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Product: BACKHOE LOADER

Model: 428D BACKHOE LOADER BXC
Configuration: 428D Backhoe Loader BXC00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-20 Publication Date -01/05/2015 Date Updated -06/05/2021

i02305687

Crankshaft Gear - Remove and Install

SMCS - 1204-010-GE

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
8H-0663 Bearing Puller Gp 1
A
126-7175 Push-Puller 1

Start By:

a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove".

b. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

 Illustration 1 g01157947

1. Use the Tooling (A) to remove the crankshaft gear (1) from the crankshaft (3). Refer to
illustration 1.

2. Remove the key (2) from the crankshaft.

Installation Procedure

NOTICE

Keep all parts clean from contaminants.

 Contaminants may cause rapid wear and shortened component life.

1. Heat the crankshaft gear in an oven to 200 °C (392 °F).

2. Install the key (2) in the crankshaft (3). Install the crankshaft gear (1).

Note: The shoulder of the crankshaft gear must be installed toward the front of the crankshaft.

End By:

a. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install".

b. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".

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Product: BACKHOE LOADER

Model: 428D BACKHOE LOADER BXC
Configuration: 428D Backhoe Loader BXC00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-20 Publication Date -01/05/2015 Date Updated -06/05/2021

i01882386

Crankshaft Main Bearings - Install

SMCS - 1203-012

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8H-8581 Feeler Gauge 1

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Note: The upper bearing for the No. 1 crankshaft journal has a lubricating oil slot. The
remaining upper bearings have an oil hole for lubrication. All new upper bearings will have the
slot for lubrication.
 Illustration 1 g00934767

1. Clean upper main bearing (4) and lubricate the bearing surface with clean engine oil.

Note: Ensure that the upper halves of the main bearings are installed so that the bearing tabs fit
into the notch in the cylinder block.

NOTICE

Only the upper half of the main bearing has lubrication holes. Make
sure the upper half of the main bearing is installed correctly in the
cylinder block to ensure proper lubrication.

2. Slide upper main bearing (4) into position between the crankshaft journal and the cylinder
block.
 Illustration 2 g00934803

3. Clean main bearing cap (2) and lower main bearing (3). Lubricate the bearing surface of lower
main bearing (3) with clean engine oil.

Note: Ensure that the lower halves of the main bearings are installed so that the bearing tabs fit
into the notch in the main bearing caps.

4. Install lower main bearing (3) in main bearing cap (2).

Illustration 3 g00947861
5. Install the upper half of thrust washer (6) on each side of the center main bearing in the cylinder
block. The grooves on the thrust washer must be located against the crankshaft. If necessary,
move the crankshaft to the front or to the rear in order to install the thrust washer.

Illustration 4 g00934744

6. Install the lower half of thrust washer (5) on each side of the center main bearing cap. The
grooves on the thrust washer must be located against the crankshaft.

Illustration 5 g00947823

7. Install main bearing caps (2). Lubricate the threads of bolts (1) with clean engine oil.
 8. Install bolts (1). Tighten bolts (1) to a torque of 245 N·m (181 lb ft).

9. Rotate the crankshaft in order to ensure that the crankshaft turns freely.

10. Repeat Steps 1 through 9 for the remaining main bearings.

Illustration 6 g00975012

11. Check the crankshaft end play. Use a prybar to move the crankshaft toward the front of the
engine. Use Tooling (A) to measure the end play between rear thrust washer (5) and the
crankshaft. The maximum permissible crankshaft end play is 0.51 mm (0.020 inch).

Note: If the crankshaft was not removed for the rear main bearing removal, the following
components must be installed: bridge assembly, rear oil seal housing, flywheel housing and
flywheel.

End By:

a. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install".

