Air Cylinder

Series CS2
ø125, ø140, ø160

How to Order

Without auto switch CS2 L 125 300

With auto switch CDS2 L 125 300 M9BW
Number of auto switches
With auto switch
Nil 2 pcs.
(Built-in magnet)
3 3 pcs.
Mounting S 1 pc.
n “n” pcs.
B Basic
L Foot Auto switch
F Rod flange Nil Without auto switch
G Head flange ∗ For applicable auto switch models,
C Single clevis refer to the below table.
D Double clevis
Suffix for cylinder
T Center trunnion
Nil None

Bore size Rod boot J Nylon tarpaulin

K Heat resistant tarpaulin
125 125 mm
∗ With air cushions on both sides only.
140 140 mm
160 160 mm Cylinder stroke (mm)
(Maximum stroke → Refer to page 2.)
Built-in Magnet Cylinder Model
Port thread
If a built-in magnet cylinder without auto switch is Nil Rc
required, there is no need to enter the symbol for TN NPT
auto switch. (Example) CDS2B125-200 TF G

Applicable Auto Switches / For detailed auto switch specifications, refer to page 14 through to 25.
Indicator light

Load voltage Auto switch model Lead wire length (m)

Electrical Wiring Pre-wired
Type Special function Tie-rod Band 0.5 1 3 5 Applicable load
entry (Output) DC AC connector
mounting mounting (Nil) (M) (L) (Z)
3-wire IC
— 5V — A96 —  —  — — —
Yes (NPN equivalent) circuit
— 12 V 100 V A93 —  —  — — —
Reed switch

Relay,
—
None 5 V, 12 V 100 V or less A90 —  —  — — IC circuit
PLC
100 V, 200 V A54 —  —   —
Terminal 2-wire 24 V — — A33 — — — — — PLC
12 V
conduit Yes — A34 — — — — — —
100 V, 200 V Relay,
DIN terminal — A44 — — — — —
PLC
Diagnostic indication (2-color indication) Grommet — — A59W —  —  — —
3-wire (NPN)
24 V 5 V, 12 V
M9N —  — 

IC
—
Grommet
3-wire (PNP) M9P —  — 

circuit
— — 100 V, 200 V J51 —  — 
—
Solid state switch

— 2-wire —
12V M9B —  — 


Terminal 3-wire (NPN) 5 V, 12 V — G39 — — — — — IC circuit
Relay,
conduit Yes 2-wire 12 V — K39 — — — — — —
PLC
3-wire (NPN)
24 V 5 V, 12 V —
M9NW —   

IC
Diagnostic indication
3-wire (PNP) M9PW —   

circuit
(2-color indication)
Grommet
2-wire 12 V
M9BW —   

—
Water resistant (2-color indication) F9BA — — — 


Diagnostic indication (2-color indication) 4-wire (NPN) 5 V, 12 V F59F —  — 

IC circuit
∗ Lead wire length symbols: 0.5 m ·········· Nil (Example) M9NW ∗ Solid state switches marked with “
” are produced upon receipt of order.
1m ··········· M (Example) M9NWM ∗ 1 m (M): D-M9W only.
3m ··········· L (Example) M9NWL
5m ··········· Z (Example) M9NWZ
∗ Since there are applicable auto switches other than listed, refer to page 13 for details.
∗ For details about auto switches with pre-wired connector, refer to “Best Pneumatics 2004” Vol. 6 catalog.
∗ D-A9, M9, M9W, F9BA are shipped together (but not assembled). (Only switch mounting bracket is assembled at the time of shipment.)
1
 Air Cylinder Series CS2

Specifications

Model CS2
Type Pneumatic (Non-lube)
Fluid Air
Proof pressure 1.57 MPa
Maximum operating pressure 0.97 MPa
Minimum operating pressure 0.05 MPa
Piston speed 50 to 500 mm/s
Cushion Air cushion

0 to 70ºC (No freezing)

Ambient and fluid temperature
(Built-in magnet / With auto switch: 0 to 60ºC)

Thread tolerance JIS Class 2

Stroke Tolerance
+1.0
250 or less 0
+1.2
251 to 1000 0
Stroke length tolerance (mm)
+1.4
1001 to 1200 0
+1.6
1201 to 1400 0
+1.8
1401 to 1600 0

