PROJECT

1 X 200 TPD FORMALDEHYDE PLANT

OWNER M/s ASSAM PETROCHEMICAL LIMITED

EPC CONTRACTOR ISGEC Heavy Engineering Limited

OWNER’S
TATA CONSULTING ENGINEERS LIMITED
CONSULTANT

DOCUMENT TITLE
DESIGN CALCULATION OF 8.5M & 12.5M LONG WORKING PILE

ISGEC DOCUMENT NO. EC0042-75990899-CAL- 0038 REV. NO. 01

PREPARED BY ADKM DATE 08/11/2021

REVIEWED BY MKGB

APPROVED BY TPK

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Reviewer:
SS 10.11.2021
Date:
(Initials and Signature)
 DESIGN CALCULATION OF 8.5M & 12.5M LONG
WORKING PILE
DOC. NO. EC0042-75990899-CAL-0038 REV. NO. 01 DATE 08/11/2021 PAGE NO.

TABLE OF CONTENTS

1) WORKING PILE DESIGN CALCULATION 500 DIA, 12.5M LONG (No Liquefaction) 3

2) WORKING PILE DESIGN CALCULATION 500 DIA, 12.5M LONG (Liquefaction) 6

3) WORKING PILE DESIGN CALCULATION 500 DIA, 8.5M LONG (No Liquefaction) 9

4) WORKING PILE DESIGN CALCULATION 500 DIA, 8.5M LONG (Liquefaction) 12

5) OUTPUT DRAWING 15

1)This document is retained for the information only.

2)Design of structure and foundation is ISGEC's responsibility.
3)ISGEC to insure safety & stability of the structure.
4)ISGEC take all the required statutory approvals before executing any site activity.
5)Issues and actionable items discussed during meetings with ISGEC should be confirmed by TCE through a separate letter.
6)Drawings and documents shall be duly signed in 'checked' and' approved' columns.
7)Drawings poorly drafted or engineered or without signatures in checked and approved columns will be returned to the VENDOR/
CONTRACTOR without review for necessary action.
8)Drawings and documents shall be submitted without delay in line with the agreed schedule.
9)Assumed pile capacity shall be confirmed at site by conducting DCPT test & test piles near tank location. This drawing is subjected to
approval as per the results of test pile & DCPT test at site.
10)ISGEC to ensure withdrawal of casing pipe.
11)ISGEC shall ensure the Driven pile capacity as per weight of hammer & drivability analysis report at site.
12)Pls, check TCE observations on civil design calculation file also.

PROPRIETARY & CONFIDENTIAL DOCUMENT

 WORKING PILE DESIGN CALCULATION Cooling Tower,
( 500mm Dia - 12.5m Length - TYPE - 1 ) Formaldehyde Tank
DOC. NO. EC0042-75990899-CAL-0038 REV. NO. R1 DATE 08-11-2021 PAGE NO.

1.0 Working Pile Design Calculations for 500 dia with 12.50m depth below Pile Cut-off Level with NO Liqufaction (for 3.0D pile spacing)
1.1 Input data
Diameter of pile D= 500 mm (Safe Loads considered as per the
Safe Pile Capapacity for compression = P= 650 kN Geotechnical investigation report
Safe Pile Capapacity for pull out = T= 250 kN EC0042-75990875-GTR-0004-R3
Safe Pile Capapacity for lateral load = H= 60 kN Recommended Safe Capacities
for RCC Driven pile foundation
Limit state design factor FL = 1.50 Vertical (kN) Uplift (kN) Lateral (kN) BH
Grade of concrete used fck = 30.00 N/mm2 650 250 45 BH-13
Grade of reinforcement used fy = 500.00 N/mm2 650 250 60 BH-12
Clear cover to stirrups c= 75.00 mm
Minimum % of steel required pmin = 0.40 % Refer clause 6.11.1-IS:2911 - part 1
Diameter of horizontal ties in the pile фt = 8 mm section 1 - 2010
Minimum diameter of main reinforcement ф1 = 16 mm Pile Design for the following buildings
Maximum diameter of main reinforcement ф2 = 25 mm Auxiliary Cooling tower
Area of pile cross-section = 3.14 x D^2 /4 = Ac = 196349.5 mm2 Formaldehyde Tank
Minimum reinforcement required = Ast, min reqd. = 785.40 mm2
Provide 6 tor 16 dia bars. Ast, min provided = 1206.00 mm2

1.2 Fixity Depth (As per the Lateral Load carrying capacity for pile foundations - from soil report )

Cut-off level below EGL = 2.50 m From Table 3 nh

( ISvalue
2911at( Part1/ sec1):condition
Submerged 2010
Length of pile below pile cut-off level Le = 12.50 m N Value in , 10^3 kN/m3
T=(EI/nh)^1/5 Stiffnerss factors as per Cl. C-2.3.1 of IS 2911, P-1, Sec-1, 2010 10 1.4
Youngs modulus Ec = 27386.13 Mpa = 273861.30 kg/sqcm 11 1.544
Moment of inertia, I = pi x D^4/64 = 306796.16 cm^4 35 5
( Submergered Condition .. Improved N Value = Min ( BH-12, BH-13)
BH-12 BH-13
14 8
11
Corrected N Value = (Average of all N values above) submerged condition at bottom of pile cap (Average of all N values above)
Modulus of subgrade ,nh = 0.1600 kg/cm3, for Medium soil = 1.544*1000*1000/(9.807*100^3)
So, T = 221.00 cm =(273861.3 * 306796.16 / 0.16)^(1/5)
L1 (m) = 0.0000 standard value for sandy soil when no liqufaction (from soil report)
L1/T = 0.0000
For fixed head pile:
Lf/T = 2.18 From Soil report 45/73, std value for sandy soil when no liqufaction, and also refer fig. 3 -IS:2911-Part-1, section-1-2010
Lf = 481.8 cm =(2.18 * 221)
Lf = 4818 mm
Lf = 4.818 m
Moment reduction factor, m= 0.940 Fig. 4B - IS:2911 - Part 1 - Section-1-2010
For free head pile:
Lf/T = 1.82 ( From Fig. 3 of IS:2911 (Part 1/ Sec 1) : 2010 )
Lf = 402.220 cm
Moment reduction factor, m= 0.525 Fig. 4A - IS:2911 - Part 1 - Section-1-2010

1.3 RCC Design Calculation for Critical Load Combinations

case (a) Vertical Compression Load + Lateral Load ( Working Condition - Without considering WL / EQ )
Minimum eccentricity = Lf/ 500 + D/ 30 = 26.30 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 26.30 mm (=4.818*1000)/500+500/30
Max. Compressive load for working pile = 1.0 x 650 650 kN
Pu = P x 1.5 = 650 x 1.5 = 975 kN Pu / fckD^2 = 0.13 = 650 * 1.5 * 1000/30/500^2
Mu for minimum eccentricity = Pu x e = 25.643 kN-m =(1.5 * 650 * 0.001 * 26.3)
Moment Due to Lateral Load , Mu 203.8014 kN-m =1.5 * (1 * 60) * 4.818 * 0.94/2
Moments due to minimum eccentricity is less than Moment due to Lateral load
Considering the max. moment due to factored lateral load, Mmax = 203.81 kN-m
Mu / fckD^3 = 0.05435 = 203.81*1000000/30/500^"3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93.0 mm
d' / D = 0.186 =93/500

Use charts 62 of SP:16 and then interpolate for d'/D= 0.19

p / fck = 0.045
p= 1.35 % 2651 Sq-mm
So provide 6 Nos 25 dia bars for upto fixity depth = 2945 Sq-mm 1.500 %

case (b) Pull out load+ Lateral load ( Working Condition - Without considering WL / EQ )

Minimum eccentricity = Lf/ 500 + D/ 30 = 26.303 mm 0.05D = 0.05 x 500 = 25 mm

Considering the Max. of above values , e = 26.303 mm
Max. Tensile load for working pile 250 kN
Equivalent Side of Squre , a = Sqrt ( Area of Circle ) = 443.11 mm = (SQRT(196349.541))
Moment Due to Lateral Load , Mu = 203.8014 kN-m =1.5*(1.0*60)*4.818*0.94/2
Mu for minimum eccentricity = Tu x e = 9.863625 kN-m =(250*1.5*0.001*26.303)
Moments due to minimum eccentricity is less than Moment due to Lateral load

APL Formal Working Pile Design 08-11-2021 MKG TCE [Link] - 500 DIA TP - 12.5m No Liq
 WORKING PILE DESIGN CALCULATION Cooling Tower,
( 500mm Dia - 12.5m Length - TYPE - 1 ) Formaldehyde Tank
DOC. NO. EC0042-75990899-CAL-0038 REV. NO. R1 DATE 08-11-2021 PAGE NO.