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Product: BACKHOE LOADER

Model: 428D BACKHOE LOADER BXC
Configuration: 428D Backhoe Loader BXC00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-20 Publication Date -01/05/2015 Date Updated -06/05/2021

i01882386

Crankshaft Main Bearings - Install

SMCS - 1203-012

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8H-8581 Feeler Gauge 1

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Note: The upper bearing for the No. 1 crankshaft journal has a lubricating oil slot. The
remaining upper bearings have an oil hole for lubrication. All new upper bearings will have the
slot for lubrication.
 Illustration 1 g00934767

1. Clean upper main bearing (4) and lubricate the bearing surface with clean engine oil.

Note: Ensure that the upper halves of the main bearings are installed so that the bearing tabs fit
into the notch in the cylinder block.

NOTICE

Only the upper half of the main bearing has lubrication holes. Make
sure the upper half of the main bearing is installed correctly in the
cylinder block to ensure proper lubrication.

2. Slide upper main bearing (4) into position between the crankshaft journal and the cylinder
block.
 Illustration 2 g00934803

3. Clean main bearing cap (2) and lower main bearing (3). Lubricate the bearing surface of lower
main bearing (3) with clean engine oil.

Note: Ensure that the lower halves of the main bearings are installed so that the bearing tabs fit
into the notch in the main bearing caps.

4. Install lower main bearing (3) in main bearing cap (2).

Illustration 3 g00947861
5. Install the upper half of thrust washer (6) on each side of the center main bearing in the cylinder
block. The grooves on the thrust washer must be located against the crankshaft. If necessary,
move the crankshaft to the front or to the rear in order to install the thrust washer.

Illustration 4 g00934744

6. Install the lower half of thrust washer (5) on each side of the center main bearing cap. The
grooves on the thrust washer must be located against the crankshaft.

Illustration 5 g00947823

7. Install main bearing caps (2). Lubricate the threads of bolts (1) with clean engine oil.
 8. Install bolts (1). Tighten bolts (1) to a torque of 245 N·m (181 lb ft).

9. Rotate the crankshaft in order to ensure that the crankshaft turns freely.

10. Repeat Steps 1 through 9 for the remaining main bearings.

Illustration 6 g00975012

11. Check the crankshaft end play. Use a prybar to move the crankshaft toward the front of the
engine. Use Tooling (A) to measure the end play between rear thrust washer (5) and the
crankshaft. The maximum permissible crankshaft end play is 0.51 mm (0.020 inch).

Note: If the crankshaft was not removed for the rear main bearing removal, the following
components must be installed: bridge assembly, rear oil seal housing, flywheel housing and
flywheel.

End By:

a. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install".

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Product: BACKHOE LOADER

Model: 428D BACKHOE LOADER BXC
Configuration: 428D Backhoe Loader BXC00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-20 Publication Date -01/05/2015 Date Updated -06/05/2021

i01882385

Crankshaft Main Bearings - Remove

SMCS - 1203-011

Removal Procedure
Start By:

a. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Note: Remove the following components from the engine in order to remove the rear main bearing
with the crankshaft in position: flywheel, flywheel housing, rear oil seal housing and bridge assembly.

1. Make sure that the main bearing caps are marked for the location and direction for installation.
The main bearings and the main bearing caps must be installed in the same location.
 Illustration 1 g00947823

2. Remove bolts (1) and main bearing cap (2).

Illustration 2 g00934803

3. Remove lower main bearing (3) from main bearing cap (2). Keep the respective main bearing
and the main bearing cap together for proper installation.
 Illustration 3 g00934767

4. Push upper main bearing (4) from the opposite side of the bearing tab with a suitable tool.
Carefully rotate the crankshaft while you push on the bearing. Remove upper main bearing (4)
from the cylinder block. Keep the upper bearing halves together in order to ensure proper
installation.

5. Repeat Step 2 through Step 4 for the remaining main bearings.

Illustration 4 g00934744

6. Remove the lower half of thrust washer (5) from the center main bearing cap.
 Illustration 5 g00947753

7. Remove the upper half of thrust washer (6) from each side of the center main bearing in the
cylinder block with a suitable tool. Carefully rotate the crankshaft while you push on the thrust
washer (6). If necessary, move the crankshaft to the front or to the rear in order to loosen a tight
thrust washer.

