INSTRUCTIONS FOR THE INSTALLATION, USE AND MAINTENANCE OF

TECNICOMAR WATERMAKER SERIES ESSENTIAL:

NOTE
The indications contained in this Manual must be strictly followed during installation, operation and
maintenance of the watermaker in order to warrant the operators' safety and the equipment
maximum efficiency.

Identification
The Tecnicomar watermaker carries a plate with the following data:
a) Manufacturer: TECNICOMAR S.p.A. C/da Berbaro n.145/D - 91025 Marsala -ITALY- Tel.+39
0923-969409 Fax +39 0923-960235;
b) Type: ESSENTIAL
c) Serial number
d) Year of manifacture

Revision No. 02 – JULY2012

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 1-1
Dear Customer,
We would like to thank you for choosing a TECNICOMAR WATERMAKER.
This watermaker has been designed by expert technicians and manufactured with care for all its
aspects and in respect of the European standards in the field.
Our widespread commercial organization guarantes to our Customers accurate and prompt
assistance and maintenance service.
This Manual provides the User with the illustrated, step-by-step instructions on how to install and
use the watermaker. It also contains all the necessary information for the maintenance.

WARNING !
TECNICOMAR S.p.A. declines any and all liability for failure to observe the safety and
accident prevention standards described in this manual, for damage dued to the improper use
of the equipment and for modifying it without the authorization of Tecnicomar S.p.A.

Signs used throughout the Manual

Warning
These instructions should be followed carefully to operate the watermaker correctly.

Danger
These instructions should be followed carefully to avoid damage to the watermaker or
to the operator.

Note or Information
The notes contain important information and useful hints for the watermaker
operation.

If not specified otherwise, the letters used in the text refer to the functional diagram shown in the
attached Fig. 1 at the bottom of this Manual.

* * * * * * * * * * * *
This Manual is intellectual property of Tecnicomar SpA. Any reproduction of contents or
drawings – unless authorized by Tecnicomar SpA – is not permitted and will be prosecuted.
©
Tecnicomar

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 1-2
TABLE OF CONTENTS

1 Installing the Watermaker. 1-5

1.1 Description of the equipment 1-5
1.2 Installation and start-up 1-6
1.3 Components supplied by the Customer 1-6
1.4 Plumbing connections 1-6
1.5 Power connection 1-7

2 Initial Start-up procedure 2-8

3 Routine operation 3-9

3.1 Operation in low- or high-salinity areas 3-9
3.2 Automatic flushing system 3-9

4 Special procedures 4-10

4.1 Long-period shut down procedure 4-10
4.2 Preservation of the membrane modules in very cold areas 4-11

5 Maintenance 5-12
5.1 Ordinary Maintenance 5-12
5.2 Preservation and care of the semipermeable membrane modules 5-12
5.3 High-pressure circuit 5-12
5.4 Oil changing in the high-pressure pump 5-12
5.5 Prefilter maintenance 5-13
5.6 Extraordinary maintenance 5-14
5.7 Scheduled maintenance 5-14
5.8 Maintenance kit 5-15

6 Technical characteristics and spare parts 6-16

6.1 Electrophysical characteristics 6-16
6.2 A typical analysis of produced water 6-16
6.3 Spare part list 6-17
6.4 Warranty for Tecnicomar equipments 6-19

DRAWINGS

FIGURE 1 INSTALLATION DRAWING

FIGURE 2 AMF

TEST CERTIFICATE
EXPLODED VIEW LOW PRESSURE PUMP
OPERATING INSTRUCTIONS for HIGH PRESSURE PUMP

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 1-3
 What is Reverse Osmosis
Osmosis is the diffusion of two mixable solutions through a semipermeable
membrane in such a manner to equalize their concentration. A water with less salt
naturally diffuses into a water with higher salt.
Sea water or brackish water cannot naturally diffuse through a semipermeable
membrane to provide potable water.
A man-made process, REVERSE OSMOSIS, overcomes this natural phenomenon.
By forcing sea or brackish water (under high pressure) through a semipermeable
membrane, potable water can be realized !

