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Hazard Identification & Risk Assessment Report

The document outlines the Integrated Management System for hazard identification and risk assessment at MacroTech Developers Ltd. for the UTP Lodha project, detailing various hazards, their consequences, and control measures. It includes a register of tasks, associated risks, and responsibilities for safety management, emphasizing compliance with legal requirements and emergency protocols. The document was revised to include legal requirements and emergency measures as of April 1, 2023.

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pankaj20
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0% found this document useful (0 votes)
35 views13 pages

Hazard Identification & Risk Assessment Report

The document outlines the Integrated Management System for hazard identification and risk assessment at MacroTech Developers Ltd. for the UTP Lodha project, detailing various hazards, their consequences, and control measures. It includes a register of tasks, associated risks, and responsibilities for safety management, emphasizing compliance with legal requirements and emergency protocols. The document was revised to include legal requirements and emergency measures as of April 1, 2023.

Uploaded by

pankaj20
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Integrated Management System Doc. Format No.

:
IMS/EHS/F/001
(ISO 45001-2018 & ISO 14001-2015)
Register Of Hazard Identification and Risk Assessment Doc Rev. No.: 001
MACROTECH DEVELOPERS LTD. Doc Revision Date:
Project: UTP LODHA, EDEB-A, RAHUL CONSTRUCTION 01.04.2023

Revision details
Sr. No Revision Details Rev No Date
1 Legal Requirement & Emergency included 01 01.04.2023

Name & Signature: Mr.Rohit baraskar Date : 13/09/2023 Name & Signature: Mr.Rahul Date : 14/09/2023
Dhanawde
Prepared & Reviewed (CM Team) Approved & Issued (Project Head)

TASK DESCRIPTION : - TOWER CRANE TIE SUPPORT & MAST EXTENSION OPERATION

TRA TEAM CM Team: Mr.Rahul Dhanawde, Mr. Tushar Dhuri, , Mr. Mahadav .N Legal Requirement (If any). BOCW
MEMBERS :- EHS Team: Mr.Pratap Chandra Mansingh,Mr.Jayant Kumar Malav,Mr.Sreenu Vinukoti Chapter-XI,
Contractor CM team: Mr.Rohit baraskar,Mr.Imran.H, Mr.Maaz shaikh, Mr.Makhshif Momin Rule-82 to 85, 87 to 92,107
EHS Contractor team: Mr. Ankit tiwari OCP NO - UTP/OCP/008
Rev Details: Legal Requirement &
Emergency included
Date: 01.04.2023

Page 1 of 13
CONTROLS
EMER BASELINE RISK ADDITIONAL RESIDUAL RISK
CONSEQUENCES PREVENT, DETECT,
STEP DESCRIPTION GENCY LEGAL CONTROL RESP.
HAZARD PEOPLE, ENVIRONMENT, CONTROL, MITIGATE (Existing Controls using
NO. OF TASK STEP MEASURES / PARTY
ASSETS, REPUTATION hierarchy of controls) S P R S P R
ACTIONS
1.EH 2.ST 3.EC 4.AC 5.PPE
1 Site & Slip - - Hand Injuries, back 1. EH- N/A 2 1 1 Project In-
Worker Hazard injuries, cut 2. ST- N/A charge, MEP
Enter at injuries 3. EC- N/A In-charge
site 4. AC- N/A
5. PPE- AS follows:
All workers should wear minimum PPE's
required to enter the site (like Safety
helmet, Safety Shoes, Safety Goggle,
Reflective Jackets,etc)
2 Site Slip - - Hand Injuries, back 1. EH- N/A 2 1 2 Project In-
Inspection hazard injuries, cut 2. ST- N/A charge, MEP
for the injuries 3. EC- N/A In-charge
activity 4. AC- 1) Tool Box Talk to be conducted
prior to start the activity.
5. PPE- As Follows:
• All workers should wear minimum
PPE's required to enter the site (like
Safety helmet, Safety Shoes, Safety
Goggle, Reflective Jackets etc.).
3 Material Fall of - - Head Injuries, Cut 1. EH – N/A 2 2 4 Project In-
& Tools material injuries 2. ST- N/A charge, MEP
shifting to 3. EC- N/A In-charge
workplace 4. AC- As follow
• Follow safe manual handling technique.
• Assign trained and competent person
for the task.
• Get help, use mechanical means if
required.
• Maintain good communication with co
- worker.
5. PPE- As Follows:
Use required PPE's (Like Safety Helmet,
Safety Shoes, Full body harness,
Reflective Jacket, Hand Gloves, Goggles,

