8990417 6036 3
TABLE OF CONTENTS
SECTION 1 - FRAME AND ATTACHING PARTS................................................................................................................................ 9
FIGURE 1-1. MAIN FRAME COMPONENTS (SN 14384 through 19988, SN 0160002345 through 0160004109, Excluding
0160003491 and 0160003492)....................................................................................................................................................... 10
FIGURE 1-2. MAIN FRAME COMPONENTS (Including 0160003491 and 0160003492)............................................................... 12
FIGURE 1-3. MAIN FRAME COMPONENTS (SN 0160004110 through 0160015051) .................................................................. 14
FIGURE 1-4. MAIN FRAME COMPONENTS (SN 0160015052 to Present) .................................................................................. 16
FIGURE 1-5. HOODS AND GUARDS ............................................................................................................................................ 18
SECTION 2 - BOOM .......................................................................................................................................................................... 21
FIGURE 2-1. FIRST BOOM SECTION (SN 14834 through 17190)................................................................................................ 22
FIGURE 2-2. FIRST BOOM SECTION (SN 17191 through 19988, SN 0160002345 through 0160004091, Excluding 01600034917
and 0160003492)............................................................................................................................................................................ 24
FIGURE 2-3. FIRST BOOM SECTION (SN 0160004110 through 0160015020, Including 0160003491 and 0160003492) ........... 26
FIGURE 2-4. FIRST BOOM SECTION (SN 0160015052 to Present) ............................................................................................ 28
FIGURE 2-5. SECOND BOOM SECTION ...................................................................................................................................... 30
FIGURE 2-6. THIRD BOOM SECTION .......................................................................................................................................... 32
FIGURE 2-7. QUICK ATTACH ....................................................................................................................................................... 34
FIGURE 2-8. BOOM EXTEND CHAINS ......................................................................................................................................... 36
FIGURE 2-9. BOOM RETRACT CHAIN ......................................................................................................................................... 38
SECTION 3 - ATTACHMENTS .......................................................................................................................................................... 41
FIGURE 3-1. BUCKETS ................................................................................................................................................................. 42
FIGURE 3-2. TILT CARRIAGE (SN 14834 through 19988, SN 0160002345 through 0160034170) .............................................. 44
FIGURE 3-3. TILT CARRIAGE (SN 0160034171 to Present)......................................................................................................... 46
FIGURE 3-4. SIDE TILT CARRIAGE (Prior to SN 0160037788) .................................................................................................... 48
FIGURE 3-5. SIDE TILT CARRIAGE (SN 0160037788 to Present) ............................................................................................... 50
FIGURE 3-6. SWING CARRIAGE (Prior to SN 0160037788)......................................................................................................... 52
FIGURE 3-7. SWING CARRIAGE (SN 0160037788 to Present) .................................................................................................... 54
FIGURE 3-8. SHEET MATERIAL HANDLER (Prior to SN 0160037788) ....................................................................................... 56
FIGURE 3-9. SHEET MATERIAL HANDLER (SN 0160037788 to Present) ................................................................................... 58
FIGURE 3-10. 3FT TRUSS BOOM WITH WINCH ......................................................................................................................... 60
FIGURE 3-11. 12FT TRUSS BOOM WITH WINCH (SN 0160037788 to Present) ......................................................................... 62
FIGURE 3-12. TRUSS BOOM (Prior to SN 0160037788) .............................................................................................................. 64
FIGURE 3-13. TRUSS BOOM (SN 0160037788 to Present).......................................................................................................... 66
FIGURE 3-14. FORK MOUNTED LIFTING HOOK ......................................................................................................................... 68
FIGURE 3-15. FORKS .................................................................................................................................................................... 70
FIGURE 3-16. CONCRETE BUCKET (Prior to SN 0160037788) ................................................................................................... 72
FIGURE 3-17. SWEEPER ASSEMBLY (Prior to SN 0160037788) ................................................................................................ 74
FIGURE 3-18. FORK MOUNTED PLATFORM............................................................................................................................... 76
FIGURE 3-19. GRAPPLE BUCKET................................................................................................................................................ 80
FIGURE 3-20. FORK PIN LOCK INSTALLATION .......................................................................................................................... 82
FIGURE 3-21. DUAL FORK POSITIONING CARRIAGE ASSEMBLY ........................................................................................... 84
FIGURE 3-22. 8FT STANDARD MAST (SN 0160037788 to Present)............................................................................................ 86
FIGURE 3-23. 50IN SIDE SHIFT CARRIAGE (SN 0160037788 to Present) .................................................................................. 90
SECTION 4 - ENGINE AND ATTACHING PARTS ............................................................................................................................ 93
FIGURE 4-1. ENGINE MOUNTING (SN 14834 through 19988, SN 0160002345 through 0160004109) ....................................... 94
FIGURE 4-2. ENGINE MOUNTING (SN 0160004110 through 0160039337, Excluding 0160024571 and 0160037911)............... 96
FIGURE 4-3. ENGINE MOUNTING (SN 0160039338 to Present, Including 0160024571 and 0160037911) .............................. 100
FIGURE 4-4. FUEL SYSTEM (Prior to SN 0160039337, Excluding 0160024571 and 0160037911) ........................................... 104
FIGURE 4-5. FUEL SYSTEM (SN 0160039338 to Present, Including 0160024571 and 0160037911)........................................ 106
FIGURE 4-6. RADIATOR AND OIL COOLER MOUNTING ASSEMBLY (SN 14834 through 19988, SN 0160002345 through
0160004109)................................................................................................................................................................................. 108
FIGURE 4-7. RADIATOR AND OIL COOLER MOUNTING ASSEMBLY (SN 0160004110 through 0160010807) ...................... 110
FIGURE 4-8. RADIATOR AND OIL COOLER MOUNTING ASSEMBLY (SN 0160010808 through 0160039337, Excluding
0160024571 and 0160037911)..................................................................................................................................................... 114
FIGURE 4-9. RADIATOR AND OIL COOLER MOUNTING ASSEMBLY (SN 0160039338 to Present, Including 0160024571 and
0160037911)................................................................................................................................................................................. 116
FIGURE 4-10. AIR CLEANER ASSEMBLY (SN 14384 through 19988, SN 0160002345 through 0160004109) ......................... 118
FIGURE 4-11. AIR CLEANER ASSEMBLY (SN 0160004110 through 0160039337, Excluding 0160024571 and 0160037911). 120
FIGURE 4-12. AIR CLEANER ASSEMBLY (SN 0160039338 to Present, Including 0160024571 and 0160037911) .................. 122
FIGURE 4-13. EXHAUST SYSTEM (SN 14384 through 19988, SN 0160002345 through 0160004109) .................................... 124
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TABLE OF CONTENTS
FIGURE 4-14. EXHAUST SYSTEM (SN 0160004110 through 0160035250) ............................................................................... 126
FIGURE 4-15. EXHAUST SYSTEM (SN 0160035251 through 0160039337, Excluding 0160024571 and 0160037911) ............. 128
FIGURE 4-16. EXHAUST SYSTEM (SN 0160039338 to Present, Including 0160024571 and 0160037911)............................... 130
FIGURE 4-17. ISOLATION COUPLER (SN 14834 through 19765) .............................................................................................. 132
FIGURE 4-18. ISOLATION COUPLER (SN 19766 through 19988, SN 0160002345 through 0160004109) ................................ 134
FIGURE 4-19. ISOLATION COUPLER (SN 0160004110 to Present) ........................................................................................... 136
FIGURE 4-20. COLD START INSTALLATION (SN 14836 through 19988, SN 0160002345 through 0160004109)..................... 138
FIGURE 4-21. COLD START INSTALLATION (SN 14836 through 19988, SN 0160002345 through 0160004109)..................... 140
FIGURE 4-22. COLD START INSTALLATION (SN 0160004110 to Present) ............................................................................... 142
FIGURE 4-23. COLD START INSTALLATION (SN 0160004110 to Present) ............................................................................... 144
FIGURE 4-24. REMOTE OIL FILLER (SN 0160004110 to Present) ............................................................................................. 146
SECTION 5 - DRIVE TRAIN ............................................................................................................................................................. 149
FIGURE 5-1. DRIVE TRAIN COMPONENTS ............................................................................................................................... 150
FIGURE 5-2. FRONT AXLE .......................................................................................................................................................... 152
FIGURE 5-3. FRONT AXLE - INPUT (Prior to SN 0160038391, Including 0160038848, 0160038853 and 0160038855) ............ 154
FIGURE 5-4. FRONT AXLE - INPUT (SN 0160038391 to Present, Excluding 0160038848, 0160038853 and 0160038855) ...... 158
FIGURE 5-5. FRONT AXLE - LIMITED SLIP DIFFERENTIAL (Prior to SN 0160038391, Including 0160038848, 0160038853 and
0160038855) ................................................................................................................................................................................. 162
FIGURE 5-6. FRONT AXLE - LIMITED SLIP DIFFERENTIAL (SN 0160038391 to Present, Excluding 0160038848, 0160038853
and 0160038855) .......................................................................................................................................................................... 164
FIGURE 5-7. FRONT AXLE - AXLE CASING (Prior to SN 0160038391, Including 0160038848, 0160038853 and 0160038855)
...................................................................................................................................................................................................... 166
FIGURE 5-8. FRONT AXLE - AXLE CASING (SN 0160038391 to Present, Excluding 0160038848, 0160038853 and
0160038855) ................................................................................................................................................................................. 168
FIGURE 5-9. FRONT AXLE - M-DISK BRAKE (Prior to SN 0160038391, Including 0160038848, 0160038853 and 0160038855)
...................................................................................................................................................................................................... 170
FIGURE 5-10. FRONT AXLE - M-DISK BRAKE (SN 0160038391 to Present, Excluding 0160038848, 0160038853 and
0160038855) ................................................................................................................................................................................. 174
FIGURE 5-11. FRONT AXLE - BRAKE (Prior to SN 0160038391, Including 0160038848, 0160038853 and 0160038855) ........ 176
FIGURE 5-12. FRONT AXLE - BRAKE (SN 0160038391 to Present, Excluding 0160038848, 0160038853 and 0160038855) .. 178
FIGURE 5-13. FRONT AXLE - JOINT HOUSING (Prior to SN 0160038391, Including 0160038848, 0160038853 and
0160038855) ................................................................................................................................................................................. 180
FIGURE 5-14. FRONT AXLE - JOINT HOUSING (SN 0160038391 to Present, Excluding 0160038848, 0160038853 and
0160038855) ................................................................................................................................................................................. 184
FIGURE 5-15. FRONT AXLE - PLANETARY DRIVE (Prior to SN 0160038391, Including 0160038848, 0160038853 and
0160038855) ................................................................................................................................................................................. 186
FIGURE 5-16. FRONT AXLE - PLANETARY DRIVE (SN 0160038391 to Present, Excluding 0160038848, 0160038853 and
0160038855) ................................................................................................................................................................................. 188
FIGURE 5-17. REAR AXLE .......................................................................................................................................................... 190
FIGURE 5-18. REAR AXLE - INPUT (Prior to SN 0160038391, Including 0160038848, 0160038853 and 0160038855) ............ 192
FIGURE 5-19. REAR AXLE - INPUT (SN 0160038391 to Present, Excluding 0160038848, 0160038853 and 0160038855) ...... 196
FIGURE 5-20. REAR AXLE - DIFFERENTIAL (Prior to SN 0160038391, Including 0160038848, 0160038853 and 0160038855)
......................................................................................................................................................................................................200
FIGURE 5-21. REAR AXLE - DIFFERENTIAL (SN 0160038391 to Present, Excluding 0160038848, 0160038853 and
0160038855) ................................................................................................................................................................................. 202
FIGURE 5-22. REAR AXLE - AXLE CASING (Prior to SN 0160038391, Including 0160038848, 0160038853 and 0160038855)
...................................................................................................................................................................................................... 204
FIGURE 5-23. REAR AXLE - AXLE CASING (SN 0160038391 to Present, Excluding 0160038848, 0160038853 and
0160038855) ................................................................................................................................................................................. 206
FIGURE 5-24. REAR AXLE - M-DISK BRAKE (Prior to SN 0160038391, Including 0160038848, 0160038853 and 0160038855)
...................................................................................................................................................................................................... 208
FIGURE 5-25. REAR AXLE - M-DISK BRAKE (SN 0160038391 to Present, Excluding 0160038848, 0160038853 and
0160038855) ................................................................................................................................................................................. 212
FIGURE 5-26. REAR AXLE - BRAKE (Prior to SN 0160038391, Including 0160038848, 0160038853 and 0160038855) ........... 214
FIGURE 5-27. REAR AXLE - JOINT HOUSING (Prior to SN 0160038391, Including 0160038848, 0160038853 and 0160038855)
...................................................................................................................................................................................................... 216
FIGURE 5-28. REAR AXLE - JOINT HOUSING (SN 0160038391 to Present, Excluding 0160038848, 0160038853 and
0160038855) ................................................................................................................................................................................. 220
FIGURE 5-29. REAR AXLE - PLANETARY DRIVE (Prior to SN 0160038391, Including 0160038848, 0160038853 and
0160038855) ................................................................................................................................................................................. 222
FIGURE 5-30. REAR AXLE - PLANETARY DRIVE (SN 0160038391 to Present, Excluding 0160038848, 0160038853 and
0160038855) ................................................................................................................................................................................. 224
FIGURE 5-31. ZF TRANSMISSION .............................................................................................................................................. 226
FIGURE 5-32. ZF TRANSMISSION - ENGINE CONNECTION AND CONVERTER .................................................................... 228
FIGURE 5-33. ZF TRANSMISSION - INPUT SHAFTS ................................................................................................................. 230
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FIGURE 5-34. ZF TRANSMISSION - GEARBOX HOUSING ....................................................................................................... 232
FIGURE 5-35. ZF TRANSMISSION - COUPLING GROUP 1....................................................................................................... 234
FIGURE 5-36. ZF TRANSMISSION - COUPLING GROUP 2....................................................................................................... 236
FIGURE 5-37. ZF TRANSMISSION - COUPLING GROUP 3....................................................................................................... 238
FIGURE 5-38. ZF TRANSMISSION - COUPLING GROUP 4....................................................................................................... 240
FIGURE 5-39. ZF TRANSMISSION - REVERSING GEAR GROUP 1 ......................................................................................... 242
FIGURE 5-40. ZF TRANSMISSION - REVERSING GEAR GROUP 2 ......................................................................................... 244
FIGURE 5-41. ZF TRANSMISSION - OUTPUT............................................................................................................................ 246
FIGURE 5-42. ZF TRANSMISSION - CONTROL UNIT ............................................................................................................... 248
FIGURE 5-43. ZF TRANSMISSION - VALVE HOUSING ASSEMBLY ......................................................................................... 250
FIGURE 5-44. ZF TRANSMISSION - VALVE BLOCK ASSEMBLY ............................................................................................. 252
FIGURE 5-45. ZF TRANSMISSION - OIL PUMP AND FILTER ................................................................................................... 254
FIGURE 5-46. DRIVE SHAFTS .................................................................................................................................................... 256
FIGURE 5-47. TIRES AND RIMS (PNEUMATIC) (Prior to SN 0160038391, Including 0160038848, 0160038853 and
0160038855)................................................................................................................................................................................. 258
FIGURE 5-48. TIRES AND RIMS (PNEUMATIC) (SN 0160038391 to Present, Excluding 0160038848, 0160038853 and
0160038855)................................................................................................................................................................................. 260
FIGURE 5-49. TIRES AND RIMS (FOAM FILLED AND SOLID) (Prior to SN 0160038391, Including 0160038848, 0160038853
and 0160038855).......................................................................................................................................................................... 262
FIGURE 5-50. TIRES AND RIMS (FOAM FILLED AND SOLID) (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)..................................................................................................................................................... 264
FIGURE 5-51. FENDER INSTALLATION ..................................................................................................................................... 266
SECTION 6 - CAB ............................................................................................................................................................................ 269
FIGURE 6-1. OPEN CAB ............................................................................................................................................................. 270
FIGURE 6-2. CLOSED CAB (SN 14834 through 19988, SN 0160002345 through 0160008805) ................................................ 272
FIGURE 6-3. CLOSED CAB (SN 0160008819 to Present) .......................................................................................................... 276
FIGURE 6-4. SOFT CAB ENCLOSURE ....................................................................................................................................... 280
FIGURE 6-5. CAB DOOR ............................................................................................................................................................. 282
FIGURE 6-6. OPERATORS SEAT (SN 14834 through 19988, SN 0160002345 through 0160010387) ...................................... 284
FIGURE 6-7. OPERATORS SEAT (SN 0160010399 to Present) ................................................................................................. 286
FIGURE 6-8. FRONT WINDSHIELD WIPER................................................................................................................................ 288
FIGURE 6-9. SKYLIGHT WINDSHIELD WIPER .......................................................................................................................... 290
FIGURE 6-10. CAB HEATER ....................................................................................................................................................... 292
SECTION 7 - CONTROLS ............................................................................................................................................................... 295
FIGURE 7-1. SERVICE BRAKE PEDAL CONTROL (Prior to SN 0160039337, Excluding 0160024571 and 0160037911) ........ 296
FIGURE 7-2. SERVICE BRAKE PEDAL CONTROL (SN 0160039338 to Present, Including 0160024571 and 0160037911)..... 298
FIGURE 7-3. THROTTLE PEDAL CONTROL (SN 14834 through 19988, SN 0160002345 through 0160004109) ..................... 300
FIGURE 7-4. THROTTLE PEDAL CONTROL (SN 0160004110 through 0160039337, Excluding 0160024571 and 0160037911)
...................................................................................................................................................................................................... 302
FIGURE 7-5. THROTTLE PEDAL CONTROL (SN 0160039338 to Present, Including 0160024571 and 0160037911) .............. 304
FIGURE 7-6. STEERING WHEEL AND SHIFTER ....................................................................................................................... 306
FIGURE 7-7. CONTROL CONSOLE ............................................................................................................................................ 308
FIGURE 7-8. BOOM LIFT/LOWER AND EXTEND/RETRACT CONTROL .................................................................................. 310
FIGURE 7-9. FRAME SWAY AND ATTACHMENT TILT CONTROL ........................................................................................... 312
FIGURE 7-10. AUXILIARY HYDRAULIC CONTROL ................................................................................................................... 314
SECTION 8 - HYDRAULIC CIRCUITS............................................................................................................................................. 317
FIGURE 8-1. SERVICE BRAKE AND DE-CLUTCH (Prior to SN 0160039337, Excluding 0160024571 and 0160037922) ......... 318
FIGURE 8-2. SERVICE BRAKE AND DE-CLUTCH (SN 0160039338 to Present, Including 0160024571 and 0160037911)...... 322
FIGURE 8-3. BOOM LIFT/LOWER AND EXTEND/RETRACT ..................................................................................................... 326
FIGURE 8-4. ATTACHMENT TILT AND SLAVE (SN 14834 through 18831) ............................................................................... 330
FIGURE 8-5. ATTACHMENT TILT AND SLAVE (SN 0160002345 to Present, SN 18832 through 19988) .................................. 332
FIGURE 8-6. FRAME SWAY ........................................................................................................................................................ 334
FIGURE 8-7. POWER STEERING ............................................................................................................................................... 336
FIGURE 8-8. CONTROL VALVES................................................................................................................................................ 338
FIGURE 8-9. AUXILIARY HYDRAULIC........................................................................................................................................ 342
FIGURE 8-10. TRANSMISSION COOLER (SN 14834 through 19988, SN 0160002345 through 0160004109) .......................... 344
FIGURE 8-11. TRANSMISSION COOLER (SN 0160004110 through 0160039337, Excluding 0160024571 and 0160037911) . 346
FIGURE 8-12. TRANSMISSION COOLER (SN 0160039338 to Present, Including 0160024571 and 0160037911) ................... 348
FIGURE 8-13. OIL COOLER (SN 14834 through 19988, SN 0160002345 through 0160004109) ............................................... 350
FIGURE 8-14. OIL COOLER (SN 0160004110 through 0160039337, Excluding 0160024571 and 0160037911) ....................... 352
FIGURE 8-15. OIL COOLER (SN 0160039338 to Present, Including 0160024571 and 0160037911) ......................................... 354
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TABLE OF CONTENTS
SECTION 9 - HYDRAULIC COMPONENTS .................................................................................................................................... 357
FIGURE 9-1. BOOM EXTEND/RETRACT CYLINDER ................................................................................................................. 358
FIGURE 9-2. BOOM LIFT/LOWER CYLINDER (SN 14834 through 19297) ................................................................................. 360
FIGURE 9-3. BOOM LIFT/LOWER CYLINDER (SN 19298 through 19988, SN 0160002345 through 0160004091, Excluding
0160003491 and 0160003492) ..................................................................................................................................................... 362
FIGURE 9-4. BOOM LIFT/LOWER CYLINDER (SN 0160004110 through 0160015020, Including 0160003491 and 0160003492)
...................................................................................................................................................................................................... 364
FIGURE 9-5. BOOM LIFT/LOWER CYLINDER (SN 0160015052 to Present) .............................................................................. 366
FIGURE 9-6. FRAME SWAY CYLINDER (SN 14384 through 19988, SN 0160002345 through 0160004091, Excluding
0160003491 and 0160003492) ..................................................................................................................................................... 368
FIGURE 9-7. FRAME SWAY CYLINDER (SN 0160004110 through 0160005622, Including 0160003491 and 0160003492) ..... 370
FIGURE 9-8. FRAME SWAY CYLINDER (SN 0160005638 to Present) ....................................................................................... 372
FIGURE 9-9. ATTACHMENT TILT CYLINDER ............................................................................................................................. 374
FIGURE 9-10. SLAVE CYLINDER (SN 14834 through 19297)..................................................................................................... 376
FIGURE 9-11. SLAVE CYLINDER (SN 19298 through 19988, SN 0160002345 through 0160004088, Excluding 0160003491 and
0160003492) ................................................................................................................................................................................. 378
FIGURE 9-12. SLAVE CYLINDER (SN 0160004110 to Present, Including 0160003491 and 0160003492)................................. 380
FIGURE 9-13. GEAR PUMP ......................................................................................................................................................... 382
FIGURE 9-14. MAIN CONTROL VALVE ....................................................................................................................................... 384
FIGURE 9-15. DIRECTIONAL CONTROL VALVES .....................................................................................................................386
FIGURE 9-16. FUEL/HYDRAULIC TANK ASSEMBLY (SN 14834 through 19987) ...................................................................... 390
FIGURE 9-17. FUEL/HYDRAULIC TANK ASSEMBLY (SN 160002345 to Present, Including 199880) ....................................... 392
FIGURE 9-18. GRAPPLE BUCKET CYLINDER ........................................................................................................................... 394
FIGURE 9-19. SIDE TILT CARRIAGE CYLINDER ....................................................................................................................... 396
FIGURE 9-20. SIDE TILT CARRIAGE CYLINDER ....................................................................................................................... 398
FIGURE 9-21. 72IN 90, SWING CARRIAGE CYLINDER ............................................................................................................. 400
FIGURE 9-22. BRAKE VALVE ...................................................................................................................................................... 402
FIGURE 9-23. 50IN SIDE SHIFT CARRIAGE CYLINDER (SN 0160037788 to Present) ............................................................. 404
FIGURE 9-24. SWING CARRIAGE CYLINDER (SN 14834 through 19238) ................................................................................ 406
FIGURE 9-25. SWING CARRIAGE CYLINDER (SN 0160002408 to Present, SN 19239 through 19897) ................................... 408
FIGURE 9-26. SIDE TILT CARRIAGE CYLINDER ....................................................................................................................... 410
SECTION 10 - ELECTRICAL............................................................................................................................................................ 413
FIGURE 10-1. CAB HARNESS (Prior to SN 0160039337, Excluding 0160024571 and 0160037911) ......................................... 414
FIGURE 10-2. CAB HARNESS (SN 0160039338 to Present, Including 0160024571 and 0160037911) ..................................... 416
FIGURE 10-3. ENGINE HARNESS (SN 14834 through 19988, SN 0160002345 through 0160004109)...................................... 418
FIGURE 10-4. ENGINE HARNESS (SN 0160004110 through 0160039337, Excluding 0160024571 and 0160037911) ............. 420
FIGURE 10-5. ENGINE HARNESS (SN 0160039338 to Present, Including 0160024571 and 0160037911) ............................... 424
FIGURE 10-6. WORKLIGHT INSTALLATION............................................................................................................................... 426
FIGURE 10-7. ROADLIGHT INSTALLATION (SN 14834 through 19988, SN 0160002345 through 0160015227) ...................... 428
FIGURE 10-8. ROADLIGHT INSTALLATION (SN 0160015228 to Present) ................................................................................. 432
FIGURE 10-9. ROTATING BEACON INSTALLATION.................................................................................................................. 436
FIGURE 10-10. IGNITION SWITCH WEATHER KIT (SN 14834 through 19988, SN 0160002345 through 0160023102) ........... 438
SECTION 11 - DECALS ................................................................................................................................................................... 441
FIGURE 11-1. DECALS AND PAINT ............................................................................................................................................ 442
SECTION 12 - RECOMMENDED SERVICE PARTS STOCK .......................................................................................................... 447
FIGURE 12-1. RECOMMENDED SERVICE PARTS STOCK ....................................................................................................... 448
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS .............................................................................................................. 451
FIGURE 13-1. SPECIAL OPTIONS/ACCESSORIES/KITS ........................................................................................................... 452
PART NUMBER INDEX.................................................................................................................................................................... 455
8 6036 8990417
SECTION 1 - FRAME AND ATTACHING PARTS
SECTION 1 - FRAME AND ATTACHING PARTS
8990417 6036 9
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. MAIN FRAME COMPONENTS (SN 14384 through 19988, SN 0160002345 through
0160004109, Excluding 0160003491 and 0160003492)
10 6036 8990417
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. MAIN FRAME COMPONENTS (SN 14384 through 19988, SN 0160002345 through
0160004109, Excluding 0160003491 and 0160003492)
ITEM PART NUMBER QTY DESCRIPTION REV
1 N.S.S. 1 FRAME WELDMENT
2 7139475 1 COUNTERWEIGHT
3 8305021 4 HEX NUT, 1-8
4 8307012 4 LOCKWASHER, 1
5 8310066 4 PLAIN WASHER, 1
6 Ref REAR AXLE, (See DRIVE TRAIN SECTION for Breakdown)
7 Ref FRONT AXLE, (See DRIVE TRAIN SECTION for Breakdown)
8 8050001 2 BEARING, (self align)
9 Ref BOOM LIFT/LOWER CYLINDER, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
10 Ref FRAME SWAY CYLINDER, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
11 Ref SLAVE CYLINDER, (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
12 8065641 2 BEARING, (self align)
13 8303782 4 HEX HD CAPSCREW, 1/2-13X4, GR5
14 8305644 4 HEX LOCKNUT, 1/2-13
15 7092292 4 LIFT/LOWER AND SLAVE CYLINDER PINS
16 8065640 2 BEARING, (self align)
17 8520021 4 GREASE FITTING, 90
18 8303752 2 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
19 8305626 2 HEX LOCKNUT, 5/16-18
20 7137142 2 FRAME SWAY CYLINDER PIN
21 8520013 2 STRAIGHT LUBE FITTING,1/8
22 7125861 AR CONDUIT, 0.75X60, (cut to fit)
23 6620531 AR CONDUIT, 1.0X60, (cut to fit)
24 7124331 AR CONDUIT, 0.50X60, (cut to fit)
8990417 6036 11
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-2. MAIN FRAME COMPONENTS (Including 0160003491 and 0160003492)
12 6036 8990417
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-2. MAIN FRAME COMPONENTS (Including 0160003491 and 0160003492)
ITEM PART NUMBER QTY DESCRIPTION REV
1 N.S.S. 1 FRAME WELDMENT
2 7139475 1 COUNTERWEIGHT
3 8305021 4 HEX NUT, 1-8
4 8307012 4 LOCKWASHER, 1
5 8310066 4 PLAIN WASHER, 1
6 Ref REAR AXLE, (See DRIVE TRAIN SECTION for Breakdown)
7 Ref FRONT AXLE, (See DRIVE TRAIN SECTION for Breakdown)
8 8050001 2 BEARING, (self align)
9 Ref BOOM LIFT/LOWER CYLINDER, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
10 Ref FRAME SWAY CYLINDER, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
11 Ref SLAVE CYLINDER, (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
12 8065641 2 BEARING, (self align)
13 8303625 4 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5
14 8310056 4 HARD WASHER, 1/2
15 7302039 4 LIFT/LOWER AND SLAVE CYLINDER PINS
16 8065640 2 BEARING, (self align)
17 8520021 4 GREASE FITTING, 90
18 8303752 2 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
19 8305626 2 HEX LOCKNUT, 5/16-18
20 7137142 2 FRAME SWAY CYLINDER PIN
21 8520013 2 STRAIGHT LUBE FITTING,1/8
22 7125861 AR CONDUIT, 0.75X60, (cut to fit)
23 6620531 AR CONDUIT, 1.0X60, (cut to fit)
24 7124331 AR CONDUIT, 0.50X60, (cut to fit)
25 8520001 4 STRAIGHT LUBE FITTING, 1/8
26 8526007 AR LOCTITE 242, (apply to item 13)
27 8522012 AR ANTI-SEIZE LUBE, (apply to items 15 & 20)
8990417 6036 13
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-3. MAIN FRAME COMPONENTS (SN 0160004110 through 0160015051)
14 6036 8990417
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-3. MAIN FRAME COMPONENTS (SN 0160004110 through 0160015051)
ITEM PART NUMBER QTY DESCRIPTION REV
1 N.S.S. 1 FRAME WELDMENT
2 7302332 1 COUNTERWEIGHT
3 8305021 4 HEX NUT, 1-8
4 8310066 AR PLAIN WASHER, 1
5 Ref REAR AXLE, (See DRIVE TRAIN SECTION for Breakdown)
6 Ref FRONT AXLE, (See DRIVE TRAIN SECTION for Breakdown)
7 8050001 1 BEARING, (self align)
8 8310051 4 HEX HD CAPSCREW, 1-8X4, GR5
9 4821430 1 COUNTERWEIGHT WRAPPER
10 8522012 AR ANTI-SIEZE LUBE, (apply to items 14 & 19)
11 8065641 2 BEARING, (self align)
12 8303625 4 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5
13 8310056 4 HARD WASHER, 1/2
14 7302039 4 LIFT/LOWER AND SLAVE CYLINDER PINS
15 8065640 4 BEARING, (self align)
16 8526007 AR LOCTITE 242, (apply to item 12)
17 8303752 2 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
18 8305626 2 HEX LOCKNUT, 5/16-18
19 7137142 2 FRAME SWAY CYLINDER PIN
20 8520001 2 LUBE FITTING, STRAIGHT, 1/8
21 7124301 AR CONDUIT, 0.50X15.5, (cut to fit)
22 7139156 AR CONDUIT, 1.0X28, (cut to fit)
23 7125871 AR CONDUIT, 0.50X8, (cut to fit)
24 Ref BOOM LIFT/LOWER CYLINDER, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
25 Ref FRAME SWAY CYLINDER, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
26 Ref SLAVE CYLINDER, (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
27 7139613 AR CONDUIT, 1.0X18, (cut to fit)
28 7124471 AR CONDUIT, 1.0X12.5, (cut to fit)
29 8307012 4 LOCKWASHER, 1
30 5724302 AR SHIM
8990417 6036 15
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-4. MAIN FRAME COMPONENTS (SN 0160015052 to Present)
16 6036 8990417
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-4. MAIN FRAME COMPONENTS (SN 0160015052 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1 N.S.S. 1 FRAME WELDMENT
2 7302332 1 COUNTERWEIGHT (SN 0160015052 through 0160033624)
2 1001094784 1 COUNTERWEIGHT (SN 0160033646 to Present)
3 8305021 4 HEX NUT, 1-8
4 8310066 AR PLAIN WASHER, 1 (SN 0160015052 through 0160033624)
4 4892600 2 HARDENED WASHER, 1 (SN 0160033646 to Present)
5 Ref REAR AXLE, (See DRIVE TRAIN SECTION for Breakdown)
6 Ref FRONT AXLE, (See DRIVE TRAIN SECTION for Breakdown)
7 8050001 1 BEARING, (self align)
8 8310051 4 HEX HD CAPSCREW, 1-8X4, GR5 (SN 0160015052 through
0160033624)
8 0642628 4 HEX HD CAPSCREW, 1-8X3 1/2, GR5, (torque to 675 lb-ft) (SN
0160033646 to Present)
9 4821430 1 COUNTERWEIGHT WRAPPER (SN 0160015052 through
0160033646)
10 8522012 AR ANTI-SIEZE LUBE, (apply to items 14 & 19)
11 8065641 2 BEARING, (self align)
12 8303782 4 HEX HD CAPSCREW, 1/2-13X4, GR5
14 3423227 4 LIFT/LOWER AND SLAVE CYLINDER PIN
15 8065640 4 BEARING, (self align)
16 8526007 AR LOCTITE 242, (apply to item 12)
17 8303752 2 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
18 8305626 2 HEX LOCKNUT, 5/16-18
19 7137142 2 FRAME SWAY CYLINDER PIN
20 8520001 6 LUBE FITTING, STRAIGHT, 1/8
21 7124301 AR CONDUIT, 0.50X15.5, (cut to fit)
22 7139156 AR CONDUIT, 1.0X28, (cut to fit)
23 7125871 AR CONDUIT, 0.50X8, (cut to fit)
24 Ref BOOM LIFT/LOWER CYLINDER, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
25 Ref FRAME SWAY CYLINDER, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
26 Ref SLAVE CYLINDER, (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
27 7139613 AR CONDUIT, 1.0X18, (cut to fit)
28 7124471 AR CONDUIT, 1.0X12.5, (cut to fit)
29 8307012 4 LOCKWASHER, 1
30 5724302 AR SHIM (SN 0160015052 through 0160033624)
30 4892600 2 HARDENED WASHER, 1 (SN 0160033646 to Present)
31 8305644 4 HEX LOCKNUT, 1/2-13
32 1560028 2 CONDUIT, 1.0 POLY (SN 0160015228 to Present)
33 1001114112 2 ANGLE COUNTWEIGHT (SN 0160033646 to Present)
34 0100019 AR LOCTITE 271, (apply to item 35) (SN 0160033646 to Present)
35 0642222 4 HEX HD CAPSCREW, 3/4-10X2-3/4, GR5, (torque to 285 lb-ft) (SN
0160033646 to Present)
36 4892200 4 HARDENED WASHER, 3/4 (SN 0160033646 to Present)
8990417 6036 17
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-5. HOODS AND GUARDS
18 6036 8990417
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-5. HOODS AND GUARDS
ITEM PART NUMBER QTY DESCRIPTION REV
1 Ref FUEL AND HYDRAULIC TANK, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
2 7150661 1 FUEL/HYDRAULIC TANK COVER
3 8310658 4 RETAINING NUT, 5/16
4 8307203 4 FLAT WASHER, 5/16
5 8307004 20 LOCKWASHER, 5/16
6 8303656 20 HEX HD CAPSCREW, 5/16-18X7/8
7 8305014 4 HEX NUT, 5/8-11
8 8307009 4 LOCKWASHER, 5/8
9 8310129 4 CARRIAGE BOLT, 5/8-11X2-1/2
10 7139456 1 RADIATOR COVER (SN 14384 through 19988, SN 0160002345
through 0160004109)
10 7139462 1 RADIATOR COVER (SN 0160004110 through 0160039338,
Excluding 0160024571 and 0160037911)
10 1001094897 1 RADIATOR COVER (SN 0160039338 to Present, Including
0160024571 and 0160037911)
11 5724742 2 GASKET (Prior to SN 0160039338, Excluding 0160024571 and
0160037911)
11 90206196 2 TRIM (SN 0160039338 to Present, Including 0160024571 and
0160037911)
12 1001094075 3 LATCH ASSY, WITH LOCK AND KEY, (includes item 13)
13 8342808 AR KEY SET
14 8302470 2 COTTER PIN
15 8305006 16 HEX NUT, 5/16-18
16 7139714 4 SIDE DOOR PROP
17 7139552 2 SIDE ACCESS COVER (Prior to SN 0160039338, Excluding
0160024571 and 0160037911)
17 1001103212 1 RIGHT SIDE ACCESS COVER (SN 0160039338 to Present,
Including 0160024571 and 0160037911)
17 1001103038 1 LEFT SIDE ACCESS COVER (SN 0160039338 to Present,
Including 0160024571 and 0160037911)
18 8303729 6 HEX HD CAPSCREW, 1/4-20X5/8
19 8307002 16 LOCK WASHER, 1/4
20 8305004 6 HEX NUT, 1/4-20
21 4420037 AR FOAM TAPE - 60IN, (235in needed)
22 7139455 1 UPPER TRANSMISSION COVER
23 7139406 1 LOWER TRANSMISSION COVER
24 8303615 10 HEX HD CAPSCREW, 1/4-20X1-1/4
25 8307202 10 PLAIN WASHER, 1/4
26 8580420 10 WELL NUT
27 7150608 1 FRONT COVER
28 10732150 AR FLAT WASHER, M10
29 7094682 2 SIDE ACCESS COVER HINGE
8990417 6036 19
SECTION 2 - BOOM
SECTION 2 - BOOM
8990417 6036 21
SECTION 2 - BOOM
FIGURE 2-1. FIRST BOOM SECTION (SN 14834 through 17190)
22 6036 8990417
SECTION 2 - BOOM
FIGURE 2-1. FIRST BOOM SECTION (SN 14834 through 17190)
ITEM PART NUMBER QTY DESCRIPTION REV
1 7150737 1 FIRST BOOM SECTION
2 8303655 2 HEX HD CAPSCREW, 5/8-11X4.50
3 8305643 2 HEX LOCKNUT, 5/8-11
4 7097682 2 BOOM PIVOT PIN
5 8307910 AR WASHER, SHIM 2.75 DIAX.075
6 8307911 AR WASHER, SHIM 2.75 DIAX.135
7 8307204 18 FLAT WASHER, 3/8
8 8307005 18 LOCKWASHER, 3/8
9 8303681 8 HEX HD CAPSDREW, 3/8-16X3/4, (lubricate and torque to 31 lb-ft)
10 8065640 4 SELF-ALIGNING BEARING, 2 DIA
11 7092292 4 LIFT/LOWER AND SLAVE CYLINDER PINS
12 8305644 4 HEX LOCKNUT, 1/2-13
13 8303782 4 HEX HD CAPSCREW, 1/2-13X4
14 8642234 4 RETAINING RING
15 8307113 2 FLAT WASHER, 7/16
16 7075611 1 POINTER
17 8305647 1 HEX LOCKNUT, 7/16-14
18 7081631 1 EXTEND CYLINDER PIN, (rod end)
19 7082311 18 WEAR PAD INSERT
20 8520013 4 STRAIGHT LUBE FITTING, 1/8
