part number assignment
standard for KIOTI bolts and
nuts............................................. ........2-21 10.1
bolts.......................................................2-21 10.2
Nuts.......................................................2-22 11. Unit
conversion table................ 2-23
17. 2- DY51-W00 CS2410(US) CS2610(EU/AU)
STEERING SYSTEM HYDRAULIC SYSTEM ELECTRIC
SYSTEM SAFETYFIRSTGENERALENGINECLUTCH
TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLESAFETYFIRS
TGENERALENGINETRANSMISSIONHSTREARAXLEBR
AKEFRONTAXLE STEERING SYSTEM HYDRAULIC
SYSTEM ELECTRIC SYSTEMINDEX The tractor's
serial number plate (A) is located on the right side of
front axle frame. The engine number (plate) is
attached next to the injec- tion pump assembly of the
cylinder block. B20W202A 1. IDENTIFICATION
NUMBER 1.1 Tractor SERIAL NUMBER LOCATION 1.3
Engine SERIAL NUMBER LOCATION B20W201A Year of
manufacturing 11 4 6 A 0 0 0 4 Production serial
number Model � � � � 2 2002 3 2003 D 2004 E
2005 F 2006 G 2007 H 20011 J 2009 K 2010 11 2011 12
2012 � � � � � � � � 46A CS2410 � � � �
1.5 Transmission number The transmission
number(A) is stamped on the transmis- sion case on
the lower section of the PTO cover. B20W203A For
detailed information on how the engine number is
assigned, refer to chapter Engine. • Remark 1.4 engine
number assignment Standard 1.2 tractor serial
number assignment Standard S773L-D-8501-24.5
Production serial number 25785 For North America
GENERAL - IDENTIFICATION NUMBER
18. 2-DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX 2.
Dimensions in. (mm) Item CS2410 CS2610 A : Overall

length 98.35 (2,498) 99.13 (2,518) A1: Overall length


110.25 (2,800) 109.88 (2,791) B : Overall width 46.46
(1,180) ← C : Overall height 87.99 (2,235) 74.76 (1,899)