Basic, Foot, Rod flange, Head flange,

Mounting
Single clevis, Double clevis, Center trunnion

Accessory

JIS Symbol Rod Head Single Double Center

Mounting Basic Foot
Double acting flange flange clevis clevis trunnion
Standard
equipment Clevis pin — — — — —  —
Rod end nut       
Single knuckle joint       
Option Double knuckle joint
(Knuckle pin,       
Cotter pin)
Rod boot       

Rod Boot Material Maximum Stroke

(mm)
Max. ambient Mounting Maximum stroke
Symbol Material
temperature bracket Basic, Head flange,
J Nylon tarpaulin 70ºC Single clevis, Double clevis, Foot, Rod flange
Bore size Center trunnion
K Heat resistant tarpaulin 110ºC∗
125
∗ Maximum ambient temperature for the rod boot itself. 1000 or less
140 1600 or less
160 1200 or less

Mounting Bracket Part No.

Bore size (mm) 125 140 160

Foot∗ CS2-L12 CS2-L14 CS2-L16
Flange CS2-F12 CS2-F14 CS2-F16
Single clevis CS2-C12 CS2-C14 CS2-C16
Double clevis∗∗ CS2-D12 CS2-D14 CS2-D16
∗ Order two foot brackets per cylinder.
∗∗ When ordering the double clevis style, the clevis pin and 2 cotter pins are included as accessories.
2
Series CS2

Weight
(kg) Precautions
Bore size (mm) 125 140 160
Be sure to read this before handling.
Basic 5.46 6.50 9.07
For Safety Instructions, refer to the
back of page 1. For Common Precau-
Foot 7.49 9.50 12.45
tions, refer to “Precautions for Handling
Pneumatic Devices” (M-03-E3A)
Rod flange 8.51 12.03 15.80

Basic Warning
Head flange 8.51 12.03 15.80
weight 1. Do not use the cylinder as a shock
absorber.
Single clevis 8.53 10.79 14.56 Using the cylinder as a shock absorber may
cause damage.
Double clevis 8.99 11.54 15.41 2. Do not open the cushion valve beyond the
stopper. As a retaining mechanism for the
Trunnion 9.59 12.23 15.47 cushion valve, retaining ring is installed,
and the cushion valve should not be
Additional weight with magnet opened beyond that point.
0.07 0.07 0.08
(With built-in magnet and auto switch) If not operated in accordance with the above
Additional weight per each 100 mm precautions, the cushion valve may be
1.55 1.67 2.23 ejected from the cover when air pressure is
of stroke
supplied.
Single knuckle 0.91 1.16 1.56 3. Use the air cushion at the end of cylinder
stroke.
Accessory Double knuckle (With
1.37 1.81 2.48
bracket Knuckle pin, Cotter pin)
Caution
Rod end nut 0.16 0.16 0.23 1. Regarding the installation of a knuckle
joint
Calculation: (Example)
Please contact SMC if a knuckle joint must
CS2L160-500
• Basic weight ····················· 12.45 (kg)
be installed on the piston rod by using the rod
• Additional weight ·············· 2.23 (kg/100 mm) end nut.
• Cylinder stroke ················· 500 (mm)
[Calculation] 12.45 + 2.23 x 500/100 = 23.60 (kg)

Theoretical Output / Double Acting

OUT IN
Unit: N
Bore size Rod size Operating Piston area Operating pressure (MPa)
(mm) (mm) direction (mm2) 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
OUT 12300 2460 3690 4920 6150 7380 8610 9840 11100 12300
125 32
IN 11500 2300 3450 4600 5750 6900 8050 9200 10400 11500
OUT 15400 3080 4620 6160 7700 9240 10800 12300 13900 15400
140 32
IN 14600 2920 4380 5840 7300 8760 10200 11700 13100 14600
OUT 20100 4020 6030 8040 10100 12100 14100 16100 18100 20100
160 38
IN 19000 3800 5700 7600 9500 11400 13300 15200 17100 19000

3
 Air Cylinder Series CS2

Relationship between Cylinder Size and Maximum Stroke

The below table shows the applicable maximum stroke (in cm units), found by calculation assuming
the case where the force generated by the cylinder itself acts as buckling force on the piston rod, or
piston rod and cylinder tube.
Therefore, it is possible to find the applicable maximum stroke for each cylinder size using the
relationship between the size of the operating pressure and the cylinder support type, regardless of
the load ratio.
[Reference] If it is stopped with the external stopper on the cylinder extension side, even with a
light load, the maximum generated force of the cylinder will act on the cylinder
itself. P

(cm)