21 7111572 8 WEAR PAD
22 7082362 AR SHIM, WEAR PAD, .13
23 7085442 2 SPACER, WEAR PAD, .88
24 5724622 1 RUBBER BUMPER
25 8305645 1 HEX LOCKNUT, 3/8-16
26 7081621 1 EXTEND CYLINDER PIN, (base end)
27 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4, (lubricate and torque to 31 lb-
ft)
28 8307106 2 FLAT WASHER, 5/16
29 8305906 2 RETAINER NUT, 5/16-18
30 8310431 1 LOCKWASHER, 5/16, (internal tooth)
31 8310497 1 THUMB SCREW, 5/16-18X1.50
32 7116822 1 REAR BOOM COVER
33 8303738 4 HEX HD CAPSCREW, 3/8-16X.88, (lubricate and torque to 31 lb-ft)
34 8303679 6 HEX HD CAPSCREW, 3/8-16X1.75, (lubricate and torque to 31 lb-
ft)
35 8526036 AR THREADLOCKER COMPOUND, (apply to items 9, 27, 33 & 34)
36 Ref BOOM EXTEND/RETRACT CYLINDER, (See HYDRAULIC
CIRCUITS SECTION for Breakdown)
37 8522012 AR ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 26)
8990417 6036 23
SECTION 2 - BOOM
FIGURE 2-2. FIRST BOOM SECTION (SN 17191 through 19988, SN 0160002345 through 0160004091,
Excluding 01600034917 and 0160003492)
24 6036 8990417
SECTION 2 - BOOM
FIGURE 2-2. FIRST BOOM SECTION (SN 17191 through 19988, SN 0160002345 through 0160004091,
Excluding 01600034917 and 0160003492)
ITEM PART NUMBER QTY DESCRIPTION REV
1 7139758 1 FIRST BOOM SECTION
2 8303655 2 HEX HD CAPSCREW, 5/8-11X4.50
3 8305643 2 HEX LOCKNUT, 5/8-11
4 7300748 2 BOOM PIVOT PIN
5 8307910 AR WASHER, SHIM 2.75 DIAX.075
6 8307911 AR WASHER, SHIM 2.75 DIAX.135
7 8307204 18 FLAT WASHER, 3/8
8 8307005 18 LOCKWASHER, 3/8
9 8303681 8 HEX HD CAPSDREW, 3/8-16X3/4, (lubricate and torque to 31 lb-ft)
10 8065640 4 SELF-ALIGNING BEARING, 2 DIA
11 7092292 4 LIFT/LOWER AND SLAVE CYLINDER PINS
12 8305644 4 HEX LOCKNUT, 1/2-13
13 8303782 4 HEX HD CAPSCREW, 1/2-13X4
14 8642234 4 RETAINING RING
15 8307113 2 FLAT WASHER, 7/16
16 7075611 1 POINTER
17 8305647 1 HEX LOCKNUT, 7/16-14
18 7081631 1 EXTEND CYLINDER PIN, (rod end)
19 7082311 18 WEAR PAD INSERT
20 8520013 4 STRAIGHT LUBE FITTING, 1/8
21 7111572 8 WEAR PAD
22 7082362 AR SHIM, WEAR PAD, .13
23 7085442 2 SPACER, WEAR PAD, .88
24 5724622 1 RUBBER BUMPER
25 8305645 1 HEX LOCKNUT, 3/8-16
26 7081621 1 EXTEND CYLINDER PIN, (base end)
27 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4, (lubricate and torque to 31 lb-
ft)
28 8307106 2 FLAT WASHER, 5/16
29 8305906 2 RETAINER NUT, 5/16-18
30 8310431 1 LOCKWASHER, 5/16, (internal tooth)
31 8310497 1 THUMB SCREW, 5/16-18X1.50
32 7116822 1 REAR BOOM COVER
33 8303738 4 HEX HD CAPSCREW, 3/8-16X.88, (lubricate and torque to 31 lb-ft)
34 8303679 6 HEX HD CAPSCREW, 3/8-16X1.75, (lubricate and torque to 31 lb-
ft)
35 8526036 AR THREADLOCKER COMPOUND, (apply to items 9, 27, 33 & 34)
36 Ref BOOM EXTEND/RETRACT CYLINDER, (See HYDRAULIC
CIRCUITS SECTION for Breakdown)
37 8522012 AR ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 26)
38 8310708 2 NARROW PLAIN WASHER, 1-3/4 (SN 18824 through 19988, SN
0160002345 through 0160004091)
39 8310712 2 WASHER, SHIM, 1.75 DIAX.048 (SN 18824 through 19988, SN
0160002345 through 0160004091)
8990417 6036 25
SECTION 2 - BOOM
FIGURE 2-3. FIRST BOOM SECTION (SN 0160004110 through 0160015020, Including 0160003491 and
0160003492)
26 6036 8990417
SECTION 2 - BOOM
FIGURE 2-3. FIRST BOOM SECTION (SN 0160004110 through 0160015020, Including 0160003491 and
0160003492)
ITEM PART NUMBER QTY DESCRIPTION REV
1 7302056 1 FIRST BOOM SECTION
4 7302024 2 BOOM PIVOT PIN
5 8307910 AR WASHER, SHIM 2.75 DIAX.075
6 8307911 AR WASHER, SHIM 2.75 DIAX.135
7 8307204 18 FLAT WASHER, 3/8
8 8307005 18 LOCKWASHER, 3/8
9 8303681 8 HEX HD CAPSDREW, 3/8-16X3/4, (lubricate and torque to 31 lb-ft)
10 8065640 4 SELF-ALIGNING BEARING, 2 DIA
11 7302039 4 LIFT/LOWER AND SLAVE CYLINDER PINS
12 8310056 4 HARD WASHER, 1/2
13 8303625 4 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 (lubricate and torque to
31 lb-ft)
14 8642234 4 RETAINING RING
15 8307113 2 FLAT WASHER, 7/16
16 7075611 1 POINTER
17 8305647 1 HEX LOCKNUT, 7/16-14
18 7081631 1 EXTEND CYLINDER PIN, (rod end)
19 7082311 18 WEAR PAD INSERT
20 8520001 6 STRAIGHT LUBE FITTING, 1/8
21 7111572 8 WEAR PAD
22 7082362 AR SHIM, WEAR PAD, .13
23 7085442 2 SPACER, WEAR PAD, .88
24 5724622 1 RUBBER BUMPER
25 8305645 1 HEX LOCKNUT, 3/8-16
26 7081621 1 EXTEND CYLINDER PIN, (base end)
27 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4, (lubricate and torque to 31 lb-
ft)
28 8307106 2 FLAT WASHER, 5/16
29 8305906 2 RETAINER NUT, 5/16-18
30 8310431 1 LOCKWASHER, 5/16, (internal tooth)
31 8310497 1 THUMB SCREW, 5/16-18X1.5
32 7116822 1 REAR BOOM COVER
33 8303738 4 HEX HD CAPSCREW, 3/8-16X.88, (lubricate and torque to 31 lb-ft)
34 8303679 6 HEX HD CAPSCREW, 3/8-16X1.75, (lubricate and torque to 31 lb-
ft)
35 8526036 AR THREADLOCKER COMPOUND, (apply to items 9, 13, 27, 33 & 34)
36 Ref BOOM EXTEND/RETRACT CYLINDER, (See HYDRAULIC
CIRCUITS SECTION for Breakdown)
37 8522012 AR ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 26)
38 8310058 2 PLAIN WASHER, 5/8
39 8303712 2 HEX HD CAPSCREW, 5/8-11X1-1/2, GR5
40 8310708 2 NARROW PLAIN WASHER, 1-3/4
41 8310712 2 WASHER, SHIM, 1.75 DIAX.048
8990417 6036 27
SECTION 2 - BOOM
FIGURE 2-4. FIRST BOOM SECTION (SN 0160015052 to Present)
28 6036 8990417
SECTION 2 - BOOM
FIGURE 2-4. FIRST BOOM SECTION (SN 0160015052 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1 7302056 1 FIRST BOOM SECTION
4 3423226 2 BOOM PIVOT PIN
5 8307910 AR WASHER, SHIM 2.75 DIAX.075
6 8307911 AR WASHER, SHIM 2.75 DIAX.135
7 8307204 18 FLAT WASHER, 3/8
8 8307005 18 LOCKWASHER, 3/8
9 8303681 8 HEX HD CAPSDREW, 3/8-16X3/4, (lubricate and torque to 31 lb-ft)
10 8065640 4 SELF-ALIGNING BEARING, 2 DIA
11 3423227 4 LIFT/LOWER AND SLAVE CYLINDER PINS
13 8303782 4 HEX HD CAPSCREW, 1/2-13X4, GR5
14 8642234 4 RETAINING RING
15 4711600 1 FLAT WASHER, 3/8
16 1001098769 1 POINTER
17 8305645 1 HEX LOCKNUT, 3/8-16, (torque to 12 lb-ft)
18 7081631 1 EXTEND CYLINDER PIN, (rod end)
19 7082311 18 WEAR PAD INSERT
20 8520001 2 STRAIGHT LUBE FITTING, 1/8
21 7111572 8 WEAR PAD
22 7082362 AR SHIM, WEAR PAD, .13
23 7085442 2 SPACER, WEAR PAD, .88
24 5724622 1 RUBBER BUMPER
25 3311601 1 HEX NUT, 3/8-16
26 7081621 1 EXTEND CYLINDER PIN, (base end)
27 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4, (lubricate and torque to 31 lb-
ft)
28 8307106 2 FLAT WASHER, 5/16
29 8305906 2 RETAINER NUT, 5/16-18
30 8310431 1 LOCKWASHER, 5/16, (internal tooth)
31 8310497 1 THUMB SCREW, 5/16-18X1.5
32 7116822 1 REAR BOOM COVER
33 8303738 4 HEX HD CAPSCREW, 3/8-16X.88, (lubricate and torque to 31 lb-ft)
34 8303679 6 HEX HD CAPSCREW, 3/8-16X1.75, (lubricate and torque to 31 lb-
ft)
35 8526036 AR THREADLOCKER COMPOUND, (apply to items 9, 27, 33 & 34)
36 Ref BOOM EXTEND/RETRACT CYLINDER, (See HYDRAULIC
CIRCUITS SECTION for Breakdown)
37 8522012 AR ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 26)
39 8303655 2 HEX HD CAPSCREW, 5/8-11X4-1/2, GR5
40 8310708 2 NARROW PLAIN WASHER, 1-3/4
41 8310712 2 WASHER, SHIM, 1.75 DIAX.048
42 8305644 4 HEX LOCKNUT, 1/2-13
43 8520003 4 LUBE FITTING, 90, 1/8
44 8305643 1 HEX LOCKNUT, 5/8-11
45 1001096404 1 SPACER, ANGLE INDICATOR
8990417 6036 29
SECTION 2 - BOOM
FIGURE 2-5. SECOND BOOM SECTION
30 6036 8990417
SECTION 2 - BOOM
FIGURE 2-5. SECOND BOOM SECTION
ITEM PART NUMBER QTY DESCRIPTION REV
1 7080244 1 SECOND BOOM SECTION
2 7082362 AR SHIM, WEAR PAD, .13
3 7082342 AR SHIM, WEAR PAD, .07
4 7082311 34 WEAR PAD INSERT
5 7111572 15 WEAR PAD
6 8307204 30 FLAT WASHER, 3/8
7 8307005 34 LOCKWASHER, 3/8
8 8303738 8 HEX HD CAPSCREW, 3/8-16X.88, (Loctite and torque to 31 lb-ft)
9 7138986 1 RETRACT CHAIN SHEAVE, (includes bushings)
10 8520003 1 LUBE FITTING, 90, 1/8
11 7063452 1 EXTEND CHAIN SHEAVE
12 7138977 1 RETRACT CHAIN SHEAVE PIN
13 8307007 2 LOCKWASHER, 1/2
14 8303624 2 HEX HD CAPSCREW, 1/2-13X1
15 7063432 1 EXTEND CHAIN SHEAVE PIN
16 8303681 16 HEX HD CAPSCREW, 3/8-16X3/4, (Loctite and torque to 31 lb-ft)
17 5906392 2 CHAIN SHEAVE BUSHING
18 8520001 1 STRAIGHT LUBE FITTING, 1/8
19 7116773 1 HOSE PULLEY ASSY, (see items 101 thru 112 for details) E
20 8303657 2 HEX HD CAPSCREW, 3/8-16X2.00, (Loctite and torque to 31 lb-ft)
21 7085442 3 SPACER, WEAR PAD, .88
22 8303679 8 HEX HD CAPSCREW, 3/8-16X1-75, (Loctite and torque to 31 lb-ft)
23 8526036 AR THREADLOCKER COMPOUND, (apply to items 8, 16, 20 & 22)
24 1001101861 1 SHEAVE INSTALLATION, (includes items 11 & 17)
101 7116642 5 DIVIDER
102 7116691 10 SPACER
103 7116742 1 BRACKET, RIGHT SIDE
104 7116752 1 BRACKET, LEFT SIDE
105 7116812 4 WHEEL, ROLLER
106 8305644 1 HEX LOCKNUT, 1/2-13
107 8305645 2 HEX LOCKNUT, 3/8-16
108 8307204 1 PLAIN WASHER, 3/8
109 8307206 2 PLAIN WASHER, 1/2
110 8310209 1 HEX HD CAPSCREW, 1/2X6.00
111 8310235 1 HEX HD CAPSCREW, 1/2-13X5.00X3/8-16
112 8310245 1 HEX HD CAPSCREW, 1/2-13X4.00X3/8-16
8990417 6036 31
SECTION 2 - BOOM
FIGURE 2-6. THIRD BOOM SECTION
32 6036 8990417
SECTION 2 - BOOM
FIGURE 2-6. THIRD BOOM SECTION
ITEM PART NUMBER QTY DESCRIPTION REV
1 7117094 1 THIRD BOOM SECTION
2 8303679 6 HEX HD CAPSCREW, 3/8-16X1-3/4, (includes item 28)
3 8307005 16 LOCKWASHER, 3/8
4 7082311 16 INSERT, WEAR PAD
5 7111572 7 WEAR PAD
6 7085442 2 SPACER, WEAR PAD, .88
7 7082362 AR SHIM, WEAR PAD, .13
8 8303738 2 HEX HD CAPSCREW, 3/8-16X.88, (Loctite and torque to 31 lb-ft)
9 8303681 8 HEX HD CAPSCREW, 3/8-16X3/4, (Loctite and torque to 31 lb-ft)
10 8307204 16 FLAT WASHER, 3/8
11 7085542 2 QUICK ATTACH PIVOT BUSHING
12 8520034 1 LUBE FITTING, 45, 1/8
13 8520013 1 LUBE FITTING, STRAIGHT, 1/8
14 8305644 1 HEX LOCKNUT, 1/2-13
15 7083992 1 ATTACHMENT TILT CYLINDER PIN, (rod end)
16 8305643 1 HEX LOCKNUT, 5/8-11
17 7083922 1 QUICK ATTACH PIVOT PIN
18 8303666 1 HEX HD CAPSCREW, 5/8-11X5, (Loctite and torque to 31 lb-ft)
19 7095522 1 ATTACHMENT TILT CYLINDER PIN, (base end)
20 8642224 2 RETAINING RING, 2IN DIA
21 8303772 1 HEX HD CAPSCREW, 1/2-13X5
22 7125811 1 PLASTIC CONDUIT, 3/4X8.00
23 8307918 2 WASHER, SHIM 2.00X3.50X0.134
24 8310093 AR WASHER, SHIM 2.00X3.50X0.75
25 8307904 AR WASHER, SHIM 2.00X3.50X0.048
26 8520001 2 LUBE FITTING, 1/8
27 7096491 6 SPACER TUBE
28 8526036 AR THREADLOCKER COMPOUND, (apply to items 8, 9 & 18)
29 Ref ATTACHMENT TILT CYLINDER, (See HYDRAULIC CIRCUITS
SECTION for Breakdown)
8990417 6036 33
SECTION 2 - BOOM
FIGURE 2-7. QUICK ATTACH
34 6036 8990417
SECTION 2 - BOOM
FIGURE 2-7. QUICK ATTACH
ITEM PART NUMBER QTY DESCRIPTION REV
7085102 1 QUICK ATTACH ASSY, (includes items 1 thru 7) (SN 14384 D
through 15917, SN 17191 through 17243)
7139864 1 QUICK ATTACH ASSY, (includes items 1 thru 7) (SN 0160002345 B
to Present, SN 15924 through 17188, SN 17248 through 19988)
1 7085552 TORSION SPRING
2 7085562 LATCH
3 7085571 SPACER
4 7120742 1 QUICK ATTACH (SN 14384 through 15917, SN 17191 through
17243)
4 7139863 1 QUICK ATTACH (SN 0160002345 to Present, SN 15924 through
17188, SN 17248 through 19988)
5 8303638 HEX HD CAPSCREW, 3/4-10X2-3/4
6 8305619 HEX LOCKNUT, 3/4-10
7 8307104 FLAT WASHER, 3/4
7118892 1 LOCK PIN ASSY, (includes items 101 thru 104) B
101 7118882 1 PIN
102 8310266 1 SHANK BOLT EYE, 1/2-13X2
103 8310276 1 FLAT WASHER, .51X1.88X.125
104 8526007 AR LOCTITE 242, (apply to item 101)
8990417 6036 35
SECTION 2 - BOOM
FIGURE 2-8. BOOM EXTEND CHAINS
36 6036 8990417
SECTION 2 - BOOM
FIGURE 2-8. BOOM EXTEND CHAINS
ITEM PART NUMBER QTY DESCRIPTION REV
N.S.S. Ref EXTEND CHAIN ASSY, (use service kit 8024025 for replacement)
1 N.S.S. 2 EXTEND CHAIN AND CLEVIS ASSY
2 8310019 2 SHOULDER BOLT, 1/2X1-1/2X3/8-16
3 8310020 1 SHOULDER BOLT, 5/8X1-1/2X1/2-13
4 7139180 2 EXTEND CHAIN YOKE
5 8305645 2 HEX LOCKNUT, 3/8-16
6 8305644 1 HEX LOCKNUT, 1/2-13
7 8307104 2 FLAT WASHER, 3/4
8 8305646 2 HEX LOCKNUT, 3/4-16
9 Ref FIRST BOOM SECTION, (See FIRST BOOM SECTION for
Breakdown)
10 Ref SECOND BOOM SECTION, (See SECOND BOOM SECTION for
Breakdown)
11 Ref THIRD BOOM SECTION, (See THIRD BOOM SECTION for
Breakdown)
K1 8024025 1 EXTEND CHAIN SERVICE KIT, (includes items 1 thru 8)
8990417 6036 37
SECTION 2 - BOOM
FIGURE 2-9. BOOM RETRACT CHAIN
38 6036 8990417
SECTION 2 - BOOM
FIGURE 2-9. BOOM RETRACT CHAIN
ITEM PART NUMBER QTY DESCRIPTION REV
N.S.S. Ref EXTEND CHAIN ASSY, (use service kit 8024025 for replacement)
1 N.S.S. 1 EXTEND CHAIN AND CLEVIS ASSY
2 8305646 1 HEX LOCKNUT, 3/4-16
3 7117031 2 CHAIN ANCHOR LINK
4 8310019 2 SHOULDER BOLT, 1/2X1-1/2X3/8-16
5 8305645 2 LOCKNUT, 3/8-16
6 8307104 1 FLAT WASHER, 3/4
7 Ref FIRST BOOM SECTION, (See FIRST BOOM SECTION for
Breakdown)
8 Ref SECOND BOOM SECTION, (See SECOND BOOM SECTION for
Breakdown)
9 Ref THIRD BOOM SECTION, (See THIRD BOOM SECTION for
Breakdown)
K1 8024026 1 RETRACT CHAIN SERVICE KIT, (includes items 1 thru 6)
8990417 6036 39
SECTION 3 - ATTACHMENTS
SECTION 3 - ATTACHMENTS
8990417 6036 41
SECTION 3 - ATTACHMENTS
FIGURE 3-1. BUCKETS
42 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-1. BUCKETS
ITEM PART NUMBER QTY DESCRIPTION REV
1 7110744 1 UTILITY BUCKET, 1.25 YD³, (includes item 2) E
1 1001100822 1 72IN BUCKET, 1.0 YD³, (includes item 2) B
1 1001100823 1 96IN BUCKET, 1.5 YD³, (includes item 2) B
1 1001100824 1 102IN BUCKET, 2.0 YD³, (includes item 2) B
2 N.S.S. 1 SN PLATE
8990417 6036 43
SECTION 3 - ATTACHMENTS
FIGURE 3-2. TILT CARRIAGE (SN 14834 through 19988, SN 0160002345 through 0160034170)
44 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-2. TILT CARRIAGE (SN 14834 through 19988, SN 0160002345 through 0160034170)
ITEM PART NUMBER QTY DESCRIPTION REV
6040500 1 48IN CARRIAGE, (includes items 1 thru 9) 6
6040600 1 60IN CARRIAGE, (includes items 1 thru 9) 4
6040700 1 72IN CARRIAGE, (includes items 1 thru 9) 5
1 N.S.S. 1 CARRIAGE
3 7128772 1 FORK PIVOT SHAFT, (48in carriage)
3 90451058 1 FORK PIVOT SHAFT, (50in carriage)
3 7128792 1 FORK PIVOT SHAFT, (60in carriage)
3 90551013 1 FORK PIVOT SHAFT, (72in carriage)
7 7118993 Ref STANDARD CARRIAGE ASSSY, (not available for service, see G
items 103 thru 105 for service)
9 N.S.S. 1 SN PLATE
103 90200003 2 COLLAR
104 8303634 2 HEX HD CAPSCREW, 5/8-11X4
105 8305643 2 HEX LOCKNUT, 5/8-11
201 Ref FORKS, (See FORKS for Breakdown)
8990417 6036 45
SECTION 3 - ATTACHMENTS
FIGURE 3-3. TILT CARRIAGE (SN 0160034171 to Present)
46 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-3. TILT CARRIAGE (SN 0160034171 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1170021 1 50IN TILT CARRIAGE, (includes items 1 thru 6) D
1170024 1 60IN TILT CARRIAGE, (includes items 1 thru 6) D
1170027 1 72IN TILT CARRIAGE , (includes items 1 thru 6) (Prior to SN E
0160042348, Including 0160042758)
1001132514 1 72IN TILT CARRIAGE , (includes items 1 thru 6) (SN 0160042348 A
to Present, Excluding 0160042758)
1 0642032 2 HEX HD CAPSCREW, 5/8-11X4, GR5
2 N.S.S. 1 TILT CARRIAGE
3 3300240 2 LOCKNUT, 5/8-11
4 3423275 1 50IN FORK PIN
4 3423242 1 60IN FORK PIN
4 3423276 1 72IN FORK PIN
5 90200003 2 COLLAR
6 N.S.S. 1 SN PLATE
8990417 6036 47
SECTION 3 - ATTACHMENTS
FIGURE 3-4. SIDE TILT CARRIAGE (Prior to SN 0160037788)
48 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-4. SIDE TILT CARRIAGE (Prior to SN 0160037788)
ITEM PART NUMBER QTY DESCRIPTION REV
7117214 1 SIDE TILT CARRIAGE ASSY, (includes items 1 thru 36) N
1 7117204 1 PIVOT BASE
2 Ref SIDE TILT CYLINDER, (See OPTIONS SECTION for Breakdown)
3 7077501 1 CYLINDER BASE PIN
4 7077511 1 CYLINDER ROD PIN
5 7085411 1 PIVOT PIN
6 7085501 1 PIN LOCKING COLLAR
7 7077481 2 SPACER
8 8065634 1 SELF ALIGN BUSHING
9 8642001 1 SNAP RING
10 8642235 4 SNAP RING
11 2220371 2 STRAIGHT CONNECTOR
12 8584001 1 TIE WRAP
13 2711992 2 HOSE ASSY
14 2220372 2 STRAIGHT CONNECTOR
15 91403414 1 MALE QUICK DISCONNECT
15 8640029 1 NOSE SEAL, (not shown)
16 91403413 1 FEMALE QUICK DISCONNECT
16 8640029 1 NOSE SEAL, (not shown)
16 8640028 1 COUPLER BODY SEAL, (not shown)
16 8640032 1 COUPLER BODY SEAL BACK-UP RING, (not shown)
17 88671001 1 GREASE FITTING
18 8303770 1 HEX HD CAPSCREW, 3/8-16X2-3/4
19 8305645 1 HEX LOCKNUT, 3/8-16 ESNA
20 8520013 2 LUBE FITTING
21 8420053 1 DUST CAP, #8
22 8420055 1 DUST PLUG, #8
23 7125741 1 MOULDING
24 7065482 2 WEAR PAD
25 8303739 2 HEX HD CAPSCREW, 5/16-18X1-1/4
26 8305626 2 HEX LOCKNUT, 5/16-18
27 8307203 2 FLAT HEAVY WASHER
28 7117244 1 48IN SIDE TILT CARRIAGE
28 7300983 1 50IN SIDE TILT CARRIAGE
28 7117254 1 60IN SIDE TILT CARRIAGE
28 7117264 1 72IN SIDE TILT CARRIAGE
29 7128772 1 FORK PIVOT SHAFT, (48in carriage)
29 90451058 1 FORK PIVOT SHAFT, (50in carriage)
29 7128792 1 FORK PIVOT SHAFT, (60in carriage)
29 90551013 1 FORK PIVOT SHAFT, (72in carriage)
30 90200003 2 COLLAR
31 8303634 2 HEX HD CAPSCREW, 5/8-11X4
32 8305643 2 HEX LOCKNUT, 5/8-11
33 N.S.S. 1 SN PLATE
35 4108232 2 CAPACITY CHART DECAL
36 7070191 AR SHIM
37 Ref FORKS, (See FORKS for Breakdown)
8990417 6036 49
SECTION 3 - ATTACHMENTS
FIGURE 3-5. SIDE TILT CARRIAGE (SN 0160037788 to Present)
50 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-5. SIDE TILT CARRIAGE (SN 0160037788 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1170054 1 50IN SIDE TILT CARRIAGE, (includes all items) I
1001101956 1 60IN SIDE TILT CARRIAGE, (includes all items) J
1170057 1 72IN SIDE TILT CARRIAGE, (includes all items) I
1 0641612 4 HEX HD CAPSCREW, 3/8-16X1-1/2
2 0642032 2 HEX HD CAPSCREW, 5/8-11X4
3 0681810 3 HEX HD CAPSCREW, 1/2-13X1-1/4
4 1001133072 1 CARRIAGE BASE
5 N.S.S. 1 SN PLATE
6 N.S.S. 1 CARRIAGE, SIDE TILT
7 2110606 2 CONNECTOR
8 2172106 2 CONNECTOR, 90
9 2110808 2 CONNECTOR
10 3300240 2 LOCK NUT, 5/8-11
11 3423275 1 50IN FORK PIN
11 3423242 1 60IN FORK PIN
11 3423276 1 72IN FORK PIN
12 3423307 2 PIN
13 3841203 2 KEEPER
14 4891800 1 WASHER, 1/2
15 8420053 1 DUST CAP
16 8420055 1 DUST PLUG
17 88671001 1 GREASE FITTING
18 90200003 2 COLLAR
19 91403413 1 CONNECTOR
20 91403414 1 CONNECTOR
21 1001090063 2 WEAR PAD
22 1001090064 AR SHIM
23 Ref HYDRAULIC CYLINDER, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
24 1001090140 1 BEARING
25 1001099113 1 PIN
26 1001099115 2 SLEEVE
27 1001102378 2 HOSE ASSY, 3/8X39
28 0100011 AR LOCTITE 242
29 0741610 6 FLAT HEAD SOCKET SCREW, 3/8-16
30 1001120914 1 BEARING RETAINER SHIM
31 1001120915 1 BEARING RETAINER PLATE
8990417 6036 51
SECTION 3 - ATTACHMENTS
FIGURE 3-6. SWING CARRIAGE (Prior to SN 0160037788)
52 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-6. SWING CARRIAGE (Prior to SN 0160037788)
ITEM PART NUMBER QTY DESCRIPTION REV
7125800 1 72IN SWING CARRIAGE ASSY, (includes items 1 thru 42)
1 7110494 1 PIVOT BASE
2 7110694 1 72IN CARRIAGE
3 Ref SWING CARRIAGE CYLINDER, (See OPTIONS SECTION for
Breakdown)
4 90551013 1 FORK PIVOT SHAFT
5 90200003 2 COLLAR
6 7110702 2 CARRIAGE PIVOT PIN
7 7110712 1 CYLINDER PIVOT PIN, (rod end)
8 7110722 2 CYLINDER PIVOT PIN, (base end)
9 8307918 AR SHIM, 2 IDX10GA
10 8307904 AR SHIM, 2 IDX18GA
11 8310161 AR SHIM, 1-1/2 IDX10GA
12 8310160 AR SHIM, 1-1/2 IDX 18GA
13 7062922 1 THRUST BEARING
14 8303634 5 HEX HD CAPSCREW, 5/8-11X4
15 8305643 5 HEX LOCKNUT, 5/8-11
16 8642207 4 RETAINING RING
17 8065062 2 SELF LUBE BEARING
18 6604662 2 HOSE ASSY
19 2717287 2 HOSE ASSY
20 91403413 1 FEMALE QUICK DISCONNECT
20 8640029 1 SEAL NOSE, (not shown)
20 8640028 1 COUPLER BODY SEAL, (not shown)
20 8640032 1 COUPLER BODY SEAL BACK-UP RING, (not shown)
21 91403414 1 MALE QUICK DISCONNECT
21 8640029 1 NOSE SEAL, (not shown)
22 8420053 1 DUST CAP, #8
23 8420055 1 DUST PLUG, #8
24 2220628 2 ELBOW, 90
25 2220415 4 STRAIGHT CONNECTOR
26 2220473 1 ELBOW, 90
27 4107692 2 CAPACITY CHART DECAL
28 4107702 1 TIP OVER HAZARD, DANGER DECAL
30 2220609 2 TUBE END REDUCER, 6-4
31 N.S.S. 1 SN PLATE
33 2220775 1 ELBOW, 90
34 8770016 1 REDUCER
35 8584001 4 TIE WRAP
36 8769132 2 CLAMP HALF
37 6608621 1 CLAMP COVER
38 8303715 3 HEX HD CAPSCREW, 5/16-18X1-1/2
39 4107712 1 NO TRUSS BOOM DANGER DECAL
40 8580315 2 TRIM PLUG, 2-1/2 DIA
42 4110473 1 HOSE ROUTING DECAL
43 Ref FORKS, (See FORKS for Breakdown)
8990417 6036 53
SECTION 3 - ATTACHMENTS
FIGURE 3-7. SWING CARRIAGE (SN 0160037788 to Present)
54 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-7. SWING CARRIAGE (SN 0160037788 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1001095418 1 90, SWING CARRIAGE, 72IN, (includes all items) K
1 2220415 4 CONNECTOR
2 2220473 2 CONNECTOR, 90
3 2220609 2 CONNECTOR
4 2220628 2 CONNECTOR, 90
5 Ref SWING CYLINDER, (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
6 2717287 2 HOSE ASSY, 1/4X58
7 3423276 1 PIN
11 6604662 2 HOSE ASSY, 1/4X40.5
12 7062922 1 WASHER
13 N.S.S. 1 PIVOT WELDMENT
14 7110702 2 PIVOT PIN
15 7110712 1 PIN
16 7110722 2 PIN
17 8065062 2 BUSHING
18 8303634 5 HEX HD CAPSCREW, 5/8-11X4, GR5
19 8303715 3 HEX HD CAPSCREW, 5/16-18X1.5, GR5
20 8305643 5 HEX NUT, 5/8-11
21 8307904 AR SHIM
22 8307918 AR SHIM
23 8310160 AR SHIM
24 8310161 AR SHIM
25 8420053 1 DUST CAP
26 8420055 1 DUST PLUG
27 8580315 2 PLUG
28 8584001 5 TIE WRAP
29 8642207 4 RETAINING RING
30 8769132 2 CLAMP
31 8770016 2 CONNECTOR
32 90200003 2 COLLAR
33 91403413 1 CONNECTOR
34 91403414 1 CONNECTOR
35 N.S.S. 1 CARRIAGE FRAME
36 N.S.S. 1 SN PLATE
37 1706850 1 WARNING CRUSH HAZARD DECAL, (ANSI)
37 1001092877 1 WARNING CRUSH HAZARD DECAL, (ISO)
38 1001111190 2 WARNING DECAL
8990417 6036 55
SECTION 3 - ATTACHMENTS
FIGURE 3-8. SHEET MATERIAL HANDLER (Prior to SN 0160037788)
56 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-8. SHEET MATERIAL HANDLER (Prior to SN 0160037788)
ITEM PART NUMBER QTY DESCRIPTION REV
7129300 1 SHEET MATERIAL HANDLER WITH 72IN SWING CARRIAGE
ASSY, (includes items 1 thru 13)
7112704 1 SHEET MATERIAL HANDLER WITH 72IN SWING CARRIAGE E
ASSEMBLY, (includes items 1 thru 13)
1 7112533 1 RIGHT SIDE FORK SUPPORT
2 7112523 1 LEFT SIDE FORK SUPPORT
3 7112642 2 BACKREST EXTENSION
4 8303626 6 HEX HD CAPSCREW, 1/2-13X1-1/2
5 8307007 6 LOCKWASHER, 1/2
6 8305012 4 HEX NUT, 1/2-13
7 8301456 2 HITCH PIN
9 N.S.S. 2 CAPACITY/SN PLATE
11 7114941 2 LOCK BAR
12 8305644 2 HEX LOCKNUT, 1/2-13
13 8307112 2 FLAT WASHER, 1/2 LT
15 Ref 72IN SWING CARRIAGE, (See SWING CARRIAGE for Breakdown)
8990417 6036 57
SECTION 3 - ATTACHMENTS
FIGURE 3-9. SHEET MATERIAL HANDLER (SN 0160037788 to Present)
58 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-9. SHEET MATERIAL HANDLER (SN 0160037788 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1001100227 1 SHEET MATERIAL HANDLER ASSY, (includes all items) A
1 7112642 2 BACKREST EXTENSION
2 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2 GR5
3 8305012 4 HEX NUT, 1/2-13
4 8307007 4 LOCK WASHER, 1/2
5 1001093377 2 HITCH PIN
6 1001101115 1 FORK SUPPORT ASSY, RH, (includes items 101 thru 107) A
7 1001101116 1 FORK SUPPORT ASSY, LH, (includes items 101 thru 107) B
101 7114941 1 LOCK BAR
102 8303626 1 HEX HD CAPSCREW, 1/2-13X1-1/2 GR5
103 8305644 1 HEX LOCK NUT, 1/2-13
104 8307007 4 LOCK WASHER, 1/2
105 8307112 1 WASHER, 1/2
106 1001100228 1 FORK SUPPORT, RH (not shown)
106 1001100229 1 FORK SUPPORT, LH (shown)
107 N.S.S. 1 SN PLATE
8990417 6036 59
SECTION 3 - ATTACHMENTS
FIGURE 3-10. 3FT TRUSS BOOM WITH WINCH
60 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-10. 3FT TRUSS BOOM WITH WINCH
ITEM PART NUMBER QTY DESCRIPTION REV
7139608 1 3FT TRUSS BOOM WITH WINCH, (includes all items) (SN 14834 G
through 19988, SN 0160002345 through 0160034041)
1001100967 1 3FT TRUSS BOOM WITH WINCH, (includes items 1 & 2) (SN A
0160034053 to Present)
1 8380008 1 3FT TRUSS BOOM WITH WINCH
2 N.S.S. 1 SN PLATE
3 7301040 1 LOAD CHART BOOKLET, (not Shown)
8990417 6036 61
SECTION 3 - ATTACHMENTS
FIGURE 3-11. 12FT TRUSS BOOM WITH WINCH (SN 0160037788 to Present)
62 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-11. 12FT TRUSS BOOM WITH WINCH (SN 0160037788 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1001099351 1 12FT TRUSS BOOM WITH WINCH, (includes all items) F, C
1 N.S.S. 1 TRUSS BOOM FRAME
2 90554016 1 USA DECAL
3 N.S.S. 1 SN PLATE
4 70021349 4 HEX HD CAPSCREW, 3/8X1
4 90554042 4 LOCK WASHER, 3/8
5 70021921 1 TRUSS BOOM WINCH MOTOR
6 N.S.S. 2 HEX HD CAPSCREW, 1/2X1.75
6 90554020 2 LOCK WASHER, 1/2
6 90554054 2 HEX NUT, 1/2
7 70021415 2 CONNECTOR
8 70021977 2 HOSE ASSY, 3/8X32
9 N.S.S. 1 ELBOW, 90
10 7029692 1 MALE QUICK COUPLER
11 90554062 1 DUST CAP
12 70021342 1 FEMALE QUICK COUPLER
13 90554076 1 DUST COVER
15 70021978 1 BALL SWIVEL WITH SAFETY HOOK
16 70021979 1 SOCKET ASSY
17 N.S.S. 1 PIN
18 N.S.S. 1 COTTER PIN
19 N.S.S. 2 CLAMP
20 70021935 1 PULLEY
21 70022028 1 CABLE
22 4110422 2 WARNING SWINGING LOADS DECAL
23 N.S.S. 1 PIN
24 N.S.S. 2 FLAT WASHER, 1
25 N.S.S. 2 SNAP RING
8990417 6036 63
SECTION 3 - ATTACHMENTS
FIGURE 3-12. TRUSS BOOM (Prior to SN 0160037788)
64 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-12. TRUSS BOOM (Prior to SN 0160037788)
ITEM PART NUMBER QTY DESCRIPTION REV
7113024 1 12FT TRUSS BOOM ASSY, (includes all items) D
1 7113034 1 TRUSS BOOM WELDMENT
2 8382017 1 PINTLE HOOK (SN 14834 through 19988, SN 0160002345
through 0160032266)
2 70022893 1 LATCH KIT (SN 14834 through 19988, SN 0160002345
through 0160032266)
3 8310195 4 HEX HD CAPSCREW, 1/2-13X1.75 (SN 14834 through 19988,
SN 0160002345 through 0160032266)
4 8307112 4 PLAIN WASHER, 1/2 (SN 14834 through 19988, SN 0160002345
through 0160032266)
5 8305644 4 HEX LOCKNUT, 1/2-13 (SN 14834 through 19988, SN
0160002345 through 0160032266)
7 N.S.S. 1 SN PLATE
9 4110422 2 SWING LOAD DECAL
10 4107832 2 LENGTH/CAPACITY DECAL
11 4107812 2 CAPACITY CHART
8990417 6036 65
SECTION 3 - ATTACHMENTS
FIGURE 3-13. TRUSS BOOM (SN 0160037788 to Present)
66 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-13. TRUSS BOOM (SN 0160037788 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1001099902 1 12FT TRUSS BOOM, (includes all items) A
1001099901 1 15FT TRUSS BOOM, (includes all items) A
1 4110422 2 WARNING SWINGING LOADS DECAL
2 N.S.S. 1 SN PLATE
3 N.S.S. 1 TRUSS BOOM
8990417 6036 67
SECTION 3 - ATTACHMENTS
FIGURE 3-14. FORK MOUNTED LIFTING HOOK
68 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-14. FORK MOUNTED LIFTING HOOK
ITEM PART NUMBER QTY DESCRIPTION REV
1 91565094 1 FORK MOUNTED LIFTING HOOK, (includes all items) F
2 7029520 2 HAIRPIN CLIP
3 90554080 1 SLING HOOK
4 7029521 1 CHAIN SHACKLE ASSY, (includes pin), 12,000LB
5 70020555 1 SPRING BUSHING
6 1001093171 2 PIN
7 N.S.S. 1 SN ATTACHMENT PLATE
8990417 6036 69
SECTION 3 - ATTACHMENTS
FIGURE 3-15. FORKS
70 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-15. FORKS
ITEM PART NUMBER QTY DESCRIPTION REV
2340037 6 CUBING FORK, 48X2X2, 11,640LBS A
7301408 2 PALLET FORK, 48X4X2.25 D
2340045 2 PALLET FORK, 48X4X2.36, 10,950LBS B
2340038 2 PALLET FORK, 48X5X2.36, 13,700LBS B
7139747 2 BLOCKING FORK, 48X2X2 C
2340039 2 PALLET FORK, 60X6X2.36, 16,300LBS B
7139746 2 DUAL TAPER FORK, 60X7X1.75 C
2340046 2 DUAL TAPER FORK, 60X7X1.75, 10,800LBS B
1001092391 2 DUAL TAPER FORK, 72X6X2, 11,300LBS B
1001137512 2 90IN FORK EXTENSION, (not shown), (includes items 1 thru 2) D
1 70024306 1 PIN, (not shown)
2 70024307 1 CLIP, (not shown)
N1 Note Ref FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE'S
CAPACITY DECREASES CAPACITY OF THE ATTACHMENT OR
MACHINE TO THAT OF THE FORKS. FORKS RATED MORE
THAN THE ATTACHMENT OR MACHINE'S CAPACITY DO NOT
INCREASE ATTACHMENT OR MACHINE'S CAPACITY.
N2 Note Ref PLEASE CONSULT JLG PARTS DEPARTMENT TO DETERMINE
THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC
CARRIAGE ASSEMBLY AND APPLICATION.
8990417 6036 71
SECTION 3 - ATTACHMENTS
FIGURE 3-16. CONCRETE BUCKET (Prior to SN 0160037788)
72 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-16. CONCRETE BUCKET (Prior to SN 0160037788)
ITEM PART NUMBER QTY DESCRIPTION REV
1 8866442 1 CONCRETE BUCKET, 1/2 YD³, HYDRAULIC, (includes item 2) B
1 8866444 1 CONCRETE BUCKET, 1/2 YD³, MANUAL, (includes item 3) B
2 N.S.S. 1 SN PLATE
3 N.S.S. 1 SN PLATE
4 8866446 1 4IN DISCHARGE HOSE, (not shown)
4 8866561 1 4IN DISCHARGE HOSE WITH GATE, (not shown)
5 8866464 1 6IN DISCHARGE HOSE, (not shown)
6 8866560 1 8IN DISCHARGE HOSE, (not shown)
7 8866445 1 RUBBER SIDE DISCHARGE CHUTE, (not shown)
8990417 6036 73
SECTION 3 - ATTACHMENTS
FIGURE 3-17. SWEEPER ASSEMBLY (Prior to SN 0160037788)
74 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-17. SWEEPER ASSEMBLY (Prior to SN 0160037788)
ITEM PART NUMBER QTY DESCRIPTION REV
7301180 1 SWEEPER ASSY, (includes all items) B
1 7301718 1 24IN SWEEPER WITH BUCKET
2 N.S.S. 1 SN PLATE
4 4110461 1 WARNING DECAL, (not shown)
8990417 6036 75
SECTION 3 - ATTACHMENTS
FIGURE 3-18. FORK MOUNTED PLATFORM
76 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-18. FORK MOUNTED PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
1001092280 NLA FORK MOUNTED PLATFORM, (Prior to SN 2009005-1), (ASME), E
(no longer available, order 1001103637 for replacement or items 1
thru 8 for service)
1001103637 1 FORK MOUNTED PLATFORM, (SN 2009005-1 to Present) B
(ASME), (includes items 1 thru 8)
1001096306 NLA FORK MOUNTED PLATFORM, (Prior to SN 2009005-1), (ISO), (no C
longer available, order 1001103730 for replacement or items 1 thru
8 for service)
1001103730 1 FORK MOUNTED PLATFORM, (SN 2009005-1 to Present), (ISO), B
(includes items 1 thru 8)
1001097072 NLA FORK MOUNTED PLATFORM, (Prior to SN 2009005-1), (ASME - C
FRENCH), (no longer available, order 1001103736 for replacement
or items 1 thru 8 for service)
1001103736 1 FORK MOUNTED PLATFORM, (SN 2009005-1 to Present), (ASME B
- FRENCH), (includes 1 thru 8)
1 1702773 2 JLG DECAL
2 1704885 1 WEBSITE DECAL
3 1706892 1 PLATFORM WARNING DECAL, (ASME)
3 1001096025 1 PLATFORM WARNING DECAL, (ISO)
3 1001096024 1 PLATFORM WARNING DECAL, (ASME - FRENCH)
4 31200160 1 OPERATION AND SAFETY MANUAL, (ASME)
4 31200387 1 OPERATION AND SAFETY MANUAL, (ISO - SPANISH)
4 31200388 1 OPERATION AND SAFETY MANUAL, (ISO - PORTUGUESE)
4 31200336 1 OPERATION AND SAFETY MANUAL, (ASME - FRENCH)
5 1001092481 1 WARNING DECAL, (ASME)
5 1001096021 1 WARNING DECAL, (ISO)
5 1001096019 1 WARNING DECAL, (ASME - FRENCH)
6 1001092482 1 CAPACITY DECAL, (ASME)
6 1001096023 1 CAPACITY DECAL, (ISO)
6 1001096020 1 CAPACITY DECAL, (ASME - FRENCH)
7 N.S.S. 1 FORK MOUNTED PLATFORM, (Prior to SN 2009005-1), (includes B
items 101 thru 114, 154 & 155)
7 N.S.S. 1 FORK MOUNTED PLATFORM, (SN 2009005-1 to Present), H
(includes items 101, 103 thru 106, 108, 110, 111, 154, 155, 201,
203, 206, 210, 212, 214 & 218)
8 N.S.S. 1 SN PLATE
101 0860520 1 MANUAL STORAGE BOX
102 2080044 4 RIVNUT FASTENER 1/4-20
103 2600281 2 HINGE
104 2940074 1 LATCH
105 3520198 21 PLUG, (Prior to SN 2009005-1)
105 3520072 10 PLUG, (SN 2009005-1 to Present)
106 3820020 20 POP RIVET, (Prior to SN 2009005-1)
106 3820020 4 POP RIVET, (SN 2009005-1 to Present)
107 4751400 4 WASHER, 1/4
108 4846452 1 GATE WELDMENT
109 80263012 4 SCREW WHIZ LOCK 1/4-20 X 1/2
110 1001093140 1 GATE WELDMENT, (Prior to SN 2009005-1)
110 1001095810 1 GATE WELDMENT, (SN 2009005-1 to Present)
111 N.S.S. 1 PLATFORM WELDMENT
112 1001093171 2 PIN
113 1001097168 2 PIN, SAFETY SNAP, WITH LANYARD
8990417 6036 77
SECTION 3 - ATTACHMENTS
ITEM PART NUMBER QTY DESCRIPTION REV
114 1001098582 2 LYNCH PIN 3/16 WITH LANYARD
154 1701509 1 MANUAL DECAL
155 1704277 3 LANYARD ATTACH DECAL
201 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8
203 1060379 2 6IN LANYARD CABLE
206 2080040 16 FASTENER
209 3311405 4 HEX NUT, 1/4-20
210 3421453 2 PIN
212 3760170 4 RING
214 4711400 8 WASHER, 1/4
218 1001102813 2 HITCH PIN
78 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-19. GRAPPLE BUCKET
80 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-19. GRAPPLE BUCKET
ITEM PART NUMBER QTY DESCRIPTION REV
0930020 1 GRAPPLE BUCKET, (includes all items) G
1 N.S.S. 1 BUCKET
1 70021387 4 HOSE CLAMP
2 70021391 1 RIGHT GRAPPLE HOOK
3 70021392 1 LEFT GRAPPLE HOOK
4 70021358 4 BUSHING
5 70021359 2 SPACER
6 70021360 4 BUSHING
7 7029714 4 GREASE FITTING
8 70021361 2 OUTER PIVOT PIN
9 70021362 2 INNER PIVOT PIN
10 Ref CYLINDER ASSY, (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
11 70021364 2 PIN
12 70021365 2 PIN
13 70021366 4 HEX HD CAPSCREW, 3/8X2.75
13 70021367 4 LOCK NUT, 3/8
14 70021399 4 HEX HD CAPSCREW, 3/8X2.25
14 70021367 4 LOCK NUT, 3/8
15 90554065 4 ELBOW, 90
16 70021980 2 HOSE ASSY, 3/8X73IN
17 70020562 2 FITTING, TEE
18 70021981 2 HOSE ASSY, 3/8X46IN
19 70021395 2 HOSE ASSY, 3/8X34IN
20 70022527 2 ELBOW, 90
21 7029692 1 MALE QUICK COUPLER
22 90554062 1 DUST COVER
23 70021342 1 FEMALE QUICK COUPLER
24 90554076 1 DUST COVER
25 90554016 1 USA DECAL
26 N.S.S. 1 SN PLATE
27 90554017 2 DANGER PINCH POINT DECAL
28 90554018 1 WARNING HIGH PRESSURE DECAL
8990417 6036 81
SECTION 3 - ATTACHMENTS
FIGURE 3-20. FORK PIN LOCK INSTALLATION
82 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-20. FORK PIN LOCK INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV
1001093465 1 FORK PIN LOCK INSTALLATION (includes all items) B
1 0240156 1 FORK PIN LOCK, LH
2 1001093273 1 FORK PIN LOCK, RH
3 1001093377 2 HITCH PIN
4 1001094830 4 CLAMP
5 1001094330 2 LANYARD
8990417 6036 83
SECTION 3 - ATTACHMENTS
FIGURE 3-21. DUAL FORK POSITIONING CARRIAGE ASSEMBLY
84 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-21. DUAL FORK POSITIONING CARRIAGE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
7301295 1 50IN DUAL FORK POSITIONING CARRIAGE ASSY, (includes all F
items)
7301568 1 50IN DUAL FORK POSITIONING CARRIAGE ASSY, (includes I
items 1 thru 32)
1 2717283 2 FORK POSITIONING CYLINDER
1 8036733 1 SEAL KIT
2 2717160 2 HOSE ASSY
3 2717161 2 HOSE ASSY
4 2717162 2 HOSE ASSY
5 90200003 2 LOCKING HUB
6 90451058 1 FORK SHAFT
7 7301569 1 50IN CARRIAGE WELDMENT
8 7301579 2 FORK ADAPTER WELDMENT
9 8303634 2 HEX HD CAPSCREW, 5/8-11X4, GR5
10 8303658 4 HEX HD CAPSCREW, 1/2-13X2, GR5
11 8305643 2 HEX LOCKNUT, 5/8-11
12 8420053 1 DUST CAP
13 8420055 1 DUST PLUG
14 91403413 1 FEMALE QUICK DISCONNECT, (includes items 15 thru 17)
15 8640029 1 NOSE SEAL
16 8640028 1 COUPLER BODY SEAL
17 8640032 1 COUPLER BODY SEAL BACK UP RING
18 91403414 1 MALE QUICK DISCONNECT, (includes item 19)
19 8640029 1 NOSE SEAL
20 2130606 4 ELBOW, 90
21 2130608 2 ELBOW, 90
22 8310302 4 HEX LOCKNUT, 1/2-13
23 10705034 2 HEX LOCKNUT
24 4110473 1 HOSE ROUTE WARNING DECAL
25 7139918 2 DISC ORIFICE
26 8305624 2 HEX LOCKNUT, 1/4-20
27 8310435 2 HEX HD CAPSCREW, 1/4-20X3-1/4, GR5
28 8630003 2 O-RING
29 4641502 1 VALVE ASSY, (Includes items 30 thru 32)
30 2110606 4 ADAPTER
31 4641501 1 VALVE BODY
32 2130606 2 CONNECTOR
33 7301408 2 PALLET FORK, 60X100X1220MM
34 N.S.S. 1 SN PLATE
8990417 6036 85
SECTION 3 - ATTACHMENTS
FIGURE 3-22. 8FT STANDARD MAST (SN 0160037788 to Present)
86 6036 8990417
SECTION 3 - ATTACHMENTS
8990417 6036 87
SECTION 3 - ATTACHMENTS
FIGURE 3-22. 8FT STANDARD MAST (SN 0160037788 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1001108668 1 8FT STANDARD MAST, (includes all items) B
1 Kit 1 WARNING DECAL
2 Kit 1 WARNING DECAL
3 Kit 1 NO STEP DECAL
4 Kit 1 NO STEP DECAL
5 Kit 4 HANDS OFF DECAL
6 1001111190 2 HOSE ROUTING
6 70023008 1 MAIN LIFT CYLINDER
7 N.S.S. 1 ROD/PLUNGER
8 Kit 1 O-RING
9 Kit 1 PULL WIRE
10 N.S.S. 1 SPACER
11 N.S.S. 2 ROLL PIN
12 N.S.S. 1 BARREL
13 Kit 1 WIPER
14 Kit 1 BUSHING
15 N.S.S. 1 PISTON
16 Kit 1 NYLON RING
17 Kit 1 PISTON SEAL
18 Kit 1 CHECK VALVE
19 Kit 1 O-RING
20 Kit 1 WASHER
21 Kit 1 CIRCLIP
22 N.S.S. 1 SLEEVE
23 Kit 1 RETAINING RING
24 Kit 1 WEAR RING
25 Kit 1 ROD SEAL
26 70023004 1 RETAINER/GLAND
27 70023014 24 SHIM
28 70022987 8 BALL BEARING
29 Kit 2 WASHER SHIM
30 70023016 1 SNAP RING
31 70022969 2 SHEAVE ASSY
32 70022960 2 CHAIN ANCHOR
33 70022957 8 NUT, 0.625-18UNF
34 70022993 4 COTTER PIN
35 70022995 2 CHAIN ANCHOR
36 70022984 1 SHEAVE SHAFT
37 70022970 2 RETAINER BAR
38 70023003 2 FLAT HD CAPSCREW
39 70022994 4 CHAIN ANCHOR PIN
40 70022992 8 COTTER PIN
41 70022985 1 SHEAVE SHAFT
43 70023009 2 LIFT CHAIN
44 70022932 1 PO CHECK VALVE ASSY, (includes items 45, 46 & 47)
45 N.S.S. 1 MANIFOLD
46 70022931 1 PO CHECK VALVE CARTRIDGE
47 70023010 1 P.O. CHECK
48 70022934 3 FITTING, 90
49 70022936 1 FLOW LIMITER
88 6036 8990417
SECTION 3 - ATTACHMENTS
ITEM PART NUMBER QTY DESCRIPTION REV
50 70022937 1 FITTING, 45
51 70022949 2 LOCKWASHER, M10
52 70022950 2 HEX SOCKET CAPSCREW
53 70022942 1 HOSE ASSY
54 70022952 1 HOSE ASSY
55 91403414 1 MALE QUICK DISCONNECT COUPLING
56 91043126 1 DUST CAP
58 70022939 1 STRAIGHT FITTING, #6
59 91403413 1 FEMALE QUICK DISCONNECT COUPLING
60 91043125 1 DUST PLUG
61 70022935 1 ELBOW, STRAIGHT THREAD
62 70022946 1 HOSE ASSY
63 70022949 4 LOCKWASHER, M10
64 70022980 2 FORK PIN KEEPER
65 70022998 4 CAPSCREW, M10X20 LG
66 70022990 1 FORK PIN
101 N.S.S. 1 SN PLATE
K1 70023925 1 DECAL KIT, (includes items 1 thru 6)
K2 70023005 1 SEAL KIT, MAIN LIFT CYLINDER, (includes items 8, 9, 13, 14, 16,
17, 19, 21, 23, 24 & 25)
K3 70023006 1 CHECK VALVE KIT, (includes items 18, 19, 20, 21 & 23)
K4 70023007 1 SHIM KIT
K5 70023015 1 MAST COMMON PARTS KIT, (includes items 27 thru 42)
8990417 6036 89
SECTION 3 - ATTACHMENTS
FIGURE 3-23. 50IN SIDE SHIFT CARRIAGE (SN 0160037788 to Present)
90 6036 8990417
SECTION 3 - ATTACHMENTS
FIGURE 3-23. 50IN SIDE SHIFT CARRIAGE (SN 0160037788 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1001142790 1 50IN SIDE SHIFT CARRIAGE, (includes all items) B
1 N.S.S. 1 WELDMENT
2 70024535 1 SHAFT
3 70024536 2 COLLAR
4 70024123 2 ADAPTER, 90, (includes o-ring)
5 70024537 2 HOSE ASSEMBLY
6 N.S.S. 1 SN PLATE
7 70024538 3 WARNING DECAL
8 N.S.S. 1 WELDMENT
9 Ref 50IN SIDE SHIFT CYLINDER, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
10 70024540 4 BUSHING
11 70024541 8 CIRCLIP
12 70024542 4 GREASE FITTING
13 70024543 4 RETAINER
14 70024544 2 SHAFT
15 N.S.S. 1 SN PLATE
16 70024551 4 LOCKWASHER, 16MM
17 70024552 4 HEX HD CAPSCREW, M16X45, GR10.9
18 70024553 2 HEX NUT, M16, GR8
19 70024554 2 HEX HD CAPSCREW, M16X100, GR10.9
20 70022997 8 LOCKWASHER, 12MM
21 70024555 8 HEX HD CAPSCREW, M12X35, GR10.9
22 91403413 1 FEMALE QUICK DISCONNECT
23 8420055 1 DUST PLUG
24 91403414 1 MALE QUICK DISCONNECT
25 8420053 1 DUST CAP
26 70024550 2 ADAPTER, 90, (includes o-ring)
K1 70024545 1 HYDRAULIC REPAIR KIT, (includes items 5, 22 thru 26) B
K2 70024546 1 RETAINER KIT, (includes items 13, 20 & 21) B
8990417 6036 91
SECTION 4 - ENGINE AND ATTACHING PARTS
SECTION 4 - ENGINE AND ATTACHING PARTS
8990417 6036 93
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-1. ENGINE MOUNTING (SN 14834 through 19988, SN 0160002345 through 0160004109)
94 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-1. ENGINE MOUNTING (SN 14834 through 19988, SN 0160002345 through 0160004109)
ITEM PART NUMBER QTY DESCRIPTION REV
1 8262318 1 CUMMINS ENGINE, 4BT 3.9 TURBO (SN 14834 through 17390) AJ
1 8262166 1 CUMMINS ENGINE, 4BT 3.9 TURBO (SN 17391 through K
0160004109)
2 7095272 1 LH ENGINE MOUNT
3 8303790 12 HEX HD CAPSCREW, M12X1.75X30MM
4 8307025 14 LOCKWASHER, M12
5 8310290 4 HEX HD CAPSCREW, 1/2-13X3-1/2, GR8
6 7138881 4 RH ENGINE MOUNT
7 8278032 4 ENGINE ISOLATOR
8 7095831 4 REBOUND WASHER
9 8305644 8 HEX LOCKNUT, 1/2-13
10 Ref ISOLATION COUPLER ASSY, (See ISOLATION COUPLER for
Breakdown)
11 8307023 12 LOCKWASHER, M10 (SN 14834 through 19765)
12 8303784 12 HEX HD CAPSCREW, M10X1.5X20MM
13 8305645 8 HEX LOCKNUT, 3/8-16 (SN 14834 through 19765)
13 8305630 8 HEX LOCKNUT, M10X1.5 (SN 19766 through 19988, SN
0160002345 through 0160004109)
14 8303679 8 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5 (SN 14834 through
19765)
14 8310747 8 HEX HD CAPSCREW, M10X1.5X70MM, PC8.8 (SN 19766 through
19988, SN 0160002345 through 0160004109)
15 8406302 2 HOSE CLAMP, 1-1/4 DIA
16 7139587 1 ENGINE MOUNT
17 8303519 2 HEX HD CAPSCREW, M12X1.75X35MM
18 8080613 1 ENGINE FAN BELT
19 8310424 4 HEX HD CAPSCREW, M8X1.25X90MM
20 8307222 4 FLAT WASHER, M8
21 8272017 1 FAN
22 8270221 1 BOSCH ALTERNATOR
23 8270220 1 ALTERNATOR FAN, (not shown)
24 80974028 1 ALTERNATOR PULLEY
25 7139591 1 ENGINE/RADIATOR MOUNT
26 7124331 AR CONDUIT, 1/2 DIA, (60in cut to fit)
27 8307112 4 PLAIN WASHER, 1/2
28 7139595 2 ENGINE HOLD DOWN PLATE
29 8033340 1 12V STARTER, (includes solenoid)
30 8320262 1 ENGINE OIL FILTER
31 8526007 AR LOCTITE 242, (apply to items 3, 12, 17 & 22)
32 8307220 3 PLAIN WASHER, M12
K1 1001128949 1 250 HOUR FILTER KIT, (includes primary and secondary air filters,
fuel strainer, fuel filter and oil filter) (SN 14834 through 19983)
K1 1001128951 1 250 HOUR FILTER KIT, (includes primary and secondary air filters,
fuel strainer, fuel filter and oil filter) (SN 0160002345 through
0160004109, Including 19988)
K2 8024016 1 1000 HOUR FILTER KIT, (includes primary and secondary air
filters, fuel strainer, fuel filter, oil filter, transmission filter, hydraulic
oil filter and breather) (SN 14834 through 19983)
K2 1001128950 1 1000 HOUR FILTER KIT, (includes primary and secondary air
filters, fuel strainer, fuel filter, oil filter, transmission filter, hydraulic
oil filter and breather) (SN 0160002345 through 0160004109,
Including 19988)
8990417 6036 95
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-2. ENGINE MOUNTING (SN 0160004110 through 0160039337, Excluding 0160024571 and
0160037911)
96 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-2. ENGINE MOUNTING (SN 0160004110 through 0160039337, Excluding 0160024571 and
0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1 2000218 1 CUMMINS ENGINE, 99HP, TIER 2
2 4340809 1 ENGINE MOUNT
3 7054351 1 LORD MOUNT WASHER
4 7095272 1 LH ENGINE MOUNT
5 7095831 2 REBOUND WASHER
6 4341004 1 RH ENGINE MOUNT
7 8278007 1 RUBBER MOUNT
8 8278012 2 CENTER BONDED MOUNT
9 0701215 1 HEX HD CAPSCREW, M12X1.75X35MM, PC8.8
10 8303702 2 HEX HD CAPSCREW, 1/2-13X3, GR5
11 8303724 1 HEX HD CAPSCREW, 3/4-10X3-1/2, GR5
12 0701214 13 HEX HD CAPSCREW, M12X1.75X30MM, PC8.8
13 8305644 2 HEX LOCKNUT, 1/2-13
14 8307025 14 LOCKWASHER, M12
15 8310067 1 HEX LOCKNUT, 3/4-10
16 8406105 4 CLIP TUBE, 3/4
17 8406302 2 HOSE CLAMP
18 8526007 AR LOCTITE 242, (apply to items 9, 12 & 22)
19 8272027 1 FAN, 9-BLADE, 21IN
20 8310705 NLA HEX HD CAPSCREW, M10X1.5X75MM, PC8.8, (no longer
available, use items 30 & 31 for replacement) (SN 0160004110
through 0160012082)
21 8303755 8 HEX HD CAPSCREW, M10X1.5X30MM, PC8.8
22 8303784 12 HEX HD CAPSCREW, M10X1.5X20MM, PC8.8
23 Ref ISOLATION COUPLER ASSY, (See ISOLATION COUPLER for
Breakdown)
24 8320275 1 ENGINE OIL FILTER
25 7029268 NLA ALTERNATOR, (no longer available, use following Kit 2915170 and
Alternator 7029525 for replacement) (SN 0160004110 through
0160014860)
25 2915170 1 ALTERNATOR SERVICE KIT
25 7029525 1 ALTERNATOR (SN 0160014897 through 0160039337, Excluding
0160024571 and 0160037911)
26 7029269 1 ALTERNATOR FAN (SN 0160004110 through 0160014860)
27 80974028 1 ALTERNATOR PULLEY
28 7026666 1 STARTER
29 7029270 1 ENGINE FAN BELT
30 3575947 2 FAN HUB PLATE (SN 0160012151 through 0160039337,
Excluding 0160024571 and 0160037911)
31 8310354 4 HEX HD CAPSCREW, M10-1.5X80MM, PC8.8 (SN 0160012151
through 0160039337, Excluding 0160024571 and 0160037911)
32 7029829 1 COOLANT HEATER CABLE
33 7029830 1 COOLANT HEATER
34 70020210 1 OIL CONTROL VALVE
35 70020211 1 SEALING WASHER
36 7028783 1 FAN SPACER
37 7029991 1 TRANSFER FUEL PUMP
38 1321797 1 COVER PLATE GASKET, TRANSFER FUEL PUMP
K1 2915034 1 250 HOUR FILTER KIT, (includes primary and secondary air filters,
fuel strainer, fuel filter and oil filter)
K2 2915036 1 1000 HOUR FILTER KIT, (includes primary and secondary air
8990417 6036 97
SECTION 4 - ENGINE AND ATTACHING PARTS
ITEM PART NUMBER QTY DESCRIPTION REV
filters, fuel strainer, fuel filter, oil filter, transmission filter, hydraulic
oil filter and breather)
98 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-3. ENGINE MOUNTING (SN 0160039338 to Present, Including 0160024571 and 0160037911)
100 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-3. ENGINE MOUNTING (SN 0160039338 to Present, Including 0160024571 and 0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1001096428 1 ENGINE ASSY, (includes items 2 thru 24) H
2 0682228 1 HEX HD CAPSCREW, 3/4-10X3-1/2, GR8, (torque to 340 lb-ft)
3 0681826 2 HEX HD CAPSCREW, 1/2-13X3-1/4, GR8, (torque to 95 lb-ft)
4 0711019 8 HEX HD CAPSCREW, 10X55MM, GR10.9, (torque to 80-88 lb-ft)
7 8305644 2 HEX LOCKNUT, 1/2-13
8 8278007 1 ENGINE MOUNT
9 8278012 2 ENGINE MOUNT
10 7054351 1 WASHER
13 4832000 8 SPRING LOCKWASHER, 10MM
14 1001095710 1 CUMMINS ENGINE, 99HP, TIER III, (includes items 301 thru 309) G
(Prior to SN 0160044478)
14 1001137288 1 CUMMINS ENGINE, (includes items 301 thru 309) (SN A
0160044478 to Present)
15 1001096459 1 LH ENGINE MOUNT
16 1001096462 1 RH ENGINE MOUNT
17 1001096479 1 REAR ENGINE BRACKET
18 1001097566 2 ENGINE MOUNT SPACER
20 0100011 AR LOCTITE 242
21 7095831 2 WASHER
22 8310067 1 HEX LOCKNUT, 3/4-10
23 8303790 8 HEX HD CAPSCREW, M12X30MM
24 4832100 8 SPRING LOCKWASHER
1001129749 1 ENGINE FAN ASSY, (includes items 101 thru 106) A
101 0710819 4 HEX HD CAPSCREW, 8X25MM, GR8.8
103 4811900 4 WASHER, 8MM
104 4831900 4 SPRING LOCKWASHER, 8MM
105 1001098559 1 FAN
106 1001128058 1 FAN SPACER
7301500 1 COUPLER INSTALL, (includes items 201 thru 205) AA
201 8303755 8 HEX HD CAPSCREW, 10X1.5X30MM, GR8.8, (torque to 54-61
Nm)
202 8303784 12 HEX HD CAPSCREW, 10X1.5X20MM, GR8.8, (torque to 54-61
Nm)
203 8406105 1 TUBE CLIP
204 8526007 AR LOCTITE 242
205 Ref COUPLER, (See ISOLATION COUPLER for Breakdown)
301 70021849 1 ALTERNATOR
302 70021854 1 DIPSTICK
303 70022842 1 OIL CAP (LOWER)
303 70022843 1 OIL CAP (UPPER)
304 70021850 1 STARTER
305 70022844 1 OIL PAN PLUG
305 70022845 1 GASKET
306 70021852 1 BELT
307 70022846 1 FUEL FILTER, PRIMARY
308 8036204 1 OIL FILTER
309 70021847 1 THERMOSTAT KIT
309 70021848 1 GASKET
1001113422 Ref ECM INSTALLATION MOUNT, (not available to order, see items B
401 thru 403 for service)
401 0641514 3 HEX HD CAPSCREW, 5/16-18 x 1 3/4 LG
8990417 6036 101
SECTION 4 - ENGINE AND ATTACHING PARTS
ITEM PART NUMBER QTY DESCRIPTION REV
