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Petrol Station Design

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0% found this document useful (0 votes)
2K views6 pages

Petrol Station Design

Uploaded by

kevnnelangat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
  • Introduction and Requirements: Outlines the basic requirements for setting up a petrol station, including storage tanks, USTs, and construction guidelines.
  • Environmental and Safety Measures: Covers the environmental protection measures and safety protocols necessary for operating a petrol station efficiently and safely.

GUIDELINES FOR CONSTRUCTION OF PETROL STATIONS

1. MINIMUM STANDARD REQUIREMENTS OF A PETROL FILLING STATION

A petrol filling station should have at least:

 One underground storage tank for each petroleum product sold at the station with a minimum
 capacity of 5 m3
 One digital dispensing pump (two-way) for each petroleum product sold at the station.
 All dispensing pumps should be covered.
 One service bay
 One wash bay
 One generation
 Offices
 One wastewater drainage system
 Firefighting equipment

2. UNDERGROUND STORAGE TANKS (UST)

It is required that petroleum storage tanks and filling stations be licensed and regulated to conform with
minimum standards that meet basic safety, health, operational and environmental protection.

3. CONSTRUCTION

 UST shall as a minimum requirement be single walled of rolled carbon steel plates welded
together.
 All storage tanks at retail dispensing sites shall be placed underground.
 The tank shall have a protective coating. As a minimum requirement, the tank shall be painted
with a primer, and then coated with epoxy, coal tar epoxy or similar bituminous coating. Where
the water table is high, additional protective coating measures must be undertaken.
 An environmental impact assessment shall be done before construction of UST, filling stations
and storage tanks is permitted.
 A site soil analysis should be done to determine the type of soil, density, resistively bearing
pressure and depth of water table. 2
 Where aggressive soils have been encouraged and where the water table is high, cathodic
protection should be used for single steel walled tanks. Otherwise, secondary contained tanks,
i.e., adouble-walled steel tank, double walled fiberglass or jacketed steel tanks (with high
density polythene or fiberglass outer wall) should be used.
 Suitable sand shall be used for both bedding and backfilling of steel tanks.
 Installed tank and pipe work shall be hydrostatically tested.
 UST to be located so that delivery trucks do not unduly block forecourt traffic.
 UST location to allow trucks to reach all fill pipes using normal hose length.
 UST location to provide a forecourt gradient that allows complete drainage of delivery truck
compartments.
 UST location to allow minimum maneuvering of truck before and after delivery including ability
to exit in forward direction.
 UST shall be installed to avoid traffic load and should be sufficiently protected from traffic by
using barriers.
 Placement of UST under canopy should be avoided.

4. ENVIRONMENTAL PROTECTION MEASURES

 Environmental impact assessment shall be done before licensing and construction of any GFT.
 Periodic environmental audits shall be performed regularly on already existing tanks.
 Employees and public health protection measures must be assured. These must include
insurance coverage for the staff and third party.
 Product testing/update laboratories is a prerequisite for establishment and operation of GFT.

Approved drawings of bulk storage depot/tanks shall indicate at minimum but not limited to the
following:

 Nature and quantities of the products to be stored


 Distance between tanks
 Distance between storage and adjoining property
 Lighting arrangements
 Certification by a registered engineer
 Floating/screen roof shall be installed on the GFT and regularly checked to safeguard against
unnecessary evaporation losses

5. FIRE FIGHTING PROTECTION

 In addition to measures mentioned UST, fire water storage and supply shall be sufficient to give
at least 6 hours of cooling water cover in case of fire.
 Fire foam system shall provide protection to fire vulnerable areas (tanks loading rack, etc.).
 Water system shall be installed around GFT to ensure safeness in case of fire outbreak.

6. CALIBRATION AND MAINTENANCE OF EQUIPMENTS

 GFT must be calibrated in accordance with recommended standards.


 All calibration equipment must be proved and certified by competent firms/individuals within a
recognized period of time, for instance 5 years for GFT and meters every 6 months.

7. WASTEWATER MANAGEMENT

 The forecourt should be designed with drain channels to capture all wastewater from the
forecourt, wash bays and service bays.
 The wash water shall be directed to a suitably designed three chamber oil interceptor to
separate oil before the effluent is permitted to flow in public storm water system.
 Effluent going into the public waterways should be monitored regularly and records maintained
to ensure that it does not exceed the required limits.

8. VAPOUR VENTS

 UST should be fitted with appropriately sized vapor vents.


 Vents should terminate in open air in such a position that flammable vapors will not accumulate
or travel to unsafe place.

9. FIRE FIGHTING

 A fire master certificate should be issued for any new retail dispensing or storage facility.
 An appropriate inventory of fire extinguishers, at least two of 9 kgs of chemical powder, should
be available at the site and the extinguishers shall be tested every six months.
 No smoking and no cell phone usage signs shall be significantly displayed in the forecourt.

10. FILL PIPES

All direct fill pipes should be of the same diameter as the outlet of the fuel delivery truck.

Each tank should have its own fill pipe and the size of the fill pipe should correspond to the size of
delivery truck outlets.