Page 2 of 13
CONTROLS
EMER BASELINE RISK ADDITIONAL RESIDUAL RISK
CONSEQUENCES PREVENT, DETECT,
STEP DESCRIPTION GENCY LEGAL CONTROL RESP.
HAZARD PEOPLE, ENVIRONMENT, CONTROL, MITIGATE (Existing Controls using
NO. OF TASK STEP MEASURES / PARTY
ASSETS, REPUTATION hierarchy of controls) S P R S P R
ACTIONS
1.EH 2.ST 3.EC 4.AC 5.PPE
etc).

Slip & trip - - Hand Injuries, back 1. EH – N/A 2 2 4 Project In-


hazard injuries, cut 2. ST- N/A charge, MEP
injuries 3. EC- N/A In-charge
4. AC- As follow
• Follow safe manual material handling
technique.
• Access should be kept cleared
5. PPE- As Follows:
Use required PPE's (Like Safety Helmet,
Safety Shoes, Reflective Jacket, Hand
Gloves, Goggles, etc).

4. C- Frame Falling Yes Yes Property Damage, 1. EH- N/A 4 3 12 TBT Area In- 2 2 4
fixing & hazard & Fatality, 2. ST- N/A Conducte charge & P
Tie falling Permanent 3. EC- N/A d prior &M In-charge
supportin object disability 4. AC- As Follows: start of
g • PTW shall be obtained prior to the work.
activity. Strict
• Strictly follow the supervisio
approved/manufactures method of n
erection. provided
• 3rd party certificates required for
crane, crane accessories, operators and
signalman and
• close supervision required
• Competent and certified operators and
banks man to be engaged.
• The load shall be secured and stability

Page 3 of 13
CONTROLS
EMER BASELINE RISK ADDITIONAL RESIDUAL RISK
CONSEQUENCES PREVENT, DETECT,
STEP DESCRIPTION GENCY LEGAL CONTROL RESP.
HAZARD PEOPLE, ENVIRONMENT, CONTROL, MITIGATE (Existing Controls using
NO. OF TASK STEP MEASURES / PARTY
ASSETS, REPUTATION hierarchy of controls) S P R S P R
ACTIONS
1.EH 2.ST 3.EC 4.AC 5.PPE
shall be ensured.
• Emergency response plan should be
communicated to all operatives.
• No material shall be carried by the
operatives and shall maintain the ‘3
point’ contact on the ladder at all time.
• The working platform shall always be
free of materials to avoid the risk of
spilling / tripping and kicking down small
objects / tools.
• Area should be barricaded with
warning sign.
• No one should be allowed under the
suspended load.
• Counter weight shall be secured.
• Area shall be barricaded and
signalman to control movement of other
workers and vehicles.
5. PPE- As Follows:
• Job specific PPE shall be worn. Double
lanyard full body harness. • The safety
shoes must be clear of any
dirt/oil/grease etc.
4.1 Use of Flying - - Cut Injury, Eye & 1. EH- N/A 4 2 8 TBT Project In- 2 2 4
Power particles, Lungs problem 2. ST- N/A Conducte charge, MEP
tools Dust. 3. EC- N/A d prior In-charge
4.AC-N/A start of
•Tool Box to be conducted prior work.
commencing activity. Strict
•Close supervision supervisio
5. PPE- As Follows: n
• Dust mask to be worn. provided
• Job specific PPE (Hand, Face shield,
Helmets ear & eye protection) to be

Page 4 of 13
CONTROLS
EMER BASELINE RISK ADDITIONAL RESIDUAL RISK
CONSEQUENCES PREVENT, DETECT,
STEP DESCRIPTION GENCY LEGAL CONTROL RESP.
HAZARD PEOPLE, ENVIRONMENT, CONTROL, MITIGATE (Existing Controls using
NO. OF TASK STEP MEASURES / PARTY
ASSETS, REPUTATION hierarchy of controls) S P R S P R
ACTIONS
1.EH 2.ST 3.EC 4.AC 5.PPE
worn.
• Job specific PPE shall be worn