402 4711500 3 FLAT WASHER
403 4761500 6 LOCK WASHER
K1 1001128968 1 250 HOUR FILTER KIT, (includes primary and secondary air filters,
fuel strainer, fuel filter and oil filter)
K2 1001128967 1 1000 HOUR FILTER KIT, (includes primary and secondary air
filters, fuel strainer, fuel filter, oil filter, transmission filter, hydraulic
oil filter and breather)
102 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-4. FUEL SYSTEM (Prior to SN 0160039337, Excluding 0160024571 and 0160037911)
104 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-4. FUEL SYSTEM (Prior to SN 0160039337, Excluding 0160024571 and 0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1 Ref FUEL/HYDRAULIC TANK ASSY, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
2 7127081 1 FUEL RETURN HOSE ASSY (SN 14834 through 19987)
2 7302085 1 FUEL RETURN HOSE ASSY (SN 0160002345 through
0160039337, Including 19988, Excluding 0160024571 and
0160037911)
3 2720551 1 FUEL SUPPLY HOSE ASSY
4 8405009 2 GEAR CLAMP, .62 MAX DIA
5 8410013 4 GEAR CLAMP, .78 MAX DIA
6 7127881 1 FUEL SUPPLY HOSE ASSY
7 8420229 1 ELBOW, 90, HOSE BARB 6-4P
8 8320270 1 PRIMARY FUEL FILTER (SN 14834 through 19987)
8 7028838 1 PRIMARY FUEL FILTER (SN 0160002345 through 0160039337,
Including 19988, Excluding 0160024571 and 0160037911)
9 8274022 1 INLINE FUEL FILTER
10 8303715 1 HEX HD CAPSCREW, 5/16-18X1-1/2, GR5
11 8307004 1 LOCKWASHER, 5/16
12 8750015 1 TWIN CLAMP SET, .67IN DIA
13 8769123 1 TWIN COVER PLATE
14 8750017 1 LOCKING PLATE FOR TWIN CLAMP (SN 0160033304 through
0160039337, Excluding 0160024571 and 0160037911)
8990417 6036 105
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-5. FUEL SYSTEM (SN 0160039338 to Present, Including 0160024571 and 0160037911)
106 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-5. FUEL SYSTEM (SN 0160039338 to Present, Including 0160024571 and 0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1001097567 Ref FUEL SYSTEM, (not available to order, see items 1 thru 14 for B
service)
1 8303715 1 HEX HD CAPSCREW, 5/16-18X1-1/2
2 8307004 1 LOCKWASHER, 5/16
3 8410013 6 CLAMP
4 8750015 1 CLAMP SET
5 8769123 1 COVER PLATE
6 1001097568 1 FUEL HOSE
7 1001097569 1 FUEL HOSE
8 0641612 2 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
9 4711600 2 FLAT WASHER, 3/8
10 4761600 2 LOCKWASHER, 3/8
11 1001102931 1 BOLT, 14MM
12 1001102933 2 COPPER RING SEAL
13 1001113511 1 ADAPTER
14 8406302 1 HOSE CLAMP
101 70021851 1 FUEL FILTER
201 Ref FUEL/HYDRAULIC TANK ASSY, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
8990417 6036 107
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-6. RADIATOR AND OIL COOLER MOUNTING ASSEMBLY (SN 14834 through 19988, SN
0160002345 through 0160004109)
108 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-6. RADIATOR AND OIL COOLER MOUNTING ASSEMBLY (SN 14834 through 19988, SN
0160002345 through 0160004109)
ITEM PART NUMBER QTY DESCRIPTION REV
1 7139778 1 BULB SEAL
2 8303743 6 HEX HD CAPSCREW, 1/4-20X1-1/2
3 8307002 6 LOCKWASHER, 1/4
4 8307202 6 FLAT WASHER, 1/4
5 8580420 6 WELL NUT
6 7139763 1 RADIATOR BAFFLE
7 7129973 1 OIL COOLER
8 7139447 1 LH RADIATOR BRACKET ASSY
9 8303675 3 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
10 8307204 3 PLAIN WASHER, 3/8
11 8278031 2 ISOLATOR RADIATOR MOUNT
12 8307005 7 LOCKWASHER, 3/8
13 8305008 3 HEX NUT, 3/8-16
14 7139446 1 RH RADIATOR BRACKET ASSY
15 8303620 4 HEX HD CAPSCREW, 3/8-16X1
16 8305645 2 LOCKNUT, 3/8-16
17 7057141 2 REBOUND WASHER
18 8278008 2 RUBBER MOUNT
19 8406302 1 HOSE CLAMP, 1-1/2 DIA
20 8024029 1 RADIATOR ASSY KIT, (SN 16307 through 19988 & 0160002345
through 0160004109 includes items 21 thru 28), (SN 14834 through
16307 includes items 21 thru 27 & item 29 must also be ordered for
first time order)
21 N.S.S. 1 RADIATOR, (order item 20)
22 8180311 1 RADIATOR CAP
23 8303697 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5
24 8307004 4 LOCKWASHER, 5/16
25 8307106 4 PLAIN WASHER, 5/16
26 8036546 4 SPEED NUT, 5/16-18
27 8024031 1 RADIATOR SHROUD KIT, (SN 16307 through 19988 &
0160002345 through 0160004109 includes item 28), (SN 14834
through 16307 includes item 28 & item 29 must also be ordered for
first time order)
28 Ref DECAL, (See DECALS SECTION for Breakdown)
29 8036544 1 ENGINE FAN SPACER, 1-1/2, (38.1mm)
30 8405104 3 HOSE CLAMP, 2-1/4
31 7138515 1 LOWER RADIATOR HOSE
32 8405203 1 HOSE CLAMP, 3
33 7126703 1 UPPER RADIATOR HOSE
34 8277161 1 COOLANT HEATER
35 7085422 1 RADIATOR OVERFLOW TANK, (includes item 36)
36 8866341 1 CAP WITH TETHER
37 8406101 1 HOSE SUPPORT, 5/8
38 8307109 2 FLAT WASHER, 1/4
39 8305624 2 HEX LOCKNUT, 1/4
8990417 6036 109
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-7. RADIATOR AND OIL COOLER MOUNTING ASSEMBLY (SN 0160004110 through
0160010807)
110 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-7. RADIATOR AND OIL COOLER MOUNTING ASSEMBLY (SN 0160004110 through
0160010807)
ITEM PART NUMBER QTY DESCRIPTION REV
1 8180216 1 TRANSMISSION OIL COOLER ASSY
2 8303798 8 HEX HD CAPSCREW, M10-1.5X25MM, PC8.8
3 8307221 8 PLAIN WASHER, M10
4 8036816 1 RADIATOR ASSY
5 8180311 1 RADIATOR PRESSURE CAP, 13PSI
6 8405104 4 HOSE CLAMP, #28
7 7301833 1 UPPER RADIATOR HOSE
8 8305645 8 HEX NUT, 3/8-16
9 8303107 4 HEX HD CAPSCREW, 3/8-16X3-1/4
10 8770078 1 STRAIGHT CONNECTOR
11 7057141 AR FLAT REBOUND WASHER
12 8278020 4 RUBBER ISOLATOR MOUNT
13 7301649 1 UPPER LEFT RADIATOR SUPPORT BRACKET
14 8303798 6 HEX HD CAPSCREW, M10-1.5X25MM, PC8.8
15 8303106 2 HEX HD CAPSCREW, 3/6-16X2-1/5, GR5
16 7301648 1 UPPER RIGHT RADIATOR SUPPORT BRACKET
17 7301653 2 LOWER RADIATOR SUPPORT BRACKET
18 8303704 2 HEX HD CAPSCREW, 3/8-16X3, GR5
19 8310200 2 PLAIN WASHER, 3/8
20 8303784 6 HEX HD CAPSCREW, M10-1.5X20MM, PC8.8
21 7301651 2 LOWER RADIATOR MOUNT BRACKET
22 8310246 AR FENDER WASHER, .375X.048X1.5
23 2720555 1 LOWER RADIATOR HOSE
24 8036812 1 FRAME ASSY
25 8180324 4 RUBBER CUSHION
26 8180326 1 LEFT FRAME BRACKET
27 8303606 12 HEX HD CAPSCREW, M8-1.25X22MM, PC8.8
28 8307222 12 PLAIN WASHER, M8
29 8180325 1 RIGHT FRAME BRACKET
30 8180215 1 HYDRAULIC OIL COOLER ASSY
31 8180335 1 OVERFLOW TANK HOSE, 75MM LG
32 8305624 2 HEX LOCKNUT, 1/4-20
33 8307109 2 PLAIN WASHER, 1/4
34 8406101 1 TUBE CLIP, 5/8
35 7085422 1 OVERFLOW TANK, (includes item 36)
36 8866341 1 OVERFLOW TANK CAP
37 8180334 NLA SHROUD SPACER, (no longer available, use kit 2915054 on
RADIATOR AND OIL COOLER MOUNTING ASSEMBLY SN
0160010813 through 0160039337 excluding 0160024571 &
0160037911 for replacement)
38 8024039 NLA RADIATOR SHROUD, (includes item 39), (no longer available, use
kit 2915054 on RADIATOR AND OIL COOLER MOUNTING
ASSEMBLY SN 0160010813 through 0160039337 excluding
0160024571 & 0160037911 for replacement)
39 Ref MOVING PARTS WARNING DECAL, (See DECALS SECTION for
Breakdown)
40 8303670 1 HEX HD CAPSCREW, 5/16-18X1, GR5
41 8406302 1 HOSE CLAMP, 1-1/4 DIA
42 8307004 1 LOCKWASHER, 5/16
43 8307106 1 PLAIN WASHER, 5/16
8990417 6036 111
SECTION 4 - ENGINE AND ATTACHING PARTS
ITEM PART NUMBER QTY DESCRIPTION REV
44 8303656 7 HEX HD CAPSCREW, 5/16-18X7/8
45 8307106 7 PLAIN WASHER, .312X.344X.688X.065
46 2131216 3 ELBOW, 90
47 70023968 1 DRAIN HOSE
112 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-8. RADIATOR AND OIL COOLER MOUNTING ASSEMBLY (SN 0160010808 through
0160039337, Excluding 0160024571 and 0160037911)
114 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-8. RADIATOR AND OIL COOLER MOUNTING ASSEMBLY (SN 0160010808 through
0160039337, Excluding 0160024571 and 0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
3620059 Ref RADIATOR ASSY, (includes items 1 thru 5, qty 4 of item 8, 9, 10, 24 D
thru 31, 37, 39 & 40)
1 8180216 1 TRANSMISSION OIL COOLER ASSY
2 8303798 4 HEX HD CAPSCREW, M10-1.5X25MM, PC8.8, (torque to 25-45 lb-
ft)
3 8307221 4 PLAIN WASHER, M10
4 8036816 1 RADIATOR
5 8180311 1 RADIATOR PRESSURE CAP, 13PSI
6 8405104 3 HOSE CLAMP, #28
7 7301833 1 UPPER RADIATOR HOSE
8 8305645 8 HEX NUT, 3/8-16
9 8303107 4 HEX HD CAPSCREW, 3/8-16X3-1/4, (torque to 13-23 lb-ft)
10 8770078 1 STRAIGHT CONNECTOR
11 7057141 AR FLAT REBOUND WASHER
12 8278020 4 RUBBER ISOLATOR MOUNT
13 7301649 1 UPPER LEFT RADIATOR SUPPORT BRACKET
14 8303798 6 HEX HD CAPSCREW, M10-1.5X25MM, PC8.8
15 8303106 2 HEX HD CAPSCREW, 3/6-16X2-1/5, GR5
16 7301648 1 UPPER RIGHT RADIATOR SUPPORT BRACKET
17 7301653 2 LOWER RADIATOR SUPPORT BRACKET
18 8303704 2 HEX HD CAPSCREW, 3/8-16X3, GR5
19 8310200 2 PLAIN WASHER, 3/8
20 8303784 6 HEX HD CAPSCREW, M10-1.5X20MM, PC8.8
21 7301651 2 LOWER RADIATOR MOUNT BRACKET
22 8310246 AR FENDER WASHER, .375X.048X1.5
23 2720555 1 LOWER RADIATOR HOSE
24 8036812 1 FRAME ASSY
25 8180324 4 RUBBER CUSHION
26 8180326 1 LEFT FRAME BRACKET
27 8303606 12 HEX HD CAPSCREW, M8-1.25X22MM, PC8.8
28 8307222 12 PLAIN WASHER, M8
29 8180325 1 RIGHT FRAME BRACKET
30 8180215 1 HYDRAULIC OIL COOLER ASSY
31 8180335 1 OVERFLOW TANK HOSE, 75MM LG
32 8305004 2 HEX LOCKNUT, 1/4-20
33 8307024 2 LOCK WASHER, M6, (Metric)
34 8406101 1 TUBE CLIP, 5/8
35 7085422 1 OVERFLOW TANK, (includes item 36)
36 8866341 1 OVERFLOW TANK CAP
37 7029005 1 RADIATOR SHROUD
38 Ref MOVING PARTS WARNING DECAL, (See DECALS SECTION for
Breakdown)
39 2131216 3 ELBOW, 90
40 4711400 2 PLAIN WASHER, 1/4
41 70023968 1 DRAIN HOSE
42 8405202 1 GEAR CLAMP, 2.75 MAX DIA
K1 2915054 1 FAN SHROUD KIT, (includes items 6, 23, 27, 28 & 37)
8990417 6036 115
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-9. RADIATOR AND OIL COOLER MOUNTING ASSEMBLY (SN 0160039338 to Present,
Including 0160024571 and 0160037911)
116 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-9. RADIATOR AND OIL COOLER MOUNTING ASSEMBLY (SN 0160039338 to Present,
Including 0160024571 and 0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1001096431 1 RADIATOR ASSY, (includes items 1 thru 12) B
1 0641618 2 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5
2 0641616 2 HEX HD CAPSCREW, 3/8-16X2, GR5
3 3311401 3 LOCKNUT, 1/4-20, GR2
4 3311605 2 LOCKNUT, 3/8-16, GR2
5 4740362 3 FENDER WASHER, 1/4
6 4751700 4 FLAT WASHER, 7/16
8 8278020 4 MOUNT
9 1001096432 1 RADIATOR ASSY, (includes items 201 thru 205) E
10 1001102212 1 UPPER RUBBER AIR DAM
11 1001102213 1 LOWER RUBBER AIR DAM
12 4751600 2 FLAT WASHER, 3/8
13 7057141 4 REBOUND WASHER
1001096434 Ref ENGINE COOLANT PLUMBING INSTALLATION, (not available to D
order, see items 101 thru 110 for service)
101 8405104 4 CLAMP, (torque to 60 lb-ft)
102 8405209 6 T-BOLT CLAMP
103 91163129 2 HEAVY DUTY BAND CLAMP, (torque to 60 lb-ft)
105 1001096435 1 UPPER RADIATOR HOSE
106 1001096436 1 LOWER RADIATOR HOSE
107 1001097564 1 PIPE
108 1001097565 1 PIPE
109 91563070 2 COUPLING
110 1001098972 2 REDUCER
201 70022692 1 HYDRAULIC OIL COOLER
202 70022693 1 CAC ASSY
203 70023599 1 SHROUD
204 70022695 1 RADIATOR CAP
205 70022696 1 RADIATOR
8990417 6036 117
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-10. AIR CLEANER ASSEMBLY (SN 14384 through 19988, SN 0160002345 through
0160004109)
118 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-10. AIR CLEANER ASSEMBLY (SN 14384 through 19988, SN 0160002345 through
0160004109)
ITEM PART NUMBER QTY DESCRIPTION REV
8273027 1 AIR CLEANER ASSY, (includes items 1 thru 5)
1 8036745 1 END COVER
2 8032398 1 VACUATOR VALVE
3 80273010 1 PRIMARY ELEMENT
4 80273042 1 SAFETY ELEMENT
5 N.S.S. 1 AIR CLEANER BODY
6 7097323 1 AIR INTAKE SCOOP
7 8405404 1 T-BOLT BAND CLAMP, 4.38 ID
8 8405505 1 T-BOLT BAND CLAMP, 4.06 ID
9 8551001 1 NIPPLE, #2 DIAX3/4 LG
10 8273241 1 AIR INTAKE RESTRICTION INDICATOR
11 8273303 1 AIR CLEANER MOUNTING BAND
12 8303739 2 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5
13 8307203 2 FLAT WASHER, 5/16
14 8305626 2 HEX LOCKNUT, 5/16
15 7139553 1 AIR CLEANER BRACKET
16 8303618 2 HEX HD CAPSCREW, M12X25MM
17 8307025 2 LOCKWASHER, M12
18 7095393 1 AIR INTAKE HOSE
19 8405305 1 T-BOLT BAND CLAMP, 3.38 ID
20 7301006 2 HEAT SHIELD STRAP (SN 17191 through 19988, SN 0160002345
through 0160004109)
21 8303670 2 HEX HD CAPSCREW, 5/16-18X1, GR5 (SN 17191 through 19988,
SN 0160002345 through 0160004109)
22 8310453 2 HEX NUT, 5/16-18, GR5 (SN 17191 through 19988, SN
0160002345 through 0160004109)
8990417 6036 119
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-11. AIR CLEANER ASSEMBLY (SN 0160004110 through 0160039337, Excluding
0160024571 and 0160037911)
120 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-11. AIR CLEANER ASSEMBLY (SN 0160004110 through 0160039337, Excluding
0160024571 and 0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
10268515 1 AIR CLEANER ASSY, (includes items 1 thru 5) C
1 91364023 1 COVER ASSY
2 80373094 1 VACUATOR VALVE
3 1101312 1 PRIMARY ELEMENT
4 1101313 1 SAFETY ELEMENT
5 N.S.S. 1 AIR CLEANER BODY
6 4340812 1 AIR CLEANER MOUNT
7 2720549 1 AIR CLEANER HOSE
8 7300972 1 AIR INTAKE SCOOP
9 8273241 1 AIR INTAKE RESTRICTION INDICATOR
10 8303618 2 HEX HD CAPSCREW, M12X1.75X25MM, PC8.8
11 8305626 2 HEX LOCKNUT, 5/16-18
12 8307025 2 LOCKWASHER, M12
13 8307203 2 PLAIN WASHER, 5/16
14 8405305 1 T-BOLT CLAMP, 3.38 ID
15 8405505 1 T-BOLT CLAMP
16 8410021 1 T-BOLT CLAMP, 5.00 ID
17 10268516 1 MOUNTING BAND
18 8551001 1 NIPPLE, #2 DIAX3/4 LG
8990417 6036 121
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-12. AIR CLEANER ASSEMBLY (SN 0160039338 to Present, Including 0160024571 and
0160037911)
122 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-12. AIR CLEANER ASSEMBLY (SN 0160039338 to Present, Including 0160024571 and
0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1001096427 1 AIR INTAKE INSTALL, (includes items 1 thru 18) C
1 1001102277 1 ELBOW, 180
2 8273241 1 AIR INTAKE RESTRICTION INDICATOR
3 8310668 2 BUTTON HD CAPSCREW, 10-1.2X25MM, GR10.9
4 8305626 2 HEX LOCKNUT, .312-18
5 83191013 2 LOCKWASHER, 10MM
6 8307203 2 WASHER, .312
7 8405305 1 CLAMP
8 8405505 1 CLAMP
9 8410021 2 CLAMP
10 10268516 1 MOUNTING BAND
11 1001096484 1 AIR CLEANER SUPPORT
12 1001098977 1 AIR INTAKE PIPE
13 10268515 1 AIR CLEANER, (includes items 102 thru 107) C
14 8303615 4 HEX HD CAPSCREW, .250-20X1.25, GR5
15 8307002 4 LOCKWASHER, .250
16 8307202 4 WASHER, .250
17 8580420 4 WELL NUT
18 1001102214 1 AIR INTAKE DUCT
102 N.S.S. 1 AIR CLEANER BODY
103 91364023 1 COVER ASSY
104 1101313 1 SAFETY ELEMENT
105 1101312 1 PRIMARY ELEMENT
107 80373094 1 VACUATOR VALVE
8990417 6036 123
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-13. EXHAUST SYSTEM (SN 14384 through 19988, SN 0160002345 through 0160004109)
124 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-13. EXHAUST SYSTEM (SN 14384 through 19988, SN 0160002345 through 0160004109)
ITEM PART NUMBER QTY DESCRIPTION REV
1 7150642 1 MUFFLER
2 7126992 2 BAND CLAMP, 5X11
3 8275247 2 MUFFLER CLAMP, 3
4 8275240 1 V BAND CLAMP
5 7138871 1 EXHAUST PIPE
6 8303519 2 HEX HD CAPSCREW, M12X1.75X35MM
7 8307220 2 PLAIN WASHER, M12
8 7138318 1 MUFFLER BRACKET
9 8275248 1 MUFFLER CLAMP, 2-3/4
10 7138816 1 TAIL PIPE
11 7138815 1 EXHAUST PIPE MOUNTING BRACKET
12 8307005 2 LOCKWASHER, 3/8
13 8303675 2 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
14 8526007 AR LOCTITE 242, (apply to item 6)
8990417 6036 125
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-14. EXHAUST SYSTEM (SN 0160004110 through 0160035250)
126 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-14. EXHAUST SYSTEM (SN 0160004110 through 0160035250)
ITEM PART NUMBER QTY DESCRIPTION REV
1 7302304 1 EXHAUST BRACKET
2 7301505 1 EXHAUST PIPE
3 7301506 1 MOUNTING BRACKET
4 8275045 1 ROUND MUFFLER
4 3220148 1 PURIMUFFLER, (optional)
5 Ref ENGINE MOUNT, (See ENGINE MOUNTING for Breakdown)
6 8275247 2 MUFFLER CLAMP, 3IN
7 0641718 2 HEX HD CAPSCREW, 7/16-14X2 1/4, GR5, (torque to 35-45 lb-ft)
8 8303675 2 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (torque to 7.5-13.5 lb-ft)
9 8310109 2 HEX LOCKNUT, 7/16-14
10 8307005 2 LOCKWASHER, 3/8
11 77384830 1 V BAND CLAMP
K1 1001102305 1 EXHAUST UPGRADE KIT, (includes items 1 thru 10 & 101 on
EXHAUST SYSTEM) (SN 0160035251 to Present)
8990417 6036 127
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-15. EXHAUST SYSTEM (SN 0160035251 through 0160039337, Excluding 0160024571 and
0160037911)
128 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-15. EXHAUST SYSTEM (SN 0160035251 through 0160039337, Excluding 0160024571 and
0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
7301498 Ref EXHAUST INSTALLATION, (includes items 1 thru 12) I
1 1001101397 1 EXHAUST BRACKET
2 1001100296 1 EXHAUST PIPE
3 1001101396 1 MOUNTING BRACKET
4 0641718 2 HEX HD CAPSCREW, 7/16-14X2-1/4, GR5, (torque to 35-45 lb-ft)
5 8310109 2 HEX LOCKNUT, 7/16-14
6 83683175 2 MUFFLER CLAMP, 2-1/2IN
8 0641624 2 HEX HD CAPSCREW, 3/8-16X3, GR5, (torque to 7.5-13.5 lb-ft)
10 8307005 2 LOCKWASHER, 3/8
11 4751700 2 WASHER, 7/16
12 4751600 2 WASHER, 3/8
13 Ref ENGINE MOUNT, (See ENGINE MOUNTING for Breakdown)
14 1001101193 2 ft FIBER GLASS SLEEVE, (sold by the foot)
15 8405209 2 T-BOLT CLAMP
101 1001100978 1 ROUND MUFFLER
102 77384830 1 V BAND CLAMP
8990417 6036 129
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-16. EXHAUST SYSTEM (SN 0160039338 to Present, Including 0160024571 and
0160037911)
130 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-16. EXHAUST SYSTEM (SN 0160039338 to Present, Including 0160024571 and
0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1001096425 1 EXHAUST INSTALL, (includes items 1 thru 13) E
1 0641624 2 HEX HD CAPSCREW, 3/8-16X3, GR5, (torque to 25-30 lb-ft)
2 0641616 2 HEX HD CAPSCREW, 3/8-16X2, GR5, (torque to 25-30 lb-ft)
3 8307005 4 LOCKWASHER, .375
5 1001114012 1 EXHAUST BRACKET
6 1001114013 1 EXHAUST BRACKET
7 1001100978 1 ROUND MUFFLER
8 83683175 2 MUFFLER CLAMP
10 1001101193 29 in FIBER GLASS SLEEVE, (sold by the foot)
11 1001114040 1 EXHAUST PIPE
12 8405202 2 GEAR CLAMP
13 4751600 4 WASHER, 3/8
117 Ref ENGINE MOUNT, (See ENGINE MOUNTING for Breakdown)
8990417 6036 131
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-17. ISOLATION COUPLER (SN 14834 through 19765)
132 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-17. ISOLATION COUPLER (SN 14834 through 19765)
ITEM PART NUMBER QTY DESCRIPTION REV
7137643 1 ISOLATION COUPLING ASSY, (includes all items)
1 8035555 1 SHAFT AND BEARING ASSY
2 8035556 1 PROTECTIVE HOUSING
3 8035557 6 HEX HD BOLT, M10X25MM
4 8035558 6 FLAT WASHER, M10
5 8035559 1 TORSION COUPLING ELEMENT
8990417 6036 133
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-18. ISOLATION COUPLER (SN 19766 through 19988, SN 0160002345 through 0160004109)
134 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-18. ISOLATION COUPLER (SN 19766 through 19988, SN 0160002345 through 0160004109)
ITEM PART NUMBER QTY DESCRIPTION REV
8841318 1 ISOLATION COUPLER ASSY, (includes all items)
1 N.S.S. 1 FLYWHEEL PLATE, (not sold separately, use 8841318 for
replacement)
2 N.S.S. 1 PILOT, (not sold separately, use 8841318 for replacement)
3 7029264 1 COUPLING HUB
4 Kit 8 NEOPRENE INSERT
5 Kit 8 THREADED BUSHING
6 Kit 8 BOLT, 7/16-20X1-1/4
7 Kit 1 BUSHING
8 N.S.S. 6 FLANGE HD RIVET, 1/4X1
9 N.S.S. 1 BALL BEARING, (not sold separately, use 8841318 for
replacement)
10 Kit 5 HEX HD BOLT, 7/16-20X1-1/2
11 7029265 1 COVER PLATE
12 0761015 4 HEX HD BOLT, M10X1.5X35MM
K1 70020228 1 ISOLATION COUPLER SERVICE KIT, (includes items 4 thru 7 &
10)
8990417 6036 135
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-19. ISOLATION COUPLER (SN 0160004110 to Present)
136 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-19. ISOLATION COUPLER (SN 0160004110 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
8841319 1 ISOLATION COUPLER ASSY, (includes all items) AA
1 N.S.S. 1 FLYWHEEL PLATE, (not sold separately, use 8841319 for
replacement)
2 7029264 1 COUPLING HUB
3 Kit 8 NEOPRENE INSERT
4 Kit 8 THREADED BUSHING
5 Kit 8 HEX HD BOLT, 7/16-20X1-1/4
6 Kit 1 BUSHING
7 N.S.S. 1 BALL BEARING, (not sold separately, use 8841319 for
replacement)
8 Kit 5 HEX HD BOLT, 7/16-20X1-1/2
9 7029265 1 COVER PLATE
K1 70020228 1 ISOLATION COUPLER SERVICE KIT, (includes items 3 thru 6 & 8)
8990417 6036 137
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-20. COLD START INSTALLATION (SN 14836 through 19988, SN 0160002345 through
0160004109)
138 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-21. COLD START INSTALLATION (SN 14836 through 19988, SN 0160002345 through
0160004109)
140 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-21. COLD START INSTALLATION (SN 14836 through 19988, SN 0160002345 through
0160004109)
ITEM PART NUMBER QTY DESCRIPTION REV
7300908 1 COLD START INSTALLATION, (includes all items) AB
1 7138529 1 ETHER START ASSY
2 7139254 1 THERMOSTAT ASSY
3 7139257 1 WIRE ASSY
4 7139258 1 WIRE ASSY
5 8580311 1 WEATHER PROOF CAP AND NUT ASSY
6 8277098 1 ETHER FLUID CYLINDER
7 8277101 1 ATOMIZER
8 8305008 2 HEX NUT, 3/8-16
9 8307005 2 LOCKWASHER, 3/8
10 8310300 1 SHIM WASHER, .625X.048X1
12 8584001 4 TIE WRAP
13 4110253 2 COLD START OPTION DECAL
8990417 6036 141
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-22. COLD START INSTALLATION (SN 0160004110 to Present)
142 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-23. COLD START INSTALLATION (SN 0160004110 to Present)
144 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-23. COLD START INSTALLATION (SN 0160004110 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
7310020 1 COLD START INSTALLATION, (includes all items) C
1 4922985 1 COLD START HARNESS
2 4922987 1 CAB PREHEAT HARNESS B
3 7128511 1 CONDUIT, .75 IDX8
4 7301448 2 FUSE TO RELAY CABLE
6 7301522 1 POSITIVE BATTERY CABLE
7 7301523 1 NEGATIVE BATTERY CABLE
8 7301524 2 BATTERY TO FUSE CABLE
9 7301525 2 RELAY TO GRID HEATER CABLE
10 7301829 1 RELAY MOUNTING BRACKET
11 7301893 1 BATTERY TERMINAL INSULATOR
12 8223082 1 ENGINE PREHEAT INDICATOR
13 8229259 2 125AMP FUSE, MEGA BOLT ON
14 8229260 2 FUSE HOLDER
15 8270144 1 BATTERY, 12-VOLT
16 8270147 1 NEGATIVE POLARITY BATTERY CLAMP
17 8270148 1 POSITIVE POLARITY BATTERY CLAMP
19 8303545 8 HEX HD CAPSCREW, M6X1X14MM, PC8.8
20 8305008 2 HEX NUT, 3/8-16
21 8305047 2 HEX NUT, M6X1
22 8305652 2 HEX LOCKNUT, M6X1
23 8307110 2 WASHER, 3/8
24 8307219 10 PLAIN WASHER, M6
25 8310687 2 LOCKWASHER, M6
26 8406302 2 HOSE CLAMP, 1.25 DIA
27 8584001 6 TIE WRAP
28 4110460 2 ETHER STARTING WARNING DECAL (SN 0160004110 through
0160028020)
28 1706300 2 ETHER STARTING WARNING DECAL, (ANSI) (SN 0160028021
to Present)
28 1706098 2 ETHER STARTING WARNING DECAL, (ISO) (SN 0160028021 to
Present)
29 8225122 2 RELAY, 12VDC, 100AMP
30 8270423 1 INTAKE AIR HEATER, 12VDC, 195AMP
31 8270424 2 GRID HEATER GASKET
32 8270425 1 HEATER CONTROL MODULE
33 8270426 1 GRID HEATER TEMPERATURE SENSOR
34 8270427 1 GRID HEATER DECAL
8990417 6036 145
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-24. REMOTE OIL FILLER (SN 0160004110 to Present)
146 6036 8990417
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-24. REMOTE OIL FILLER (SN 0160004110 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
2915052 1 REMOTE OIL FILLER KIT, (includes items 1 thru 4)
1 83673130 1 FILLER CAP
2 7029006 1 OIL FILLER TUBE
3 83673133 1 SEAL
4 7029242 2 HEX HD CAPSCREW, M12X1.75MM, GR8, (Loctite 242 and
torque to 71 lb-ft)
5 8526007 AR LOCTITE 242, (apply to item 4)
8990417 6036 147
SECTION 5 - DRIVE TRAIN
SECTION 5 - DRIVE TRAIN
8990417 6036 149
SECTION 5 - DRIVE TRAIN
FIGURE 5-1. DRIVE TRAIN COMPONENTS
150 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-1. DRIVE TRAIN COMPONENTS
ITEM PART NUMBER QTY DESCRIPTION REV
1 8310479 8 HEX HD CAPSCREW, 1-8X11, (torque to 600-680 lb-ft)
2 8310061 16 HARDENED WASHER, 1 O.D.
3 8310481 8 HEX LOCKNUT, 1-8
4 Ref TIRE AND RIM ASSY, (See TIRES AND RIMS for Breakdown)
5 8303724 4 HEX HD CAPSCREW, 3/4-10X3-1/2, GR5, (torque to 210 lb-ft)
6 8278007 4 RUBBER MOUNT
7 7054351 4 REBOUND WASHER
8 8310067 4 HEX LOCKNUT, 3/4-10
9 7138634 2 TRANSMISSION MOUNT BRACKET
10 8307049 8 LOCKWASHER, M16, (mount bracket to transmission)
11 8310215 8 HEX HD CAPSCREW, M16X2X40MM, PC8.8, (torque to 148 lb-ft),
(mount bracket to transmission)
12 8303519 4 HEX HD CAPSCREW, M12X1.75X35MM, PC8.8, (torque to 58-70
lb-ft)
13 8310356 4 HARDENED WASHER, 12MM
15 8307006 4 LOCKWASHER, 0.438
16 8310425 4 HEX HD CAPSCREW, 0.438-20X2.25, GR8
17 8786573 32 SPRING WASHER, M22 (Prior to SN 0160038391, Including
0160038848, 0160038853 and 0160038855)
17 8786573 40 SPRING WASHER, (not required with Firestone 370/75-28 ) (SN
0160038391 to Present, Excluding 0160038848, 0160038853 and
0160038855)
18 8786572 32 WHEEL NUT, (torque to 425-450 lb-ft ) (Prior to SN 0160038391,
Including 0160038848, 0160038853 and 0160038855)
18 8786572 40 WHEEL NUT, (torque to 425-450 lb-ft ) (SN 0160038391 to
Present, Excluding 0160038848, 0160038853 and 0160038855)
18 91403193 40 WHEEL NUT, (torque to 430-470 lb-ft), (if equipped with Firestone
370/75-28 ) (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
19 8630019 1 O-RING
20 Ref GEAR PUMP, (See HYDRAULIC COMPONENTS SECTION for
Breakdown)
21 Ref FRONT AXLE, (See FRONT AXLE for Brekdown)
22 Ref REAR AXLE, (See REAR AXLE for Breakdown)
23 Ref ZF TRANSMISSION, (See ZF TRANSMISSION for Breakdown)
24 Ref DRIVE SHAFTS, (See DRIVE SHAFTS for Breakdown)
8990417 6036 151
SECTION 5 - DRIVE TRAIN
FIGURE 5-2. FRONT AXLE
152 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-2. FRONT AXLE
ITEM PART NUMBER QTY DESCRIPTION REV
1 8040267 1 FRONT AXLE (Prior to SN 0160038391, Including 0160038848, G
0160038853 and 0160038855)
1 1001103625 1 FRONT AXLE (SN 0160038391 to Present, Excluding E
0160038848, 0160038853 and 0160038855)
1 Ref INPUT, (See FRONT AXLE – INPUT for Breakdown)
1 Ref LIMITED SLIP DIFFERENTIAL, (See FRONT AXLE - LIMITED
SLIP DIFFERENTIAL for Breakdown)
1 Ref AXLE CASING, (See FRONT AXLE - AXLE CASING for
Breakdown)
1 Ref M-DISK BRAKE, (See FRONT AXLE - M-DISK BRAKE for
Breakdown)
1 Ref BRAKE, (See FRONT AXLE – BRAKE for Brekdown)
1 Ref JOINT HOUSING, (See FRONT AXLE - JOINT HOUSING for
Breakdown)
1 Ref PLANETARY DRIVE, (See FRONT AXLE - PLANETARY DRIVE
for Breakdown)
8990417 6036 153
SECTION 5 - DRIVE TRAIN
FIGURE 5-3. FRONT AXLE - INPUT (Prior to SN 0160038391, Including 0160038848, 0160038853 and
0160038855)
154 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-3. FRONT AXLE - INPUT (Prior to SN 0160038391, Including 0160038848, 0160038853 and
0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 7027229 1 BEVEL GEAR SET
2 1319333 1 SHIM, S=1.0
2 1319334 1 SHIM, S=0.05
2 1319335 1 SHIM, S=1.1
2 1319336 1 SHIM, S=1.15
2 1319337 1 SHIM, S=1.2
2 8035876 1 SHIM, S=1.25
2 8035877 1 SHIM, S=1.3
2 1321187 1 SHIM, S=1.35
2 1319341 1 SHIM, S=1.4
2 1319342 1 SHIM, S=1.45
2 1319343 1 SHIM, S=1.5
2 1319344 1 SHIM, S=1.55
2 1319345 1 SHIM, S=1.6
2 1319346 1 SHIM, S=0.9
2 1319347 1 SHIM, S=0.95
2 1319348 1 SHIM, S=0.65
2 1319349 1 SHIM, S=0.70
2 1319350 1 SHIM, S=0.75
2 1319351 1 SHIM, S=0.85
2 1319352 1 SHIM, S=0.80
3 1319353 1 ROLLER BEARING
4 1319354 1 RING, S=15.1
4 1319355 1 RING, S=15.2
4 1319356 1 RING, S=15.3
4 1319357 1 RING, S=15.4
4 1319358 1 RING, S=15.5
4 1319359 1 RING, S=15.6
4 1319360 1 RING, S=15.7
4 1319361 1 RING, S=15.8
4 1319362 1 RING, S=15.9
4 1319363 1 RING, S=16.0
4 1319364 1 RING, S=16.1
4 1319365 1 RING, S=16.2
4 1319366 1 RING, S=16.3
4 1319367 1 RING, S=16.4
4 8035982 1 RING, S=16.26
4 1319369 1 RING, S=16.23
4 1319370 1 RING, S=16.16
4 1319371 1 RING, S=16.13
4 1319372 1 RING, S=16.06
4 1319373 1 RING, S=16.03
4 1319374 1 RING, S=15.96
4 1319375 1 RING, S=15.93
4 1319376 1 RING, S=15.86
4 1319377 1 RING, S=15.83
4 1319378 1 RING, S=15.76
4 1319379 1 RING, S=15.73
4 1319380 1 RING, S=15.66
8990417 6036 155
SECTION 5 - DRIVE TRAIN
ITEM PART NUMBER QTY DESCRIPTION REV
4 1319381 1 RING, S=15.63
4 1319382 1 RING, S=15.56
4 1319383 1 RING, S=15.53
4 1319384 1 RING, S=15.46
4 1319385 1 RING, S=15.43
4 1319386 1 RING, S=15.36
4 1319387 1 RING, S=15.33
4 1319388 1 RING, S=15.26
4 1319380 1 RING, S=15.66
4 1319390 1 RING, S=15.48
4 1319391 1 RING, S=15.58
4 1319392 1 RING, S=15.68
4 1319393 1 RING, S=15.69
4 1319394 1 RING, S=15.72
4 1319395 1 RING, S=15.78
4 1319396 1 RING, S=15.81
4 1319397 1 RING, S=15.84
4 1319398 1 RING, S=15.88
4 1319399 1 RING, S=15.89
4 1319400 1 RING, S=15.91
4 1319401 1 RING, S=15.94
4 1319402 1 RING, S=15.97
5 1319444 1 ROLLER BEARING
6 1321211 1 SHAFT SEAL
7 1321237 1 END YOKE
8 1319406 1 WASHER
9 8035983 1 HEX NUT
156 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-4. FRONT AXLE - INPUT (SN 0160038391 to Present, Excluding 0160038848, 0160038853
and 0160038855)
158 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-4. FRONT AXLE - INPUT (SN 0160038391 to Present, Excluding 0160038848, 0160038853
and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 70022774 1 BEVEL GEAR, (pinion not included)
1 70022775 1 PINION
2 80304160 1 SHIM, S=0.1
2 80304159 1 SHIM, S=0.2
2 80304158 1 SHIM, S=0.3
2 80304157 1 SHIM, S=0.5
2 80304156 1 SHIM, S=0.6
2 80304162 1 SHIM, S=0.65
2 80304155 1 SHIM, S=0.7
2 80304161 1 SHIM, S=0.75
2 80304154 1 SHIM, S=0.8
2 80304153 1 SHIM, S=0.9
2 80304152 1 SHIM, S=1.0
2 80304146 1 SHIM, S=1.2
2 80304163 1 SHIM, S=1.25
2 80304151 1 SHIM, S=1.3
2 80304164 1 SHIM, S=1.35
2 80304150 1 SHIM, S=1.4
2 80304165 1 SHIM, S=1.45
2 80304145 1 SHIM, S=1.5
2 80304166 1 SHIM, S=1.55
2 80304149 1 SHIM, S=1.6
2 80304167 1 SHIM, S=1.65
2 80304148 1 SHIM, S=1.7
2 80304168 1 SHIM, S=1.75
2 80304144 1 SHIM, S=1.8
2 80304169 1 SHIM, S=1.85
2 80304147 1 SHIM, S=1.9
2 80304143 1 SHIM, S=2.0
3 70022231 1 ROLLER BEARING
4 80304088 1 RING, S=16.0
4 80304089 1 RING, S=16.1
4 80304090 1 RING, S=16.2
4 80304091 1 RING, S=16.3
4 80304092 1 RING, S=16.4
4 80304093 1 RING, S=16.5
4 80304110 1 RING, S=16.56
4 80304094 1 RING, S=16.6
4 80304111 1 RING, S=16.62
4 80304112 1 RING, S=16.64
4 80304124 1 RING, S=16.66
4 80304113 1 RING, S=16.68
4 80304095 1 RING, S=16.7
4 70022216 1 RING, S=16.72
4 70024584 1 RING, S=16.74
4 80304117 1 RING, S=16.76
4 80304118 1 RING, S=16.78
4 80304096 1 RING, S=16.8
4 80304119 1 RING, S=16.82
8990417 6036 159
SECTION 5 - DRIVE TRAIN
ITEM PART NUMBER QTY DESCRIPTION REV
4 70024591 1 Ring, 16.84
4 80304104 1 RING, S=16.86
4 80304121 1 RING, S=16.88
4 70024593 1 Ring, 16.9
4 80304097 1 RING, S=16.92
4 80304123 1 RING, S=16.94
4 80304125 1 RING, S=16.96
4 80304107 1 RING, S=16.98
4 80304126 1 RING, S=17.0
4 80304127 1 RING, S=17.02
4 80304108 1 RING, S=17.04
4 80304128 1 RING, S=17.06
4 80304129 1 RING, S=17.08
4 80304099 1 RING, S=17.10
4 80304130 1 RING, S=17.12
4 80304131 1 RING, S=17.14
4 80304132 1 RING, S=17.16
4 80304133 1 RING, S=17.18
4 80304100 1 RING, S=17.2
4 80304134 1 RING, S=17.22
4 80304135 1 RING, S=17.24
4 80304136 1 RING, S=17.26
4 80304137 1 RING, S=17.28
4 80304101 1 RING, S=17.3
4 80304102 1 RING, S=17.4
5 1319353 1 ROLLER BEARING
6 70022220 1 SHAFT SEAL
7 70022245 END YOKE
8 80304082 1 WASHER
9 70022213 1 HEX NUT
10 70022776 1 SCREEN SHEET
160 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-5. FRONT AXLE - LIMITED SLIP DIFFERENTIAL (Prior to SN 0160038391, Including
0160038848, 0160038853 and 0160038855)
162 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-5. FRONT AXLE - LIMITED SLIP DIFFERENTIAL (Prior to SN 0160038391, Including
0160038848, 0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 8036425 1 DIFFERENTIAL CASE
2 1321219 10 O. CLUTCH DISC, A=1.2
2 1321220 10 O. CLUTCH DISC, A=1.3
2 1321221 10 O. CLUTCH DISC, A=1.4
3 8036426 8 I. CLUTCH DISC
4 1321217 2 PRESSURE DISC
5 8036427 2 AXLE BEVEL GEAR
6 1321262 4 DIFFERENTIAL BEVEL GEAR
7 1321188 4 THRUST WASHER
8 1321224 2 DIFFERENTIAL AXLE
9 1321184 12 WASHER
10 8035985 12 CAPSCREW
11 1321153 4 SLOTTED PIN
12 1321154 4 SLOTTED PIN
13 Ref BEVEL GEAR SET, (See FRONT AXLE – INPUT for Breakdown)
8990417 6036 163
SECTION 5 - DRIVE TRAIN
FIGURE 5-6. FRONT AXLE - LIMITED SLIP DIFFERENTIAL (SN 0160038391 to Present, Excluding
0160038848, 0160038853 and 0160038855)
164 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-6. FRONT AXLE - LIMITED SLIP DIFFERENTIAL (SN 0160038391 to Present, Excluding
0160038848, 0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 70022226 NLA DIFFERENTIAL CASE, (no longer available, Prior to Axle SN
2022732 must replace with both 70023910 differential case and qty
2 of 70023904 slotted pins)
1 70023910 1 DIFFERENTIAL CASE, (Axle SN 2022732 to Present)
2 70022263 10 O. CLUTCH DISC, A=1.2
2 70022264 10 O. CLUTCH DISC, A=1.3
3 70022260 8 I. CLUTCH DISC
4 70022261 2 PRESSURE DISC
5 70022225 2 AXLE BEVEL GEAR
6 70022185 4 DIFFERENTIAL BEVEL GEAR
7 70022262 4 THRUST WASHER
8 70022227 1 DIFFERENTIAL AXLE
9 70022228 2 DIFFERENTIAL AXLE
10 70022200 NLA SLOTTED PIN, (no longer available, Prior to Axle SN 2022732 must
replace with both 70023910 differential case and qty 2 of 70023904
slotted pins)
10 70023904 2 SLOTTED PIN, (Axle SN 2022732 to Present)
11 70022229 1 COVER
12 Ref BEVEL GEAR SET, (See FRONT AXLE – INPUT for Breakdown)
13 70022211 16 CAP SCREW, M12X1.5X35
8990417 6036 165
SECTION 5 - DRIVE TRAIN
FIGURE 5-7. FRONT AXLE - AXLE CASING (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
166 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-7. FRONT AXLE - AXLE CASING (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 1319423 2 GREASE FITTING
2 1319441 4 CENTERING BUSHING
3 8035933 2 BRACKET
4 1319439 2 O-RING
5 1319440 2 V-RING
6 1319438 2 FLANGE BUSHING
7 8036336 1 AXLE DRIVE HOUSING
8 8036313 8 STUD
9 1319425 2 O-RING
10 1319436 1 BREATHER
11 8036312 30 WASHER
12 1319429 8 HEX NUT
13 1319434 2 SHAFT SEAL
14 1319433 2 BUSHING
15 8036430 1 RIGHT FRONT AXLE CASING
16 8035927 22 HEX SCREW
17 8036431 1 LEFT FRONT AXLE CASING
18 8036314 1 O-RING
19 1319506 1 SCREW PLUG
20 1321148 2 AXIAL JOINT COUPLING ASSY, (includes items 21 thru 24)
21 8035931 2 LOCKING NUT
22 N.S.S. 2 BALL JOINT WITH PIPE COUPLING
23 8035932 2 HEX NUT
24 8035930 2 AXIAL JOINT COUPLING
25 Ref BRAKE HOUSING, (See FRONT AXLE - M-DISK BRAKE for
Breakdown)
26 1321149 NLA STEERING CYLINDER, (Prior to Axle SN 829694), (no longer
available, use 70021617 for replacement or items 101 thru 106 for
service)
26 70021617 1 STEERING CYLINDER, (Axle SN 829694 to Present), (includes
items 201 thru 208)
101 8035978 NLA L-RING, (no longer available, use 70021617 for replacement)
102 8036440 NLA TUBE WELDMENT, (no longer available, use 70021617 for
replacement)
103 8036439 NLA PISTON ROD, (no longer available, use 70021617 for replacement)
104 8035998 1 SLOTTED NUT
105 8035980 NLA GUIDE PIECE, (no longer available, use 70021617 for replacement)
106 8035981 1 SEAL KIT
201 70021571 1 L-RING
202 N.S.S. 1 CYLINDER TUBE
203 70021568 1 PISTON ROD
204 70021570 1 SLOTTED NUT
205 70021569 1 GUIDE PIECE
206 70021726 2 RETAINING RING
207 70021495 1 SEAL KIT
208 70022610 1 SLOTTED PIN
8990417 6036 167
SECTION 5 - DRIVE TRAIN
FIGURE 5-8. FRONT AXLE - AXLE CASING (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
168 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-8. FRONT AXLE - AXLE CASING (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 70022255 2 AXLE CASING
2 70022259 1 AXLE DRIVE HOUSING
3 70022206 28 HEX HD CAPSCREW, M18X180
4 1319578 4 SCREW PLUG
5 70022241 2 BUSHING
6 70022204 2 O-RING
7 70022217 2 SHAFT SEAL
8 10731790 2 BEARING
9 70022201 2 SET SCREW, M10X1X16
10 70022777 2 SCREW PLUG
12 70022174 2 TIE ROD, (includes items 13 thru 16)
13 70022175 1 BALL JOINT
14 70022172 1 AXIAL JOINT
15 8036758 1 LOCKNUT
16 8036759 1 HEX NUT
17 1319436 1 BREATHER
18 8036418 1 SCREW PLUG
19 70022246 1 BRACKET
20 70022247 1 BRACKET
21 1319423 2 GREASE FITTING
22 70022182 2 FLANGE BUSHING
23 70022205 2 O-RING
24 70022219 2 V-RING
25 1319441 4 BUSHING
26 70022254 1 BRACKET
27 1001103619 3 HEX HD CAPSCREW, M22X1.5X80
101 70022173 1 STEERING CYLINDER, (includes items 102 thru 106)
102 70022177 1 PISTON ROD
103 70022184 2 BREAK HEAD
104 70022181 2 RETAINING RING
105 70022180 2 RETAINING RING
106 70022178 1 SEAL KIT
107 70022789 4 CAPSCREW, M22X1.5X55
8990417 6036 169
SECTION 5 - DRIVE TRAIN
FIGURE 5-9. FRONT AXLE - M-DISK BRAKE (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
170 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-9. FRONT AXLE - M-DISK BRAKE (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 8035936 Ref BRAKE HOUSING, (right side), (Prior to Axle SN 675668), (see note
N1)
1 70020483 1 BRAKE HOUSING, (right side), (Axle SN 675668 to Present)
1 8035939 Ref BRAKE HOUSING, (left side), (Prior to Axle SN 675668), (not
shown), (see note N1)
1 70020484 1 BRAKE HOUSING, (left side), (Axle SN 675668 to Present), (not
shown)
2 1319431 2 SCREW PLUG
3 8036303 2 O-RING
4 1319491 12 O-RING
5 1321161 2 SHAFT SEAL
6 1319425 2 O-RING
7 8036304 2 PISTON
8 1321162 2 U-RING
9 1321151 2 SUPPORT RING
10 1321163 2 U-RING
11 1321152 2 SUPPORT RING
12 1319496 16 PIN
13 1319497 16 COMPRESSION SPRING
14 8036305 2 WASHER
15 1319499 16 CRESCENT RING
16 1319500 20 O.CLUTCH DISC, S=2.0, (Prior to Axle SN 675668)
16 70020485 20 O.CLUTCH DISC, S=2.0, (Axle SN 675668 to present)
16 1319501 20 O.CLUTCH DISC, S=2.5, (Prior to Axle SN 675668)
16 70020486 20 O.CLUTCH DISC, S=2.5, (Axle SN 675668 to Present)
16 1319502 20 O.CLUTCH DISC, S=3.0, (Prior to Axle SN 675668)
16 70020487 20 O.CLUTCH DISC, S=3.0, (Axle SN 675668 to Present)
17 1321150 8 I.CLUTCH DISC (Prior to Axle SN 82384)
17 70020408 8 I.CLUTCH DISC, (Axle SN 823842 to Present)
18 1321174 2 DISC CARRIER, (Prior to Axle SN 823842)
18 70020409 2 DISC CARRIER, (Axle SN 823842 to Present)
19 8036307 4 SNAP RING
20 8036308 2 RETAINING RING
21 1319504 2 SNAP RING
22 1319505 2 VALVE VENT
23 1319506 2 SCREW PLUG
24 8036314 2 O-RING
25 8036445 2 ROLLER BEARING
26 8036447 2 ROLLER BEARING
27 1319531 AR SHIM, A=0.1
27 8035945 AR SHIM, A=0.15
27 1319530 AR SHIM, A=0.2
27 8035946 AR SHIM, A=0.25
27 1319529 AR SHIM, A=0.3
27 8035947 AR SHIM, A=0.35
27 8035951 AR SHIM, A=0.4
27 1319543 AR SHIM, A=0.45
27 1319527 AR SHIM, A=0.5
27 1321158 AR SHIM, A=0.55
8990417 6036 171
SECTION 5 - DRIVE TRAIN
ITEM PART NUMBER QTY DESCRIPTION REV
27 1319526 AR SHIM, A=0.6
27 1319532 AR SHIM, A=0.65
27 1319533 AR SHIM, A=0.70
27 1319534 AR SHIM, A=0.75
27 1319545 AR SHIM, A=0.8
27 1319535 AR SHIM, A=0.85
27 1319536 AR SHIM, A=0.9
27 1319537 AR SHIM, A=0.95
27 1319524 AR SHIM, A=1.0
27 1319525 AR SHIM, A=1.05
27 1319538 AR SHIM, A=1.10
27 1319539 AR SHIM, A=1.15
27 1319523 AR SHIM, A=1.20
27 1319540 AR SHIM, A=1.25
27 1319541 AR SHIM, A=1.30
27 1319542 AR SHIM, A=1.35
27 1319522 AR SHIM, A=1.40
27 1319521 AR SHIM, A=1.45
27 1319520 AR SHIM, A=1.50
27 1319519 AR SHIM, A=1.55
27 1319518 AR SHIM, A=1.60
27 1319517 AR SHIM, A=1.65
27 1319510 AR SHIM, A=2.0
27 1321159 AR SHIM, A=1.47
27 8035948 AR SHIM, A=1.63
27 1319516 AR SHIM, A=1.70
27 1319515 AR SHIM, A=1.75
27 1319514 AR SHIM, A=1.80
27 1319513 AR SHIM, A=1.85
27 1319512 AR SHIM, A=1.90
27 1319511 AR SHIM, A=1.95
N1 Note Ref PARTS ARE NO LONGER AVAILABLE; ORDER BRAKE
HOUSINGS 70020483 & 70020484, QUANTITY REQUIRED OF
OUTER DISCS 70020485, 70020486 & 70020487, QUANTITY 2
OF 70020413 END PLATES
172 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-10. FRONT AXLE - M-DISK BRAKE (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
174 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-10. FRONT AXLE - M-DISK BRAKE (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 70026149 2 BRAKE HOUSING
2 1319578 2 SCREW PLUG
3 70022209 6 CAP SCREW, M12X105
4 70022779 10 O-RING
5 80304462 4 O-RING
6 70022250 2 PISTON
7 70022190 2 PISTON PACKING
8 70022193 2 BACKUP RING
9 70022189 2 PISTON PACKING
10 70022194 2 BACKUP RING
11 70022236 2 RING
12 70022183 2 CUP SPRING
13 70022198 2 RETAINING RING
14 70022235 2 WASHER
15 70022186 2 SLOT PIN
16 1319214 6 CAP SCREW, M8X40
17 70022196 8 O.CLUTCH DISC
18 70022176 6 I.CLUTCH DISC
19 70022253 2 DISC CARRIER
20 10731949 4 RETAINING RING
21 70022171 2 BREATHER
22 70022780 2 SCREW PLUG, (not shown)
23 8036447 2 BEARING
24 1319537 2 SHIM, A=0.95
24 1319545 2 SHIM, A=1.05
24 1319539 2 SHIM, A=1.15
24 1319540 2 SHIM, A=1.25
24 1319542 2 SHIM, A=1.35
8990417 6036 175
SECTION 5 - DRIVE TRAIN
FIGURE 5-11. FRONT AXLE - BRAKE (Prior to SN 0160038391, Including 0160038848, 0160038853
and 0160038855)
176 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-11. FRONT AXLE - BRAKE (Prior to SN 0160038391, Including 0160038848, 0160038853
and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 Kit NLA END SHIM, (Prior to Axle SN 332590), (no longer available, use
7029104 kit for replacement)
1 8036848 2 END SHIM, (Axle SN 332590 through Axle SN 675667)
1 70020143 2 END SHIM, (Axle SN 675668 to Present)
2 1321206 2 SNAP RING
3 Kit NLA SUPPORT RING, (Prior to Axle SN 332590), (no longer available,
use 7029104 kit for replacement)
3 8036855 2 BACKUP RING, (Axle SN 332590 to Present)
4 Kit NLA FOUR-LIP RING, (Prior to Axle SN 332590), (no longer available,
use 7029104 kit for replacement)
4 8036854 2 U-RING, (Axle SN 332590 to Present)
5 8036321 6 CAPSCREW
6 Kit NLA PRESSURE PIN, (Prior to Axle SN 332590), (no longer available,
use 7029104 kit for replacement)
6 8036858 6 PRESSURE PIN, (Axle SN 332590 to Present)
7 Kit NLA SUPPORT RING, (Prior to Axle SN 332590), (no longer available,
use 7029104 kit for replacement)
7 8036862 6 BACKUP RING, (Axle SN 332590 to Present)
8 8036859 6 O-RING
9 Kit NLA FOUR-LIP RING, (Prior to Axle SN 332590), (no longer available,
use 7029104 kit for replacement)
9 8036861 6 U-RING, (Axle SN 332590 to Present)
10 Kit NLA SEALING WASHER, (Prior to Axle SN 332590), (no longer
available, use 7029104 kit for replacement)
10 8036849 2 SEALING WASHER, (Axle SN 332590 to Present)
11 8036320 2 O-RING
12 1321208 2 CUP SPRING
13 Kit NLA PISTON, (Prior to Axle SN 332590), (no longer available, use
7029104 kit for replacement)
13 7027212 2 PISTON, (Axle SN 332590 to Present)
14 Kit NLA FOUR-LIP RING, (Prior to Axle SN 332590), (no longer available,
use 7029104 kit for replacement)
14 8036852 2 U-RING, (Axle SN 332590 to Present)
15 1321207 8 CUP SPRING
16 8035958 2 SPACING WASHER
17 Kit NLA OIL DAM, (Prior to Axle SN 332590), (no longer available, use
7029104 kit for replacement)
17 8036856 2 OIL DAM, (Axle SN 332590 to Present)
K1 7029104 AR BRAKE SEAL KIT, (Prior to Axle SN 675668), (includes quantity of 1
each of items 1, 2, 3, 4, 10 thru 14, 17; quantity of 3 each of items 5
thru 9 and quantity of 1 of 1319425 o-ring)
8990417 6036 177
SECTION 5 - DRIVE TRAIN
FIGURE 5-12. FRONT AXLE - BRAKE (SN 0160038391 to Present, Excluding 0160038848, 0160038853
and 0160038855)
178 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-12. FRONT AXLE - BRAKE (SN 0160038391 to Present, Excluding 0160038848, 0160038853
and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 70022199 2 SNAP RING
2 70022252 2 WASHER
3 70022251 2 PISTON
4 70022191 2 PISTON PACKING
5 70022192 2 ROD SEAL
6 70022195 2 CUP SPRING
7 70022780 2 SCREW PLUG, (not shown)
8 70022248 14 PRESSURE PIN
9 70022202 14 O-RING
10 Ref BRAKE HOUSING, (See FRONT AXLE - M-DISK BRAKE for
Breakdown)
8990417 6036 179
SECTION 5 - DRIVE TRAIN
FIGURE 5-13. FRONT AXLE - JOINT HOUSING (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
180 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-13. FRONT AXLE - JOINT HOUSING (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 1321245 1 JOINT HOUSING, (right side)
2 1321246 1 JOINT HOUSING, (left side)
3 1319444 2 ROLLER BEARING
4 1321166 2 ROLLER BEARING
5 1319447 2 SHAFT SEAL
6 8036338 2 MULTI SEAL RING
7 1319448 AR SHIM, A=0.2
7 1319449 AR SHIM, A=0.3
7 1319450 AR SHIM, A=0.4
7 1319451 AR SHIM, A=0.6
7 1319452 AR SHIM, A=0.8
7 1319453 AR SHIM, A=1.0
7 1319454 AR SHIM, A=1.2
7 1319455 AR SHIM, A=1.4
7 1319456 AR SHIM, A=1.6
7 1319457 AR SHIM, A=1.8
7 1319458 AR SHIM, A=2.0
7 1319459 AR SHIM, A=0.7
7 1319460 AR SHIM, A=0.5
8 1319461 2 BEARING PIN
9 1319462 2 BEARING PIN
10 1319463 8 HEX SCREW
11 1319464 8 HEX SCREW
12 1321157 2 BALL BEARING
13 1319210 2 RETAINING RING
14 80304405 2 RETAINING RING
15 1321164 2 SHAFT SEAL
16 1321226 2 RETAINING RING
17 1321176 2 UNIVERSAL COUPLING DRIVE SHAFT ASSY, (includes items 18
thru 23)
18 8035992 2 CENTRAL PIECE
19 8035993 4 JOINT CROSS
20 8035994 2 JOINT FORK
21 8035995 2 JOINT COUPLING FORK
22 8035973 2 BUSHING
23 8035996 2 SCREEN SHEET
24 8036329 2 CASSETTE RING
25 1319472 4 ROLLER BEARING
26 8035997 20 HEX SCREW
27 1319475 2 STOP SCREW
28 8036330 2 STOP SCREW
29 1319477 4 HEX NUT
30 8036435 2 HUB
31 1319470 2 O-RING
32 8036434 16 WHEEL BOLT
33 Ref SPRING WASHER, (See DRIVE TRAIN COMPONENTS for
Breakdown)
34 Ref WHEEL NUT, (See DRIVE TRAIN COMPONENTS for Breakdown)
35 Ref RING GEAR, (See FRONT AXLE - PLANETARY DRIVE for
8990417 6036 181
SECTION 5 - DRIVE TRAIN
ITEM PART NUMBER QTY DESCRIPTION REV
Breakdown)
182 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-14. FRONT AXLE - JOINT HOUSING (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
184 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-14. FRONT AXLE - JOINT HOUSING (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 70022237 1 JOINT HOUSING, (left side)
2 70022238 1 JOINT HOUSING, (right side)
3 70022223 4 ROLLER BEARING
4 1319447 4 SHAFT SEAL
5 70022240 4 BEARING PIN
6 1319464 16 HEX SCREW, M16X40
7 70022179 2 BUSHING
8 10731789 2 RETAINING RING
9 70022218 2 SHAFT SEAL
10 1321226 2 RETAINING RING
11 70022781 2 UNIVERSAL COUPLING DRIVE SHAFT ASSY, (includes items 12
thru 15)
12 70021554 2 JOINT CROSS
13 70022782 1 CENTRAL PIECE
14 70022187 1 FORK SHAFT
15 70022188 1 FORK SHAFT
16 80304173 2 SHAFT SEAL
17 1319472 4 ROLLER BEARING
18 70022783 16 HEX SCREW, M14X70
19 70022234 16 CENTERING BUSHING
20 70024613 2 HUB
21 70022203 2 O-RING
22 70022230 20 WHEEL BOLT