Mounting Applicable max. stroke according to buckling strength

Operating pressure
Support bracket nominal symbol Nominal (MPa)
and schematic diagram symbol
125 140 160
Rod flange: Head flange:
Foot: L 0.3 103 92 113
F G
W W W L, F 0.5 79 70 86

0.7 66 58 72

0.3 45 38 47

G 0.5 33 27 34

0.7 26 22 27
Head side trunnion: Center trunnion:
0.3 96 83 106
U U
CA1, CS1 type only C, D 0.5 71 61 76
W W
0.7 59 50 62

0.3 135 119 147

T 0.5 101 89 111

0.7 84 74 91
Rod flange: Head flange:
Foot: L 0.3 301 267 330
F G

W W W L, F 0.5 231 207 253

0.7 193 172 212

0.3 144 126 156

G 0.5 109 94 118

0.7 90 78 97
Rod flange: Head flange:
Foot: L 0.3 433 386 476
F G

W
W L, F 0.5 334 297 367
W
0.7 281 250 309

0.3 210 185 229

G 0.5 160 141 175

0.7 134 117 129

4
Series CS2

Construction
JIS Symbol

!9 !5 !0 !6 y q u i !7 @0 t e o r !8 !4 !3 @1 !2 w !1

Component Parts Seal Lists

No. Description Material Note No. Description Material Note
1 Rod cover Aluminum die-cast 16 Rod seal NBR
2 Head cover Aluminum die-cast 17 Cushion seal Urethane
3 Cylinder tube Aluminum alloy Hard anodized 18 Piston seal NBR
4 Piston Aluminum alloy Chromated 19 Valve seal NBR
5 Piston rod Carbon steel Hard chrome plated 20 Tube gasket NBR
6 Bushing Oil-impregnated sintered alloy 21 Piston gasket NBR
7 Tie-rod Carbon steel Zinc chromated
8 Tie-rod nut Rolled steel Nickel plated
9 Cushion ring Stainless steel
10 Cushion valve Rolled steel Electroless nickel plated Replacement Parts (Seal Kit)
11 Piston nut Carbon steel Nickel plated
Bore size (mm) Kit no.
12 Flain washer Carbon steel Nickel plated
13 Wear ring Resin 125 CS2-125A-PS
14 Magnet∗ Magnet material 140 CS2-140A-PS
15 Retaining ring Spring steel Phosphate coated 160 CS2-160A-PS
∗ Built-in magnet type with auto switch

5
 Air Cylinder Series CS2

Dimensions
Basic: CS2B
With rod boot Port
G G WV
Width across flats KA
2 x RcP 4xJ Cushion valve
MM

øD
øE
øe

AL
l f A F N
K N C
h+l
H S + Stroke M B
ZZ1 + l + Stroke
ZZ + Stroke

(mm)
Bore size Stroke range
A AL B C D E F G J V W K KA M MM
(mm) (mm)
125 Up to 1000 50 47 143 115 32 71 43 15 M14 x 1.5 15 17 15 27 27 M30 x 1.5
140 Up to 1000 50 47 157 128 32 71 43 15 M14 x 1.5 15 17 15 27 27 M30 x 1.5
160 Up to 1200 56 53 177 144 38 78.5 42 18 M16 x 1.5 15 20 17 34 30.5 M36 x 1.5
(mm)
Bore size Without rod boot With rod boot
(mm)
N P S
H ZZ e f h l ZZ1
125 30.5 1/2 98 110 235 75 40 133 0.2 stroke 258
140 30.5 1/2 98 110 235 75 40 133 0.2 stroke 258
160 34.5 3/4 106 120 256.5 75 40 141 0.2 stroke 277.5
∗ The minimum stroke with rod boot is 30 mm or more.
∗∗ For auto switch mounting position and its mounting height, refer to page 11.
∗∗∗ Refer to “Minimum Stroke for Auto Switch Mounting” on page 12.