Considering the max. moment due to factored lateral load, Mmax = 203.81 kN-m
Mu / fckD^3 = 0.0543 =9.863625*1000*1000/75/443.11^3
Tu / fckD^2 = -0.0637 =250*1.5*1000/30/443.11^2
Clear cover = 75 mm
d' = 75 + 8 + 25/2 = 95.5 mm
d' / D = 0.191 Use Chart 0.2
Use charts 85 of SP:16 , ( Tension with Bending ( Rectangular section , four side Equally distributed reinf. )
p / fck = 0.052
% of Steel required , p = 1.56
Area of steel reinf. Required , Ast,reqd. = 3063.05 mm2
So provide bars for upto fixity depth 7 Nos 25 dia bars = 3436 mm2 % of Steel Provided = 1.75%
Vertical reinforcement Lapping depth below pile cut-off level =(Lf + Ld )= 5818 mm, Say 6000 mm ( from pile Cut-off Level )

case (c) Vertical Compression Load + Lateral Load ( Working Condition - With considering WL / EQ )
Note : The Pile Safe Loads are increased by 25% for WL and EQ loads.
Minimum eccentricity = Lf/ 500 + D/ 30 = 26.30 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 26.30 mm
Max. Compressive load for working pile = 650 kN = 1.00 * 650
Pu = P x 1.0 = 650 x 1.5 = 975 kN Pu / fckD^2 = 0.13 = 650 * 1.5 * 1000/30/500^2
Mu for minimum eccentricity = Pu x e = 25.645 kN-m
Moment Due to Lateral Load , Mu = 203.8014 kN-m =1.0*(1.5*60)*4.818*0.94/2
Moments due to minimum eccentricity is less than Moment due to Lateral load
Considering the max. moment due to factored lateral load, Mmax = 203.81 kN-m
Mu / fckD^3 = 0.0543 = 203.81*1000000/30/500^"3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93 mm
d' / D = 0.186 =93/500

Use charts 62 of SP:16 and then interpolate for d'/D= 0.19

p / fck = 0.045
p= 1.35 % 2651 Sq-mm
So provide 6 Nos 25 dia bars for upto fixity depth = 2945 Sq-mm 1.500 %

case (d) Pull out load+ Lateral load ( Working Condition - With considering WL / EQ )
Note : The Pile Safe Loads are increased by 25% for WL and EQ loads.
Minimum eccentricity = Lf/ 500 + D/ 30 = 26.303 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 26.303 mm
Max. Tensile load for working pile = 250 kN = 1.00 * 250
Equivalent Side of Squre , a = Sqrt ( Area of Circle ) = 443.11 mm = (SQRT())
Mu for minimum eccentricity = Tu x e = 9.863625 kN-m =(250*1.5*0.001*26.303)
Moment Due to Lateral Load , Mu = 203.8014 kN-m =1.0*(1.5*60)*4.818*0.94/2
Moments due to minimum eccentricity is less than Moment due to Lateral load
Considering the max. moment due to factored lateral load, Mmax = 203.81 kN-m
Mu / fckD^3 = 0.0543 =9.863625*1000*1000/30/500^3
Tu / fckD^2 = -0.06366 =250*1.5*1000/30/443.11^2
Clear cover = 75 mm
d' = 75 + 8 + 25/2 = 95.5 mm
d' / D = 0.191 Use Chart 0.2
Use charts 85 of SP:16 , ( Tension with Bending ( Rectangular section , four side Equally distributed reinf. )
p / fck = 0.06
% of Steel required , p = 1.80 %
Area of steel reinf. Required , Ast,reqd. = 3534.29 mm2
So provide bars for upto fixity depth 8 Nos 25 dia bars = 3927 mm2 % of Steel Provided = 2.00%
Vertical reinforcement Lapping depth below pile cut-off level =(Lf + Ld )= 5818 mm, Say 6000 mm ( from pile Cut-off Level )

Shear in the pile:

Factored Lateral load = = 1.25 * 60 75 kN
Shear stress = lateral load x 1.25 / ( Shearing Area of pile )
Shearing Area = deff x b ( i.e., Consevatively taken as 0.65 x C/S area of pile )
Shear Stress = =(1.5*75*1000)/(0.67*196349.541) 0.855 N/mm2
As per IS 456-2000 , ( Table -19 ) Design Shear strength of M30 Conc. , for 1/3 of total reinf. (i.e. 1 /3 = 0.33%) 0.410 N/mm2
Shear force taken by the shear reinforcement i.e, Ties =(0.65xPile area)x =(0.855-0.41)*0.65*F19/1000 56.794 kN
For two legged 8mm dia . Ties , the Spacing reqd. = ( 0.87 x 500 x Ast x 2 x Effective depth ) / Vu = 257.8 mm c/c
(Effective depth, deff is conservatively taken equal to 2/3/dia of pile = 0.67 *500mm = 335mm)
So links of tor 8 @150 c/c are provided for Lf+Ld portion.
So nominal links of tor 8 @300 c/c are provided for remaining portion.

case e) Vertical Compression only - During Routine load test

Note : The test load = 1.5 x Pile Safe Loads ( as per IS 2911 ( Part ) : 2013
Minimum eccentricity = Lf/ 500 + D/ 30 = 26.30 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 26.30 mm
Routine Compressive load test = 975 kN = 1.5 * 650
Pu =P x 1.5=990x 1.5=1012.5kN Pu / fckD^2 = 0.20 = 975 * 1.5 * 1000/30/500^2
Mu for minimum eccentricity = Pu x e = 38.468 kN-m
Mu / fckD^3 = 0.01026 = 38.468 * 1.5 * 1000/30/500^3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93 mm

APL Formal Working Pile Design 08-11-2021 MKG TCE [Link] - 500 DIA TP - 12.5m No Liq
 WORKING PILE DESIGN CALCULATION Cooling Tower,
( 500mm Dia - 12.5m Length - TYPE - 1 ) Formaldehyde Tank
DOC. NO. EC0042-75990899-CAL-0038 REV. NO. R1 DATE 08-11-2021 PAGE NO.

d' / D = 0.186 =93/500

Use charts 62 of SP:16 and then interpolate for d'/D= 0.19

p / fck = 0.020
p= 0.60 % 1178 Sq-mm
So provide 6 Nos 16 dia bars for upto fixity depth = 1206 Sq-mm 0.614 %
and provide 6 Nos 16 dia bars for below fixity depth = 1206 Sq-mm 0.614 %

case f) Pullout Test only - During Routine load test

Note : The test load = 1.5 x Pile Safe Loads ( as per IS 2911 ( Part ) : 2013
Minimum eccentricity = Lf/ 500 + D/ 30 = 26.30 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 26.30 mm
Routine Tensile load test = 375 kN = 1.5 * 250
Equivalent Side of Squre , a = Sqrt ( Area of Circle ) = 443.11 mm = (SQRT(785.398164))

Mu for minimum eccentricity = Tu x e = 14.79525 kN-m =(375*1.5*0.001*26.3026666666667)