23 Ref WHEEL NUT, (See DRIVE TRAIN COMPONENTS for Breakdown)
24 Ref SPRING WASHER, (See DRIVE TRAIN COMPONENTS for
Breakdown)
25 8036330 4 STOP SCREW, M14X1.5
26 70022257 2 SPACER TUBE
27 1319477 2 HEX NUT, M14X1.5
8990417 6036 185
SECTION 5 - DRIVE TRAIN
FIGURE 5-15. FRONT AXLE - PLANETARY DRIVE (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
186 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-15. FRONT AXLE - PLANETARY DRIVE (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 1321247 2 RING GEAR
2 1321242 2 SUN GEAR SHAFT
3 8036436 NLA PLANET CARRIER, (no longer available, use 70021555 for
replacement)
4 1321231 6 PLANET GEAR
5 1319483 6 ROLLER BEARING
6 1319484 6 ROLLER BEARING
7 1319485 6 SNAP RING
8 1319506 2 SCREW PLUG
9 8036331 2 O-RING
10 1319488 4 CAPSCREW
70021555 1 PLANET GEAR CARRIER ASSY, (includes items 3 thru 7)
8990417 6036 187
SECTION 5 - DRIVE TRAIN
FIGURE 5-16. FRONT AXLE - PLANETARY DRIVE (SN 0160038391 to Present, Excluding
0160038848, 0160038853 and 0160038855)
188 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-16. FRONT AXLE - PLANETARY DRIVE (SN 0160038391 to Present, Excluding
0160038848, 0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 70022242 1 RING GEAR
2 70022784 2 SUN GEAR SHAFT
3 70022233 2 PLANETARY CARRIER ASSY, (includes items 4 thru 7)
4 70022256 1 PLANETARY CARRIER
5 70022243 3 PLANETARY GEAR
6 70022785 3 CYL ROLLER BEARING
7 70022197 3 RETAINING RING
8 1319578 2 SCREW PLUG
9 70022207 4 HEX SCREW, M12X30
10 Ref HUB, (See FRONT AXLE - JOINT HOUSING for Breakdown)
8990417 6036 189
SECTION 5 - DRIVE TRAIN
FIGURE 5-17. REAR AXLE
190 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-17. REAR AXLE
ITEM PART NUMBER QTY DESCRIPTION REV
1 8040274 1 REAR AXLE (Prior to SN 0160038391, Including 0160038848, F
0160038853 and 0160038855)
1 1001106727 1 REAR AXLE (SN 0160038391 to Present, Excluding 0160038848, E
0160038853 and 0160038855)
1 Ref INPUT, (See REAR AXLE – INPUT for Breakdown)
1 Ref LIMITED SLIP DIFFERENTIAL, (See REAR AXLE –
DIFFERENTIAL for Breakdown)
1 Ref AXLE CASING, (See REAR AXLE - AXLE CASING for
Breakdown)
1 Ref M-DISK BRAKE, (See REAR AXLE - M-DISK BRAKE for
Breakdown)
1 Ref BRAKE, (See REAR AXLE - BRAKE for Breakdown)
1 Ref JOINT HOUSING, (See REAR AXLE - JOINT HOUSING for
Breakdown)
1 Ref PLANETARY DRIVE, (See REAR AXLE - PLANETARY DRIVE for
Breakdown)
8990417 6036 191
SECTION 5 - DRIVE TRAIN
FIGURE 5-18. REAR AXLE - INPUT (Prior to SN 0160038391, Including 0160038848, 0160038853 and
0160038855)
192 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-18. REAR AXLE - INPUT (Prior to SN 0160038391, Including 0160038848, 0160038853 and
0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 8036751 1 BEVEL GEAR SET, (includes pinion)
2 1319333 1 SHIM, S=1.0
2 1319334 1 SHIM, S=1.05
2 1319335 1 SHIM, S=1.10
2 1319336 1 SHIM, S=1.15
2 1319337 1 SHIM, S=1.20
2 1319338 1 SHIM, S=1.25
2 1319339 1 SHIM, S=1.30
2 1319340 1 SHIM, S=1.35
2 1319341 1 SHIM, S=1.40
2 1319342 1 SHIM, S=1.45
2 1319343 1 SHIM, S=1.50
2 1319344 1 SHIM, S=1.55
2 1319345 1 SHIM, S=1.60
2 1319346 1 SHIM, S=0.90
2 1319347 1 SHIM, S=0.95
2 1319348 1 SHIM, S=0.65
2 1319349 1 SHIM, S=0.70
2 1319350 1 SHIM, S=0.75
2 1319351 1 SHIM, S=0.85
2 1319352 1 SHIM, S=0.80
3 1319353 1 ROLLER BEARING
4 1319354 1 RING, S=15.1
4 1319355 1 RING, S=15.2
4 1319356 1 RING, S=15.3
4 1319357 1 RING, S=15.4
4 1319358 1 RING, S=15.5
4 1319359 1 RING, S=15.6
4 1319360 1 RING, S=15.7
4 1319361 1 RING, S=15.8
4 1319362 1 RING, S=15.9
4 1319363 1 RING, S=16.0
4 1319364 1 RING, S=16.1
4 1319365 1 RING, S=16.2
4 1319366 1 RING, S=16.3
4 1319367 1 RING, S=16.4
4 8035982 1 RING, S=16.26
4 1319369 1 RING, S=16.23
4 1319370 1 RING, S=16.16
4 1319371 1 RING, S=16.13
4 1319372 1 RING, S=16.06
4 1319373 1 RING, S=16.03
4 1319374 1 RING, S=15.96
4 1319375 1 RING, S=15.93
4 1319376 1 RING, S=15.86
4 1319377 1 RING, S=15.83
4 1319378 1 RING, S=15.76
4 1319379 1 RING, S=15.73
4 1319380 1 RING, S=15.66
8990417 6036 193
SECTION 5 - DRIVE TRAIN
ITEM PART NUMBER QTY DESCRIPTION REV
4 1319381 1 RING, S=15.63
4 1319382 1 RING, S=15.56
4 1319383 1 RING, S=15.53
4 1319384 1 RING, S=15.46
4 1319385 1 RING, S=15.43
4 1319386 1 RING, S=15.36
4 1319387 1 RING, S=15.33
4 1319388 1 RING, S=15.26
4 1319389 1 RING, S=15.38
4 1319390 1 RING, S=15.48
4 1319391 1 RING, S=15.58
4 1319392 1 RING, S=15.68
4 1319393 1 RING, S=15.69
4 1319394 1 RING, S=15.72
4 1319395 1 RING, S=15.78
4 1319396 1 RING, S=15.81
4 1319397 1 RING, S=15.84
4 1319398 1 RING, S=15.88
4 1319399 1 RING, S=15.89
4 1319400 1 RING, S=15.91
4 1319401 1 RING, S=15.94
4 1319402 1 RING, S=15.97
5 1319444 1 ROLLER BEARING
6 1321211 1 SHAFT SEAL
7 1321237 1 END YOKE
8 1319406 1 WASHER
9 8035983 1 HEX NUT
194 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-19. REAR AXLE - INPUT (SN 0160038391 to Present, Excluding 0160038848, 0160038853
and 0160038855)
196 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-19. REAR AXLE - INPUT (SN 0160038391 to Present, Excluding 0160038848, 0160038853
and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 70022786 1 BEVEL GEAR
1 70022787 1 PINION
2 80304160 1 SHIM, S=0.1
2 80304159 1 SHIM, S=0.2
2 80304158 1 SHIM, S=0.3
2 80304157 1 SHIM, S=0.5
2 80304156 1 SHIM, S=0.6
2 80304162 1 SHIM, S=0.65
2 80304155 1 SHIM, S=0.7
2 80304161 1 SHIM, S=0.75
2 80304154 1 SHIM, S=0.8
2 80304153 1 SHIM, S=0.9
2 80304152 1 SHIM, S=1.0
2 80304146 1 SHIM, S=1.2
2 80304163 1 SHIM, S=1.25
2 80304151 1 SHIM, S=1.3
2 80304164 1 SHIM, S=1.35
2 80304150 1 SHIM, S=1.4
2 80304165 1 SHIM, S=1.45
2 80304145 1 SHIM, S=1.5
2 80304166 1 SHIM, S=1.55
2 80304149 1 SHIM, S=1.6
2 80304167 1 SHIM, S=1.65
2 80304148 1 SHIM, S=1.7
2 80304168 1 SHIM, S=1.75
2 80304144 1 SHIM, S=1.8
2 80304169 1 SHIM, S=1.85
2 80304147 1 SHIM, S=1.9
2 80304143 1 SHIM, S=2.0
3 70022231 1 ROLLER BEARING
4 80304089 1 RING, S=16.1
4 80304090 1 RING, S=16.2
4 80304091 1 RING, S=16.3
4 80304092 1 RING, S=16.4
4 80304093 1 RING, S=16.5
4 80304110 1 RING, S=16.56
4 80304094 1 RING, S=16.6
4 80304111 1 RING, S=16.62
4 80304112 1 RING, S=16.64
4 80304124 1 RING, S=16.66
4 80304113 1 RING, S=16.68
4 80304095 1 RING, S=16.7
4 70022216 1 RING, S=16.72
4 70024584 1 RING, S=16.74
4 80304117 1 RING, S=16.76
4 80304118 1 RING, S=16.78
4 80304096 1 RING, S=16.8
4 80304119 1 RING, S=16.82
4 70024591 1 Ring, 16.84
8990417 6036 197
SECTION 5 - DRIVE TRAIN
ITEM PART NUMBER QTY DESCRIPTION REV
4 80304104 1 RING, S=16.86
4 80304121 1 RING, S=16.88
4 70024593 1 Ring, 16.9
4 80304097 1 RING, S=16.92
4 80304123 1 RING, S=16.94
4 80304125 1 RING, S=16.96
4 80304126 1 RING, S=17.0
4 80304127 1 RING, S=17.02
4 80304108 1 RING, S=17.04
4 80304128 1 RING, S=17.06
4 80304129 1 RING, S=17.08
4 80304099 1 RING, S=17.10
4 80304130 1 RING, S=17.12
4 80304131 1 RING, S=17.14
4 80304132 1 RING, S=17.16
4 80304133 1 RING, S=17.18
4 80304100 1 RING, S=17.2
4 80304134 1 RING, S=17.22
4 80304135 1 RING, S=17.24
4 80304136 1 RING, S=17.26
4 80304137 1 RING, S=17.28
4 80304101 1 RING, S=17.3
4 80304102 1 RING, S=17.4
5 1319353 1 ROLLER BEARING
6 70022220 1 SHAFT SEAL
7 70022245 1 END YOKE
8 80304082 1 WASHER
9 70022213 1 HEX NUT
10 70022244 1 SCREEN SHEET
198 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-20. REAR AXLE - DIFFERENTIAL (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
200 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-20. REAR AXLE - DIFFERENTIAL (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 1321215 1 DIFFERENTIAL CASE
2 1321223 2 AXLE BEVEL GEAR
3 1319412 2 THRUST WASHER
4 1321260 2 DIFFERENTIAL RING, A=13.7
4 8035984 2 DIFFERENTIAL RING, A=13.6
4 1321259 2 DIFFERENTIAL RING, A=13.5
5 1321262 4 DIFFERENTIAL BEVEL GEAR
6 1321188 4 THRUST WASHER
7 1321224 2 DIFFERENTIAL AXLE
8 8035985 12 CAPSCREW
9 1321153 4 SLOT PIN
10 1321184 12 WASHER
11 1321154 4 SLOT PIN
12 Ref BEVEL GEAR SET, (See REAR AXLE - INPUT for Breakdown)
8990417 6036 201
SECTION 5 - DRIVE TRAIN
FIGURE 5-21. REAR AXLE - DIFFERENTIAL (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
202 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-21. REAR AXLE - DIFFERENTIAL (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 70022226 NLA DIFFERENTIAL CASE, (no longer available, Prior to Axle SN
2022732 must replace with both 70023910 differential case and qty
2 of 70023904 slotted pins)
1 70023910 1 DIFFERENTIAL CASE, (Axle SN 2022732 to Present)
2 70022229 1 COVER
3 70022285 2 COMP RING
4 70022284 2 THRUST WASHER
5 70022225 2 AXLE BEVEL GEAR
6 70022185 4 DIFFERENTIAL BEVEL GEAR
7 70022262 4 THRUST WASHER
8 70022227 1 DIFFERENTIAL AXLE
9 70022228 2 DIFFERENTIAL AXLE
10 70022200 NLA SLOTTED PIN, (no longer available, Prior to Axle SN 2022732 must
replace with both 70023910 differential case and qty 2 of 70023904
slotted pins)
10 70023904 2 SLOTTED PIN, (Axle SN 2022732 to present)
11 70022211 16 CAP SCREW, M12X1.5X35
8990417 6036 203
SECTION 5 - DRIVE TRAIN
FIGURE 5-22. REAR AXLE - AXLE CASING (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
204 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-22. REAR AXLE - AXLE CASING (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 1319441 4 CENTERING BUSHING
2 8035933 2 BRACKET
3 1319423 2 LUBRICATION NIPPLE
4 1319439 2 O-RING
5 1319440 2 V-RING
6 1319438 2 FLANGE BUSHING
7 1321236 1 AXLE DRIVE HOUSING
8 1321148 2 AXIAL JOINT COUPLING ASSY, (includes items 9 thru 12)
9 8035930 2 AXIAL JOINT COUPLING
10 8035932 2 HEX NUT
11 N.S.S. 2 BALL JOINT
12 8035931 2 LOCKING NUT
13 1319427 30 WASHER
14 1319429 8 HEX NUT
15 1319506 1 SCREW PLUG
16 8036331 1 O-RING
17 1319434 2 SHAFT SEAL
18 1319433 2 BUSHING
19 8035927 22 HEX SCREW
20 8035987 1 AXLE CASING, (right rear)
21 1319425 2 O-RING
22 8035990 2 END SHIM
23 8035989 8 STUD
24 8035986 1 AXLE CASING, (left rear)
25 1319436 1 BREATHER
26 1321149 NLA STEERING CYLINDER, (Prior to Axle SN 829694), (no longer
available, use 70021617 for replacement or items 101 thru 106 for
service)
26 70021617 1 STEERING CYLINDER, (Axle SN 829694 to Present), (includes
items 201 thru 208)
101 8035978 NLA L-RING, (no longer available, use 70021617 for replacement)
102 8036440 NLA TUBE WELDMENT, (no longer available, use 70021617 for
replacement)
103 8036439 NLA PISTON ROD, (no longer available, use 70021617 for
replacement)
104 8035998 1 SLOTTED NUT
105 8035980 NLA GUIDE PIECE, (no longer available, use 70021617 for
replacement)
106 8035981 1 SEAL KIT
201 70021571 1 L-RING
202 N.S.S. 1 CYLINDER TUBE
203 70021568 1 PISTON ROD
204 70021570 1 SLOTTED NUT
205 70021569 1 GUIDE PIECE
206 70021726 2 RETAINING RING
207 70021495 1 SEAL KIT
208 70022610 1 SLOTTED PIN
8990417 6036 205
SECTION 5 - DRIVE TRAIN
FIGURE 5-23. REAR AXLE - AXLE CASING (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
206 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-23. REAR AXLE - AXLE CASING (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 70022255 2 AXLE CASING
2 70022259 1 AXLE DRIVE HOUSING
3 70022206 28 HEX HD CAPSCREW, M18X180
4 1319578 4 SCREW PLUG
5 70022241 2 BUSHING
6 70022204 2 O-RING
7 70022217 2 SHAFT SEAL
8 10731790 2 BEARING
9 70022201 2 SET SCREW, M10X1X16
10 70022777 2 SCREW PLUG
12 70022174 2 TIE ROD, (includes items 13 thru 16)
13 70022175 1 BALL JOINT
14 70022172 1 AXIAL JOINT
15 8036758 1 LOCKNUT
16 8036759 1 HEX NUT
17 1319436 1 BREATHER
18 8036418 1 SCREW PLUG
19 70022246 1 BRACKET
20 70022247 1 BRACKET
21 1319423 2 GREASE FITTING
22 70022182 2 FLANGE BUSHING
23 70022205 2 O-RING
24 70022219 2 V-RING
25 1319441 4 BUSHING
101 70022173 1 STEERING CYLINDER, (includes items 102 thru 106)
102 70022177 1 PISTON ROD
103 70022184 2 BREAK HEAD
104 70022181 2 RETAINING RING
105 70022180 2 RETAINING RING
106 70022178 1 SEAL KIT
107 70022789 4 CAPSCREW, M22X1.5X55
8990417 6036 207
SECTION 5 - DRIVE TRAIN
FIGURE 5-24. REAR AXLE - M-DISK BRAKE (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
208 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-24. REAR AXLE - M-DISK BRAKE (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 1319531 AR SHIM, A=0.1
1 8035945 AR SHIM, A=0.15
1 1319530 AR SHIM, A=0.2
1 8035946 AR SHIM, A=0.25
1 1319529 AR SHIM, A=0.3
1 8035947 AR SHIM, A=0.35
1 8035951 AR SHIM, A=0.4
1 1319543 AR SHIM, A=0,45
1 1319527 AR SHIM, A=0.5
1 1321158 AR SHIM, A=0.55
1 1319526 AR SHIM, A=0.6
1 1319532 AR SHIM, A=0.65
1 1319533 AR SHIM, A=0.7
1 1319534 AR SHIM, A=0.75
1 1319525 AR SHIM, A=0.8
1 1319535 AR SHIM, A=0.85
1 1319536 AR SHIM, A=0.9
1 1319537 AR SHIM, A=0.95
1 1319524 AR SHIM, A=1.0
1 1319545 AR SHIM, A=1.05
1 1319538 AR SHIM, A=1.1
1 1319539 AR SHIM, A=1.15
1 1319523 AR SHIM, A=1.2
1 1319540 AR SHIM, A=1.25
1 1319541 AR SHIM, A=1.3
1 1319542 AR SHIM, A=1.35
1 1319522 AR SHIM, A=1.4
1 1319521 AR SHIM, A=1.45
1 1319520 AR SHIM, A=1.5
1 1319519 AR SHIM, A=1.55
1 1319518 AR SHIM, A=1.6
1 1319517 AR SHIM, A=1.65
1 1319510 AR SHIM, A=2.0
1 1321159 AR SHIM, A=1.47
1 8035948 AR SHIM, A=1.63
1 1319515 AR SHIM, A=1.75
1 1319516 AR SHIM, A=1.7
1 1319514 AR SHIM, A=1.8
1 1319513 AR SHIM, A=1.85
1 1319512 AR SHIM, A=1.9
1 1319511 AR SHIM, A=1.95
2 8036447 2 ROLLER BEARING
3 8036445 2 ROLLER BEARING
4 8036444 2 SHAFT SEAL
5 1319425 2 O-RING
6 1319491 12 O-RING
7 8036331 4 O-RING
8 1319431 2 SCREW PLUG
9 1319506 2 SCREW PLUG
8990417 6036 209
SECTION 5 - DRIVE TRAIN
ITEM PART NUMBER QTY DESCRIPTION REV
10 1319505 2 BREATHER
11 8035936 Ref BRAKE HOUSING, (right side), (Prior to Axle SN 679469), (see
note N1)
11 70020483 1 BRAKE HOUSING, (right side), (Axle SN 679469 to Present)
11 8035939 Ref BRAKE HOUSING, (left side), (Prior to Axle SN 679469), (not
shown), (see note N1)
11 70020484 1 BRAKE HOUSING, (left side), (Axle SN 679469 to Present), (not
shown)
12 1321151 2 SUPPORT RING
13 1321162 2 U-RING
14 1321163 2 U-RING
15 1321152 2 SUPPORT RING
16 1319496 16 PIN
17 1319497 16 COMPRESSION SPRING
18 8036305 2 WASHER
19 8036304 2 PISTON
20 1319499 16 CRESCENT RING
21 1319504 2 SNAP RING
22 8036307 4 SNAP RING
23 1321174 1 DISC CARRIER, (Prior to Axle SN 824742)
23 70020409 1 DISC CARRIER, (Axle SN 824742 to Present)
24 8036308 2 RETAINER RING
25 1319500 26 O.CLUTCH DISC, S=2.0, (Prior to Axle SN 679469)
25 70020485 26 O.CLUTCH DISC, S=2.0, (Axle SN 679469 to Present)
25 1319501 26 O.CLUTCH DISC, S=2.5, (Prior to Axle SN 679469)
25 70020486 26 O.CLUTCH DISC, S=2.5, (Axle SN 679469 to Present)
25 1319502 26 O.CLUTCH DISC, S=3.0, (Prior to Axle SN 679469)
25 70020487 26 O.CLUTCH DISC, S=3.0, (Axle SN 679469 to Present)
26 1321150 6 I.CLUTCH DISC, (Prior to Axle SN 824742)
26 70020408 6 I.CLUTCH DISC, (Axle SN 824742 to Present)
27 8036606 2 END PLATE, (Prior to Axle SN 679469)
27 70020413 2 END PLATE, (Axle SN 679469 to Present)
28 Ref DIFFERENTIAL, (See REAR AXLE - DIFFERENTIAL for
Breakdown)
N1 Note Ref PARTS ARE NO LONGER AVAILABLE; ORDER BRAKE
HOUSINGS 70020483 & 70020484, QUANTITY REQUIRED OF
OUTER DISCS 70020485, 70020486 & 70020487, QUANTITY 2
OF 70020413 END PLATES
210 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-25. REAR AXLE - M-DISK BRAKE (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
212 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-25. REAR AXLE - M-DISK BRAKE (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 70022788 2 BRAKE HOUSING
2 1319578 2 SCREW PLUG
3 70022209 6 CAP SCREW, M12X105
4 70022779 10 O-RING
5 80304462 4 O-RING
6 70022250 2 PISTON
7 70022190 2 PISTON PACKING
8 70022193 2 BACK-UP RING
9 70022189 2 PISTON PACKING
10 70022194 2 BACKUP RING
11 70022236 2 RING
12 70022183 2 CUP SPRING
13 70022198 2 RETAINING RING
14 70022235 2 WASHER
15 70022186 8 SLOT PIN
16 1319214 6 CAP SCREW, M8X40
17 70022196 8 O.CLUTCH DISC
18 70022176 6 I.CLUTCH DISC
19 70022253 2 DISC CARRIER
20 10731949 4 RETAINING RING
21 70022171 2 BREATHER
22 70022280 2 SCREW PLUG, (not shown)
23 8036447 2 BEARING
24 1319537 AR SHIM, A=0.95
24 1319545 AR SHIM, A=1.05
24 1319539 AR SHIM, A=1.15
24 1319540 AR SHIM, A=1.25
24 1319542 AR SHIM, A=1.35
8990417 6036 213
SECTION 5 - DRIVE TRAIN
FIGURE 5-26. REAR AXLE - BRAKE (Prior to SN 0160038391, Including 0160038848, 0160038853 and
0160038855)
214 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-26. REAR AXLE - BRAKE (Prior to SN 0160038391, Including 0160038848, 0160038853 and
0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 1321172 2 PIN CARRIER
2 1321178 2 RETAINING RING
8990417 6036 215
SECTION 5 - DRIVE TRAIN
FIGURE 5-27. REAR AXLE - JOINT HOUSING (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
216 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-27. REAR AXLE - JOINT HOUSING (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 1321245 1 JOINT HOUSING, (left side)
2 1321246 1 JOINT HOUSING, (right side)
3 1319444 2 ROLLER BEARING
4 1319445 2 ROLLER BEARING
5 8036338 2 MULTI SEAL RING
6 1319447 2 SHAFT SEAL
7 1319448 AR SHIM, S=0.2
7 1319449 AR SHIM, S=0.3
7 1319450 AR SHIM, S=0.4
7 1319451 AR SHIM, S=0.6
7 1319452 AR SHIM, S=0.8
7 1319453 AR SHIM, S=1.0
7 1319454 AR SHIM, S=1.2
7 1319455 AR SHIM, S=1.4
7 1319456 AR SHIM, S=1.6
7 1319457 AR SHIM, S=1.8
7 1319458 AR SHIM, S=2.0
7 1319459 AR SHIM, S=0.7
7 1319460 AR SHIM, S=0.5
8 1319461 2 BEARING PIN
9 1319462 2 BEARING PIN
10 1319463 8 HEX SCREW
11 1319464 8 HEX SCREW
12 1321157 2 BALL BEARING
13 8036435 2 HUB
14 1319210 2 RETAINING RING
15 80304405 2 RETAINING RING
16 1321164 2 SHAFT SEAL
17 1321226 2 RETAINING RING
18 7028979 NLA UNIVERSAL COUPLING DRIVE SHAFT, (Prior to Axle SN 720124),
(not maintenance free), (no longer available, use 70022052 for
replacement or items 19 thru 24 for service)
18 70022052 2 UNIVERSAL COUPLING DRIVE SHAFT, (maintenance free),
(includes items 19 thru 24), (Axle SN 720125 to present)
19 8035992 2 CENTRAL PIECE, (Prior to Axle SN 720124)
19 70021553 2 CENTRAL PIECE, (Axle SN 720125 to Present)
20 8035993 4 JOINT CROSS, (Prior to Axle SN 720124)
20 70021554 4 JOINT CROSS, (Axle SN 720125 to Present)
21 8035994 2 JOINT FORK
22 8035995 2 JOINT COUPLING FORK
23 8035973 2 BUSHING
24 8035996 2 SCREEN SHEET
25 1319470 2 O-RING
26 80304173 2 CASSETTE RING
27 1319472 4 ROLLER BEARING
28 8035997 20 HEX SCREW
29 8036434 16 WHEEL BOLT
30 1319475 2 STOP SCREW
31 8036330 2 STOP SCREW
8990417 6036 217
SECTION 5 - DRIVE TRAIN
ITEM PART NUMBER QTY DESCRIPTION REV
32 1319477 4 HEX NUT
33 Ref SPRING WASHER, (See DRIVE TRAIN COMPONENTS for
Breakdown)
34 Ref WHEEL NUT, (See DRIVE TRAIN COMPONENTS for Breakdown)
35 Ref BRAKE HOUSING, (See REAR AXLE - M-DISK BRAKE for
Breakdown)
N1 Note Ref IF REPLACING BOTH 8035992 CENTRAL PIECE 8035993 JOINT
CROSS (NOT MAINTENANCE FREE) CAN REPLACE WITH
70021553 CENTRAL PIECE AND 70021554 JOINT CROSS
(MAINTENANCE FREE).
218 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-28. REAR AXLE - JOINT HOUSING (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
220 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-28. REAR AXLE - JOINT HOUSING (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 70022237 1 JOINT HOUSING, (right side)
2 70022238 1 JOINT HOUSING, (left side)
3 70022223 4 ROLLER BEARING
4 1319447 4 SHAFT SEAL
5 70022240 4 BEARING PIN
6 1319464 16 HEX SCREW, M16X40
7 70022179 2 BUSHING
8 10731789 2 RETAINING RING
9 70022218 2 SHAFT SEAL
10 1321226 2 RETAINING RING
11 70022781 2 UNIVERSAL COUPLING DRIVE SHAFT ASSY, (includes items 12
thru 15)
12 70021554 2 JOINT CROSS
13 70022782 1 CENTRAL PIECE
14 70022187 1 FORK SHAFT
15 70022188 1 FORK SHAFT
16 80304173 2 SHAFT SEAL
17 1319472 4 ROLLER BEARING
18 70022783 16 HEX SCREW, M14X70
19 70022234 16 CENTERING BUSHING
20 70024613 2 HUB
21 70022203 2 O-RING
22 70022230 20 WHEEL BOLT
23 Ref WHEEL NUT, (See DRIVE TRAIN COMPONENTS for Breakdown)
24 Ref SPRING WASHER, (See DRIVE TRAIN COMPONENTS for
Breakdown)
25 8036330 4 STOP SCREW, M14X1.5
26 70022257 2 SPACER TUBE
27 1319477 2 HEX NUT, M14X1.5
8990417 6036 221
SECTION 5 - DRIVE TRAIN
FIGURE 5-29. REAR AXLE - PLANETARY DRIVE (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
222 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-29. REAR AXLE - PLANETARY DRIVE (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 1321247 2 RING GEAR
2 1321242 2 SUN GEAR SHAFT
3 8036436 NLA PLANET CARRIER, (no longer available, use 70021555 for
replacement)
4 1321231 3 PLANET GEAR
5 1319483 3 ROLLER BEARING, (inner)
6 1319484 3 ROLLER BEARING, (outer)
7 1319485 3 SNAP RING
8 1319506 2 SCREW PLUG
9 8036331 2 O-RING
10 1319488 4 CAPSCREW
70021555 2 PLANETARY CARRIER ASSY, (includes items 3 thru 7)
8990417 6036 223
SECTION 5 - DRIVE TRAIN
FIGURE 5-30. REAR AXLE - PLANETARY DRIVE (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
224 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-30. REAR AXLE - PLANETARY DRIVE (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
1 70022242 1 RING GEAR
2 70022784 2 SUN GEAR SHAFT
3 70022233 2 PLANETARY CARRIER ASSY, (includes items 4 thru 7)
4 70022256 1 PLANETARY CARRIER
5 70022243 3 PLANETARY GEAR
6 70022785 3 CYL ROLLER BEARING
7 70022197 3 RETAINING RING
8 1319578 2 SCREW PLUG
9 70022207 4 HEX SCREW, M12X30
10 Ref HUB, (See FRONT AXLE - JOINT HOUSING for Breakdown)
8990417 6036 225
SECTION 5 - DRIVE TRAIN
FIGURE 5-31. ZF TRANSMISSION
226 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-31. ZF TRANSMISSION
ITEM PART NUMBER QTY DESCRIPTION REV
1 8841036 1 TRANSMISSION, 4WG98-TC
1 Ref ENGINE CONNECTION AND CONVERTER, (See ZF
TRANSMISSION - ENGINE CONNECTION AND CONVERTER
for Breakdown)
1 Ref INPUT SHAFTS, (See ZF TRANSMISSION - INPUT SHAFTS for
Breakdown)
1 Ref GEARBOX HOUSING, (See ZF TRANSMISSION - GEARBOX
HOUSING for Breakdown)
1 Ref COUPLING GROUP 1, (See ZF TRANSMISSION - COUPLING
GROUP 1 for Breakdown)
1 Ref COUPLING GROUP 2, (See ZF TRANSMISSION - COUPLING
GROUP 2 for Breakdown)
1 Ref COUPLING GROUP 3, (See ZF TRANSMISSION - COUPLING
GROUP 3 for Breakdown)
1 Ref COUPLING GROUP 4, (See ZF TRANSMISSION - COUPLING
GROUP 4 for Breakdown)
1 Ref REVERSING GEAR GROUP 1, (See ZF TRANSMISSION -
REVERSING GEAR GROUP I for Breakdown)
1 Ref REVERSING GEAR GROUP 2, (See ZF TRANSMISSION -
REVERSING GEAR GROUP 2 for Breakdown)
1 Ref OUTPUT, (See ZF TRANSMISSION - OUTPUT for Breakdown)
1 Ref CONTROL UNIT, (See ZF TRANSMISSION - CONTROL UNIT for
Breakdown)
1 Ref VALVE HOUSING ASSY, (See ZF TRANSMISSION - VALVE
HOUSING ASSEMBLY for Breakdown)
1 Ref VALVE BLOCK ASSY, (See ZF TRANSMISSION - VALVE
BLOCK ASSEMBLY for Breakdown)
1 Ref OIL PUMP AND FILTER, (See ZF TRANSMISSION - OIL PUMP
AND FILTER for Breakdown)
8990417 6036 227
SECTION 5 - DRIVE TRAIN
FIGURE 5-32. ZF TRANSMISSION - ENGINE CONNECTION AND CONVERTER
228 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-32. ZF TRANSMISSION - ENGINE CONNECTION AND CONVERTER
ITEM PART NUMBER QTY DESCRIPTION REV
1 1319203 1 DIAPHRAGM
2 1319204 4 HEX HD CAPSCREW, M10X18MM
3 10732095 4 WASHER, 10.5
4 10731702 8 HEX HD CAPSCREW, M10X16MM
5 1319213 1 WASHER
6 1319212 1 INPUT SHAFT, (Prior to Transmission SN 152496)
6 70023482 1 INPUT SHAFT, (Transmission SN 152496 to Present)
7 1319209 1 BALL BEARING
8 1319210 1 RETAINING RING
9 8036021 1 COVER
10 8036022 1 CONVERTER
11 10731748 12 HEX HD CAPSCREW, M10X45MM
12 10731751 12 HEX NUT, M10
13 1319211 1 END YOKE
14 1319205 1 WASHER
15 1319206 2 HEX HD CAPSCREW, M8X50MM, (Prior to Transmission SN
152496)
15 70023483 2 HEX HD CAPSCREW, M8X50MM, (Transmission SN 152496 to
Present)
16 1319207 1 TAB WASHER, (Prior to Transmission SN 152496)
8990417 6036 229
SECTION 5 - DRIVE TRAIN
FIGURE 5-33. ZF TRANSMISSION - INPUT SHAFTS
230 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-33. ZF TRANSMISSION - INPUT SHAFTS
ITEM PART NUMBER QTY DESCRIPTION REV
1 8036023 1 TURBINE SHAFT
2 1319557 1 STATOR SHAFT
3 1319558 1 BEARING BUSHING
4 1319563 1 BALL BEARING
5 10731913 1 SNAP RING
6 80304405 1 RETAINING RING, 55X2.00
7 1319565 1 PISTON RING, 55X3.00
8 1319566 1 CENTRAL SHAFT
8990417 6036 231
SECTION 5 - DRIVE TRAIN
FIGURE 5-34. ZF TRANSMISSION - GEARBOX HOUSING
232 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-34. ZF TRANSMISSION - GEARBOX HOUSING
ITEM PART NUMBER QTY DESCRIPTION REV
1 8036024 1 HOUSING I
2 8036025 1 HOUSING II
3 1319569 36 HEX HD CAPSCREW, M10X30MM
4 1319570 6 HEX HD CAPSCREW, M10X50MM
5 1319571 2 CYLINDRICAL PIN, M6X24MM
6 10731744 1 BREATHER
7 1319574 1 CONVERTER BELL
8 1319575 1 BEARING BUSHING
9 1319576 1 SHAFT SEAL
10 1319577 6 SOCKET HD CAPSCREW, M10X50MM
11 1319569 23 HEX HD CAPSCREW, M10X30MM
12 1319578 1 DRAIN PLUG, 7/8-14
13 8036026 1 OIL SUCTION PIPE
14 1319581 1 O-RING, 30X3.00
15 1319582 2 SOCKET HD CAPSCREW, M8X20MM
16 1319583 6 O-RING, 14X2.00
17 1319584 6 FIXING PLATE
18 1319585 11 SOCKET HD CAPSCREW, M8X16MM
19 1319586 1 PIPE
20 1319587 1 PIPE
21 8036027 1 PIPE
22 8036028 1 SCREEN SHEET
23 1319590 1 BRACKET
8990417 6036 233
SECTION 5 - DRIVE TRAIN
FIGURE 5-35. ZF TRANSMISSION - COUPLING GROUP 1
234 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-35. ZF TRANSMISSION - COUPLING GROUP 1
ITEM PART NUMBER QTY DESCRIPTION REV
1 1319591 1 COUPLING
2 1319592 1 PISTON
3 1319593 1 O-RING, 52X3.00
4 1319594 1 O-RING, 115X3.00
5 1319595 5 CUP SPRING
6 1319596 1 SHIM, 2.00
7 10731845 2 RETAINING RING, 40X1.75
8 7026758 12 LIN.CLUTCH DISC
9 7026759 12 O.CLUTCH DISC
10 1319599 1 SHIM, END
11 1319600 1 SNAP RING, 4.00
11 1319601 1 SNAP RING, 3.50
11 1319602 1 SNAP RING, 3.00
11 1319603 1 SNAP RING, 2.50
11 1319604 1 SNAP RING, 2.00
12 1319605 2 ROLLER CAGE
13 1319606 2 ROLLER CAGE
14 1319607 1 DISC CARRIER
15 1319608 1 ROLLER BEARING
16 1319609 1 ROLLER BEARING
16 1319610 1 ROLLER BEARING
16 1319611 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2.00
8990417 6036 235
SECTION 5 - DRIVE TRAIN
FIGURE 5-36. ZF TRANSMISSION - COUPLING GROUP 2
236 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-36. ZF TRANSMISSION - COUPLING GROUP 2
ITEM PART NUMBER QTY DESCRIPTION REV
1 1319613 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING, 52X3.00
4 1319594 1 O-RING, 115X3.00
5 1319595 5 CUP SPRING
6 1319596 1 SHIM, 2.00
7 10731845 2 RETAINING RING, 40X1.75
8 7026758 8 LIN.CLUTCH DISC
9 7026759 8 O.CLUTCH DISC
10 1319599 1 END SHIM
11 1319600 1 SNAP RING, 4.00
11 1319601 1 SNAP RING, 3.50
11 1319602 1 SNAP RING, 3.00
11 1319603 1 SNAP RING, 2.50
11 1319604 1 SNAP RING, 2.00
12 1319605 2 ROLLER CAGE
13 1319606 2 ROLLER CAGE
14 1319614 1 DISC CARRIER
15 1319615 1 ROLLER BEARING
16 8036190 1 ROLLER BEARING ASSY
16 7029532 1 OUTER RING
16 7029533 1 INNER RING
17 1319612 2 PISTON RING, 30X2.00
8990417 6036 237
SECTION 5 - DRIVE TRAIN
FIGURE 5-37. ZF TRANSMISSION - COUPLING GROUP 3
238 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-37. ZF TRANSMISSION - COUPLING GROUP 3
ITEM PART NUMBER QTY DESCRIPTION REV
1 1319616 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING, 52X3.00
4 1319594 1 O-RING, 115X3.00
5 1319595 5 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 7026758 8 LIN.CLUTCH DISC
9 7026759 8 O.CLUTCH DISC
10 1319599 1 END SHIM
11 1319600 1 SNAP RING, 4.00
11 1319601 1 SNAP RING, 3.50
11 1319602 1 SNAP RING, 3.00
11 1319603 1 SNAP RING, 2.50
11 1319604 1 SNAP RING, 2.00
12 1319619 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 1 RETAINING RING, 3.20
14 1319622 1 RETAINING RING, 3.10
14 1319623 1 RETAINING RING, 3.00
14 1319624 1 RETAINING RING, 2.90
14 1319625 1 RETAINING RING, 2.80
14 1319626 1 RETAINING RING, 2.70
14 1319627 1 RETAINING RING, 2.60
14 1319628 1 RETAINING RING, 38X2.50
14 1319629 1 RETAINING RING, 38X2.40
14 1319630 1 RETAINING RING, 38X2.30
14 1319631 1 RETAINING RING, 38X2.20
14 1319632 1 RETAINING RING, 38X2.10
15 8036190 1 ROLLER BEARING ASSY
15 7029532 1 OUTER RING
15 7029533 1 INNER RING
16 1319633 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2.00
8990417 6036 239
SECTION 5 - DRIVE TRAIN
FIGURE 5-38. ZF TRANSMISSION - COUPLING GROUP 4
240 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-38. ZF TRANSMISSION - COUPLING GROUP 4
ITEM PART NUMBER QTY DESCRIPTION REV
1 1319634 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING
4 1319594 1 O-RING
5 1319595 5 CUP SPRING
6 1319596 1 SHIM, 2.00
7 10731845 2 RETAINING RING
8 7026758 8 LIN.CLUTCH DISC
9 7026759 8 O.CLUTCH DISC
10 1319599 1 END SHIM
11 1319600 1 SNAP RING, 4.00
11 1319601 1 SNAP RING, 3.50
11 1319602 1 SNAP RING, 3.00
11 1319603 1 SNAP RING, 2.50
11 1319604 1 SNAP RING, 2.00
12 1319605 2 ROLLER CAGE
13 1319606 2 ROLLER CAGE
14 1319635 1 DISC CARRIER
15 1319615 1 ROLLER BEARING
16 1319636 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2.00
8990417 6036 241
SECTION 5 - DRIVE TRAIN
FIGURE 5-39. ZF TRANSMISSION - REVERSING GEAR GROUP 1
242 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-39. ZF TRANSMISSION - REVERSING GEAR GROUP 1
ITEM PART NUMBER QTY DESCRIPTION REV
1 1319637 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING
4 1319594 1 O-RING
5 1319595 7 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 7026758 11 LIN.CLUTCH DISC
9 7026759 11 O.CLUTCH DISC
10 1319599 1 END SHIM
11 1319600 1 SNAP RING, 4.00
11 1319601 1 SNAP RING, 3.50
11 1319602 1 SNAP RING, 3.00
11 1319603 1 SNAP RING, 2.50
11 1319604 1 SNAP RING, 2.00
12 1319638 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 1 RETAINING RING, 3.20
14 1319622 1 RETAINING RING, 3.10
14 1319623 1 RETAINING RING, 3.00
14 1319624 1 RETAINING RING, 2.90
14 1319625 1 RETAINING RING, 2.80
14 1319626 1 RETAINING RING, 2.70
14 1319627 1 RETAINING RING, 2.60
14 1319628 1 RETAINING RING, 2.50
14 1319629 1 RETAINING RING, 2.40
14 1319630 1 RETAINING RING, 2.30
14 1319631 1 RETAINING RING, 2.20
14 1319632 1 RETAINING RING, 2.10
15 1319615 1 ROLLER BEARING
16 1319636 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2.00
8990417 6036 243
SECTION 5 - DRIVE TRAIN
FIGURE 5-40. ZF TRANSMISSION - REVERSING GEAR GROUP 2
244 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-40. ZF TRANSMISSION - REVERSING GEAR GROUP 2
ITEM PART NUMBER QTY DESCRIPTION REV
1 1319639 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING
4 1319594 1 O-RING
5 1319595 7 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 7026758 11 LIN.CLUTCH DISC
9 7026759 11 O.CLUTCH DISC
10 1319599 1 END SHIM
11 1319600 1 SNAP RING, 4.00
11 1319601 1 SNAP RING, 3.50
11 1319602 1 SNAP RING, 3.00
11 1319603 1 SNAP RING, 2.50
11 1319604 1 SNAP RING, 2.00
12 1319638 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 1 RETAINING RING, 3.20
14 1319622 1 RETAINING RING, 3.10
14 1319623 1 RETAINING RING, 3.00
14 1319624 1 RETAINING RING, 2.90
14 1319625 1 RETAINING RING, 2.80
14 1319626 1 RETAINING RING, 2.70
14 1319627 1 RETAINING RING, 2.60
14 1319628 1 RETAINING RING, 2.50
14 1319629 1 RETAINING RING, 2.40
14 1319630 1 RETAINING RING, 2.30
14 1319631 1 RETAINING RING, 2.20
14 1319632 1 RETAINING RING, 2.10
15 1319608 1 ROLLER BEARING
16 1319636 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2.00
8990417 6036 245
SECTION 5 - DRIVE TRAIN
FIGURE 5-41. ZF TRANSMISSION - OUTPUT
246 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-41. ZF TRANSMISSION - OUTPUT
ITEM PART NUMBER QTY DESCRIPTION REV
1 8036030 1 OUTPUT SHAFT
2 1319641 2 SHAFT SEAL
3 7027273 2 OUTPUT FLANGE
4 N.S.S. 1 ROLLER BEARING ASSY
4 70020430 1 CUP
4 70020431 1 CONE
5 1319643 1 ROLLER BEARING
6 8036031 1 SCREEN SHEET
7 1319646 5 HEX HD CAPSCREW, M6X10MM
8 1319647 2 SCREEN SHEET
9 10839156 2 O-RING
10 1319648 2 WASHER 10.00
11 1319649 2 TAB WASHER
12 10731959 4 HEX HD CAPSCREW, M8X25MM
13 8036032 1 INTERMEDIATE SHAFT
14 1319633 1 ROLLER BEARING
15 8036190 1 ROLLER BEARING ASSY
15 7029532 1 OUTER RING
15 7029533 1 INNER RING
8990417 6036 247
SECTION 5 - DRIVE TRAIN
FIGURE 5-42. ZF TRANSMISSION - CONTROL UNIT
248 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-42. ZF TRANSMISSION - CONTROL UNIT
ITEM PART NUMBER QTY DESCRIPTION REV
1 1319650 1 GASKET
2 8036033 1 DUCT PLATE
3 10732072 1 COMPRESSION SPRING
4 10732071 1 BALL
5 1319652 1 ORIFICE
6 NLA NLA GASKET, (Prior to transmission SN TA 126500), (no longer
available, use items 11 & 12 for replacement)
7 NLA NLA INTERM. SHEET, (Prior to transmission SN TA 126500), (no longer
available, use items 11 & 12 for replacement)
8 NLA NLA GASKET, (Prior to transmission SN TA 126500), (no longer
available, use items 11 & 12 for replacement)
9 1319662 19 HEX HD CAPSCREW, M6X65MM, (Prior to transmission SN TA
126500)
10 1319661 19 WASHER, 6.4
11 70020425 1 INTERM. SHEET, (transmission SN TA 126500 to Present)
12 7029037 19 HEX HD CAPSCREW, M6X60MM, (transmission SN TA 126500 to
Present)
13 1319659 43 TORX SCREW, M8X30MM
14 8036035 1 GASKET, (Prior to transmission SN TA 126500)
15 7029720 1 INTERM. SHEET, (Prior to transmission SN TA 126500)
16 7029721 1 GASKET, (Prior to transmission SN TA 126500)
17 70020426 1 INTERM. SHEET, (transmission SN TA 126500 to Present)
18 Ref VALVE HOUSING, (See ZF TRANSMISSION - VALVE HOUSING
ASSEMBLY for Breakdown)
19 Ref VALVE BLOCK, (See ZF TRANSMISSION - VALVE BLOCK
ASSEMBLY for Breakdown)
8990417 6036 249
SECTION 5 - DRIVE TRAIN
FIGURE 5-43. ZF TRANSMISSION - VALVE HOUSING ASSEMBLY
250 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-43. ZF TRANSMISSION - VALVE HOUSING ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
8036040 1 VALVE HOUSING ASSY, (includes all items)
1 1319671 1 VALVE HOUSING
2 1319670 7 SCREW PLUG, M10X1MM
3 10731709 7 O-RING
4 8036036 1 WASHER, 1.00
5 8036037 1 PISTON
6 1319673 1 COMPRESSION SPRING
7 8036038 1 COMPRESSION SPRING
8 1319674 1 PISTON
9 1319675 1 WASHER, 3.60
9 1319676 1 WASHER, 3.20
9 1319677 1 WASHER, 2.80
9 1319678 1 WASHER, 2.40
9 1319679 1 WASHER, 2.00
10 1319680 1 COMPRESSION SPRING
11 1319681 1 CONTROL PISTON
12 1319682 1 LOCKWASHER, 12.0
13 1319683 1 COMPRESSION SPRING
14 1319684 1 COMPRESSION SPRING
15 1319685 1 WASHER, 2.00
15 1319686 1 WASHER, 1.00
15 1319687 1 WASHER, 0.50
15 1319688 1 WASHER, 0.30
15 1319689 1 WASHER, 0.20
16 1319690 1 PISTON
17 1319691 1 SEAL
18 1319692 1 COVER
19 1319693 6 SOCKET HD CAPSCREW, M6X25MM
20 1319661 16 WASHER, 6.4
21 1319652 1 ORIFICE
22 1319694 1 VALVE
23 1319695 1 PISTON
24 1319696 1 COMPRESSION SPRING
25 1319697 1 PISTON
26 1319698 1 COMPRESSION SPRING
27 1319699 1 SPACER SLEEVE
28 1319700 1 PLUG
29 1319701 1 FIXING PLATE
30 1319702 3 SOLENOID VALVE
31 10732063 3 FIXING PLATE
32 1319703 3 HEX HD CAPSCREW, M5X12MM
33 10732064 3 WASHER, 2.00
34 1319704 1 WIRING HARNESS
35 1319705 1 SEAL
36 8036039 1 COVER
37 1319707 1 RETAINING CLAMP
38 1319693 6 HEX HD CAPSCREW, M6X25MM
39 1319708 4 HEX HD CAPSCREW, M6X60MM
40 1319670 1 SCREW PLUG, M10X1MM
41 10731709 1 O-RING, 8X1.5MM
8990417 6036 251
SECTION 5 - DRIVE TRAIN
FIGURE 5-44. ZF TRANSMISSION - VALVE BLOCK ASSEMBLY
252 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-44. ZF TRANSMISSION - VALVE BLOCK ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
1319717 1 VALVE BLOCK ASSY, (includes all items), (one piece gasket
design)
1 70020427 1 VALVE HOUSING
2 1319710 3 PISTON
3 1319696 3 COMPRESSION SPRING
4 1319702 3 SOLENOID VALVE
5 10732063 3 FIXING PLATE
6 1319703 3 SOCKET HD CAPSCREW, M5X12MM
7 1319711 1 WIRING HARNESS
8 1319707 1 RETAINING CLAMP
9 1319712 1 GASKET
10 1319713 1 COVER
11 1319714 9 HEX HD CAPSCREW, M5X32MM
12 1319715 9 WASHER, 5.3
13 1319670 3 SCREW PLUG, M10X1MM
14 10731709 3 O-RING
8990417 6036 253
SECTION 5 - DRIVE TRAIN
FIGURE 5-45. ZF TRANSMISSION - OIL PUMP AND FILTER
254 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-45. ZF TRANSMISSION - OIL PUMP AND FILTER
ITEM PART NUMBER QTY DESCRIPTION REV
1 1319718 1 PUMP, (includes item 2)
1 7029417 1 O-RING, (between pump halves), (not shown)
2 8036250 1 O-RING
3 1319719 2 O-RING
4 1319720 1 AXIAL WASHER, 40X60X1
5 1319721 1 AXIAL NEEDLE CAGE
6 1319722 1 ANGLE DISC
7 1319723 1 SPACER BUSHING
8 1319724 1 O-RING
9 1319725 4 HEX HD CAPSCREW, M12X115MM
10 1319726 1 TRANSMISSION FILTER
11 8036041 1 DIPSTICK TUBE
12 8036042 1 DIPSTICK
13 1319585 1 SOCKET HD CAPSCREW, M8X16MM
14 1319582 1 SOCKET HD CAPSCREW, M8X20MM
15 1319581 1 O-RING
8990417 6036 255
SECTION 5 - DRIVE TRAIN
FIGURE 5-46. DRIVE SHAFTS
256 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-46. DRIVE SHAFTS
ITEM PART NUMBER QTY DESCRIPTION REV
1 Ref ZF TRANSMISSION, (See ZF TRANSMISSION for Brealdown)
2 Ref ISOLATION COUPLER, (See ENGINE AND ATTACHING PARTS
SECTION for Breakdown)
3 Ref REAR AXLE, (See REAR AXLE for Breakdown)
4 7150579 1 FRONT AXLE DRIVE SHAFT, (includes items 6 thru 9) C
5 7150580 1 REAR AXLE DRIVE SHAFT, (includes items 6 thru 9) C
6 8036433 4 CROSS AND BEARING KIT
7 8035779 2 DUST CAP KIT
8 N.S.S. 2 SLIP JOINT
9 N.S.S. 2 YOKE SHAFT
10 7139509 1 DRIVE SHAFT - ENGINE TO TRANSMISSION, (includes items 11
thru 14) (SN 14834 through 19778)
10 7302028 1 DRIVE SHAFT - ENGINE TO TRANSMISSION, (includes items 13 D
thru 16) (SN 0160002345 to Present, SN 19779 through 19988)
11 8036432 2 CROSS AND BEARING KIT (SN 14834 through 19778)
12 8033002 1 DUST CAP KIT (SN 14834 through 19778)
8 N.S.S. 1 SLIP JOINT
9 N.S.S. 1 YOKE SHAFT
15 7029271 2 CROSS AND BEARING KIT (SN 0160002345 to Present, SN
19779 through 19988)
16 8033651 1 DUST CAP KIT (SN 0160002345 to Present, SN 19779 through
19988)
17 Kit 8 STRAP, (order kit 8880218-OM)
18 Kit 16 SCREW, (torque to 32-42 lb-ft), (must replace when removed, do
not re-torque), (order kit 8880218-OM for replacement)
19 Kit 2 STRAP, (order kit 8880219-OM for replacement)
20 Kit 4 SCREW, (torque to 35 lb-ft), (must replace when removed, do not
re-torque), (order kit 8880219-OM for replacement)
K1 8880218-OM 1 STRAP KIT, (includes qty 2 of item 17 and qty 4 of item 18)
K2 8880219-OM 1 STRAP KIT, (includes qty 2 of item 19 and qty 4 of item 20)
8990417 6036 257
SECTION 5 - DRIVE TRAIN
FIGURE 5-47. TIRES AND RIMS (PNEUMATIC) (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
258 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-47. TIRES AND RIMS (PNEUMATIC) (Prior to SN 0160038391, Including 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
7139605 1 GRADER TIRE AND RIM ASSY, (right side), 13.00 X 24, 12 PLY, F
(includes items 1, 5 & 7)
7139606 1 GRADER TIRE AND RIM ASSY, (left side), 13.00 X 24, 12 PLY, F
(includes items 1, 5 & 7)
4520429 1 GRADER TIRE AND RIM ASSY, (right side), 15.50 X 25, 12 PLY, B
(includes items 1, 6 & 7)
4520430 1 GRADER TIRE AND RIM ASSY, (left side), 15.50 X 25, 12 PLY, B
(includes items 1, 6 & 7)
7139741 1 ROCK TIRE AND RIM ASSY, 15.5-25 12 PLY, (includes items 2, 6 C
& 7)
4520405 1 ROCK TIRE AND RIM ASSY, 13 X 24, 12 PLY, (includes items 2, 5 B
& 7)
7300704 1 STEEL BELTED RADIAL TIRE AND RIM ASSY, 13 X 24, 12 PLY, E
(includes items 3, 5 & 7)
4520437 1 STEEL BELTED RADIAL TIRE AND RIM ASSY, 15.5 X 25, 12 PLY, A
(includes items 4, 6 & 7)
1 8780031 1 GRADER TIRE, 13.00 X 24, 12 PLY
1 8780036 1 GRADER TIRE, 15.50 X 25, 12 PLY
2 8780050 1 ROCK TIRE, 25.5-25, 12 PLY
1 8780045 1 ROCK TIRE, 13.00R24, 12-PLY
3 8780264 1 STEEL BELTED RADIAL TIRE, 13.00R24 XGLA2
4 8780048 1 STEEL BELTED RADIAL TIRE, 15.50R25 L2
5 7301055 1 RIM, 9 X 24 1.06 OFFSET, (Argent replaces all colors)
6 7301142 1 RIM, 13 x 25 LR 1.18 OFFSET
7 8786514 1 VALVE STEM
8 7139743 4 STEER ANGLE SPACER, (used with 7139741 only), (not shown)
N1 Note Ref WHEN ORDERING TIRES CONTACT JLG AND SPECIFY THE
BRAND OF TIRE.
8990417 6036 259
SECTION 5 - DRIVE TRAIN
FIGURE 5-48. TIRES AND RIMS (PNEUMATIC) (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
260 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-48. TIRES AND RIMS (PNEUMATIC) (SN 0160038391 to Present, Excluding 0160038848,
0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
7138658 1 TIRE AND RIM ASSY, (right side), 13.00 X 24, 12 PLY, G2, D
(includes items 1, 7 & 9)
7138659 1 TIRE AND RIM ASSY, (left side), 13.00 X 24, 12 PLY, (includes D
items 1, 7 & 9)
7138660 1 TIRE AND RIM ASSY, (right side), 15.50 X 25, 12 PLY, G2, D
(includes items 2, 8 & 9)
7138661 1 TIRE AND RIM ASSY, (left side), 15.50 X 25, 12 PLY, G2, (includes E
items 2, 8 & 9)
7139168 1 ROCK TIRE AND RIM ASSY, FOAM FILLED, 13.00 X 24, 12 PLY, C
G-3, (includes items 3, 7 & 9)
4520466 1 ROCK TIRE AND RIM ASSY, FOAM FILLED, 15.50 X 25, 12 PLY, A
L3, (includes items 4, 8 & 9)
4520412 1 STEEL BELTED RADIAL TIRE AND RIM ASSY, 13.00 X 24, 12 A
PLY, L2/G-2, (includes items 6, 7 & 9)
7139165 1 STEEL BELTED RADIAL TIRE AND RIM ASSY, 15.50 X 25, 12 C
PLY, (includes items 5, 8 & 9)
1001100324 1 TIRE AND RIM ASSY, 370/75-28, 14PLY, (includes items 9, 102 & C
103)
1 8780031 1 TIRE, 13.00 x 24, 12 PLY
2 8780036 1 TIRE, 15.50 X 25, 12 PLY
3 8780045 1 ROCK TIRE, 13.00R24, 12 PLY
4 8780050 1 ROCK TIRE, 25.5-25, 12 PLY
5 8780048 1 STEEL BELTED RADIAL TIRE, 15.50R25
6 8780264 1 STEEL BELTED RADIAL TIRE, 13.00R24
7 7301054 1 RIM, 9 X 24 1.06 OFFSET
8 7301056 1 RIM, 13 X 25 LR 1.18 OFFSET
9 8786514 1 VALVE STEM
102 1001100005 1 RIM, 28X11, 1.18 OFFSET
103 1001100284 1 TIRE, 370/75-28, 14 PLY
151 Ref WHEEL NUT, (See DRIVE TRAIN COMPONENTS for Breakdown)
N1 Note Ref WHEN ORDERING TIRES CONTACT JLG AND SPECIFY THE
BRAND OF TIRE.
8990417 6036 261
SECTION 5 - DRIVE TRAIN
FIGURE 5-49. TIRES AND RIMS (FOAM FILLED AND SOLID) (Prior to SN 0160038391, Including
0160038848, 0160038853 and 0160038855)
262 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-49. TIRES AND RIMS (FOAM FILLED AND SOLID) (Prior to SN 0160038391, Including
0160038848, 0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
7139739 1 GRADER TIRE AND RIM ASSY, (right side), FOAM FILLED, 13.00 C
X 24, 12 PLY, G-2, (includes items 1, 5 & 7)
7139740 1 GRADER TIRE AND RIM ASSY, (left side), FOAM FILLED, 13.00 X C
24, 12 PLY, G-2, (includes items 1, 5 & 7)
4520431 1 GRADER TIRE AND RIM ASSY, (right side), FOAM FILLED, 15.50 A
X 25, 12 PLY, G-2, (includes items 1, 6 & 7)
4520432 1 GRADER TIRE AND RIM ASSY, (left side), FOAM FILLED, 15.50 X A
25, 12 PLY, G-2, (includes items 1, 6 & 7)
4520320 NLA ROCK TIRE AND RIM ASSY, FOAM FILLED, 13.00 X 24, 12 PLY, B
(tire no longer available; order 7301845 for replacement), (includes
items 2, 5 & 7)
7301845 1 ROCK TIRE AND RIM ASSY, FOAM FILLED, 13.00 X 24, 12 PLY, C
(includes items 2, 5 & 7)
4520435 1 ROCK TIRE AND RIM ASSY, FOAM FILLED, 15.50 X 25, 12 PLY, A
SRG L3, (includes items 2, 5 & 7)
4520407 1 STEEL BELTED RADIAL TIRE AND RIM ASSY, FOAM FILLED, B
13.00 X 24, 12 PLY, (includes items 3, 5 & 7)
4520438 1 STEEL BELTED RADIAL TIRE AND RIM ASSY, FOAM FILLED, A
15.50 X 25, 12 PLY L2, (includes items 4, 6 & 7)
4520651 1 SOLID TIRE SET, 13.00 X 24, (includes items 8 & 9) C
1 8780031 1 GRADER TIRE, 13.00 X 24, 12 PLY
1 8780036 1 GRADER TIRE, 15.50 X 25, 12 PLY
2 8780045 1 ROCK TIRE, 13.00R24, 12 PLY
2 8780050 1 ROCK TIRE, 15.5-25, 12 PLY,
3 8780264 1 STEEL BELTED RADIAL TIRE, 13.00R24
4 8780048 1 STEEL BELTED RADIAL TIRE, 15.50R25
5 7301055 1 RIM, 9 X 24 1.06 OFFSET
6 7301142 1 RIM, 13 x 25 LR 1.18 OFFSET
7 8786514 1 VALVE STEM
8 4520652 1 R.H. SOLID TIRE AND WHEEL ASSY C
9 4520653 1 L.H. SOLID TIRE AND WHEEL ASSY C
N1 Note Ref WHEN ORDERING TIRES CONTACT JLG AND SPECIFY THE
BRAND OF TIRE.
N2 Note Ref ASSEMBLIES MAY REQUIRE BALLAST/FOAM FILLING TO
MANUFACTURER'S SPECIFICATIONS PRIOR TO INSTALLING
ON A MACHINE. REFER TO OPERATION AND SAFETY OR
SERVICE AND MAINTENANCE MANUALS. PURCHASE
INDIVIDUAL TIRE AND/OR RIM ONLY IF ABLE TO FOAM FILL
TIRE AND WHEEL ASSEMBLY, OTHERWISE, PURCHASE
COMPLETE ASSEMBLY.
8990417 6036 263
SECTION 5 - DRIVE TRAIN
FIGURE 5-50. TIRES AND RIMS (FOAM FILLED AND SOLID) (SN 0160038391 to Present, Excluding
0160038848, 0160038853 and 0160038855)
264 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-50. TIRES AND RIMS (FOAM FILLED AND SOLID) (SN 0160038391 to Present, Excluding
0160038848, 0160038853 and 0160038855)
ITEM PART NUMBER QTY DESCRIPTION REV
7139159 1 TIRE AND RIM ASSY, (right side), FOAM FILLED, 13.00 X 24, 12 D
PLY, G-2, (includes items 1, 7 & 9)
7139160 1 TIRE AND RIM ASSY, (left side), FOAM FILLED, 13.00 X 24, 12 D
PLY, G-2, (includes items 1, 7 & 9)
7139161 1 TIRE AND RIM ASSY, (right side), FOAM FILLED, 15.50 X 25, 12 C
PLY, L2, (includes items 2, 8 & 9)
7139162 1 TIRE AND RIM ASSY, (left side), FOAM FILLED, 15.50 X 25, 12 C
PLY, L2, (includes items 2, 8 & 9)
4520319 1 ROCK TIRE AND RIM ASSY, FOAM FILLED, 13.00 X 24, 12 PLY, B
G-3, (includes items 3, 7 & 9)
4520467 1 ROCK TIRE AND RIM ASSY, FOAM FILLED, 15.50 X 25, 12 PLY, A
L3, (includes items 4, 8 & 9)
4520413 1 STEEL BELTED RADIAL TIRE AND RIM ASSY, FOAM FILLED, A
13.00 X 24, 12 PLY, L2/G-2, (includes items 5, 7 & 9)
4520469 1 STEEL BELTED RADIAL TIRE AND RIM ASSY, FOAM FILLED, A
15.50 X 25, 12 PLY, L2, (includes items 6, 8 & 9)
4520648 1 SOLID TIRE SET, 13.00 X 24, (includes items 10 & 11) A
1001121085 1 TIRE AND RIM ASSY, 370/75-28, 14PLY, FOAM FILLED, 464LB, A
(includes items 9, 102 & 103)
1 8780031 1 TIRE, 13.00 x 24, 12 PLY
2 8780036 1 TIRE, 15.50 X 25, 12 PLY
3 8780045 1 ROCK TIRE, 13.00R24, 12 PLY
4 8780050 1 ROCK TIRE, 15.50 X 25, 12 PLY
5 8780264 1 STEEL BELTED RADIAL TIRE, 13.00R24
6 8780048 1 STEEL BELTED RADIAL TIRE, 15.50R25
7 7301054 1 RIM, 9 X 24 1.06 OFFSET
8 7301056 1 RIM, 13 X 25 LR 1.18 OFFSET
9 8786514 1 VALVE STEM
10 4520649 1 R.H. SOLID TIRE AND WHEEL ASSY
11 4520650 1 L.H. SOLID TIRE AND WHEEL ASSY
102 1001100005 1 RIM, 28X11, 1.18 OFFSET
103 1001100284 1 TIRE, 370/75-28, 14 PLY
151 Ref WHEEL NUT, (See DRIVE TRAIN COMPONENTS for Breakdown)
N1 Note Ref WHEN ORDERING TIRES CONTACT JLG AND SPECIFY THE
BRAND OF TIRE.
N2 Note Ref ASSEMBLIES MAY REQUIRE BALLAST/FOAM FILLING TO
MANUFACTURER'S SPECIFICATIONS PRIOR TO INSTALLING
ON A MACHINE. REFER TO OPERATION AND SAFETY OR
SERVICE AND MAINTENANCE MANUALS. PURCHASE
INDIVIDUAL TIRE AND/OR RIM ONLY IF ABLE TO FOAM FILL
TIRE AND WHEEL ASSEMBLY, OTHERWISE, PURCHASE
COMPLETE ASSEMBLY.
