BUZ EBK FLD 08-02-21 m0924-EN

[ USA ] Date Code Label

PLEASE - BEFORE RETURNING TO STORE: Here
Contact Huffy Customer Service.
We are glad to assist you
with any parts or assembly problems you might have!
Owner’s Manual
For Fast Customer Service and email: To Order Parts:
www.huffybikes.com/contact www.huffybikes.com/parts for 48v Folding e-Bike
OR TEL: 1 800 872 2453 (US)
[ CANADA ]
PLEASE - BEFORE RETURNING TO STORE:
Contact Huffy Customer Service.
We are glad to assist you with any parts or assembly problems you might have!
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volontiers avec tout problème concernant les pièces ou le montage!
For fast customer service in Canada / Pour un service à la clientèle rapide au Canada :
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Or Email / Ou Courriel : [email protected]
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[ MÉXICO ]
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Contáctanos por WhatsApp al 222 422 4955 (Mexico only)
Para comunicarse por correo electrónico:
NOTE: Please read and understand the LCD Display G51 user manual that
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[email protected] comes with this product before your first ride!

This manual contains important safety, assembly, operation

and maintenance information.
Please read and fully understand this manual before
operation.
Save this manual for future reference.

Always wear approved helmet and safety equipment when

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 Owner’s Manual Index Limited Warranty - US
General: • Modified with the addition of a motor
Part or model specifications are subject to change • Ridden by more than one person at a time
Safety and Warnings....................................................................................................2-6 without notice. • Rented, sold, or given away
This Limited Warranty is the only warranty for the • Used in a manner contrary to the instructions
Bike ID and Sizing ............................................................................................................7 product. ALL WARRANTIES OTHER THAN STATED and warnings in this Owner’s Manual

Warranty
HEREIN ARE DISCLAIMED INCLUDING IMPLIED What will The Manufacturer do?
WARRANTIES OF MERCHANTABILITY AND Manufacturer’s sole and exclusive obligation
Parts and Assembly .....................................................................................................8-20 FITNESS FOR A PARTICULAR PURPOSE, TO THE under this Limited Warranty is to repair and/or
EXTENT ALLOWABLE BY APPLICABLE LAW. ALL replace, at its sole option, any covered defect in
Operating your e-Bike (shift system) ......................................................... 21-25 LIABILITY FOR INCIDENTAL, PUNITIVE, SPECIAL, workmanship or materials.
OR CONSEQUENTIAL DAMAGES ARE EXPRESSLY How do you get service?
NOTE: Please read and understand the LCD Display G51 user manual that comes DISCLAIMED, TO THE EXTENT ALLOWABLE BY Contact the Customer Service Department.
with this product before your first ride! APPLICABLE LAW. • See included list for Customer Contact informa-
The only uses for this product are described in this tion.
manual.
Maintenance and Service ..................................................................................... 26-33 What rights do you have?
Warranty registration is not required.
• General Info, Battery Storage, Replacement and Disposal This Limited Warranty gives you specific legal
The Limited Warranty extends only to the original
rights. You may also have other rights which vary
consumer and is not transferable to anyone else.
from State to State.
Troubleshooting...............................................................................................................34 What does this Limited Warranty cover?
For how long does this Limited Warranty
This Limited Warranty covers defects in
workmanship and materials for all parts of the last?
Warranty..................................................................................................................................35 •• When
When usedused inin this
this Limited
LimitedWarranty,
Warranty, the
the phrase
phrase
product except those indicated below as not
“for
“for life”
life”means
means for for as
as long
long as
as the
the original
original con-
warranted.
consumer
sumer owns ownsthethe product.
product.
Contact Information .........................................................................Back Cover What must you do to keep the Limited •• The frame is warranted
Drive Battery - 90 days for life except aluminum
Warranty in effect? • frames which
Electronics aredays
- 90 warranted for ten (10) years,
This Limited Warranty is effective only if:
• from the date
All other of purchase.
Components - 6 months
• Product is completely and correctly assembled. • The fork is warranted for life except for shock
• Product is used under normal conditions for its forks which are warranted one (1) year from date
intended purpose (see the following section for of purchase.
excluded activities). • Drive Battery - 2 years
• Product receives all necessary maintenance and • Electronics - 2 years
adjustments.
Tools: • Product is used for general transportation and
• All other Components - 6 months
Gather these tools for quick recreational use only.
assembly and adjustment. What is not covered by this Limited
Warranty?
(Metric Wrenches) This product is designed for recreational use only.
This Limited Warranty does not cover normal
wear and tear, normal maintenance items, or any
damage, failure, or loss that is caused by improper
assembly, maintenance, adjustment, storage, or
use of the product. This Limited Warranty does not
extend to future performance.
IMPORTANT! Before using the unit for the first time fully charge the Battery. This Limited Warranty will be void if the
Battery Charger will shut off when Battery is fully charged, but never charge product is ever:
longer than 12 hours. • Used in any competitive sport
NOTE: Your e-Bike Li-Ion Battery can be charged either installed in the bike or • Used for stunt riding, jumping, aerobatics or
similar activity
removed.
2 • Modified in any way 35
 Troubleshooting e-Bikes Introduction
MEANINGS OF WARNINGS:
Symptoms Possible Cause Solution