Mu / fckD^3 = 0.0057 =14.79525*1000*1000//^3
Tu / fckD^2 = -0.09549 =375*1.5*1000//443.11^2
Clear cover = 75 mm
d' = 75 + 8 + 25/2 = 95.5 mm
d' / D = 0.191 Use Chart 0.2
Use charts 85 of SP:16 , ( Tension with Bending ( Rectangular section , four side Equally distributed reinf. )
p / fck = 0.020
% of Steel required , p = 0.60 %
Area of steel reinf. Required , Ast,reqd. = 1178.10 mm2
So provide 6 Nos 20 dia bars for upto fixity depth = 1885 mm2
% of steel provided Pt = 1.0 %

case g) Lateral Load only - During Routine load test

Note : The test load = 1.0 x Pile Safe Loads ( as per IS 2911 ( Part ) : 2013
. 26.30 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 26.30 mm
Routine Lateral load test = 60 kN = 1.0 * 60
Pu =P x 1.5= 0 kN Pu / fckD^2 = 0.00
Moment Due to Lateral Load , Mu = 203.8014 kN-m =(1.5*(1*60)*4.818*0.94/2
Mu / fckD^3 = 0.05435 = 203.8014 * 1000/30/500^3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93 mm
d' / D = 0.186 =93/500

Use charts 62 of SP:16 and then interpolate for d'/D= 0.19

p / fck = 0.060
p= 1.80 % 3534 Sq-mm
So provide 8 Nos 25 dia bars for upto fixity depth = 3927 Sq-mm 2.000 %

Vertical reinforcement Lapping depth below pile cut-off level =(Lf + Ld )= 5818 mm, Say 6000 mm ( from pile Cut-off Level )

Summary of reinforcement - Type-1 - 500 dia pile - 12.5 M length

Type Main reinforcement Ties Area of Steel
Applicable
Provided % of Steel
Working / routine load test piles Length (mm)
(mm2)
6000 mm below
Type-1 8 nos 25 dia bars tor 8 @ 150 c/c 3927 2.000 %
pile cut off level
500 dia pile - 12.5 M depth below
cut-off level (No Liqufaction)
8 nos 25 dia bars tor 8 @ 300 c/c Remaining length 3927 2.000 %

APL Formal Working Pile Design 08-11-2021 MKG TCE [Link] - 500 DIA TP - 12.5m No Liq
 WORKING PILE DESIGN CALCULATION
TG Bldg, SGCR
( 500mm Dia - 12.5m Length - TYPE - 2 )
DOC. NO. EC0042-75990899-CAL-0038 REV. NO. R1 DATE 08-11-2021 PAGE NO.

2.0 Working Pile Design Calculations for 500 dia with 12.50m depth below Pile Cut-off Level (for 2.5D pile spacing)
2.1 Input data
Diameter of pile D= 500 mm (Safe Loads considered as per the
Safe Pile Capapacity for compression = P= 600 kN Geotechnical investigation report
Safe Pile Capapacity for pull out = T= 240 kN EC0042-75990875-GTR-0004-R3
Safe Pile Capapacity for lateral load = H= 50 kN Recommended Safe Capacities
for RCC Driven pile foundation
Limit state design factor FL = 1.50 Vertical (kN) Uplift (kN) Lateral (kN) BH
Grade of concrete used fck = 30.00 N/mm2 600 240 50 BH-15
Grade of reinforcement used fy = 500.00 N/mm2
Clear cover to stirrups c= 75.00 mm
Minimum % of steel required pmin = 0.40 % Refer clause 6.11.1-IS:2911 - part 1
Diameter of horizontal ties in the pile фt = 8 mm section 1 - 2010
Minimum diameter of main reinforcement ф1 = 16 mm Pile Design for the following buildings
Maximum diameter of main reinforcement ф2 = 25 mm Turbo Generator Building
Area of pile cross-section = 3.14 x D^2 /4 = Ac = 196349.5 mm2 Turbo Generator Deck Foundations
Minimum reinforcement required = Ast, min reqd. = 785.40 mm2 Switch Gear & MCC Control Room
Provide 6 tor 16 dia bars. Ast, min provided = 1206.00 mm2

2.2 Fixity Depth (As per the Lateral Load carrying capacity for pile foundations - from soil report )

Cut-off level below EGL = 2.50 m From Table 3 ( IS 2911 ( Part1/ sec1): 2010
Length of pile below pile cut-off level Le = 12.50 m N Value nh value at Submerged condition
T=(EI/nh)^1/5 Stiffnerss factors as per Cl. C-2.3.1 of IS 2911, P-1, Sec-1, 2010 10 1.4
Youngs modulus Ec = 27386.13 Mpa = 273861.28 kg/sqcm 14.6 2.062
Moment of inertia, I = pi x D^4/64 = 306796.158 cm^4 35 5
Submergered Condition .. Improved N Value =
BH-15 12 23 14.62
14.6 9.1 11.20 9.60
14.6
Corrected N Value = (Average of all N values above) submerged condition at bottom of pile cap (Average of all N values above)
Modulus of subgrade ,nh = 0.210 kg/cm3, for Medium soil = 2.0624*1000*1000/(9.807*100^3)
So, T = 209.08 cm
L1 (m) = 5.2500 = 7.75 - 2.5 (from soil report )
L1/T = 2.5110
For fixed head pile:
Lf/T = 1.95 refer fig. 3 -IS:2911-Part-1, section-1-2010
Lf = 407.7 cm
Lf = 4077 mm
Lf1= 9.327 m
Moment reduction factor, m= 0.940 Fig. 4B - IS:2911 - Part 1 - Section-1-2010
For free head pile:
Lf/T = 1.82 ( From Fig. 3 of IS:2911 (Part 1/ Sec 1) : 2010 )
Lf = 380.520 cm
Moment reduction factor, m= 0.590 Fig. 4A - IS:2911 - Part 1 - Section-1-2010

2.3 RCC Design Calculation for Critical Load Combinations

case (a) Vertical Compression Load + Lateral Load ( Working Condition - Without considering WL / EQ )
Minimum eccentricity = Lf/ 500 + D/ 30 = 35.32 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 35.32 mm (=9.327*1000)/500+500/30
Max. Compressive load for working pile = 1.0 x 600 600 kN
Pu = P x 1.5 = 600 x 1.5 = 900 kN Pu / fckD^2 = 0.12 = 600 * 1.5 * 1000/30/500^2
Mu for minimum eccentricity = Pu x e = 31.788 kN-m =(1.5 * 600 * 0.001 * 35.32)
Moment Due to Lateral Load , Mu 328.7768 kN-m =1.5 * (1 * 50) * 9.327 * 0.94/2
Moments due to minimum eccentricity is less than Moment due to Lateral load
Considering the max. moment due to factored lateral load, Mmax = 328.78 kN-m
Mu / fckD^3 = 0.08767 = 328.78*1000000/30/500^"3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93.0 mm 490
d' / D = 0.186 =93/500 393
97
Use charts 62 of SP:16 and then interpolate for d'/D= 0.19
p / fck = 0.1100
p= 3.30 % 6480 Sq-mm
So provide 14 Nos 25 dia bars for upto fixity depth = 6872 Sq-mm 3.500 %

case (b) Pull out load+ Lateral load ( Working Condition - Without considering WL / EQ )

Minimum eccentricity = Lf/ 500 + D/ 30 = 35.321 mm 0.05D = 0.05 x 500 = 25 mm

Considering the Max. of above values , e = 35.321 mm
Max. Tensile load for working pile = 240 kN
Equivalent Side of Squre , a = Sqrt ( Area of Circle ) = 443.11 mm = (SQRT(196349.541))

APL Formal Working Pile Design 08-11-2021 MKG TCE [Link] - 500 DIA TP - 12.5m TG, SG
 WORKING PILE DESIGN CALCULATION
TG Bldg, SGCR
( 500mm Dia - 12.5m Length - TYPE - 2 )
DOC. NO. EC0042-75990899-CAL-0038 REV. NO. R1 DATE 08-11-2021 PAGE NO.

