®
DIESEL GENERATOR SET
PRIME
1280 ekW 1600 kVA
50 Hz 1500 rpm 400 Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
Image shown may not
reflect actual package.
FEATURES
FUEL/EMISSIONS STRATEGY CAT 3512B-HD TA DIESEL ENGINE
• Low Emissions • Reliable, rugged, durable design
• Field-proven in thousands of applications
DESIGN CRITERIA worldwide
• The generator set accepts 100% rated load in one • Four-stroke-cycle diesel engine combines
step per NFPA 110 and meets ISO 8528-5 transient consistent performance and excellent fuel
response. economy with minimum weight
FULL RANGE OF ATTACHMENTS CAT SR5 GENERATOR
• Wide range of bolt-on system expansion • Matched to the performance and output
attachments, factory designed and tested characteristics of Cat engines
• Flexible packaging options for easy and cost • Industry leading mechanical and electrical design
effective installation • Industry leading motor starting capabilities
• High Efficiency
SINGLE-SOURCE SUPPLIER
• Fully prototype tested with certified torsional CAT EMCP 3 SERIES CONTROL PANELS
vibration analysis available • Simple user friendly interface and navigation
• Scalable system to meet a wide range of
WORLDWIDE PRODUCT SUPPORT
customer needs
• Cat dealers provide extensive post sale support
• Integrated Control System and Communications
including maintenance and repair agreements
Gateway
• Cat dealers have over 1,800 dealer branch stores
operating in 200 countries
• The Cat® S•O•SSM program cost effectively detects
internal engine component condition, even the
presence of unwanted fluids and combustion
by-products
®
PRIME 1280 ekW 1600 kVA
50 Hz 1500 rpm 400 Volts
FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT
System Standard Optional
Air Inlet • Single element canister type air cleaner [ ] Dual element & heavy duty air cleaners
• Service indicator [ ] Air inlet adapters & shutoff
Cooling • Radiator with guard [ ] Radiator duct flange
• Coolant drain line with valve [ ] Jacket water heater
• Fan and belt guards
• Cat® Extended Life Coolant*
Exhaust • Dry exhaust manifold [ ] Mufflers and Silencers
• Flanged faced outlets [ ] Stainless steel exhaust flex fittings
[ ] Elbows, flanges, expanders & Y adapters
Fuel • Secondary fuel filters [ ] Fuel cooler
• Fuel priming pump [ ] Water separator
• Flexible fuel lines
• Fuel cooler*
Generator • Class H insulation [ ] Oversize & premium generators
• Cat digital voltage regulator (CDVR) with kVAR/PF [ ] Winding temperature detectors
control, 3-phase sensing [ ] Bearing temperature detectors
• Reactive droop [ ] Anti-condensation heaters
Power Termination • Bus bar (IEC mechanical lug holes) [ ] Circuit breakers, IEC compliant, 3 or 4 pole with
• Top cable entry shunt trip (low voltage only), choice of trip units,
manual or electrically operated
[ ] Bottom cable entry
[ ] Power terminations can be located on the right,left
and/or rear as an option.