Foot: CS2L
With rod boot H S + Stroke
K
A F G G Port WV
Width across flats KA
AL 2 x RcP 4xJ Cushion valve
MM
øD
øE
øe

LY

4 x øLD
LH

l f Y X N N X Y LX
LT

h+l LS + Stroke C
ZZ1 + l + Stroke ZZ + Stroke B
(mm)
Bore size Stroke range
A AL B C D E F G J V W K KA LD LH LS
(mm) (mm)
125 Up to 1600 50 47 145 115 32 71 43 15 M14 x 1.5 15 17 15 27 19 85 188
140 Up to 1600 50 47 161 128 32 71 43 15 M14 x 1.5 15 17 15 27 19 100 188
160 Up to 1600 56 53 182 144 38 78.5 42 18 M16 x 1.5 15 20 17 34 19 106 206
(mm)
Bore size Without rod boot With rod boot
(mm)
LT LX LY MM N P S X Y
H ZZ e f h l ZZ1
125 8 100 156.5 M30 x 1.5 30.5 1/2 98 45 20 110 273 75 40 133 0.2 stroke 296
140 9 112 178.5 M30 x 1.5 30.5 1/2 98 45 30 110 283 75 40 133 0.2 stroke 306
160 9 118 194.5 M36 x 1.5 34.5 3/4 106 50 25 120 301 75 40 141 0.2 stroke 322
∗ The minimum stroke with rod boot is 30 mm or more.
∗∗ For auto switch mounting position and its mounting height, refer to page 11.
∗∗∗ Refer to “Minimum Stroke for Auto Switch Mounting” on page 12.

6
Series CS2

Dimensions
Rod flange: CS2F
Port
With rod boot G G WV
Width across flats KA 4xJ
2 x RcP Cushion valve
MM 4 x øFD

FY
øD
øe

B
l f AL FT
C
h+ l A F N N
K B
ZZ1+ l + Stroke H S + Stroke M FX
ZZ + Stroke FZ

(mm)
Bore size Stroke range
A AL B B C D E F FD FT FX FY FZ G J V
(mm) (mm)
125 Up to 1600 50 47 143 145 115 32 71 43 19 14 190 100 230 15 M14 x 1.5 15
140 Up to 1600 50 47 157 160 128 32 71 43 19 20 212 112 255 15 M14 x 1.5 15
160 Up to 1600 56 53 177 180 144 38 78.5 42 19 20 236 118 275 18 M16 x 1.5 15
(mm)
Bore size Without rod boot With rod boot
(mm)
W K KA M MM N P S
H ZZ e f h l ZZ1
125 17 15 27 13 M30 x 1.5 30.5 1/2 98 110 221 75 40 133 0.2 stroke 244
140 17 15 27 13 M30 x 1.5 30.5 1/2 98 110 221 75 40 133 0.2 stroke 244
160 20 17 34 15 M36 x 1.5 34.5 3/4 106 120 241 75 40 141 0.2 stroke 262
∗ The minimum stroke with rod boot is 30 mm or more.
∗∗ For auto switch mounting position and its mounting height, refer to page 11.
∗∗∗ Refer to “Minimum Stroke for Auto Switch Mounting” on page 12.

Head flange: CS2G

Port
With rod boot
G G 4xJ WV
Width across flats KA
2 x RcP Cushion valve
MM 4 x øFD
FY
øD
øe

AL
l f A F N
K N C
h+ l
H S + Stroke FT B
ZZ1+ l + Stroke FX
ZZ + Stroke
FZ

(mm)
Bore size Stroke range
A AL B B C D E F FD FT FX FY FZ G J V
(mm) (mm)
125 Up to 1000 50 47 143 145 115 32 71 43 19 14 190 100 230 15 M14 x 1.5 15
140 Up to 1000 50 47 157 160 128 32 71 43 19 20 212 112 255 15 M14 x 1.5 15
160 Up to 1200 56 53 177 180 144 38 78.5 42 19 20 236 118 275 18 M16 x 1.5 15
(mm)
Bore size Without rod boot With rod boot
(mm)
W K KA MM N P S
H ZZ e f h l ZZ1
125 17 15 27 M30 x 1.5 30.5 1/2 98 110 222 75 40 133 0.2 stroke 245
140 17 15 27 M30 x 1.5 30.5 1/2 98 110 228 75 40 133 0.2 stroke 251
160 20 17 34 M36 x 1.5 34.5 3/4 106 120 246 75 40 141 0.2 stroke 267
∗ The minimum stroke with rod boot is 30 mm or more.
∗∗ For auto switch mounting position and its mounting height, refer to page 11.
∗∗∗ Refer to “Minimum Stroke for Auto Switch Mounting” on page 12.