Moment Due to Lateral Load , Mu = 328.7768 kN-m =1.50*(1.0*50)*9.327*0.94/2

Mu for minimum eccentricity = Tu x e = 12.71556 kN-m =(240*1.5*0.001*35.321)
Moments due to minimum eccentricity is less than Moment due to Lateral load
Considering the max. moment due to factored lateral load, Mmax = 328.78 kN-m
Mu / fckD^3 = 0.0877 =12.71556*1000*1000/75/443.11^3
Tu / fckD^2 = -0.0611 =240*1.5*1000/30/443.11^2
Clear cover = 75 mm
d' = 75 + 8 + 25/2 = 95.5 mm
d' / D = 0.191 Use Chart 0.2
Use charts 85 of SP:16 , ( Tension with Bending ( Rectangular section , four side Equally distributed reinf. )
p / fck = 0.08
% of Steel required , p = 2.40 %
Area of steel reinf. Required , Ast,reqd. = 4712.39 mm2
So provide bars for upto fixity depth 10 Nos 25 dia bars = 4909 mm2 % of Steel Provided = 2.50%
Vertical reinforcement Lapping depth below pile cut-off level =(Lf + Ld )= 9327 mm, Say 9500 mm ( from pile Cut-off Level )

case (c) Vertical Compression Load + Lateral Load ( Working Condition - With considering WL / EQ )
Note : The Pile Safe Loads are increased by 25% for WL and EQ loads.
Minimum eccentricity = Lf/ 500 + D/ 30 = 35.32 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 35.32 mm
Max. Compressive load for working pile = 600 kN = 1.0 * 600
Pu = P x 1.5 = 600 x 1.5 = 900 kN Pu / fckD^2 = 0.10 = 600 * 1.5 * 1000/30/500^2
Mu for minimum eccentricity = Pu x e = 25.431 kN-m
Moment Due to Lateral Load , Mu = 328.7768 kN-m =1.0*(1.5*50)*9.327*0.94/2
Moments due to minimum eccentricity is less than Moment due to Lateral load
Considering the max. moment due to factored lateral load, Mmax = 328.78 kN-m
Mu / fckD^3 = 0.0877 = 328.78*1000000/30/500^"3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93 mm
d' / D = 0.186 =93/500

Use charts 62 of SP:16 and then interpolate for d'/D= 0.19

p / fck = 0.1100
p= 3.30 % 6480 Sq-mm
So provide 14 Nos 25 dia bars for upto fixity depth = 6872 Sq-mm 3.500 %

case (d) Pull out load+ Lateral load ( Working Condition - With considering WL / EQ )
Note : The Pile Safe Loads are increased by 25% for WL and EQ loads.
Minimum eccentricity = Lf/ 500 + D/ 30 = 35.321 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 35.321 mm
Max. Tensile load for working pile = 240 kN = 1.00 * 240
Equivalent Side of Squre , a = Sqrt ( Area of Circle ) = 443.11 mm = (SQRT())
Mu for minimum eccentricity = Tu x e = 12.71556 kN-m =(240*1.5*0.001*35.321)
Moment Due to Lateral Load , Mu = 328.7768 kN-m =1.0*(1.5*50)*9.327*0.94/2
Moments due to minimum eccentricity is less than Moment due to Lateral load
Considering the max. moment due to factored lateral load, Mmax = 328.78 kN-m
Mu / fckD^3 = 0.0877 =12.71556*1000*1000/30/500^3
Tu / fckD^2 = -0.04889 =240*1.2*1000/30/443.11^2
Clear cover = 75 mm
d' = 75 + 8 + 25/2 = 95.5 mm
d' / D = 0.191 Use Chart 0.2
Use charts 85 of SP:16 , ( Tension with Bending ( Rectangular section , four side Equally distributed reinf. )
p / fck = 0.075
% of Steel required , p = 2.25 %
Area of steel reinf. Required , Ast,reqd. = 4417.86 mm2
So provide bars for upto fixity depth 9 Nos 25 dia bars = 4418 mm2 % of Steel Provided = 2.25%
Vertical reinforcement Lapping depth below pile cut-off level =(Lf + Ld )= 9327 mm, Say 9500 mm ( from pile Cut-off Level )

Shear in the pile:

Factored Lateral load = = 1.25 * 50 62.5 kN
Shear stress = lateral load x 1.25 / ( Shearing Area of pile )
Shearing Area = deff x b ( i.e., Consevatively taken as 0.65 x C/S area of pile )
Shear Stress = =(1.5*62.5*1000)/(0.67*196349.541) 0.713 N/mm2
As per IS 456-2000 , ( Table -19 ) Design Shear strength of M30 Conc. , for 1/3 of total reinf. (i.e. 1 /3 = 0.33%) 0.410 N/mm2
Shear force taken by the shear reinforcement i.e, Ties =(0.65xPile area)x =(0.713-0.41)*0.65*F19/1000 38.671 kN
For two legged 8mm dia . Ties , the Spacing reqd. = ( 0.87 x 500 x Ast x 2 x Effective depth ) / Vu = 378.6 mm c/c
(Effective depth, deff is conservatively taken equal to 2/3/dia of pile = 0.67 *500mm = 335mm)
So links of tor 8 @150 c/c are provided for Lf+Ld portion.
So nominal links of tor 8 @300 c/c are provided for remaining portion.

case e) Vertical Compression only - During Routine load test

Note : The test load = 1.5 x Pile Safe Loads ( as per IS 2911 ( Part ) : 2013
Minimum eccentricity = Lf/ 500 + D/ 30 = 35.32 mm 0.05D = 0.05 x 500 = 25 mm

APL Formal Working Pile Design 08-11-2021 MKG TCE [Link] - 500 DIA TP - 12.5m TG, SG
 WORKING PILE DESIGN CALCULATION
TG Bldg, SGCR
( 500mm Dia - 12.5m Length - TYPE - 2 )
DOC. NO. EC0042-75990899-CAL-0038 REV. NO. R1 DATE 08-11-2021 PAGE NO.

Considering the Max. of above values , e = 35.32 mm

Routine Compressive load test = 900 kN = 1.5 * 600
Pu =P x 1.5=990x 1.5=1012.5kN Pu / fckD^2 = 0.18 = 900 * 1.5 * 1000/30/500^2
Mu for minimum eccentricity = Pu x e = 47.683 kN-m
Mu / fckD^3 = 0.01272 = 47.683 * 1.0 * 1000/30/500^3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93 mm
d' / D = 0.186 =93/500

Use charts 62 of SP:16 and then interpolate for d'/D= 0.19

p / fck = 0.020
p= 0.60 % 1178 Sq-mm
So provide 6 Nos 16 dia bars for upto fixity depth = 1206 Sq-mm 0.614 %
and provide 6 Nos 16 dia bars for below fixity depth = 1206 Sq-mm 0.614 %

case f) Pullout Test only - During Routine load test

Note : The test load = 1.5 x Pile Safe Loads ( as per IS 2911 ( Part ) : 2013
Minimum eccentricity = Lf/ 500 + D/ 30 = 35.32 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 35.32 mm
Routine Tensile load test = 360 kN = 1.5 * 240
Equivalent Side of Squre , a = Sqrt ( Area of Circle ) = 443.11 mm = (SQRT(785.398164))

Mu for minimum eccentricity = Tu x e = 19.07316 kN-m =(360*1.5*0.001*35.3206666666667)

Mu / fckD^3 = 0.0073 =19.07316*1000*1000//^3
Tu / fckD^2 = -0.09167 =360*1.5*1000//443.11^2
Clear cover = 75 mm
d' = 75 + 8 + 25/2 = 95.5 mm
d' / D = 0.191 Use Chart 0.2
Use charts 85 of SP:16 , ( Tension with Bending ( Rectangular section , four side Equally distributed reinf. )
p / fck = 0.02
% of Steel required , p = 0.60 %
Area of steel reinf. Required , Ast,reqd. = 1178.10 mm2
So provide 7 Nos 20 dia bars for upto fixity depth = 2199 mm2
% of steel provided Pt = 1.1 %

case g) Lateral Load only - During Routine load test

Note : The test load = 1.0 x Pile Safe Loads ( as per IS 2911 ( Part ) : 2013
Minimum eccentricity = Lf/ 500 + D/ 30 = 35.32 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 35.32 mm
Routine Lateral load test = 75 kN = 1.0 * 50
Pu =P x 1.5= 0 kN Pu / fckD^2 = 0.00
Moment Due to Lateral Load , Mu = = 328.7768 kN-m =(1.5*(1*50)*9.327*0.94/2
Mu / fckD^3 = 0.08767 = 328.77675 * 1.0 * 1000/30/500^3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93 mm
d' / D = 0.186 =93/500