At the fill point the pipe shall determine with a tight fill adapter and a lockable fill cap.

A spill containment device such as a stump should be fitted at the fill point to prevent spill soaking
directly into backfill and contaminate the ground.

Fill Point Sea caps should remain securely locked at all times to prevent unauthorized tampering with
the products.

Periodic environmental audits shall be performed as directed by National Environment Management

Authority (NEMA).

11. LICENSING PROCEDURES

All GFT, UST and filling stations must be licensed to operate. Any modification or alteration on the
existing GFT, UST and filling stations must be licensed.

The following are licensing procedures:

 An application must be received and registered by the relevant authorities.


 Plans and drawings will be checked for site location, site size, structures and traffic flow.
 Applications will then be reviewed and approved by NEMA for environmental compliance.

Then relevant organization will give the final approval and these are:
Requirements for one to apply for a construction permit:

1. Applicant’s company registration certificates (for the firm developing the land)

2. ID copies of the directors

3. Proof of land ownership (copy of title deed in the name of company/director(s)). In the case of long
term land lease, copy of duly executed lease agreement in the name of the Applicant company.

4. Valid EIA license from NEMA specifically authorizing development of Petrol Service Station.

5. Approval to construct acceleration/deceleration lanes from the relevant roads authority (KENHA/
KURA/ KeRRA whichever is applicable).

6. Development permission from the respective County Government (including County Physical Planning
Office)

7. Detailed construction drawings by the respective engineers indicating:

a. Mechanical engineer’s drawings specifying materials and design/ operational limitations


(Underground petroleum tank(s) designs & pipework layout)

b. Civil engineer’s drawings showing details of Underground tank cradle

& backfill designs; Forecourt layout & surface designs; General drainage

& OWS layout/ designs

NOTE: (1) All drawings are to be done by respective class of professional engineers or firm(s) registered
as such (attach proof). These shall, at minimum, take into consideration the Kenya Standards for

Petroleum Retail Stations namely and in particular KS 1969:2014 &

KS 2506:2014

12. PLANNING CRITERIA FOR LOCATION OF PETROL FILLING STATIONS

 Stations should be located within a growth center or an urban area except in circumstances
where it can be shown through appropriate studies that the need exists otherwise.
 Stations should be located at a minimum of 100 m from any public institution such as schools,
churches, public libraries, auditoriums, hospitals, public playgrounds, etc. However, other small
and medium commercial activities may be located within the specified limits.
 Distance between one petrol station and another: 150 m
 Area of land to be developed should be sufficient to allow maneuvering of vehicles within its
cartilage but should not be less than 1100 m2 with a minimum frontage of 9 m on the primary
street.
 Filling Stations will not be allowed in any area where the traffic situation is such that it will cause
obstructions in entering or leaving a station or on tight curves where visibility is not adequate.
 Vehicular access/egress/crossover should be reasonably safe with adequate approach distances
especially where main roads and intersections are involved.
 Wherever possible, stations should be erected on level rather than sloping site to prevent rolling
or discarded materials such as cans, drums, etc.
 When sited in shopping centers, stations should be located in an isolated area of the
development as long as planning criteria are met, example, setback.
 Environmental impact on streams, lakes, ponds, aquifer, etc., will be taken into consideration.
 An Environmental Impact Assessment must be required from the applicant.
 Buildings are to be located a minimum of 12 m from road property boundaries to provide
adequate area for maneuvering of vehicles in the service area.
 Canopies and supports over pumps and service equipment when located less than 6 m from
interior residential lot lines or building or structure should be constructed of noncombustible
material.
 Petrol pumps shall be located a minimum 30 m from any residential building.
 No fuel pumps or other mechanical equipment shall be installed so as to permit servicing of
motor vehicles standing in a public street or highway.
 All service areas should be paved to avoid dust nuisance. 6
 Exterior design of the building should be compatible with adjacent development and should be
such that it is not detrimental to property values in the area.

Urban Stretches:

 Intersection with any category of road (irrespective of carriageway width) 100m.


 Undivided carriageway 300m
 Divided carriageway 100m if not on same side of carriage way; 300m if on same side of carriage
way
 Minimum plot size of fuel station shall be…… 35m x 35m
 Maximum building coverage……. 60%
 Minimum landscaping…………….10%

Where the site adjoins the side or rear boundary of a residential lot, a solid wall 3 m in height should be
constructed and maintained along that lot boundary.

A raised curb of at least 12 cm in height should be erected along street property lines except for
driveway openings so as to prevent operation of vehicles on sidewalks, and to define entrance/exit
points.

Signs should be in accordance with the Advertisement Regulations and should be located so as not to
reflect the sun into the face of motorists and should be large enough so that they can be seen from a
reasonable distance at a reasonable speed.
The Investor should approach the KCC Infrastructure Department for both the regulations and approval
of the location of the signage.

Stations are to be equipped with fire-fighting and fire protection equipment installed in accordance
with the ERC, NEMA and the Ministry in charge of disaster management.

Each tank shall be vented to the atmosphere outside of buildings by means of an independent vent pipe
which should not be less than 3.6 m in height or 0.6 m above the top of the nearest adjacent building.