Governor • ADEM™ 3 [ ] Load share module
Control Panels • EMCP 3.1 [ ] EMCP 3.2 ... [ ] EMCP 3.3
• User Interface panel (UIP) - wall mounted [ ] Option for right or left mount UIP
• AC & DC customer wiring area (right side) [ ] Local & remote annunciator modules
• Emergency top pushbutton [ ] Digital I/O Module
[ ] Generator temperature monitoring & protection
[ ] Remote monitoring software
Lube • Lubricating oil and filter [ ] Oil level regulator
• Oil drain line with valves [ ] Deep sump oil pan
• Fumes disposal [ ] Electric & air prelube pumps
• Gear type lube oil pump [ ] Manual prelube with sump pump
[ ] Duplex oil filter
Mounting • Rails - Engine / generator / radiator mounting [ ] Isolator removal
• Rubber anti-vibration mounts (shipped loose) [ ] Spring-type vibration isolator (shipped loose)
[ ] IBC Isolator
Starting/Charging • 24 volt starting motor(s) [ ] Battery chargers (5 or 10 amp)
• Batteries with rack and cables [ ] 45 amp charging alternator
• Battery disconnect switch [ ] Oversize batteries
[ ] Ether starting aids
[ ] Heavy duty starting motors
[ ] Barring device (manual)
General • Right-hand service [ ] CSA certification
• Paint - Caterpillar Yellow except rails and radiators [ ] CE Certificate of Conformance
are gloss black [ ] Seismic Certification per Applicable Building Codes:
• SAE standard rotation IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007
• Flywheel and flywheel housing - SAE No. 00 * Not included with packages without radiators
2 November 02 2010 11:00 AM
®
PRIME 1280 ekW 1600 kVA
50 Hz 1500 rpm 400 Volts
SPECIFICATIONS
CAT GENERATOR CAT EMCP SERIES CONTROLS
Caterpillar Generator • EMCP 3.1 (Standard)
Frame size....................................................................... 1602 • EMCP 3.2 / EMCP 3.3 (Option)
Excitation............................................................................. IE • Single location customer connection point
Pitch.............................................................................. 0.6667 • True RMS AC metering, 3-phase
Number of poles...................................................................4 • Controls:
Number of bearings............................................................. 2 - Run / Auto / Stop control
Number of Leads.............................................................. 006 - Speed Adjust
Insulation....................... UL 1446 Recognized Class H with - Voltage Adjust
tropicalization and antiabrasion - Emergency Stop Pushbutton
Alignment.....................................................Closed Coupled - Engine cycle crank
Overspeed capability - % of rated................................... 150 • Digital Indication for:
Wave form....................................................................002.00 - RPM
Paralleling kit/Droop transformer.......................... Standard - Operating hours
Voltage regulator.3 Phase sensing with selectible volts/Hz - Oil pressure
Voltage regulation............Less than +/- 1/2% (steady state) - Coolant temperature
Less than +/- 1% (no load to full load) - System DC Volts
Telephone Influence Factor.............................. Less than 50
- L-L volts, L-N volts, phase amps, Hz
Harmonic distortion......................................... Less than 5%
- ekW, kVA, kVAR, kW-hr, %kW, PF (EMCP 3.2 / 3.3)
CAT DIESEL ENGINE • Shutdowns with common indicating light for:
3512B HD, 4-stroke-cycle watercooled diesel - Low oil pressure
Bore - mm.............................................. 170.00 mm (6.69 in) - High coolant temperature
Stroke - mm........................................... 215.00 mm (8.46 in) - Low coolant level
Displacement - L................................... 58.56 L (3573.55 in3) - Overspeed
Compression ratio........................................................ 15.5:1 - Emergency stop
Aspiration........................................................................... TA - Failure to start (over crank)
Fuel system..................................... Electronic unit injection • Programmable protective relaying functions: (EMCP 3.2
Governor type............................................................ ADEM3 & 3.3)
- Under and over voltage
- Under and over frequency
- Overcurrent (time and inverse time)
- Overcurrent
• Reverse power (3.3)
• MODBUS isolated data link, RS-485 half-duplex (EMCP
3.2 & 3.3)
• Options