Use charts 62 of SP:16 and then interpolate for d'/D= 0.19

p / fck = 0.120
p= 3.60 % 7069 Sq-mm
So provide 15 Nos 25 dia bars for upto fixity depth = 7363 Sq-mm 3.750 %
and provide 8 Nos 16 dia bars for below fixity depth = 1608 Sq-mm 0.819 %

Vertical reinforcement Lapping depth below pile cut-off level =(Lf + Ld )= 9327 mm, Say 9500 mm ( from pile Cut-off Level )

Summary of reinforcement - Type-2 - 500 dia pile - 12.5 M length

Type Main reinforcement Ties
Applicable Area of Steel
% of Steel
Working / routine load test piles Length (mm) Provided
(mm2)

Type-2 9500mm below

15 nos 25 dia bars tor 8 @ 150 c/c 7363 3.750 %
500 dia pile - 12 M depth below cut- pile cut off level
off level, Liqufaction at 7.10m
9500 to 12500
below pile cap 15 nos 25 dia bars tor 8 @ 300 c/c 7363.108 3.750 %
length

APL Formal Working Pile Design 08-11-2021 MKG TCE [Link] - 500 DIA TP - 12.5m TG, SG
 WORKING PILE DESIGN CALCULATION RWPH, RDT, WTPB, WS,
( 500mm Dia - 8.50m Length - TYPE - 3 ) TSB
DOC. NO. EC0042-75990899-CAL-0038 REV. NO. R1 DATE 08-11-2021 PAGE NO.

3.0 Working Pile Design Calculations for 500 dia with 8.50m depth below Pile Cut-off Level with NO Liqufaction
3.1 Input data
Diameter of pile D= 500 mm (Safe Loads considered as per the
Safe Pile Capapacity for compression = P= 280 kN Geotechnical investigation report
Safe Pile Capapacity for pull out = T= 120 kN EC0042-75990875-GTR-0004-R3
Safe Pile Capapacity for lateral load = H= 45 kN Recommended Safe Capacities
for RCC Driven pile foundation
Limit state design factor FL = 1.50
Grade of concrete used fck = 30.00 N/mm2 Pile Design for the following buildings
Grade of reinforcement used fy = 500.00 N/mm2 Raw Water Pump House Building
Clear cover to stirrups c= 75.00 mm Run Down Tank foundation
Minimum % of steel required (Refer clause 6.11.1-IS:2911 - part 1) pmin = 0.40 % Water Treatment Building
Diameter of horizontal ties in the pile (section 2 - 2010) фt = 8 mm Work shop Building
Minimum diameter of main reinforcement ф1 = 16 mm Tech Service Building
Maximum diameter of main reinforcement ф2 = 25 mm
Area of pile cross-section = 3.14 x D^2 /4 = Ac = 196349.5 mm2
Minimum reinforcement required = Ast, min reqd. = 785.40 mm2
Provide 6 tor 16 dia bars. Ast, min provided = 1206.00 mm2

3.2 Fixity Depth (As per the Lateral Load carrying capacity for pile foundations - from soil report )

Cut-off level below EGL = 2.50 m From Table 3 ( IS 2911 ( Part1/ sec2): 2010
Length of pile below pile cut-off level Le = 8.50 m N Value nh value at Submerged condition
T=(EI/nh)^1/5 Stiffnerss factors as per Cl. C-2.3.1 of IS 2911, P-1, Sec-1, 2010 10 1.4
Youngs modulus Ec = 27386.13 Mpa = 273861.28 kg/sqcm 14.667 2.072
Moment of inertia, I = pi x D^4/64 = 306796.158 cm^4 35 5
( Submergered Condition .. Improved N Value = Min ( BH-12, BH-14 & BH-19)
BH-12 BH-14 BH-19
14 11 19
14.667
Corrected N Value = (Average of all N values above) submerged condition at bottom of pile cap (Average of all N values above)
Modulus of subgrade ,nh = 0.211 kg/cm3, for Medium soil = 2.072*1000*1000/(9.807*100^3)
So, T = 208.88 cm
L1 (m) = 0.0000 standard value for sandy soil when no liqufaction (from soil report)
L1/T = 0.0000
For fixed head pile:
Lf/T = 2.18 From Soil report 45/73, std value for sandy soil when no liqufaction, and also refer fig. 3 -IS:2911-Part-1, section-1-2010
Lf = 455.37 cm
Lf = 4553.70 mm
Lf = 4.554 m (from soil report )
Moment reduction factor, m= 0.940 Fig. 4B - IS:2911 - Part 1 - Section-1-2010
For free head pile: 0.87
Lf/T = 1.90 ( From Fig. 3 of IS:2911 (Part 1/ Sec 1) : 2010 )
Lf = 396.880 cm
Moment reduction factor, m= 0.425 Fig. 4A - IS:2911 - Part 1 - Section-1-2010

3.3 RCC Design Calculation for Critical Load Combinations

case (a) Vertical Compression Load + Lateral Load ( Working Condition - Without considering WL / EQ )
Minimum eccentricity = Lf/ 500 + D/ 30 = 25.77 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 25.77 mm (=4.554*1000)/500+500/30
Max. Compressive load for working pile = 1.0 x 280 280 kN
Pu = P x 1.5 = 280 x 1.5 = 420 kN Pu / fckD^2 = 0.06 = 280 * 1.5 * 1000/30/500^2
Mu for minimum eccentricity = Pu x e = 10.823 kN-m =(1.5 * 280 * 0.001 * 25.77)
Moment Due to Lateral Load , Mu 144.4757 kN-m =1.5 * (1 * 45) * 4.554 * 0.94/2
Moments due to minimum eccentricity is less than Moment due to Lateral load
Considering the max. moment due to factored lateral load, Mmax = 144.48 kN-m
Mu / fckD^3 = 0.03853 = 144.48*1000000/30/500^"3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93.0 mm
d' / D = 0.186 =93/500

Use charts 62 of SP:16 and then interpolate for d'/D= 0.19

p / fck = 0.022
p= 0.66 % 1296 Sq-mm
So provide 6 Nos 20 dia bars for upto fixity depth = 1885 Sq-mm 0.960 %

case (b) Pull out load+ Lateral load ( Working Condition - Without considering WL / EQ )

Minimum eccentricity = Lf/ 500 + D/ 30 = 25.775 mm 0.05D = 0.05 x 500 = 25 mm

Considering the Max. of above values , e = 25.775 mm

APL Formal Working Pile Design 08-11-2021 MKG TCE [Link] - 500 DIA TP - 8.5m No Liq
 WORKING PILE DESIGN CALCULATION RWPH, RDT, WTPB, WS,
( 500mm Dia - 8.50m Length - TYPE - 3 ) TSB
DOC. NO. EC0042-75990899-CAL-0038 REV. NO. R1 DATE 08-11-2021 PAGE NO.

Max. Tensile load for working pile = 1.0 x 120 120 kN

Equivalent Side of Squre , a = Sqrt ( Area of Circle ) = 443.11 mm = (SQRT(196349.541))
Moment Due to Lateral Load , Mu = 144.4757 kN-m =1.5*(1.0*45)*4.554*0.94/2
Mu for minimum eccentricity = Tu x e = 4.6395 kN-m =(120*1.5*0.001*25.775)
Moments due to minimum eccentricity is less than Moment due to Lateral load
Considering the max. moment due to factored lateral load, Mmax = 144.48 kN-m
Mu / fckD^3 = 0.0385 =4.6395*1000*1000/75/443.11^3
Tu / fckD^2 = -0.03056 =120*1.5*1000/30/443.11^2
Clear cover = 75 mm
d' = 75 + 8 + 25/2 = 95.5 mm
d' / D = 0.191 Use Chart 0.2
Use charts 85 of SP:16 , ( Tension with Bending ( Rectangular section , four side Equally distributed reinf. )
p / fck = 0.030
% of Steel required , p = 0.90 %
Area of steel reinf. Required , Ast,reqd. = 1767.15 mm2
So provide bars for upto fixity depth 6 Nos 20 dia bars = 1885 mm2 % of Steel Provided = 0.96%
Vertical reinforcement Lapping depth below pile cut-off level =(Lf + Ld )= 5554 mm, Say 5500 mm ( from pile Cut-off Level )

case (c) Vertical Compression Load + Lateral Load ( Working Condition - With considering WL / EQ )
Note : The Pile Safe Loads are increased by 25% for WL and EQ loads.
Minimum eccentricity = Lf/ 500 + D/ 30 = 25.77 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 25.77 mm
Max. Compressive load for working pile = 280 kN = 1.0 * 280
Pu = P x 1.5 = 280 x 1.5 = 420 kN Pu / fckD^2 = 0.06 = 280 * 1.5 * 1000/30/500^2
Mu for minimum eccentricity = Pu x e = 10.825 kN-m
Moment Due to Lateral Load , Mu = 144.4757 kN-m =1.0*(1.5*45)*4.554*0.94/2
Moments due to minimum eccentricity is less than Moment due to Lateral load
Considering the max. moment due to factored lateral load, Mmax = 144.48 kN-m
Mu / fckD^3 = 0.03853 = 144.48*1000000/30/500^"3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93 mm
d' / D = 0.186 =93/500