Warnings and Safety

Troubleshooting

Battery voltage is low Charge Battery This symbol is important. See the word “CAUTION” or “WARNING” which follows it.
Battery is loose in Re-seat Battery The word “CAUTION” is before mechanical instructions. If you do not obey these
Display is on, motor does instructions, mechanical damage or failure of a part of the bicycle can occur.
compartment
not work or works slowly/ The word “WARNING” is before personal safety instructions. If you do not obey these
intermittently Wire Harness connectors Check that Harness instructions, injury to the rider or to others can occur.
loose connectors are firmly
attached Riding an e-bike is similar to riding a regular bike but offers a motor that provides assisted
Battery is low Recharge power when pedalling.
Reduced ride time Battery does not hold a Replace Battery
charge WARNINGS:
• When mounting your e-bike, always apply full front and rear brake lever pressure to keep
Battery at end of life Replace Battery
the unit from moving while mounting and do not put feet on the pedals until you are
Charger not connected Re-check charger sitting on the seat.
Battery does not fully charge correctly connections at battery and • Your e-bike travels at higher speeds than most riders are used to when pedaling a
wall socket traditional bike. It is very important that you are aware of your surroundings and obstacles
Battery not fully seated Re-seat Battery around you and be extra careful when you first start moving. It’s important to watch the
path surface you are on which can cause tires to slip or flatten.
Wire Harness connectors Check that Harness
• An electric bike is heavier and requires more time to stop due to weight and faster
loose connectors are firmly
Display does not turn on speeds. Practice starting, riding and stopping in a closed space with no other vehicles and
attached
always ride with hands near the brake levers.
Display bad Replace Display • Before riding, familiarize yourself with the products operation.
Power is off Turn Power on • Do not become distracted by the Display. Change Display settings only when stopped.
Wire Harness connectors Check that Drive Motor • Never ride at speeds faster than you are comfortable with.
loose Harness connectors are • Always start riding with the lowest assist speed.
firmly attached • Avoid riding this product on wet, frozen, oily or unpaved surfaces or under the influence of
No Pedal assist drugs and/or alcohol. Avoid uneven surfaces, potholes, surface cracks and obstacles.
Motor bad Replace Motor • Avoid riding in rain and wet weather and always store e-bike indoors.
Speed sensor magnet not Align magnet on wheel with • Always obey State and Local Laws when using this product. Serious injury can result
aligned sensor on frame near motor from the unsafe operations of this vehicle.
• This product is not designed to be jumped. If jumped, even from the curb, The e-bike
Frame could break causing serious injury or death. If jumped, the warranty is void.

e-Bike Range:
• Higher assist setting will shorten the distance your e-bike can travel.
• Always keep tires at proper inflation pressure (shown on side walls).
• Heavier riders will shorten riding range.
• Hills or rough terrain will shorten riding range.
• Starting and stopping effects riding range.
• Always fully charge your e-Bike before each ride.

34 This “Class 1” e-Bike complies with Federal Governments guidelines, with regard to total 3
watts and top speed.
 WARNING - TO AVOID SERIOUS INJURY: Lithium-Ion Battery Storage and Disposal
Do not leave batteries unused for extended periods of time, either in the product or in
Failure of the rider to obey the following Safety Warnings can result in serious injury or
Warnings and Safety

storage. When a battery has been unused for 6 months, check the charge status and charge
death. Check local laws governing the use of electrical vehicles.
or dispose of the battery as appropriate.

Maintenance
• ADULT RIDERS ONLY.
• DO NOT USE THE VEHICLE IN AN UNSAFE MANNER OR AT AN UNSAFE SPEED. Not STORAGE:
intended for jumps - this can damage the product. • Charge or discharge the battery to approximately 50% of capacity before storage.
• CHOKING HAZARD: Small parts, adult assembly required. • Charge the battery to approximately 50% of capacity at least once every six months.
• Before using this product, fully understand the controls and safety issues. Riders must • Remove the battery and store it separately from the product.
demonstrate the capability and skill to handle the vehicle and operate its controls to avoid • Store the battery at temperatures between 5 °C and 20 °C (41 °F and 68 °F).
falls or collisions. • Do not store battery in extreme hot or cold temperatures.
• Obey all traffic regulations, signs, and signals. • Wipe the battery clean with a dry cloth prior to storage. Wash cloth separate from other
• Before each ride, check that the steering system is correctly adjusted and that all connec- clothes.
tion components are firmly secured and not broken.
• While using the product, keep hands and fingers away from wheels and other moving BATTERY DISPOSAL:
parts to avoid danger of pinching or entrapment. • Lithium-Ion batteries must be recycled or disposed of in an environmentally sound manner.
• Riders should always wear a properly fitted helmet that complies with U.S. Consumer • Lithium-Ion batteries are subject to disposal and recycling regulations that vary by country and
Product Safety Commission CPSC) Standard 16 CFR 1203 or equivalent standard for your region. Always check and follow your applicable regulations before disposing of any battery.
country. • Do not dispose of battery in a fire. The battery may explode or leak acid.
• Always wear shoes. Gloves, knee and elbow pads recommended. • Do not dispose of the battery in household trash. The incineration, land filling or mixing of
• Ride on the correct side of the road, in a single file, and in a straight line. sealed Li-ion/lead-acid batteries with household trash is prohibited by law.
• There are additional hazards of using the vehicle in areas other than private grounds. • Return an exhausted battery to a federal or state approved Li-ion/lead-acid battery recycler.
• If possible, avoid riding at night, dusk, dawn and any other time of poor visibility. (check local battery disposal regulations).
• IF YOU MUST RIDE AT NIGHT OR AT TIME OF POOR VISIBILITY:
• Use a correctly installed headlight and taillight.
• Headlights are required by all states for nighttime riding and taillights are required in
some states.
• Battery-powered lights or flashing safety lights are also recommended.
• MAKE YOURSELF MORE VISIBLE TO MOTORISTS.
• Reflectors: For your own safety, do not ride the bicycle if the reflectors are incorrectly
installed, damaged, or missing. Make sure the front and rear reflectors are vertical. Do
not allow the visibility of the reflectors to be blocked by clothing or other articles. Clean
the reflectors, as necessary, with soap and a damp cloth.
• Wear light-colored or reflective clothing, such as a reflective vest and reflective bands for
your arms and legs.
• Use reflective tape on your helmet.
• USE EXTRA CAUTION IN WET WEATHER:
• Ride slowly on damp surfaces because the tires will slide more easily.
• Allow increased braking distance in wet weather.
• AVOID HAZARDS TO PREVENT LOSS OF CONTROL OR DAMAGE TO YOUR WHEELS:
• Be aware of drain grates, soft road edges, gravel or sand, pot holes or ruts, wet leaves, or
uneven paving.
• Cross railroad tracks at a right angle to prevent the loss of control.
• Do not carry any passengers.
4 • Do not carry any items or attach anything to your bicycle that could hinder your vision, 33
 Charging the Drive Battery: WARNING - TO AVOID SERIOUS INJURY:
hearing, or control.
IMPORTANT! Before using the unit for the first time fully charge the Battery.

