SGI AUTOMOTIVE PVT LTD

INSPECTION REPORT
PART NAME:Guard PART NO | REV NO | REV DATE : 3PD03145| C|30.07.2015 DATE :- 20-08-2024

SGI

SI No with
respect to Minimum Maximum Status
Measurement Item Drawing Specification Measurements Item X1 X2 X3 X4 X5
Balloon Specification Specification {OK / Not Ok}
Drawing
1 Flatness 0.5 0.5 Dial 0.18 0.13 0.15 0.14 0.13 OK

2 Radius R2.0±0.3 R1.7 R2.3 VMS 2.02 1.94 2.13 1.98 1.99 OK

3 Radius R2.0±0.3 R1.7 R2.3 VMS 1.99 2.01 2.04 2.01 2.02 OK

4 Distance 10±1.0 9 11 VMS Reference -

5 Radius R2.0±0.3 R1.7 R2.3 VMS 2.09 2.15 2.09 2.04 2.02 OK

5.1 Distance 5±1.0 4 6 Height Gauge 5.94 5.90 5.91 5.92 5.90 OK

6 Width 20±0.3 19.7 20.3 Digital Vernier 20.06 20.02 20.03 20.01 20.02 OK

7 Radius R2.0±0.3 R1.7 R2.3 VMS 2.16 2.13 2.08 2.12 2.07 OK

8 Distance 39.6 ±0.3 39.3 39.9 VMS 39.61 39.662 39.62 39.64 39.62 OK

9 Distance 3.5±0.3 3.2 3.8 VMS 3.49 3.48 3.49 3.47 3.49 OK

10 Distance 17.5±0.5 17 18 VMS 17.06 17.13 17.09 17.07 17.06 OK

11 Angle 45°±0.5° 44.5° 45.5° CMM/VMS 44.98° 45.10° 45.17° 45.16° 45.12° OK

12 Angle 60° +5 / -0.5° 59.5° 65° CMM/VMS 60.15° 60.87° 59.79° 60.15° 60.84° OK

13 Distance 17.5 Ref 17.3 17.7 CMM/VMS 17.46 17.68 17.68 17.66 17.66 Ref Dimen

14 Distance 22± 0.2 21.8 22.2 CMM/VMS 22.16 22.12 22.10 22.13 22.12 OK

15 Top 46.47 46.46 46.47 46.48 46.47 OK

Width 46.50.+0.0/-0.5 46 46.5 Digital Vernier
15.1 Bot 46.33 46.36 46.34 46.34 46.34 OK