Rotating - - Cut injury 1. EH- N/A 3 2 6


parts/Ent 2. ST- N/A
anglemen 3. EC-
t/Damage 1. The power tools used for cutting
d Tools matching shall have the compatible disc
i.e. The RPM of disc shall be equal to or
more than the RPM of machine.
2. Cutting machine/Power tool shall be
equipped with the guard, handles etc.
4. AC- As Follows:
• The power tools used in the activity
shall be inspected and colour coded as
per the monthly colour coding system.
• Cable to be free from damaged. Guards
to be in place.
• Only competent and trained person
shall be allowed to operate the machine.
• Machine to be switched off while not in
use.
• Power cables to be routed properly.
• Loose clothing not to be worn.
5. PPE- As Follows:
• Job specific PPE shall be worn

1. EH- N/A
2. ST- N/A
3. EC- N/A
Less noise machine shall be used for
block cutting.
4. AC- As Follows:

Page 5 of 13
CONTROLS
EMER BASELINE RISK ADDITIONAL RESIDUAL RISK
CONSEQUENCES PREVENT, DETECT,
STEP DESCRIPTION GENCY LEGAL CONTROL RESP.
HAZARD PEOPLE, ENVIRONMENT, CONTROL, MITIGATE (Existing Controls using
NO. OF TASK STEP MEASURES / PARTY
ASSETS, REPUTATION hierarchy of controls) S P R S P R
ACTIONS
1.EH 2.ST 3.EC 4.AC 5.PPE
•Ear protects Safety signages shall be
displayed to create more awareness.
5. PPE- As Follows:
• Mandatory safety PPE’s & appropriate
safety PPEs (Ear Muff Or ear plug) shall
be provided.

Noise - - Hearing damage, 1. EH- N/A 2 2 4 Project In-


Tinnitus, 2. ST- N/A charge, MEP
Partially hearing 3. EC- N/A In-charge
damage. Less noise machine shall be used for
block cutting.
4. AC- As Follows:
•Ear protects Safety signages shall be
displayed to create more awareness.
5. PPE- As Follows:
• Mandatory safety PPE’s & appropriate
safety PPEs (Ear Muff Or ear plug) shall
be provided.

Vibration - - Upper limb 1. EH – N/A 2 2 4 Project In-


disorder 2. ST- N/A charge, MEP
3. EC- N/A In-charge
4. AC- As follow
• Relevant safety signages shall be
displayed to create more awareness.
• Maintenance shall be done periodically
and whenever required.
5. PPE- As Follows:
• Mandatory safety PPE’s & appropriate
safety PPEs (suitable hand gloves i.e
Anti-vibration hand gloves).

Electric - - Respiratory arrest, 1. EH- N/A 4 3 12 TBT Project In- 2 2 4

Page 6 of 13
CONTROLS
EMER BASELINE RISK ADDITIONAL RESIDUAL RISK
CONSEQUENCES PREVENT, DETECT,
STEP DESCRIPTION GENCY LEGAL CONTROL RESP.
HAZARD PEOPLE, ENVIRONMENT, CONTROL, MITIGATE (Existing Controls using
NO. OF TASK STEP MEASURES / PARTY
ASSETS, REPUTATION hierarchy of controls) S P R S P R
ACTIONS
1.EH 2.ST 3.EC 4.AC 5.PPE
shock pain, physical 2. ST- N/A Conducte charge, MEP
fatigue, burns 3. EC- d prior In-charge
Personal Injury/ •Machine must be properly check that start of
Fatality/ Property wire, plug, earthing, 30 mA ELCB / RCCB work.
Damage should be used for electrical connections. Strict
All electrical connections should be done supervisio
by authorised person. n
•Use double insulated cables. provided
•Use validated electrical equipment.
4.AC-
•Avoid joints in cables.
• Power tools to be inspected as per
colour code SOP
•Assign trained and skilled person for the
task.
•Follow work permit system prior to
start the activity.
•Conduct Tool Box Talk prior to start the

5. PPE- As Follows:
• Adequate PPE provided (Electrical
gloves to be provided if required)

Poor - -
lighting/
lone
working

4.2 Cutting / Fire/ - - Property damage, 1. EH- N/A 4 2 8 TBT Area In- 2 2 4
gas burns person injury 2. ST- N/A Conducte charge & P
cutting 3. EC- d prior &M In-charge
work • Flash back arrestor/NRV to be fitted in start of
cutting set work.
4. AC- As Follows: Strict