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Product: BACKHOE LOADER

Model: 428D BACKHOE LOADER BXC
Configuration: 428D Backhoe Loader BXC00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-20 Publication Date -01/05/2015 Date Updated -06/05/2021

i01882385

Crankshaft Main Bearings - Remove

SMCS - 1203-011

Removal Procedure
Start By:

a. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Note: Remove the following components from the engine in order to remove the rear main bearing
with the crankshaft in position: flywheel, flywheel housing, rear oil seal housing and bridge assembly.

1. Make sure that the main bearing caps are marked for the location and direction for installation.
The main bearings and the main bearing caps must be installed in the same location.
 Illustration 1 g00947823

2. Remove bolts (1) and main bearing cap (2).

Illustration 2 g00934803

3. Remove lower main bearing (3) from main bearing cap (2). Keep the respective main bearing
and the main bearing cap together for proper installation.
 Illustration 3 g00934767

4. Push upper main bearing (4) from the opposite side of the bearing tab with a suitable tool.
Carefully rotate the crankshaft while you push on the bearing. Remove upper main bearing (4)
from the cylinder block. Keep the upper bearing halves together in order to ensure proper
installation.

5. Repeat Step 2 through Step 4 for the remaining main bearings.

Illustration 4 g00934744

6. Remove the lower half of thrust washer (5) from the center main bearing cap.
 Illustration 5 g00947753

7. Remove the upper half of thrust washer (6) from each side of the center main bearing in the
cylinder block with a suitable tool. Carefully rotate the crankshaft while you push on the thrust
washer (6). If necessary, move the crankshaft to the front or to the rear in order to loosen a tight
thrust washer.

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Product: BACKHOE LOADER

Model: 428D BACKHOE LOADER BXC
Configuration: 428D Backhoe Loader BXC00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

416D, 420D, 424D, 428D, 430D, 432D and 442D Backhoe Loaders Engine Supplement
Media Number -RENR7785-00 Publication Date -01/01/2004 Date Updated -15/01/2004

i02009820

Crankshaft Pulley - Remove and Install

SMCS - 1205-010

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
5F-7465 Puller Gp 1
A
160-8743 Bolt 2

Start By:

A. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".

1. Remove the belts. Refer to Operation and Maintenance Manual, "Belts -

Inspect/Adjust/Replace".
 Illustration 1 g01039165

2. Remove bolts (1) and remove plate (2) .

Illustration 2 g01039167

3. Install Tooling (A) onto crankshaft pulley (3). Use Tooling (A) and remove crankshaft pulley
(3) .

Installation Procedure
 Illustration 3 g01039167

1. Install crankshaft pulley (3) .

Illustration 4 g01039165

2. Install plate (2) and bolts (1). Tighten bolts (1) to a torque of 115 N·m (85 lb ft).

3. Install the belts. Refer to Operation and Maintenance Manual, "Belts - Inspect/Adjust/Replace".

End By: Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".

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Product: BACKHOE LOADER

Model: 428D BACKHOE LOADER BXC
Configuration: 428D Backhoe Loader BXC00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-20 Publication Date -01/05/2015 Date Updated -06/05/2021

i02294252

Crankshaft Pulley - Remove and Install

SMCS - 1205-010

Removal Procedure
Start By:

a. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

 Illustration 1 g00952102

1. Remove the setscrews (1). Remove the thrust block (2).

2. Remove the pulley (3) from the crankshaft (4).

Installation Procedure

Illustration 2 g00952102
 1. Clean the pulley (3) and clean the thrust block (2). Inspect the pulley (3) and the thrust block
(2) for wear and for damage. If necessary, replace any damaged component. Inspect the area on
the pulley (3) that is normally in contact with the crankshaft front seal. If there is excessive
wear then a wear sleeve can be installed. Refer to this Disassembly and Assembly Manual,
"Crankshaft Wear Sleeve (Front) - Remove and Crankshaft Wear Sleeve (Rear) - Install" for
further details.