7
 Air Cylinder Series CS2

Dimensions
Single clevis: CS2C

With rod boot

G G Port WV
Width across flats KA
2 x RcP øCDH10 4xJ Cushion valve
MM
øD
øe

l f AL U
h+l A F N N CT CX
K C
Z1 + l + Stroke
ZZ1 + l + Stroke H S + Stroke L B
Z + Stroke
ZZ + Stroke

Double clevis: CS2D

With rod boot

G G Port WV
Width across flats KA
2 x RcP øCD hole H10 4xJ Cushion valve
MM Shaft d9
øD
øe

l f AL U
h+l A F N N CT CX
K CZ
Z1 + l + Stroke
ZZ1 + l + Stroke H S + Stroke L C
Z + Stroke B
ZZ + Stroke

(mm)
Bore size Stroke range Single clevis Double clevis
(mm) (mm)
A AL B C CDH10 CT D E F G J V W
CX CX CZ
125 Up to 1000 50 47 143 115 25 +0.084
0 17 32 –0.1
–0.3 32 +0.3
+0.1 64 0
–0.2 32 71 43 15 M14 x 1.5 15 17
140 Up to 1000 50 47 157 128 28 +0.084
0 17 36 –0.1
–0.3 36 +0.3
+0.1 72 0
–0.2 32 71 43 15 M14 x 1.5 15 17
160 Up to 1200 56 53 177 144 32 +0.100
0 20 40 –0.1
–0.3 40 +0.3
+0.1 80 0
–0.2 38 78.5 42 18 M16 x 1.5 15 20
(mm)
Bore size Without rod boot With rod boot
(mm)
K KA L MM N P S U RR
H Z ZZ e f h l Z1 ZZ1
125 15 27 65 M30 x 1.5 30.5 1/2 98 35 29 110 273 302 75 40 133 0.2 stroke 296 325
140 15 27 75 M30 x 1.5 30.5 1/2 98 40 32 110 283 315 75 40 133 0.2 stroke 306 338
160 17 34 80 M36 x 1.5 34.5 3/4 106 45 36 120 306 342 75 40 141 0.2 stroke 327 363
∗ The minimum stroke with rod boot is 30 mm or more.
∗∗ For auto switch mounting position and its mounting height, refer to page 11.
∗∗∗ Refer to “Minimum Stroke for Auto Switch Mounting” on page 12.

8
Series CS2

Dimensions
Center trunnion: CS2T

With rod boot

Z+ 1/2 stroke
Port
G G WV
Z1 + L + 1/2 stroke Width across 4xJ Cushion valve
2 x RcP
MM flats KA

øTDe8
R

TY
øD
øE
øe

AL
l f
h+l
A F N TT N C
K B
ZZ1 + l + Stroke
H S + Stroke M TX
ZZ + Stroke TZ

(mm)
Bore size Stroke range
(mm) (mm)
A AL B C D E F G J V W K KA M MM N
125 25 to 1000 50 47 143 115 32 71 43 15 M14 x 1.5 15 17 15 27 13 M30 x 1.5 30.5
140 30 to 1000 50 47 157 128 32 71 43 15 M14 x 1.5 15 17 15 27 13 M30 x 1.5 30.5
160 35 to 1200 56 53 177 144 38 78.5 42 18 M16 x 1.5 15 20 17 34 15 M36 x 1.5 34.5
(mm)
Bore size Without rod boot With rod boot
(mm)
P R S TDe8 TT TX TY TZ
H Z ZZ e f h l Z1 ZZ1
–0.050
125 1/2 1 98 32 –0.089 50 170 164 234 110 159 221 75 40 133 0.2 stroke 182 244
–0.050
140 1/2 1.5 98 36 –0.089 55 190 184 262 110 159 221 75 40 133 0.2 stroke 182 244
–0.050
160 3/4 1.5 106 40 –0.089 60 212 204 292 120 173 241 75 40 141 0.2 stroke 194 262
∗ The minimum stroke with rod boot is 30 mm or more for ø125, ø140, and 35 mm or more for ø160.
∗∗ For auto switch mounting position and its mounting height, refer to page 11.
∗∗∗ Refer to “Minimum Stroke for Auto Switch Mounting” on page 12.

9
 Air Cylinder / Series CS2
Accessory Bracket
I Type Single Knuckle Joint∗ Knuckle Pin / Clevis Pin

l
ø

ø
xø

Material: Cast iron

Applicable Material: Carbon steel
Part no. bore size A1 A2 E1 L1 MM NDH10 NX RR1 U1 Applicable d Applicable
(mm) Part no. bore size (mm) Dd9 L l m (Drill through) cotter pin
+0.084 –0.1 –0.065
I-12A 125 8 54 46 100 M30 x 1.5 25 0 32 –0.3 27 33 IY-12 125 25 –0.117 79.5 69.5 5 4 ø4 x 40
I-14A 140 8 54 48 105 M30 x 1.5 28+0.084
0 36–0.1
–0.3 30 39 IY-14 140 28–0.065
–0.117 86.5 76.5 5 4 ø4 x 40
I-16A 160 8 60 55 110 M36 x 1.5 32+0.1
0 40–0.1
–0.3 34 39 IY-16 160 32–0.080
–0.142 94.5 84.5 5 4 ø4 x 40
∗ Cotter pin is included.