Warnings and Safety

• Do not ride with both hands off the handlebar.
Battery Charger will shut off when Battery is fully charged, but never charge • Do not tow or push the product.
Maintenance

longer than 12 hours. • Do not modify the product.

NOTE: Your e-Bike Li-Ion Battery can be charged either installed in the bike or • Replace worn or broken parts immediately with original equipment.
removed. • If anything does not operate properly, discontinue use.
• DO NOT TAMPER WITH THE ELECTRICAL SYSTEM: Doing so may create a short, causing
IMPORTANT! the fuse to trip or other damage including fire.
Check the drive battery and charger (supply cord, connector) for wear and damage before • Risk of Fire: Do not bypass fuse. Replace only with original size and type.
charging. Do not charge the battery if damage has occurred. Only replace with the same • The supply terminals are not to be short-circuited.
type and voltage rechargeable battery and charger supplied by the manufacturer. • Non-rechargeable batteries are not to be recharged.
• Only use the rechargeable battery (or equivalent replacement) and charger supplied with • Batteries are to be inserted with the correct polarity.
your vehicle. • Rechargeable batteries are only to be charged by adults.
• Do not short circuit the battery: Do NOT connect red and black wires together or connect • The battery chargers used with the product are to be regularly examined for damage to
positive and negative terminals on the battery together. the cord, plug, enclosure and other parts, and in the event of such damage, they must not
• Always turn power off and charge battery after riding. be used until the damage has been repaired.
• Changes or modifications to this unit not expressly approved by the party responsible for
STEPS: compliance could void the user’s authority to operate the equipment.
• Do not use the vehicle in unsafe conditions such as snow, rain, loose dirt, mud sand or
1. Turn power OFF. fine gravel. This may result in unexpected action such as tip over and skidding. Using the
2. Locate the Charging Port cover B vehicle in loose dirt, mud, sand, or fine gravel may damage the electronics and gear box
inside the vehicle.
A on side of bike frame and
• Do not overload the vehicle. Do not drive in very hot weather, components may overheat.
open.
3. Plug Charger plug into unit Do not allow water or other liquids to come in contact with the battery or other electric
components.
Charging PortB .
• No modifications to the motor to allow it to exceed a power output greater than 500W and
• CAUTION: Charger plug is keyed
to only fit one way - do not force. a speed greater than 32 km/h
4. Plug Charger into Wall outlet.
5. When battery is fully charged, un-
plug charger from the wall outlet
and disconnect from charger port A
- close charging port coverA .

The drive battery should be charged

when depleted, or if not used regularly, once a month. Failure to
ALWAYS WEAR
charge the battery as directed will cause permanent damage to the
battery and will void the warranty.
YOUR HELMET
WHEN RIDING THIS
PRODUCT!
Always read the user manual that comes with your helmet to make sure it is fitted and
attached properly to the wearer’s head according to the fitting instructions described in the
user manual.
32 5
 Lithium-Ion Battery & charger Warnings: Disc Brake System - continued
The following safety hazards may result in serious
Adjusting Barrel C on the Caliper. Turn the Adjusting Barrel OUT to tighten the brakes
Warnings and Safety

injury or death to the user of the vehicle:

or IN to loosen the brakes.

