Microbial cells
Prokaryotic cell
Found in two microbial groups: bacteria and blue-green
algae.
The cell is small and simple, not compartmentalized by
unit membrane systems.
The cell has only two structurally distinguishable
internal regions: cytoplasm and nuclear region
The cytoplasm has grainy dark spots as a result of its
content of ribosomes, which are composed of protein
and ribonucleic acid (RNA).
The ribosome is the site of important biochemical
reactions for protein synthesis.
The nuclear region is of irregular shape, sharply
segregated even though it is not bounded by
membrane.
Prokaryotic cell structure
Prokaryotic cell
The nuclear region contains deoxyribonucleic acid
(DNA), which contains genetic information
The prokaryotic cell is surrounded with a cell wall and
a cell membrane.
The cell wall, considerably thicker than the cell
membrane, protects the cell from external influences.
The cell membrane (or cytoplasmic membrane) is a
selective barrier between the interior of the cell and
the external environment.
Prokaryotic cell
The largest molecules known to cross this membrane
are DNA fragments and low-molecular-weight
proteins.
The cell membrane can be folded and extended into
the cytoplasm or internal membranes.
The cell membrane serves as the surface onto which
other cell substances attach and upon which many
important cell functions take place.
Eukaryotic cell
The unit structure in plants, animals, protozoa, fungi,
and algae.
The eukaryotic cell has internal unit membrane
systems that segregate many of the functional
components of the cell
They are more complex and 1,000 to 10,000 times
larger than prokaryotic cells.
The nucleus is surrounded by a double membrane
with pores 40 to 70 μm wide, containing cytologically
distinguishable chromosomes.
The nucleus controls hereditary properties and all
vital activities of the cell.
Eukaryotic cell
Eukaryotic cell
The chromosomes are long and threadlike
bodies and are found in the nuclei of cells,
which contain the genes arranged in linear
sequence.
The cytoplasm contains large numbers of
granules called ribosome, which are involved
in continuous reactions to synthesize cell
materials.
Eukaryotic cell
The ribosome is especially concentrated along the
rough surface of the endoplasmic reticulum
The mitochondria contain the electron transport
enzymes that utilize oxygen in the process of energy
generation.
Vacuole and lysosome are organelles that serve to
isolate various chemical reactions in a cell.
Microbial nomenclature
Taxonomy - science of classification of organisms
Nomenclature refers to the actual naming of organisms
For microorganisms a binary name is used.
Genus name and species name
Genus: a group of related species
Species: organisms that are substantially alike
Escherichia coli. Escherichia is the genus and coli the
species.
Bacillus subtilis, B. albus, and B. coagulans.
Microbial nomenclature
Proper names of organisms are always italicized.
The genus is capitalized.
Although organisms that belong to the same species
all share the same major characteristics, there are
subtle and often technologically important variations
within species.
An E. coli used in one laboratory may differ from that
used in another. Thus, various strains and substrains
are designated by the
Microbial nomenclature
Several genera are identified:
Bacillus: a small rod
Lactobacillus: a small milk rod
Micrococcus: a small grain
Clostridium: a small spindle
Pasteurella: after Louis Pasteur, Latinized
Salmonella: after Daniel E. Salmon, Latinized
Saccharomyces: sugar fungus
Bacteria
Shapes: Bacteria are unicellular microscopic
organisms.
The typical diameter of the cell ranges from
0.5 to 1 µm.
cocci: spherical or ovoid
bacilli: cylindrical or rod shaped
spirilla: helically coiled
Reproduction
Bacteria reproduce predominantly by a process known
as binary fission
Classification
Sources of energy
A. Phototrophs
organisms which are capable of employing radiant
energy.
B. Chemotrophs
organisms which obtain the energy for their activities and
self-synthesis from chemical reactions that can occur in
the dark.
Classification
Sources of carbon
A. autotrophs:
organisms which can thrive on an entirely inorganic diet, using CO2
or carbonates as a sole source of carbon.