All volatile flammable liquid storage tanks shall be installed below ground in compliance with the
requirements of the Ministry of Trade and Industry. 7

Integral containers of adequate design and capacity should be provided for solid waste, such as
discarded cans, bottles, etc.

Proper facilities for storage and disposal of used and waste oil and gas must be provided.

Waste water from the washing of motor vehicles et cetera and sewage disposal should be to the
satisfaction of the NEMA.

Notice of intent to construct and operate a Petrol Filling Station should be posted on the site to enable
adjacent owners within a specified radius to object if they so desire.

Fuel should be stored in double-walled containers/tanks to minimize leakage and prevent


contamination of ground water.

A minimum distance of 10 m should be maintained between UST and dispensing pumps.

UST should be installed at a minimum distance of 10 m from front plot boundaries.

All vehicles should not be allowed within 2 m from the outer edge of the UST.

Normally no access to or egress from a filling station shall be closer than 45 m to any road intersection
or 75 m from the intersection of two main roads.

Common questions

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Before the construction of a petrol filling station, it is mandatory to perform an Environmental Impact Assessment (EIA) to ensure compliance with safety, health, operational, and environmental standards . An environmental audit should also be done periodically for existing tanks. The EIA considers factors such as the environmental impact on streams, lakes, ponds, aquifers, and other natural resources. Petroleum storage tanks and filling stations must adhere to these assessments to protect public health and the environment .

Fill pipes in a petrol station must be of the same diameter as the outlet of the fuel delivery truck, ensuring efficient and safe fuel transfer. Each fuel tank requires an individual fill pipe, topped with a tight fill adapter and a lockable fill cap. Spill containment devices must be fitted to prevent ground contamination. These standards help secure fuel transfer operations and prevent environmental contamination through leaks or spills .

Underground storage tanks (USTs) must be single-walled, made of rolled carbon steel plates, welded and painted with a primer followed by epoxy or coal tar epoxy coatings to protect against corrosion. In areas with aggressive soil or high water tables, additional protective measures like cathodic protection or the use of double-walled tanks are necessary. USTs must be installed underground, allowing easy access for delivery trucks without blocking forecourt traffic, and must avoid placement under canopies to reduce risk. Hydrostatic testing is required for both the tanks and their pipe work .

The layout of petrol stations should ensure minimal obstruction to traffic, particularly avoiding locations on tight curves where visibility is inadequate. Petrol stations should ideally be located in growth centers or urban areas, avoiding proximity to public institutions like schools and hospitals. Maneuvering of vehicles within the station's confines is facilitated by ensuring the area of land is sufficiently large, a minimum of 1100 m² with at least a 9m frontage on the primary street . Access points should be far from intersections to prevent congestion, and stations should be sited on level ground to avoid issues with rolling vehicles or environmental runoff .

Vapor vents in underground storage tanks must be appropriately sized and terminate in open air to prevent flammable vapors from accumulating or traveling to unsafe locations. Proper venting is crucial for reducing the risk of explosive conditions around the petrol station and ensuring the facility complies with safety regulations to protect public safety .

Petrol filling stations must have comprehensive fire safety measures, including a fire water storage system sufficient for at least 6 hours of cooling water during a fire. Fire foam systems for vulnerable areas and a water system should encircle the storage tanks to ensure safety. Stations should also hold an inventory of fire extinguishers, with at least two 9 kg chemical powder extinguishers, tested every six months, and they must display prominent no smoking and no cell phone usage signs . Additionally, a fire master certificate is required for any new retail dispensing or storage facility .

Designing a wastewater management system for petrol stations involves creating drain channels in the forecourt to capture wastewater from wash bays and service areas. The wastewater should be directed to a three-chamber oil interceptor to separate oil from the effluent before it enters public storm water systems. Regular monitoring of effluent is essential to ensure it stays within legal limits. Proper design of these systems helps prevent environmental contamination and safety hazards .

Maintaining a minimum distance of 30 meters between petrol pumps and residential buildings is essential to minimize the risk of explosion, fire hazards, and environmental pollution that could adversely affect densely populated areas. Additionally, this separation helps protect residential properties from noise and air pollution, ensuring community safety and comfort .

The licensing procedures for a petrol service station involve multiple steps, starting with submitting an application with company registration certificates, IDs of directors, and proof of land ownership or lease agreements. A valid EIA license must be presented, and plans and drawings need approval for environmental compliance from NEMA. Construction permits require acceleration/deceleration lane approvals from road authorities and county government development permissions. Engineers must provide detailed construction drawings, complying with Kenya Standards for Petroleum Retail Stations KS 1969:2014 & KS 2506:2014 .

Petrol stations should integrate regular environmental audits into their operations, performed as per the directives of the National Environment Management Authority (NEMA). These audits assess compliance with environmental regulations, monitoring potential impacts on air, water, and soil around the facility. The purpose is to identify non-compliance issues, plan remedial measures, and improve environmental stewardship to mitigate pollution, enhance safety, and ensure sustainable operation of the station .

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