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 1-4
 SECTION 1
1 Installing the Watermaker.
1.1 Description of the equipment
The watermaker has four main sections. These sections can be identified as follows:
Prefiltration section where salt water, supplied by the low pressure pump (A), is filtrated passing through
the two prefilters (B and C). Feed water pressure is indicated by the low pressure gauge (D) and taken by the low
pressure switch (E);

A
D E
B
F
low
pre
ssu
re
line
Dn
20

Sea water inlet

T V
C
high pressure line 3/8"

unsafe water line (S)

X

safe water line (U)

H G
Q

CB safe water line (U)

brine dump line (R) N

safe water line

Y
P
L
I

fig 1
High pressure section in which sea water is pressurized by the high-pressure pump (F). The high-pressure switch
(G), electrically connected to the electric box, shuts down the system automatically if the operating pressure
exceeds the preset [Link] pressure is adjustable by operator with a manual pressure regulator valve (I). The
high-pressure switch (G), high-pressure tubes and their fittings require periodic maintenance for the sake of safety
(refer to the MAINTENANCE section).
Salt water (BRINE) discharge section. In this section the brine is discharged. The fresh water can be discharged
out of board if it does not have the drinking-water quality. Through the three-way valve in safe water line, the
operator has to switch the water coming from membranes either to the discharge or to the fresh water tank. Is also
possible to check water quality by a manual salinity meter into the auxiliary tank.
Freshwater section. This is the most important section of the system, the section where the physical process of
reverse osmosis takes place. The main components of this section are the semipermeable membranes which
separate sea water in two flows: one with concentrated salts which goes to the discharge (R) and the other with
fresh water (U) which goes to the fresh water tank. The fresh water flow is measured by the flowmeter (L).The
semipermeable membranes are very sensitive components and require strict observance and care (see
PROTECTION AND CARE OF SEMIPERMEABLE MEMBRANES in Maintenance section).

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 1-5
 1.2 Installation and start-up
The equipment must be installed by expert personnel using piping, fittings and cabling supplied by
Tecnicomar; if the installation of additional components is required, these must comply with the
branch technical standards. In such cases it is advisable to contact an authorized Tecnicomar
technical service.

The technician must wear individual protection on hands and feet (gloves, metallic cap shoes or
similar) to avoid accidents due to a fall of a heavy component of the system.

1.3 Components supplied by the Customer

Some plumbing and electrical connection components should be supplied by customer:
3/4" inlet valve with a terminal for the 20 mm hose;
Tank for the produced water (P). The storage tank should be fed from the upper part;
3/8" discharge to the sea. A discharge fitting of 3/8 male (Y) is supplied by Tecnicomar where lines BRINE (R)
(refer to Fig. 1);

In case of installation aboard a vessel, the discharge must be installed above the water line.

power supply line, protected by an automatic all-pole thermal and differential protection/ disconnection device. The
differential circuit breaker must be set to act with the dissipation current of 16 A. For setting of the thermal circuit
breaker and for the sizing of the power supply line the values from the POWER REQUIREMENT TABLE should
be respected (ref. section 7).

1.4 Plumbing connections

For correct installation follow the steps listed below:
• Connect the SEA WATER INLET with the inlet of the prefilters (B and C) and the outlet to the inlet of the high-
pressure pump (F) using two pieces of the dia. 20 mm hose.
• Connect the outlet of the high-pressure pump to the inlet of the first membrane using the high-pressure pipe
supplied.

Be sure to tighten well the gaskets and fittings to avoid air infiltration or water leaks.

• Fix well the high-pressure hoses and make sure that they are well protected.
• Connect the discharge fitting (Y) to the discharge pipe BRINE (R).
• Connect the discharge pipe UNSAFE WATER (S) leading from the manual three-way valve (N) using the supplied
pipe.
• Install the supplied fresh water fitting (V) to the upper part of the tank (P). Connect the outlet of the produced water
(U) to the manual three-way valve (N) and then to (V). Be sure that the tank has an overflow .

The prefilters must be installed at least 10 cm above ground level to make possible their opening. It is
important that the pressure gauge (D) is always visible.

Make sure that the high pressure pump (F) has enough oil for correct operation. The correct oil level
must reach the red point on the glass bezel (F1) in the rear of the pump. Use the valve (F2) to change
oil (refer to the MAINTENANCE chapter).

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 1-6
 Figure 1 - oil valve and level mark

To ensure good lubrication the PUMP must be installed in an horizontal base.

Use oil supplied by Tecnicomar only!

