FORM QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS)
(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Organisation Name __SVR GLOBAL SOLUTIONS INDIA _________________By_________________________
Welding Procedure Specification No__SVR/WPS-04__Date_17-12-19_Supporting PQR No__SVR/PQR-04__
Revision No__01_________ Date____29.06.2020___________
Welding Process____GTAW ___________________ Type_____MANUAL____________________________
JOINTS (QW-402) Details
Joint Design ____SINGLE 'V' DEG BUTT WELD.______
Root Spacing ____--____________________________
Backing : Yes ____YES__________ No _____________
Backing Material (Type) _No for Root Layer ,
Yes for Subsequent layer.
□ Metal □ Non Fusing Metal
□ Non Metallic □ Other
BASE METALS (QW-403)
P-No. ____45_______ Group No.____45________to P-No. ____45 ___ Group No.___45 __
OR
Specification and type , grade, or UNS Number _______SB423 N08825_______________________________
to Specification and type , grade, or UNS Number _____SB423 N08825_________________________
Thickness Range : _________________ MDMT : ___-45 deg C___________
Base Metal : Groove __7.5 mm TO 15mm___ Fillet _____ALL________________
Pipe Dia Range : Size Welded (1/2”) to Unlimited Fillet _ ____ALL_____________
Other __Base Metal Heat No ; J2KB502 MTC no : WYYK3686 Dt: 28-7-18 ________
_ Lab TC : L3473 dT: 3-3-20_____
FILLER METALS (QW-404) GTAW
[Link] (SFA) _______________5.11__________________________________________________________
AWS No ( Class) _____________ENiCrMo-3__________________________________________________
F-No. ______________________43____________________________________________________________
A-No. _________________________________________________________________________________
Size of Filler Metals __________Dia 2.5 & 3.15mm_____________________________________________________
Filler Metal Product Form _____SOLID_____________________________________________________
Supplemental Filler Metal _____--____________________________________________________________
Weld Metal
Deposited Thickness :
Groove _______________7.5mm TO 15mm Max ___________________________________________
Fillet __________________ALL_____________________________________________________________
Electrode-Flux (Class) ________NA_____________________________________________________________
Flux Trade Name ____________ADOR WELDING LIMITED _________________________________________
Consumable Inert ____________TIGFIL-NiCrMo-3 – 2.5mm x 350mm , 3.15mm x 350__________________
Other ______________________TC no : 2107017 Dt: 30-12-19 , Batch No : 617126103 ______________
FORM QW-482 (Back)
WPS No. ____SVR/WPS-04______ Rev _____01_________
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position(s) of Groove _____6G________________ Temperature Range _____--___________________
Welding Progession: Up __for 'V'____Down__--___ Time Range ___________--____________________
Position(s) of Fillet ______ALL___________________ Other ________________--____________________
Other ____________--________________________
PREHEAT (QW-406) GAS (QW-408)
PreHeat Temperature Minimum ___86˚C_____ Percent Composition
Interpass Temperature Maximum __200˚C Max____ Gas(es) (Mixture) Flow Rate
PreHeat Maintenance ______--_________________
Shielding ARGON 99.99 % 10-12 LPM
Other ___________________--_________________
Trailing -- -- --
Backing -- -- --
Other -- -- --
ELECTRICAL CHARACTERISTICS (QW-409)
Weld Process Filler Metals Current Amps Wire Energy Volts Travel Min
Pass(es type (Range) Feed or (Range Speed Heat
Classific Diameter Input
) and Speed Power ) (Range)
ation (J/mm)
polarity (Range) (Range) (mm/min)
1st Run GTAW ENiCrMo-3 Dia DC 60-80 -- -- 10-12 30-40 --
2.5 mm -Ve Amps V
2nd Run GTAW ENiCrMo-3 Dia DC 70-90 -- -- 10-14 25-35 --
2.5 mm -Ve Amps V
3rd Run GTAW ENiCrMo-3 Dia DC 90-110 -- -- 14-16 40-45 --
2.5 mm -Ve Amps V
Pulsing Current _______--__________________ Heat Input Max. ________1.4 KJ/mm_________________
Tungsten Electrode Size and Type _________Dia 2.5mm __________________
Mode of Metal Transfer for GMAW ( FCAW) _____--___________________________________________
Other ___________TC : Techweld Multistike Batch no :170508 ____________________________________
TECHNIQUE ( QW-410)
String or Weave Bead _____________WEAVE_________________________________________________
Orifice, Nozzle, or Gas cup Size _____--_________________________________________________________
Initial and Interpass cleaning _______WIRE BRUSHING & GRINDING_________________________________
Method of Back Gouging __________--_________________________________________________________
Oscillation _______________________--_________________________________________________________
Contact tube to Work Distance ______--________________________________________________________
Multiple or Single Pass ( Per Side ) ____MULTIPLE______________________________________________
Multiple or Single Electrodes ________SINGLE_________________________________________________
Electrode Spacing _________________--________________________________________________________
Peening _________________________--________________________________________________________