16 Angle 45°±0.5° 44.5° 45.5° CMM/VMS 45.12° 45.02° 45.00° 45.02° 45.00° OK

17 Distance 37.6±0.3 37.3 37.9 CMM/VMS 37.60 37.55 37.60 37.56 37.57 OK

18 Distance 17.5 Ref 17.3 17.7 CMM/VMS 17.52 17.59 17.53 17.54 17.526 Ref Dimen

19 Distance 3.5±0.3 3.2 3.8 Digital Vernier 3.47 3.53 3.48 3.54 3.49 OK

20 Angle 60° +5 / -0.5° 59.5° 65° CMM/VMS 60.23° 61.22° 59.90° 61.22° 61.12° OK

21 Distance 17.5± 0.5 17 18 CMM/VMS 17.69 17.66 17.77 17.65 17.71 OK

22 Distance 19.8±0.5 19.3 20.3 CMM/VMS 19.8 19.79 19.80 19.75 19.78 OK

23 Total Length 82.0+0.0/-0.5 81.5 82 Digital vernier 81.79 81.79 81.79 81.73 81.75 OK

24 Distance 22±0.5 21.5 22.5 CMM/VMS 22.14 21.99 21.99 21.94 21.97 OK

25 Distance 17.0±0.5 16.5 17.5 CMM/VMS 17.12 17.00 17.02 17.01 17.06 OK

26 Distance 1±0.5 0.5 1.5 CMM/VMS 0.89 0.84 0.72 0.88 0.79 OK

27 Radius R12±0.7 R11.3 R12.7 VMS 11.35 11.44 11.60 11.43 11.62 OK

28 Radius R11±0.7 R10.3 R11.7 VMS 10.92 11.39 11.47 11.37 11.48 OK

29 Radius R12±0.7 R11.3 R12.7 VMS 11.60 11.88 12.24 11.87 12.23 OK

30 Distance 11.7±0.8 10.9 12.5 VMS 11.79 12.247 11.72 12.24 11.71 OK

31 Width 44+0.0/-0.5 43.5 44 Digital Vernier 43.75 43.75 43.8 43.73 43.72 OK

32.1 11.98 11.95 11.82 11.94 11.81 OK

32.2 11.86 11.97 12.18 11.96 12.18 OK

Radius R12±0.7 R11.3 R12.7 VMS
32.3 12.11 12.30 11.91 12.29 11.90 OK

32.4 12.17 11.88 12.08 11.87 12.07 OK

33 Distance 15.5±0.5 15.0 16.0 CMM 15.25 15.32 15.39 15.34 15.38 OK

34 Radius R20±1.0 R19 R21 CMM/VMS 19.99 20.247 20.25 20.24 20.24 OK

35.1 15.05 15.13 15.09 15.13 15.08

35.2 Radius R15±1.0 R14 R16 CMM/VMS 15.05 15.06 15.08 15.05 15.08 OK

35.3 15.05 14.93 15.03 14.92 15.03

36 Distance 14±0.5 13.5 14.5 Height Gauge 14.04 13.95 13.97 13.94 13.96 OK

37 3 Projection for welding 0.83 Min 0.83 Min Point Micrometer 0.86 0.86 0.85 0.91 0.89 OK

38 Distance 15±0.5 14.5 15.5 CMM 15.09 14.98 14.95 14.96 14.97 OK

39 Distance 14±0.5 13.5 14.5 CMM 13.83 14.01 14.06 14.00 14.06 OK

40 Slot Length 8±0.15 7.85 8.15 Digital Vernier 8.03 8.02 8.03 8.05 8.06 OK

41 Slot Width 4.5±0.5 4 5 Digital vernier 4.56 4.57 4.55 4.56 4.55 OK

42 Distance 17±0.5 16.5 17.5 Digital vernier/Height Gauge 16.92 16.91 16.88 16.96 16.89 OK

43 Width 25+1.0/-0.5 24.5 26 Digital vernier Same as 73

44 Distance 9.5±1.0 8.5 10.5 Digital vernier 9.91 9.99 9.99 9.93 9.92 OK

REV NO : 0REV DATE : 01.11.2016 R/SAL/031

 SGI AUTOMOTIVE PVT LTD
INSPECTION REPORT
PART NAME:Guard PART NO | REV NO | REV DATE : 3PD03145| C|30.07.2015 DATE :- 20-08-2024