8990417 6036 265
SECTION 5 - DRIVE TRAIN
FIGURE 5-51. FENDER INSTALLATION
266 6036 8990417
SECTION 5 - DRIVE TRAIN
FIGURE 5-51. FENDER INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV
7150697 1 FENDER INSTALLATION, (includes items 1 thru 5) C
1 N.S.S. 2 RH FENDER AND BRACKET ASSY, (includes items 101 thru 107) AD
(SN 14834 through 19988, SN 0160002345 through
0160025361)
1 7150696 2 RH FENDER AND BRACKET ASSY, (includes items 101 thru 105) G
(SN 0160025388 to Present)
2 N.S.S. 2 LH FENDER AND BRACKET ASSY, (includes items 101 thru 107) AD
(SN 14834 through 19988, SN 0160002345 through
0160025361)
2 7150695 2 LH FENDER AND BRACKET ASSY, (includes items 101 thru 105) G
(SN 0160025388 to Present)
3 8310164 16 HEX HD CAPSCREW, M12-1.75X40MM, PC8.8
4 8307220 16 FLAT WASHER, M12
5 8307025 16 LOCKWASHER, M12
101 7150668 1 FENDER MOUNT (SN 14834 through 19988, SN 0160002345
through 0160025361)
101 0903609 1 FENDER MOUNT (SN 0160025388 to Present)
102 7150706 1 FENDER
103 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
104 8305644 6 HEX LOCKNUT, 1/2-13 (SN 14834 through 19988, SN
0160002345 through 0160025361)
104 8305644 4 HEX LOCKNUT, 1/2-13 (SN 0160025388 to Present)
105 8307206 12 PLAIN WASHER, 1/2 (SN 14834 through 19988, SN 0160002345
through 0160025361)
105 8307206 8 PLAIN WASHER, 1/2 (SN 0160025388 to Present)
106 6623576 1 FENDER SUPPORT (SN 14834 through 19988, SN 0160002345
through 0160025361)
107 8303625 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 (SN 14834 through
19988, SN 0160002345 through 0160025361)
K1 7147400 1 FENDER FIELD KIT, (four wheel installation)
8990417 6036 267
SECTION 6 - CAB
SECTION 6 - CAB
8990417 6036 269
SECTION 6 - CAB
FIGURE 6-1. OPEN CAB
270 6036 8990417
SECTION 6 - CAB
FIGURE 6-1. OPEN CAB
ITEM PART NUMBER QTY DESCRIPTION REV
1 7138857 1 OPEN CAB, (includes items 2 thru 7 and items 33 & 34) H
2 7302074 1 LOWER PANEL
3 7302073 1 RIGHT SIDE CONSOLE ACCESS PANEL
4 3380679 1 RIGHT FRONT CONSOLE PANEL
5 7302076 1 LEFT FRONT CONSOLE PANEL
6 7302077 1 SIDE CONSOLE PANEL
7 8303034 22 TRUSS HD TORX SCREW, 1/4-20X3/4
8 7138819 1 LOAD CHART HOLDER (SN 14834 through 19988, SN
0160002345 through 0160019856, Excluding 0160019687 and
0160019688)
9 7139135 AR SPACER FOAM TAPE (SN 14834 through 19988, SN 0160002345
through 0160019856, Excluding 0160019687 and 0160019688)
10 8310016 2 PAN HD CAPSCREW, 10-24X1 (SN 14834 through 19988, SN
0160002345 through 0160019856, Excluding 0160019687 and
0160019688)
11 8310362 4 BUTTON HD CAPSCREW, 10-24X.5 (SN 14834 through 19988,
SN 0160002345 through 0160019856, Excluding 0160019687
and 0160019688)
12 8310085 6 LOCK NUT, #10-24 (SN 14834 through 19988, SN 0160002345
through 0160019856, Excluding 0160019687 and 0160019688)
13 8990147 1 DOCUMENT HOLDER
14 8307201 3 FLAT WASHER, 10
15 8310085 3 LOCKNUT, 10-24
16 1001141427 1 STEP
17 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2
18 8307112 4 FLAT WASHER, 1/2
19 8305644 4 LOCKNUT, 1/2-13
20 8866529 1 REAR VIEW MIRROR (Prior to SN 0160038391)
20 3140007 1 REAR VIEW MIRROR (SN 0160038391 to Present)
21 8866530 NLA MIRROR ARM, (no longer available, order Kit K1 for replacement)
(Prior to SN 0160038391)
21 1001114675 1 MIRROR ARM (SN 0160038391 to Present)
23 0700610 2 HEX HD CAPSCREW, M6-1X14MM
24 8866348 1 RIGHT MIRROR, (includes mounting hardware except star washer)
25 8866351 1 CONVEX GLASS REPLACEMENT LENS, 6.5X10
26 7138944 2 BRUSH STRIP ASSY
27 8303982 6 SELF-TAPPING SCREW, 1/4-20X3/4
28 8466306 1 TILT ANGLE GAUGE
29 8310493 4 HEX HD CAPSCREW, 7/8-9X5.5, GR8, (torque to 480 lb-ft)
30 8307011 4 LOCKWASHER, 7/8
31 1001102844 2 U-BOLT, 1/4-20X2-1/2 (SN 0160019953 to Present, Including
0160019687 and 0160019688)
32 8310382 8 FLANGE NUT, 1/4-20 (SN 0160019953 to Present, Including
0160019687 and 0160019688)
33 70021305 2 RIVNUT (Prior to SN 0160036923)
34 70021306 1 BULKHEAD FITTING PLATE (Prior to SN 0160036923)
35 4791500 1 STAR WASHER, 5/16
K1 1001125007 1 MIRROR ARM KIT, (includes items 21, 23 and spacer) (Prior to SN
0160038391)
8990417 6036 271
SECTION 6 - CAB
FIGURE 6-2. CLOSED CAB (SN 14834 through 19988, SN 0160002345 through 0160008805)
272 6036 8990417
SECTION 6 - CAB
FIGURE 6-2. CLOSED CAB (SN 14834 through 19988, SN 0160002345 through 0160008805)
ITEM PART NUMBER QTY DESCRIPTION REV
7139048 1 ENCLOSED CAB, (includes all items) AA
1 Ref OPEN CAB ASSY, (See OPEN CAB for Breakdown)
2 Ref CAB HEATER ASSY, (See CAB HEATER for Breakdown)
3 7139050 1 CAB ENCLOSURE WITH TOP AND FRONT WIPERS, (less A
heater), (includes items 4 thru 55)
4 8036048 1 REAR WINDOW ASSY, (includes items 5 thru 19)
5 8036106 1 REAR WINDOW GLASS
6 8036107 1 REAR WINDOW LATCH MOUNT
7 8036108 2 REAR WINDOW HINGE BLOCK
8 8035479 2 ACORN NUT, 1/4-20
9 8310136 6 TRUSS SCREW, 1/4-20X1-1/4
10 8035486 1 ROLL PIN, #10X1/2
11 1001081280 1 T-HANDLE LATCH, (includes mounting hardware)
12 8035478 2 BUSHING, .26 IDX1/2OD
13 8035477 2 GROMMET, 1/2 IDX1.06OD
14 80264082 4 FLAT WASHER, 9/32X1.00X.065
15 8035475 2 PLASTIC HINGE
16 1001109417 1 DETENT RING PIN, .019X1.4
17 8037206 1 SEAL, 8.6FT LONG
18 8036071 2 WASHER
19 91344043 2 HEX HD CAPSCREW, 1/4-20X.62
20 Ref LOWER DOOR ASSY, (See CAB DOOR for Breakdown)
21 Ref UPPER DOOR ASSY, (See CAB DOOR for Breakdown)
22 8036050 1 RIGHT SIDE SLIDER WINDOW, (includes items 23 thru 29)
23 8036197 1 REAR SLIDE GLASS
24 8036196 1 FRONT SLIDE GLASS
25 Kit 1 CAPSCREW
26 Kit 1 SPACER
27 Kit 1 LATCH
28 Kit 1 LOCK BLOCK
29 Kit 1 KNOB ASSY
30 8036073 1 LEFT SIDE REAR GLASS
31 80364044 1 FEMALE DOOR RETAINER
32 8036057 1 UPPER WIRE DUCT
33 8036058 1 LOWER WIRE DUCT
34 8036059 1 STRIKER NUT PLATE WELDMENT
35 8036060 1 STRIKER BOLT BRACKET
36 8035437 2 LOCKSCREW, 1/4-20X3/4
37 8036061 1 FLAT WASHER, 17/32X1.06X.094
38 8035639 1 CENTER LOCKNUT, 7/16-14
39 1001109478 1 STRIKER BOLT, 7/16-14X1-1/2
40 8035487 2 SCREW, 1/4-20X.625
41 8035416 6 LOCKWASHER, 1/4X.49ODX.07
42 8035479 6 ACORN NUT, 1/4-20
43 8036066 1 RUBBER CONE BUMPER
44 8036056 Ref FRONT WINDSHIELD WIPER ASSY, (See FRONT
WINDSHIELD WIPER for Breakdown)
45 8036049 Ref SKYLIGHT WIPER ASSY, (See SKYLIGHT WINDSHIELD
WIPER for Breakdown)
46 Ref RESERVOIR WITH 12 VOLT MOTOR, (See FRONT
8990417 6036 273
SECTION 6 - CAB
ITEM PART NUMBER QTY DESCRIPTION REV
WINDSHIELD WIPER for Breakdown)
47 7139444 1 WINDSHIELD SKYLIGHT KIT, (includes items 48 thru 55)
48 7138958 1 SKYLIGHT GLASS
49 7139316 1 UPPER WINDSHIELD CLIP
50 7138951 1 WINDSHIELD GLASS
51 7139298 1 LOWER WINDSHIELD PLATE
52 7139299 1 BULB SEAL, .22X.35X14.75
53 8310529 5 SELF TAPPING SCREW, #10-16X.75
54 1001181968 8 MOULD,SETTING BLOCK
55 7139308 AR URETHANE SEALANT, (apply to items 22, 27, 45 & 46)
K1 80384445 1 LATCH ASSY KIT (with Latch & Slider - Worthington Windows)
(Includes Items 25-27)
K1 8036199 2 LATCH ASSY KIT (withTwo Latches - Young Windows) (Includes
Items 25-27)
K2 8036198 1 FRICTION LOCK ASSY KIT (includes items 28 & 29)
274 6036 8990417
SECTION 6 - CAB
FIGURE 6-3. CLOSED CAB (SN 0160008819 to Present)
276 6036 8990417
SECTION 6 - CAB
FIGURE 6-3. CLOSED CAB (SN 0160008819 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
7139048 NLA ENCLOSED CAB WITH HEATER, (no longer available, order E
1001125838 or see items 1 to 43 for service)
1001125838 1 ENCLOSED CAB WITH HEATER, (includes all items) A
1 Ref OPEN CAB ASSY, (See OPEN CAB for Breakdown)
2 Ref CAB HEATER ASSY, (See CAB HEATER for Breakdown)
3 7139050 1 CAB ENCLOSURE WITH TOP AND FRONT WIPERS, (less D
heater), (includes items 4 thru 43)
4 1001181707 1 WINDOW,REAR
5 91404301 1 HAMMER
6 Ref ESCAPE DECAL, (See DECALS SECTION for Breakdown)
7 91404298 3 RIVET
8 Ref LOWER DOOR ASSY, (See CAB DOOR for Breakdown)
9 Ref UPPER DOOR ASSY, (See CAB DOOR for Breakdown)
10 8036050 1 RIGHT SIDE SLIDER WINDOW, (includes items 11 thru 17)
11 7138953 NLA REAR SLIDE GLASS, (no longer available, use complete assy
8036050 for replacement), (p/n 7138953 is etched onto glass)
11 8036197 1 REAR SLIDE GLASS
12 7138952 NLA FRONT SLIDE GLASS, (no longer available, use complete
assy 8036050 for replacement), (p/n 7138952 is etched onto
glass)
12 8036196 1 FRONT SLIDE GLASS
13 Kit 1 CAPSCREW
14 Kit 1 SPACER
15 Kit 1 LATCH
16 Kit 1 LOCK BLOCK
17 Kit 1 KNOB ASSY
18 8036073 1 LEFT SIDE REAR GLASS
19 8036069 1 FEMALE DOOR RETAINER
20 7139267 1 UPPER WIRE DUCT
21 7139268 1 LOWER WIRE DUCT
22 8036059 1 STRIKER NUT PLATE WELDMENT
23 8036060 1 STRIKER BOLT BRACKET
24 8035437 2 LOCKSCREW, 1/4-20X3/4
25 8036061 1 FLAT WASHER, 17/32X1.06X.094
26 8035639 1 CENTER LOCKNUT, 7/16-14
27 1001109478 1 STRIKER BOLT, 7/16-14X1-1/2
28 8035487 2 SCREW, 1/4-20X5/8
29 8035416 2 LOCKWASHER, 1/4X.49ODX.07
30 8035479 2 ACORN NUT, 1/4-20
31 8036066 1 RUBBER CONE BUMPER
32 Ref FRONT WINDSHIELD WIPER ASSY, (See FRONT
WINDSHIELD WIPER for Breakdown)
33 Ref SKYLIGHT WIPER ASSY, (See SKYLIGHT WINDSHIELD
WIPER for Breakdown)
34 Ref RESERVOIR WITH 12 VOLT MOTOR, (See FRONT
WINDSHIELD WIPER for Breakdown)
35 7139444 1 WINDSHIELD SKYLIGHT KIT, (includes items 36 thru 43)
36 7138958 1 SKYLIGHT GLASS
37 7139316 1 UPPER WINDSHIELD CLIP
38 7138951 1 WINDSHIELD GLASS
39 7139298 1 LOWER WINDSHIELD PLATE
8990417 6036 277
SECTION 6 - CAB
ITEM PART NUMBER QTY DESCRIPTION REV
40 7139299 1 BULB SEAL, 0.22X.35X14.75
41 8310529 5 SELF-TAPPING SCREW, #10-16X.75
42 1001181968 8 MOULD,SETTING BLOCK
43 8035523 AR URETHANE SEALANT, (apply to items 4, 10, 18, 36 & 37)
44 7139301 AR FOAM
45 8036067 1 WASHER, 5/16
46 8036068 1 HEX NUT, 5/16-18
47 8036071 2 WASHER,.28
K1 80384445 1 LATCH ASSY KIT (with Latch & Slider - Worthington Windows)
(Includes Items 13-15)
K1 8036199 1 LATCH ASSY KIT (withTwo Latches - Young Windows) (Includes
Items 13-15)
K2 8036198 1 FRICTION LOCK ASSY KIT (includes items 16 & 17)
278 6036 8990417
SECTION 6 - CAB
FIGURE 6-4. SOFT CAB ENCLOSURE
280 6036 8990417
SECTION 6 - CAB
FIGURE 6-4. SOFT CAB ENCLOSURE
ITEM PART NUMBER QTY DESCRIPTION REV
7139250 1 COMPLETE SOFT CAB ENCLOSURE KIT, (includes all items)
1 7139444 1 WINDSHIELD SKYLIGHT KIT, (includes items 2 thru 9)
2 7138958 1 SKYLIGHT GLASS
3 7139316 1 UPPER WINDSHIELD CLIP
4 7139299 1 BLACK BULB SEAL, .22X.35, 14.75
5 7138951 1 WINDSHIELD GLASS
6 7139298 1 LOWER WINDSHIELD PLATE
7 1001181968 8 MOULD,SETTING BLOCK
8 8037204 5 SELF TAPPING SCREW, #10-16X3/4
9 8035523 1 URETHANE SEALANT, (apply to items 2 & 3)
10 7139290 1 SOFT CAB ENCLOSURE KIT, (includes items 11 thru 13)
11 7139393 1 MAIN SOFT CAB ENCLOSURE
12 7139292 1 SOFT DOOR SECTION
13 7139294 1 VELCRO KIT
13 7139295 1 VELCRO BRAND HOOK STRIP 1X10, ORANGE, (not shown)
13 7139296 1 VELCRO BRAND HOOK STRIP 2X10, ORANGE, (not shown)
8990417 6036 281
SECTION 6 - CAB
FIGURE 6-5. CAB DOOR
282 6036 8990417
SECTION 6 - CAB
FIGURE 6-5. CAB DOOR
ITEM PART NUMBER QTY DESCRIPTION REV
1 8036062 1 LOWER DOOR ASSY, (uses square key), (includes items 2 thru 26
and item 40)
1 1001109007 1 LOWER DOOR ASSY, (uses round key), (includes items 2 thru 26 A
and item 40)
2 8033856 6 TORX SCREW, 1/4-20
3 1001103509 6 HEX RIVNUT, 1/4-20
4 80384192 1 INNER DOOR HANDLE
5 80384187 2 ROD END RETAINING CLIP
6 80384193 1 INSIDE DOOR BEZEL
7 8036085 4 HEX RIVNUT, #10-24
8 8035439 1 ROTARY LATCH
9 91344032 1 INSIDE CAB HANDLE
10 8036090 1 LOWER DOOR WELDMENT
11 8036093 1 INTERIOR LATCH LINKAGE
12 8036094 1 LOWER DOOR FOAM
13 8036095 1 LATCHBOX ACCESS PLATE
14 8036096 1 DOOR RESTRAINT STRAP
15 8036097 1 EXTERIOR LATCH LINKAGE WELDMENT
16 8036098 1 EXTENSION SPRING, .219X1-1/2X.023
17 8035441 NLA PADDLE LATCH, (uses square key), (includes item 18), (no longer
available, use 1001105892 for replacement)
17 1001105892 1 PADDLE LATCH, (uses rounded key), (includes item 18) A
18 8342808 1 KEY, SQUARE
18 70021948 1 KEY, ROUND
19 91404315 1 DOOR LEVER RELEASE
20 8036076 1 BULB SEAL, 15.5MMX10, (cut to fit)
21 8036088 8 SCREW, #10-24X3/4
22 91404319 1 SLAM LATCH
23 91404317 1 SCREW, #8-32X1-1/8
24 91404318 1 NYLON LOCKNUT, #8-32
25 8036091 2 SLAM LATCH SPACER
26 8036092 1 SLAM LATCH SHAFT WELDMENT
27 1001109406 1 UPPER DOOR ASSY, (includes items 28 thru 35 & item 41) A
28 8036077 1 UPPER DOOR WELDMENT
29 8036105 2 TORX SCREW, 1/4-20
30 8035416 2 WASHER, 1/4IDX.49OD
31 8036078 1 SLAM LATCH STRIKER
32 8036079 1 LEFT SIDE DOOR GLASS
33 8036080 1 RETAINER
34 8036076 1 BULB SEAL, 15.5MMX10, (cut to fit)
35 8035523 AR URETHANE, (apply to item 32)
36 8036065 6 HEX DOME CAP
37 8035631 2 BOLT, 3/8-16X4.5
38 8036064 1 BOLT, 3/8-16X6.5
39 8035632 3 HEX NUT, 3/8-16
40 80264074 4 BOLT, 1/4-20X3/4
41 70020628 2 WASHER
8990417 6036 283
SECTION 6 - CAB
FIGURE 6-6. OPERATORS SEAT (SN 14834 through 19988, SN 0160002345 through 0160010387)
284 6036 8990417
SECTION 6 - CAB
FIGURE 6-6. OPERATORS SEAT (SN 14834 through 19988, SN 0160002345 through 0160010387)
ITEM PART NUMBER QTY DESCRIPTION REV
1 8864053 NLA SEAT WITH SUSPENSION, (no longer available, use seat on
OPERATORS SEAT SN 0160010399 to Present for replacement)
2 8036009 1 BOOT, 60/76MM, (covers adjuster below seat)
3 8036010 1 6IN ADJUSTER, (partially shown)
4 8036011 1 DAMPER, (shock absorber), (not shown)
5 8036013 4 UP STOP/DOWN STOP BUMPER ROLLERS, 7/16 DIA (not shown)
6 8036014 1 SPRINGS AND CABLE, (not shown)
7 8036015 1 HANGER/KNOB/TENSION SHAFT, (not shown)
8 8036017 1 CUSHION/PAN ASSY KIT, (includes both seat and back rest)
9 8305626 4 HEX LOCKNUT, 5/16-18
10 8307106 4 PLAIN WASHER, 312
11 7138883 2 TETHER
12 7096491 4 SPACER
13 8307006 2 LOCKWASHER, 7/16
14 8307205 2 PLAIN WASHER, 7/16X1.125OD
15 8303674 2 HEX HD CAPSCREW, 7/16-14X1.50, GR5
16 N.S.S. 1 HEX HD CAPSCREW, 7/16-20X2.5, GR5, (included with seat belt)
17 N.S.S. 2 PLAIN WIDE WASHER, 7/16, (included with seat belt)
18 N.S.S. 2 FLANGED HEX NUT, 7/16-20, (included with seat belt)
19 N.S.S. 1 HEX HD CAPSCREW, 7/16-20X1.5, GR5, (included with seat belt)
20 8864057 1 2IN STANDARD SEAT BELT, (includes mounting hardware)
21 8864058 1 3IN OPTIONAL SEAT BELT, (not shown, includes mounting
hardware)
22 7138858 1 ARM REST
23 8307106 2 FLAT WASHER, 5/16
24 8305626 2 LOCKNUT, 5/16-18
8990417 6036 285
SECTION 6 - CAB
FIGURE 6-7. OPERATORS SEAT (SN 0160010399 to Present)
286 6036 8990417
SECTION 6 - CAB
FIGURE 6-7. OPERATORS SEAT (SN 0160010399 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
3980039 1 SUSPENSION SEAT, (includes items 1 thru 7) (SN 0160010399 E
through 0160034240)
1001101085 1 SUSPENSION SEAT, (includes items 1 thru 7) (SN 0160034241 to D
Present)
1 7026900 1 BACK CUSHION KIT
2 7026902 1 BACK PANEL KIT
3 7026905 1 SEAT BELT KIT
91563164 1 SEAT BELT, 3IN (California Only), (not included with seat)
4 7026906 1 TETHER KIT
5 7026901 1 SEAT CUSHION KIT
6 7026799 1 KNOB KIT
7 7026798 1 SLIDE KIT
8 70023040 1 SHOCK ABSORBER KIT, (not shown), (includes one shock
absorber, two shock pins and two hex nuts)
9 70023041 1 SPRING AND SADDLE KIT, (not shown)
10 70023890 1 BOOT KIT, (not shown)
101 8305626 HEX LOCKNUT, 5/16-18
102 8307106 PLAIN WASHER, 312
103 7138858 ARM REST
K1 70023139 1 SEAT BELT KIT, 3IN, (includes female and retractor ends)
8990417 6036 287
SECTION 6 - CAB
FIGURE 6-8. FRONT WINDSHIELD WIPER
288 6036 8990417
SECTION 6 - CAB
FIGURE 6-8. FRONT WINDSHIELD WIPER
ITEM PART NUMBER QTY DESCRIPTION REV
8036056 1 FRONT WINDSHIELD WIPER ASSY, (includes items 1 thru 31)
1 8035392 1 28IN FLEX WIPER BLADE
2 8035393 1 24IN FLEX WIPER ARM ASSY, (includes items 3 thru 7)
3 N.S.S. 1 LOCKNUT
4 N.S.S. 1 SPRAYER NOZZLE
5 N.S.S. 1 BOLT
6 N.S.S. 3 HOSE CLIPS
7 N.S.S. 1 HOSE
8 1001081310 1 WET ARM ADAPTOR
9 8036100 1 FRONT WIPER MOTOR SPACER
10 7029860 1 WIPER MOTOR ASSY, (includes items 11 thru 17)
11 N.S.S. 3 FLAT WASHER, 5/16
12 N.S.S. 3 HEX HD CAPSCREW, 1/4-28X1
13 N.S.S. 1 WIPER MOTOR BRACKET
14 N.S.S. 1 NUT
15 8035409 1 CONNECTING LINK
16 N.S.S. 2 FLAT WASHER, 560X.251X.015
17 N.S.S. 2 SPRING CLIP
18 8035411 1 WIPER ARM DRIVE
19 8036099 1 WIPER SHAFT AND PIVOT ASSY, (includes items 20 thru 26)
20 N.S.S. 1 RUBBER WASHER
21 N.S.S. 1 METAL WASHER
22 N.S.S. 1 HEX JAM NUT, 11/16-18
23 N.S.S. 1 RUBBER CAP
24 N.S.S. 1 KNURLED DRIVER
25 N.S.S. 1 LOCKWASHER, 3/8, (internal tooth)
26 N.S.S. 1 ACORN NUT, 1/4-28
27 8034815 1 PANTO ADAPTER ASSY, (includes items 28 thru 30)
28 N.S.S. 1 GASKET
29 N.S.S. 1 LOCKWASHER, 1/4, (internal tooth)
30 N.S.S. 1 ACORN NUT, 1/4-28
31 80384207 2 HEX HD CAPSCREW, 1/4-28X3/4 -BLACK
32 8036070 1 WIPER HARNESS
33 8035479 3 NUT, 1/4-20, BLACK
34 8035416 3 LOCKWASHER, 1/4X.49ODX07
35 8033065 NLA RESERVOIR, (no longer available, use 1001111112 for
replacement)
35 1001111112 1 RESERVOIR
35 70025480 1 Pump, Reservoir
36 1001008742 1 COUPLING,TEE
37 8033075 1 WASHER HOSE
38 8584001 AR TIE WRAP
39 8223043 1 FRONT WINDSHIELD WIPER SWITCH
40 Ref SWITCHES, (See SKYLIGHT WINDSHIELD WIPER for
Breakdown)
41 8223044 1 WINDSHIELD WASHER SWITCH
42 80264045 3 SCREW, 1/4-20X5/8
8990417 6036 289
SECTION 6 - CAB
FIGURE 6-9. SKYLIGHT WINDSHIELD WIPER
290 6036 8990417
SECTION 6 - CAB
FIGURE 6-9. SKYLIGHT WINDSHIELD WIPER
ITEM PART NUMBER QTY DESCRIPTION REV
8036049 1 SKYLIGHT WIPER ASSY, (includes items 1 thru 9)
1 8035492 1 SKYLIGHT WIPER MOTOR
2 8035493 1 WIPER MOTOR COVER
3 8035498 1 WIPER BLADE
4 8035500 1 WIPER ARM
5 8035499 1 WET KIT
6 1001081310 1 WET ARM ADAPTER
7 8036102 2 MACHINE SCREW, #10-24X1-1/2
8 8035496 1 PLASTIC CLAMP BLOCK
9 8036103 1 WIPER MOUNT WELDMENT
10 Ref WASHER HOSE, (See FRONT WINDSHIELD WIPER for
Breakdown)
11 Ref WIPER HARNESS, (See FRONT WINDSHIELD WIPER for
Breakdown)
12 Ref RESERVOIR, (See FRONT WINDSHIELD WIPER for Breakdown)
13 Ref FRONT WINDSHIELD WIPER SWITCH, (See FRONT
WINDSHIELD WIPER for Breakdown)
14 8223043 1 SKYLIGHT WINDSHIELD WIPER SWITCH
15 Ref WINDSHIELD WASHER SWITCH, (See FRONT WINDSHIELD
WIPER for Breakdown)
8990417 6036 291
SECTION 6 - CAB
FIGURE 6-10. CAB HEATER
292 6036 8990417
SECTION 6 - CAB
FIGURE 6-10. CAB HEATER
ITEM PART NUMBER QTY DESCRIPTION REV
7139049 NLA CAB HEATER ASSY, (includes items 1 thru 31, 38, 39 & 50 thru B
53), (no longer available, use 1001125837 for replacement)
1001125837 1 CAB HEATER KIT, (includes item 1 thru 31, 38, 39 & 50 thru 53) B
1 8035479 4 ACORN NUT, 1/4-20
2 8035416 14 LOCKWASHER, 1/4 IDX.49 OD
3 1001103509 4 HEX PILOT RIVNUT, 1/4-20X.305
4 91344043 4 BOLT, 1/4-20X.625
5 80364020 2 SLOT EDGE TRIM, 2.69
6 8035406 2 WIDE NYLON TIE
7 8036110 1 HOSE ASSY
8 8035417 12 HEX NUT, 1/4-20, GR5
9 8035402 1 4IN ROUND LOUVER, WITH 2-1/2 COLLAR
10 8035668 2 RECTANGULAR LOUVER, 49MMX121MM
11 8035431 1 HOSE ADAPTER, 2-1/2
12 1001081073 8 PAN HEAD SELF-TAPPING SCREW, #8-15X1/2
13 8036112 6 CARRIAGE BOLT, 1/4-20X1
14 8036410 NLA HEATER, 12V, (no longer available, order 1001125774 for
replacement or items 15 & 16 for service)
14 1001113276 NLA HEATER, 12V, (no longer available, use 1001125774 for C
replacement or items 15 & 16 for service)
14 1001125774 1 HEATER, 12V, (includes items 16) B
15 8036421 2 BLOWER WHEEL
16 70021546 1 MOTOR, 12V, (without connector)
16 70023034 1 MOTOR, 12V, (with connector)
16 1001126234 1 MOTOR ASSY, 12V, (includes blower wheels)
17 8036114 1 PANEL/CABLE HEATER CONTROL, (includes item 18)
18 8036388 2 POSITIONING KNOB, (includes set screw and brass insert)
19 1001081375 1 AIR FILTER
20 1001081376 1 RUBBER O-RING
21 1001081045 1 HEATER WATER VALVE
22 8036118 1 HEATER WIRE HARNESS
23 8036119 1 HEATER LOUVER PANEL
24 8036120 1 HEATER DUCT
25 8036121 1 FILTER ACCESS PLATE
26 8036122 1 HEATER MOUNT WELDMENT
27 8036124 2 RUBBER HOSE, 90
28 8410009 4 CLAMP, WORM GEAR
29 91404298 4 POP RIVET
30 1001081046 2 COPPER SPLICE, 5/8 HEATER HOSE
31 1001081049 2 SPLIT RUBBER GROMMET
32 6620472 1 HEATER HOSE ASSY
33 7139174 2 HEATER HOSE ASSY (Prior to SN 0160039337, Excluding
0160024571 and 0160037911)
34 8360005 1 SHUT OFF VALVE
35 8405007 6 GEAR CLAMP, 1.25 DIA MAX
36 8430048 1 REDUCER (Prior to SN 0160039337, Excluding 0160024571 and
0160037911)
36 2220806 1 REDUCER (SN 0160039338 to Present, Including 0160024571
and 0160037911)
37 2220251 1 REDUCER
38 8036128 4 SCREW, #6-32X1/2
8990417 6036 293
SECTION 6 - CAB
ITEM PART NUMBER QTY DESCRIPTION REV
39 8035599 1 FOAM, .25X.5
40 8540231 1 ADAPTER, 45, (Prior to SN 0160039337, Excluding 0160024571
and 0160037911)
40 8540205 1 ADAPTER, 45, (SN 0160039338 to Present, Including
0160024571 and 0160037911)
41 8540218 1 ADAPTER, 90
42 1001100225 1 HEATER HOSE ASSY (SN 0160039338 to Present, Including
0160024571 and 0160037911)
43 1001102231 1 DRAIN COCK (SN 0160039338 to Present, Including 0160024571
and 0160037911)
44 2220444 1 FITTING, TEE (SN 0160039338 to Present, Including 0160024571
and 0160037911)
45 1001100226 1 HEATER HOSE ASSY (SN 0160039338 to Present, Including
0160024571 and 0160037911)
46 8303757 1 HEX HD CAPSCREW, 5/16-18X2-1/2, GR5 (SN 0160039338 to
Present, Including 0160024571 and 0160037911)
47 8307004 1 LOCKWASHER, 5/16 (SN 0160039338 to Present, Including
0160024571 and 0160037911)
48 8750024 1 CLAMP SET (SN 0160039338 to Present, Including 0160024571
and 0160037911)
49 8750025 1 COVER PLATE (SN 0160039338 to Present, Including
0160024571 and 0160037911)
50 8405202 1 CLAMP
51 8036129 4 NYLOCK NUT, #6-32
52 8033856 8 SCREW, 1/4-20X3/4
53 7139301 2 FOAM
54 70020631 1 HEATER PANEL ASSEMBLY, (includes items 5, 10, 12, 23 & 53)
K1 7148100 1 FIELD INSTALLATION HEATER KIT, (includes items 1 thru 31, 38,
39 & 50 thru 53)
294 6036 8990417
SECTION 7 - CONTROLS
SECTION 7 - CONTROLS
8990417 6036 295
SECTION 7 - CONTROLS
FIGURE 7-1. SERVICE BRAKE PEDAL CONTROL (Prior to SN 0160039337, Excluding 0160024571
and 0160037911)
296 6036 8990417
SECTION 7 - CONTROLS
FIGURE 7-1. SERVICE BRAKE PEDAL CONTROL (Prior to SN 0160039337, Excluding 0160024571
and 0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1 8303755 4 HEX HD CAPSCREW, M10-1.5X30MM
2 8307023 4 LOCKWASHER, M10
3 8024024 1 SERVICE BRAKE PEDAL KIT, (includes items 4 thru 8)
4 7139027 1 BRAKE PEDAL
5 8305644 2 LOCKNUT, 1/2-13
6 8307206 4 FLAT WASHER, 1/2
7 7129521 2 BRAKE PEDAL PIVOT
8 8303658 2 HEX HD CAPSCREW, 1/2-13X2
9 Ref BRAKE VALVE, (See HYDRAULIC CIRCUITS SECTION for
Breakdown)
8990417 6036 297
SECTION 7 - CONTROLS
FIGURE 7-2. SERVICE BRAKE PEDAL CONTROL (SN 0160039338 to Present, Including 0160024571
and 0160037911)
298 6036 8990417
SECTION 7 - CONTROLS
FIGURE 7-2. SERVICE BRAKE PEDAL CONTROL (SN 0160039338 to Present, Including 0160024571
and 0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
3 1001103113 1 BRAKE PEDAL
4 7129521 2 BRAKE PEDAL PIVOT
5 8305644 2 HEX LOCKNUT, 1/2-13
6 8307206 4 FLAT WASHER, 1/2
7 8303658 2 HEX HD CAPSCREW, 1/2-13X2, GR5
9 8307023 4 LOCKWASHER, 10MM
10 8303755 4 HEX HD CAPSCREW, 10X1-1/2X30MM, GR8.8
55 91511145 1 TIE BAR
56 91513180 2 ACTUATOR
101 Ref BRAKE VALVE, (See HYDRAULIC CIRCUITS SECTION for
Breakdown)
219 8307002 2 LOCKWASHER, 1/4
220 8305004 2 HOSE CLAMP
241 1001107355 1 SERVICE BRAKE SWITCH BRACKET
242 8223025 1 SERVICE BRAKE SWITCH
243 8303540 2 HEX HD CAPSCREW, 1/4-20X1
244 8307109 2 FLAT WASHER, 1/4
8990417 6036 299
SECTION 7 - CONTROLS
FIGURE 7-3. THROTTLE PEDAL CONTROL (SN 14834 through 19988, SN 0160002345 through
0160004109)
300 6036 8990417
SECTION 7 - CONTROLS
FIGURE 7-3. THROTTLE PEDAL CONTROL (SN 14834 through 19988, SN 0160002345 through
0160004109)
ITEM PART NUMBER QTY DESCRIPTION REV
1 8162003 1 THROTTLE PEDAL, (includes item 2)
2 8033178 1 THROTTLE PEDAL BELLOWS
3 8303540 3 HEX HD CAPSCREW, 1/4-20X1
4 8307002 3 LOCKWASHER, 1/4
5 8307109 3 FLAT WASHER, 1/4
6 8160080 1 THROTTLE CABLE
7 8160610 1 CABLE CLAMP
8 8305002 2 HEX NUT, #10-24
9 8307003 2 LOCKWASHER, #10
10 8303837 2 ROUND HD SCREW, #10-24X3/4
11 7127102 1 THROTTLE CABLE BRACKET
12 8340034 1 ROD END
13 8305402 2 JAMNUT, 1/4
14 8307109 AR FLAT WASHER, 1/4
15 7127091 1 THROTTLE LEVER EXTENSION
16 8700116 1 SPRING
17 8303799 2 HEX HD CAPSCREW, M6X14MM
18 8307024 2 LOCKWASHER, M6
19 8305650 1 LOCKNUT, 1/4
20 8303790 2 HEX HD CAPSCREW, M12X30MM
21 8307025 2 LOCKWASHER, M12
8990417 6036 301
SECTION 7 - CONTROLS
FIGURE 7-4. THROTTLE PEDAL CONTROL (SN 0160004110 through 0160039337, Excluding
0160024571 and 0160037911)
302 6036 8990417
SECTION 7 - CONTROLS
FIGURE 7-4. THROTTLE PEDAL CONTROL (SN 0160004110 through 0160039337, Excluding
0160024571 and 0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1 8162003 1 THROTTLE PEDAL, (includes item 2)
2 8033178 1 THROTTLE PEDAL BELLOWS
3 8303540 3 HEX HD CAPSCREW, 1/4-20X1
4 8307002 3 LOCKWASHER, 1/4
5 8307109 3 FLAT WASHER, 1/4
6 8700116 1 SPRING
7 8307109 AR FLAT WASHER, 1/4
8 8305402 2 JAM NUT, 1/4
9 1600373 1 THROTTLE CABLE
10 7302331 1 THROTTLE CABLE BRACKET
11 8310628 3 HEX HD CAPSCREW, M10X1.5X14MM, PC8.8
8990417 6036 303
SECTION 7 - CONTROLS
FIGURE 7-5. THROTTLE PEDAL CONTROL (SN 0160039338 to Present, Including 0160024571 and
0160037911)
304 6036 8990417
SECTION 7 - CONTROLS
FIGURE 7-5. THROTTLE PEDAL CONTROL (SN 0160039338 to Present, Including 0160024571 and
0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
7301585 1 THROTTLE PEDAL ADAPTER ASSY, (includes items 1 thru 5) C
1 3400022 1 THROTTLE PEDAL ACCELERATOR
2 3576442 1 THROTTLE ADAPTER PLATE
3 8303745 4 HEX HD CAPSCREW, 5/16-18X5/8, GR5
4 8307106 4 FLAT WASHER, 5/16
5 8310725 3 BUTTON HD CAPSCREW, 1/4-20X1-1/4
8990417 6036 305
SECTION 7 - CONTROLS
FIGURE 7-6. STEERING WHEEL AND SHIFTER
306 6036 8990417
SECTION 7 - CONTROLS
FIGURE 7-6. STEERING WHEEL AND SHIFTER
ITEM PART NUMBER QTY DESCRIPTION REV
1 7138878 1 STEERING WHEEL CAP, (with horn button switch)
2 8305916 1 STEERING COLUMN NUT, (torque to 50 lb-ft)
3 7138836 1 STEERING WHEEL
4 8303534 4 FLAT HD CAPSCREW, #10-16X1-1/4, (torque to 13 lb-ft)
5 8307005 4 LOCKWASHER, 3/8
6 7138833 1 STEERING COLUMN
6 7029367 1 HORN BRUSH KIT
7 8223049 1 TRANSMISSION RANGE SELECTOR SHIFTER, (includes
mounting hardware) (SN 14834 through 19988, SN 0160002345
through 0160015194)
7 1600429 1 TRANSMISSION RANGE SELECTOR SHIFTER, (includes
mounting hardware) (SN 0160015228 to Present)
8990417 6036 307
SECTION 7 - CONTROLS
FIGURE 7-7. CONTROL CONSOLE
308 6036 8990417
SECTION 7 - CONTROLS
FIGURE 7-7. CONTROL CONSOLE
ITEM PART NUMBER QTY DESCRIPTION REV
1 7150708 1 INSTRUMENT CLUSTER, (includes hourmeter)
2 8223453 NLA IGNITION SWITCH, (includes item 3), (no longer available, use
ignition switch 4360690 or kit 2915161 for replacement), (See
OPTIONS SECTION for Breakdown) (SN 14834 through 19988,
SN 0160002345 through 0160023102)
2 4360690 1 IGNITION SWITCH, (includes item 3) (SN 0160023266 to Present)
3 8035807 AR KEY, (with cover)
5 8223054 1 PARK BRAKE SWITCH
6 8223037 1 STEER SELECT SWITCH
7 8223046 2 BEZEL SWITCH
8 8223081 1 ECM INDICATOR (SN 0160039338 to Present, Including
0160024571 and 0160037911)
9 8223082 1 ENGINE PREHEAT INDICATOR (SN 0160039338 to Present,
Including 0160024571 and 0160037911)
8990417 6036 309
SECTION 7 - CONTROLS
FIGURE 7-8. BOOM LIFT/LOWER AND EXTEND/RETRACT CONTROL
310 6036 8990417
SECTION 7 - CONTROLS
FIGURE 7-8. BOOM LIFT/LOWER AND EXTEND/RETRACT CONTROL
ITEM PART NUMBER QTY DESCRIPTION REV
1 8224045 1 JOYSTICK WITH GATE, (includes items 2 & 3)
2 8580110 1 KNOB
3 8160419 1 BOOT
4 8310143 4 HEX HD SCREW, 1/4X1
5 8310144 4 PROP TEE NUT
6 8024021 2 BOOM LIFT/LOWER AND EXTEND/RETRACT CONTROL CABLE
ASSY, (includes items 7 thru 9)
7 1001132550 1 CONTROL CABLE
8 8301443 1 CLEVIS PIN, 3/16X1
9 8302470 1 HAIR PIN, 3/32
10 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
11 4812300 6 FLAT WASHER, M16
12 0100011 AR LOCTITE 242, (apply to item 7)
8990417 6036 311
SECTION 7 - CONTROLS
FIGURE 7-9. FRAME SWAY AND ATTACHMENT TILT CONTROL
312 6036 8990417
SECTION 7 - CONTROLS
FIGURE 7-9. FRAME SWAY AND ATTACHMENT TILT CONTROL
ITEM PART NUMBER QTY DESCRIPTION REV
1 8224047 1 JOYSTICK WITH GATE, (includes items 2 & 3)
2 8580110 1 KNOB
3 8160419 1 BOOT
4 7098142 2 SPACER
5 88261017 4 HEX HD SCREW, 1/4-20NCX7/8
6 8310001 4 NUT
7 8303540 4 HEX HD SCREW, 1/4X1
8 8307109 4 FLAT WASHER, 1/4
9 8024022 2 FRAME SWAY AND ATTACHMENT TILT CONTROL CABLE
ASSY, (includes items 10 thru 12)
10 1001132551 1 CONTROL CABLE
11 8301443 1 CLEVIS PIN, 3/16X1
12 8302470 1 HAIR PIN, 3/32
13 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
14 4812300 6 FLAT WASHER, M16
15 0100011 AR LOCTITE 242, (apply to item 10)
8990417 6036 313
SECTION 7 - CONTROLS
FIGURE 7-10. AUXILIARY HYDRAULIC CONTROL
314 6036 8990417
SECTION 7 - CONTROLS
FIGURE 7-10. AUXILIARY HYDRAULIC CONTROL
ITEM PART NUMBER QTY DESCRIPTION REV
1 8160406 1 CONTROLLER, (includes items 2 & 3)
2 8580110 1 KNOB
3 8160418 1 BOOT
4 8303758 2 HEX HD CAPSCREW, 1/4-20X2
5 4105621 1 AUXILIARY CONTROL DECAL
6 8305004 2 HEX NUT, 1/4-20
7 7091323 1 CONTROLLER SUPPORT
8 8305906 3 RETAINING NUT, 5/16-18
9 8307004 3 LOCKWASHER, 5/16
10 8303697 3 HEX HD CAPSCREW, 5/16-18X3/4
11 7125871 1 CONDUIT, .5X8
12 8024023 1 AUXILIARY HYDRAULICS CONTROL CABLE ASSY, (includes 13
thru 15)
13 8160078 1 CONTROL CABLE
14 8302470 1 HAIR PIN
15 8301443 1 CLEVIS PIN
16 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
17 4812300 3 FLAT WASHER, M16
8990417 6036 315
SECTION 8 - HYDRAULIC CIRCUITS
SECTION 8 - HYDRAULIC CIRCUITS
8990417 6036 317
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-1. SERVICE BRAKE AND DE-CLUTCH (Prior to SN 0160039337, Excluding 0160024571 and
0160037922)
318 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-1. SERVICE BRAKE AND DE-CLUTCH (Prior to SN 0160039337, Excluding 0160024571 and
0160037922)
ITEM PART NUMBER QTY DESCRIPTION REV
1 2716765 1 HOSE ASSY
2 2220371 2 STRAIGHT CONNECTOR
3 2220606 2 MALE RUN TEE
4 2716763 2 HOSE ASSY
5 2220501 1 ELBOW, 45
6 2716761 1 HOSE ASSY
7 2716770 1 HOSE ASSY (SN 14834 through 19988, SN 0160002345 through
0160018879)
7 2754737 1 HOSE ASSY (SN 0160018880 to Present)
8 2716762 1 HOSE ASSY
9 2716766 2 HOSE ASSY
10 2220657 3 ELBOW, 45, (swivel nut)
11 8770189 4 BULKHEAD ELBOW, 45
12 8760237 1 ELBOW, 45, (SN 14834 through 19988, SN 0160002345 through
0160018879)
12 2230035 1 BULKHEAD ELBOW, 45, (SN 0160018880 to Present)
13 2716697 1 HOSE ASSY (SN 14834 through 19988, SN 0160002345 through
0160018879)
13 2754736 1 HOSE ASSY (SN 0160018880 to Present)
14 2716699 4 HOSE ASSY
15 2716700 1 HOSE ASSY
16 2716695 1 HOSE ASSY
17 8303755 4 HEX HD CAPSCREW, M10X30MM
18 8307023 4 LOCK WASHER, M10
8902274 NLA BRAKE VALVE ASSY, (includes items 19 thru 23), (no longer D
available, use 1001109404 for replacement)
1001109404 1 BRAKE VALVE ASSY, (includes items 19 thru 23) A
19 Ref BRAKE VALVE, (See HYDRAULIC COMPONENTS SECTION for
Breakdown)
20 8770183 1 BRANCH TEE, (includes o-ring)
21 8770175 1 ELBOW, 90, (includes o-ring)
22 8770109 2 ELBOW, 90, (includes o-ring)
23 8770120 1 ELBOW, 90, (includes o-ring)
24 2220371 1 STRAIGHT CONNECTOR
25 2220473 3 ELBOW, 90
26 2220603 1 STRAIGHT CONNECTOR
27 8303264 1 HEX HD CAPSCREW, 438-14X1-1/2, GR8
28 8630003 4 O-RING
29 2172106 1 ELBOW, 90, (swivel nut)
30 2221123 1 SWIVEL CONNECTOR
31 8902175 1 SHUTTLE VALVE
32 2130606 1 ELBOW, 90
33 2170706 1 SWIVEL RUN TEE
34 8430081 1 SWIVEL NIPPLE, 1/8 BODY
35 8430032 1 DUST PLUG
36 2220602 1 MALE RUN TEE
37 Kit 2 CONICAL SPRING
38 8769123 1 TWIN COVER PLATE
39 Kit 2 ORIFICE
40 7139212 4 ORIFICE DISK, .089 DIA
8990417 6036 319
SECTION 8 - HYDRAULIC CIRCUITS
ITEM PART NUMBER QTY DESCRIPTION REV
41 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
42 Ref SECONDARY FUNCTION MANIFOLD, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
43 Ref POWER STEERING CIRCUIT, (See POWER STEERING for
Breakdown)
44 Ref FRONT AXLE, (See DRIVE TRAIN SECTION for Breakdown)
45 Ref REAR AXLE, (See DRIVE TRAIN SECTION for Breakdown)
46 Ref STEERING UNIT, (See POWER STEERING for Breakdown)
47 8307004 1 LOCKWASHER, 5/16
48 8750015 1 CLAMP SET
49 8750012 1 STACKING BOLT
50 7139179 1 ORIFICE FITTING
K1 8036385 1 BRAKE VALVE SEAL KIT, (includes qty 1 of item 37 and qty 1 of
item 39)
320 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-2. SERVICE BRAKE AND DE-CLUTCH (SN 0160039338 to Present, Including 0160024571
and 0160037911)
322 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-2. SERVICE BRAKE AND DE-CLUTCH (SN 0160039338 to Present, Including 0160024571
and 0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
2 2220371 3 STRAIGHT CONNECTOR
3 2220606 2 MALE RUN TEE
4 2716763 2 HOSE ASSY
6 2716670 3 HOSE ASSY
7 2754737 1 HOSE ASSY
8 2716762 1 HOSE ASSY
9 2716766 1 HOSE ASSY
10 2220657 2 ELBOW, 45, (swivel nut)
11 8770189 4 BULKHEAD ELBOW, 45
12 2230035 1 BULKHEAD ELBOW, 45
13 2754736 1 HOSE ASSY
14 2716699 3 HOSE ASSY
15 2716700 1 HOSE ASSY
16 2716695 1 HOSE ASSY
17 8303755 4 HEX HD CAPSCREW, M10X30MM
18 8307023 4 LOCK WASHER, M10
1001109404 1 BRAKE VALVE ASSY, (includes items 19 thru 23) B
19 Ref BRAKE VALVE, (See HYDRAULIC COMPONENTS SECTION for
Breakdown)
20 8770183 1 BRANCH TEE, (includes o-ring)
21 8770175 1 ELBOW, 90, (includes o-ring)
22 8770109 2 ELBOW, 90, (includes o-ring)
23 8770120 1 ELBOW, 90, (includes o-ring)
25 2220473 3 ELBOW, 90
26 2220603 1 STRAIGHT CONNECTOR
27 8303264 1 HEX HD CAPSCREW, .438-14X1-1/2, GR8
28 8630003 3 O-RING
29 2172106 1 ELBOW, 90, (swivel nut)
30 2221123 1 SWIVEL CONNECTOR
31 8902175 1 SHUTTLE VALVE
32 2130606 1 ELBOW, 90
33 2170706 1 SWIVEL RUN TEE
34 8430081 1 SWIVEL NIPPLE, 1/8 BODY
35 8430032 1 DUST PLUG
36 2220602 1 MALE RUN TEE
37 Kit 2 CONICAL SPRING
38 8769123 1 TWIN COVER PLATE
39 Kit 2 ORIFICE
40 7139212 3 ORIFICE DISK, .089 DIA
41 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
42 Ref SECONDARY FUNCTION MANIFOLD, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
43 Ref POWER STEERING CIRCUIT, (See POWER STEERING for
Breakdown)
44 Ref FRONT AXLE, (See DRIVE TRAIN SECTION for Breakdown)
45 Ref REAR AXLE, (See DRIVE TRAIN SECTION for Breakdown)
46 Ref STEERING UNIT, (See POWER STEERING for Breakdown)
47 8307004 1 LOCKWASHER, 5/16
48 8750015 1 CLAMP SET
8990417 6036 323
SECTION 8 - HYDRAULIC CIRCUITS
ITEM PART NUMBER QTY DESCRIPTION REV
49 8750017 1 LOCKING PLATE
50 7139179 1 ORIFICE FITTING
51 2220635 1 FITTING, TEE
K1 8036385 1 BRAKE VALVE SEAL KIT, (includes qty 1 of item 37 and qty 1 of
item 39)
324 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-3. BOOM LIFT/LOWER AND EXTEND/RETRACT
326 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-3. BOOM LIFT/LOWER AND EXTEND/RETRACT
ITEM PART NUMBER QTY DESCRIPTION REV
1 7139527 1 BOOM EXTEND CYL TUBE (SN 14834 through 17190)
1 7139731 1 BOOM EXTEND CYL TUBE (SN 0160002345 to Present, SN
17191 through 19988)
2 7139528 1 BOOM EXTEND CYL TUBE (SN 14834 through 17190)
2 7139730 1 BOOM EXTEND CYL TUBE (SN 0160002345 to Present, SN
17191 through 19988)
3 8760468 2 BULKHEAD LOCKNUT, 12
4 2716760 2 HOSE ASSY
5 2220567 2 ELBOW, 90
6 2755060 2 HOSE ASSY
7 2230046 2 BULKHEAD UNION, 90, (SN 14834 through 19988, SN
0160002345 through 0160012120)
8 2716778 2 HOSE ASSY (SN 14834 through 19988, SN 0160002345 through
0160012120)
8 2755059 2 HOSE ASSY (SN 0160012121 through 0160039337, Excluding
0160024571 and 0160037911)
8 1001114202 2 HOSE ASSY (SN 0160039338 to Present, Including 0160024571
and 0160037911)
9 8750040 5 TWIN CLAMP SET, 1.18DIA
10 8750025 2 TWIN COVER PLATE
11 8307004 AR LOCKWASHER, 5/16
12 8303757 1 HEX HD CAPSCREW, 5/16-18X2.50
13 8750026 2 STACKING BOLT, (torque to 11.6 - 21 lb-ft)
14 Ref RH REAR BULKHEAD PLATE, (See ATTACHMENT TILT AND
SLAVE SECTION for Breakdown)
15 8307203 2 PLAIN WASHER, .312
16 8769128 1 TWIN COVER PLATE
17 8305006 2 HEX NUT, 5/16-18
18 2716784 2 HOSE ASSY (Prior to SN 0160039337, Excluding 0160024571
and 0160037911)
18 2716784 1 HOSE ASSY (SN 0160039338 to Present, Including 0160024571
and 0160037911)
19 2220695 2 MALE BRANCH TEE
20 2716675 2 HOSE ASSY
21 2220375 2 STRAIGHT CONNECTOR
22 2220655 1 ELBOW, 90, (swivel nut)
23 2220451 1 STRAIGHT CONNECTOR
24 2220578 1 ELBOW, 90
25 8770157 2 ELBOW, 90
26 8769139 1 TWIN CLAMP SET, .750 DIA
27 8307106 1 FLAT WASHER, .34X.69X.065
28 8310009 2 HEX HD CAPSCREW, 5/16-18X2.00
29 Ref EXTEND/RETRACT CYLINDER, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
30 Ref LIFT/LOWER CYLINDER, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
31 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
32 Ref FIRST BOOM SECTION, (See BOOM SECTION for Breakdown)
33 8750017 1 TWIN CLAMP LOCKING PLATE (SN 14834 through 19988, SN
0160002345 through 0160033303)
33 8750025 1 TWIN COVER PLATE (SN 0160033304 to Present)
8990417 6036 327
SECTION 8 - HYDRAULIC CIRCUITS
ITEM PART NUMBER QTY DESCRIPTION REV
34 8310009 1 HEX HD CAPSCREW, 5/16-18X2.0 (SN 14834 through 19988, SN
0160002345 through 0160015051)
34 8303746 1 HEX HD CAPSCREW, 5/16-18X1-3/4 (SN 0160015052 to Present)
35 8750026 1 STACKING BOLT (SN 14834 through 19988, SN 0160002345
through 0160033303)
35 8303757 1 HEX HD CAPSCREW, 5/16-18X2.50 (SN 0160033304 to Present)
104 2716785 1 HOSE ASSY (SN 0160039338 to Present, Including 0160024571
and 0160037911)
328 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-4. ATTACHMENT TILT AND SLAVE (SN 14834 through 18831)
330 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-4. ATTACHMENT TILT AND SLAVE (SN 14834 through 18831)
ITEM PART NUMBER QTY DESCRIPTION REV
1 8303090 4 HEX HD CAPSCREW, 1/4-20X1.75
2 8307004 10 LOCKWASHER, 5/16
3 8307002 4 LOCKWASHER, 5/16
4 8307109 4 NARROW FLAT WASHER, 1/4
5 8769153 2 SINGLE CLAMP COVER PLATE
6 8750029 2 SINGLE CLAMP, .75 DIA
7 8760465 2 BULKHEAD LOCKNUT #10
8 8769123 3 TWIN COVER PLATE
9 8769122 3 TWIN CLAMP, .62 DIA
10 7150810 1 RETRACT BOOM ATTACHMENT TILT TUBE
11 7150811 1 EXTEND BOOM ATTACHMENT TILT TUBE
12 8307106 11 FLAT WASHER, .34X.69X.065
13 8303715 3 HEX HD CAPSCREW, 5/16-18X1.50
14 2716684 2 HOSE ASSY
15 8760477 2 MALE BULKHEAD RUN TEE
16 7150837 1 RETRACT ATTACHMENT TILT TUBE ASSY
17 2220385 2 FEMALE SWIVEL TEE
18 7150838 1 EXTEND ATTACHMENT TILT TUBE ASSY
19 2220373 4 STRAIGHT CONNECTOR
20 2716788 2 BOOM HOSE ASSY
21 2716773 4 HOSE ASSY
22 2716767 2 HOSE ASSY
23 8303264 3 HEX HD CAPSCREW, .312-18X1.50
24 8769128 3 TWIN COVER PLATE
25 8760045 2 UNION BULKHEAD
26 8765204 2 ELBOW, 90, (swivel nut)
27 2220474 3 ELBOW, 90
28 8750016 3 TWIN CLAMP SET, 1.18 DIA
29 8750017 2 LOCK FOR TWIN CLAMP PLATE
30 Ref CLAMP AND HARDWARE, (See BOOM LIFT/LOWER AND
EXTEND/RETRACT for Breakdown)
31 7139504 1 LH BULKHEAD PLATE
32 2220596 1 ELBOW, 90
33 8305006 4 HEX NUT, 5/16-18
34 8310009 4 HEX HD CAPSCREW, 5/16-18X2
35 7139505 1 RH BULKHEAD PLATE
36 2716714 2 HOSE ASSY
37 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
38 Ref ATTACHMENT TILT CYLINDER, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
39 Ref SLAVE CYLINDER, (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
8990417 6036 331
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-5. ATTACHMENT TILT AND SLAVE (SN 0160002345 to Present, SN 18832 through 19988)
332 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-5. ATTACHMENT TILT AND SLAVE (SN 0160002345 to Present, SN 18832 through 19988)
ITEM PART NUMBER QTY DESCRIPTION REV
1 8303090 4 HEX HD CAPSCREW, 1/4-20X1.75
2 8307004 10 LOCKWASHER, 5/16
3 8307002 4 LOCKWASHER, 1/4
4 8307109 4 NARROW FLAT WASHER, 1/4
5 8769153 2 SINGLE CLAMP COVER PLATE
6 8750029 2 SINGLE CLAMP, .75 DIA
7 8760465 2 BULKHEAD LOCKNUT #10
8 8769123 3 TWIN COVER PLATE
9 8769122 3 TWIN CLAMP, .62 DIA
10 7139726 1 RETRACT BOOM ATTACHMENT TILT TUBE
11 7139727 1 EXTEND BOOM ATTACHMENT TILT TUBE
12 8303715 3 HEX HD CAPSCREW, 5/16-18X1.50
13 8760477 2 MALE BULKHEAD RUN TEE
14 7150837 1 RETRACT ATTACHMENT TILT TUBE ASSY
15 7150838 1 EXTEND ATTACHMENT TILT TUBE ASSY
16 2220373 4 STRAIGHT CONNECTOR
17 2716788 2 BOOM HOSE ASSY
18 2716773 4 HOSE ASSY
19 2716767 2 HOSE ASSY
20 8303264 3 HEX HD CAPSCREW, .312-18X1.50
21 8769128 3 TWIN COVER PLATE
22 2220474 3 ELBOW, 90
23 8750027 3 TWIN CLAMP SET, .84IN DIA
24 8750017 2 LOCK FOR TWIN CLAMP PLATE
25 Ref CLAMP AND HARDWARE, (See BOOM LIFT/LOWER AND
EXTEND/RETRACT for Breakdown)
26 8307106 3 FLAT WASHER, .34X.69X.065
27 2220596 1 ELBOW, 90
28 8307203 4 PLAIN WASHER, .312
29 8310009 4 HEX HD CAPSCREW, .312-18X2, GR5
30 8305006 4 HEX NUT, .312-18
31 2716714 2 HOSE ASSY
32 7300214 2 TUBE ASSY
33 8760463 2 LOCKNUT, BULKHEAD #8
34 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
35 Ref ATTACHMENT TILT CYLINDER, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
36 Ref SLAVE CYLINDER, (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
37 7139505 1 RH BULKHEAD PLATE
38 7139504 1 LH BULKHEAD PLATE
8990417 6036 333
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-6. FRAME SWAY
334 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-6. FRAME SWAY
ITEM PART NUMBER QTY DESCRIPTION REV
1 2220371 1 STRAIGHT CONNECTOR
2 2716764 2 HOSE ASSY
3 2220473 1 ELBOW, 90
4 8760268 1 ELBOW, 90, (swivel nut)
5 2220372 1 STRAIGHT CONNECTOR
6 8760458 1 TUBE END REDUCER (Prior to SN 0160039337, Excluding
0160024571 and 0160037911)
7 8760407 1 NUT (Prior to SN 0160039337, Excluding 0160024571 and
0160037911)
8 2220373 1 STRAIGHT CONNECTOR
9 Ref FRAME SWAY CYLINDER, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
10 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
113 2220619 1 ADAPTER (SN 0160039338 to Present, Including 0160024571
and 0160037911)
8990417 6036 335
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-7. POWER STEERING
336 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-7. POWER STEERING
ITEM PART NUMBER QTY DESCRIPTION REV
1 2716776 1 HOSE ASSY
2 2220500 3 ELBOW, 45
3 2716775 1 HOSE ASSY
4 2716673 2 HOSE ASSY
5 2716696 4 HOSE ASSY
6 2716769 1 HOSE ASSY
7 8760237 4 BULKHEAD ELBOW, 45
8 2716773 1 HOSE ASSY
9 2716772 1 HOSE ASSY
10 2220683 1 ELBOW, 45, (swivel nut)
11 2220381 1 CONNECTOR
12 8721029 1 STEERING UNIT
13 8760140 1 MALE CONNECTOR
14 2220385 1 FEMALE SWIVEL RUN TEE
15 2220373 4 STRAIGHT CONNECTOR
16 2220474 1 ELBOW, 90
17 2220596 3 ELBOW, 90
18 8770173 1 CONNECTOR
19 2220655 1 ELBOW, 90, (swivel nut)
20 2220700 1 FEMALE SWIVEL RUN TEE
21 2220622 1 TUBE END REDUCER
23 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
24 Ref STEER SELECT VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
25 Ref FRONT AXLE, (See DRIVE TRAIN SECTION for Breakdown)
26 Ref REAR AXLE, (See DRIVE TRAIN SECTION for Breakdown)
8990417 6036 337
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-8. CONTROL VALVES
338 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-8. CONTROL VALVES
ITEM PART NUMBER QTY DESCRIPTION REV
1 2716783 1 HOSE ASSY
2 Ref GEAR PUMP, (See HYDRAULIC COMPONENTS SECTION for
Breakdown)
3 8630003 1 O-RING
4 2716774 1 HOSE ASSY
5 2716808 1 HOSE ASSY
6 8405209 1 HOSE CLAMP
7 8640208 1 O-RING
8 10717672 2 FLANGE HALF, 32
9 8303626 4 HEX HD CAPSCREW, 1/2-13X1.5
10 8307007 4 LOCKWASHER, 1/2
11 2716780 1 HOSE ASSY
12 8640123 4 O-RING
13 8530030 8 FLANGE HALF, 16
14 8303675 16 HEX HD CAPSCREW, 3/8-16X1.25, GR5, (torque to 33-37 lb-ft)
15 8307005 16 LOCKWASHER, 3/8
16 2717033 1 HOSE ASSY
17 8310420 2 HEX FLANGE NUT, 5/16-18
18 8310393 2 CARRIAGE BOLT, 5/16-18X2.75, GR2, (torque to 18.5 - 21 lb-ft)
19 8310337 1 CARRIAGE BOLT, 1/2-13X2.5
20 8310524 2 CARRIAGE BOLT, 1/2-13X1.75
21 8310523 3 HEX FLANGE NUT, 1/2-13
22 Ref MAIN CONTROL VALVE HARDWARE, (See POWER STEERING
for Breakdown)
23 Ref FUEL/HYDRAULIC TANK ASSY, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
24 2220473 3 ELBOW, 90
25 Ref MAIN CONTROL VALVE ASSY, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
26 Ref SECONDARY FUNCTION MANIFOLD, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
27 2220435 2 STRAIGHT CONNECTOR
28 2716781 1 HOSE ASSY
29 2716807 1 HOSE ASSY
30 2220373 1 STRAIGHT CONNECTOR
31 2220602 1 MALE RUN TEE
32 7139993 1 RESTRICTOR CHECK VALVE
33 2220596 1 ELBOW, 90
34 Ref UNLOADER VALVE ASSY, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
35 2716771 1 HOSE ASSY
36 8430032 5 DUST PLUG
37 8430033 2 DIAGNOSTIC NIPPLE
38 8430046 3 DIAGNOSTIC NIPPLE
39 2220371 1 STRAIGHT CONNECTOR
40 8760268 1 ELBOW, 90, (swivel nut)
41 2172106 1 ELBOW, 90, (swivel nut))
42 2110606 1 STRAIGHT CONNECTOR
43 8750027 2 CLAMP, SET, .84 DIA TWIN
44 8750012 1 STACKING BOLT, (torque to 7.5 - 13.5 lb-ft)
45 8750017 1 TWIN CLAMP PLATE LOCKING
8990417 6036 339
SECTION 8 - HYDRAULIC CIRCUITS
ITEM PART NUMBER QTY DESCRIPTION REV
46 8310009 1 HEX HD CAPSCREW, 5/16-18X2, (torque to 11.6 - 21 lb-ft)
47 8307004 1 LOCKWASHER, 5/16
48 8769128 1 TWIN COVER PLATE
49 2220238 1 PLUG
340 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-9. AUXILIARY HYDRAULIC
342 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-9. AUXILIARY HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
1 8303090 4 HEX HD CAPSCREW, 1/4-20X1-3/4
2 8307004 6 LOCKWASHER, 5/16
3 8307002 4 LOCKWASHER, 1/4
4 8303715 3 HEX HD CAPSCREW, 5/16-18X1-1/2
5 8750029 4 SINGLE CLAMP, .75 ID
6 2716792 2 HOSE ASSY
7 8769122 6 TWIN CLAMP, .62 ID, (two halves)
8 7150837 1 TUBE ASSY
9 7150838 1 TUBE ASSY
10 2716713 2 HOSE ASSY
11 2230044 2 BULKHEAD ELBOW, 90, (includes nut)
12 2716768 2 HOSE ASSY
13 2220373 1 STRAIGHT CONNECTOR
14 8420055 1 DUST PLUG, #8
15 8420053 1 DUST CAP, #8
16 91403414 1 MALE QUICK DISCONNECT
17 91403413 1 FEMALE QUICK DISCONNECT
18 2230025 2 BULKHEAD STRAIGHT UNION
19 8750017 6 TWIN CLAMP PLATE LOCKING
20 8750040 3 TWIN CLAMP SET, 1.18 DIA
21 8750026 3 STACKING BOLT
22 8310009 3 HEX HD CAPSCREW, 5/16-18X2
23 8769128 3 TWIN COVER PLATE
24 8750027 3 TWIN CLAMP SET, .84 DIA
25 8765204 2 ELBOW, 90, (swivel nut)
26 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
27 8769153 2 SINGLE CLAMP COVER PLATE
28 8769155 4 STACKING BOLT
29 8769156 2 SAFETY LOCK SINGLE PLATE
30 8760465 2 BULKHEAD LOCKNUT, #10
31 7139728 1 TUBE ASSY
32 7139729 1 TUBE ASSY
33 8750011 3 STACKING BOLT
34 8769123 3 COVER PLATE
35 8640025 2 O-RING (SN 14834 through 19988, SN 0160002345 through
0160034648)
36 2220381 1 CONNECTOR
37 2220651 2 STRAIGHT CONNECTOR (SN 0160034648 to Present)
8990417 6036 343
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-10. TRANSMISSION COOLER (SN 14834 through 19988, SN 0160002345 through
0160004109)
344 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-10. TRANSMISSION COOLER (SN 14834 through 19988, SN 0160002345 through
0160004109)
ITEM PART NUMBER QTY DESCRIPTION REV
1 8760109 2 STRAIGHT CONNECTOR
2 2716622 1 HOSE ASSY
3 2716621 1 HOSE ASSY
4 8760328 2 ELBOW, 90
5 8750024 2 TWIN CLAMP SET
6 8750017 1 TWIN CLAMP LOCKING PLATE
7 8750026 1 STOCKING BOLT
8 8307004 1 LOCKWASHER, 5/16
9 8750025 1 TWIN COVER PLATE
10 8303757 1 HEX HD CAPSCREW, 5/16-18X2.5
11 Ref RADIATOR, (See ENGINE AND ATTACHING PARTS SECTION for
Breakdown)
12 Ref ZF TRANSMISSION, (See DRIVE TRAIN SECTION for Breakdown)
8990417 6036 345
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-11. TRANSMISSION COOLER (SN 0160004110 through 0160039337, Excluding 0160024571
and 0160037911)
346 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-11. TRANSMISSION COOLER (SN 0160004110 through 0160039337, Excluding 0160024571
and 0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1 Ref ZF TRANSMISSION, (See DRIVE TRAIN SECTION for Breakdown)
2 2131210 2 ELBOW, 90
3 2717150 1 HOSE ASSY
4 2717149 1 HOSE ASSY
5 8750024 1 CLAMP SET, 1.18 DIA (SN 0160004110 through 0160032087)
5 8750040 1 CLAMP SET, 1.46 DIA (SN 0160032088 to Present)
6 8750026 2 STACKING BOLT
7 8750040 1 CLAMP SET, 1.46 DIA
8 Ref TRANSMISSION OIL COOLER, (See ENGINE AND ATTACHING
PARTS SECTION for Breakdown)
8990417 6036 347
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-12. TRANSMISSION COOLER (SN 0160039338 to Present, Including 0160024571 and
0160037911)
348 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-12. TRANSMISSION COOLER (SN 0160039338 to Present, Including 0160024571 and
0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1001100220 1 TRANSMISSION COOLER, (includes items 10, 15, 16, 18 thru 22) D
10 Ref CLAMP, (See OIL COOLER for Breakdown)
15 8750026 1 STACK BOLT
16 8750040 1 CLAMP SET
18 1001100222 1 HOSE ASSY
19 1001100223 1 HOSE ASSY
20 0641612 2 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
21 8305645 2 HEX LOCKNUT, 3/8-16
22 8310200 4 WASHER, 3/8
24 Ref FUEL/HYDRAULIC TANK ASSY, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
25 Ref RADIATOR, (See ENGINE AND ATTACHING PARTS SECTION for
Breakdown)
26 Ref ZF TRANSMISSION, (See DRIVE TRAIN SECTION for Breakdown)
27 2131210 2 ELBOW, 90
8990417 6036 349
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-13. OIL COOLER (SN 14834 through 19988, SN 0160002345 through 0160004109)
350 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-13. OIL COOLER (SN 14834 through 19988, SN 0160002345 through 0160004109)
ITEM PART NUMBER QTY DESCRIPTION REV
1 Ref OIL COOLER, (See ENGINE AND ATTACHING PARTS SECTION
for Breakdown)
2 Ref FUEL/HYDRAULIC TANK ASSY, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
3 Ref UNLOADER VALVE, (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
4 8310009 1 HEX HD CAPSCREW, 5/16-18X2.00, GR5
5 8750017 1 LOCKING PLATE
6 8750026 1 STACKING BOLT
7 8769123 1 TWIN COVER PLATE
8 2716786 1 HOSE ASSY
9 2716779 1 HOSE ASSY
10 8640123 2 O-RING
11 8530030 2 FLANGE HALF, 16
12 8307005 4 LOCKWASHER, 3/8
13 8750040 2 TWIN CLAMP SET, 1.18 DIA
14 8303757 1 HEX HD CAPSCREW, 5/16-18X2.5
15 8307004 2 LOCKWASHER, 5/16
16 8750025 1 TWIN COVER PLATE
17 8760273 1 ELBOW, 45, (swivel nut)
18 8303107 4 HEX HD CAPSCREW, 3/8-16X3.25, GR5
19 7139788 1 BLOCK MANIFOLD
20 8750015 1 TWIN CLAMP SET, .67 DIA
8990417 6036 351
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-14. OIL COOLER (SN 0160004110 through 0160039337, Excluding 0160024571 and
0160037911)
352 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-14. OIL COOLER (SN 0160004110 through 0160039337, Excluding 0160024571 and
0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1 Ref FUEL/HYDRAULIC TANK ASSY, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
2 8760273 1 ELBOW, 45, (swivel nut)
3 2717159 1 HOSE ASSY
4 2717158 1 HOSE ASSY
5 Ref CLAMP AND HARDWARE, (See TRANSMISSION COOLER for
Breakdown)
6 8750026 1 STACKING BOLT
7 8750024 1 CLAMP SET, 1.18 DIA
8 Ref OIL COOLER, (See ENGINE AND ATTACHING PARTS SECTION
for Breakdown)
9 8303107 4 HEX HD CAPSCREW, 3/8-16X3-1/4, GR5
10 8307005 4 LOCKWASHER, 3/8
11 8530030 2 FLANGE HALF
12 8640123 2 O-RING
13 7139788 1 BLOCK MANIFOLD
14 Ref UNLOADER VALVE, (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
8990417 6036 353
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-15. OIL COOLER (SN 0160039338 to Present, Including 0160024571 and 0160037911)
354 6036 8990417
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-15. OIL COOLER (SN 0160039338 to Present, Including 0160024571 and 0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1001099246 1 OIL COOLER, (includes items 1 thru 23) C
1 3311805 3 LOCKNUT, 1/2-13
3 4751800 2 WASHER, 1/2
5 8406302 2 CLAMP
8 8760273 1 ELBOW, 45
14 1001100215 1 HOSE ASSY
15 1001100216 1 HOSE ASSY
16 0641814 2 HEX HD CAPSCREW, 1/2-13X1-3/4, GR5
17 8310456 1 HEX NUT, 1/2-13
18 8530030 2 FLANGE
19 8640123 1 O-RING
20 2220435 1 CONNECTOR
21 7139788 1 MANIFOLD BLOCK
22 8303107 4 HEX HD CAPSCREW, 3/8-16X3-1/4, GR5
23 8307005 4 LOCKWASHER, 3/8
24 Ref FUEL/HYDRAULIC TANK ASSY, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
25 Ref RADIATOR, (See ENGINE AND ATTACHING PARTS SECTION for
Breakdown)
8990417 6036 355
SECTION 9 - HYDRAULIC COMPONENTS
SECTION 9 - HYDRAULIC COMPONENTS
8990417 6036 357
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-1. BOOM EXTEND/RETRACT CYLINDER
358 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-1. BOOM EXTEND/RETRACT CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REV
2716571 1 BOOM EXTEND/RETRACT CYLINDER, (includes all items) H
1 N.S.S. 1 TUBE WELDMENT
2 8036402 1 PISTON, (Loctite 241 and torque to 300-400 lb-ft)
3 8036403 1 GLAND HEAD, (torque to 300-400 lb-ft)
4 8036404 1 ROD SPACER
5 8036405 1 ROD WELDMENT
6 8035536 1 SET SCREW, 5/16-18X.50, (Loctite 241 and torque to 155-165 lb-
ft)
7 8036406 1 SET SCREW, 5/16-18X.38, (Loctite 241 and torque to 155-165 lb-
ft)
8 8902259 1 COUNTERBALANCE VALVE, (3500psi), (torque to 45-50 lb-ft)
8 8205656 1 SEAL KIT
9 Kit 1 O-RING
10 Kit 1 O-RING
11 Kit 1 O-RING
12 Kit 1 O-RING
13 Kit 2 BACK-UP RING
14 Kit 1 BACK-UP RING
15 Kit 1 WIPER SEAL
16 Kit 1 PISTON SEAL
17 Kit 1 WIPER SEAL
18 Kit 2 WEARBAND
19 Kit 2 WEARBAND
20 Kit 2 LOCKING INSERT
21 Kit 1 SQUARE RING
22 Kit 1 BUFFER SEAL
23 8036144 1 STRAIGHT GREASE FITTING
24 8036143 1 GREASE FITTING, 90
25 8036229 1 CHECK VALVE
25 8205656 1 SEAL KIT
26 8036407 1 TAMPERPROOF CAP
K1 8036296 1 CYLINDER CONVERSION KIT, (includes item 3 and boom extend
cylinder seal kit) (SN 14834 through 15222)
K2 8036294 1 EXTEND CYLINDER SEAL KIT, (includes items 9 thru 22) (SN
15223 through 19988, SN 0160002345 to Present)
8990417 6036 359
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-2. BOOM LIFT/LOWER CYLINDER (SN 14834 through 19297)
360 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-2. BOOM LIFT/LOWER CYLINDER (SN 14834 through 19297)
ITEM PART NUMBER QTY DESCRIPTION REV
2716616 2 BOOM LIFT/LOWER CYLINDER, (includes items 1 thru 16)
1 N.S.S. 1 TUBE WELDMENT
2 8036393 1 PO CHECK VALVE
2 2900770 1 SEAL KIT
3 8035321 1 COUNTERBALANCE VALVE, (4000 ± 50PSI), (torque to 30-35 lb-
ft)
3 8035327 1 SEAL KIT
4 8036394 1 LOCKNUT, (torque to 1750-2000 lb-ft)
5 Kit 1 O-RING
6 Kit 1 CAPPED T-SEAL
7 8036397 1 PISTON
8 Kit 1 O-RING
9 Kit 1 BACK-UP RING
10 8036396 1 GLAND
11 Kit 1 DEEP Z-SEAL
12 Kit 1 WIPER SEAL
13 8036395 1 ROD WELDMENT
14 Kit 2 PRECISION WEARBAND
15 Kit 2 PRECISION WEARBAND
16 8036398 1 LOCKING COLLAR, (torque to 300-400 lb-ft)
17 8526011 1 LOCTITE 271, (apply to item 4)
K1 8036132 1 LIFT/LOWER CYLINDER SEAL KIT, (includes items 5, 6, 8, 9, 11,
12, 14 & 15)
N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.