Use charts 62 of SP:16 and then interpolate for d'/D= 0.19

p / fck = 0.022
p= 0.66 % 1296 Sq-mm
So provide 6 Nos 20 dia bars for upto fixity depth = 1885 Sq-mm 0.960 %

case (d) Pull out load+ Lateral load ( Working Condition - With considering WL / EQ )
Note : The Pile Safe Loads are increased by 25% for WL and EQ loads.
Minimum eccentricity = Lf/ 500 + D/ 30 = 25.775 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 25.775 mm
Max. Tensile load for working pile = 120 kN = 1.0 * 120
Equivalent Side of Squre , a = Sqrt ( Area of Circle ) = 443.11 mm = (SQRT())
Mu for minimum eccentricity = Tu x e = 4.6395 kN-m =(120*1.5*0.001*25.775)
Moment Due to Lateral Load , Mu = 144.4757 kN-m =1.0*(1.5*45)*4.554*0.94/2
Moments due to minimum eccentricity is less than Moment due to Lateral load
Considering the max. moment due to factored lateral load, Mmax = 144.48 kN-m
Mu / fckD^3 = 0.0385 =144.48*1000*1000/30/500^3
Tu / fckD^2 = -0.02445 =120*1.5*1000/30/443.11^2
Clear cover = 75 mm
d' = 75 + 8 + 25/2 = 95.5 mm
d' / D = 0.191 Use Chart 0.2
Use charts 85 of SP:16 , ( Tension with Bending ( Rectangular section , four side Equally distributed reinf. )
p / fck = 0.030
% of Steel required , p = 0.90 %
Area of steel reinf. Required , Ast,reqd. = 1767.15 mm2
So provide bars for upto fixity depth 6 Nos 20 dia bars = 1885 mm2 % of Steel Provided = 0.96%
Vertical reinforcement Lapping depth below pile cut-off level =(Lf + Ld )= 5554 mm, Say 5500 mm ( from pile Cut-off Level )

Shear in the pile:

Factored Lateral load = = 1.25 * 45 56.25 kN
Shear stress = lateral load x 1.25 / ( Shearing Area of pile )
Shearing Area = deff x b ( i.e., Consevatively taken as 0.65 x C/S area of pile )
Shear Stress = =(1.5*56.25*1000)/(0.67*196349.541 0.641 N/mm2
As per IS 456-2000 , ( Table -19 ) Design Shear strength of M30 Conc. , for 1/3 of total reinf. (i.e. 1 /3 = 0.33%) 0.410 N/mm2
Shear force taken by the shear reinforcement i.e, Ties = ( 0.57 - 0.41 ) * ( 0.65 x Pile area ) = 29.529 kN
For two legged 8mm dia . Ties , the Spacing reqd. = ( 0.87 x 500 x Ast x 2 x Effective depth ) / Vu = 495.9 mm c/c
(Effective depth, deff is conservatively taken equal to 2/3/dia of pile = 0.67 *500mm = 335mm)
So links of tor 8 @150 c/c are provided for Lf+Ld portion.
So nominal links of tor 8 @300 c/c are provided for remaining portion.

APL Formal Working Pile Design 08-11-2021 MKG TCE [Link] - 500 DIA TP - 8.5m No Liq
 WORKING PILE DESIGN CALCULATION RWPH, RDT, WTPB, WS,
( 500mm Dia - 8.50m Length - TYPE - 3 ) TSB
DOC. NO. EC0042-75990899-CAL-0038 REV. NO. R1 DATE 08-11-2021 PAGE NO.

case e) Vertical Compression only - During Routine load test

Note : The test load = 1.5 x Pile Safe Loads ( as per IS 2911 ( Part ) : 2013
Minimum eccentricity = Lf/ 500 + D/ 30 = 25.77 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 25.77 mm
Routine Compressive load test = 280 kN = 1.0 * 280 As per Cl. [Link].b IS 2911 Part-4 : 2013
Pu =P x 1.5=990x 1.5=1012.5kN Pu / fckD^2 = 0.06 = 280 * 1.5 * 1000/30/500^2
Mu for minimum eccentricity = Pu x e = 10.825 kN-m
Mu / fckD^3 = 0.00289 = 10.825 * 1.0 * 1000/30/500^3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93 mm
d' / D = 0.186 =93/500

Use charts 62 of SP:16 and then interpolate for d'/D= 0.19

p / fck = 0.020
p= 0.60 % 1178 Sq-mm
So provide 6 Nos 16 dia bars for upto fixity depth = 1206 Sq-mm 0.614 %
and provide 6 Nos 16 dia bars for below fixity depth = 1206 Sq-mm 0.614 %

case f) Pullout Test only - During Routine load test

Note : The test load = 1.5 x Pile Safe Loads ( as per IS 2911 ( Part ) : 2013
Minimum eccentricity = Lf/ 500 + D/ 30 = 25.77 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 25.77 mm
Routine Tensile load test = 120 kN = 1.0 * 120 As per Cl. [Link].b IS 2911 Part-4 : 2013
Equivalent Side of Squre , a = Sqrt ( Area of Circle ) = 443.11 mm = (SQRT(196349.541))

Mu for minimum eccentricity = Tu x e = 4.63944 kN-m =(120*1.5*0.001*25.7746666666667)

Mu / fckD^3 = 0.0018 =4.63944*1000*1000//mm^3
Tu / fckD^2 = -0.03056 =120*1.5*1000/30/443.11^2
Clear cover = 75 mm
d' = 75 + 8 + 25/2 = 95.5 mm
d' / D = 0.191 Use Chart 0.2
Use charts 85 of SP:16 , ( Tension with Bending ( Rectangular section , four side Equally distributed reinf. )
p / fck = 0.02
% of Steel required , p = 0.60 %
Area of steel reinf. Required , Ast,reqd. = 1178.10 mm2
So provide bars for upto fixity depth 6 Nos 16 dia bars = 1206 mm2 % of Steel Provided = 0.61%
Vertical reinforcement Lapping depth below pile cut-off level =(Lf + Ld )= 5554 mm, Say 5500 mm ( from pile Cut-off Level )

case g) Lateral Load only - During Routine load test

Note : The test load = 1.0 x Pile Safe Loads ( as per IS 2911 ( Part ) : 2013
Minimum eccentricity = Lf/ 500 + D/ 30 = 25.77 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 25.77 mm
Routine Lateral load test = 45 kN = 1.0 * 45
Pu =P x 1.5= 0 kN Pu / fckD^2 = 0.00
Moment Due to Lateral Load , Mu = =1.5*(1*45)*4.554*0.94/2 133.7168 kN-m
Mu / fckD^3 = 0.03566 = 133.716825 * 1.0 * 1000/30/500^3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93 mm
d' / D = 0.186 =93/500

Use charts 62 of SP:16 and then interpolate for d'/D= 0.19

p / fck = 0.032
p= 0.96 % 1885 Sq-mm
So provide 6 Nos 20 dia bars for upto fixity depth = 1885 Sq-mm 0.960 %

Vertical reinforcement Lapping depth below pile cut-off level =(Lf + Ld )= 5554 mm, Say 5500 mm ( from pile Cut-off Level )
s
Summary of reinforcement - Type-3 - 500 dia pile - 8.5 M length
Type Main reinforcement Ties Area of Steel
Applicable
Provided % of Steel
Working / routine load test piles Length (mm)
(mm2)
5500mm below
Type-3 6 nos 20 dia bars tor 8 @ 150 c/c 1885 1.600 %
pile cut off level
500 dia pile - 8.5 M depth below cut-
off level (No Liqufaction) 6 nos 20 dia bars tor 8 @ 300 c/c Remaining length 1885 1.600 %

APL Formal Working Pile Design 08-11-2021 MKG TCE [Link] - 500 DIA TP - 8.5m No Liq
 WORKING PILE DESIGN CALCULATION
Admin Bldg
( 500mm Dia - 8.50m Length - TYPE - 4 )
DOC. NO. EC0042-75990899-CAL-0038 REV. NO. R1 DATE 08-11-2021 PAGE NO.