B. heterotrophs:
organisms which cannot use CO2 as a sole source of carbon but
require, in addition to minerals, one or more organic substances,
such as glucose or amino acids, as sources of carbon.
Sources of nitrogen
atmospheric nitrogen, inorganic nitrogen compounds, or other
derived nitrogen.
Classification
Sources of sulfur and phosphorus
elementary sulfur, inorganic sulfur, or organic sulfur.
Sources of metallic elements
sodium, potassium, calcium, magnesium,
manganese, iron, zinc, copper, and cobalt.
Sources of vitamins
Physical Conditions
Temperature
psychrophiles, mesophiles, or thermophiles.
Response to oxygen
Aerobic bacteria grow in the presence of free oxygen.
Anaerobic bacteria grow in the absence of free
oxygen.
Facultatively anaerobic bacteria grow in either the
absence or the presence of free oxygen.
Microaerophilic bacteria grow in the presence of
minute quantities of free oxygen.
pH
For most bacteria the optimum pH for growth lies
between 6.5 and 7.5.
For most species the minimum and maximum limits
fall somewhere between pH 4 and pH 9
pH for different organisms
Bacteria 3-8
Yeast 3-6
Molds 3-7
Plant cells 5-6
Animal cells 6.5-7.5
Effect of pH
Only a few species can grow at pH values of less
than 2 or greater than 10
Acidophiles: organisms that grow at low pH
Alkaliphiles: optimal pH at 10-11
Fungus tend to be more tolerant to acids than
bacteria.
The internal pH of the cell must remain close to
neutral to prevent the destruction of the cell.
Changes during growth
The pH of the medium changes during most
fermentations
Production of organic acids,CO2 and utilization of
amino acids affects the pH of the medium
The utilization of nitrogen source also results in
either the release or removal of H ions.
pH is mostly controlled by the use of an effective
buffer system
Spore formation
Some bacteria form spores when growth ceases due to
starvation or other causes.
Spores are more resistant than normal cells to heat,
drying, radiation, and chemicals.
Spores can remain alive for many years; however, they
can convert back to normal cells at proper conditions.
Spore-forming bacteria are found most commonly in the
soil.
Gram Reaction
Addition of dyes (staining) to distinguish
between bacteria based on presence and
composition of outer cell
gram-positive and gram negative
Fungi
Fungi are plants devoid of chlorophyll and are
therefore unable to synthesize their own food.
They range in size and shape from single-celled
yeasts to multicellular mushrooms.
Yeasts and molds are used industrially for many
fermentations
Culture types
The growth of microbial population in artificial
environments is called cultivation.
A culture that contains only one kind of microorganism
is a pure culture.
A mixed culture is one that contains more than one
kind of microorganism.
Steps for cultivation
Preparing a culture medium in which a
microorganism can grow best.
Sterilizing in order to eliminate all living organisms in
the vessel.
Inoculating the microorganism in the prepared
medium.
Culture media are usually prepared in a test tube, a
flask, a Petri dish, or a fermenter.
Media types
natural (or empirical, or complex)
synthetic (or chemically defined)
Compositions vary depending on the species of
organism to be cultivated and the purpose of the
cultivation.
Natural media
Used on the basis of experience and not on of
exact knowledge of their composition and action.
Usually contain peptones, beef extract, or yeast
extract.
When a solid medium is desired, a solidifying agent
such as gelatin or agar may be incorporated into
the medium.
Examples are nutrient broth and nutrient agar.
Culture media
Synthetic media
Consist of dilute, reproducible solutions of chemically
pure, known inorganic and/or organic compounds.
They are often required for research purposes.
The medium may be as simple as inorganic
ammonium salt plus minerals and a sugar, or as
complex as purified casein with added vitamins,
minerals, and a sugar.
These media have the added advantage that they
can be produced with a constant composition year
after year.
Sterilization
After a suitable culture medium is selected for the
cultivation of a specific microorganism, it is poured
into a culture vessel.
The vessel is covered with a suitable closure to allow
for the exchange of gases with the atmosphere and
also keep foreign organisms out of the media.