Maintenance
NOTE: Make sure the Adjusting Barrel threads are fully engaged. Check adjustment again.
• Battery Charger for Indoor use only. Use of a battery or charger other than the supplied
rechargeable battery and charger may cause a fire or explosion. Only use the supplied
8. If you cannot reduce the gap by turning the Adjusting Barrel, the brake pads might be
rechargeable battery (or lead-acid or lithium suitable replacement) and charger with the
worn out and need to be replaced.
vehicle.
• Using the rechargeable battery and charger for any other product may result in
overheating, fire or explosion. Never use the rechargeable battery and charger with
another product. PAD REPLACEMENT:
• Explosive gases are created during charging. Charge the battery in a well ventilated area.
• Do not charge the battery near heat or flammable materials.
1. Remove the Caliper Mounting Bolts F .

• All large lithium batteries are a potential fire risk and should be charged in a safe place,
2. Remove the Caliper assembly E .
3. Remove the Brake Pads from the Caliper.
preferably in the middle of a garage floor. 4. Install the new Pads using same type and size.
• Never charge a lithium battery unsupervised.
• Only an adult who has read and understands the safety warnings should handle, charge or
5. Install the Caliper assembly E to the mounts on the fork (front), or frame (rear) (front
shown).
recharge of the battery.
• Contact between the positive and negative terminals may result in fire or explosion. Avoid
6. Tighten the caliper Mounting Bolts F securely.

direct contact between the terminals. Picking up the battery by the wires or charger can
7. Route the Cable D through the lower Adjusting Barrel C and Cable Clamp A .

cause damage to the battery and may result in a fire. Always pick up the battery by its case
• Ensure Cable Housing G is fully inside Adjusting BarrelC .

or handles.
8. Pull the Cable through the Cable Clamp, and tighten the Clamp A Bolt.

• Battery must be handled by adults only. Liquids on the battery may cause fire or electric NOTE: Brake adjustment involves loosening the Cable Clamp Bolt. During installation, it only
shock. Always keep all liquids away from the battery and keep the battery dry. needs to be tightened enough to make sure the Cable End doesn’t pull back through the
• Contact or exposure to battery leakage may cause serious injury. If contact or exposure Camp.
occurs immediately call your physician. If the chemical is on the skin or in the eyes, flush
with cool water for 15 minutes. If the chemical was swallowed, immediately give the per- 9. Adjust the Brake (as described above).
son water or milk. Do not give water or milk if the patient is vomiting or has a decreased
level of alertness. Do not induce vomiting. BRAKE SYSTEM MAINTENANCE:
• Battery Posts, terminals and related accessories contain lead and lead compounds (acid),
chemicals known to cause cancer, reproductive harm and are toxic and corrosive. Never • Check brake operation and adjustment before each ride.
open the battery. • Keep the brake system free of dirt, mud, oil, and other foreign substances that will inhibit
• Tampering or modifying the electric circuit system may case a shock, fire or explosion and proper operation.
permanently damage the system. Exposed wiring and circuitry in the charger may cause • Frequently check:
electric shock. Always keep the charger housing closed. • All components for damage.
• Non-rechargeable batteries are not to be recharged. • The pads - for wear.
• Batteries are to be inserted with the correct polarity. • The lever - for smooth operation.
• The supply terminals are not to be short-circuited. • The cable - ensure there are no frayed ends, cuts, or kinks that inhibit operation. Add
• Batteries are only to be charged by adults. cable lube if the cable is dry.
• The battery chargers used with the product are to be regularly examined for damage to • All bolts and fasteners - ensure the bolts are tightened, replace any that are damaged.
the cord, plug, enclosure and other parts, and in the event of such damage, they must not
be used until the damage has been repaired.
NOTE: These are general instructions. Please refer to component
manufacturer’s documentation for product specific instructions.
6 31
 Disc Brake System Adjustment: (various models) Owner’s Bicycle Identification Record
NOTE: For Hydraulic Brakes, see Manufacturer’s instructions included with this product. NOTE: This information is only available on the
bicycle itself.
Each bicycle has a Recovery Code stamped into the
fig A
Maintenance

Introduction
frame. The Recovery Code q can be found on the
F bottom of the crank housing as shown.
G Write this number below to keep it for future refer-
ence. 1
C If the bicycle is stolen, give this number and a de-
E scription of the bicycle to the police. This will help
them find the bicycle.
B Recovery Code:
Purchase Date:
A Model Name:

Fitting the Rider to the Bicycle

D A bike which you ride only on paved surfaces, should give you a minimum
stand-over height clearance q of 2 inches (5 cm). A bike that you’ll ride on
unpaved surfaces should give you a minimum of 3 inches (7.5 cm) of stand-
over height clearance. And a bike that you’ll use off road should give you 4
inches (10 cm) or more of clearance.
BRAKE ADJUSTMENT (see fig-A):
NOTE: See Assembly sections for Seat adjustment.
1. Loosen the Cable Clamp Bolt A .
2. Push the Brake Arm B toward the Adjusting Barrel C (this applies the brake).
Adjust the seat height so that you can put the heel of one foot
3. While holding the Brake Arm, pull the slack out of the Cable End D (through the Cable
on a pedal with leg extended straight A - and so the opposite
Clamp) and tighten the Cable Clamp Bolt A .
foot can reach the
ground with tip of 1
WARNING: Do not over tighten the Cable Clamp. Over tightening the Cable foot B. This will give
Clamp may cut the Cable and cause injury to the rider or to others. your knees a slight
bend when pedalling
4. Pull and release the brake lever several times to set the Brake Cable. with the ball of the
5. Spin the wheel. It should spin freely. If the Disc cannot spin freely in the Caliper, the foot.
Cable might be too tight. Loosen the Cable Clamp Bolt and allow the brake arm to move
away from the adjusting barrel – repeat steps 1 through 4 until the wheel spins freely.
NOTE: An initial gap of 0.3mm (0.01 inch) is recommended.
6. A properly adjusted Caliper is set such that, the pads contact the Disc at approximately
1/3 lever travel and stops the disc at approximately 2/3 lever travel.
7. Minor adjustment can be made by turning the Adjusting Barrel on the brake lever or the