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(1,180) ← C : Overall height 87.99 (2,235) 74.76 (1,899)
C1:Overall height with folded ROPS 61.42 (1,560)
59.72 (1,517) D : Wheel base 55.12 (1,400) ← E : Tread
E1: Front 36.61 (930) 37.01 (940) E2: Rear 34.25 (870)
33.46 (850) F : Min. ground clearance 6.38 (162) 7.20
(183) A D CB C F A E E GENERAL - DIMENSIONS
B20W206A
19. 2- DY51-W00 CS2410(US) CS2610(EU/AU)
STEERING SYSTEM HYDRAULIC SYSTEM ELECTRIC
SYSTEM SAFETYFIRSTGENERALENGINECLUTCH
TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLESAFETYFIRS
TGENERALENGINETRANSMISSIONHSTREARAXLEBR
AKEFRONTAXLE STEERING SYSTEM HYDRAULIC
SYSTEM ELECTRIC SYSTEMINDEX 3. Specifications
Model CS2410 CS2610 Engine Manufacturer Shibaura
← Model S773L S773L-EU/AU Number of cylinders 3 ←
Total displacement cc(cu in.) 1,131 (69.01) ← Bore and
stroke mm (in.) 77 X 81 (3.03 X 3.19) ← Engine gross
power HP (kw) 24.5 (18.27) 26 (19.39) Rated revolution
rpm 3,000 ← Capaci- ties Engine crankcase (included
filter) u.s.gal (ℓ) 1.056 (4.0) ← Engine coolant u.s.gal
(ℓ) 0.950 (3.6) ← Fuel tank capacity u.s.gal (ℓ) 7.10
(26.9) ← Transmission case u.s.gal (ℓ) 3.43 (13.0) ←
Front axle u.s.gal (ℓ) 0.53 (2.0) ← Drive train Clutch
None ← Transmission Shuttle Twin pedals ← Main
HST ← Range Constant mesh, 2 ← Speeds
Continuously variable transmission ← Ground speed
(Tire for turf) km/h (mph) Forward 0 ~16.6 (10.32) ←
Reverse 0 ~ 12.5 (7.77) ← 4-wheel drive Mechanical
with shi" lever ← Brake Wet multiple discs ←
Optional auto 4WD canceling system ← Di!erential
lock Standard for rear axle ← Tires Agricultural Front -
- Rear - - Turf Front 18 x 8.5-8 R3 ← Rear 26 x 12.00-12
R3 ← Industrial Front 18 x 8.5-8 R4 ← Rear 26 x 12.00-
12 R4 ← Hydraulic system Pump capacity gpm (ℓ/min)
5.41 (24.6) ← Steering Non-load reaction type, full
hydraulic ← Hydraulic li" control Detent control valve
← 3-point hitch SAE Category I ← Max. li"ing capacity
lbs. (kg) 24in.Behind 700 (318) ← Li" link end 1,580
(715) ← PTO Rear Type Independent Wet multi disc
clutch ← PTO sha" 1-3/8˝ 6 splines ← Speed (PTO
rpm/engine rpm) 540 / 3,000 ← Mid PTO sha" 16/32˝
15 splines ← Speed (PTO rpm/engine rpm) 2,200 /
3,020 ← Battery 12V 55 Ah ← Min. turning radius (with
one rear wheel braked) feet (m) 8.33 (2.54) ← Weight
(with ROPS) lbs. (kg) 1,455 (660) ← Front weight
(OPTION) lbs. (kg) 60 (27) ← Remote hydraulic valve
with front or rear couplers (OPTION) EA 1 ← Max.
drawbar vertical load lbs. (kg) 683 (310) ← Max. trailer
loading weight lbs. (kg) 1,790 (812) ← GENERAL -
SPECIFICATIONS
20. 2-DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX
Model CS2410 CS2610 Lubri- cants Fuel u.s.gal (ℓ)
Unleaded diesel 7.1 (26.9) ← Coolant u.s.gal (ℓ) An
antifreezing solution(Ethylene glycol) + Pure water
(50:50) 1.0 (3.6) ← Engine oil u.s.gal (ℓ) SAE 15W40 1.1

(4.0) ← Transmission oil u.s.gal (ℓ)


Daedong..................UTF 55,
Shell........................Donax-TD,

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Shell........................Donax-TD,
Exxonmobil.............Mobilfluid 424, Exxon Hydraul 560,
BP............................Tractran UTH 3.4 (13) ← Front axle
oil u.s.gal (ℓ) SAE 90 gear oil or better, or same as T/M
oil 0.53 (2.0) ← Apply grease u.s.gal (ℓ) • Front axle
support • Brake pedal • Brake lever • Top link holder •
Control lever SAE Multi purpose type grease As
needed or check daily ← GENERAL - SPECIFICATIONS
21. 2- DY51-W00 CS2410(US) CS2610(EU/AU)
STEERING SYSTEM HYDRAULIC SYSTEM ELECTRIC
SYSTEM SAFETYFIRSTGENERALENGINECLUTCH
TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLESAFETYFIRS
TGENERALENGINETRANSMISSIONHSTREARAXLEBR
AKEFRONTAXLE STEERING SYSTEM HYDRAULIC
SYSTEM ELECTRIC SYSTEMINDEX 4. POWER FLOW 8
6 5 4 3 1 2 7 ENGINE (1) HST (2) Range slide gear (3)
FWD case (4) FWD joint (5) Sprial pinion (6) Di!erential
assembly (7) Bevel gear case (8) Front axle B20W209A
GENERAL - POWER FLOW
22. 2-DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX 5.
driving speed 5.1 GEAR ARRANGEMENT To calculate
the driving speed, the rotating ratios for each gear
should be calculated based on the gear arrangement
of the transmission and the rear axle beforehand.
GENERAL - driving speed 26 29 20 32 7R 43L 32 23 34
12 17 B20W207A GEAR ARRANGEMENT OF
TRANSMISSION
23. 2- DY51-W00 CS2410(US) CS2610(EU/AU)
STEERING SYSTEM HYDRAULIC SYSTEM ELECTRIC
SYSTEM SAFETYFIRSTGENERALENGINECLUTCH
TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLESAFETYFIRS
TGENERALENGINETRANSMISSIONHSTREARAXLEBR
AKEFRONTAXLE STEERING SYSTEM HYDRAULIC
SYSTEM ELECTRIC SYSTEMINDEX 43 7 24 14 24
B20W208A GENERAL - driving speed GEAR
ARRANGEMENT OF REAR AXLE
24. 2-DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX HST
(transfer e!iciency)* Drive gear Range shi" Idler
Spiral bevel 0.85 1 17 29 H: 29 23 12 32 7 43 L: 20 32
Example for calculating the rotating speed ratio of
rear axle (forward, high speed)• HST Drive gear High
speed Idler Spiral bevel pinion 0.85 1 x 17 29 x 29 23 x
12 32 x 7 43 = 0.03835 = Rotating speed of rear axle /
engine rpm Example) Rotating speed of rear axle (at
engine speed of 3000 rpm): 3000 x 0.03835 = 115 RPM
* The minimum transfer e!iciency of HST is 85%.
GENERAL - driving speed ARRANGEMENT OF HST AND
REAR AXLE GEARS

