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LPG System Design & Calculation

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0% found this document useful (0 votes)
354 views9 pages

LPG System Design & Calculation

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

LIQUIFIED PETROLEUM GAS DESIGN CALCULATION:

I. DESIGN REFERENCES:

1. NFPA STANDARD 54 – DESIGN AND INSTALLATION OF GAS FUEL SYSTEM


2. NFPA STANDARD 58 – STORAGE AND HANDLING OF LIQUIFIED PETROLEUM GAS.
3. ANSI – B31.8 – 1968 & ANSI – B31.8b – 1969 - INSTALLATION OF GAS SERVICE PIPING.

FORMULA: (AS PER NFPA 54-1988)

Q = 2313d2.623 (∆P/CL) 0.541

d = ( (Q(CL) 0.541)/(2313(∆P) 0.541)) 0.38

WHERE:

Q = GAS FLOW, FT3/HR

C = VISCOSITY FACTOR

= 0.00354(t+460)S0.848U0.152

t = TEMPERATURE OF GAS

S = RATIO OF DENSITY OF GAS TO DENSITY OF AIR AT 60°F AND 30 in Hg.

L = EQUIVALENT LENGTH OF PIPE, FT

U = VISCOSITY OF LPG GAS WHICH IS 0.6

∆P = ALLOWABLE PRESSURE DROP, [Link]


GIVEN:

COOKING STOVE HEAT INPUT: 66,000 BTU/HR

4 NOS. BURNER STOVE HEAT INPUT: 65,000 BTU/HR

SIINGLE BURNER GAS STOVE HEAT INPUT: 12,000 BTU/HR

LPG GAS DENSITY: 2,750 BTU/FT3

DESCRIPTION OF EQUIPMENT

1. LAMP COOKING STOVE = 7 NOS. X 66,000 = 462,000 BTU/HR


2. BOILER PAN STOVE = 6 NOS. X 60,000 = 360,000 BTU/HR
3. SINGLE STOVE = 16 NOS. X 12,000 = 192,000 BTU/HR
4. 4 BURNER STOVE = 5 NOS. X 65,000 = 260,000 BTU/HR
5. COOKING STOVE = 3 NOS. X 60,000 = 180,000 BTU/HR
6. 4 BURNER STOVE = 4 NOS. X 65,000 = 260,000 BTU/HR

TOTAL HEAT INPUT = 2,002,000 BTU/HR

Q = HEAT INPUT/GAS HEATING VALUE

Q = GAS FLOW, FT3/HR

GAS HEATING VALUE = 2,750 BTU/ FT3

HEAT VALUE = BTU/HR

Q = (2,002,000 BTU/HR)/(2750 BTU/ FT3)

Q = 728 FT3/HR (THIS IS THE SYSTEM GAS DEMAND)

: THE 4500 LITERS LPG TANK WITH 2000 KGS. CAPACITY HAS TAKE-OFF RATE OF 10.19 M 3/HR AS PER
SPECIFICATION.

Q = 728 FT3/HR (20.62 M3/HR)

= (20.62 M3/HR)/(10.19 M3/HR)

= 2 NOS. OF 4500 LITERS LPG TANK OR 2000 KGS. OF LPG CAPACITY

: SINCE AS PER PRACTICE, THE USAGE OF GAS IS 50% OF THE MAXIMUM REQUIREMENT. THEREFORE,
ONE 4500 LITERS OR 2000 KGS. OF LPG TANK IS REQUIRED.
V. PIPE SIZING

d = ( (Q(CL) 0.541)/(2313(∆P) 0.541)) 0.38

∆P = ALLOWABLE PRESSURE DROP, [Link]

C = 0.00354 (108+460)(0.60)0.848(0.008)0.152

C = 0.63

L = EQUIVALENT LENGTH

= 15 METERS X 1.5 X 3.28

= 75 FEET

PIPE SECTION 1 – 3

d = ( (728(0.63)(75) 0.541)/(2313(0.5) 0.541)) 0.38

d = 1.5 = 1 ½” Ø

PIPE SECTION 3 – 2

d = ( (168(0.63)(75) 0.541)/(2313(0.5) 0.541)) 0.38

d = 0.86 = 1” Ø

PIPE SECTION 3 – 4

d = ( (480(0.63)(75) 0.541)/(2313(0.5) 0.541)) 0.38

d = 1.29 = 1 1/4” Ø
PIPE SECTION 4 – 5

d = ( (118(0.63)(75) 0.541)/(2313(0.5) 0.541)) 0.38

d = 3/4” Ø

PIPE SECTION 4 – 6

d = ( (326(0.63)(75) 0.541)/(2313(0.5) 0.541)) 0.38

d = 1.26 = 1 1/4” Ø

PIPE SECTION 6 – 7

d = ( (201(0.63)(75) 0.541)/(2313(0.5) 0.541)) 0.38

d = 1” Ø

PIPE SECTION 6 – 8

d = ( (161(0.63)(75) 0.541)/(2313(0.5) 0.541)) 0.38

d = 1” Ø

PIPE SECTION 8 – 9

d = ( (95(0.63)(75) 0.541)/(2313(0.5) 0.541)) 0.38

d = 3/4” Ø
PROJECT: RESTAURANT, JEDDAH

SECTION: MECHANICAL PLUMBING WORKS

ITEM NO. UNIT QUANTITY TOTAL AMOUNT


1. SUPPLY, INSTALL AND TEST
POLYPROPHYLENE (PPR), SDR II
PIPE COMPLETE WITH FITTINGS,
INSULATION, FOR HOT WATER
LINES, HANGERS, SUPPORTS,
BRACKETS, WATER HAMMER
ARRESTORS COMPLETE WITH
ALL NECESSARY ACCESSORIES
READY TO OPERATE THE
FACILITY. FUSIOTHERM,
AQUATHERM OR APPROVED
EQUAL.