Y Type Double Knuckle Joint∗ Rod End Nut

øND hole H10

Shaft d9
ø

Material: Cast iron

Applicable
Part no. bore size A1 E1 L1 MM NDH10 NX NZ RR1 U1
(mm) Material: Rolled steel
+0.084 +0.3 –0.1 Applicable
Y-12A 125 8 46 100 M30 x 1.5 25 0 32 +0.1 64 –0.3 27 42 Part no. bore size (mm) d H B C D
Y-14A 140 8 48 105 M30 x 1.5 28+0.084
0 36+0.3
+0.1 72–0.1
–0.3 30 47 NT-12 125/140 M30 x 1.5 18 46 53.1 44
Y-16A 160 8 55 110 M36 x 1.5 32+0.1
0 40+0.3
+0.1 80–0.1
–0.3 34 46 NT-16 160 M36 x 1.5 21 55 63.5 53
∗ Use a single knuckle joint or a double knuckle joint individually.
(Screw it entirely over the rod end threads and tighten it.)
∗ Extend the dimensions of A, H. when using a single/double knuckle joint together with a rod end nut.
(To extend dimensions A, H, refer to the below table, and specify the product as made-to-order -XAO.)
∗ A pin and cotter pin are included with the double knuckled joint.

Single/Double Knuckle Joint

H
A α

L1
H1
A, H Dimensions when Mounting a
Single/Double Knuckle Joint together
Symbol Applicable knuckle joint part number with a Rod End Nut
Bore H A α L1 H1
size (mm) I type single knuckle Y type double knuckle Bore size (mm) A H
125 110 50 3.5 100 156.5 I-12A Y-12A 125 65 125
140 110 50 3.5 105 161.5 I-14A Y-14A 140 65 125
160 120 56 3.5 110 170.5 I-16A Y-16A 160 76 140

10
Series CS2

Auto Switch Proper Mounting Position (Detection at stroke end) and Its Mounting Height
<Band mounting> <Tie-rod mounting>
D-A3 type D-A9/A9V type D-Z7/Z80 type
D-G3/K3 type D-M9/M9V type D-Y59/Y69/Y7P/Y7PV type
D-M9W/M9WV type D-Y7W/Y7WV type
Applicable cable O.D.
D-F9BAL type D-Y7BAL type
G1/2 ø6.8 to ø9.6
A 49 ≅ Hs A Auto switch ≅ Hs

≅ Ht
34

36 B B
Auto switch

D-A44 type D-A5/A6 type

Applicable cable O.D.
G1/2 ø6.8 to ø9.6
A 34.5 ≅ Hs A 33 Auto switch ≅ Hs

≅ Ht
56

≅ Ht
36 B B
Auto switch

∗ The indicator light faces the inside. D-F5/J5/D-F5NTL type

D-F5BAL/F59F type
D-F5W/J59W type
A 30 ≅ Hs
Auto switch

≅ Ht
≅ Ht

Auto Switch Proper Mounting Position (mm)

Auto D-Z7/Z80 D-A3 D-F5W
switch D-M9 D-Y5/Y6 D-A5 D-J59W
model D-A9 D-M9V D-Y7P/Y7PV D-A6 D-F5BAL
D-F9BAL D-A59W D-F5NTL
D-A9V D-M9W D-Y7W D-A44 D-F5
D-M9WV D-Y7WV D-G39 D-J5
D-Y7BAL D-K39 D-F59F
Bore size A B A B A B A B A B A B A B A B
125 9 8 13 12 12 11 6.5 5.5 3 2 7 6 9.5 8.5 14.5 13.5
140 9 8 13 12 12 11 6.5 5.5 3 2 7 6 9.5 8.5 14.5 13.5
160 9 8 13 12 12 11 6.5 5.5 3 2 7 6 9.5 8.5 14.5 13.5
∗ Provided as guidelines for auto switch proper mounting position (detection at stroke end). When setting an auto switch, confirm the operation and adjust its mounting position.