Various types of closures are used in the modern
laboratory including cotton plugs, plastic foam, screw
caps, metal caps, and aluminum foil.
The medium is then sterilized to eliminate all living
organisms in the vessel.
Sterilization
The most common method of sterilization is by moist
heat (steam under pressure) in an autoclave.
Generally, the autoclave is operated at approximately
15 psi at 121°C.
The time of sterilization depends on the nature of the
material, the type of container, and the volume.
For example, test tubes of liquid media can be
sterilized in 15 to 20 minutes at 121°C.
Inoculation
Inoculation is the seeding of a culture vessel with the
microbial material (inoculum).
The inoculum is introduced with a metal wire or loop
which is rapidly sterilized just before its use by heating
it in a flame.
Transfers of liquid culture are often made by using a
sterilized pipette.
The inoculation is usually done in a laminar flow hood
to minimize the risk of contamination.
Cell Growth
S+X Products + more cells (nX)
Organisms extract nutrients from a suitable
medium and convert them into useful biological
components.
energy production,
biosynthesis
product formation.
Cell growth is a result of both replication and
change in cell size.
Net specific growth rate
1 dX
net
X dt 1 dN
R
X cell mass conc (g/l) N dt
t time (h), N number of cells /L
net specific growth rate (h -1 )
Batch Growth
Culturing cells in a vessel with an initial change of
medium that is not altered by further nutrient addition
or removal
Lab and industrial.
Growth Patterns and Kinetics
Growth Patterns and Kinetics
Lag phase
Lag phase is a period of adaptation of cell to a new environment.
Micro organisms re-organize their molecular constituents when
transferred to a new medium.
Depending on the composition of the nutrients, new enzymes
may be synthesized, other enzymes may be repressed.
Cell mass may increase a little but not the number density.
Nutrients low in certain growth factors may lead to long lag
phases.
The lag phase is also dependent on the age of the inoculum. Lag
phase increases with age of inoculum.
Exponential phase cells are best to minimize lag phase.
Also the use of large inoculum size decreases the duration of lag
phase.
Lag phase
Multiple lag phases may be observed when the
medium contains more than one carbon source –
diauxic growth.
This is caused by a shift in metabolic pathways in the
middle of cell growth.
The 1st carbon source is more readily utilizable than
the second and the presence of the readily available
carbon source represses the synthesis of the
enzymes required for the metabolism of the second
substrate.
Exponential growth phase
Cell mass and density increase exponentially
because the cell is now fully developed to its
environment.
Balanced growth – all components of the cell grow at
the same rate.
Composition of a single cell remains approximately
constant during exponential growth phase.
In the presence of large nutrient concentration the
growth rate is independent of nutrient concentration.
Exponential phase
𝑑𝑋
= 𝜇𝑛𝑒𝑡 𝑋, X = X0 at t = 0
𝑑𝑡
𝑑𝑋
න = න 𝜇𝑛𝑒𝑡 𝑑𝑡
𝑋
𝑋
𝑙𝑛 = 𝜇𝑛𝑒𝑡 𝑡 or 𝑋 = 𝑋0 𝑒 𝜇𝑛𝑒𝑡 𝑡
𝑋0
To double the microbial cell mass,
𝑋
= 2 = 𝑒 𝜇𝑛𝑒𝑡 𝑡
𝑋0
𝑙𝑛2 0.693
⟹ 𝐷𝑜𝑢𝑏𝑙𝑖𝑛𝑔 𝑡𝑖𝑚𝑒, 𝑡𝐷 = =
𝜇𝑛𝑒𝑡 𝜇𝑛𝑒𝑡
Example
The fermentation of corn steep liquor by a native
yeast strain gave the following results in the table:
Time (h) X (g/L) S (g/L)
0 0.200 9.23
2 0.211 9.21
4 0.305 9.07
8 0.980 8.03
12 3.200 4.60
14 5.600 0.92
16 6.150 0
Calculate:
a. The maximum growth rate (µmax)
b. The yield of biomass on substrate (YX/S)
c. The doubling time for the yeast (td)
d. Saturation constant Ks
e. The specific growth rate (µg) at t = 10 h
f. What maximum cell concentration could be
expected if 14 g/L glucose were used with the
same size of inoculum?