4.0 Working Pile Design Calculations for 500 dia with 8.50m depth below Pile Cut-off Level
4.1 Input data
Diameter of pile D= 500 mm (Safe Loads considered as per the
Safe Pile Capapacity for compression = P= 280 kN Geotechnical investigation report
Safe Pile Capapacity for pull out = T= 120 kN EC0042-75990875-GTR-0004-R3
Safe Pile Capapacity for lateral load = H= 45 kN Recommended Safe Capacities
for RCC Driven pile foundation
Limit state design factor FL = 1.50 Vertical (kN) Uplift (kN) Lateral (kN) BH
Grade of concrete used fck = 30.00 N/mm2 280 120 45 BH-*
Grade of reinforcement used fy = 500.00 N/mm2
Clear cover to stirrups c= 75.00 mm
Minimum % of steel required pmin = 0.40 % Refer clause 6.11.1-IS:2911 - part 1
Diameter of horizontal ties in the pile фt = 8 mm section 2 - 2010
Minimum diameter of main reinforcement ф1 = 16 mm
Maximum diameter of main reinforcement ф2 = 25 mm Pile Design for the following buildings
Area of pile cross-section = 3.14 x D^2 /4 = Ac = 196349.5 mm2 Admin Building
Minimum reinforcement required = Ast, min reqd. = 785.40 mm2
Provide 6 tor 16 dia bars. Ast, min provided = 1206.00 mm2

4.2 Fixity Depth (As per the Lateral Load carrying capacity for pile foundations - from soil report )

Cut-off level below EGL = 2.50 m From Table 3 ( IS 2911 ( Part1/ sec2): 2010
Length of pile below pile cut-off level Le = 8.50 m N Value nh value at Submerged condition
T=(EI/nh)^1/5 Stiffnerss factors as per Cl. C-2.3.1 of IS 2911, P-1, Sec-1, 2010 10 1.4
Youngs modulus Ec = 27386.13 Mpa = 273861.28 kg/sqcm 11.33 1.59
Moment of inertia, I = pi x D^4/64 = 306796.16 cm^4 35 5
( Submergered Condition .. Improved N Value = Min BH-18
BH-18
11.33
11.33
Corrected N Value = (Average of all N values above) submerged condition ( as per the soil report ) (Average of all N values above)
Modulus of subgrade ,nh = 0.160 kg/cm3, for Medium soil = 1.59152*1000*1000/(9.807*100^3)
So, T = 220.83 cm =(273861.28*306796.16/0.16)^(1/5)
L1 (m) = 2.80 = 5.3 - 2.5 (from soil report ) 5
L1/T = 1.2680
For fixed head pile:
Lf/T = 1.82 refer fig. 3 -IS:2911-Part-1, section-1-2010
Lf = 401.9 cm
Lf = 4019 mm
Lf1 = 6.820 m (from soil report )
Moment reduction factor, m= 0.880 Fig. 4B - IS:2911 - Part 1 - Section-1-2010
For free head pile:
Lf/T = 1.83 ( From Fig. 3 of IS:2911 (Part 1/ Sec 2) : 2010 )
Lf = 403.010 cm
Moment reduction factor, m= 0.600 Fig. 4A - IS:2911 - Part 1 - Section-1-2010

4.3 RCC Design Calculation for Critical Load Combinations

case (a) Vertical Compression Load + Lateral Load ( Working Condition - Without considering WL / EQ )
Minimum eccentricity = Lf/ 500 + D/ 30 = 30.31 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 30.31 mm (=6.82*1000)/500+500/30
Max. Compressive load for working pile = 1.0 x 280 280 kN
Pu = P x 1.5 = 280 x 1.5 = 420 kN Pu / fckD^2 = 0.06 = 280 * 1.5 * 1000/30/500^2
Mu for minimum eccentricity = Pu x e = 12.73 kN-m =(1.5 * 280 * 0.001 * 30.31)
Moment Due to Lateral Load , Mu 202.554 kN-m =1.5 * (1 * 45) * 6.82 * 0.88/2
Moments due to minimum eccentricity is less than Moment due to Lateral load
Considering the max. moment due to factored lateral load, Mmax = 202.56 kN-m
Mu / fckD^3 = 0.05402 = 202.56*1000000/30/500^"3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93.0 mm
d' / D = 0.186 =93/500

Use charts 62 of SP:16 and then interpolate for d'/D= 0.19

p / fck = 0.05
p= 1.44 % 2827 Sq-mm
So provide 6 Nos 25 dia bars for upto fixity depth = 2945 Sq-mm 1.500 %

case (b) Pull out load+ Lateral load ( Working Condition - Without considering WL / EQ )

Minimum eccentricity = Lf/ 500 + D/ 30 = 30.307 mm 0.05D = 0.05 x 500 = 25 mm

Considering the Max. of above values , e = 30.307 mm

APL Formal Working Pile Design 08-11-2021 MKG TCE [Link] - 500 DIA TP - 8.5m Admin
 WORKING PILE DESIGN CALCULATION
Admin Bldg
( 500mm Dia - 8.50m Length - TYPE - 4 )
DOC. NO. EC0042-75990899-CAL-0038 REV. NO. R1 DATE 08-11-2021 PAGE NO.

Max. Tensile load for working pile = 1.0 x 120 120 kN

Equivalent Side of Squre , a = Sqrt ( Area of Circle ) = 443.11 mm = (SQRT(196349.541))
Moment Due to Lateral Load , Mu = 202.554 kN-m =1.5*(1.0*45)*6.82*0.88/2
Mu for minimum eccentricity = Tu x e = 5.45526 kN-m =(120*1.5*0.001*30.307)
Moments due to minimum eccentricity is less than Moment due to Lateral load
Considering the max. moment due to factored lateral load, Mmax = 202.56 kN-m
Mu / fckD^3 = 0.0540 =5.45526*1000*1000/75/443.11^3
Tu / fckD^2 = -0.03056 =120*1.5*1000/30/443.11^2
Clear cover = 75 mm
d' = 75 + 8 + 25/2 = 95.5 mm
d' / D = 0.191 Use Chart 0.2
Use charts 85 of SP:16 , ( Tension with Bending ( Rectangular section , four side Equally distributed reinf. )
p / fck = 0.04
% of Steel required , p = 1.05 %
Area of steel reinf. Required , Ast,reqd. = 2061.67 mm2
So provide bars for upto fixity depth 7 Nos 20 dia bars = 2199 mm2 % of Steel Provided = 1.12%
Vertical reinforcement Lapping depth below pile cut-off level =(Lf + Ld )= 6820 mm, Say 7000 mm ( from pile Cut-off Level )

case (c) Vertical Compression Load + Lateral Load ( Working Condition - With considering WL / EQ )
Note : The Pile Safe Loads are increased by 25% for WL and EQ loads.
Minimum eccentricity = Lf/ 500 + D/ 30 = 30.31 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 30.31 mm
Max. Compressive load for working pile = 280 kN = 1.0 * 280
Pu = P x 1.25 = 280 x 1.5 = 420 kN Pu / fckD^2 = 0.06 = 280 * 1.5 * 1000/30/500^2
Mu for minimum eccentricity = Pu x e = 12.729 kN-m
Moment Due to Lateral Load , Mu = 202.554 kN-m =1.0*(1.5*45)*6.82*0.88/2
Moments due to minimum eccentricity is less than Moment due to Lateral load
Considering the max. moment due to factored lateral load, Mmax = 202.56 kN-m
Mu / fckD^3 = 0.05402 = 202.56*1000000/30/500^"3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93 mm
d' / D = 0.186 =93/500