Auto Switch Mounting Height (mm)

Auto D-Z7/Z80 D-F5
switch D-A9(V) D-Y5/Y6 D-J5
model D-M9 D-M9V D-Y7P D-A3 D-A5 D-F5W
D-Y7PV D-G39 D-A44 D-A6 D-J59W
D-M9W D-M9WV D-Y7W D-F5BAL
D-K39 D-A59W
D-F9BAL D-Y7WV D-F59F
D-Y7BAL D-F5NTL
Bore size Hs Ht Hs Ht Hs Ht Hs Hs Hs Ht Hs Ht
125 69 69.5 71.5 69.5 69 69.5 116 126 75.5 69.5 74.5 70
140 76 76 77.5 76 76 76 124 134 81 76.5 80 76.5
160 85 85 86 85 85 85 134.5 144.5 89 87.5 88 87.5

11
 Air Cylinder Series CS2

Minimum Stroke for Auto Switch Mounting

n: Number of auto switches (mm)

Number of auto switches Mounting brackets Center trunnion

Auto switch model
mounted other than center trunnion ø125 ø140 ø160
With 2 pcs. (Different side,
15 100 105 110
Same side), With 1 pc.
D-A9 (n-2) (n-4) (n-4) (n-4)
15 + 35 2 100 + 35 2 105 + 35 2 110 + 35 2
With n pcs.
(n = 2, 4, 6, 8···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···)
With 2 pcs. (Different side,
10 75 80 85
Same side), With 1 pc.
D-A9V (n-2) (n-4) (n-4) (n-4)
10 + 25 2 75 + 25 2 80 + 25 2 85 + 25 2
With n pcs.
(n = 2, 4, 6, 8···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···)
With 2 pcs. (Different side,
15 105 110 115
Same side), With 1 pc.
D-M9
(n-2) (n-4) (n-4) (n-4)
D-M9W 15 + 35 2 105 + 35 2 110 + 35 2 115 + 35 2
With n pcs.
(n = 2, 4, 6, 8···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···)
With 2 pcs. (Different side,
10 80 85 90
Same side), With 1 pc.
D-M9V
(n-2) (n-4) (n-4) (n-4)
D-M9WV 10 + 20 2 80 + 20 2 85 + 20 2 90 + 20 2
With n pcs.
(n = 2, 4, 6, 8···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···)
With 2 pcs. (Different side,
25 120 125 130
Same side), With 1 pc.
D-F9BAL (n-2) (n-4) (n-4) (n-4)
25 + 45 2 120 + 45 2 125 + 45 2 130 + 45 2
With n pcs.
(n = 2, 4, 6, 8···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···)

D-A5/A6 With 2 pcs. (Different side,

25 125 135
D-A59W Same side), With 1 pc.
D-F5/J5 (n-2) (n-4) (n-4)
25 + 55 125 + 55 135 + 55
D-F5W/J59W With n pcs. (Same side) 2 2 2
D-F5BAL/F59F (n = 2, 4, 6, 8···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···)
With 2 pcs. (Different side,
35 145 155
Same side), With 1 pc.
D-F5NTL (n-2) (n-4) (n-4)
35 + 55 2 145 + 55 2 155 + 55 2
With n pcs. (Same side)
(n = 2, 4, 6, 8···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···)
With n pcs. 2 pcs.

Different sides 35
With

110
Same side 100
D-A3 110 + 30 (n-2)
Different sides 35 + 30 (n-2)
D-G39 (n = 2, 4, 6, 8···)
D-K39 110 + 100 (n-2)
Same side 100 + 100 (n-2)
(n = 2, 4, 6, 8···)
With 1 pc. 15 110
With n pcs. 2 pcs.

Different sides 35
With

110
Same side 55
110 + 30 (n-2)
Different sides 35 + 30 (n-2)
D-A44 (n = 2, 4, 6, 8···)
110 + 50 (n-2)
Same side 55 + 55(n-2)
(n = 2, 4, 6, 8···)
With 1 pc. 15 110
D-Z7 With 2 pcs. (Different side,
15 105 110 115
D-Z80 Same side), With 1 pc.
D-Y59 (n-2) (n-4) (n-4) (n-4)
15 + 40 105 + 40 110 + 40 115 + 40
D-Y7P With n pcs. 2 2 2 2
D-Y7W (n = 2, 4, 6, 8···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···)
With 2 pcs. (Different side,
10 90 95 100
D-Y69 Same side), With 1 pc.
D-Y7PV (n-2) (n-4) (n-4) (n-4)
10 + 30 90 + 30 95 + 30 100 + 30
D-Y7WV With n pcs. 2 2 2 2
(n = 2, 4, 6, 8···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···)
With 2 pcs. (Different side,
20 115 120 125
Same side), With 1 pc.
D-Y7BAL (n-2) (n-4) (n-4) (n-4)
20 + 45 2 115 + 45 2 120 + 45 2 125 + 45 2
With n pcs.
(n = 2, 4, 6, 8···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···) (n = 4, 8, 12, 16···)

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Series CS2

Operating Range Auto Switch Mounting Bracket Part No.