Deceleration growth phase
Growth decelerates due to the depletion of one or more
essential nutrients or the accumulation of toxic by-
products.
Occur over a very short period and is not usually
observed
Stationary phase
Net growth rate is zero. Growth rate = Death rate
Product of secondary metabolites
Antibiotics
Hormones
Total cell mass concentration may stay constant but the
number of viable cells may decrease.
Cell lysis may occur and viable cell mass may drop.
A second growth phase may occur and cells may grow
on lysis product of lysed cells (cryptic growth)
Cells may not be growing but may have active
metabolism to produce secondary metabolites.
Growth Termination
Exhaustion of an essential nutrient or accumulation of
toxic products.
Ethanol production by yeast.
During stationary phase, the cell catabolizes cellular
reserves for new building blocks and for energy
producing monomers. (Endogenous metabolism).
Energy is spent to maintain the cell membrane,
transport of the nutrients, motility, repair of damaged
cellular structures
Maintenance of energy.
𝑑𝑋
= −𝑘𝑑 𝑋, 𝑋 = 𝑋𝑆𝑂 𝑒 −𝑘𝑑 𝑡
𝑑𝑡
Xso = cell mass concentration at beginning of stationary phase
Death phase
dN
kd N
'
dt
k d' .t
N N se
Ns = concentration of cells at end of stationary phase
k’d is death rate constant
Yield coefficients
Yield coefficients are defined based on the actual consumption of
material.
∆𝑋
𝑌𝑋/𝑆 =−
∆𝑆
ΔX = change in cell mass
ΔS = change in substrate
In batch growth, the yield coefficient is described as apparent
The utilization of the substrate is to supply the following:
S S assimilation S assimilation into S growth S maintenance
into biomass an extracellular energy energy
product
Culture conditions can alter the pattern of utilization
Yield coefficients
X
YX / O2
O2
P
YP / S
S
Y X / S 0 .4 0 .6 g / g
for most yeast and bacteria
YX / O2 0.9 1.4 g / g
Yield coefficients
Example
The fermentation of corn steep liquor by a native
yeast strain gave the following results in the table:
Time (h) X (g/L) S (g/L)
0 0.200 9.23
2 0.211 9.21
4 0.305 9.07
8 0.980 8.03
12 3.200 4.60
14 5.600 0.92
16 6.150 0
Calculate:
a. The maximum growth rate (µmax)
b. The yield of biomass on substrate (YX/S)
c. The doubling time for the yeast (td)
d. Saturation constant Ks
e. The specific growth rate (µg) at t = 10 h
f. What maximum cell concentration could be
expected if 14 g/L glucose were used with the
same size of inoculum?
Maintenance coefficient
m
ds
dt m
X
uptake of substrate for cellular maintenance
During stationary phase, endogenous metabolism of biomass is used for
maintenance energy.
Maintenance repair damaged cellular components
transfer some nutrients and products in and out of cells
for mobility
adjust the osmolarity of the cell’s interior volume
Products
Growth associated products produced simultaneously
with microbial growth
1 𝑑𝑃
𝑞𝑝 = = 𝑌𝑃/𝑋 (𝜇𝑔 )
𝑋 𝑑𝑡
𝜇𝑔 = specific growth rate
For example production of constitutive enzyme
Non-growth associated product formation During stationary phase
q p constant
Specific rate of product formation is constant.
Mostly secondary metabolites, antibiotics
Products
Mixed growth associated product formation
During the slow growth and stationary phases.
q p g
Examples: lactic acid fermentation, xanthan gum
Mixed-growth associated
Non-growth associated
Growth-associated product formation
Effect of Temperature
Psychophiles (Topt <200C)
Mesophiles (Topt 200C-500C)
Thermophiles (Topt>500C)
For each organism, as the temperature is increased,
towards the optimum, growth rate approximately double for
every 10°C rise in temperature.