1.1. 50 mm DIA. LM
1.2. 40 mm DIA. LM
1.3. 32 mm DIA. LM
1.4. 25 mm DIA. LM
1.5. 20 mm DIA. LM
2. SUPPLY, INSTALL AND TEST
GLASS LINED ELECTRIC WATER
HEATER OF COPPER BODY
COMPLETE WITH VALVES,
FITTINGS, HANGERS, SUPPORTS
VERTICAL OR HORIZONTAL
INSTALLTION.
CAPACITY HEATER CAPACITY (KW)
LITER

100 6.0 NO. 4


200 6.0 NO. 1

3. SANITARY DRAINAGE

SUPPLY, INSTALL & TEST SANITARY


SEWER AND STORM DRAINAGE OF
UPVC, CLASS 4 COMPLETE WITH
FITTINGS OF RUBBER RING JOINT,
HANGERS AND SUPPORTS FOR ABOVE-
GROUND INSTALLATION, SAND
BEDDING, TRUST BLOCKS, EXCAVATION
AND PRESSURE TESTING. SAPPCO,
APPLA CO. OR APPROVED EQUAL.

SIZE:

3.1. 110 mm DIA. LM.


3.2. 75 mm DIA. LM.
3.3. 50 mm DIA. LM.

VENT COWL, CAST IRON OF ZURN OR


APPROVED EQUAL.

SIZE:

3.4. 110 mm DIA. LM.


3.5. 75 mm DIA. LM.
3.6. KITCHEN SINK W/ DOUBLE LM.
COMPARTMENT MADE OF
STAINLESS STEEL COMPLETE W/
FAUCETS, TRIME BY GROHE AND
ALL NECESSARY ACCESSORIES
READY TO OPERATE THE
FACILITY.
3.7. VITREOUS CHINA FLOOR NO.
MOUNTED, TANK TYPE,
(CISTERM AND ACTUATION
SYSTEM BY GROHE) COMPLETE
WITH SEAT COVER AND FRAME.
3.8. ANAL/PERENIAL SPRAY, HAND NO.
HELD COMPLETE WITH TRIGGER,
MINIMUM LENGTH OF 1.5m
STAINLESS FLEXIBLE HOSE BY
GROHE.
3.9. VITREOUS CHINA COUNTER TOP NO.
VANITY TYPE WASH HAND BASIN
WITH FAUCET AS PER GROHE OR
APPROVED EQUAL.
3.10. FLOOR GULLY OF NO.
STAINLESS STEEL COMPLETE
WITH COVER AND STRAINER.
SIZE IS 150X150 W/ Ø 75 PIPE
OUTLET.
3.11. GALVANIZED STEEL NO.
GRATING OF MEDIUM DUTY
COMPLETE WITH FRAME AND
OUTLET SIDE CONNECTION.
3.12. FLOOR CLEAN-OUT NO.
WITH CAST IRON BODY AND
COVER (KITCHEN AREA)
3.13. FLOOR CLEAN-OUT NO.
WITH PVC BODY AND CHROME
PLATED STRAINER AND COVER
AND FRAME.
4. BOOSTER PUMP

SUPPLY, INSTALL AND TEST SELF


PRIMING SUCTION TYPE CENTRIFUGAL
PUMP OF BRONZE BODY AND IMPELLER
COMPLETE WITH 200 LITERS
DIAPHRAGM PRESSURE TANK, VALVES,
CONTROL PANEL, COPPER MANIFOLDS
AND NECESSARY ACESSORIES. NO. 02

PUMP WATER FLOW CAP.: 35 GPM


PUMP HEAD: 115 FEET
POWER INPUT: 3 HP
POWER SUPPLY: 220V/3P/60Hz
HVAC

ITEM UNIT QUANTITY TOTAL AMOUNT


FAN COIL UNIT (FCU)
AIR-COOLED CONDENSING UNIT (ACCU)

1. SUPPLY, INSTALL, TEST AND


COMMISSION CONCEALED DUCTED
SPLIT A/C UNIT COMPLETE WITH
HANGERS/SUPPORTS, ANTI-VIBRATION
SPRING, REFRIGERABT PIPES W/
INSULATION, CONDENSATE DRAIN,
THERMOSTAT CONDUIT, DISCONNECT
SWITCH, FILTERS, AIR-COOLED
CONDENSING UNIT, AND CONDENSING
UNIT MOUNTED PAD.
2. SUPPLY, INSTALL, TEST AND
COMMISSION WALL MOUNTED SPLIT
A/C UNIT COMPLETE WITH
HANGERS/SUPPORTS, ANTI-VIBRATION
SPRING, REFRIGERABT PIPES W/
INSULATION, CONDENSATE DRAIN,
THERMOSTAT CONDUIT, DISCONNECT
SWITCH, FILTERS, AIR-COOLED
CONDENSING UNIT, AND CONDENSING
UNIT MOUNTED PAD.

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