2. Position the pulley (3) onto the crankshaft (4).

3. Lubricate the threads and the shoulder of the setscrews (1). Position the thrust block and install
the setscrews (1). Tighten the setscrews evenly to a final torque of 115 N·m (85 lb ft).

End By:

a. Install the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

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Product: BACKHOE LOADER

Model: 428D BACKHOE LOADER BXC
Configuration: 428D Backhoe Loader BXC00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-20 Publication Date -01/05/2015 Date Updated -06/05/2021

i02294252

Crankshaft Pulley - Remove and Install

SMCS - 1205-010

Removal Procedure
Start By:

a. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

 Illustration 1 g00952102

1. Remove the setscrews (1). Remove the thrust block (2).

2. Remove the pulley (3) from the crankshaft (4).

Installation Procedure

Illustration 2 g00952102
 1. Clean the pulley (3) and clean the thrust block (2). Inspect the pulley (3) and the thrust block
(2) for wear and for damage. If necessary, replace any damaged component. Inspect the area on
the pulley (3) that is normally in contact with the crankshaft front seal. If there is excessive
wear then a wear sleeve can be installed. Refer to this Disassembly and Assembly Manual,
"Crankshaft Wear Sleeve (Front) - Remove and Crankshaft Wear Sleeve (Rear) - Install" for
further details.

2. Position the pulley (3) onto the crankshaft (4).

3. Lubricate the threads and the shoulder of the setscrews (1). Position the thrust block and install
the setscrews (1). Tighten the setscrews evenly to a final torque of 115 N·m (85 lb ft).

End By:

a. Install the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

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Product: BACKHOE LOADER

Model: 428D BACKHOE LOADER BXC
Configuration: 428D Backhoe Loader BXC00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-20 Publication Date -01/05/2015 Date Updated -06/05/2021

i02293676

Crankshaft Rear Seal - Install

SMCS - 1161-012

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2806 Alignment Tool 1

Note: The crankshaft rear seal and the housing for the crankshaft rear seal are manufactured as a one-
piece assembly. The assembly of the crankshaft rear seal uses ten setscrews in order to fasten the
assembly to the cylinder block.

Note: The following procedure assumes that the crankshaft rear seal is a replacement assembly.

Note: The crankshaft rear seal is lubricated. There is no need to lubricate the seal or the crankshaft
flange before installation.

Note: An installation sleeve (2) is supplied with the new housing assembly. The installation sleeve
must be in place when housing assembly is installed on the crankshaft flange in order to prevent
damage to the crankshaft rear seal during assembly.

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Ensure that the crankshaft flange (1) is clean, dry and free from rough metal edges. Ensure that
the face of the cylinder block and the bridge in the crankcase are clean and dry.

Illustration 1 g01148393

2. Remove the packaging from the new assembly of the crankshaft rear seal (3). Ensure that the
plastic sleeve (2) is squarely installed within the seal of the assembly of the crankshaft rear seal
(3). The plastic sleeve (2) is included in order to protect the lip of the seal as the lip is pushed
over the crankshaft flange (1).
 Illustration 2 g01004958
Typical example

3. Place the assembly of the crankshaft rear seal (3) over the crankshaft flange (1) and engage the
plastic sleeve (2) onto the crankshaft flange.

4. Ensure that the plastic sleeve (2) is engaged onto the crankshaft flange (1). Push the assembly
of the crankshaft rear seal (3) evenly and push the assembly smoothly onto the crankshaft
flange (1) until the assembly is against the cylinder block. During this process, the plastic
sleeve (2) will be forced out of the assembly of the crankshaft rear seal (3). Discard the plastic
sleeve (2).

5. Rotate the assembly of the crankshaft rear seal (3) in order to align the setscrew holes in the
assembly with the setscrew holes in the rear face of the cylinder block.