Above the optimal temperature, the growth rate decreases
Net Replication Rate
At high temperature, the thermal death rate exceeds the growth rate.
The two(2) rate constant kd’ and µR’ vary with temperature
by the Arrhenius equation. ie:
The activation energy The activation energy is
is typically 10 to 20 typically 60 to 80
Kcal/mol Kcal/mol
Other effects of Temperature
Product formation
Yield coefficient
Maintenance requirement of cell increases at high
temperature
May affect the rate limiting step in fermentation process.
the rate of reaction might be higher than rate of
diffusion and diffusion becomes the rate limiting step
( eg: immobilized cell systems)
Rate of oxygen Transfer
OTR is oxygen Transfer Rate
KL is oxygen transfer coefficient ( cm/h)
a is gas liquid interfacial area (𝑐𝑚2 /𝑐𝑚3 )
kLa – volumetric oxygen transfer coefficient
C*---- Saturated DO concentration (mg/L)
CL--- actual DO concentration in the broth
NO2– the rate of Oxygen transfer (mg O2/L.h)
OUR--- Oxygen Uptake rate
qO2 ----- Specific rate of oxygen consumption ( mg O2/g dw cells.h)
Rate of oxygen Transfer
When oxygen transfer is the rate limiting step, the rate of
oxygen consumption is equal to the rate of oxygen transfer
If the maintenance requirement of O2 is negligible compared to
growth then;
OR
Heat Generation by Microbial Growth
Substrate + O2 Total combustion CO2 + H2O -------------- A
Microbial growth
Substrate metabolic heat Cells -------------- B
Cells +O2 Combustion of cells CO2 + H2O ----------- C
eqn A= eqn B+ eqn C
Heat of combustion of the substrate is equal to the sum of the
metabolic heat and the heat of combustion of the cellular material.
Heat Yield Coefficient
YH = (g cells/kJ)
---- heat of combustion of substrate (kJ/g substrate)
Yx/s --- substrate yield coefficient ( g cell/substrate)
• ----- heat of combustion of cells (kJ/ g cell)
1/YH ----- metabolic heat evolved per gram of cell mass produced (kJ/g cell)
Heat Yield coefficient
In a batch fermentation, the total rate of heat
evolution is:
Metabolic heat removal
Example
Pseudomonas putida with μm =0.5 h-1 is cultivated in a continuous
culture under aerobic conditions where D = 0.28h-1. The carbon and
energy source in the feed is lactose with a concentration of So =
2g/L. The effluent lactose concentration is desired to be S = 0.1 g/L.
If the growth rate is limited by oxygen transfer, use the information
below to answer the following questions:
a. Determine the steady state biomass concentration X and the
specific rate of oxygen consumption (qO2)
b. What should be the oxygen transfer coefficient (kLa) in order to
overcome oxygen transfer limitation (ie CL = 2 mg/L)
𝒀𝑴
𝒙/𝒔 = 𝟎. 𝟒𝟓𝒈𝑿/𝒈𝑺 𝒀𝑴
𝒙/𝑶𝟐 = 𝟎. 𝟐𝟓𝒈𝑿/𝒈𝑶 𝟐 𝑪 ∗ = 𝟖𝒎𝒈/𝑳
Stoichiometry of
microbial growth/product
formation
Stoichiometry
Cells of different organisms vary in their elemental composition.
A typical cellular composition is written as CHαOβNδ (eg CH18O0.5N0.2)
Usually specified for 1 gram of atom in 1 mole.
Consider the biological conversion
CHmOn + aO2 + bNH3 ------> cCHαOβNδ + dH2O + eCO2
Performing elemental balances on C, H, O, N
C: 1 = c + e
H : m + 3b = cα + 2d
O : n + 2a = cβ + d + 2e
N : b = cδ
Stoichiometry
Five equations for the five (5) unknowns means, the equations can
be solved.