30 B A 7
continued >>
 Inspection of the Bearings

understand the LCD Display

G51 user manual 2& that
Maintenance:

NOTE: Please read and

comes with this product

22
Frequently check the bearings of the bicycle. Have a bicycle service shop lubricate the

before your first ride!

bearings once a year or any time they do not pass the following tests:
Parts Assembly

Maintenance
Headset Bearings:
The fork should turn freely and smoothly at all times. With the front wheel off the ground,
you should not be able to move the fork up, down, or side-to-side in the head tube.
Crank Bearings:
13

The crank should turn freely and smoothly at all times and the front sprockets should not

30
be loose on the crank. You should not be able to move the pedal end of the crank from
side-to-side.
16

5
6
7
Wheel Bearings:

10
Lift each end of the bicycle off the ground and slowly spin the raised wheel by hand. The
27

bearings are correctly adjusted if:

• The wheel spins freely and easily.
• The weight of the spoke reflector, when you put it toward the front or rear of the
bicycle, causes the wheel to spin back and forth several times.
12

• There is no side-to-side movement at the wheel rim when you push it to the side with
11

light force.
31
29

8
1

33
2

18
17

24
3

19
20
21
15
14
35

23
32
34

25

6
7
9

8 29
 Lubrication

WARNING:
• Do not over lubricate. If oil gets on the wheel rims or the brake shoes, it will reduce

Parts Assembly
Maintenance

brake performance and a longer distance to stop the bicycle will be necessary. Injury to

Right Shift Lever (styles may vary)

the rider or to others can occur.

Bell (not shown - some models)

• The chain can throw excess oil onto the wheel rim. Wipe excess oil off the chain.

Front Fender/Hardware
Pedal (Left & Right Set)

Rear Fender/Hardware
Kickstand (not shown)
• Keep all oil off the surfaces of the pedals where your feet rest.

Rear Wheel Assembly

Front Rack/Hardware
Crank & Spindle Set

Rear Wheel Motor

Rear Sprocket Set

Head Set Bearing

• Using soap and hot water, wash all oil off the wheel rims, the brake shoes, the pedals,

Battery Charger
Control Display
Rear Derailleur
Description

Front Light
and the tires.

Rear Light
Chain
• Rinse with clean water and dry completely before you ride.
• Using a light machine oil (20 W), lubricate the bicycle according to the following table:

Lubrication Table (as equipped)

What When How

Pedals every six months Put four drops of oil where the axles go into the
pedals.
Chain every six months Put one drop of oil on each roller of the chain.

No.

29
22
20

26

34
23
24
25
18
19

27

30
31
32
33

35
21

28
Wipe all excess oil off the chain.
Derailleurs every six months Put one drop of oil on each pivot point of the
derailleurs.
Brake Levers every six months Put one drop of oil on the pivot point of each
brake lever.

Wheel Quick Release (front and rear)

Wheel Brakes every six months Put one drop of oil on the pivot point of each
cantilever brake.

Brake Hand Lever - RIGHT

Brake Hand Lever - LEFT
Front Wheel Assembly

Front/Rear Brake disc

Rear Rack/Hardware
Brake and cable every six months Put four drops of oil into both ends of each cable.

Stem/Handlebar

Front Reflector
Rear Reflector
Drive Battery
Allow oil to soak back along the cable wire.

Description

Seat Clamp
Tube (x2)
Seat Post

Grip Set
Tire (x2)
Rear Sprocket every six months Lay the bicycle on its left side. Slowly turn the

Seat
Fork
Cluster rear wheel clockwise. Put four drops of oil in the
crack between the rear sprockets (which are
stationary) and the freewheel body (which is
turning clockwise). Parts Assembly List
Shock Fork every six months Lift up the rubber fork boot and dab a small
amount of grease on the fork leg just above the
plastic bushing.
No.

10
11
12

15
13

16
14

17
1
2
3
4
5
6
7
8
9
28 9
 Introduction to Assembly Tires (as equipped)
This Owner’s Manual may be made for several different style products. MAINTENANCE:
• Some illustrations may vary slightly from the actual product. • Frequently check the tire inflation A
• Follow instructions completely. pressure because all tires lose air slowly
over time. For extended storage, keep

Maintenance
Introduction

• If the product has any parts that are not described in this manual, look for separate
“Special Instructions” that are supplied with the unit. weight off of the tires.
• All features, components and accessories are not included on all models. • Do not use unregulated air hoses to
• Use the Index page to locate specific sections of this manual. inflate the tire/tubes. An unregulated
• Please read through this entire manual before beginning assembly or maintenance. hose can suddenly over inflate tires and
• If you are not confident with assembling this unit, contact customer service. cause them to burst.
• Replace worn tires.