8990417 6036 361
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-3. BOOM LIFT/LOWER CYLINDER (SN 19298 through 19988, SN 0160002345 through
0160004091, Excluding 0160003491 and 0160003492)
362 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-3. BOOM LIFT/LOWER CYLINDER (SN 19298 through 19988, SN 0160002345 through
0160004091, Excluding 0160003491 and 0160003492)
ITEM PART NUMBER QTY DESCRIPTION REV
2717196 2 BOOM LIFT/LOWER CYLINDER, (includes items 1 thru 19) D
1 N.S.S. 1 TUBE WELDMENT
2 7029328 1 PO CHECK VALVE
2 8025655 1 SEAL KIT
3 7029327 1 COUNTERBALANCE VALVE, (4000 ± 50PSI), (torque to 30-35 lb-
ft)
3 7029330 1 SEAL KIT
4 8036536 1 LOCKNUT, (torque to 1735-1885 lb-ft)
5 7029336 1 PISTON
6 7029333 1 GLAND
7 7029332 1 ROD WELDMENT
8 7029334 1 LOCKING COLLAR, (torque to 300-400 lb-ft)
9 8036537 2 SET SCREW, 3/8-16X3/8
10 7029335 1 O-RING
11 Kit 1 O-RING
12 Kit 1 CAPPED T-SEAL
13 Kit 1 O-RING
14 Kit 1 BACK-UP RING
15 Kit 1 DEEP Z-SEAL
16 Kit 1 WIPER SEAL
17 Kit 1 PRECISION WEARBAND
18 Kit 2 PRECISION WEARBAND
19 Kit 2 NYLON BALL
20 8526011 1 LOCTITE 271, (apply to item 4)
K1 8036782 1 LIFT/LOWER CYLINDER SEAL KIT, (includes items 11 thru 19)
N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.
8990417 6036 363
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-4. BOOM LIFT/LOWER CYLINDER (SN 0160004110 through 0160015020, Including
0160003491 and 0160003492)
364 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-4. BOOM LIFT/LOWER CYLINDER (SN 0160004110 through 0160015020, Including
0160003491 and 0160003492)
ITEM PART NUMBER QTY DESCRIPTION REV
2717257 2 BOOM LIFT/LOWER CYLINDER, (includes items 1 thru 19) B
1 N.S.S. 1 TUBE WELDMENT
2 7029328 1 PO CHECK VALVE
2 8025655 1 SEAL KIT
3 7029327 1 COUNTERBALANCE VALVE, (4000 ± 50PSI), (torque to 30-35 lb-
ft)
3 7029330 1 SEAL KIT
4 8036536 1 LOCKNUT, (torque to 1735-1885 lb-ft)
5 7029336 1 PISTON
6 7029333 1 GLAND
7 7029337 1 ROD WELDMENT
8 7029334 1 LOCKING COLLAR, (torque to 300-400 lb-ft)
9 8036537 2 SET SCREW, 3/8-16X3/8
10 7029335 1 O-RING
11 Kit 1 O-RING
12 Kit 1 CAPPED T-SEAL
13 Kit 1 O-RING
14 Kit 1 BACK-UP RING
15 Kit 1 DEEP Z-SEAL
16 Kit 1 WIPER SEAL
17 Kit 1 PRECISION WEARBAND
18 Kit 2 PRECISION WEARBAND
19 Kit 2 NYLON BALL
20 8526011 1 LOCTITE 271, (apply to item 4)
K1 8036782 1 LIFT/LOWER CYLINDER SEAL KIT, (includes items 11 thru 19)
N1 Note QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.
8990417 6036 365
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-5. BOOM LIFT/LOWER CYLINDER (SN 0160015052 to Present)
366 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-5. BOOM LIFT/LOWER CYLINDER (SN 0160015052 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1684464 2 BOOM LIFT/LOWER CYLINDER, (includes items 1 thru 19) B
1 N.S.S. 1 TUBE WELDMENT
2 7029328 1 PO CHECK VALVE
2 8025655 1 SEAL KIT
3 7029327 1 COUNTERBALANCE VALVE, (4000 ± 50PSI), (torque to 30-35 lb-
ft)
3 7029330 1 SEAL KIT
4 8036536 1 LOCKNUT, (torque to 1735-1885 lb-ft)
5 7029336 1 PISTON
6 7029333 1 GLAND
7 7029337 1 ROD WELDMENT
8 7029334 1 LOCKING COLLAR, (torque to 300-400 lb-ft)
9 8036537 2 SET SCREW, 3/8-16X3/8
10 7029335 1 O-RING
11 Kit 1 O-RING
12 Kit 1 CAPPED T-SEAL
13 Kit 1 O-RING
14 Kit 1 BACK-UP RING
15 Kit 1 DEEP Z-SEAL
16 Kit 1 WIPER SEAL
17 Kit 1 PRECISION WEARBAND
18 Kit 2 PRECISION WEARBAND
19 Kit 2 NYLON BALL
20 8526011 1 LOCTITE 271, (apply to item 4)
105 3423227 1 CYLINDER PIN
116 8303782 1 HEX HD CAPSCREW, 1/2-13X4, GR5
120 8305644 1 HEX LOCKNUT, 1/2-13
125 8520003 1 GREASE FITTING, 90
126 8522012 AR ANTI-SEIZE LUBE
K1 8036782 1 LIFT/LOWER CYLINDER SEAL KIT, (includes items 11 thru 19)
N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.
8990417 6036 367
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-6. FRAME SWAY CYLINDER (SN 14384 through 19988, SN 0160002345 through
0160004091, Excluding 0160003491 and 0160003492)
368 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-6. FRAME SWAY CYLINDER (SN 14384 through 19988, SN 0160002345 through
0160004091, Excluding 0160003491 and 0160003492)
ITEM PART NUMBER QTY DESCRIPTION REV
2716563 NLA FRAME SWAY CYLINDER, (includes items 1 thru 16), (no longer
available, use 1001091901 on FRAME SWAY CYLINDER SN
0160005638 to Present for replacement)
1 N.S.S. 1 TUBE WELDMENT
2 8035323 1 PISTON
3 8035324 1 HEAD GLAND, (torque to 300-400 lb-ft)
4 8035758 1 ROD WELDMENT
5 8035322 1 HEX LOCKNUT, 1.50-12, (torque to 1100-1250 lb-ft)
6 8035757 2 PO CHECK VALVE - SERIES 10, (torque to 35-40 lb-ft)
6 8035327 1 SEAL KIT
7 Kit 1 O-RING
8 Kit 1 O-RING
9 Kit 1 O-RING
10 Kit 1 BACK-UP RING
11 Kit 1 DEEP Z-SEAL
12 Kit 1 CAPPED T-SEAL
13 Kit 1 WIPER SEAL
14 Kit 1 PRECISION WEARBAND
15 Kit 2 PRECISION WEARBAND
16 Kit 1 LOCKING INSERT
17 8526011 AR LOCTITE TREADLOCKER 271, (apply to item 5)
K1 8035326 1 FRAME SWAY CYLINDER SEAL KIT, (includes items 7 thru 16)
8990417 6036 369
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-7. FRAME SWAY CYLINDER (SN 0160004110 through 0160005622, Including 0160003491
and 0160003492)
370 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-7. FRAME SWAY CYLINDER (SN 0160004110 through 0160005622, Including 0160003491
and 0160003492)
ITEM PART NUMBER QTY DESCRIPTION REV
1 2717216 NLA FRAME SWAY CYLINDER, (no service parts available, use
1001091901 for replacement)
8990417 6036 371
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-8. FRAME SWAY CYLINDER (SN 0160005638 to Present)
372 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-8. FRAME SWAY CYLINDER (SN 0160005638 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
2716563 NLA FRAME SWAY CYLINDER, (no longer available, use 1001091901 C
for replacement or items 1 thru 16 for service) (SN 0160005638
through 0160032210)
1001091901 1 FRAME SWAY CYLINDER, (includes items 1 thru 17) (SN C
0160032211 to Present)
1 N.S.S. 1 TUBE WELDMENT
2 8035323 1 PISTON
3 8035324 1 HEAD GLAND, (torque to 300-400 lb-ft)
4 8035758 1 ROD WELDMENT
5 8035322 1 HEX LOCKNUT, 1.50-12, (torque to 1100-1250 lb-ft)
6 8035757 NLA PO CHECK VALVE - SERIES 10, (torque to 35-40 lb-ft), (no
longer available, use 1001091885 for replacement) (SN
0160005638 through 0160032210)
6 8035327 1 SEAL KIT
6 1001091885 2 COUNTERBALANCE VALVE - SERIES 10, (torque to 35-40 lb-ft)
(SN 0160032211 to Present)
6 70021583 1 SEAL KIT
7 Kit 1 O-RING
8 Kit 1 O-RING
9 Kit 1 O-RING
10 Kit 1 BACK-UP RING
11 Kit 1 DEEP Z-SEAL
12 Kit 1 CAPPED T-SEAL
13 Kit 1 WIPER SEAL
14 Kit 1 PRECISION WEARBAND
15 Kit 2 PRECISION WEARBAND
16 Kit 1 LOCKING INSERT
17 8035785 2 HEX PLUG
18 8526011 AR LOCTITE TREADLOCKER 271, (apply to item 5)
K1 8035326 1 FRAME SWAY CYLINDER SEAL KIT, (includes items 7 thru 16)
8990417 6036 373
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-9. ATTACHMENT TILT CYLINDER
374 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-9. ATTACHMENT TILT CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REV
2716614 1 ATTACHMENT TILT CYLINDER, (includes all items) E
1 8036149 2 BEARING
2 70023265 1 TUBE WELDMENT
3 8036392 1 PISTON, (Loctite 243 and torque to 200-300 lb-ft)
4 8036391 1 GLAND, (torque to 300-400 lb-ft)
5 8036389 1 ROD WELDMENT
6 8520013 1 LUBE FITTING, STRAIGHT
7 8520021 1 LUBE FITTING, 90
8 8035321 1 COUNTERBALANCE VALVE, (4000PSI), (torque to 30-35 lb-ft)
8 8035327 1 SEAL KIT
9 8036393 1 CHECK VALVE, (torque to 30-35 lb-ft)
9 8205655 1 SEAL KIT
10 8035536 2 SET SCREW, 5/16-18X.5, (Loctite 243 and torque to 155-175 lb-ft)
11 8036390 1 ROD SPACER
12 Kit 1 O-RING
13 Kit 1 O-RING
14 Kit 1 O-RING
15 Kit 2 DYNAMIC BACK-UP RING
16 Kit 1 DEEP Z-SEAL
17 Kit 1 CAPPED T-SEAL
18 Kit 1 WIPER SEAL
19 Kit 2 PRECISION WEARBAND
20 Kit 2 PRECISION WEARBAND
21 Kit 2 LOCKING INSERT
22 Kit 1 DYNAMIC BACK-UP RING
K1 8035720 1 ATTACHMENT TILT CYLINDER SEAL KIT, (includes items 12 thru
22)
8990417 6036 375
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-10. SLAVE CYLINDER (SN 14834 through 19297)
376 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-10. SLAVE CYLINDER (SN 14834 through 19297)
ITEM PART NUMBER QTY DESCRIPTION REV
2716615 2 SLAVE CYLINDER, (includes items 1 thru 16)
1 N.S.S. 1 TUBE WELDMENT
2 8036401 1 PISTON
3 8036400 1 HEAD GLAND, (torque 250-300 lb-ft)
4 8036399 1 ROD WELDMENT
5 8037080 1 LOCKNUT, 1.25-12, (torque 675-750 lb-ft)
6 Kit 1 O-RING
7 Kit 1 O-RING
8 Kit 1 O-RING
9 Kit 2 BACK-UP RING
10 Kit 1 BACK-UP RING
11 Kit 1 DEEP Z-SEAL
12 Kit 1 CAPPED T-SEAL
13 Kit 1 WIPER SEAL
14 Kit 2 WEARBAND
15 Kit 1 WEARBAND
16 Kit 1 LOCKING INSERT
17 8526011 AR LOCTITE 271, (apply to item 5)
K1 8036131 1 SLAVE CYLINDER SEAL KIT, (includes items 6 thru 16)
N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.
8990417 6036 377
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-11. SLAVE CYLINDER (SN 19298 through 19988, SN 0160002345 through 0160004088,
Excluding 0160003491 and 0160003492)
378 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-11. SLAVE CYLINDER (SN 19298 through 19988, SN 0160002345 through 0160004088,
Excluding 0160003491 and 0160003492)
ITEM PART NUMBER QTY DESCRIPTION REV
2717197 2 SLAVE CYLINDER, (includes items 1 thru 16)
1 N.S.S. 1 TUBE WELDMENT
2 7029247 1 PISTON
3 7029250 1 HEAD GLAND, (torque 250-300 lb-ft)
4 7029248 1 ROD WELDMENT
5 8036778 1 LOCKNUT, 1.25-12, (torque 675-750 lb-ft)
6 7029249 1 O-RING
7 7017283 1 SET SCREW, 1/4-20X3/8
8 Kit 1 O-RING
9 Kit 1 O-RING
10 Kit 1 BACK-UP RING
11 Kit 1 DEEP Z-SEAL
12 Kit 1 CAPPED T-SEAL
13 Kit 1 WIPER SEAL
14 Kit 2 WEARBAND
15 Kit 1 WEARBAND
16 8526011 AR LOCTITE 271, (apply to item 5)
K1 7028739 1 SLAVE CYLINDER SEAL KIT, (includes items 8 thru 15)
N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.
8990417 6036 379
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-12. SLAVE CYLINDER (SN 0160004110 to Present, Including 0160003491 and 0160003492)
380 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-12. SLAVE CYLINDER (SN 0160004110 to Present, Including 0160003491 and 0160003492)
ITEM PART NUMBER QTY DESCRIPTION REV
2717260 2 SLAVE CYLINDER, (includes items 1 thru 15) B
1 N.S.S. 1 TUBE WELDMENT
2 7029247 1 PISTON
3 7029250 1 GUIDE, (torque 300-350 lb-ft)
4 7029251 1 ROD WELDMENT
5 7017278 1 LOCKNUT, 1-1/8-12, (torque 650-700 lb-ft)
6 7029249 1 O-RING
7 8036811 1 HEX SOCKET SET SCREW, 1/4-20X3/8, (torque to 3-4 lb-ft)
8 Kit 1 O-RING
9 Kit 2 O-RING
10 Kit 1 BACK-UP RING
11 Kit 1 DEEP Z-SEAL
12 Kit 1 CAPPED T-SEAL
13 Kit 1 WIPER RING
14 Kit 2 WEAR RING
15 Kit 1 WEAR RING
105 3423227 1 CYLINDER PIN
116 8303782 1 HEX HD CAPSCREW, 1/2-13X4, GR5
120 8305644 1 HEX LOCKNUT, 1/2-13
125 8520003 1 GREASE FITTING, 90
126 8522012 AR ANTI SIEZE LUBE
K1 7028739 1 SEAL KIT, (includes items 8 thru 15)
N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.
8990417 6036 381
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-13. GEAR PUMP
382 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-13. GEAR PUMP
ITEM PART NUMBER QTY DESCRIPTION REV
8440162 1 GEAR PUMP, (includes all items) AA
1 N.S.S. 1 SEC HOUSING
2 N.S.S. 1 PEC HOUSING
3 8036428 1 GEAR HOUSING
4 8036271 1 GEAR SHAFT SET
5 N.S.S. 4 WASHER
6 8035745 4 HEX HD CAPSCREW
7 8035744 1 SPLINE ADAPTER
8 83674096 2 THRUST PLATE
9 Kit 1 LIP SEAL
10 Kit 2 CHANNEL SEAL
11 Kit 2 BACK-UP SEAL
12 Kit 2 SQUARE R SEAL
13 83671037 4 DOWEL PIN
K1 8036429 1 GEAR PUMP SEAL KIT, (includes items 9 thru 12)
8990417 6036 383
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-14. MAIN CONTROL VALVE
384 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-14. MAIN CONTROL VALVE
ITEM PART NUMBER QTY DESCRIPTION REV
8902187 1 MAIN CONTROL VALVE, (includes all items) AD
1 8035848 1 OUTLET SECTION ASSY
2 8036177 1 FRAME SWAY SECTION ASSY
3 8036178 2 ATTACHMENT TILT AND AUXILIARY HYDRAULIC SECTION
ASSY
4 8035849 1 MID-INLET SECTION ASSY
5 8036179 2 BOOM EXTEND/RETRACT AND BOOM LIFT/LOWER SECTION
ASSY
6 8036263 1 EXTEND/RETRACT AND LIFT/LOWER SECTION ASSY OUTLET
7 8036175 2 RELIEF ASSY VALVE - Preset at 3250 ± 50psi (224 ± 3,4 bar)
8 8036174 2 RELIEF ASSY VALVE - Preset at 3250 ± 50psi (224 ± 3,4 bar)
9 8035844 1 MAIN RELIEF VALVE - Preset at 3500 ± 50psi (242 ± 3,4 bar)
10 8035834 4 PLUG, #10
11 8035843 2 PLUG
12 8760419 2 PLUG, #6, (not used on machines with auxiliary hydraulics)
13 8035835 1 PLUG, #10
14 8035346 1 NUT
15 8036283 1 TIE ROD
16 8035348 2 NUT
17 8036284 2 TIE ROD
18 8035347 1 NUT
19 8036282 1 TIE ROD
20 8035381 2 NUT
21 8036281 2 TIE ROD
22 8036533 2 O-RING
23 8036517 4 O-RING
24 7013903 1 O-RING
25 7013930 1 PLUG
26 7013928 1 O-RING
K1 8036180 1 COMPLETE VALVE SEAL KIT
8990417 6036 385
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-15. DIRECTIONAL CONTROL VALVES
386 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-15. DIRECTIONAL CONTROL VALVES
ITEM PART NUMBER QTY DESCRIPTION REV
1 8902200 1 UNLOADER VALVE, (includes items 2 thru 4) (Prior to SN AD
0160037836)
1 1001103151 1 UNLOADER VALVE, (includes items 2 thru 4) (SN 0160037836 to B
Present)
2 8035775 1 DIFFERENTIAL PRESSURE SENSE VALVE, (torque to 80-90 lb-
ft) (Prior to SN 0160037836)
2 8036187 1 SEAL KIT
2 70022718 1 DIFFERENTIAL PRESSURE SENSE VALVE, (torque to 60-65 lb-
ft) (SN 0160037836 to Present)
2 Ref SEAL KIT
3 8036356 1 RELIEF VALVE, (torque to 35-40 lb-ft) (Prior to SN 0160037836)
3 8034037 1 SEAL KIT
3 70022717 1 RELIEF VALVE, (2700PSI, [186 bar]), (torque to 37-41 lb-ft) (SN
0160037836 to Present)
3 Ref SEAL KIT
4 8035774 1 CHECK VALVE, (125psi [8,6 bar]), (torque to 80-90 lb-ft) (Prior to
SN 0160037836)
4 70020799 1 SEAL KIT
4 70022716 1 CHECK VALVE, (180psi [12,4 bar]), (torque to 40 lb-ft) (SN
0160037836 to Present)
4 Ref SEAL KIT
5 8902197 1 STEER SELECT VALVE, (includes item 6) (Prior to SN C
0160037860)
5 1001103152 NLA STEER SELECT VALVE (No Longer Available - Use 1001283631) C
(SN 0160037860 to Present)
5 1001283631 1 STEER SELECT VALVE (includes item 6)
5 1001283628 1 HARNESS, JUMPER (MALE-MALE)
5 1001283629 1 HARNESS, JUMPER (MALE-FEMALE)
5 1001283630 1 VALVE
6 8640017 AR O-RING
7 8902111 1 STEER SELECT VALVE SUBPLATE
8 8310326 2 SOCKET HD CAPSCREW, 5/16-18X1.125, (torque to 18.5-21 lb-ft)
9 8310327 4 SOCKET HD CAPSCREW, #10-24X1.125, (torque to 18.5-21 lb-ft)
100 8902196 1 SECONDARY FUNCTION MANIFOLD, (includes items 101 thru AD
108) (Prior to SN 0160038185)
100 1001103149 1 SECONDARY FUNCTION MANIFOLD, (includes items 101 thru B
108) (SN 0160038185 to Present)
101 8032989 1 PRESSURE REDUCING VALVE, (2500PSI, [172 bar]), (torque to
60-70 lb-ft) (Prior to SN 0160038185)
101 8032990 1 SEAL KIT
101 70022720 1 PRESSURE REDUCING VALVE, (2500PSI, [172 bar]), (torque to
21 lb-ft) (SN 0160038185 to Present)
101 Ref SEAL KIT
102 8032993 1 PRESSURE REDUCING VALVE, (550PSI, [38 bar]), (torque to 35-
40 lb-ft) (Prior to SN 0160038185)
102 8032994 1 SEAL KIT
102 70022719 1 PRESSURE REDUCING VALVE, (550PSI, [38 bar]), (torque to 37-
41 lb-ft) (SN 0160038185 to Present)
102 Ref SEAL KIT
103 8032991 1 PRESSURE REDUCING VALVE, (650PSI, [45 bar]), (torque to 25-
30 lb-ft) (Prior to SN 0160038185)
103 8032994 1 SEAL KIT
103 70022721 1 PRESSURE REDUCING VALVE, (650PSI, [45 bar]), (torque to 37-
8990417 6036 387
SECTION 9 - HYDRAULIC COMPONENTS
ITEM PART NUMBER QTY DESCRIPTION REV
41 lb-ft) (SN 0160038185 to Present)
103 Ref SEAL KIT
104 8032995 1 CHECK VALVE (Prior to SN 0160038185)
104 8032992 1 SEAL KIT
104 91474023 1 CHECK VALVE, (torque to 23-27 lb-ft) (SN 0160038185 to
Present)
104 91474024 1 SEAL KIT
105 8902696 1 SOLENOID VALVE CARTRIDGE, (torque to 25-30 lb-ft) (Prior to
SN 0160038185)
105 70022723 1 SOLENOID VALVE CARTRIDGE, (torque to 23-27 lb-ft) (SN
0160038185 to Present)
105 8032992 1 SEAL KIT
106 8902698 2 SOLENOID COIL WITH INTEGRATED DIODE (Prior to SN
0160038185)
106 70022724 2 SOLENOID COIL WITH INTEGRATED DIODE (SN 0160038185
to Present)
107 8902697 1 SOLENOID VALVE CARTRIDGE, (torque to 25-30 lb-ft) (Prior to
SN 0160038185)
107 8032992 1 SEAL KIT
70022722 1 SOLENOID VALVE CARTRIDGE, (torque to 23-27 lb-ft) (SN
0160038185 to Present)
N.S.S. 1 SEAL KIT
108 N.S.S. 2 NUT, (torque to 4-6 lb-ft)
210 8307005 3 LOCKWASHER, 3/8
211 8307203 3 WASHER, 5/16
217 8310525 3 HEX HD CAPSCREW, 3/8-16X1.00, GR8, (torque to 46-52 lb-ft)
388 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-16. FUEL/HYDRAULIC TANK ASSEMBLY (SN 14834 through 19987)
390 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-16. FUEL/HYDRAULIC TANK ASSEMBLY (SN 14834 through 19987)
ITEM PART NUMBER QTY DESCRIPTION REV
7150655 FUEL/HYDRAULIC TANK ASSY, (includes all items) F
1 7150610 1 FUEL/HYDRAULIC RESERVOIR
2 7024441 1 SIGHT GAUGE, (torque bolts to 4-5 lb-ft)
3 8320265 1 HYDRAULIC OIL FILTER ELEMENT
4 1001091752 1 FILTER HEAD, (with by-pass)
5 7138209 3 GASKET
6 7139077 2 FILLER/BREATHER
7 2220500 1 ELBOW, 45, (includes o-ring)
8 7139076 2 PLATE
9 8305626 12 HEX LOCK ELASTIC NUT, 5/16-18
10 7118222 1 FUEL LEVEL SENDER ASSY
11 8310163 17 TRUSS HD SCREW, #10X5/8
12 8760552 1 MALE BRANCH TEE, #16, (includes o-ring)
13 8541435 2 HEX HD MAGNETIC PLUG
14 8640903 2 O-RING
15 7138740 1 SUCTION STRAINER, (includes o-ring)
16 7029716 1 O-RING
17 8430034 1 ELBOW, 90, (includes o-ring)
18 8430064 1 ELBOW, 90, (includes o-ring)
19 2220237 1 HEX HD PLUG, #6, (includes o-ring)
20 8223226 1 HYDRAULIC TEMPERATURE SWITCH, 195F
8990417 6036 391
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-17. FUEL/HYDRAULIC TANK ASSEMBLY (SN 160002345 to Present, Including 199880)
392 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-17. FUEL/HYDRAULIC TANK ASSEMBLY (SN 160002345 to Present, Including 199880)
ITEM PART NUMBER QTY DESCRIPTION REV
7301863 1 FUEL/HYDRAULIC TANK ASSY, (includes all items except 115) G
(SN 0160002345 through 0160036939, Including 19988)
1001100218 1 FUEL/HYDRAULIC TANK ASSY, (includes items 1 thru 15, 17, 18, H
19 & 115) (SN 0160037777 to Present)
1 7301862 1 FUEL/HYDRAULIC RESERVOIR
2 7024441 1 SIGHT GAUGE, (torque bolts to 4-5 lb-ft)
3 7301252 1 HYDRAULIC OIL FILTER ELEMENT
4 1001091752 1 FILTER HEAD, (with by-pass)
5 7138209 2 GASKET
6 7139077 2 FILLER/BREATHER
7 2220500 1 ELBOW, 45, (includes o-ring)
8 7139076 1 PLATE
9 8305626 8 HEX LOCK ELASTIC NUT, 5/16-18
10 7118222 1 FUEL SENDER (Prior to SN 0160047782)
10 1001145026 1 FUEL SENDER (SN 0160047782 to Present)
11 8310163 11 TRUSS HD SCREW, #10X5/8
12 8760552 1 MALE BRANCH TEE, #16, (includes o-ring)
13 2220239 2 HEX HD PLUG, (includes o-ring)
14 7138740 1 SUCTION STRAINER, (includes o-ring)
15 8430034 1 ELBOW, 90, (includes o-ring)
16 8430064 1 ELBOW, 90, (includes o-ring)
17 2220237 1 HEX HD PLUG, #6, (includes o-ring)
18 8223226 1 HYDRAULIC TEMPERATURE SWITCH, 195F
19 1001134961 1 FUEL FILL NECK ADAPTER (Prior to SN 0160047782)
115 8430034 1 ELBOW, 90, (includes o-ring)
8990417 6036 393
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-18. GRAPPLE BUCKET CYLINDER
394 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-18. GRAPPLE BUCKET CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REV
70021393 1 GRAPPLE BUCKET CYLINDER, (includes all items)
1 70021465 1 CYLINDER TUBE
2 70021448 2 BUSHING
3 70021464 2 VALVE CARTRIDGE
4 90554045 2 GREASE FITTING
5 70021440 1 HEX NUT
6 Kit 1 PISTON RING
7 Kit 1 O-RING
8 70021451 1 PISTON
9 Kit 1 O-RING
10 70021444 1 WASHER
11 Kit 1 O-RING
12 Kit 1 BACK-UP WASHER
13 Kit 1 O-RING
14 70021446 1 CYLINDER GLAND
15 Kit 1 POLY-PAK SEAL
16 Kit 1 ROD WIPER
17 70021466 1 PISTON ROD
18 70021447 1 BUSHING
K1 70021452 1 SEAL KIT (includes items 6, 7, 9, 11 thru 13, 15 & 16)
8990417 6036 395
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-19. SIDE TILT CARRIAGE CYLINDER
396 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-19. SIDE TILT CARRIAGE CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REV
1001090134 NLA SIDE TILT CARRIAGE CYLINDER, (no longer available, see items C
1 through 8 for service or 1001163414 for replacement)
1 70022038 1 BARREL ASSY
2 70022039 1 ROD ASSY
3 70022040 1 PISTON
3 70022042 1 SEAL KIT
4 70024002 1 ROD BEARING
4 70022043 1 SEAL KIT
5 90022230 1 HEX NUT
6 7029760 1 CAPSCREW
7 4640438 2 CHECK VALVE
7 2900770 1 SEAL KIT
8 91044080 2 GREASE FITTING
K1 70022041 1 SEAL KIT, (contains 70022042 & 70022043)
8990417 6036 397
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-20. SIDE TILT CARRIAGE CYLINDER
398 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-20. SIDE TILT CARRIAGE CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REV
1001163414 Ref SIDE TILT CYLINDER A
1 70026056 1 BARREL
2 70026057 1 ROD
3 70026058 1 HEAD, PISTON
4 70025606 2 NIPPLE, GREASE
5 70024020 2 FITTING, GREASE
6 70003849 1 GLAND
7 70025959 2 PLUG
8 70026059 2 VALVE, P.O. CHECK
9 70002219 1 RING, INTERNAL SNAP
10 70026060 4 RING, INTERNAL SNAP
11 70026061 2 BEARING, SPHERICAL
12 70024262 2 PLUG
13 70002224 1 RING, LOCKING
14 Kit 2 RING, ROD BEARING
15 Kit 2 RING, PISTON BEARING
16 Kit 1 SEAL, PISTON
17 Kit 1 O-RING
18 Kit 1 RING, BACK-UP
19 Kit 1 SEAL, ROD
20 Kit 1 O-RING
21 Kit 1 SEAL, WIPER
101 70026062 1 SEAL KIT, (includes items 14 thru 21)
8990417 6036 399
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-21. 72IN 90, SWING CARRIAGE CYLINDER
400 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-21. 72IN 90, SWING CARRIAGE CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REV
1001103182 1 SWING CARRIAGE CYLINDER, (includes items 1 thru 22) B
1 70022044 1 TUBE ASSY
2 8035863 1 PISTON
3 8035862 1 HEAD GLAND
4 70022045 1 ROD ASSY
5 70022046 1 BEARING
6 8035536 2 SET SCREW, 5/16-18X1/2
7 70020428 1 RELIEF VALVE, (preset to 2000 psi)
7 7024574 1 SEAL KIT
8 8033786 1 COUNTER BALANCE VALVE, (preset to 3000 psi)
8 8205655 1 SEAL KIT
9 70021812 1 TAMPERPROOF CAP
11 Kit 1 O-RING
12 Kit 1 O-RING
13 Kit 1 O-RING
14 Kit 1 SQUARE RING
15 Kit 1 BACKUP RING
16 Kit 1 SEAL
17 Kit 1 PISTON SEAL
18 Kit 1 ROD WIPER
19 Kit 2 WEARBAND
20 Kit 1 WEARBAND
21 Kit 2 INSERT
22 Kit 2 INSERT
K1 2915023 1 SEAL KIT, (includes items 11 thru 22)
8990417 6036 401
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-22. BRAKE VALVE
402 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-22. BRAKE VALVE
ITEM PART NUMBER QTY DESCRIPTION REV
1001094284 NLA POWER BRAKE VALVE, (no longer available, order 1001106845 A
for replacement or see items 1 thru 15 for service)
1001106845 1 POWER BRAKE VALVE, (information not available at the time of
publication)
1 91474454 1 BOLT
2 91474442 2 PIN
3 70023037 2 PIN
4 70023038 2 POPPET
5 N.S.S. 1 HOUSING
6 91474450 4 PLUG
7 91474434 2 PLUG
8 91474458 1 PLUG
9 91474456 1 SPOOL
10 91474455 1 PISTON
11 91474447 1 PISTON
12 91474443 1 PLUG
13 91474446 1 SEAT
14 70020680 1 PLUG
15 91474459 1 PLUG
K1 70024044 1 PREFILL PISTON KIT
K2 70024045 1 COVERS KIT
K3 70024046 1 SEAL KIT
K4 70024047 1 MAKE-UP CHECK KIT
K5 70024048 1 INLET CHECK KIT
K6 70024049 1 HARDWARE KIT
K7 70024050 1 WORKPORT ORIFICE KIT
8990417 6036 403
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-23. 50IN SIDE SHIFT CARRIAGE CYLINDER (SN 0160037788 to Present)
404 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-23. 50IN SIDE SHIFT CARRIAGE CYLINDER (SN 0160037788 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
70024539 1 50IN SIDE SHIFT CARRIAGE CYLINDER, (includes all items) B
2 Kit 2 ROD SEAL
3 70024547 2 O-RING
4 Kit 2 ROD WIPER SEAL
5 70024548 2 RETAINER SEAL
6 N.S.S. 1 ROD
7 N.S.S. 1 BARREL
K1 70024549 1 SEAL KIT, (includes items 2 & 4)
8990417 6036 405
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-24. SWING CARRIAGE CYLINDER (SN 14834 through 19238)
406 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-24. SWING CARRIAGE CYLINDER (SN 14834 through 19238)
ITEM PART NUMBER QTY DESCRIPTION REV
2716153 1 SWING CARRIAGE CYLINDER, (includes items 1 thru 21) AA
1 N.S.S. 1 WELDMENT TUBE
2 70020428 1 RELIEF VALVE CARTRIDGE, (torque to 30-35 lb-ft)
2 7024574 1 SEAL KIT
3 8033786 1 COUNTERBALANCE VALVE, (torque to 30-35 lb-ft)
3 8025655 1 SEAL KIT
4 N.S.S. 1 CAP
5 Kit 1 PRECISION WEARBAND
6 8035863 1 PISTON, (torque to 440-500 lb-ft)
7 8035536 2 SET SCREW, 5/16-18X.5, (torque to 85-90 lb-in)
8 Kit 2 LOCKING INSERT
9 Kit 1 O-RING
10 Kit 1 SQUARE RING
11 Kit 1 SQUARE SECTION TFE PISTON SEAL
12 Kit 1 O-RING
13 Kit 1 BACK-UP RING
14 Kit 2 LOCKING INSERT
15 Kit 1 O-RING
16 Kit 2 PRECISION WEARBAND
17 Kit 1 DEEP Z-SEAL
18 8035862 1 HEAD GLAND, (torque to 250-300 lb-ft)
19 Kit 1 WIPER SEAL
20 8035861 1 WELDMENT ROD
21 8065062 1 DURALON JOURNAL BEARING
22 8526011 AR LOCTITE 271, (apply to item 6)
23 8526036 AR LOCTITE 242, (apply to item 7)
K1 8035830 1 SEAL KIT, (includes items 5, 8 thru 17, 19)
8990417 6036 407
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-25. SWING CARRIAGE CYLINDER (SN 0160002408 to Present, SN 19239 through 19897)
408 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-25. SWING CARRIAGE CYLINDER (SN 0160002408 to Present, SN 19239 through 19897)
ITEM PART NUMBER QTY DESCRIPTION REV
2717200 1 SWING CARRIAGE CYLINDER, (includes items 1 thru 21) C
1 N.S.S. 1 WELDMENT TUBE
2 70020428 1 RELIEF VALVE CARTRIDGE, (torque to 30-35 lb-ft)
2 7024574 1 SEAL KIT
3 8033786 1 COUNTERBALANCE VALVE, (torque to 30-35 lb-ft)
3 8025655 1 SEAL KIT
4 N.S.S. 1 CAP
5 Kit 1 PRECISION WEARBAND
6 8035863 1 PISTON, (torque to 440-500 lb-ft)
7 8035536 2 SET SCREW, 5/16-18X.5, (torque to 85-90 lb-in)
8 Kit 2 LOCKING INSERT
9 Kit 1 O-RING
10 Kit 1 SQUARE RING
11 Kit 1 SQUARE SECTION TFE PISTON SEAL
12 Kit 1 O-RING
13 Kit 1 BACK-UP RING
14 Kit 2 LOCKING INSERT
15 Kit 1 O-RING
16 Kit 2 PRECISION WEARBAND
17 Kit 1 DEEP Z-SEAL
18 8035862 1 HEAD GLAND, (torque to 250-300 lb-ft)
19 Kit 1 WIPER SEAL
20 8035861 1 WELDMENT ROD
21 8065062 1 DURALON JOURNAL BEARING
22 8526011 AR LOCTITE 271, (apply to item 6)
23 8526036 AR LOCTITE 242, (apply to item 7)
K1 2915023 1 SEAL KIT, (includes items 5, 8 thru 17, 19)
8990417 6036 409
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-26. SIDE TILT CARRIAGE CYLINDER
410 6036 8990417
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-26. SIDE TILT CARRIAGE CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REV
2716143 1 SIDE TILT CARRIAGE CYLINDER, (includes items 1 thru 17) C,F
1 8036451 1 SPHERICAL BEARING
2 8036750 2 CHECK VALVE, (torque to 30-35 lb-ft)
2 2900770 1 SEAL KIT
3 8035865 1 LOCKNUT, (torque to 550-650 lb-ft)
4 Kit 1 PRECISION WEARBAND
5 8035868 1 PISTON
6 Kit 1 O-RING
7 Kit 1 CAPPED T-SEAL
8 Kit 2 PRECISION WEARBAND
9 Kit 1 O-RING
10 Kit 1 BACK-UP RING
11 Kit 1 O-RING
12 Kit 2 LOCKING INSERT
13 8035867 1 HEAD GLAND, (torque to 300-400 lb-ft)
14 Kit 1 DEEP Z-SEAL
15 Kit 1 WIPER SEAL
16 8035866 1 WELDMENT ROD
17 N.S.S. 1 WELDMENT TUBE
18 8526011 AR LOCTITE 271, (apply to item 3)
K1 8035831 1 SEAL KIT, (includes items 4, 6 thru 12, 14 & 15)
8990417 6036 411
SECTION 10 - ELECTRICAL
SECTION 10 - ELECTRICAL
8990417 6036 413
SECTION 10 - ELECTRICAL
FIGURE 10-1. CAB HARNESS (Prior to SN 0160039337, Excluding 0160024571 and 0160037911)
414 6036 8990417
SECTION 10 - ELECTRICAL
FIGURE 10-1. CAB HARNESS (Prior to SN 0160039337, Excluding 0160024571 and 0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1 7301818 1 CAB HARNESS E
2 8307106 3 FLAT WASHER, 5/16
3 8307111 4 FLAT WASHER, #10
4 8307003 4 LOCKWASHER, #10
5 8305002 4 HEX NUT, #10-24 NC
6 8307027 1 LOCKWASHER, 5/16, (external tooth)
7 8229233 4 FUSE, 7.5 AMP, (Tan)
8 8229234 5 FUSE, 10 AMP, (Red)
9 8229235 2 FUSE, 20 AMP, LIGHTS, (Yellow)
10 8582007 5 SPARE FUSE CLIP
11 8225119 7 RELAY
12 8229238 3 FUSE, 40 AMP, (Orange)
13 8229237 2 FUSE, 15 AMP
8990417 6036 415
SECTION 10 - ELECTRICAL
FIGURE 10-2. CAB HARNESS (SN 0160039338 to Present, Including 0160024571 and 0160037911)
416 6036 8990417
SECTION 10 - ELECTRICAL
FIGURE 10-2. CAB HARNESS (SN 0160039338 to Present, Including 0160024571 and 0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1 1001104036 1 CONSOLE AND STABILIZER HARNESS
2 8307106 4 FLAT WASHER, 5/16
3 8307111 3 FLAT WASHER, #10
4 8307003 3 LOCKWASHER, #10
5 8305002 3 HEX NUT, #10-24
6 8307027 2 LOCKWASHER, 5/16
23 8229234 4 FUSE, 10 AMP
24 8229233 2 FUSE, 7.5 AMP
25 8229238 2 FUSE, 40 AMP
26 8229235 1 FUSE, 20 AMP
27 8229237 2 FUSE, 15 AMP
28 8582007 5 SPARE FUSE CLIP
29 8225119 7 SEALED RELAY
30 8305624 1 HEX LOCKNUT, 1/4
71 1001114579 1 CAB HARNESS
8990417 6036 417
SECTION 10 - ELECTRICAL
FIGURE 10-3. ENGINE HARNESS (SN 14834 through 19988, SN 0160002345 through 0160004109)
418 6036 8990417
SECTION 10 - ELECTRICAL
FIGURE 10-3. ENGINE HARNESS (SN 14834 through 19988, SN 0160002345 through 0160004109)
ITEM PART NUMBER QTY DESCRIPTION REV
1 7150714 1 ENGINE HARNESS L
2 8270134 1 12 VOLT BATTERY
3 7150745 1 SINGLE BATTERY NEGATIVE CABLE
4 7150746 1 SINGLE BATTERY POSITIVE CABLE
5 7138830 1 BATTERY HOLD-DOWN
6 8310344 2 HEX HD CAPSCREW, 3/8-16X10
7 8307204 2 FLAT WASHER, 3/8
8 8305645 3 LOCKNUT, 3/8
9 8307112 1 FLAT WASHER, 1/2
10 10701363 1 LOCKWASHER, 5/8, (external tooth)
11 8270620 1 HORN, (includes mounting hardware)
12 8270624 NLA BACKUP ALARM, (no longer available, use kit 2915184 on Figure
10-2 for replacement) (SN 0160004110 through 0160039337)
13 8305004 2 HEX NUT, 1/4-20
14 8307002 2 LOCKWASHER, 1/4
15 8584001 AR TIE WRAP, (not shown)
16 Ref STARTER, (includes starter solenoid), (See ENGINE AND
ATTACHING PARTS SECTION for Breakdown)
17 8307023 1 LOCKWASHER, M10
18 8305438 1 HEX JAM NUT, M10
19 8310077 3 HEX JAM NUT, M5-0.8
20 8310078 3 LOCKWASHER, M5
21 8223532 NLA LOW OIL PRESSURE SENDER, (no longer available, use kit
2915063 on ENGINE HARNESS SN 0160004110 through
0160039337 for replacement)
22 8310041 1 LOCKWASHER, #8, (external tooth)
23 8305201 1 HEX NUT, #8-32 BRASS
24 8220073 1 SLIP-ON MALE TERMINAL, #10 SCREW
25 8223217 1 WATER TEMPERATURE SENDER (SN 14834 through 18231)
25 8223242 1 WATER TEMPERATURE SENDER (SN 18231 through 19988, SN
0160002345 through 0160004109)
26 8223232 1 TRANSMISSION TEMPERATURE SWITCH
27 8035276 1 FUEL RUN SOLENOID
28 Ref ALTERNATOR, (See ENGINE AND ATTACHING PARTS SECTION
for Breakdown)
29 8307022 1 LOCKWASHER, M8
30 8305043 1 HEX NUT, M8-1.25
31 8035805 2 DIODE PAC
8990417 6036 419
SECTION 10 - ELECTRICAL
FIGURE 10-4. ENGINE HARNESS (SN 0160004110 through 0160039337, Excluding 0160024571 and
0160037911)
420 6036 8990417
SECTION 10 - ELECTRICAL
FIGURE 10-4. ENGINE HARNESS (SN 0160004110 through 0160039337, Excluding 0160024571 and
0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
1 4922984 1 ENGINE HARNESS (SN 0160004110 through 0160012751) D
1 4923285 1 ENGINE HARNESS (SN 0160012752 through 0160014860) C
1 4923363 1 ENGINE HARNESS (SN 0160014897 through 0160039337, C
Excluding 0160024571 and 0160037911)
2 8270144 1 12 VOLT BATTERY
3 7301836 1 SINGLE BATTERY NEGATIVE CABLE
4 7301835 1 SINGLE BATTERY POSITIVE CABLE
5 7301859 1 BATTERY TIE DOWN SHEET
6 7301864 2 FOAM STRIP
7 8303620 4 HEX HD CAPSCREW, 3/8-16X1, GR5
8 8305645 1 LOCKNUT, 3/8
9 8307110 1 FLAT WASHER, 3/8
10 8307026 1 LOCKWASHER, 3/8, (external tooth)
11 8270620 1 HORN, (includes mounting hardware)
12 8270624 NLA BACK-UP ALARM, (no longer available, use kit 2915184 for
replacement) (SN 0160004110 through 0160016700)
12 8270621 1 BACK-UP ALARM (SN 0160016744 to Present)
13 8305624 2 HEX LOCKNUT, 1/4
14 4711400 2 WASHER, 1/4
15 8584001 AR TIE WRAP
16 7099882 1 BOOM ANGLE SENSOR
17 Ref STARTER, (includes starter solenoid), (See ENGINE AND
ATTACHING PARTS SECTION for Breakdown)
18 7300344 1 BUSS BAR
19 8303533 1 HEX HD CAPSCREW, M12X1.75X20MM, PC8.8
20 8307220 1 PLAIN WASHER, M12
21 8310650 1 LOCKWASHER, M12
22 8223532 NLA LOW OIL PRESSURE SENDER, (no longer available, use kit
2915063 for replacement) (SN 0160004110 through 0160012751)
22 4360609 1 LOW OIL PRESSURE SENDER (SN 0160012752 through
0160039337, Excluding 0160024571 and 0160037911)
23 8220073 2 TAB FASTON TERMINAL
24 8270147 1 NEGATIVE BATTERY CLAMP
25 8307204 4 PLAIN WASHER, 3/8
26 8223244 1 WATER TEMPERATURE SENDER
27 8223232 1 TRANSMISSION TEMPERATURE SWITCH
28 8305038 2 HEX NUT, M10
29 Ref ALTERNATOR, (See ENGINE AND ATTACHING PARTS SECTION
for Breakdown)
30 8303777 2 HEX HD CAPSCREW, M10X1.5X35MM, PC8.8
31 8307221 4 PLAIN WASHER, M10
32 8220366 3 DIODE PAC
33 4923018 1 FRAME GROUND CABLE
34 8270148 1 POSITIVE BATTERY CLAMP
35 8307023 2 LOCKWASHER, M10
36 4923283 1 PRESSURE SWITCH JUMPER (SN 0160012752 to Present)
37 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4 (SN 0160016744 to Present)
38 77383377 1 STARTER RELAY (SN 0160014897 to Present)
39 4711400 2 WASHER, 1/4 (SN 0160014897 to Present)
40 8307002 2 LOCKWASHER, 1/4 (SN 0160014897 through 0160039337,
8990417 6036 421
SECTION 10 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
Excluding 0160024571 and 0160037911)
41 0641410 2 HEX HD CAPSCREW, 1/4-20X1-1/4 (SN 0160014897 through
0160039337, Excluding 0160024571 and 0160037911)
42 8307005 4 LOCKWASHER, 375
43 7310012 1 FUSIBLE LINK ASSY
K1 2915063 1 PRESSURE SWITCH KIT, (includes items 22 & 36)
K2 2915184 1 BACK-UP ALARM SERVICE KIT, (includes items 12 thru 14, 37,
mounting bar, 3576433 and butt connectors, 86683480)
422 6036 8990417
SECTION 10 - ELECTRICAL
FIGURE 10-5. ENGINE HARNESS (SN 0160039338 to Present, Including 0160024571 and 0160037911)
424 6036 8990417
SECTION 10 - ELECTRICAL
FIGURE 10-5. ENGINE HARNESS (SN 0160039338 to Present, Including 0160024571 and 0160037911)
ITEM PART NUMBER QTY DESCRIPTION REV
2 8307106 2 WASHER, 5/16
7 1001128397 1 ENGINE HARNESS
8 1001108206 1 BATTERY HOLD DOWN INSTALLATION, (includes items 101 thru B
104)
12 8270620 1 HORN, (includes mounting hardware)
13 8305645 1 HEX LOCKNUT, 3/8-16
14 8307110 1 WASHER, 3/8
16 8270147 1 BATTERY CLAMP, (negative)
17 8270148 1 BATTERY CLAMP, (positive)
18 8270621 1 BACK-UP ALARM
19 8307219 6 WASHER, 6MM
20 8303545 6 HEX HD CAPSCREW, 6X1X14MM
21 8406302 1 HOSE CLAMP
30 8305624 2 HEX LOCKNUT, 1/4-20
31 6621412 1 STARTER TERMINAL
32 7300344 1 BUSS BAR
36 8303777 2 HEX HD CAPSCREW, 10X1.5X35MM
37 8307221 4 WASHER, 10MM
38 8307023 2 LOCKWASHER, 10MM
39 8305038 2 HEX NUT, 10X1.50MM
41 7301893 1 BATTERY TERMINAL,INSULATOR
42 77383377 1 STARTER RELAY
43 8307004 2 LOCKWASHER, 5/16
44 4711400 2 WASHER, 1/4
45 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5
47 1001117308 1 CONTINUOUS DUTY RELAY
49 1001118245 1 FUSE
50 8229260 1 FUSE HOLDER
52 1001118129 1 GRID HEATER FUSE RELAY
54 8303745 2 HEX HD CAPSCREW, 5/16-18X1/16, GR5
57 0791810 1 WHIZ-LOCK, 1/2-13X1-1/4
59 8310523 1 FLANGE NUT, 1/2-13
61 1001114671 1 RELAY MOUNT BRACKET
62 0761012 1 HEX HD CAPSCREW, 10X25MM, GR8.8
63 1320131 1 HOSE CLAMP
64 3290801 1 HEX NUT, 8X1.25MM
65 4812000 1 WASHER, 10MM
66 4831900 1 SPRING LOCKWASHER, 8MM
67 1001114480 1 CABLE, (alternator to starter)
68 1001118107 1 GRID HEATER CABLE
69 1001114482 1 BATTERY CABLE, (positive)
70 1001114483 1 BATTERY CABLE, (negative) (Prior to SN 0160042003)
70 1001128663 1 BATTERY CABLE, (negative) (SN 0160042003 to Present)
72 3290601 1 HEX NUT, 6X1MM
73 4831700 1 SPRING LOCKWASHER, 6MM
74 8310046 1 LOCKWASHER, M10
101 1001101043 1 BATTERY, 12 VOLT
102 91401281 1 BATTERY HOLD DOWN BRACKET
103 91081640 2 BATTERY HOLD DOWN BOLT
104 77143006 2 WHIZ-LOCK NUT, 5/16-18
8990417 6036 425
SECTION 10 - ELECTRICAL
FIGURE 10-6. WORKLIGHT INSTALLATION
426 6036 8990417
SECTION 10 - ELECTRICAL
FIGURE 10-6. WORKLIGHT INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV
7150705 1 WORKLIGHT INSTALLATION, (includes all items) J
1 7150673 2 WORKLIGHT ASSY, (front left and rear right), (includes item 13)
1 1001097080 2 WORKLIGHT BRACKET, (front left and rear right)
2 7150688 2 WORKLIGHT ASSY, (front right and rear left), (includes item 13)
2 1001097079 2 WORKLIGHT BRACKET, (front right and rear left)
3 7150707 1 WIRE HARNESS I
4 8223059 1 WORKLIGHT SWITCH
6 7150730 1 BOOM WORKLIGHT HARNESS
8 0641511 1 HEX HD CAPSCREW, 5/16X1.375, GR5
10 8305626 1 LOCKNUT, 5/16-18
12 8584018 6 TIE MOUNT
13 7150687 NLA WORKLIGHT, (no longer available, use 1001096314 for
replacement) (SN 14834 through 19988, SN 0160002345
through 0160030565)
13 8036216 4 WORKLIGHT LENS SCREW
13 8036217 NLA WORKLIGHT LENS, (no longer available, use 1001096314 for
replacement) (SN 14834 through 19988, SN 0160002345
through 0160030565)
13 8036218 1 WORKLIGHT HALOGEN BULB
13 1001096314 1 WORKLIGHT (SN 0160030566 to Present)
14 8307204 16 FLAT WASHER, 3/8
16 8584001 32 TIE WRAP
17 8305645 8 HEX NUT, 3/8
18 8303622 8 HEX HD CAPSCREW, 3/8X2
20 8229233 1 LIGHT SWITCH FUSE, 7.5 AMP, (Tan)
21 8229238 1 WORKLIGHT FUSE, 40 AMP, (Orange)
8990417 6036 427
SECTION 10 - ELECTRICAL
FIGURE 10-7. ROADLIGHT INSTALLATION (SN 14834 through 19988, SN 0160002345 through
0160015227)
428 6036 8990417
SECTION 10 - ELECTRICAL
FIGURE 10-7. ROADLIGHT INSTALLATION (SN 14834 through 19988, SN 0160002345 through
0160015227)
ITEM PART NUMBER QTY DESCRIPTION REV
7150704 1 ROADLIGHT INSTALLATION, (includes items 1 thru 29) K
1 7150679 1 LH ROADLIGHT ASSY, (includes items 101 thru 105) AB
2 7150689 1 RH ROADLIGHT ASSY, (includes items 101 thru 105) AB
3 7150699 1 LH ROADLIGHT BRACKET ASSY B
3 7150685 1 LH ROADLIGHT BRACKET
3 7150702 1 FRONT ROADLIGHT
3 8036216 6 HEADLIGHT LENS SCREW
3 8036212 1 HEADLIGHT LENS
3 8036213 1 HEADLIGHT BULB, 12V 60/55W
3 8036214 1 BLINKER BULB, 12V 5W
3 8036215 1 WIRING HARNESS, (includes 6-way connector)
3 8036209 1 LEFT AMBER HEADLIGHT LENS
4 7150716 1 RH ROADLIGHT BRACKET ASSY B
4 7150717 1 RH ROADLIGHT BRACKET
4 7150703 1 FRONT ROADLIGHT
4 8036210 1 RIGHT AMBER HEADLIGHT LENS
4 8036216 6 HEADLIGHT LENS SCREW
4 8036212 1 HEADLIGHT LENS
4 8036213 1 HEADLIGHT BULB, 12V 60/55W
4 8036214 1 BLINKER BULB, 12V 5W
4 8036215 1 WIRING HARNESS, (includes 6-way connector)
5 7150741 1 WIRE HARNESS I
6 8223073 1 TURN SIGNAL LEVER
7 7150730 1 WORKLIGHT HARNESS
8 7150687 NLA WORKLIGHT, (no longer available, use 1001096314 for
replacement) (SN 14834 through 19988, SN 0160002345
through 0160030565)
8 8036216 4 WORKLIGHT LENS SCREW
8 8036217 NLA WORKLIGHT LENS, (no longer available, use 1001096314 for
replacement) (SN 14834 through 19988, SN 0160002345
through 0160030565)
8 8036218 1 WORKLIGHT HALOGEN BULB
8 1001096314 1 WORKLIGHT (SN 0160030566 to Present)
9 8229235 1 FUSE, 20AMP
11 8303670 1 HEX HD CAPSCREW, 5/16X1, GR8
12 8305626 1 HEX LOCKNUT, 5/16-18
14 8307204 14 FLAT WASHER, 3/8
15 8584018 2 TIE MOUNT
16 8584001 32 TIE WRAP
17 8305645 10 HEX LOCKNUT, 3/8
18 8303622 10 HEX HD CAPSCREW, 3/8X2
19 8225119 1 Relay
20 8229233 1 FUSE, 7.5AMP
21 8223060 1 HAZARD SWITCH
22 8223059 1 WORKLIGHT SWITCH
23 8223057 1 BRAKE LIGHT SWITCH
25 8500203 1 FLASHER, 12V
26 8303835 2 SLOTTED PAN HD SCREW, #10-24X1/2
27 8310085 2 LOCKNUT, #10-24
28 8307111 2 WASHER, #10
8990417 6036 429
SECTION 10 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
29 8229238 1 FUSE, 40AMP
30 88411094 4 SCREW, 7-16-14x2
31 8310109 4 LOCKNUT, 7-16-14
32 88501005 1 HEAVY NUT, 5-16-18
33 4891600 1 FLAT WASHER, 0.375
101 7150681 1 LH WORKLIGHT BRACKET ASSY
101 7150680 1 RH WORKLIGHT BRACKET ASSY
102 7150687 NLA WORKLIGHT, (no longer available, use 1001096314 for
replacement) (SN 14834 through 19988, SN 0160002345
through 0160030565)
102 8036216 4 WORKLIGHT LENS SCREW
102 8036217 NLA WORKLIGHT LENS, (no longer available, use 1001096314 for
replacement) (SN 14834 through 19988, SN 0160002345
through 0160030565)
102 8036218 1 WORKLIGHT HALOGEN BULB
102 1001096314 1 WORKLIGHT (SN 0160030566 to Present)
103 7150690 1 TAIL/INDICATOR LIGHT
103 N.S.S. 2 TAIL LIGHT LENS SCREW
103 8036219 1 TAIL LIGHT LENS
103 8036221 1 BLINKER BULB, 12V 21W
103 8036222 1 TAIL AND BRAKE LIGHT BULB, 12V 21/5W
103 8036220 1 WIRING HARNESS, (includes 4-way connector)
104 8303745 1 HEX HD CAPSCREW, 5/16-18X5/8
105 8305626 1 HEX LOCKNUT, 5/16-18
430 6036 8990417
SECTION 10 - ELECTRICAL
FIGURE 10-8. ROADLIGHT INSTALLATION (SN 0160015228 to Present)
432 6036 8990417
SECTION 10 - ELECTRICAL
FIGURE 10-8. ROADLIGHT INSTALLATION (SN 0160015228 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
7148700 1 ROADLIGHT INSTALLATION, (includes items 1 thru 29)
1 7150679 1 LH ROADLIGHT ASSY, (includes items 101 thru 105) AB
2 7150689 1 RH ROADLIGHT ASSY, (includes items 101 thru 105) AB
3 7150699 1 LH ROADLIGHT BRACKET ASSY
3 7150685 1 LH ROADLIGHT BRACKET
3 7150702 1 FRONT ROADLIGHT
3 8036216 6 HEADLIGHT LENS SCREW
3 8036212 1 HEADLIGHT LENS
3 8036213 1 HEADLIGHT BULB, 12V 60/55W
3 8036214 1 BLINKER BULB, 12V 5W
3 8036215 1 WIRING HARNESS, (includes 6-way connector)
3 8036209 1 LEFT AMBER HEADLIGHT LENS
4 7150716 1 RH ROADLIGHT BRACKET ASSY
4 7150717 1 RH ROADLIGHT BRACKET
4 7150703 1 FRONT ROADLIGHT
4 8036210 1 RIGHT AMBER HEADLIGHT LENS
4 8036216 6 HEADLIGHT LENS SCREW
4 8036212 1 HEADLIGHT LENS
4 8036213 1 HEADLIGHT BULB, 12V, 60/55W
4 8036214 1 BLINKER BULB, 12V, 5W
4 8036215 1 WIRING HARNESS, (includes 6-way connector)
5 4923649 1 WIRE HARNESS
6 7150742 1 TURN SIGNAL LEVER
7 7150730 1 WORKLIGHT HARNESS
8 7150687 NLA WORKLIGHT, (no longer available, use 1001096314 on
ROADLIGHT INSTALLATION SN 0160015228 to Present for
replacement)
8 8036216 4 WORKLIGHT LENS SCREW
8 8036217 NLA WORKLIGHT LENS, (no longer available, use 1001096314 on
ROADLIGHT INSTALLATION SN 0160015228 to Present for
replacement)
8 8036218 1 WORKLIGHT HALOGEN BULB, 12V
9 8229236 1 FUSE, 20AMP
11 8303670 1 HEX HD CAPSCREW, 5/16-18X1, GR8
12 8305626 1 HEX LOCKNUT, 5/16-18
14 8307204 14 FLAT WASHER, 3/8
15 8584018 2 TIE MOUNT
16 8584001 32 TIE WRAP
17 8305645 10 HEX LOCKNUT, 3/8
18 8303622 10 HEX HD CAPSCREW, 3/8X2
19 8225119 1 RELAY
20 8229233 1 FUSE, 7.5AMP
21 8223060 1 HAZARD SWITCH
22 8223059 1 WORKLIGHT SWITCH
23 8223057 1 BRAKE LIGHT SWITCH
25 8500203 1 FLASHER, 12V
26 8303835 2 SLOTTED PAN HD SCREW, #10-24X1/2
27 8310085 2 LOCKNUT, #10-24
28 8307111 2 WASHER, #10
29 8229238 1 FUSE, 40AMP
8990417 6036 433
SECTION 10 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
101 7150681 1 LH WORKLIGHT BRACKET ASSY
101 7150680 1 RH WORKLIGHT BRACKET ASSY
102 7150687 NLA WORKLIGHT, (no longer available, use 1001096314 on
ROADLIGHT INSTALLATION SN 0160015228 to Present for
replacement) (SN 0160015228 to Present)
102 8036216 4 WORKLIGHT LENS SCREW
102 8036217 NLA WORKLIGHT LENS, (no longer available, use 1001096314 on
ROADLIGHT INSTALLATION SN 0160015228 to Present for
replacement)
102 8036218 1 WORKLIGHT HALOGEN BULB, 12V
103 7150690 1 TAIL/INDICATOR LIGHT
103 N.S.S. 2 TAIL LIGHT LENS SCREW
103 8036219 1 TAIL LIGHT LENS
103 8036221 1 BLINKER BULB, 12V, 21W
103 8036222 1 TAIL AND BRAKE LIGHT BULB, 12V, 21/5W
103 8036220 1 WIRING HARNESS, (includes 4-way connector)
104 8303745 1 HEX HD CAPSCREW, 5/16-18X5/8
105 8305626 1 HEX LOCKNUT, 5/16-18
434 6036 8990417
SECTION 10 - ELECTRICAL
FIGURE 10-9. ROTATING BEACON INSTALLATION
436 6036 8990417
SECTION 10 - ELECTRICAL
FIGURE 10-9. ROTATING BEACON INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV
7139264 1 ROTATING BEACON INSTALLATION, OPEN CAB, (includes all AD
items)
1001111074 1 ROTATING BEACON INSTALLATION, CLOSED CAB, (includes A
items 1 thru 4 & 7 thru 9)
1 8500066 1 ROTATING BEACON LIGHT
2 8223038 1 BEACON SWITCH
3 7139263 1 WIRE ASSY
4 7139269 1 WIRE ASSY FROM SWITCH
5 8036057 1 UPPER WIRE DUCT, (open cab only)
6 8036058 1 LOWER WIRE DUCT, (open cab only)
7 8526035 AR SILICONE SEALANT, (open cab)
7 0100009 AR SILICONE SEALANT, (closed cab)
8 8229233 1 FUSE, 7.5AMP
9 8223083 1 BEZEL SWITCH, MIDDLE POSITION
8990417 6036 437
SECTION 10 - ELECTRICAL
FIGURE 10-10. IGNITION SWITCH WEATHER KIT (SN 14834 through 19988, SN 0160002345 through
0160023102)
438 6036 8990417
SECTION 10 - ELECTRICAL
FIGURE 10-10. IGNITION SWITCH WEATHER KIT (SN 14834 through 19988, SN 0160002345 through
0160023102)
ITEM PART NUMBER QTY DESCRIPTION REV
2915161 1 IGNITION SWITCH REPLACEMENT KIT, (includes all items) C
1 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4
2 0903318 1 RELAY MOUNTING BRACKET
3 3311401 4 HEX NUT, 1/4-20
4 4461101 1 RELAY MODULE
5 4461102 1 SECONDARY LOCK
6 4461103 1 LOCKING WEDGE RELAY
7 4711400 6 WASHER, 1/4
8 4923334 1 RETROFIT CAB HARNESS
9 4923342 1 RETROFIT FRAME HARNESS
10 8225119 1 RELAY
11 77383377 1 STARTER RELAY
12 4360690 1 IGNITION SWITCH
8990417 6036 439
SECTION 11 - DECALS
SECTION 11 - DECALS
8990417 6036 441
SECTION 11 - DECALS
FIGURE 11-1. DECALS AND PAINT
442 6036 8990417
SECTION 11 - DECALS
8990417 6036 443
SECTION 11 - DECALS
FIGURE 11-1. DECALS AND PAINT
ITEM PART NUMBER QTY DESCRIPTION REV
1 4100181 1 HYDRAULIC OIL FILL DECAL
2 4105171 1 DIESEL FUEL FILL DECAL
3 4105262 1 BOOM ANGLE INDICATOR DECAL
4 4107442 1 BOOM EXTEND LETTERS DECAL
5 4107462 1 SIDE CONSOLE DECAL
6 4107901 1 ENGINE IDLE SETTING DECAL
7 3251813 1 USA DECAL
8 4108302 1 HYDRAULIC OIL LEVEL DECAL
9 1706299 1 ELECTROCUTION HAZARD DECAL, (ANSI)
9 1706284 1 ELECTROCUTION HAZARD DECAL, (ISO)
10 1706306 1 WARNING TIP OVER DECAL, (ANSI)
10 1706288 1 WARNING TIP OVER DECAL, (ISO)
11 1706171 2 DECAL 6036 MODEL NUMBER
12 1706296 1 BATTERY WARNING DECAL, (ANSI)
12 1706281 1 BATTERY WARNING DECAL, (ISO)
13 1704885 1 WEBSITE DECAL
14 1706170 2 GOOSENECK DECAL, 6
15 4110176 1 FRONT FRAME STRIPE LH SIDE DECAL
16 4110177 1 FRONT FRAME STRIPE RH SIDE DECAL
17 4110178 1 REAR FRAME STRIPE LH SIDE DECAL
18 4110179 1 REAR FRAME STRIPE RH SIDE DECAL
19 1706202 1 LH ENGINE DOOR STRIPE DECAL
20 1706203 1 RH ENGINE DOOR STRIPE DECAL
21 4110182 1 MID FRAME STRIPE LH SIDE DECAL
22 4110183 1 MID FRAME STRIPE RH SIDE DECAL
23 1706301 2 MOVING PARTS WARNING DECAL, (ANSI)
23 1706285 2 MOVING PARTS WARNING DECAL, (ISO)
24 4110187 1 OVERLAY RH DECAL, (ANSI)
24 1001110280 1 OVERLAY RH DECAL, (ISO)
25 4110188 1 OVERLAY LH DECAL, (ANSI)
25 1001110282 1 OVERLAY LH DECAL, (ISO)
26 4110223 1 LUBRICATION CHART DECAL (Prior to SN 0160039338,
Excluding 0160024571 and 0160037911)
26 1001109597 1 LUBRICATION CHART DECAL (SN 0160039338 to Present,
Including 0160024571 and 0160037911)
27 4110226 4 LIFT POINT/TIE DOWN
28 4110339 1 MAINTENANCE CHART (Prior to SN 0160039338, Excluding
0160024571 and 0160037911)
28 1001109596 1 MAINTENANCE CHART (SN 0160039338 to Present, Including
0160024571 and 0160037911)
29 1706298 1 CARRY PERSONNEL DECAL, (ANSI)
29 1706282 1 CARRY PERSONNEL DECAL, (ISO)
30 7139452 1 NORTH AMERICAN LOAD CHART BOOKLET (SN 14834 through C
19988, SN 0160002345 through 0160019856, Excluding
0160019687 and 0160019688)
30 1706796 1 NORTH AMERICAN LOAD CHART BOOKLET (SN 0160019953 A
through 0160037778, Including 0160019687 and 0160019688)
30 1706784 1 COVER A
30 1706785 1 STANDARD CARRIAGE A
30 1706786 1 SIDE TILT CARRIAGE A
30 1706787 1 SWING CARRIAGE A
444 6036 8990417
SECTION 11 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
30 1706788 1 TRUSS BOOM, 12FT A
30 1706789 1 TRUSS BOOM, 6FT A
30 1001106012 1 NORTH AMERICAN LOAD CHART BOOKLET, (ANSI) (SN B
0160037788 to Present)
30 1001110412 1 NORTH AMERICAN LOAD CHART BOOKLET SUPPLEMENT, C
(ANSI) (SN 0160037788 to Present)
30 1001127753 1 NORTH AMERICAN LOAD CHART BOOKLET, (ISO) (SN B
0160037788 to Present)
30 1001127755 1 NORTH AMERICAN LOAD CHART BOOKLET SUPPLEMENT, B
(ISO) (SN 0160037788 to Present)
31 N.S.S. 1 SN PLATE
32 10139087 1 ANTISLIP ADHESIVE STRIP
34 1706176 2 SKYTRAK BOOM DECAL
35 0700610 2 HEX HD CAP SCREW, M6X1X20MM PC8.8
36 8307024 2 LOCKWASHER, M6
37 3140007 NLA RECTANGULAR MIRROR (no longer available, use 1001148177
for replacement)
37 1001148177 1 RECTANGULAR MIRROR
38 1001114675 1 MIRROR MOUNT ARM ASSY
39 1706768 1 NO RIDERS DECAL, (ANSI)
39 1001092878 1 NO RIDERS DECAL, (ISO)
40 1001109053 1 COOLANT FILL DECAL
41 1701640 1 MANUAL DECAL
42 1001131271 1 PATENT TELEHANDLERS DECAL
43 91404299 1 ESCAPE DECAL
44 Ref CONVEX RIGHT SIDE MIRROR ASSY, (See CAB SECTION for
Breakdown)
K1 7302189 1 UNITED RENTALS DECAL
K2 0274263 1 NATIONS RENT DECAL
K3 0274547 1 H AND E DECAL KIT
K4 0274272 1 NES DECAL KIT
K5 0274039 1 CUSTOMER DECAL KIT
K6 1001098594 1 RSC DECAL KIT
K7 1001120632 1 SUNBELT DECAL KIT
K8 1001128530 1 HERTZ DECAL KIT
8990417 6036 445
SECTION 12 - RECOMMENDED SERVICE PARTS STOCK
SECTION 12 - RECOMMENDED SERVICE PARTS STOCK
8990417 6036 447
SECTION 12 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 12-1. RECOMMENDED SERVICE PARTS STOCK
ITEM PART NUMBER QTY DESCRIPTION REV
Note Ref Note: The following list will service fleets of machines (built to
current production per date on the front cover) with repair parts
which can be installed in the field. Parts from the list should be
replaced when inventory is depleted to keep service parts stock
supplied. For further information, contact your JLG dealer or the JLG
Industries Parts Department.
7139077 1 Breather, Filler (Fuel/Hydraulic Tank)
8902698 1 Coil, Solenoid W/Integrated Diode (Directional Control Valves)
(Prior to SN 0160038185)
70022724 1 Coil, Solenoid W/Integrated Diode (Directional Control Valves) (SN
0160038185 to Present)
7139027 1 Controller, Brake Pedal (Prior to SN 0160039337, Excluding
0160024571 and 0160037911)
1001103113 1 Controller, Brake Pedal (SN 0160039338 to Present, Including
0160024571 and 0160037911)
8160406 1 Controller, Joystick Aux (Aux Hydraulic Control)
8224045 1 Controller, Joystick W/Gate (Boom Control)
8224047 1 Controller, Joystick W/Gate (Frame Sway & Attachment Tilt
Control)
8162003 1 Controller, Throttle Pedal (SN 14834 through 19988, SN
0160002345 through 0160004109, SN 0160004110 through
0160039337, Excluding 0160024571 and 0160037911)
3400022 1 Controller, Throttle Pedal (SN 0160039338 to Present, Including
0160024571 and 0160037911)