25. 2-10 DY51-W00 CS2410(US) CS2610(EU/AU)


STEERING SYSTEM HYDRAULIC SYSTEM ELECTRIC
SYSTEM SAFETYFIRSTGENERALENGINECLUTCH

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SYSTEM SAFETYFIRSTGENERALENGINECLUTCH
TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLESAFETYFIRS
TGENERALENGINETRANSMISSIONHSTREARAXLEBR
AKEFRONTAXLE STEERING SYSTEM HYDRAULIC
SYSTEM ELECTRIC SYSTEMINDEX 5.2 speed ratio
(engine vs. rear axle) Speed Gear Speed ratio Low
range Max. speed of HST 0.01901 High range Max.
speed of HST 0.03835 Example 1) What is the speed
for the forward, high speed at 3000 rpm with TURF
tires? Answer: 5.4 Calculation of driving speed Driving
speed (km/h) = Rear axle rpm × Rolling circum-
ference of rear wheels × 60 1000 = Engine rpm ×
Rotating speed ratio of rear axle × Rolling circum-
ference of rear wheels × 60 1000 Driving speed = 3000
× 0.03835 × 1.88 × 60 1000 = 12.97 km/h = 8.11 MPH
Tire Rear tire specification Rolling circumference Inch
m Turf Ind. 26 x 12.00-12 74 1.88 5.3 Rear TIRE
ROLLING circumference The rear tire specifications
and tire circumference are specified by the tire
manufacturer based on the inflation pressure of the
standard tire and the standard load application.
Therefore, the actual cir- cumference may be di!erent
depending on condi- tions and it is recommended to
measure the actual circumference (Refer to 6.2 of this
chapter). Incase there is no rolling circumference
suggested by tire manufacturer, 95% of tire out-
diameter is generally accepted as a rolling
circumference. • • GENERAL - driving speed
26. 2-11DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX 5.5
Driving speed table Speed and gear Turf Ind. 26 x
12.00-12 km/h MPH Low speed HST Full speed 6.43
4.02 High speed HST Full speed 12.97 8.11 Forward
driving speed table (at 3000 rpm) 5.6 Reverse driving
speed The forward and reverse driving speed ratio is
1:1 since the angle of the swash plates for the HST
pump are same (15°). GENERAL - driving speed
27. 2-12 DY51-W00 CS2410(US) CS2610(EU/AU)
STEERING SYSTEM HYDRAULIC SYSTEM ELECTRIC
SYSTEM SAFETYFIRSTGENERALENGINECLUTCH
TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLESAFETYFIRS
TGENERALENGINETRANSMISSIONHSTREARAXLEBR
AKEFRONTAXLE STEERING SYSTEM HYDRAULIC
SYSTEM ELECTRIC SYSTEMINDEX 20 7R 22 17 15 28
32 29 17 28 18 11 61 7R 12 32 26 34 20 29 32 23
Range shi" gear FWD shi"ing gear Main/Shuttle gear
shi" (HST) Idler B20W210a 6. Relative speed ratio of
front wheels It is ideal to set the speed of the front
wheels is 1 ~ 5% faster than the rear wheels when the
front wheel drive is in operation. However, some tires
may not fulfill this condition. Therefore, DAEDONG
allows -1 ~ 7% of the relative speed ratio for front
wheels. If this relative speed ratio is not proper during
driving with front wheel drive, the tractor may not be
driven straight forward and the mechanical shi"
system may not be disengaged. Also, the durable life
of front tire, the gears for front axle or the drive train
system for front axle may be a!ected. 6.1 Calculation
for relative speed ratio of front wheels The relative

