Ref 4) 007-03
Ref 4) 007-03
† *2
Originally published in JFE GIHO No. 9 (Aug 2005), p. 7–12 Staff Deputy Manager,
Research Planning & Administration Dept.,
Steel Res. Lab.,
JFE Steel
*1 *3
Dr. Eng., Staff Manager,
Senior Researcher Deputy General Manager, Products Service & Development Sec.,
Tubular Products & Casting Res. Dept., Products Service & Development Dept.,
Steel Res. Lab., Chita Works,
JEF Steel JFE Steel
7
High Cr Stainless Steel OCTG with High Strength and Superior Corrosion Resistance
Fig. 1 Concepts of alloy design J 0.026 0.25 0.45 13.1 5.0 2.07
API-13Cr steel pipes as a comparison material. considered effective in improving CO2 corrosion resis-
The SSC test was performed in accordance with tance.
the constant load test specified in NACE-TM0177-90 In the SCC test, SCC was observed in the samples
method A8). The test solution used was a 5%NaCl without Mo addition and with 0.75% Mo addition. On
0.5%CH3COOH solution, which was adjusted to the other hand, SCC did not occur in the 1% Mo steel
pH2.8–4.5 by adding CH3COONa. Specimens subjected regardless of the C and Ni contents. Based on this fact,
to stress loading were immersed in the test solution for it can be understood that 1% addition of Mo is neces-
30 days at 24°C while passing a mixed gas consisting of sary for securing SCC resistance. Although SCC did not
1–25%H2S CO2 balance at 0.1 MPa through the solu- occur in the API-13Cr steel pipe, this is considered to be
tion. The applied stress was set at 100% specified mini- because API-13Cr shows a general corrosion mode.
mum yield strength (SMYS). In the sample steels with reduced C, the amount
A hydrogen permeation test was performed to inves- of carbides was small in comparison with API-13Cr,
tigate the effects of environmental factors and alloying resulting in a higher content of Cr in the matrix, which
elements on hydrogen permeation. Specimens were is effective for corrosion resistance. It is thought that
placed between a cell containing a test solution simulat- this suppressed the anode reaction in corrosion. Accord-
ing a corrosive environment and a cell for use in mea- ingly, reducing the C content is considered effective for
suring the hydrogen permeation rate, and hydrogen per- improving CO2 corrosion resistance.
meating from the environment side was measured as the Figure 2 shows the distribution of elements in the
anode current. corrosion products which formed on the surfaces of steel
As in the SSC test, a 5%NaCl 0.5%CH3COOH A and the API-13Cr steel pipe in the CO2 corrosion test,
solution adjusted to pH2.8–4.5 by CH3COONa addi- as determined by EPMA analysis. In both cases, these
tion was used as the environment side solution, and the are specimens which were corroded under conditions of
hydrogen permeation rate was measured while passing a partial pressure of CO2 of 3.0 MPa and temperature
a mixed gas consisting of 1–10%H2S CO2 balance of 150°C. With the API-13Cr steel, a corrosion product
at 0.1 MPa. The thickness of the specimens was 1 mm, with a thickness of approximately 25 µm was observed,
and the area of the part where hydrogen permeation was but in contrast, the corrosion product on steel A was
measured was 7 cm2. extremely thin, at approximately 5 µm. Both corrosion
products were Cr enriched and contained virtually no
2.3 Improvement of CO2 Corrosion Resistance
Fe. Furthermore, because it is known that Ni reduces the
The crevice corrosion test results and SCC test dissolution current in the active state in steels containing
results are shown in Table 3. The corrosion rate of the Cr, the possibility that Ni reduced corrosion is also con-
API-13Cr steel pipe was more than 1 mm/y. In contrast, ceivable in the present case.
the corrosion rates of the sample steels were 0.05 mm/y In addition to the corrosion test results described
or less in all cases, showing excellent CO2 corrosion above, the Ni balance was also considered from the
resistance. CO2 corrosion resistance was not affected viewpoint of hot workability. As a result, the HP13Cr-1
when the C content was varied between 0.01% and steel pipe (0.025C-13Cr-4Ni-1Mo) was developed as an
0.03%. The corrosion rate of the steel without Mo addi- OCTG with excellent CO2 corrosion resistance.
tion was 0.05 mm/y, which was a large value in com-
parison with 1% Mo steel. However, because this value
is sufficiently low in comparison with that of API-13Cr
steel, a combination of C reduction and Ni addition is Corrosion Base
product Base metal Corrosion product metal
Intensity
Corrosion rate
Steel SCC Cr
(mm/y)
A 0.036 NC
B 0.024 NC Ni
C 0.023 NC Fe
D 0.028 NC
0 5 10 15 20 25 30 0 5 10 15 20 25 30
E 0.050 C Distance (µm) Distance (µm)
F 0.027 C (a) Steel A (b) API-13Cr
API-13Cr 1.152 NC Fig. 2 Distribution of Fe, Cr, and Ni on the cross section
NC: No SCC, C: SCC of corrosion product in CO2 environment
20
0.025C-13Cr-4Ni steel
5% NaCl solution
H2S: 0.01 MPa requirements for steel pipes with a combination of high
40 pH3.5 strength and the ability to withstand high temperatures
have also increased. JFE Steel therefore developed the
UHP15Cr steel pipe as a high strength pipe which fur-
2%Mo
20 ther improves the corrosion resistance of HP13Cr. The
1%Mo
development targets are shown below.
(1) YS861 MPa (125 ksi)
0 (2) Applicable limit temperature: 200°C (CO 2: 10 MPa)
1 10 100
(3) Applicable limit partial pressure of H 2S: 0.01 MPa
Test duration (h) (pH4.5)
Fig. 4 Hydrogen permeation test result (4) Good hotworkablility in Mannesmann process
1 100 0.1
Open: No Failure
Closed: Failure
1 000
Tensile strength (MPa)
Yield strength (MPa),
stainless steel pipes by cold drawing, it is considered Fig. 9 SSC test results for HP13Cr-2
that the strength of this type of steel decreases when dis-
0.1
locations are released at high temperature. On the other Open: No Failure
Closed: Failure
hand, because strength is secured in UHP15Cr by micro- 20% NaCl solution
structure and precipitation control, this steel has the 100% SMYS(125 ksi)
720 h
distinctive feature of a small decrease in strength even at H2S pressure (MPa) 0.01
high temperatures.
The CO 2 corrosion test results of HP13Cr-1,
HP13Cr-2, and UHP15Cr steel pipes are shown in
Fig. 8. The limit in judging the applicability of the 0.001
20% NaCl
UHP Pitting
10 15Cr
HP13Cr-1
CO2 pressure (MPa)
API-13Cr
1
, API-13Cr
0.1 , HP13Cr-1
Open: CR0.127 mm/y
, UHP15Cr
Closed: CR0.127 mm/y
50 100 150 200 250
Temperature (°C) Hydrogen embrittlement
Fig. 8 CO2 corrosion test results Photo 1 Fracture surface of SSC test specimen