45 Radius R2.0±0.3 R1.7 R2.3 VMS 1.96 2.02 1.93 1.95 1.92 OK

46 FL Slot Length 9± 0.15 8.85 9.15 Digital vernier 9.03 9.02 9.03 9.05 9.08 OK

46.1 Ra Slot Length 9± 0.15 8.85 9.15 Digital vernier 9.05 9.05 9.05 9.03 9.07 OK

47 Radius R2±0.3 R1.7 R2.3 VMS 2.02 1.98 2.07 2.01 2.07 OK

48 Radius R2.0±0.5 R1.5 R2.5 VMS 2.00 1.77 1.88 2.04 1.89 OK

49 Distance 17±0.5 16.5 17.5 Height gauge /Digital vernier 16.96 17.00 17.03 16.96 17.07 OK

50 FL Slot Width 4±0.15 3.85 4.15 Digital vernier 4.03 4.00 4.03 4.01 4.02 OK

50.1Ra Slot Width 4±0.15 3.85 4.15 Digital vernier 4.03 4.02 4.03 4.03 4.01 OK

51 F Distance 0.5-3.0 0.5 3 Height Gauge 0.66 1.3 1.06 0.66 1.06 OK

51 RA Distance 0.5-3.0 0.5 3 Height Gauge 1.24 1.52 1.36 1.24 1.36 OK

52 FL Width 9±0.3 8.7 9.3 Digital vernier 9.02 9.02 9.02 9.02 9.02 OK

52.1Ra Width 9±0.3 8.7 9.3 Digital vernier 9.06 9.06 9.07 9.06 9.07 OK

53 Distance 13±0.3 12.7 13.3 CMM/VMS 13.14 13.03 12.97 13.13 12.96 OK

54 Distance 11±0.3 10.7 11.3 CMM/VMS 10.93 10.95 11.03 10.92 11.03 OK

55 Radius R3±0.3 R2.7 R3.3 VMS 3.17 3.05 3.11 3.19 3.10 OK

56 Radius R4±0.3 R3.7 R4.3 VMS 3.99 3.90 4.01 3.96 4.02 OK

Thickness at three
57 0.83 Min Point Micrometer 0.87 0.94 0.88 0.85 0.89 OK
Projections (Thinning)

1.10 1.10 1.10 1.11 1.10

58 Dimple Depth 1.1±0.5 0.6 1.6 Height gauge with dial 1.15 1.17 1.15 1.11 1.12 OK
1.14 1.13 1.11 1.12 1.13
0.86 0.81 0.79 0.86 0.79
59 Dimple Height 1.1±0.5 0.6 1.6 Height Gauge 0.80 0.81 0.81 0.80 0.81 OK
0.86 0.86 0.85 0.86 0.85
60 Radius 1.5 Max 1.5 VMS 1.55 1.56 1.58 1.54 1.56 NG

61 Diameter 4.3±0.5 3.8 4.8 Digital vernier 3.95 3.8 3.85 3.92 3.84 OK

62 Angle 45°±1° 44° 46° VMS Can't Be measured -

63 Distance 1.5±0.6 0.9 2.1 VMS 1.25 1.28 1.27 1.27 1.23 OK

64 Hole Diameter 8±0.15 7.85 8.15 Digital vernier 8.00 7.99 7.99 7.97 7.98 OK

65 Distance 17±0.5 16.5 17.5 16.92 16.97 16.92 16.97 16.99 OK

66 Radius R2 Max R2 VMS 1.88 1.77 1.88 1.75 1.87 OK

67 Thickness 1.2±0.1 1.1 1.3 Micrometer 1.24 1.22 1.23 1.25 1.28 OK

68 RM IS 513D CR2 MTC C:\Users\user\ OK

Downloads\Daikin
2Y 1.2mm MTC

69 Shear Drop of edges 0.5 Max 0.5 VMS 0.11 0.11 0.11 0.08 0.11 OK

25.30 25.97 25.42 25.93 25.48

25.45 25.53 25.46 25.56 25.46

70 Height at Marked places 1 25+1.0/0.0 25 26 Digital Vernier OK
25.53 25.93 25.49 25.63 25.49

25.42 25.72 25.56 25.82 25.45

Measurement position of
72.1 46.5+0.00/-0.5 46 46.5 Digital vernier Same as 15 OK
W is two point of 1&2
Measurement position of X 1) 44.00 1) 44.00 1) 44.00 1) 44.00 1) 44.00
72.2 44.0+0.00/-0.5 43.5 44 Digital vernier OK
is two point of 1&2 2) 43.75 2) 43.72 2) 43.98 2) 43.72 2) 43.71
Measurement position of Y 1) 82.00 1) 81.87 1) 81.85 1) 81.84 1) 81.83
72.3 82.0+0.00/-0.5 81.5 82 Digital vernier OK
is two point of 1&2 2) 81.80 2) 81.80 2) 81.78 2) 81.83 2) 81.68
25.03 24.88 24.9 24.82 24.9 OK

25.56 25.67 25.54 25.63 25.59 OK

Measurement Position of 24.63 24.7 24.6 24.68 24.67 OK

73 25.0+1.0/-0.5 24.5 26 Height Gauge
Z
25.44 25.58 25.4 25.69 25.43 OK

24.54 24.79 24.77 24.78 24.79 OK

24.83 24.95 24.87 24.94 24.85 OK

REV NO : 0REV DATE : 01.11.2016 R/SAL/031