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for relative speed ratio of front wheels The relative
speed ratio for front wheel is calculated as follows:
The speed ratio between the front axle and the rear
axle is calculated with the gear arrangement of the
transmission and the front axle. GENERAL - Relative
speed ratio of front wheels
28. 2-13DY51-W00 CS2410(US) CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTR
EARAXLEBRAKEFRONTAXLESTEERING SYSTEM
HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX Front
axle spiral bevel Upper bevel gear Final drive bevel
gear 13 34 19 11 14 17 7 10 B20W211A Example) What
is the speed ratio of the front axle for high speed? 0.85
1 x 17 29 x 29 23 x 12 32 x 32 26 x 34 16 x 7 17 x 11 19 x
13 34 = 0.05616 Main gear shi" - Arrangement of front
axle gears HST (transfer e!iciency)* Drive gear Range
shi" Idler Idler 1 FWD shi"ing Front axle spiral bevel
Upper bevel Final drive bevel gear 0.85 1 17 29 H: 29
23 12 32 32 26 34 16 7 17 11 19 13 34 L: 20 32 Firstly,
calculate the speed reduction ratio of the front axle
referring to the arrangement table of the main gear
shi" and front axle gear. ▶ GENERAL - Relative speed
ratio of front wheels
29. 2-14 DY51-W00 CS2410(US) CS2610(EU/AU)
STEERING SYSTEM HYDRAULIC SYSTEM ELECTRIC
SYSTEM SAFETYFIRSTGENERALENGINECLUTCH
TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLESAFETYFIRS
TGENERALENGINETRANSMISSIONHSTREARAXLEBR
AKEFRONTAXLE STEERING SYSTEM HYDRAULIC
SYSTEM ELECTRIC SYSTEMINDEX Calculate the gear
reduction ratio of the rear axle referring to the
arrangement table of the main gear shi" and rear axle
gears in 4.2. Example) What is the speed ratio of the
rear axle for high speed? (0.03835 based on the table
in page 2-8) Since ▶ Front wheel rotating ratio = Front
axle speed reduction ratio is, Rear wheel rotating ratio
Rear axle speed reduction ratio Therefore, the relative
speed ratio for front wheel = (speed of front wheels ÷
speed of rear wheels) Example) What is the relative
speed ratio of the front wheels based on the above
formula? Answer) Rotating ratio between the front
and rear wheels = 1.4644 Circumference of front
wheel = 53 in. Circumference of rear wheel = 74 in. =
Rolling circumference of front wheels x rotating ratio
Rolling circumference of rear wheels 53 x 1.4644 74 =
1.048 → The front wheels rotate 4.8% faster than the
rear wheels. 0.05616 = 1.4644 0.03835 GENERAL -
Relative speed ratio of front wheels
30. Thank you very much for your reading. Please
Click Here Then Get More Information.

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