Page 7 of 13
CONTROLS
EMER BASELINE RISK ADDITIONAL RESIDUAL RISK
CONSEQUENCES PREVENT, DETECT,
STEP DESCRIPTION GENCY LEGAL CONTROL RESP.
HAZARD PEOPLE, ENVIRONMENT, CONTROL, MITIGATE (Existing Controls using
NO. OF TASK STEP MEASURES / PARTY
ASSETS, REPUTATION hierarchy of controls) S P R S P R
ACTIONS
1.EH 2.ST 3.EC 4.AC 5.PPE
• PTW shall be ensuring prior starting the supervisio
activity and TBT is conducted for the n
team. provided
Weather condition shall be ensured.
•Close and effective supervision shall be
ensured at all the time.
•Only trained/competent control
personnel to be deployed for the
activities
•Fire extinguishers/fire blanket must be
in place.
•Emergency process to be followed.
•Fire-fighting team to be trained and
identified.

5. PPE- As Follows:
• All workers should wear minimum
PPE's required to enter the site (like
Safety helmet, Safety Shoes, Safety
Goggle, Reflective Jackets etc).

UV - - 1. EH- N/A 3 2 6
radiation 2. ST- N/A
j. 3. EC-
Inhalation 4. AC- As Follows:
of fumes • PTW shall be ensuring prior starting the
activity and TBT is conducted for the
team.
Weather condition shall be ensured.
•Close and effective supervision shall be
ensured at all the time.
•Only trained/competent control
personnel to be deployed for the
activities

Page 8 of 13
CONTROLS
EMER BASELINE RISK ADDITIONAL RESIDUAL RISK
CONSEQUENCES PREVENT, DETECT,
STEP DESCRIPTION GENCY LEGAL CONTROL RESP.
HAZARD PEOPLE, ENVIRONMENT, CONTROL, MITIGATE (Existing Controls using
NO. OF TASK STEP MEASURES / PARTY
ASSETS, REPUTATION hierarchy of controls) S P R S P R
ACTIONS
1.EH 2.ST 3.EC 4.AC 5.PPE
5. PPE- As Follows:
• All workers should wear minimum
PPE's required to enter the site (like
Safety helmet, Safety Shoes, Safety
Goggle, Reflective Jackets, Nose Mask
etc).

4.3 Welding Fire, - - Property damage, 1. EH- N/A 4 2 8 TBT Area In- 2 2 4
burns person injury 2. ST- N/A Conducte charge & P
3. EC- d prior &M In-charge
4. AC- As Follows: start of
• PTW shall be ensuring prior starting the work.
activity and TBT is conducted for the
team.
Weather condition shall be ensured.
•Close and effective supervision shall be
ensured at all the time.
•Only trained/competent control
personnel to be deployed for the
activities
•Fire extinguishers/fire blanket must be
in place.
•Emergency process to be followed.
•Fire fighting team to be trained and
identified.

5. PPE- As Follows:
• All workers should wear minimum
PPE's required to enter the site (like
Safety helmet, Safety Shoes, Safety
Goggle, Reflective Jackets,etc).

Electrocu yes yes Respiratory arrest, 1. EH- N/A 4 2 6 TBT 2 2 4


tion pain, physical 2. ST- N/A Conducte

Page 9 of 13
CONTROLS
EMER BASELINE RISK ADDITIONAL RESIDUAL RISK
CONSEQUENCES PREVENT, DETECT,
STEP DESCRIPTION GENCY LEGAL CONTROL RESP.
HAZARD PEOPLE, ENVIRONMENT, CONTROL, MITIGATE (Existing Controls using
NO. OF TASK STEP MEASURES / PARTY
ASSETS, REPUTATION hierarchy of controls) S P R S P R
ACTIONS
1.EH 2.ST 3.EC 4.AC 5.PPE
fatigue, burns 3. EC- d prior
Personal Injury/ •Machine must be properly check that start of
Fatality/ Property wire, plug, earthing, 30 mA ELCB / RCCB work.
Damage should be used for electrical connections.
All electrical connections should be done
by authorised person.
•Use double insulated cables.
•Use validated electrical equipment.
4.AC-
•Avoid joints in cables.
• Power tools to be inspected as per
colour code SOP
•Assign trained and skilled person for the
task.
•Follow work permit system prior to
start the activity.
•Conduct Tool Box Talk prior to start the