WARNING: Keep small parts away from children during assembly.

WARNING : Do not ride or sit on the unit if a
NOTE: All of the directions (right, left, front, rear, etc.) in this manual are as seen by the tire is under inflated. This can damage the tire, inner tube
rider while seated. and rim.

Do not dispose of the carton and packaging until you complete the assembly of the INFLATING THE TIRES:
product. This can prevent accidentally discarding parts of the unit. • Use a hand or a foot pump to inflate the tires.
• Service station meter-regulated air hoses are also
acceptable.
Radio Frequency Information (if applicable) • The maximum inflation pressure is shown on the tire sidewall.
radio frequency energy and, if not installed
WARNING: Changes or and used in accordance with the instructions, Before adding air to any tire, make sure the edge of the tire (the bead) is the same distance
modifications to this unit not expressly may cause harmful interference to radio from the rim, all around the rim, on both sides of the tire A. If the tire does not appear to be
approved by the party responsible for communications. seated correctly, release air from the inner tube until you can push the bead of the tire into
compliance could void the user’s authority to However, there is no guarantee that the rim where necessary. Add air slowly and stop frequently to check the tire seating and the
operate the equipment. interference will not occur in a particular pressure, until you reach the correct inflation pressure.
This device complies with Part 15 of the FCC installation. If this equipment does cause
Rules. Operation is subject to the following harmful interference to radio or television
two conditions: reception, which can be determined by
(1) this device may not cause harmful turning the equipment off and on, the user is
interference, and (2) this device must encouraged to try to correct the interference
accept any interference received, including by one or more of the following measures:
interference that may cause undesired • Reorient or relocate the receiving antenna.
operation. • Increase the separation between the equip-
NOTE: This equipment has been tested and ment and receiver.
found to comply with the limits for a Class B • Connect the equipment into an outlet on
digital device, pursuant to Part 15 of the FCC a circuit different from that to which the
Rules. These limits are designed to provide receiver is connected.
reasonable protection against harmful • Consult the dealer or an experienced radio/
interference in a residential installation. This TV technician for help.
equipment generates, uses and can radiate

10 27
 e-Bikes Maintenance: Unfold and Lock the Frame
GENERAL: The vehicle should be checked for damage, missing or badly worn parts before
each use. If any part of the product does not operate properly – discontinue use. WARNING: Failure to follow these B 1
instructions could result in lock coming lose
Maintenance

• Check the tightness of the fasteners before each use. Replace any fasteners that are damaged. with serious injury to rider or others.

Assembly
• Inspect the product frequently. Failure to inspect the product and to make repairs or adjust-
ments, as necessary, can result in injury to the rider or to others. Make sure all parts are cor-
rectly assembled and adjusted as written in this manual and any “Special Instructions.”
STEPS:
• Immediately replace any damaged, missing, or badly worn parts.
- Two people suggested
• Make sure all fasteners are correctly tightened as written in this manual and any “Special In-
structions.” Parts that are not tight enough can be lost or operate poorly. Over tightened parts
can be damaged. Make sure any replacement fasteners are the correct size and type. 1 With Lock Lever open A fold Front/Back
Frame B closed and into locking position - as
• Check the tightness of the wheels.
shown in 2.
• Keep the product clean and free of dirt, dust and water. This will prolong the useful life of the
product.
2, 3 Hook Lock Lever A over locking pin
• Always remove the battery when replacing a component or performing maintenance.
and close FIRMLY until Lever snaps into locked A
2
• Periodically check your e-Bike’s wiring and motor condition and mounting.
position.
• Always store your e-Bike indoors. Bike’s left outside in weather can deteriorate very quickly.
• Gently try to pull open Lock Lever to
Store your e-Bike in a clean dry environment. Do not cover with plastic which will hold mois-
make sure it is locked.
ture inside and affect your bike’s electrical system.
• Store your battery indoors during cold weather to optimize battery performance.
3 To open Lock Lever A, push in Lock Button
CAUTION: Self-locking nuts and other self-locking devices may lose their effectiveness
C while pulling open Lock Lever.
• Make sure bike is supported!
when re-used.

CLEANING: Do not submerge the drive unit in water or wash with a pressurized hose. Keep
all components clean, especially the battery pack contact points. Clean carefully with soft, damp
cloth using only mild soap and water.

STORAGE: Always store the battery pack in a cool dry place. Keep it away from sources of
heat, such as stoves and heaters. During periods of prolonged storage, battery pack should be
charged at leased once every 6 months at a minimum of 60% or every 3 months at 40%. Do
not charge higher than 60% when storing.
3
NOTE: If the instructions in this manual or any “Special Instructions” are not sufficient for
you, please contact customer service.

C A
26 11
 Unfold the Stem/Handlebar Rear Derailleur Adjustments - continued
STEPS: Put the “low” adjusting Screw in the correct position as follows (fig E):
• With Lock Lever open fold Stem/ C A • Shift the chain onto the largest rear Sprocket F.
Handlebar A UP to full upright • Loosen Nut of the cable clamp.
position. Make sure not to pinch or • Turn the “low” adjusting Screw H so the Jockey Roller is exactly below the largest

Operation
Assembly

bind any cables or wires. rear sprocket.