Respiratory quotient (RQ)
RQ = e/a
Moles of CO2 produced per mole of oxygen consumed
Microbial cell compositions
Example
Assume that experimental measurements for a certain organism
have shown that cells can convert two-thirds (wt/wt) of the
substrate carbon (alkane or glucose) to biomass.
(a) Calculate the stoichiometric coefficients for the following
biological reactions
(b) Calculate the yield coefficients YX/S (g dw cell/g substrate, YX/O2
(g dw cell/g O2) for both reactions. Comment on the differences
Theoretical Prediction of Yield
coefficient
In aerobic fermentation, the growth yield per available electron in
oxygen molecule is approximately 3.14 gdw cells/electron when
ammonia is used as the nitrogen source
For O2, the number of available electrons is 4.
Growth yield coefficient Yx/s can be calculated when the number of
oxygen molecules per mole of substrate considered is known.
C6H12O6 + 6O2 --------> 6CO2 + 6H2O
Total number of available electrons in 1 mole glucose = 24
Yx/s = 24 (3.14) = 76 gdw cells/mol
Yx/s = 76/180 = 0.4 gdw cells/g glucose
Yield coefficients
Quantifying Growth Kinetics
Monod equation
Equation assumes a single chemical species.
[S] is growth limiting
Monod equation
μm--- maximum specific growth rate
Ks---- saturation constant or half velocity constant
Ks= S when μg = ½ μm
Generally μg=μm for S>> Ks and
μg = (μm/Ks)S for S<< Ks
The equation describes substrate limited growth only
when growth is slow and population density is low
Exponential growth
𝑑𝑋
= 𝜇𝑛𝑒𝑡 𝑋 = 𝑟𝑋
𝑑𝑡
𝑋 𝑑𝑋 𝑋 𝑑𝑋 𝑡
= 𝜇 𝑋 = 𝑟 𝑋0 𝑑𝑡 (applicable when cells begin to grow)
0 𝑋 0 𝑋
A plot of 1/µX versus X yields batch time as the area
Exponential growth
From the Monod kinetics
𝜇𝑚𝑎𝑥 𝑆
𝜇=
𝐾𝑠 + 𝑆
𝑋 𝑋 𝑡
𝑑𝑋 𝐾𝑠 + 𝑆 𝑑𝑋
න = න = න 𝑑𝑡
𝜇𝑋 𝜇𝑚𝑎𝑥 𝑆𝑋
𝑋0 𝑋0 0
Need relationship between S and X
∆𝑿 𝑿−𝑿𝟎
Define 𝒀𝑿Τ𝑺 = = = yield coefficient
−∆𝑺 − 𝑺−𝑺𝟎
𝑲𝒔 𝒀𝑿𝑺 𝑿 𝑲𝒔 𝒀𝑿𝑺 𝑺𝟎
𝒕 − 𝒕𝟎 𝝁𝒎𝒂𝒙 = +𝟏 𝒍𝒏 + 𝒍𝒏
𝑿𝟎 +𝑺𝟎 𝒀𝑿𝑺 𝑺𝟎 𝑿𝟎 +𝑺𝟎 𝒀𝑿𝑺 𝑺
The Logistic Equation
1 𝑑𝑋
𝜇𝑔 =
𝑋 𝑑𝑡
𝜇𝑚 𝑆
𝜇𝑔 =
𝐾𝑠 + 𝑆
𝜇𝑚 𝑆 𝑑𝑋
⟹ 𝑋=
𝐾𝑠 + 𝑆 𝑑𝑡
𝑋 − 𝑋𝑜
𝑌𝑋/𝑆 =
𝑆𝑜 − 𝑆
𝑆𝑜 𝑌𝑋/𝑆 + 𝑋𝑜 − 𝑋
⇒𝑆=
𝑌𝑥/𝑠
The Logistic Equation
Integrating
Other Forms
Cell Growth in Continuous Culture
In batch culture, the medium is continuously altered by the
actions of the growing organism until it is no longer suitable to
support the growth.
A continuous culture is used when it is desired to keep the
culture in a constant environment for long times.