5. PPE- As Follows:
• Adequate PPE provided (Electrical
gloves to be provided if required)

5. Jacking Falling yes yes Property Damage, 1. EH- N/A 4 3 12 TBT Area In- 2 2 4
work hazard & Fatality, 2. ST- N/A Conducte charge & P
falling Permanent 3. EC- N/A d prior &M In-charge
object disability 4. AC- As Follows: start of
• PTW shall be obtained prior to the work.
activity. Strict
• Strictly follow the supervisio
approved/manufactures method of n
erection. provided
• Tower crane to be balanced before
jacking.
• Hydraulic jack shall be checked before

Page 10 of 13
CONTROLS
EMER BASELINE RISK ADDITIONAL RESIDUAL RISK
CONSEQUENCES PREVENT, DETECT,
STEP DESCRIPTION GENCY LEGAL CONTROL RESP.
HAZARD PEOPLE, ENVIRONMENT, CONTROL, MITIGATE (Existing Controls using
NO. OF TASK STEP MEASURES / PARTY
ASSETS, REPUTATION hierarchy of controls) S P R S P R
ACTIONS
1.EH 2.ST 3.EC 4.AC 5.PPE
jacking.
• 3rd party certificates required for
crane, crane accessories, operators and
signalman and
• close supervision required
• Competent and certified operators and
banks man to be engaged.
• The load shall be secured and stability
shall be ensured.
• Emergency response plan should be
communicated to all operatives.
• No material shall be carried by the
operatives and shall maintain the ‘3
point’ contact on the ladder at all time.
• The working platform shall always be
free of materials to avoid the risk of
spilling / tripping and kicking down small
objects / tools.
• Area should be barricaded with
warning sign.
• No one should be allowed under the
suspended load.
• Counter weight shall be secured.
• Area shall be barricaded and
signalman to control movement of other
workers and vehicles.
. Tower crane should be balanced
before jacking.
5. PPE- As Follows:
• Job specific PPE shall be worn. Double
lanyard full body harness. • The safety
shoes must be clear of any
dirt/oil/grease etc.

Page 11 of 13
CONTROLS
EMER BASELINE RISK ADDITIONAL RESIDUAL RISK
CONSEQUENCES PREVENT, DETECT,
STEP DESCRIPTION GENCY LEGAL CONTROL RESP.
HAZARD PEOPLE, ENVIRONMENT, CONTROL, MITIGATE (Existing Controls using
NO. OF TASK STEP MEASURES / PARTY
ASSETS, REPUTATION hierarchy of controls) S P R S P R
ACTIONS
1.EH 2.ST 3.EC 4.AC 5.PPE

NOTE:

Summary Sheet
Sr. No Description Nos.
1 Total nos. of Legal requirement 3
2 Total nos. of Emergency 3
3 Total nos. of High Rating 0

Note – Following overriding shall make unacceptable risk


 Legal requirement
 Emergency

- Wherever High risk rating identified please mention additional control measure/control to bring risk within low/medium rating.

PROBABILITY
RISK ASSESSMENT MATRIX 1- 2- 3- 4- 5-
IMPROBABLE REMOTE OCCASIONAL PROBABLE FREQUENT
Has occurred Has Has happened
Has occurred Has occurred
SEVERITY People Asset Environment Reputation worldwide
in MDL In this Project
happened several times per
but not in several times year in the same

Page 12 of 13
each year in operation/locati
MDL
this project on
5 Multiple Extensive International
Massive Effect 5 10 15 20 High
CATASTROPHIC fatalities Damage Impact
Single
4 fatality or Major National
Major Effect 4 8 12 16 20
SEVERE permanent Damage Impact
disability
Major Injury
3 Considerable
or health Local Damage Localised Effect 3 6 Medium 12 15
CRITICAL effects
Impact
Minor Injury
2 Minor
MARGINAL
or health
Damage
Minor Effect Minor Impact 2 4 6 8 10
effects
Slight injury
1 Slight
or health Slight effect Slight Impact Low 2 3 4 5
NEGLIGIBLE effects
Damage

LEGEND: S: Severity, P: Probability, R: Risk – From MDL Risk Assessment Matrix


Severity: 1-Negligible , 2-Marginal, 3-Critical,4-Sever, 5- Catastrophic
Probability: 1-Improbable , 2-Remote , 3-Occasional , 4-Probable , 5-Frequent
Risk Rating: High (15-25) Medium(5-12) Low (1-4)
Hierarchy of Control: EH - Eliminate the hazard, ST - Substitute, EC - Engineering control, AC - Administrative control, PPE - Personal Protective equipment

Page 13 of 13

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