• Tighten the Nut of the cable clamp.
• Fold Lock Lever B UP so that it
Adjust the Index Shift System:
fig E
locks securely into position against
A • Shift the chain onto the smallest rear
Stem
needed.
. Some force will be
B sprocket.

1
• Without turning the crank, turn the Right 1
2

NOTE: Adjust Rod C with wrench as Shift Control A one “click” rearward.
3
4
5

needed so Lock Lever closes securely • Slowly turn the crank forward. 6

• The chain should move from the smallest

and fully.
rear sprocket to the next larger rear sprock- A
• Turn Locking Tab D so that it fits inside Lock et. B
Lever B . A • Turn the Adjusting Barrel B OUT as needed
• so the chain moves exactly on to the second
rear sprocket and does not rub, jump, or
WARNING: Failure to follow these delay.
instructions could result in lock device coming
lose with serious injury to rider or others. When adjusted properly, the shift system will
operate smoothly with no chain rubbing.

2
Note: If you have trouble, take the bike to a bike
shop.

B
D

3
NOTE: These are general instructions. Please refer to component
manufacturer’s documentation for product specific instructions.
12 25
 Rear Derailleur Adjustments Adjusting the Handlebar Height (various models)
The rear derailleur has two adjusting screws. The “low” adjusting screw, sometimes marked
L, limits how far the rear derailleur and chain can move toward the wheel. The “high” ad- WARNING: To prevent the
justing screw, sometimes marked H, limits how far the rear derailleur and chain can move
handlebars coming loose and possible
away from the wheel.
Operation

loss of control, the minimum insertion

Assembly
fig C
marks C on the handlebar post must be
BELOW the top of the steering post D .
B
1
2
3
4
5
6

A STEPS:
(models may vary)
1. Adjust Handlebar to a comfortable riding
A
position.
2. As needed, open and close the Quick Release
B LeverA with one hand and tighten or loosen
the Adjusting Nut B by hand, so that you
first feel resistance when closing the Quick
Release Lever.
Put the “high” adjusting screw in the correct position as follows (fig D): 3. Push the Quick Release Lever to the “CLOSE”
position to set the Handlebar position - It will C
• Shift the chain onto the smallest rear sprocket. Loosen Nut Cof the cable clamp. take some force to clamp securely so that the
D
• Turn the lever Barrel Adjuster A and rear Derailleur Adjustor B all the way IN (fig C). Quick Release Lever lays against the Clamp
• Turn the “high” adjusting Screw G so the Jockey Roller D is in line with the outside Body.
E
edge of the smallest rear Sprocket .
WARNING: Failure to follow these in-
• Remove the slack from the cable wire and tighten the Nut of the cable clamp.
structions could result in lock device coming lose
with serious injury to rider or others.

D
F G
H
C fig D

24 continued >> 13
 Seat Installation Shift System - continued

WARNING: To prevent the seat coming loose and possible loss of control, the CAUTION: Do not force the shift lever. Shift only when pedaling forward and
without strong force. Do not backpedal. Backpedaling can cause the chain to come off the
“MIN-IN” (minimum insertion) mark A on the seat post must be BELOW the top of the sprockets. Backpedaling and shifting while not pedaling can damage the sprockets and
seat tube B.

Operation
Assembly

A 1 stretch the cable wire.

STEP 1- INSERT SEAT POST INTO SEAT TUBE: C
• If needed, loosen seat post clamp screw Dor open There is no “correct gear” in which to ride the bicycle. The “correct gear” is the one that is
the quick release lever E . comfortable to you.
• Point the seat forward and put the seat post C
into B
the seat tube B with the “MIN-IN” marks BELOW
the top of the seat tube as shown. To select a gear while riding (this model has only one Front Sprocket A) (fig B).
STEP 2 - BOLT SEAT CLAMP: (various models) A 1. While pedaling, shift the chain onto different rear sprocket.
• With seat post Cinserted according to STEP 1 - 2. You will feel a difference in the rhythm and ease of pedaling.
Tighten screw Dsecurely so seat supports the rider 3. Shift the chain to the gear that allows you to pedal at a rhythm and effort that is com-
without moving. C 2 fortable to you.
4. When riding uphill or against the wind, you may wish to shift the chain onto a larger
STEP 3 - QUICK RELEASE LEVER: (various models) rear sprocket B .
CAUTION: Operate the quick release lever by HAND
ONLY - DO NOT USE TOOLS.
B
1. As needed, open and close the quick release lever E A
with one hand and tighten or loosen the adjusting
D
nut G by hand, so that you first feel resistance to the
quick release lever when it is in the “OPEN” position
1. F 3
2. Push the quick release lever to the “CLOSE” position
2 - It will take strong force to clamp securely so C 2
that the quick release Lever lays against the seat
post clamp F . E fig B

WARNING: You must use strong force to

move the quick release lever securely to the “CLOSE” G 1
position 2. This ensures that the seat does not move
during normal operation.