A continuous culture is essentially a flow system of constant
volume to which medium is added continuously and from which
a continuous removal of overflow occurs.
Cell numbers and nutrient status remains constant at steady
state.
Continuous
Process
Chemostat
Equivalent to CSTR
Material balance
dx
Fxo Fx vR g x vR k d x vR
dt
g growth rate (h -1 )
k d death rate (h -1 )
Chemostat
dx
DX o ( g k d D) X
dt
where D F dilution rate
VR
reciprocal of residence time
For a sterile feed medium Xo = 0.
Neglecting death rate in comparison with growth rate, kd << µg
At steady state;
0 0 ( g 0 D) X
g D
In a chemostat, cells are removed at a rate equal to their
growth rate and the growth rate is equal to the dilution rate
Chemostat
Growth rate can be manipulated as an independent
parameter.
Growth of the organism is also limited by at least one
substrate.
m S
g D
Ks S
D greater than µm means the culture cannot reproduce
quickly enough to maintain itself and is washed out.
The effluent substrate concentration is given by;
Ks D
S
m D
Substrate Material Balance
1 1 dS
FS o FS VR g x g X VR q g X . VR
YXM/ S YP / S dt
q p specific rate of extra cellular product formation (gP/ g cells h)
YP / S Yield coefficient (gP/gS)
dS
At steady state; 0.
dt
No extra cellular product formation.
kd 0
gX
D( So S )
YXM/ S
Material Balance
At steady state g D
X Y M
X /S (So S )
At D m
Ks D
X Y M
(So )
m D
X /S
YX/S is assumed constant when endogenous metabolism is
neglected
Material Balance
Consider
D net g k d
g D kd
1
D( So S ) M
( D kd ) X 0
Y X /S
So S 1
D( ) M ( D kd ) 0
X YX / S
1 D kd
or D( AP
) M 0
Y X /S YXM/ S YX / S
1 kd 1
YXM/ S YXM/ S .D YXAP/ S
1 1 ms
AP
Y X /S YXM/ S D
Material Balance
kd
ms M maintenance coefficient based on substrate.
YX / S
YAPX/S varies with growth conditions while YMX/S is constant.
A plot of 1/ YAPX/S against D gives a slope of ms and the
intercept is 1/ YMX/S.
In the presence of endogenous metabolism,
ks ( D kd )
S and
m D kd
X Y M
So S . D
D kd
X /S
Material Balance on Product
Model
Extracellular substrate converted instantaneously to product.
DP qP X
1 dP
qP g YP / X
X dt
substitute in substrate balance
1 1
D( So S ) M
( D kd ) X qP X
Y X /S YP / S
D
X YXM/ S ( S o S ) M
D k YX / S q
d
YP / S
P
Material Balance on Product
For biomass production, the optimum D is found by differentiating
DX with respect to D and solving at zero.
Ks
Dopt m (1 )
K s So
Dissolved Oxygen( DO)
Required for aerobic fermentations
Oxygen is not very soluble in water
At high cell concentration, the rate of oxygen
consumption may exceed the supply rate and the
growth may be limited by oxygen
Oxygen is usually supplied by vigorously shaking
the flask on a shaker or by bubbling sterilized air into
the medium through a fine glass tube.
Dissolved oxygen
To overcome DO limitations:
Use pure oxygen or oxygen enriched air
Operate at high pressure (2-3 atm)
Other Factors:
Redox potential, DCO , Ionic strength
2
Rate of oxygen Transfer
OTR is oxygen Transfer Rate
KL is oxygen transfer coefficient ( cm/h)
a is gas liquid interfacial area (𝑐𝑚2 /𝑐𝑚3 )
kLa – volumetric oxygen transfer coefficient
C*---- Saturated DO concentration (mg/L)
CL--- actual DO concentration in the broth
NO2– the rate of Oxygen transfer (mg O2/L.h)
OUR--- Oxygen Uptake rate
qO2----- Specific rate of oxygen
consumption ( mg O2/g dw
cells.h)
Rate of oxygen Transfer
When oxygen transfer is the rate limiting step, the
rate of oxygen consumption is equal to the rate of
oxygen transfer
If the maintenance requirement of O2 is negligible
compared to growth then;
OR
Critical Oxygen concentration
Cell growth measurement
In any biological system, growth can be defined as the
orderly increase of all chemical components.