Use charts 62 of SP:16 and then interpolate for d'/D= 0.19

p / fck = 0.05
p= 1.44 % 2827 Sq-mm
So provide 6 Nos 25 dia bars for upto fixity depth = 2945 Sq-mm 1.500 %

case (d) Pull out load+ Lateral load ( Working Condition - With considering WL / EQ )
Note : The Pile Safe Loads are increased by 25% for WL and EQ loads.
Minimum eccentricity = Lf/ 500 + D/ 30 = 30.307 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 30.307 mm
Max. Tensile load for working pile = 120 kN = 1.0 * 120
Equivalent Side of Squre , a = Sqrt ( Area of Circle ) = 443.11 mm = (SQRT())
Mu for minimum eccentricity = Tu x e = 5.45526 kN-m =(120*1.5*0.001*30.307)
Moment Due to Lateral Load , Mu = 202.554 kN-m =1.0*(1.5*45)*6.82*0.88/2
Moments due to minimum eccentricity is less than Moment due to Lateral load
Considering the max. moment due to factored lateral load, Mmax = 202.56 kN-m
Mu / fckD^3 = 0.0540 =5.45526*1000*1000/30/500^3
Tu / fckD^2 = -0.02445 =120*1.5*1000/30/443.11^2
Clear cover = 75 mm
d' = 75 + 8 + 25/2 = 95.5 mm
d' / D = 0.191 Use Chart 0.2
Use charts 85 of SP:16 , ( Tension with Bending ( Rectangular section , four side Equally distributed reinf. )
p / fck = 0.04
% of Steel required , p = 1.20 %
Area of steel reinf. Required , Ast,reqd. = 2356.19 mm2
So provide bars for upto fixity depth 5 Nos 25 dia bars = 2454 mm2 % of Steel Provided = 1.25%
Vertical reinforcement Lapping depth below pile cut-off level =(Lf + Ld )= 6820 mm, Say 7000 mm ( from pile Cut-off Level )

Shear in the pile:

Factored Lateral load = = 1.25 * 45 56.25 kN
Shear stress = lateral load x 1.25 / ( Shearing Area of pile )
Shearing Area = deff x b ( i.e., Consevatively taken as 0.65 x C/S area of pile )
Shear Stress = =(1.5*56.25*1000)/(0.67*196349.541 0.641 N/mm2
As per IS 456-2000 , ( Table -19 ) Design Shear strength of M30 Conc. , for 1/3 of total reinf. (i.e. 1 /3 = 0.33%) 0.410 N/mm2
Shear force taken by the shear reinforcement i.e, Ties = ( 0.57 - 0.41 ) * ( 0.65 x Pile area ) = 29.529 kN
For two legged 8mm dia . Ties , the Spacing reqd. = ( 0.87 x 500 x Ast x 2 x Effective depth ) / Vu = 495.9 mm c/c
(Effective depth, deff is conservatively taken equal to 2/3/dia of pile = 0.67 *500mm = 335mm)
So links of tor 8 @150 c/c are provided for Lf+Ld portion.
So nominal links of tor 8 @300 c/c are provided for remaining portion.

APL Formal Working Pile Design 08-11-2021 MKG TCE [Link] - 500 DIA TP - 8.5m Admin
 WORKING PILE DESIGN CALCULATION
Admin Bldg
( 500mm Dia - 8.50m Length - TYPE - 4 )
DOC. NO. EC0042-75990899-CAL-0038 REV. NO. R1 DATE 08-11-2021 PAGE NO.

case e) Vertical Compression only - During Routine load test

Note : The test load = 1.5 x Pile Safe Loads ( as per IS 2911 ( Part ) : 2013
Minimum eccentricity = Lf/ 500 + D/ 30 = 30.31 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 30.31 mm
Routine Compressive load test = 280 kN = 1.0 * 280 As per Cl. [Link].b IS 2911 Part-4 : 2013
Pu =P x 1.5=990x 1.5=1012.5kN Pu / fckD^2 = 0.06 = 280 * 1.5 * 1000/30/500^2
Mu for minimum eccentricity = Pu x e = 12.729 kN-m
Mu / fckD^3 = 0.00339 = 12.729 * 1.5 * 1000/30/500^3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93 mm
d' / D = 0.186 =93/500

Use charts 62 of SP:16 and then interpolate for d'/D= 0.19

p / fck = 0.020
p= 0.60 % 1178 Sq-mm
So provide 6 Nos 16 dia bars for upto fixity depth = 1206 Sq-mm 0.614 %
and provide 6 Nos 16 dia bars for below fixity depth = 1206 Sq-mm 0.614 %

case f) Pullout Test only - During Routine load test

Note : The test load = 1.5 x Pile Safe Loads ( as per IS 2911 ( Part ) : 2013
Minimum eccentricity = Lf/ 500 + D/ 30 = 30.31 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 30.31 mm
Routine Tensile load test = 120 kN = 1.0 * 120 As per Cl. [Link].b IS 2911 Part-4 : 2013
Equivalent Side of Squre , a = Sqrt ( Area of Circle ) = 443.11 mm = (SQRT(196349.541))

Mu for minimum eccentricity = Tu x e = 5.4552 kN-m =(120*1.5*0.001*30.3066666666667)

Mu / fckD^3 = 0.0021 =5.4552*1000*1000//mm^3
Tu / fckD^2 = -0.03056 =120*1.5*1000/30/443.11^2
Clear cover = 75 mm
d' = 75 + 8 + 25/2 = 95.5 mm
d' / D = 0.191 Use Chart 0.2
Use charts 85 of SP:16 , ( Tension with Bending ( Rectangular section , four side Equally distributed reinf. )
p / fck = 0.02
% of Steel required , p = 0.45 %
Area of steel reinf. Required , Ast,reqd. = 883.57 mm2
So provide bars for upto fixity depth 6 Nos 16 dia bars = 1206 mm2 % of Steel Provided = 0.61%
Vertical reinforcement Lapping depth below pile cut-off level =(Lf + Ld )= 6820 mm, Say 7000 mm ( from pile Cut-off Level )

case g) Lateral Load only - During Routine load test

Note : The test load = 1.0 x Pile Safe Loads ( as per IS 2911 ( Part ) : 2013
Minimum eccentricity = Lf/ 500 + D/ 30 = 30.31 mm 0.05D = 0.05 x 500 = 25 mm
Considering the Max. of above values , e = 30.31 mm
Routine Lateral load test = 45 kN = 1.0 * 45
Pu =P x 1.5= 0 kN Pu / fckD^2 = 0.00
Moment Due to Lateral Load , Mu = 1.5*(1.5x34kN)x5.31mx0.825 /2 = 202.554 kN-m
Mu / fckD^3 = 0.05401 = 202.554 * 1.5 * 1000/30/500^3
Clear cover = 75 mm
d' = 75 + 8 + 20/2 = 93 mm
d' / D = 0.186 =93/500

Use charts 62 of SP:16 and then interpolate for d'/D= 0.19

p / fck = 0.065
p= 1.95 % 3829 Sq-mm
So provide 8 Nos 25 dia bars for upto fixity depth = 3927 Sq-mm 2.000 %

Vertical reinforcement Lapping depth below pile cut-off level =(Lf + Ld) = 6820 mm, Say 7000 mm ( from pile Cut-off Level )

Summary of reinforcement - Type-4 - 500 dia pile - 8.50 M length

Type Main reinforcement Ties Area of Steel
Applicable
Provided % of Steel
Working / routine load test piles Length (mm)
(mm2)
Type-4 7000mm below
8 nos 25 dia bars tor 8 @ 150 c/c 3927 2.000 %
500 dia pile - 8.5 M depth below cut- pile cut off level
off level, Liqufaction at 2.80m
below pile cap 8 nos 25 dia bars tor 8 @ 300 c/c Remaining length 3926.991 2.000 %

APL Formal Working Pile Design 08-11-2021 MKG TCE [Link] - 500 DIA TP - 8.5m Admin
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