6. Install the setscrews (5) in order to position housing assembly (3) to the cylinder block. Do Not
tighten the bolts.

7. Place the Tooling (A) over housing assembly (2). This will center the housing assembly onto
the crankshaft flange (3).

Illustration 3 g01148495
 8. Tighten the setscrews (1) in numerical order to a torque of 22 N·m (16 lb ft). Do not tighten the
setscrews (X) at this time.

9. Remove the Tooling (A). Tighten the setscrews (X) to a torque of 22 N·m (16 lb ft).

End By:

a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".

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Product: BACKHOE LOADER

Model: 428D BACKHOE LOADER BXC
Configuration: 428D Backhoe Loader BXC00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-20 Publication Date -01/05/2015 Date Updated -06/05/2021

i02293665

Crankshaft Rear Seal - Remove

SMCS - 1161-011

Removal Procedure
Start By:

a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
 Dispose of all fluids according to local regulations and mandates.

Illustration 1 g00991388

Note: The crankshaft rear seal is nonserviceable. If the crankshaft rear seal is removed, the
complete housing assembly must be replaced.

1. Remove the setscrews (1) from the housing assembly (2).

2. Remove the housing assembly (2) from the cylinder block. Discard the housing assembly (2).

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Product: BACKHOE LOADER

Model: 428D BACKHOE LOADER BXC
Configuration: 428D Backhoe Loader BXC00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-20 Publication Date -01/05/2015 Date Updated -06/05/2021

i05764187

Crankshaft Wear Sleeve (Rear) - Install

SMCS - 1161-012-ZV

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
438-3244 Oil Seal Installer 1
A 8T-0375 Bolt 1
5P-8247 Hard Washer 1
438-3245 Oil Seal Locator 1
B
9U-6172 Bolt 2

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Note: Wear sleeves are used to reclaim worn seal surfaces or damaged seal surfaces. Wear sleeves are
not original equipment. The wear sleeve is supplied with a crankshaft rear seal that has a larger
internal diameter than a standard crankshaft rear seal. A standard crankshaft rear seal cannot be used
if a wear sleeve is installed.

1. Ensure that the crankshaft is thoroughly clean and dry. Remove any areas of raised damage.

2. Lubricate the inner surface of the crankshaft wear sleeve with clean engine oil.

Illustration 1 g03657723
Sectional view of the crankshaft, the wear sleeve, and the installation tool

3. Use Tooling (A) and Tooling (B) to install the crankshaft wear sleeve, as follows:

a. Align Tooling (B) with the dowels in crankshaft (2) and install Tooling (B) to the
crankshaft. Ensure the correct orientation.

Note: Verify that Tooling (A) will slide freely over Tooling (B).

b. Carefully slide crankshaft wear sleeve (1) over Tooling (B) until the crankshaft wear
sleeve contacts the rear of crankshaft (2).

c. Assemble Tooling (A) to Tooling (B) and install the bolt and the washer. Ensure that the
face of Tooling (A) with the deep counterbore is toward crankshaft wear sleeve (1).

d. Tighten the bolt until Tooling (A) bottoms out on Tooling (B) in order to pull crankshaft
wear sleeve (1) onto crankshaft (2).

e. Remove Tooling (A) and Tooling (B).

End By:

a. Install the new crankshaft rear seal that was supplied with the crankshaft wear sleeve.
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Product: BACKHOE LOADER

Model: 428D BACKHOE LOADER BXC
Configuration: 428D Backhoe Loader BXC00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-20 Publication Date -01/05/2015 Date Updated -06/05/2021

i05322247

Crankshaft Wear Sleeve (Rear) - Remove

SMCS - 1161-011-ZV

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
242-9955 Puller 1
A
- Spacer 1

Start By:

A. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal -
Remove and Install" for the correct procedure.

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Note: Wear sleeves are used to reclaim worn seal surfaces or damaged seal surfaces. Wear sleeves are
not original equipment. The wear sleeve is supplied with a crankshaft rear seal that has a larger