Increase of mass might not really reflect growth because the
cells could be simply increasing their content of storage
products such as glycogen or poly-β-hydroxybutyrite.
Balanced growth is defined as growth during which a
doubling of the biomass is accompanied by a doubling of all
other measurable properties of the population such as
protein, DNA, RNA, and intracellular water.
In other words, cultures undergoing balanced growth to
maintain a constant chemical composition.
Cell growth measurement
In an adequate medium to which they have
become adapted, bacteria are in a state of
balanced growth.
To follow the course of growth, it is necessary
to make quantitative measurements.
Cell growth can be determined by measuring
cell number, cell mass, or cell activity.
Measurement of Cell Number
The number of cells in a population can be
measured
under a microscope by counting cells placed
in special counting chambers.
Measurement of Cell Mass
Cell dry weight can be measured directly by taking an
aliquot of cell suspension and centrifuging it.
After the supernatant is discarded, the cells are
thoroughly washed with distilled water to eliminate all
soluble matter.
The suspension is washed, re-centrifuged and the
settled cells are dried in an oven and weighed.
Turbidity
The cell mass can be measured optically by
determining the amount of light scattered by a
suspension of cells.
The technique is based on the fact that small particles
scatter light proportionally, within certain limits, to their
concentration.
When a beam of light is passed through a suspension
of organisms, the reduction in the amount of light
transmitted as a consequence of scattering is thus a
measure of the cell density.
Turbidity
Such measurements are usually made in a
spectrophotometer, which reads in absorbance (A)
units.
The absorbance is defined as the logarithm of the
ratio of the intensity of light striking the suspension to
that transmitted by the suspension
A calibration curve can be obtained by measuring the
absorbance of the samples with known cell
concentration.
The measurements are usually made at a
wavelength of 600 ~ 700 nm.
Indirect Methods
The indirect methods for measuring cell mass are
based on the overall stoichiometry for growth and
product formation,
The change of the cell mass can be monitored
indirectly by measuring nutrient consumption, product
formation, cell components, heat evolution, or other
physical properties of broth.
Functions of a Fermenter
The main function of a fermenter is to provide a
controlled environment for the growth of
microorganisms or animal cells, to obtain a desired
product.
1. The vessel should be capable of being operated
aseptically for a number of days
2. Adequate aeration and agitation should be provided to
meet the metabolic requirements of the icroorganism.
However, mixing should not cause damage to the
organism nor cause excessive foam generation.
3. Power consumption should be as low as possible
Bioreactor design
4. A temperature control system, both during
sterilization and fermentation, should be provided
5. A system of pH monitoring and control should be
provided
6. Sampling facilities should be provided
7. Evaporation losses from the fermenter should not be
excessive
8. The vessel should be designed to require the minimal
use of labor in operation, harvesting, cleaning, and
maintenance.
Bioreactor design
9. Ideally the vessel should be suitable for a range of
processes, but this may be restricted because of
containment regulations.
10. The vessel should be constructed to ensure smooth
internal surfaces, using welds instead of flange joints
whenever possible.
11. The vessel should be of similar geometry to both
smaller and larger vessels in the pilot plant or plant
to facilitate scale-up
12. The cheapest materials, which enable satisfactory
results to be achieved should be used.
13. There should be adequate service provisions for
individual plants
Bioreactor Design
9. Ideally the vessel should be suitable for a range of
processes, but this may be restricted because of
containment regulations.
10. The vessel should be constructed to ensure smooth
internal surfaces, using welds instead of flange joints
whenever possible
11. The vessel should be of similar geometry to both
smaller and larger vessels in the pilot plant or plant to
facilitate scale-up.
12. The cheapest materials, which enable satisfactory
results to be achieved should be used.
13. There should be adequate service provisions for
individual plants