(mm)
Bore size Bore size (mm)
Auto switch model Auto switch model
125 140 160 ø125 ø140 ø160
D-A9/A9V 12 12.5 11.5 D-A9/A9V
D-M9/M9V 4 4.5 4.5 D-M9/M9V
BS5-125 BS5-125 BS5-160
D-M9W/M9WV
D-M9W/M9WV 6 6.5 6.5
D-F9BAL
D-F9BAL 7 7.5 8
D-A5/A6
D-Z7/Z80 14 14.5 13
D-A59W
D-A3/A44 16 16 16 D-F5/J5
BT-12 BT-12 BT-16
D-A5/A6 13.5 13.5 13.5 D-F5NTL
D-A59W 17 17 17 D-F5W/J59W
D-F5BAL/F59F
D-Y59/Y69
D-Y7P/Y7PV D-A3/A44
12 13 7 BS1-125 BS1-140 BS1-160
D-Y7W/Y7WV D-G39/K39
D-Y7BAL D-Z7/Z80
D-F5/J5/F5W D-Y59/Y69
D-J59W/F5BAL 5 5 5.5 D-Y7P/Y7PV BS4-125 BS4-125 BS4-160
D-Y7W/Y7WV
D-F5NTL/F59F
D-Y7BAL
D-G39/K39 11 11 10
∗ Since this is a guideline including hysteresis, not meant to be [Mounting screws set made of stainless steel]
guaranteed. The following set of mounting screws made of stainless steel (including set screws)
(Assuming approximately ±30% dispersion.) is also available. Use it in accordance with the operating environment. (Please order
There may be the case it will vary substantially depending on an the switch mounting bracket separately, since it is not included.)
ambient environment. BBA1: For D-A5, A6, F5, J5 type
“D-F5BAL” switch is set on the cylinder with the stainless steel screws above when
shipped.
When only a switch is shipped independently, “BBA1” screws are attached.
Note) When using the D-F9BAL or Y7BAL model, do not use the steel set screw which
is included with the switch mounting bracket in the above table (BS5-,
BS4-). Please separately prepare the stainless steel screw set (BBA1),
and select and use the M4 x 8L stainless steel set screw included in BBA1.
Set screw
M2.5 x 0.45 x 4 l Watchmaker’s screwdriver
Hex. socket head cap screw
M4

Auto switch
Auto switch mounting bracket

Tie-rod

• Shows an example of mounting the

D-A9(V), M9(V), M9W(V),
F9BAL model.

Other than the applicable auto switches listed in “How to Order”, the following auto switches can be mounted.
For detailed specifications, refer to “Best Pneumatics 2004” Vol. 6 catalog, etc.
Type Model Electrical entry (Direction) Features
D-A90V Without indicator light
Grommet (Perpendicular)
D-A93V, A96V
D-Z73, Z76 —
Reed switch
D-A53, A56
Grommet (in-line)
D-A64, A67
Without indicator light
D-Z80
D-F59, F5P, J59
—
D-Y59A, Y59B, Y7P
D-F59W, F5PW, J59W
Grommet (in-line) 2-color indication
D-Y7NW, Y7PW, Y7BW
D-F5BAL, Y7BAL 2-color indication, Water resistant
Solid state switch
D-F5NTL With timer
D-M9NV, M9PV, M9BV
—
D-Y69A, Y69B, Y7PV
Grommet (Perpendicular)
D-M9NWV, M9PWV, M9BWV
2-color indication
D-Y7NWV, Y7PWV, Y7BWV
∗ With pre-wired connector is available for solid state auto switches. For details, refer to “Best Pneumatics 2004” Vol. 6 catalog.
∗ Normally closed (NC = b contact), solid state switches (D-F9G, F9H, Y7G, Y7H type) are also available. For details, refer to “Best Pneumatics 2004” Vol. 6 catalog, etc.

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