REFLECTOR: (as equipped)

Position seat post reflector (if equipped) H so it points straight H
backwards. Tighten clamp screw.
NOTE: These are general instructions. Please refer to component
manufacturer’s documentation for product specific instructions.
14 23
 Shift System Seat Bolt Saddle Adjustment (various models)
SINGLE BOLT CLAMP:
Parts of the Shift System: 1. Loosen the clamp boltA sufficiently to
allow any serrationsB on the mechanism to B
• Right-hand Shift Lever A operates the Rear Derailleur B. disengage before changing the saddle’s angle.
Operation

Assembly
• Rear Sprocket Set C . 2. With serrations fully re-engaged and saddle in a

A
comfortable riding position, tighten the clamp
fig A boltA securely to ensure the saddle will not
come loose.

WARNING: Serrations on the mating C

A surfaces of the clamp can wear with use and
adjustment. Check that the clamp is tight and
secure before each ride.

DUAL CLAMP:
3. Loosen clamp bolt/nut C as needed and adjust seat to a comfortable riding position.
4. With clamp fully on seat post as shown, tighten bolt/nut C securely so that seat does
not move when in use.
C
Testing Seat Clamp and Post Clamp Tightness
To test the tightness of the seat clamp and the post clamp:
• Try to turn the seat side-to-side and to move the front of the seat up and down.
• If the seat moves in the seat clamp:
• Loosen the Seat clamp nut.
• Put the seat in the correct position and tighten the seat clamp tighter than before.
B • Do this test again, until the seat does not move in the seat clamp.
• If the seat post moves in the seat tube clamp:
• Loosen the seat clamp lever.
Operation: • Put the seat post in the correct position and tighten the seat clamp nut tighter than
before.
Operate the shift system as follows:
• If necessary, tighten or loosen hand nut so that quick release tightens securely.
• Do this test again, until the seat post does not move in the seat tube clamp.
1. The rider turns the rear shift control around the handlebar (for twist shift models) or
moves the shift lever (thumb shift models) to an index position
2. When the rear shift control moves into each position with a “click” sound, the shift is
complete
3. The shift control pulls a cable wire that is attached to the rear derailleur.
4. The derailleur moves and guides the chain from one sprocket to another.
5. If there is some chain noise after the shift, turn the rear shift control a small amount to
“trim” the rear derailleur.

continued >>
22 15
 Assembly LCD Display G51 user manual
INSTALLING FRONT
FENDER, LIGHT AND D NOTE: Please read and understand the Display Instrument Operation Manual
FRONT WHEEL: B G51 that comes with this product before your first ride!

Operation
Assembly

1. Position fender with mount

tabA up into fork as
C
shown, so that mounting top
mounting hole lines up.
2. Position lightB (if equipped)
as shown and install bolt C A
through light, fender tab A and fork E
brace as shown.
3. Install washer and locknut D fully
and securely.
• Make sure fender and light are
centered with fork legs.
4. Position lower support legs E so that
F
mounting holes line up.
5. Install one screw F each side fully
and securely.
• Make sure fender is centered with
fork legs.
6. With disc brake on left side, put front
wheel up into fork dropouts G as
shown (loosen Quick Release H as
needed). H
7. Make sure disc brake fits easily into
disc brake housing I .
8. Tighten Quick Release Axle H
securely.

WARNING: G
• Do NOT put QR lever H on same
side as disc Brake!

(see complete QR instructions next

page)

16 21
 Assembly Quick Release Axle Guide (various models)

REMOVING BATTERY 1 :
C 1 STEPS 1 :
1. Turn key A fully left and hold. • Move the QR Lever A to the OPEN position
2. Pull top of battery out away from E and loosen QR Nut B (turn counter-clock-
Assembly

Assembly
opening and lift out of battery tray. wise) enough so the wheel axle fits into the
Fork Dropouts C .
• Ensure the serrated Washers D sit inside Fork
Recess E on both sides.
STEPS 2 :
A B • Pushing down on fork to ensure wheel axle is
fully seated in Fork Dropouts, tighten QR Nut
D B (turn clock-wise) hand tight.
2 • Position QR Lever pointing UP or BACK and
partially close.
• Adjust QR Nut and push QR Lever A closed
with palm of hand.
STEPS 3 :
• Ensure QR Lever is tight and fully CLOSED F .
C • Ensure wheel is centered in fork and held
securely.

23
A
INSTALLING BATTERY :
1. Place bottom of battery into battery 3
tray opening. WARNING:
2. Turn key A fully left and hold. F • Check QR axle and secure before every ride.
3. Lean battery into battery tray - Push • If you hear any unusual noise from the wheels
fulling into position and turn key when riding - check the QR axle system.
fully right. • Do not ride with improperly adjusted or worn
4. Gently pull out on battery to make QR axle, this can result in serious injury.
sure it does not come lose.

20 17
 Assembly Unfolding Pedals
STEPS:

A 1 Position Crank as shown.

2 Pull Pedal up into the horizontal position
Assembly

Assembly
until it SNAPS into position.

• Repeat for opposite side.

• Try to fold pedals again - they should
remain locked into riding position.

3 To fold Pedal, pull center brace OUT and

rotate Pedal into folded position.

C B

INSTALLING FRONT RACK (OPTIONAL):

1. Line up front rack with mounting holes A as shown.
B
2. Insert two long bolts through rack tabs and frame - as shown.
3. Install one washer and locknut C on each bolt. Tighten both locknuts fully and securely.
• Make sure front wheel turns smoothly from full left to full right.
• Make sure any installed light does not interfere with steering the bike.

WARNING: Maximum rack weight 4.5 kg. (10 lb).

18 19