- Vandal door
- Local annunciator module
- Remote annunciator module
- Input / Output module
- RTD / Thermocouple modules
- Monitoring software
3 November 02 2010 11:00 AM
®
PRIME 1280 ekW 1600 kVA
50 Hz 1500 rpm 400 Volts
TECHNICAL DATA
Open Generator Set - - 1500 rpm/50 Hz/400 Volts DM8242
Low Emissions
Generator Set Package Performance
Genset Power rating @ 0.8 pf 1600 kVA
Genset Power rating with fan 1280 ekW
Coolant to aftercooler
Coolant to aftercooler temp max 30 º C 86 º F
Fuel Consumption
100% load with fan 340.3 L/hr 89.9 Gal/hr
75% load with fan 257.3 L/hr 68.0 Gal/hr
50% load with fan 178.8 L/hr 47.2 Gal/hr
Cooling System1
Air flow restriction (system) 0.12 kPa 0.48 in. water
Engine Coolant capacity with radiator/exp. tank 305.8 L 80.8 gal
Engine coolant capacity 156.8 L 41.4 gal
Radiator coolant capacity 149.0 L 39.4 gal
Inlet Air
Combustion air inlet flow rate 123.6 m³/min 4364.9 cfm
Exhaust System
Exhaust stack gas temperature 421.0 º C 789.8 º F
Exhaust gas flow rate 300.7 m³/min 10619.1 cfm
Exhaust flange size (internal diameter) 203.2 mm 8.0 in
Exhaust system backpressure (maximum allowable) 6.7 kPa 26.9 in. water
Heat Rejection
Heat rejection to coolant (total) 484 kW 27525 Btu/min
Heat rejection to exhaust (total) 1259 kW 71599 Btu/min
Heat rejection to aftercooler 373 kW 21212 Btu/min
Heat rejection to atmosphere from engine 115 kW 6540 Btu/min
Heat rejection to atmosphere from generator 70.2 kW 3992.3 Btu/min
Alternator2
Motor starting capability @ 30% voltage dip 4266 skVA
Frame 1602
Temperature Rise 105 º C 189 º F
Lube System
Sump refill with filter 310.4 L 82.0 gal
Emissions (Nominal)3
NOx mg/nm3 1593.4 mg/nm³
CO mg/nm3 268.8 mg/nm³
HC mg/nm3 73.8 mg/nm³
PM mg/nm3 26.5 mg/nm³
1
For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory.
2
Generator temperature rise is based on a 40º C (104º F) ambient per NEMA MG1-32.
3
Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for
measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77ºF, 28.42 in HG and number 2 diesel fuel
with 35º API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine
to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values
based on a weighted cycle.
4 November 02 2010 11:00 AM
®
PRIME 1280 ekW 1600 kVA
50 Hz 1500 rpm 400 Volts
RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications: AS1359, Ratings are based on SAE J1349 standard conditions.
CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22, These ratings also apply at ISO3046 standard conditions.
NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC, Fuel rates are based on fuel oil of 35º API [16º C (60º F)]
2004/108/EC gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)
Prime - Output available with varying load for an when used at 29º C (85º F) and weighing 838.9 g/liter
unlimited time. Average power output is 70% of the (7.001 lbs/U.S. gal.). Additional ratings may be available
prime power rating. Typical peak demand is 100% of for specific customer requirements, contact your Cat
prime rated ekW with 10% overload capability for representative for details. For information regarding Low
emergency use for a maximum of 1 hour in 12. Overload Sulfur fuel and Biodiesel capability, please consult your
operation cannot exceed 25 hours per year. Prime power Cat dealer.
in accordance with ISO3046. Prime ambients shown
indicate ambient temperature at 100% load which results
in a coolant top tank temperature just below the alarm
temperature.
5 November 02 2010 11:00 AM
®
PRIME 1280 ekW 1600 kVA
50 Hz 1500 rpm 400 Volts
DIMENSIONS
Package Dimensions
NOTE: For reference only - do not use for
Length 5468.8 mm 215.31 in installation design. Please contact
Width 2093.0 mm 82.4 in your local dealer for exact weight
and dimensions. (General
Height 2367.2 mm 93.2 in Dimension Drawing #2882685).
Weight 12 642 kg 27,871 lb
[Link]
Performance No.: DM8242
© 2010 Caterpillar
All rights reserved.
Feature Code: 512DE6Y
Materials and specifications are subject to change without notice.
Gen. Arr. Number: 2523838 The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, [Link] their respective logos, "Caterpillar
Source: European Sourced Yellow," and the POWER EDGE trade dress, as well as corporate and
product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
November 02 2010 16296189
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