8223049 1 Controller, Transmission Shifter (Steering Wheel & Shifter) (SN
14834 through 19988, SN 0160002345 through 0160015194)
1600429 1 Controller, Transmission Shifter (Steering Wheel & Shifter) (SN
0160015228 to Present)
8223073 1 Controller, Turn Signal (Steering Wheel & Shifter) (SN 14834
through 19988, SN 0160002345 through 0160015227)
7150742 1 Controller, Turn Signal (Steering Wheel & Shifter) (SN
0160015228 to Present)
8035805 2 Diode, Pac ( Engine Harness) (SN 14834 through 19988, SN
0160002345 through 0160004109)
8220366 2 Diode, Pac ( Engine Harness) (SN 0160004110 through
0160039337, Excluding 0160024571 and 0160037911)
Ref Engine - Cummins 4BT3.9 Turbo
8320262 12 Filter, Engine Oil
80273010 12 Filter, Primary Air
8320270 12 Filter, Primary Fuel
80273042 12 Filter, Secondary Air
Ref Engine - Cummins 99HP Tier 2
8320275 12 Filter, Engine Oil
8274022 12 Filter, Inline Fuel
80273010 12 Filter, Primary Air
7028838 12 Filter, Primary Fuel
80273042 12 Filter, Secondary Air
Ref Engine - Cummins QSB3.3 99HP Tier lll
8036204 12 Filter, Engine Oil
70021851 12 Filter, Fuel/Water Separator
1101312 12 Filter, Primary Air
70022846 12 Filter, Primary Fuel
448 6036 8990417
SECTION 12 - RECOMMENDED SERVICE PARTS STOCK
ITEM PART NUMBER QTY DESCRIPTION REV
1101313 12 Filter, Secondary Air
8320265 12 Filter, Hydraulic (Fuel/Hydraulic Tank) (SN 14834 through 19987)
7301252 12 Filter, Hydraulic (Fuel/Hydraulic Tank) (SN 0160002345 to
Present, Including 19988)
8229233 2 Fuse, 7.5A (Cab Harness, Worklights, Roadlights & Beacon)
8229234 2 Fuse, 10A (Cab Harness)
8229237 2 Fuse, 15A (Cab Harness)
8229235 2 Fuse, 20A ( Cab Harness)
8229236 2 Fuse, 20A (Cab Harness & Roadlights)
8229238 2 Fuse, 40A (Cab Harness, Worklights & Roadlights)
8229259 2 Fuse, 125A Mega (Cold Start Installation) (SN 0160004110 to
Present)
8035807 1 Key, Ignition (Control Console)
70021948 1 Key, Round (Cab Door)
8342808 1 Key, Square (Hoods & Guards) (Cab Door)
2940074 1 Latch (Fork Mounted Platform)
8270425 1 Module, Heater Control (Cold Start Install) (SN 0160004110 to
Present)
8225119 1 Relay, 12V - 80Amp (Cab Harness, Roadlights & Ignition Switch
Weather Kit)
8225122 1 Relay, 12V - 100Amp
1001117308 1 Relay, 12V - 200Amp
77383377 1 Relay, Starter
7099882 1 Sensor, Boom Angle (Engine Harness)
8223038 1 Switch, Beacon (Rotating Beacon)
8223057 1 Switch, Brake Light (Roadlights)
8223060 1 Switch, Hazard (Roadlights)
4360690 1 Switch, Ignition (Control Console)
8223054 1 Switch, Park Brake (Control Console)
8223025 1 Switch, Service Brake (Service Brake)
8223037 1 Switch, Steer Select Control Console)
8223044 1 Switch, Windshield Washer (Front Wiper)
8223043 1 Switch, Wiper (Front & Skylight WIper)
8223059 1 Switch, Worklight (Worklights & Roadlights)
8990417 6036 449
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
8990417 6036 451
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
FIGURE 13-1. SPECIAL OPTIONS/ACCESSORIES/KITS
ITEM PART NUMBER QTY DESCRIPTION REV
See Note Ref Note: This list is to accommodate machines ordered with special
options, supply accessories and provide kits and tools. Not all
components in the list will be applicable for all models. More specific
information, contact the JLG Parts Department.
Ref SPECIAL OPTIONS/ACCESSORIES/KITS
1001136917 Ref Air Baffle Kit
1001200204 Ref Alarm (White Noise) Kit
1001195606 Ref Anti-Stall Kit (T4i)
1001147478 Ref Armrest Kit
1001121513 Ref Axle Upgrade Kit - 4-Gear Planetary Rear Axle
1001155419 Ref Battery Cable Routing Kit (6036)
1001126387 Ref Bearing Retainer Kit
8024025 Ref Boom Extend Chain Kit (6036 Legacy) (SN 14834 through 19988,
SN 0160002345 to Present)
8024032 Ref Boom Extend Chain Kit (6042 Legacy)
8024026 Ref Boom Retract Chain Kit (6036 Legacy) (SN 14834 through 19988,
SN 0160002345 to Present)
8024033 Ref Boom Retract Chain Kit (6042 Legacy)
2910994 Ref Boom Wear Pad Kit (6036 Legacy)
2910997 Ref Boom Wear Pad Kit (6036 Pre-Legacy)
1001119783 Ref Boom Wear Pad Kit (6042)
1001167008 Ref Brake Inlet Pressure Kit
1001171117 Ref Brake Valve Fitting Kit
1001265373 Ref ClearSky Telematics Harness Add-on Kit
1001154226 Ref Cooler Vent kit
2915187 Ref Decal Kit - ANSI (6036)
2915188 Ref Decal Kit - ANSI (6042)
1001111278 Ref Decal Kit - ISO (6036)
1001111729 Ref Decal Kit - ISO (6042)
1001202258 Ref Door Bumper Kit
Ref Electrical Connector Kits
1001148902 Ref Electrical Connector Kit - Amp/Tyco Electrical Connectors
1001148903 Ref Electrical Connector Kit - Deutsch DT Electrical Connectors
1001148904 Ref Electrical Connector Kit - Deutsch HD Electrical Connectors
1001148905 Ref Electrical Connector Kit - Packard Electrical Connectors
1001148906 Ref Electrical Connector Kit - Various Electrical Connectors
1001177168 Ref Engine Lifting Brackets Kit
1001145164 Ref Engine Lifting (Rear) Brackets Kit (Tier 3.3 Engines)
1001128806 Ref Fan Shroud Kit
1001136035 Ref Filter Kit - Fuel (LRC)
7138289 Ref Filter Service Kit - 250 Hour - Cummins 4B3.9 Naturally Aspirated
Engine (6036 Pre-Legacy)
7138290 Ref Filter Service Kit - 250 Hour - Cummins 4BT3.9 Turbo Engine
(6036 Pre-Legacy)
7138291 Ref Filter Service Kit - 250 Hour - Cummins 4BT3.9 Turbo Engine
(6036 Pre-Legacy) (Prior to SN 3617)
1001128949 Ref Filter Service Kit - 250 Hour - Cummins 4BT3.9 Turbo Engine
(6036) (SN 14834 through 19983, SN 0160002345 through
0160004109)
1001128951 Ref Filter Service Kit - 250 Hour - Cummins 4BT3.9 Turbo Engine
(6042) (SN 0160002408 through 0160004110)
452 6036 8990417
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
ITEM PART NUMBER QTY DESCRIPTION REV
1001128949 Ref Filter Service Kit - 250 Hour - Cummins 4BT3.9 Turbo Engine
(6042) (SN 17019 through 19897)
1001128968 Ref Filter Service Kit - 250 Hour - Cummins Tier III Engine (6036 &
6042) (SN 01600039408 to Present)
1001150516 Ref Filter Service Kit - 250 Hour - LS Engine (Legacy)
7138287 Ref Filter Service Kit - 250 Hour - Perkins 4.236 Engine (6036 Pre-
Legacy)
7138295 Ref Filter Service Kit - 1000 hour - Cummins 4B3.9 Naturally Aspirated
Engine (6036 Pre-Legacy) (was PN 7092041)
8024016 Ref Filter Service Kit - 1000 Hour - Cummins 4BT3.9 Turbo Engine
(6036 Pre-Legacy) (Prior to SN 3617)
7138316 Ref Filter Service Kit - 1000 Hour - Cummins 4BT3.9 Turbo Engine
(6036 Pre-Legacy) (SN 3617 to Present)
7138301 Ref Filter Service Kit - 1000 Hour - Cummins 4BT3.9Turbo Engine
(6036 Legacy) (was PN 7092051) (Prior to SN 3617)
2915036 Ref Filter Service Kit - 1000 Hour - Cummins Tier II Engine (6036 &
6042)
1001128950 Ref Filter Service Kit - 1000 Hour - Cummins 4BT3.9 Turbo Engine)
(6042) (SN 0160002408 through 0160004110)
1001128967 Ref Filter Service Kit - 1000 Hour - Cummins Tier III Engine (6036 &
6042) (SN 01600039408 to Present)
1001150517 Ref Filter Service Kit - 1000 Hour - LS Engine (Legacy)
1001150525 Ref Filter Service Kit - 1000 Hour - LS Engine (Legacy)
1001150518 Ref Filter Service Kit - 1000 Hour - ULS Engine (Legacy)
1001150526 Ref Filter Service Kit - 1000 Hour - ULS Engine (Legacy)
7138293 Ref Filter Service Kit - 1000 Hour- Perkins 4.236 Naturally Aspirated
Engine (6036 Pre-Legacy) (was PN 7092021)
7138294 Ref Filter Service Kit - 1000 Hour - Perkins 4.236T Turbo Engine (6036
Pre-Legacy) (was PN 7092031)
1001193364 Ref Fire Extinguisher Kit
1001203742 Ref Hose Kit - Frame Tilt Plumbing
80904003 Ref Hydraulic Test Kit
1001253916 Ref Latch Catch Replacement Kit
1001132458 Ref Latch with Plate Kit
1001137676 Ref Light Kit - Roadlight (6036)
1001137628 Ref Light Kit - Roadlight (6042)
1001137628 Ref Light Kit - Roadlight with Adjustable Pedal
1001137627 Ref Light Kit - Worklight
1001188068 Ref Luk Coupler Kit
1001130717 Ref Service Kits List Y
1001196630 Ref Steer Orbital Kit (T4i)
1001273266 Ref Throttle Pedal Extension Harness
1001273267 Ref Throttle Pedal Extension Harness
1001248570 Ref Tire Set Kit - Foam-Filled 13.00 x 24
1001248571 Ref Tire Set Kit - Pneumatic 13.00 x 24
1001274718 Ref Tire Set Kit - Solid 13.00 x 24 Directional
1001274257 Ref Tire Set Kit - Solid 13.00 x 28 Directional
1001274302 Ref Tire Set Kit - Solid 13.00 x 28 Non-Directional
1001274721 Ref Tire Set Kit - Solid 14.00 x 24 Directional
1001274305 Ref Tire Set Kit - Solid 14.00 x 28 Directional
1001274307 Ref Tire Set Kit - Solid 14.00 x 28 Non-Directional
Ref Tools for Service
2901443 Ref Analyzer Kit
1001249695 Ref Analyzer and Cable Kit
8990417 6036 453
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
ITEM PART NUMBER QTY DESCRIPTION REV
1001249941 Ref Analyzer and Cable Kit (Battery Powered)
1001137005 Ref Cable Kit, Software
7002821 Ref Crimper, Wire
7002823 Ref Pin Extractor - Universal (For Electrical Connectors with Pins and
Sockets)
4460510 Ref Pin Extractor - 12-14 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
4460467 Ref Pin Extractor - 16-18 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
7016654 Ref Screwdriver, Magnetic
7002822 Ref Screwdriver, Potentiometer
7004275 Ref Seal Tool 1in (For Cylinders)
7004276 Ref Seal Tool 1-1/2in (For Cylinders)
7002828 Ref Stripper, Wire
80304484 Ref Pry Bar Set, ZF Axle
80304480 Ref Two-Armed Puller, ZF Axle
7025854 Ref Two-Armed Puller, ZF Axle
70010241 Ref Threaded Ring, M105 x 3, ZF Axle
70010239 Ref Two-Armed Puller, 160-150mm, ZF Axle and Transmission
70023172 Ref Gripping Insert Super, ZF Axle
70023173 Ref Back-Off Insert, Rear ZF Axle
70023174 Ref Eye Bolt Assortment, ZF Axle and Transmission
70022872 Ref Internal Extractor, 45-58mm, ZF Axle and Transmission
70022873 Ref Internal Extractor, 70-100mm, ZF Axle
70022871 Ref Counter Support, Rear, ZF Axle and Transmission
7029740 Ref Driver, ZF Axle
7029739 Ref Driver, ZF Axle
7029738 Ref Driver, ZF Axle
70010244 Ref Internal Extractor, ZF Axle
70010245 Ref Counter Support, ZF Axle
70022866 Ref Spanner, ZF Axle
70022867 Ref Torque Spanner, 5-45Nm, ZF Axle
80304492 Ref Wheel Bolt Puller Basic Set, ZF Axle
70110101 Ref Driver, ZF Axle
80304498 Ref Handle, ZF Axle
70010281 Ref Slotted Nut Wrench, ZF Axle
70010283 Ref Installer, ZF Axle
70010284 Ref Installer, ZF Axle
80304497 Ref HP-Pump, ZF Axle
7025856 Ref Striker, ZF axle
70010243 Ref Measuring Hub, 9/6IN - 18UNF
1001162831 Ref Window (Dropout) Kit (ANSI Specs)
1001162832 Ref Window (Dropout) Kit (CSA Specs)
1001162833 Ref Window (Dropout) Kit (ISO Specs)
1001202925 Ref Window Kit (Cab Door with Bumpers)
454 6036 8990417
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
PART NUMBER INDEX
8990417 6036 455
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
0100009 ..................... 437 1001094075 ................ 19 1001100296 .............. 129 1001113511............... 107
0100011 ...... 51, 101, 311, 1001094284 .............. 403 1001100324 .............. 261 1001114012............... 131
313 1001094330 ................ 83 1001100822 ................ 43 1001114013............... 131
0100019 ....................... 17 1001094784 ................ 17 1001100823 ................ 43 1001114040............... 131
0240156 ....................... 83 1001094830 ................ 83 1001100824 ................ 43 1001114112................. 17
0274039 ..................... 445 1001094897 ................ 19 1001100967 ................ 61 1001114202............... 327
0274263 ..................... 445 1001095418 ................ 55 1001100978 ...... 129, 131 1001114480............... 425
0274272 ..................... 445 1001095710 .............. 101 1001101043 .............. 425 1001114482............... 425
0274547 ..................... 445 1001095810 ................ 77 1001101085 .............. 287 1001114483............... 425
0641405 ....................... 78 1001096019 ................ 77 1001101115 ................ 59 1001114579............... 417
0641406 ..... 421, 425, 439 1001096020 ................ 77 1001101116 ................ 59 1001114671............... 425
0641410 ..................... 422 1001096021 ................ 77 1001101193 ...... 129, 131 1001114675....... 271, 445
0641511 ..................... 427 1001096023 ................ 77 1001101396 .............. 129 1001117308....... 425, 449
0641514 ..................... 101 1001096024 ................ 77 1001101397 .............. 129 1001118107............... 425
0641612 ....... 51, 107, 349 1001096025 ................ 77 1001101861 ................ 31 1001118129............... 425
0641616 ............. 117, 131 1001096306 ................ 77 1001101956 ................ 51 1001118245............... 425
0641618 ..................... 117 1001096314 ..... 427, 429, 1001102212 .............. 117 1001119783............... 452
0641624 ............. 129, 131 430 1001102213 .............. 117 1001120632............... 445
0641718.............127, 129 1001096404 ................ 29 1001102214 .............. 123 1001120914.................51
0641814 ..................... 355 1001096425 .............. 131 1001102231 .............. 294 1001120915................. 51
0642032 ................. 47, 51 1001096427 .............. 123 1001102277 .............. 123 1001121085............... 265
0642222 ....................... 17 1001096428 .............. 101 1001102305 .............. 127 1001121513............... 452
0642628 ....................... 17 1001096431 .............. 117 1001102378 ................ 51 1001125007............... 271
0681810 ....................... 51 1001096432 .............. 117 1001102813 ................ 78 1001125774............... 293
0681826 ..................... 101 1001096434 .............. 117 1001102844 .............. 271 1001125837............... 293
0682228 ..................... 101 1001096435 .............. 117 1001102931 .............. 107 1001125838............... 277
0700610 ............. 271, 445 1001096436 .............. 117 1001102933 .............. 107 1001126234............... 293
0701214 ....................... 97 1001096459 .............. 101 1001103038 ................ 19 1001126387............... 452
0701215 ....................... 97 1001096462 .............. 101 1001103113 ...... 299, 448 1001127753............... 445
0710819 ..................... 101 1001096479 .............. 101 1001103149 .............. 387 1001127755............... 445
0711019 ..................... 101 1001096484 .............. 123 1001103151 .............. 387 1001128058............... 101
0741610 ....................... 51 1001097072 ................ 77 1001103152 .............. 387 1001128397............... 425
0761012 ..................... 425 1001097079 .............. 427 1001103182 .............. 401 1001128530............... 445
0761015 ..................... 135 1001097080 .............. 427 1001103212 ................ 19 1001128663............... 425
0791810 ..................... 425 1001097168 ................ 77 1001103509 ...... 283, 293 1001128806............... 452
0860520 ....................... 77 1001097564 .............. 117 1001103619 .............. 169 1001128949. 95, 452, 453
0903318 ..................... 439 1001097565 .............. 117 1001103625 .............. 153 1001128950......... 95, 453
0903609 ..................... 267 1001097566 .............. 101 1001103637 ................ 77 1001128951......... 95, 452
0930020 ....................... 81 1001097567 .............. 107 1001103730 ................ 77 1001128967....... 102, 453
1001008742 ............... 289 1001097568 .............. 107 1001103736 ................ 77 1001128968....... 102, 453
1001081045...............293 1001097569 .............. 107 1001104036 .............. 417 1001129749...............101
1001081046...............293 1001098559 .............. 101 1001105892 .............. 283 1001130717...............453
1001081049 ............... 293 1001098582 ................ 78 1001106012 .............. 445 1001131271............... 445
1001081073 ............... 293 1001098594 .............. 445 1001106727 .............. 191 1001132458............... 453
1001081280 ............... 273 1001098769 ................ 29 1001106845 .............. 403 1001132514................. 47
1001081310 ....... 289, 291 1001098972 .............. 117 1001107355 .............. 299 1001132550............... 311
1001081375 ............... 293 1001098977 .............. 123 1001108206 .............. 425 1001132551............... 313
1001081376 ............... 293 1001099113 ................ 51 1001108668 ................ 88 1001133072................. 51
1001090063 ................. 51 1001099115 ................ 51 1001109007 .............. 283 1001134961............... 393
1001090064 ................. 51 1001099246 .............. 355 1001109053 .............. 445 1001136035............... 452
1001090134 ............... 397 1001099351 ................ 63 1001109404 ...... 319, 323 1001136917............... 452
1001090140 ................. 51 1001099901 ................ 67 1001109406 .............. 283 1001137005............... 454
1001091752 ....... 391, 393 1001099902 ................ 67 1001109417 .............. 273 1001137288............... 101
1001091885 ............... 373 1001100005 .......261, 265 1001109478 ...... 273, 277 1001137512................. 71
1001091901 ............... 373 1001100215 .............. 355 1001109596 .............. 444 1001137627............... 453
1001092280 ................. 77 1001100216 .............. 355 1001109597 .............. 444 1001137628............... 453
1001092391 ................. 71 1001100218 .............. 393 1001110280 .............. 444 1001137676............... 453
1001092481 ................. 77 1001100220 .............. 349 1001110282 .............. 444 1001141427............... 271
1001092482 ................. 77 1001100222 .............. 349 1001110412 .............. 445 1001142790................. 91
1001092877 ................. 55 1001100223 .............. 349 1001111074 .............. 437 1001145026............... 393
1001092878 ............... 445 1001100225 .............. 294 1001111112 .............. 289 1001145164............... 452
1001093140 ................. 77 1001100226 .............. 294 1001111190 .......... 55, 88 1001147478............... 452
1001093171 ........... 69, 77 1001100227 ................ 59 1001111278 .............. 452 1001148177............... 445
1001093273 ................. 83 1001100228 ................ 59 1001111729 .............. 452 1001148902............... 452
1001093377 ........... 59, 83 1001100229 ................ 59 1001113276 .............. 293 1001148903............... 452
1001093465 ................. 83 1001100284 .......261, 265 1001113422 .............. 101 1001148904............... 452
456 6036 8990417
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
1001148905 .............. 452 10732095................... 229 1319379 ............. 155, 193 1319472 ... 181, 185, 217,
1001148906 .............. 452 10732150..................... 19 1319380 ..... 155, 156, 193 221
1001150516 .............. 453 10839156................... 247 1319381 ............. 156, 194 1319475 .............181, 217
1001150517 .............. 453 1101312..... 121, 123, 448 1319382 ............. 156, 194 1319477 ... 181, 185, 218,
1001150518 .............. 453 1101313..... 121, 123, 449 1319383 ............. 156, 194 221
1001150525 .............. 453 1170021....................... 47 1319384 ............. 156, 194 1319483 .............187, 223
1001150526 .............. 453 1170024....................... 47 1319385 ............. 156, 194 1319484 .............187, 223
1001154226 .............. 452 1170027....................... 47 1319386 ............. 156, 194 1319485 .............187, 223
1001155419 .............. 452 1170054....................... 51 1319387 ............. 156, 194 1319488 .............187, 223
1001162831 .............. 454 1170057....................... 51 1319388 ............. 156, 194 1319491 .............171, 209
1001162832 .............. 454 1319203..................... 229 1319389 ..................... 194 1319496 .............171, 210
1001162833 .............. 454 1319204..................... 229 1319390 ............. 156, 194 1319497 .............171, 210
1001163414 .............. 399 1319205..................... 229 1319391 ............. 156, 194 1319499 .............171, 210
1001167008 .............. 452 1319206..................... 229 1319392 ............. 156, 194 1319500 .............171, 210
1001171117 .............. 452 1319207..................... 229 1319393 ............. 156, 194 1319501 .............171, 210
1001177168 .............. 452 1319209..................... 229 1319394 ............. 156, 194 1319502 .............171, 210
1001181707 .............. 277 1319210..... 181, 217, 229 1319395 ............. 156, 194 1319504 .............171, 210
1001181968 ..... 274, 278, 1319211..................... 229 1319396 ............. 156, 194 1319505 .............171, 210
281 1319212..................... 229 1319397 ............. 156, 194 1319506 ... 167, 171, 187,
1001188068 .............. 453 1319213..................... 229 1319398.............156, 194 205, 209, 223
1001193364 .............. 453 1319214............. 175, 213 1319399 ............. 156, 194 1319510 .............172, 209
1001195606 .............. 452 1319333............. 155, 193 1319400 ............. 156, 194 1319511 .............172, 209
1001196630 .............. 453 1319334............. 155, 193 1319401 ............. 156, 194 1319512 .............172, 209
1001200204 .............. 452 1319335............. 155, 193 1319402 ............. 156, 194 1319513 .............172, 209
1001202258 .............. 452 1319336............. 155, 193 1319406 ............. 156, 194 1319514 .............172, 209
1001202925 .............. 454 1319337............. 155, 193 1319412 ..................... 201 1319515 .............172, 209
1001203742 .............. 453 1319338..................... 193 1319423 .... 167, 169, 205, 1319516 .............172, 209
1001248570 .............. 453 1319339..................... 193 207 1319517 .............172, 209
1001248571 .............. 453 1319340..................... 193 1319425 .... 167, 171, 205, 1319518 .............172, 209
1001249695 .............. 453 1319341............. 155, 193 209 1319519 .............172, 209
1001249941 .............. 454 1319342............. 155, 193 1319427 ..................... 205 1319520 .............172, 209
1001253916 .............. 453 1319343............. 155, 193 1319429 ............. 167, 205 1319521 .............172, 209
1001265373 .............. 452 1319344............. 155, 193 1319431 ............. 171, 209 1319522 .............172, 209
1001273266 .............. 453 1319345............. 155, 193 1319433 ............. 167, 205 1319523 .............172, 209
1001273267 .............. 453 1319346............. 155, 193 1319434 ............. 167, 205 1319524 .............172, 209
1001274257 .............. 453 1319347............. 155, 193 1319436 .... 167, 169, 205, 1319525 .............172, 209
1001274302 .............. 453 1319348............. 155, 193 207 1319526 .............172, 209
1001274305 .............. 453 1319349............. 155, 193 1319438 ............. 167, 205 1319527 .............171, 209
1001274307 .............. 453 1319350............. 155, 193 1319439 ............. 167, 205 1319529 .............171, 209
1001274718 .............. 453 1319351............. 155, 193 1319440 ............. 167, 205 1319530 .............171, 209
1001274721 .............. 453 1319352............. 155, 193 1319441 .... 167, 169, 205, 1319531 .............171, 209
1001283628 .............. 387 1319353.... 155, 160, 193, 207 1319532 .............172, 209
1001283629 .............. 387 198 1319444....156, 181, 194, 1319533 .............172, 209
1001283630 .............. 387 1319354............. 155, 193 217 1319534 .............172, 209
1001283631 .............. 387 1319355............. 155, 193 1319445 ..................... 217 1319535 .............172, 209
10139087 .................. 445 1319356............. 155, 193 1319447 .... 181, 185, 217, 1319536 .............172, 209
10268515 .......... 121, 123 1319357............. 155, 193 221 1319537 ... 172, 175, 209,
10268516 .......... 121, 123 1319358............. 155, 193 1319448 ............. 181, 217 213
1060379 ...................... 78 1319359............. 155, 193 1319449 ............. 181, 217 1319538 .............172, 209
10701363 .................. 419 1319360............. 155, 193 1319450 ............. 181, 217 1319539 ... 172, 175, 209,
10705034 .................... 85 1319361............. 155, 193 1319451 ............. 181, 217 213
10717672 .................. 339 1319362............. 155, 193 1319452 ............. 181, 217 1319540 ... 172, 175, 209,
10731702 .................. 229 1319363............. 155, 193 1319453 ............. 181, 217 213
10731709 .......... 251, 253 1319364............. 155, 193 1319454 ............. 181, 217 1319541 .............172, 209
10731744 .................. 233 1319365............. 155, 193 1319455 ............. 181, 217 1319542 ... 172, 175, 209,
10731748 .................. 229 1319366............. 155, 193 1319456 ............. 181, 217 213
10731751 .................. 229 1319367............. 155, 193 1319457 ............. 181, 217 1319543 .............171, 209
10731789 .......... 185, 221 1319369............. 155, 193 1319458 ............. 181, 217 1319545 ... 172, 175, 209,
10731790 .......... 169, 207 1319370............. 155, 193 1319459 ............. 181, 217 213
10731845 .. 235, 237, 241 1319371............. 155, 193 1319460 ............. 181, 217 1319557 .................... 231
10731913 .................. 231 1319372............. 155, 193 1319461 ............. 181, 217 1319558 .................... 231
10731949 .......... 175, 213 1319373............. 155, 193 1319462 ............. 181, 217 1319563 .................... 231
10731959 .................. 247 1319374............. 155, 193 1319463 ............. 181, 217 1319565 .................... 231
10732063 .......... 251, 253 1319375............. 155, 193 1319464 .... 181, 185, 217, 1319566 .................... 231
10732064 .................. 251 1319376............. 155, 193 221 1319569 .................... 233
10732071 .................. 249 1319377............. 155, 193 1319470 ............. 181, 217 1319570 .................... 233
10732072 .................. 249 1319378............. 155, 193 1319571 .................... 233
8990417 6036 457
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
1319574 ..................... 233 1319636 .....241, 243, 245 1319726 .................... 255 1706288..................... 444
1319575 ..................... 233 1319637 .................... 243 1320131 .................... 425 1706296..................... 444
1319576 ..................... 233 1319638 .............243, 245 1321148 ............ 167, 205 1706298..................... 444
1319577 ..................... 233 1319639 .................... 245 1321149 ............ 167, 205 1706299..................... 444
1319578 .... 169, 175, 189, 1319641 .................... 247 1321150 ............ 171, 210 1706300..................... 145
207, 213, 225, 233 1319643 .................... 247 1321151 ............ 171, 210 1706301..................... 444
1319581 ............. 233, 255 1319646 .................... 247 1321152 ............ 171, 210 1706306..................... 444
1319582 ............. 233, 255 1319647 .................... 247 1321153 ............ 163, 201 1706768..................... 445
1319583 ..................... 233 1319648 .................... 247 1321154 ............ 163, 201 1706784..................... 444
1319584 ..................... 233 1319649 .................... 247 1321157 ............ 181, 217 1706785..................... 444
1319585 ............. 233, 255 1319650 .................... 249 1321158 ............ 171, 209 1706786..................... 444
1319586 ..................... 233 1319652 .............249, 251 1321159 ............ 172, 209 1706787..................... 444
1319587 ..................... 233 1319659 .................... 249 1321161 .................... 171 1706788..................... 445
1319590 ..................... 233 1319661 .............249, 251 1321162 ............ 171, 210 1706789..................... 445
1319591 ..................... 235 1319662 .................... 249 1321163 ............ 171, 210 1706796..................... 444
1319592 ..................... 235 1319670 .............251, 253 1321164 ............ 181, 217 1706850....................... 55
1319593 .... 235, 237, 239, 1319671 .................... 251 1321166 .................... 181 1706892....................... 77
241, 243, 245 1319673 .................... 251 1321172 .................... 215 2000218....................... 97
1319594 .... 235, 237, 239, 1319674 .................... 251 1321174 ............ 171, 210 2080040....................... 78
241, 243, 245 1319675 .................... 251 1321176 .................... 181 2080044.......................77
1319595 .... 235, 237, 239, 1319676 .................... 251 1321178 .................... 215 2110606......... 51, 85, 339
241, 243, 245 1319677 .................... 251 1321184 ............ 163, 201 2110808....................... 51
1319596 ..... 235, 237, 241 1319678 .................... 251 1321187 .................... 155 2130606....... 85, 319, 323
1319599 .... 235, 237, 239, 1319679 .................... 251 1321188 ............ 163, 201 2130608....................... 85
241, 243, 245 1319680 .................... 251 1321206 .................... 177 2131210............. 347, 349
1319600 .... 235, 237, 239, 1319681 .................... 251 1321207 .................... 177 2131216............. 112, 115
241, 243, 245 1319682 .................... 251 1321208 .................... 177 2170706............. 319, 323
1319601 .... 235, 237, 239, 1319683 .................... 251 1321211 ............ 156, 194 2172106...... 51, 319, 323,
241, 243, 245 1319684 .................... 251 1321215 .................... 201 339
1319602 .... 235, 237, 239, 1319685 .................... 251 1321217 .................... 163 2220237............. 391, 393
241, 243, 245 1319686 .................... 251 1321219 .................... 163 2220238..................... 340
1319603 .... 235, 237, 239, 1319687 .................... 251 1321220 .................... 163 2220239..................... 393
241, 243, 245 1319688 .................... 251 1321221 .................... 163 2220251..................... 293
1319604 .... 235, 237, 239, 1319689 .................... 251 1321223 .................... 201 2220371...... 49, 319, 323,
241, 243, 245 1319690 .................... 251 1321224 ............ 163, 201 335, 339
1319605 ..... 235, 237, 241 1319691 .................... 251 1321226 ... 181, 185, 217, 2220372............... 49, 335
1319606 ..... 235, 237, 241 1319692 .................... 251 221 2220373.... 331, 333, 335,
1319607 ..................... 235 1319693 .................... 251 1321231 ............ 187, 223 337, 339, 343
1319608 ............. 235, 245 1319694 .................... 251 1321236 .................... 205 2220375..................... 327
1319609 ..................... 235 1319695 .................... 251 1321237 ............ 156, 194 2220381............. 337, 343
1319610 ..................... 235 1319696 .............251, 253 1321242 ............ 187, 223 2220385............. 331, 337
1319611.....................235 1319697 .................... 251 1321245 ............ 181, 217 2220415................. 53, 55
1319612....235, 237, 239, 1319698 .................... 251 1321246 ............ 181, 217 2220435............. 339, 355
241, 243, 245 1319699 .................... 251 1321247 ............ 187, 223 2220444..................... 294
1319613 ..................... 237 1319700 .................... 251 1321259 .................... 201 2220451..................... 327
1319614 ..................... 237 1319701 .................... 251 1321260 .................... 201 2220473 53, 55, 319, 323,
1319615 ..... 237, 241, 243 1319702 .............251, 253 1321262 ............ 163, 201 335, 339
1319616 ..................... 239 1319703 .............251, 253 1321797 ...................... 97 2220474..... 331, 333, 337
1319617 ..... 239, 243, 245 1319704 .................... 251 1560028 ...................... 17 2220500..... 337, 391, 393
1319618 ..... 239, 243, 245 1319705 .................... 251 1600373 .................... 303 2220501..................... 319
1319619 ..................... 239 1319707 .............251, 253 1600429 ............ 307, 448 2220567..................... 327
1319620 ..... 239, 243, 245 1319708 .................... 251 1684464 .................... 367 2220578..................... 327
1319621 ..... 239, 243, 245 1319710 .................... 253 1701509 ...................... 78 2220596.... 331, 333, 337,
1319622 ..... 239, 243, 245 1319711 .................... 253 1701640 .................... 445 339
1319623 ..... 239, 243, 245 1319712 .................... 253 1702773 ...................... 77 2220602..... 319, 323, 339
1319624 ..... 239, 243, 245 1319713 .................... 253 1704277 ...................... 78 2220603............. 319, 323
1319625 ..... 239, 243, 245 1319714 .................... 253 1704885 .............. 77, 444 2220606............. 319, 323
1319626 ..... 239, 243, 245 1319715 .................... 253 1706098 .................... 145 2220609................. 53, 55
1319627 ..... 239, 243, 245 1319717 .................... 253 1706170 .................... 444 2220619..................... 335
1319628 ..... 239, 243, 245 1319718 .................... 255 1706171 .................... 444 2220622..................... 337
1319629 ..... 239, 243, 245 1319719 .................... 255 1706176 .................... 445 2220628................. 53, 55
1319630 ..... 239, 243, 245 1319720 .................... 255 1706202 .................... 444 2220635..................... 324
1319631 ..... 239, 243, 245 1319721 .................... 255 1706203 .................... 444 2220651..................... 343
1319632 ..... 239, 243, 245 1319722 .................... 255 1706281 .................... 444 2220655............. 327, 337
1319633 ............. 239, 247 1319723 .................... 255 1706282 .................... 444 2220657............. 319, 323
1319634 ..................... 241 1319724 .................... 255 1706284 .................... 444 2220683..................... 337
1319635 ..................... 241 1319725 .................... 255 1706285 .................... 444 2220695..................... 327
458 6036 8990417
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
2220700 .................... 337 2717158..................... 353 3841203 ....................... 51 4641502 ...................... 85
2220775 ...................... 53 2717159..................... 353 3980039 ..................... 287 4711400 ..... 78, 115, 421,
2220806 .................... 293 2717160....................... 85 4100181 ..................... 444 425, 439
2221123 ............ 319, 323 2717161....................... 85 4105171 ..................... 444 4711500 .................... 102
2230025 .................... 343 2717162....................... 85 4105262 ..................... 444 4711600 ...............29, 107
2230035 ............ 319, 323 2717196..................... 363 4105621 ..................... 315 4740362 .................... 117
2230044 .................... 343 2717197..................... 379 4107442 ..................... 444 4751400 ...................... 77
2230046 .................... 327 2717200..................... 409 4107462 ..................... 444 4751600 .....117, 129, 131
2340037 ...................... 71 2717216..................... 371 4107692 ....................... 53 4751700 .............117, 129
2340038 ...................... 71 2717257..................... 365 4107702 ....................... 53 4751800 .................... 355
2340039 ...................... 71 2717260..................... 381 4107712 ....................... 53 4761500 .................... 102
2340045 ...................... 71 2717283....................... 85 4107812 ....................... 65 4761600 .................... 107
2340046 ...................... 71 2717287................. 53, 55 4107832 ....................... 65 4791500 .................... 271
2600281 ...................... 77 2720549..................... 121 4107901 ..................... 444 4811900 .................... 101
2711992 ...................... 49 2720551..................... 105 4108232 ....................... 49 4812000 .................... 425
2716143 .................... 411 2720555............. 111, 115 4108302 ..................... 444 4812300 .....311, 313, 315
2716153 .................... 407 2754736............. 319, 323 4110176 ..................... 444 4821430 .................15, 17
2716563 ............ 369, 373 2754737............. 319, 323 4110177 ..................... 444 4831700 .................... 425
2716571 .................... 359 2755059..................... 327 4110178 ..................... 444 4831900 .............101, 425
2716614 .................... 375 2755060..................... 327 4110179.....................444 4832000 .................... 101
2716615 .................... 377 2900770..... 361, 397, 411 4110182 ..................... 444 4832100 .................... 101
2716616 .................... 361 2901443..................... 453 4110183 ..................... 444 4846452 ...................... 77
2716621 .................... 345 2910994..................... 452 4110187 ..................... 444 4891600 .................... 430
2716622 .................... 345 2910997..................... 452 4110188 ..................... 444 4891800 ...................... 51
2716670 .................... 323 2915023............. 401, 409 4110223 ..................... 444 4892200 ...................... 17
2716673 .................... 337 2915034....................... 97 4110226 ..................... 444 4892600 ...................... 17
2716675 .................... 327 2915036............... 97, 453 4110253 ..................... 141 4922984 .................... 421
2716684 .................... 331 2915052..................... 147 4110339 ..................... 444 4922985 .................... 145
2716695 ............ 319, 323 2915054..................... 115 4110422 ...........63, 65, 67 4922987 .................... 145
2716696 .................... 337 2915063..................... 422 4110460 ..................... 145 4923018 .................... 421
2716697 .................... 319 2915161..................... 439 4110461 ....................... 75 4923283 .................... 421
2716699 ............ 319, 323 2915170....................... 97 4110473 ................. 53, 85 4923285 .................... 421
2716700 ............ 319, 323 2915184..................... 422 4340809 ....................... 97 4923334 .................... 439
2716713 .................... 343 2915187..................... 452 4340812 ..................... 121 4923342 .................... 439
2716714 ............ 331, 333 2915188..................... 452 4341004 ....................... 97 4923363 .................... 421
2716760 .................... 327 2940074............... 77, 449 4360609 ..................... 421 4923649 .................... 433
2716761 .................... 319 31200160..................... 77 4360690 ..... 309, 439, 449 5724302 .................15, 17
2716762 ............ 319, 323 31200336..................... 77 4420037 ....................... 19 5724622 .....23, 25, 27, 29
2716763 ............ 319, 323 31200387..................... 77 4460467 ..................... 454 5724742 ...................... 19
2716764 .................... 335 31200388..................... 77 4460510 ..................... 454 5906392 ...................... 31
2716765 .................... 319 3140007............. 271, 445 4461101 ..................... 439 6040500 ...................... 45
2716766 ............ 319, 323 3220148..................... 127 4461102.....................439 6040600 ...................... 45
2716767 ............ 331, 333 3251813..................... 444 4461103.....................439 6040700 ...................... 45
2716768 .................... 343 3290601..................... 425 4520319 ..................... 265 6604662 .................53, 55
2716769 .................... 337 3290801..................... 425 4520320 ..................... 263 6608621 ...................... 53
2716770 .................... 319 3300240................. 47, 51 4520405 ..................... 259 6620472 .................... 293
2716771 .................... 339 3311401............. 117, 439 4520407 ..................... 263 6620531 .................11, 13
2716772 .................... 337 3311405....................... 78 4520412 ..................... 261 6621412 .................... 425
2716773 .... 331, 333, 337 3311601....................... 29 4520413 ..................... 265 6623576 .................... 267
2716774 .................... 339 3311605..................... 117 4520429 ..................... 259 70002219 .................. 399
2716775 .................... 337 3311805..................... 355 4520430 ..................... 259 70002224 .................. 399
2716776 .................... 337 3380679..................... 271 4520431 ..................... 263 70003849 .................. 399
2716778 .................... 327 3400022............. 305, 448 4520432 ..................... 263 70010239 .................. 454
2716779 .................... 351 3421453....................... 78 4520435 ..................... 263 70010241 .................. 454
2716780 .................... 339 3423226....................... 29 4520437 ..................... 259 70010243 .................. 454
2716781 .................... 339 3423227. 17, 29, 367, 381 4520438 ..................... 263 70010244 .................. 454
2716783 .................... 339 3423242................. 47, 51 4520466 ..................... 261 70010245 .................. 454
2716784 .................... 327 3423275................. 47, 51 4520467 ..................... 265 70010281 .................. 454
2716785 .................... 328 3423276........... 47, 51, 55 4520469 ..................... 265 70010283 .................. 454
2716786 .................... 351 3423307....................... 51 4520648 ..................... 265 70010284 .................. 454
2716788 ............ 331, 333 3520072....................... 77 4520649 ..................... 265 70020143 .................. 177
2716792 .................... 343 3520198....................... 77 4520650 ..................... 265 70020210 .................... 97
2716807 .................... 339 3575947....................... 97 4520651 ..................... 263 70020211 .................... 97
2716808 .................... 339 3576442..................... 305 4520652 ..................... 263 70020228 ...........135, 137
2717033 .................... 339 3620059..................... 115 4520653 ..................... 263 70020408 ...........171, 210
2717149 .................... 347 3760170....................... 78 4640438 ..................... 397 70020409 ...........171, 210
2717150 .................... 347 3820020....................... 77 4641501 ....................... 85 70020413 .................. 210
8990417 6036 459
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
70020425 ................... 249 70021921 .................... 63 70022227 .......... 165, 203 70022842................... 101
70020426 ................... 249 70021935 .................... 63 70022228 .......... 165, 203 70022843................... 101
70020427 ................... 253 70021948 ...........283, 449 70022229 .......... 165, 203 70022844................... 101
70020428 ... 401, 407, 409 70021977 .................... 63 70022230 .......... 185, 221 70022845................... 101
70020430 ................... 247 70021978 .................... 63 70022231 .......... 159, 197 70022846........... 101, 448
70020431 ................... 247 70021979 .................... 63 70022233 .......... 189, 225 70022866................... 454
70020483 ........... 171, 210 70021980 .................... 81 70022234 .......... 185, 221 70022867................... 454
70020484 ........... 171, 210 70021981 .................... 81 70022235 .......... 175, 213 70022871................... 454
70020485 ........... 171, 210 70022028 .................... 63 70022236 .......... 175, 213 70022872................... 454
70020486 ........... 171, 210 70022038 .................. 397 70022237 .......... 185, 221 70022873................... 454
70020487 ........... 171, 210 70022039 .................. 397 70022238 .......... 185, 221 70022893..................... 65
70020555 ..................... 69 70022040 .................. 397 70022240 .......... 185, 221 70022931..................... 88
70020562 ..................... 81 70022041 .................. 397 70022241 .......... 169, 207 70022932..................... 88
70020628 ................... 283 70022042 .................. 397 70022242 .......... 189, 225 70022934..................... 88
70020631 ................... 294 70022043 .................. 397 70022243 .......... 189, 225 70022935..................... 89
70020680 ................... 403 70022044 .................. 401 70022244 .................. 198 70022936..................... 88
70020799 ................... 387 70022045 .................. 401 70022245 .......... 160, 198 70022937..................... 89
70021305 ................... 271 70022046 .................. 401 70022246 .......... 169, 207 70022939..................... 89
70021306 ................... 271 70022052 .................. 217 70022247 .......... 169, 207 70022942..................... 89
70021342...............63, 81 70022171 ...........175, 213 70022248 .................. 179 70022946.....................89
70021349 ..................... 63 70022172 ...........169, 207 70022250 .......... 175, 213 70022949..................... 89
70021358 ..................... 81 70022173 ...........169, 207 70022251 .................. 179 70022950..................... 89
70021359 ..................... 81 70022174 ...........169, 207 70022252 .................. 179 70022952..................... 89
70021360 ..................... 81 70022175 ...........169, 207 70022253 .......... 175, 213 70022957..................... 88
70021361 ..................... 81 70022176 ...........175, 213 70022254 .................. 169 70022960..................... 88
70021362 ..................... 81 70022177 ...........169, 207 70022255 .......... 169, 207 70022969..................... 88
70021364 ..................... 81 70022178 ...........169, 207 70022256 .......... 189, 225 70022970..................... 88
70021365 ..................... 81 70022179 ...........185, 221 70022257 .......... 185, 221 70022980..................... 89
70021366 ..................... 81 70022180 ...........169, 207 70022259 .......... 169, 207 70022984..................... 88
70021367 ..................... 81 70022181 ...........169, 207 70022260 .................. 165 70022985..................... 88
70021387 ..................... 81 70022182 ...........169, 207 70022261 .................. 165 70022987..................... 88
70021391 ..................... 81 70022183 ...........175, 213 70022262 .......... 165, 203 70022990..................... 89
70021392 ..................... 81 70022184 ...........169, 207 70022263 .................. 165 70022992..................... 88
70021393 ................... 395 70022185 ...........165, 203 70022264 .................. 165 70022993..................... 88
70021395 ..................... 81 70022186 ...........175, 213 70022280 .................. 213 70022994..................... 88
70021399 ..................... 81 70022187 ...........185, 221 70022284 .................. 203 70022995..................... 88
70021415 ..................... 63 70022188 ...........185, 221 70022285 .................. 203 70022997..................... 91
70021440 ................... 395 70022189 ...........175, 213 70022527 .................... 81 70022998..................... 89
70021444 ................... 395 70022190 ...........175, 213 70022610 .......... 167, 205 70023003..................... 88
70021446 ................... 395 70022191 .................. 179 70022692 .................. 117 70023004..................... 88
70021447 ................... 395 70022192 .................. 179 70022693 .................. 117 70023005..................... 89
70021448...................395 70022193 ...........175, 213 70022695 .................. 117 70023006.....................89
70021451...................395 70022194 ...........175, 213 70022696 .................. 117 70023007.....................89
70021452 ................... 395 70022195 .................. 179 70022716 .................. 387 70023008..................... 88
70021464 ................... 395 70022196 ...........175, 213 70022717 .................. 387 70023009..................... 88
70021465 ................... 395 70022197 ...........189, 225 70022718 .................. 387 70023010..................... 88
70021466 ................... 395 70022198 ...........175, 213 70022719 .................. 387 70023014..................... 88
70021495 ........... 167, 205 70022199 .................. 179 70022720 .................. 387 70023015..................... 89
70021546 ................... 293 70022200 ...........165, 203 70022721 .................. 387 70023016..................... 88
70021553 ................... 217 70022201 ...........169, 207 70022722 .................. 388 70023034................... 293
70021554 ... 185, 217, 221 70022202 .................. 179 70022723 .................. 388 70023037................... 403
70021555 ........... 187, 223 70022203 ...........185, 221 70022724 .......... 388, 448 70023038................... 403
70021568 ........... 167, 205 70022204 ...........169, 207 70022774 .................. 159 70023040................... 287
70021569 ........... 167, 205 70022205 ...........169, 207 70022775 .................. 159 70023041................... 287
70021570 ........... 167, 205 70022206 ...........169, 207 70022776 .................. 160 70023139................... 287
70021571 ........... 167, 205 70022207 ...........189, 225 70022777 .......... 169, 207 70023172................... 454
70021583 ................... 373 70022209 ...........175, 213 70022779 .......... 175, 213 70023173................... 454
70021617 ........... 167, 205 70022211 ...........165, 203 70022780 .......... 175, 179 70023174................... 454
70021726 ........... 167, 205 70022213 ...........160, 198 70022781 .......... 185, 221 70023265................... 375
70021812 ................... 401 70022216 ...........159, 197 70022782 .......... 185, 221 70023482................... 229
70021847 ................... 101 70022217 ...........169, 207 70022783 .......... 185, 221 70023483................... 229
70021848 ................... 101 70022218 ...........185, 221 70022784 .......... 189, 225 70023599................... 117
70021849 ................... 101 70022219 ...........169, 207 70022785 .......... 189, 225 70023890................... 287
70021850 ................... 101 70022220 ...........160, 198 70022786 .................. 197 70023904........... 165, 203
70021851 ........... 107, 448 70022223 ...........185, 221 70022787 .................. 197 70023910........... 165, 203
70021852 ................... 101 70022225 ...........165, 203 70022788 .................. 213 70023925..................... 89
70021854 ................... 101 70022226 ...........165, 203 70022789 .......... 169, 207 70023968........... 112, 115
460 6036 8990417
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
70024002 .................. 397 7026758.... 235, 237, 239, 7063432 ....................... 31 7117254 ...................... 49
70024020 .................. 399 241, 243, 245 7063452 ....................... 31 7117264 ...................... 49
70024044 .................. 403 7026759.... 235, 237, 239, 7065482 ....................... 49 7118222 .............391, 393
70024045 .................. 403 241, 243, 245 7070191 ....................... 49 7118882 ...................... 35
70024046 .................. 403 7026798..................... 287 7075611 ...........23, 25, 27 7118892 ...................... 35
70024047 .................. 403 7026799..................... 287 7077481 ....................... 49 7118993 ...................... 45
70024048 .................. 403 7026900..................... 287 7077501 ....................... 49 7120742 ...................... 35
70024049 .................. 403 7026901..................... 287 7077511 ....................... 49 7124301 .................15, 17
70024050 .................. 403 7026902..................... 287 7080244 ....................... 31 7124331 ...........11, 13, 95
70024123 .................... 91 7026905..................... 287 7081621 ..... 23, 25, 27, 29 7124471 .................15, 17
70024262 .................. 399 7026906..................... 287 7081631 ..... 23, 25, 27, 29 7125741 ...................... 49
70024306 .................... 71 7027212..................... 177 7082311 .... 23, 25, 27, 29, 7125800 ...................... 53
70024307 .................... 71 7027229..................... 155 31, 33 7125811 ...................... 33
70024535 .................... 91 7027273..................... 247 7082342 ....................... 31 7125861 .................11, 13
70024536 .................... 91 7028739............. 379, 381 7082362 .... 23, 25, 27, 29, 7125871 .........15, 17, 315
70024537 .................... 91 7028783....................... 97 31, 33 7126703 .................... 109
70024538 .................... 91 7028838............. 105, 448 7083922 ....................... 33 7126992 .................... 125
70024539 .................. 405 7028979..................... 217 7083992 ....................... 33 7127081 .................... 105
70024540 .................... 91 7029005..................... 115 7085102 ....................... 35 7127091 .................... 301
70024541 .................... 91 7029006..................... 147 7085411.......................49 7127102 .................... 301
70024542 .................... 91 7029037..................... 249 7085422 ..... 109, 111, 115 7127881 .................... 105
70024543 .................... 91 7029104..................... 177 7085442 .... 23, 25, 27, 29, 7128511 .................... 145
70024544 .................... 91 7029242..................... 147 31, 33 7128772 .................45, 49
70024545 .................... 91 7029247............. 379, 381 7085501 ....................... 49 7128792 .................45, 49
70024546 .................... 91 7029248..................... 379 7085542 ....................... 33 7129300 ...................... 57
70024547 .................. 405 7029249............. 379, 381 7085552 ....................... 35 7129521 .............297, 299
70024548 .................. 405 7029250............. 379, 381 7085562 ....................... 35 7129973 .................... 109
70024549 .................. 405 7029251..................... 381 7085571 ....................... 35 7137142 .....11, 13, 15, 17
70024550 .................... 91 7029264............. 135, 137 7091323 ..................... 315 7137643 .................... 133
70024551 .................... 91 7029265............. 135, 137 7092292 ...........11, 23, 25 7138209 .............391, 393
70024552 .................... 91 7029268....................... 97 7094682 ....................... 19 7138287 .................... 453
70024553 .................... 91 7029269....................... 97 7095272 ................. 95, 97 7138289 .................... 452
70024554 .................... 91 7029270....................... 97 7095393 ..................... 119 7138290 .................... 452
70024555 .................... 91 7029271..................... 257 7095522 ....................... 33 7138291 .................... 452
70024584 .......... 159, 197 7029327..... 363, 365, 367 7095831 ......... 95, 97, 101 7138293 .................... 453
70024591 .......... 160, 197 7029328..... 363, 365, 367 7096491 ...............33, 285 7138294 .................... 453
70024593 .......... 160, 198 7029330..... 363, 365, 367 7097323 ..................... 119 7138295 .................... 453
70024613 .......... 185, 221 7029332..................... 363 7097682 ....................... 23 7138301 .................... 453
70025480 .................. 289 7029333..... 363, 365, 367 7098142 ..................... 313 7138316 .................... 453
70025606 .................. 399 7029334..... 363, 365, 367 7099882 ............. 421, 449 7138318 .................... 125
70025959 .................. 399 7029335..... 363, 365, 367 7110494 ....................... 53 7138515 .................... 109
70026056 .................. 399 7029336..... 363, 365, 367 7110694.......................53 7138529 .................... 141
70026057 .................. 399 7029337............. 365, 367 7110702.................53, 55 7138634 .................... 151
70026058 .................. 399 7029367..................... 307 7110712 ................. 53, 55 7138658 .................... 261
70026059 .................. 399 7029417..................... 255 7110722 ................. 53, 55 7138659 .................... 261
70026060 .................. 399 7029520....................... 69 7110744 ....................... 43 7138660 .................... 261
70026061 .................. 399 7029521....................... 69 7111572 .... 23, 25, 27, 29, 7138661 .................... 261
70026062 .................. 399 7029525....................... 97 31, 33 7138740 .............391, 393
70026149 .................. 175 7029532..... 237, 239, 247 7112523 ....................... 57 7138815 .................... 125
7002821 .................... 454 7029533..... 237, 239, 247 7112533 ....................... 57 7138816 .................... 125
7002822 .................... 454 7029692................. 63, 81 7112642 ................. 57, 59 7138819 .................... 271
7002823 .................... 454 7029714....................... 81 7112704 ....................... 57 7138830 .................... 419
7002828 .................... 454 7029716..................... 391 7113024 ....................... 65 7138833 .................... 307
7004275 .................... 454 7029720..................... 249 7113034 ....................... 65 7138836 .................... 307
7004276 .................... 454 7029721..................... 249 7114941 ................. 57, 59 7138857 .................... 271
70110101 .................. 454 7029738..................... 454 7116642 ....................... 31 7138858 .............285, 287
7013903 .................... 385 7029739..................... 454 7116691 ....................... 31 7138871 .................... 125
7013928 .................... 385 7029740..................... 454 7116742 ....................... 31 7138878 .................... 307
7013930 .................... 385 7029760..................... 397 7116752 ....................... 31 7138881 ...................... 95
7016654 .................... 454 7029829....................... 97 7116773 ....................... 31 7138883 .................... 285
7017278 .................... 381 7029830....................... 97 7116812 ....................... 31 7138944 .................... 271
7017283 .................... 379 7029860..................... 289 7116822 ..... 23, 25, 27, 29 7138951 .....274, 277, 281
7024441 ............ 391, 393 7029991....................... 97 7117031 ....................... 39 7138952 .................... 277
7024574 .... 401, 407, 409 7054351....... 97, 101, 151 7117094 ....................... 33 7138953 .................... 277
7025854 .................... 454 7057141.... 109, 111, 115, 7117204 ....................... 49 7138958 .....274, 277, 281
7025856 .................... 454 117 7117214 ....................... 49 7138977 ...................... 31
7026666 ...................... 97 7062922................. 53, 55 7117244 ....................... 49 7138986 ...................... 31
8990417 6036 461
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
7139027 ............. 297, 448 7139731 .................... 327 7301006 .................... 119 8024032..................... 452
7139048 ............. 273, 277 7139739 .................... 263 7301040 ...................... 61 8024033..................... 452
7139049 ..................... 293 7139740 .................... 263 7301054 ............ 261, 265 8024039..................... 111
7139050 ............. 273, 277 7139741 .................... 259 7301055 ............ 259, 263 8025655.... 363, 365, 367,
7139076 ............. 391, 393 7139743 .................... 259 7301056 ............ 261, 265 407, 409
7139077 ..... 391, 393, 448 7139746 ...................... 71 7301142 ............ 259, 263 80263012..................... 77
7139135 ..................... 271 7139747 ...................... 71 7301180 ...................... 75 80264045................... 289
7139156 ................. 15, 17 7139758 ...................... 25 7301252 ............ 393, 449 80264074................... 283
7139159 ..................... 265 7139763 .................... 109 7301295 ...................... 85 80264082................... 273
7139160 ..................... 265 7139778 .................... 109 7301408 ................ 71, 85 80273010........... 119, 448
7139161 ..................... 265 7139788 .....351, 353, 355 7301448 .................... 145 80273042........... 119, 448
7139162 ..................... 265 7139863 ...................... 35 7301498 .................... 129 80304082........... 160, 198
7139165 ..................... 261 7139864 ...................... 35 7301500 .................... 101 80304088................... 159
7139168 ..................... 261 7139918 ...................... 85 7301505 .................... 127 80304089........... 159, 197
7139174 ..................... 293 7139993 .................... 339 7301506 .................... 127 80304090........... 159, 197
7139179 ............. 320, 324 7147400 .................... 267 7301522 .................... 145 80304091........... 159, 197
7139180 ....................... 37 7148100 .................... 294 7301523 .................... 145 80304092........... 159, 197
7139212 ............. 319, 323 7148700 .................... 433 7301524 .................... 145 80304093........... 159, 197
7139250 ..................... 281 7150579 .................... 257 7301525 .................... 145 80304094........... 159, 197
7139254.....................141 7150580 .................... 257 7301568 ...................... 85 80304095........... 159, 197
7139257 ..................... 141 7150608 ...................... 19 7301569 ...................... 85 80304096........... 159, 197
7139258 ..................... 141 7150610 .................... 391 7301579 ...................... 85 80304097........... 160, 198
7139263 ..................... 437 7150642 .................... 125 7301585 .................... 305 80304099........... 160, 198
7139264 ..................... 437 7150655 .................... 391 7301648 ............ 111, 115 80304100........... 160, 198
7139267 ..................... 277 7150661 ...................... 19 7301649 ............ 111, 115 80304101........... 160, 198
7139268 ..................... 277 7150668 .................... 267 7301651 ............ 111, 115 80304102........... 160, 198
7139269 ..................... 437 7150673 .................... 427 7301653 ............ 111, 115 80304104........... 160, 198
7139290 ..................... 281 7150679 .............429, 433 7301718 ...................... 75 80304107................... 160
7139292 ..................... 281 7150680 .............430, 434 7301818 .................... 415 80304108........... 160, 198
7139294 ..................... 281 7150681 .............430, 434 7301829 .................... 145 80304110........... 159, 197
7139295 ..................... 281 7150685 .............429, 433 7301833 ............ 111, 115 80304111........... 159, 197
7139296 ..................... 281 7150687 ... 427, 429, 430, 7301835 .................... 421 80304112........... 159, 197
7139298 ..... 274, 277, 281 433, 434 7301836 .................... 421 80304113........... 159, 197
7139299 ..... 274, 278, 281 7150688 .................... 427 7301845 .................... 263 80304117........... 159, 197
7139301 ............. 278, 294 7150689 .............429, 433 7301859 .................... 421 80304118........... 159, 197
7139308 ..................... 274 7150690 .............430, 434 7301862 .................... 393 80304119........... 159, 197
7139316 ..... 274, 277, 281 7150695 .................... 267 7301863 .................... 393 80304121........... 160, 198
7139393 ..................... 281 7150696 .................... 267 7301864 .................... 421 80304123........... 160, 198
7139406 ....................... 19 7150697 .................... 267 7301893 ............ 145, 425 80304124........... 159, 197
7139444 ..... 274, 277, 281 7150699 .............429, 433 7302024 ...................... 27 80304125........... 160, 198
7139446 ..................... 109 7150702 .............429, 433 7302028 .................... 257 80304126........... 160, 198
7139447.....................109 7150703 .............429, 433 7302039 .......... 13, 15, 27 80304127........... 160, 198
7139452.....................444 7150704 .................... 429 7302056 ................ 27, 29 80304128........... 160, 198
7139455 ....................... 19 7150705 .................... 427 7302073 .................... 271 80304129........... 160, 198
7139456 ....................... 19 7150706 .................... 267 7302074 .................... 271 80304130........... 160, 198
7139462 ....................... 19 7150707 .................... 427 7302076 .................... 271 80304131........... 160, 198
7139475 ................. 11, 13 7150708 .................... 309 7302077 .................... 271 80304132........... 160, 198
7139504 ............. 331, 333 7150714 .................... 419 7302085 .................... 105 80304133........... 160, 198
7139505 ............. 331, 333 7150716 .............429, 433 7302189 .................... 445 80304134........... 160, 198
7139509 ..................... 257 7150717 .............429, 433 7302304 .................... 127 80304135........... 160, 198
7139527 ..................... 327 7150730 .....427, 429, 433 7302331 .................... 303 80304136........... 160, 198
7139528 ..................... 327 7150737 ...................... 23 7302332 ................ 15, 17 80304137........... 160, 198
7139552 ....................... 19 7150741 .................... 429 7310012 .................... 422 80304143........... 159, 197
7139553 ..................... 119 7150742 .............433, 448 7310020 .................... 145 80304144........... 159, 197
7139587 ....................... 95 7150745 .................... 419 77143006 .................. 425 80304145........... 159, 197
7139591 ....................... 95 7150746 .................... 419 77383377 . 421, 425, 439, 80304146........... 159, 197
7139595 ....................... 95 7150810 .................... 331 449 80304147........... 159, 197
7139605 ..................... 259 7150811 .................... 331 77384830 .......... 127, 129 80304148........... 159, 197
7139606 ..................... 259 7150837 .....331, 333, 343 8024016 .............. 95, 453 80304149........... 159, 197
7139608 ....................... 61 7150838 .....331, 333, 343 8024021 .................... 311 80304150........... 159, 197
7139613 ................. 15, 17 7300214 .................... 333 8024022 .................... 313 80304151........... 159, 197
7139714 ....................... 19 7300344 .............421, 425 8024023 .................... 315 80304152........... 159, 197
7139726 ..................... 333 7300704 .................... 259 8024024 .................... 297 80304153........... 159, 197
7139727 ..................... 333 7300748 ...................... 25 8024025 .............. 37, 452 80304154........... 159, 197
7139728 ..................... 343 7300908 .................... 141 8024026 .............. 39, 452 80304155........... 159, 197
7139729 ..................... 343 7300972 .................... 121 8024029 .................... 109 80304156........... 159, 197
7139730 ..................... 327 7300983 ...................... 49 8024031 .................... 109 80304157........... 159, 197
462 6036 8990417
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
80304158 .......... 159, 197 8035479.... 273, 277, 289, 8035981 ............. 167, 205 8036079 .................... 283
80304159 .......... 159, 197 293 8035982 ............. 155, 193 8036080 .................... 283
80304160 .......... 159, 197 8035486..................... 273 8035983 ............. 156, 194 8036085 .................... 283
80304161 .......... 159, 197 8035487............. 273, 277 8035984 ..................... 201 8036088 .................... 283
80304162 .......... 159, 197 8035492..................... 291 8035985 ............. 163, 201 8036090 .................... 283
80304163 .......... 159, 197 8035493..................... 291 8035986 ..................... 205 8036091 .................... 283
80304164 .......... 159, 197 8035496..................... 291 8035987 ..................... 205 8036092 .................... 283
80304165 .......... 159, 197 8035498..................... 291 8035989 ..................... 205 8036093 .................... 283
80304166 .......... 159, 197 8035499..................... 291 8035990 ..................... 205 8036094 .................... 283
80304167 .......... 159, 197 8035500..................... 291 8035992 ............. 181, 217 8036095 .................... 283
80304168 .......... 159, 197 8035523..... 278, 281, 283 8035993 ............. 181, 217 8036096 .................... 283
80304169 .......... 159, 197 8035536.... 359, 375, 401, 8035994 ............. 181, 217 8036097 .................... 283
80304173 .. 185, 217, 221 407, 409 8035995 ............. 181, 217 8036098 .................... 283
80304405 .. 181, 217, 231 8035555..................... 133 8035996 ............. 181, 217 8036099 .................... 289
80304462 .......... 175, 213 8035556..................... 133 8035997 ............. 181, 217 8036100 .................... 289
80304480 .................. 454 8035557..................... 133 8035998 ............. 167, 205 8036102 .................... 291
80304484 .................. 454 8035558..................... 133 8036009 ..................... 285 8036103 .................... 291
80304492 .................. 454 8035559..................... 133 8036010 ..................... 285 8036105 .................... 283
80304497 .................. 454 8035599..................... 294 8036011 ..................... 285 8036106 .................... 273
80304498 .................. 454 8035631..................... 283 8036013.....................285 8036107 .................... 273
8032398 .................... 119 8035632..................... 283 8036014 ..................... 285 8036108 .................... 273
8032989 .................... 387 8035639............. 273, 277 8036015 ..................... 285 8036110 .................... 293
8032990 .................... 387 8035668..................... 293 8036017 ..................... 285 8036112 .................... 293
8032991 .................... 387 8035720..................... 375 8036021 ..................... 229 8036114 .................... 293
8032992 .................... 388 8035744..................... 383 8036022 ..................... 229 8036118 .................... 293
8032993 .................... 387 8035745..................... 383 8036023 ..................... 231 8036119 .................... 293
8032994 .................... 387 8035757............. 369, 373 8036024 ..................... 233 8036120 .................... 293
8032995 .................... 388 8035758............. 369, 373 8036025 ..................... 233 8036121 .................... 293
8033002 .................... 257 8035774..................... 387 8036026 ..................... 233 8036122 .................... 293
8033065 .................... 289 8035775..................... 387 8036027 ..................... 233 8036124 .................... 293
8033075 .................... 289 8035779..................... 257 8036028 ..................... 233 8036128 .................... 293
8033178 ............ 301, 303 8035785..................... 373 8036029 .... 237, 239, 241, 8036129 .................... 294
8033340 ...................... 95 8035805............. 419, 448 243, 245 8036131 .................... 377
8033651 .................... 257 8035807............. 309, 449 8036030 ..................... 247 8036132 .................... 361
8033786 .... 401, 407, 409 8035830..................... 407 8036031 ..................... 247 8036143 .................... 359
8033856 ............ 283, 294 8035831..................... 411 8036032 ..................... 247 8036144 .................... 359
8034037 .................... 387 8035834..................... 385 8036033 ..................... 249 8036149 .................... 375
8034815 .................... 289 8035835..................... 385 8036035 ..................... 249 8036174 .................... 385
8035276 .................... 419 8035843..................... 385 8036036 ..................... 251 8036175 .................... 385
8035321 ............ 361, 375 8035844..................... 385 8036037 ..................... 251 8036177 .................... 385
8035322 ............ 369, 373 8035848..................... 385 8036038 ..................... 251 8036178 .................... 385
8035323 ............ 369, 373 8035849..................... 385 8036039.....................251 8036179 .................... 385
8035324 ............ 369, 373 8035861............. 407, 409 8036040.....................251 8036180 .................... 385
8035326 ............ 369, 373 8035862..... 401, 407, 409 8036041 ..................... 255 8036187 .................... 387
8035327 ... 361, 369, 373, 8035863..... 401, 407, 409 8036042 ..................... 255 8036190 .....237, 239, 247
375 8035865..................... 411 8036048 ..................... 273 8036196 .............273, 277
8035346 .................... 385 8035866..................... 411 8036049 ............. 273, 291 8036197 .............273, 277
8035347 .................... 385 8035867..................... 411 8036050 ............. 273, 277 8036198 .............274, 278
8035348 .................... 385 8035868..................... 411 8036056 ............. 273, 289 8036199 .............274, 278
8035381 .................... 385 8035876..................... 155 8036057 ............. 273, 437 8036204 .............101, 448
8035392 .................... 289 8035877..................... 155 8036058 ............. 273, 437 8036209 .............429, 433
8035393 .................... 289 8035927............. 167, 205 8036059 ............. 273, 277 8036210 .............429, 433
8035402 .................... 293 8035930............. 167, 205 8036060 ............. 273, 277 8036212 .............429, 433
8035406 .................... 293 8035931............. 167, 205 8036061 ............. 273, 277 8036213 .............429, 433
8035409 .................... 289 8035932............. 167, 205 8036062 ..................... 283 8036214 .............429, 433
8035411 .................... 289 8035933............. 167, 205 8036064 ..................... 283 8036215 .............429, 433
8035416 ... 273, 277, 283, 8035936............. 171, 210 8036065 ..................... 283 8036216 ... 427, 429, 430,
289, 293 8035939............. 171, 210 8036066 ............. 273, 277 433, 434
8035417 .................... 293 8035945............. 171, 209 8036067 ..................... 278 8036217 ... 427, 429, 430,
8035431 .................... 293 8035946............. 171, 209 8036068 ..................... 278 433, 434
8035437 ............ 273, 277 8035947............. 171, 209 8036069 ..................... 277 8036218 ... 427, 429, 430,
8035439 .................... 283 8035948............. 172, 209 8036070 ..................... 289 433, 434
8035441 .................... 283 8035951............. 171, 209 8036071 ............. 273, 278 8036219 .............430, 434
8035475 .................... 273 8035958..................... 177 8036073 ............. 273, 277 8036220 .............430, 434
8035477 .................... 273 8035973............. 181, 217 8036076 ..................... 283 8036221 .............430, 434
8035478 .................... 273 8035978............. 167, 205 8036077 ..................... 283 8036222 .............430, 434
8035980............. 167, 205 8036078 ..................... 283 8036229 .................... 359
8990417 6036 463
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
8036250 ..................... 255 8036444 .................... 209 8180335 ............ 111, 115 8275240..................... 125
8036263 ..................... 385 8036445 .............171, 209 8205655 ............ 375, 401 8275247............. 125, 127
8036271 ..................... 383 8036447 ... 171, 175, 209, 8205656 .................... 359 8275248..................... 125
8036281 ..................... 385 213 8220073 ............ 419, 421 8277098..................... 141
8036282 ..................... 385 8036451 .................... 411 8220366 ............ 421, 448 8277101..................... 141
8036283 ..................... 385 8036517 .................... 385 8223025 ............ 299, 449 8277161..................... 109
8036284 ..................... 385 8036533 .................... 385 8223037 ............ 309, 449 8278007....... 97, 101, 151
8036294 ..................... 359 8036536 .....363, 365, 367 8223038 ............ 437, 449 8278008..................... 109
8036296 ..................... 359 8036537 .....363, 365, 367 8223043 .... 289, 291, 449 8278012............... 97, 101
8036303 ..................... 171 8036544 .................... 109 8223044 ............ 289, 449 8278020..... 111, 115, 117
8036304 ............. 171, 210 8036546 .................... 109 8223046 .................... 309 8278031..................... 109
8036305 ............. 171, 210 8036606 .................... 210 8223049 ............ 307, 448 8278032....................... 95
8036307 ............. 171, 210 8036733 ...................... 85 8223054 ............ 309, 449 8301443..... 311, 313, 315
8036308 ............. 171, 210 8036745 .................... 119 8223057 .... 429, 433, 449 8301456....................... 57
8036312 ..................... 167 8036750 .................... 411 8223059 ... 427, 429, 433, 8302470...... 19, 311, 313,
8036313 ..................... 167 8036751 .................... 193 449 315
8036314 ............. 167, 171 8036758 .............169, 207 8223060 .... 429, 433, 449 8303034..................... 271
8036320 ..................... 177 8036759 .............169, 207 8223073 ............ 429, 448 8303090..... 331, 333, 343
8036321 ..................... 177 8036778 .................... 379 8223081 .................... 309 8303106............. 111, 115
8036329.....................181 8036782 .....363, 365, 367 8223082 ............ 145, 309 8303107....111, 115, 351,
8036330 .... 181, 185, 217, 8036811 .................... 381 8223083 .................... 437 353, 355
221 8036812 .............111, 115 8223217 .................... 419 8303264.... 319, 323, 331,
8036331 .... 187, 205, 209, 8036816 .............111, 115 8223226 ............ 391, 393 333
223 8036848 .................... 177 8223232 ............ 419, 421 8303519....... 95, 125, 151
8036336 ..................... 167 8036849 .................... 177 8223242 .................... 419 8303533..................... 421
8036338 ............. 181, 217 8036852 .................... 177 8223244 .................... 421 8303534..................... 307
8036356 ..................... 387 8036854 .................... 177 8223453 .................... 309 8303540.... 299, 301, 303,
8036385 ............. 320, 324 8036855 .................... 177 8223532 ............ 419, 421 313
8036388 ..................... 293 8036856 .................... 177 8224045 ............ 311, 448 8303545............. 145, 425
8036389 ..................... 375 8036858 .................... 177 8224047 ............ 313, 448 8303606............. 111, 115
8036390 ..................... 375 8036859 .................... 177 8225119 ... 415, 417, 429, 8303615............... 19, 123
8036391 ..................... 375 8036861 .................... 177 433, 439, 449 8303618............. 119, 121
8036392 ..................... 375 8036862 .................... 177 8225122 ............ 145, 449 8303620............. 109, 421
8036393 ............. 361, 375 8037080 .................... 377 8229233 ... 415, 417, 427, 8303622..... 427, 429, 433
8036394 ..................... 361 8037204 .................... 281 429, 433, 437, 449 8303624....................... 31
8036395 ..................... 361 8037206 .................... 273 8229234 .... 415, 417, 449 8303625... 13, 15, 27, 267
8036396 ..................... 361 80373094 ...........121, 123 8229235 ... 415, 417, 429, 8303626 57, 59, 267, 271,
8036397 ..................... 361 80384187 .................. 283 449 339
8036398 ..................... 361 80384192 .................. 283 8229236 ............ 433, 449 8303634.... 45, 49, 53, 55,
8036399 ..................... 377 80384193 .................. 283 8229237 .... 415, 417, 449 85
8036400 ..................... 377 80384207 .................. 289 8229238 ... 415, 417, 427, 8303638....................... 35
8036401.....................377 80384445 ...........274, 278 430, 433, 449 8303655........... 23, 25, 29
8036402.....................359 8040267 .................... 153 8229259 ............ 145, 449 8303656............... 19, 112
80364020 ................... 293 8040274 .................... 191 8229260 ............ 145, 425 8303657....................... 31
8036403 ..................... 359 8050001 .....11, 13, 15, 17 8262166 ...................... 95 8303658....... 85, 297, 299
8036404 ..................... 359 8065062 .53, 55, 407, 409 8262318 ...................... 95 8303666....................... 33
80364044 ................... 273 8065634 ...................... 49 8270134 .................... 419 8303670.... 111, 119, 429,
8036405 ..................... 359 8065640 ... 11, 13, 15, 17, 8270144 ............ 145, 421 433
8036406 ..................... 359 23, 25, 27, 29 8270147 .... 145, 421, 425 8303674..................... 285
8036407 ..................... 359 8065641 .....11, 13, 15, 17 8270148 .... 145, 421, 425 8303675.... 109, 125, 127,
8036410 ..................... 293 8080613 ...................... 95 8270220 ...................... 95 339
8036418 ............. 169, 207 80904003 .................. 453 8270221 ...................... 95 8303679.... 23, 25, 27, 29,
8036421 ..................... 293 80974028 ...............95, 97 8270423 .................... 145 31, 33, 95
8036425 ..................... 163 8160078 .................... 315 8270424 .................... 145 8303681.... 23, 25, 27, 29,
8036426 ..................... 163 8160080 .................... 301 8270425 ............ 145, 449 31, 33
8036427 ..................... 163 8160406 .............315, 448 8270426 .................... 145 8303697.... 23, 25, 27, 29,
8036428 ..................... 383 8160418 .................... 315 8270427 .................... 145 109, 315
8036429 ..................... 383 8160419 .............311, 313 8270620 .... 419, 421, 425 8303702....................... 97
8036430 ..................... 167 8160610 .................... 301 8270621 ............ 421, 425 8303704............. 111, 115
8036431 ..................... 167 8162003 .....301, 303, 448 8270624 ............ 419, 421 8303712....................... 27
8036432 ..................... 257 8180215 .............111, 115 8272017 ...................... 95 8303715 53, 55, 105, 107,
8036433 ..................... 257 8180216 .............111, 115 8272027 ...................... 97 331, 333, 343
8036434 ............. 181, 217 8180311 .....109, 111, 115 8273027 .................... 119 8303724............... 97, 151
8036435 ............. 181, 217 8180324 .............111, 115 8273241 .... 119, 121, 123 8303729....................... 19
8036436 ............. 187, 223 8180325 .............111, 115 8273303 .................... 119 8303738.... 23, 25, 27, 29,
8036439 ............. 167, 205 8180326 .............111, 115 8274022 ............ 105, 448 31, 33
8036440 ............. 167, 205 8180334 .................... 111 8275045 .................... 127 8303739............... 49, 119
464 6036 8990417
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
8303743 .................... 109 8307004...... 19, 105, 107, 8310058 ....................... 27 8320275 ...............97, 448
8303745 ... 305, 425, 430, 109, 111, 294, 315, 8310061 ..................... 151 8340034 .................... 301
434 320, 323, 327, 331, 8310066 ..... 11, 13, 15, 17 8342808 .......19, 283, 449
8303746 .................... 328 333, 340, 343, 345, 8310067 .......97, 101, 151 8360005 .................... 293
8303752 .... 11, 13, 15, 17 351, 425 8310077 ..................... 419 83671037 .................. 383
8303755 ..... 97, 101, 297, 8307005.... 23, 25, 27, 29, 8310078 ..................... 419 83673130 .................. 147
299, 319, 323 31, 33, 109, 125, 127, 8310085 ..... 271, 429, 433 83673133 .................. 147
8303757 ... 294, 327, 328, 129, 131, 141, 307, 8310093 ....................... 33 83674096 .................. 383
345, 351 339, 351, 353, 355, 8310109 ..... 127, 129, 430 83683175 ...........129, 131
8303758 .................... 315 388, 422 8310129 ....................... 19 8380008 ...................... 61
8303770 ...................... 49 8307006............. 151, 285 8310136 ..................... 273 8382017 ...................... 65
8303772 ...................... 33 8307007... 31, 57, 59, 339 8310143 ..................... 311 8405007 .................... 293
8303777 ............ 421, 425 8307009....................... 19 8310144 ..................... 311 8405009 .................... 105
8303782 ... 11, 17, 23, 25, 8307011..................... 271 8310160 ................. 53, 55 8405104 ... 109, 111, 115,
29, 367, 381 8307012..... 11, 13, 15, 17 8310161 ................. 53, 55 117
8303784 95, 97, 101, 111, 8307022..................... 419 8310163 ............. 391, 393 8405202 .....115, 131, 294
115 8307023...... 95, 297, 299, 8310164 ..................... 267 8405203 .................... 109
8303790 ...... 95, 101, 301 319, 323, 419, 421, 425 8310195 ....................... 65 8405209 .....117, 129, 339
8303798 ............ 111, 115 8307024..... 115, 301, 445 8310200 ..... 111, 115, 349 8405305 .....119, 121, 123
8303799 .................... 301 830702595, 97, 119, 121, 8310209.......................31 8405404 .................... 119
8303835 ............ 429, 433 267, 301 8310215 ..................... 151 8405505 .....119, 121, 123
8303837 .................... 301 8307026..................... 421 8310235 ....................... 31 8406101 .....109, 111, 115
8303982 .................... 271 8307027............. 415, 417 8310245 ....................... 31 8406105 ...............97, 101
8305002 .... 301, 415, 417 8307049..................... 151 8310246 ............. 111, 115 8406302 95, 97, 107, 109,
8305004 ..... 19, 115, 299, 8307104........... 35, 37, 39 8310266 ....................... 35 111, 145, 355, 425
315, 419 8307106.... 23, 25, 27, 29, 8310276 ....................... 35 8410009 .................... 293
8305006 ..... 19, 327, 331, 109, 111, 112, 285, 8310290 ....................... 95 8410013 .............105, 107
333 287, 305, 327, 331, 8310300 ..................... 141 8410021 .............121, 123
8305008 .... 109, 141, 145 333, 415, 417, 425 8310302 ....................... 85 8420053 ... 49, 51, 53, 55,
8305012 ................ 57, 59 8307109.... 109, 111, 299, 8310326 ..................... 387 85, 91, 343
8305014 ...................... 19 301, 303, 313, 331, 333 8310327 ..................... 387 8420055 ... 49, 51, 53, 55,
8305021 .... 11, 13, 15, 17 8307110..... 145, 421, 425 8310337 ..................... 339 85, 91, 343
8305038 ............ 421, 425 8307111.... 415, 417, 429, 8310344 ..................... 419 8420229 .................... 105
8305043 .................... 419 433 8310354 ....................... 97 8430032 .....319, 323, 339
8305047 .................... 145 8307112.... 57, 59, 65, 95, 8310356 ..................... 151 8430033 .................... 339
8305201 .................... 419 271, 419 8310362 ..................... 271 8430034 .............391, 393
8305402 ............ 301, 303 8307113........... 23, 25, 27 8310382 ..................... 271 8430046 .................... 339
8305438 .................... 419 8307201..................... 271 8310393 ..................... 339 8430048 .................... 293
8305619 ...................... 35 8307202....... 19, 109, 123 8310420 ..................... 339 8430064 .............391, 393
8305624 ..... 85, 109, 111, 8307203 19, 49, 119, 121, 8310424 ....................... 95 8430081 .............319, 323
417, 421, 425 123, 327, 333, 388 8310425 ..................... 151 8440162 .................... 383
8305626 ... 11, 13, 15, 17, 8307204.... 23, 25, 27, 29, 8310431.....23, 25, 27, 29 8466306 .................... 271
49, 119, 121, 123, 285, 31, 33, 109, 419, 421, 8310435.......................85 8500066 .................... 437
287, 391, 393, 427, 427, 429, 433 8310453 ..................... 119 8500203 .............429, 433
429, 430, 433, 434 8307205..................... 285 8310456 ..................... 355 8520001 ... 13, 15, 17, 27,
8305630 ...................... 95 8307206...... 31, 267, 297, 8310479 ..................... 151 29, 31, 33
8305643 ... 23, 25, 29, 33, 299 8310481 ..................... 151 8520003 .29, 31, 367, 381
45, 49, 53, 55, 85 8307219............. 145, 425 8310493 ..................... 271 8520013 ... 11, 13, 23, 25,
8305644 ... 11, 17, 23, 25, 8307220...... 95, 125, 267, 8310497 ..... 23, 25, 27, 29 33, 49, 375
29, 31, 33, 37, 57, 59, 421 8310523 ............. 339, 425 8520021 .........11, 13, 375
65, 95, 97, 101, 267, 8307221.... 111, 115, 421, 8310524 ..................... 339 8520034 ...................... 33
271, 297, 299, 367, 381 425 8310525 ..................... 388 8522012 ... 13, 15, 17, 23,
8305645 ... 23, 25, 27, 29, 8307222....... 95, 111, 115 8310529 ............. 274, 278 25, 27, 29, 367, 381
31, 37, 39, 49, 95, 109, 8307904........... 33, 53, 55 8310628 ..................... 303 8526007 ... 13, 15, 17, 35,
111, 115, 349, 419, 8307910..... 23, 25, 27, 29 8310650 ..................... 421 95, 97, 101, 125, 147
421, 425, 427, 429, 433 8307911..... 23, 25, 27, 29 8310658 ....................... 19 8526011 ... 361, 363, 365,
8305646 ................ 37, 39 8307918........... 33, 53, 55 8310668 ..................... 123 367, 369, 373, 377,
8305647 .......... 23, 25, 27 8310001..................... 313 8310687 ..................... 145 379, 407, 409, 411
8305650 .................... 301 8310009.... 327, 328, 331, 8310705 ....................... 97 8526035 .................... 437
8305652 .................... 145 333, 340, 343, 351 8310708 ...........25, 27, 29 8526036 ... 23, 25, 27, 29,
8305906 ... 23, 25, 27, 29, 8310016..................... 271 8310712 ...........25, 27, 29 31, 33, 407, 409
315 8310019................. 37, 39 8310725 ..................... 305 8530030 ... 339, 351, 353,
8305916 .................... 307 8310020....................... 37 8310747 ....................... 95 355
8307002 ..... 19, 109, 123, 8310041..................... 419 83191013 ................... 123 8540205 .................... 294
299, 301, 303, 331, 8310046..................... 425 8320262 ...............95, 448 8540218 .................... 294
333, 343, 419, 421 8310051................. 15, 17 8320265 ............. 391, 449 8540231 .................... 294
8307003 .... 301, 415, 417 8310056........... 13, 15, 27 8320270 ............. 105, 448 8541435 .................... 391
8990417 6036 465
SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS
8551001 ............. 119, 121 8760109 .................... 345 8786572 .................... 151 90554042..................... 63
8580110 ..... 311, 313, 315 8760140 .................... 337 8786573 .................... 151 90554045................... 395
8580311 ..................... 141 8760237 .............319, 337 88261017 .................. 313 90554054..................... 63
8580315 ................. 53, 55 8760268 .............335, 339 8841036 .................... 227 90554062............... 63, 81
8580420 ....... 19, 109, 123 8760273 .....351, 353, 355 88411094 .................. 430 90554065..................... 81
8582007 ............. 415, 417 8760328 .................... 345 8841318 .................... 135 90554076............... 63, 81
8584001 .. 49, 53, 55, 141, 8760407 .................... 335 8841319 .................... 137 90554080..................... 69
145, 289, 419, 421, 8760419 .................... 385 88501005 .................. 430 91043125..................... 89
427, 429, 433 8760458 .................... 335 8864053 .................... 285 91043126..................... 89
8584018 ..... 427, 429, 433 8760463 .................... 333 8864057 .................... 285 91044080................... 397
8630003 ...... 85, 319, 323, 8760465 .....331, 333, 343 8864058 .................... 285 91081640................... 425
339 8760468 .................... 327 8866341 .... 109, 111, 115 91163129................... 117
8630019 ..................... 151 8760477 .............331, 333 8866348 .................... 271 91344032................... 283
8640017 ..................... 387 8760552 .............391, 393 8866351 .................... 271 91344043........... 273, 293
8640025 ..................... 343 8765204 .............331, 343 8866442 ...................... 73 91364023........... 121, 123
8640028 ........... 49, 53, 85 8769122 .....331, 333, 343 8866444 ...................... 73 91401281................... 425
8640029 ........... 49, 53, 85 8769123 ... 105, 107, 319, 8866445 ...................... 73 91403193................... 151
8640032 ........... 49, 53, 85 323, 331, 333, 343, 351 8866446 ...................... 73 91403413.. 49, 51, 53, 55,
8640123 .... 339, 351, 353, 8769128 ... 327, 331, 333, 8866464 ...................... 73 85, 89, 91, 343
355 340, 343 8866529 .................... 271 91403414..49, 51, 53, 55,
8640208 ..................... 339 8769132 .................53, 55 8866530 .................... 271 85, 89, 91, 343
8640903 ..................... 391 8769139 .................... 327 8866560 ...................... 73 91404298........... 277, 293
8642001 ....................... 49 8769153 .....331, 333, 343 8866561 ...................... 73 91404299................... 445
8642207 ................. 53, 55 8769155 .................... 343 88671001 .............. 49, 51 91404301................... 277
8642224 ....................... 33 8769156 .................... 343 8880218-OM ............. 257 91404315................... 283
8642234 ..... 23, 25, 27, 29 8770016 .................53, 55 8880219-OM ............. 257 91404317................... 283
8642235 ....................... 49 8770078 .............111, 115 8902111 .................... 387 91404318................... 283
8700116 ............. 301, 303 8770109 .............319, 323 8902175 ............ 319, 323 91404319................... 283
8721029 ..................... 337 8770120 .............319, 323 8902187 .................... 385 91474023................... 388
8750011 ..................... 343 8770157 .................... 327 8902196 .................... 387 91474024................... 388
8750012 ............. 320, 339 8770173 .................... 337 8902197 .................... 387 91474434................... 403
8750015 .... 105, 107, 320, 8770175 .............319, 323 8902200 .................... 387 91474442................... 403
323, 351 8770183 .............319, 323 8902259 .................... 359 91474443................... 403
8750016 ..................... 331 8770189 .............319, 323 8902274 .................... 319 91474446................... 403
8750017 .... 105, 324, 327, 8780031 ... 259, 261, 263, 8902696 .................... 388 91474447................... 403
331, 333, 339, 343, 265 8902697 .................... 388 91474450................... 403
345, 351 8780036 ... 259, 261, 263, 8902698 ............ 388, 448 91474454................... 403
8750024 .... 294, 345, 347, 265 8990147 .................... 271 91474455................... 403
353 8780045 ... 259, 261, 263, 90022230 .................. 397 91474456................... 403
8750025 .... 294, 327, 345, 265 90200003 . 45, 47, 49, 51, 91474458................... 403
351 8780048 ... 259, 261, 263, 53, 55, 85 91474459................... 403
8750026....327, 328, 343, 265 90206196 .................... 19 91511145...................299
345, 347, 349, 351, 353 8780050 ... 259, 261, 263, 90451058 ........ 45, 49, 85 91513180...................299
8750027 ..... 333, 339, 343 265 90551013 ........ 45, 49, 53 91563070................... 117
8750029 ..... 331, 333, 343 8780264 ... 259, 261, 263, 90554016 .............. 63, 81 91563164................... 287
8750040 .... 327, 343, 347, 265 90554017 .................... 81 91565094..................... 69
349, 351 8786514 ... 259, 261, 263, 90554018 .................... 81
8760045 ..................... 331 265 90554020 .................... 63
466 6036 8990417