1.5 Power connection

Connect - if not already connected by Tecnicomar - the cables the supplied control box:
A. automatic flushing system (if supplied) (not connected)
B. high pressure switch (connected)
C. low pressure switch (not connected)
D. low pressure motor (not connected)
E. high pressure motor (connected)
F. power supply line equipped with a circuit breaker (not connected)

A
B
C
D
E
F

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 1-7
 SECTION 2
2 Initial Start-up procedure
Before the first start-up it is necessary to check that no component of the system was damaged during the transport; this
is especially important for the high-pressure circuit components.

If all steps for the correct installation of the watermaker have been followed (refer to Section 1), the first start-up
procedure can be done:
• Unscrew the filters (B) and (C) and fill them with pure non-chlorinated water.
• Replace the filters.
• Open the inlet valve on the feeding pump (A).
• Make sure that the manual three-way valve is in the UNSAFE WATER position.
• Switch on the power supply.
• Make sure that the pressure control valve (I) is fully open; if not, turn it counterclockwise.
• Remove the sticker from the pump cap (F) to free the small breathing opening on the oil tank.
• Start the system by pressing the START pushbutton for 4 seconds.

Check if the sea water flows through the inlet hosings. If no water is coming through, stop the
system.

• Check that no air is sucked in and that there are no water leaks in the whole system.
• After at least 5 minutes of operation, increase gradually the pressure of the system by slowly turning the pressure
control valve (I) clockwise up to commpletely close the valve. The high-pressure gauge (Q) will indicate 60 bar
(850 psi). Check the pressure for a few minutes. If there are any leaks in the system, stop the device by pressing the
STOP pushbutton. Eliminate the problem and restart the system by repeating the procedure.
• As soon as the system is pressurized the water production begins; after 5 minutes of operation turn the manual
three-way valve (N) in the “SAFE WATER” position.

Follow the SHUT DOWN steps for a correct and safe system power-off:
• Depressurize the system by turning the pressure control valve (I) counterclockwise.
• Push the STOP pushbutton.
• Switch off the power supply.
• Close the sea water inlet (A2).

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 2-8
 SECTION 3
3 Routine operation
After having carried out the first start-up (refer to section 2), the everyday start-up and operation of the watermaker will
be simple and fast.

Follow the START-UP steps listed below:

• Open the sea water inlet valve.
• Make sure that the pressure control valve (I) is open.
• Make sure that the manual three-way valve is in the UNSAFE WATER position.
• Start up the system by pressing the START pushbutton.
• Check that the feed water pressure is correct: the value indicated on the low pressure gauge (D) must not get below
30% of the reading as it was with new filter cartridges. If necessary, clean or replace the filter cartridges.

For correct operation use only filter cartridges supplied by Tecnicomar.

• Apply gradually the operating pressure (850 psi = 60 bar) by slowly turning the pressure control valve (I)
clockwise.

If there is an increase of the produced water salinity, contact the Tecnicomar Service center.
It is recommended to keep clean the prefiltering circuit.

Follow the SHUT DOWN steps for a correct and safe system power-off:
• Depressurize the system by turning the pressure control valve (I) counterclockwise.
• Push the STOP pushbutton.
• Switch off the power supply.
• Close the sea water inlet.

3.1 Operation in low- or high-salinity areas

Tecnicomar watermakers may also operate in areas with unknown feed water salinity, like lake or river waters.
In low-salinity areas the applied operating pressure should be less than 60 bar. In such cases the produced water
flowmeter (L) should be kept under control.

WARNING - The fresh water production must never exceed the system maximum production
(refer to system technical characteristic, Section 7).
In very cold areas and in high salinity areas there will be a decrease in the fresh water production.
In such conditions the operating pressure must always be kept at 60 bar (850 psi).

3.2 Automatic flushing system

An automatic membrane flushing system is available as
option. This system will automatically flush membranes
modules with fresh non-chlorinated water. This device will
avoid corrosion and will longer membranes life.
This system will flush automatically the membranes
whenever the operator wants. The Automatic Membrane
Flushing System has a special electronic control unit
connected to the mother board (see AMF drawing).
Follow this procedure to operate it:
• Shut off the system by pressing the STOP key;
• Start the automatic flushing system by pushing the
START AMF button; fig 2: front and isometric view of control box equipped
• The system will be automatically flushed for 7 minutes. with AMF

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 3-9
 SECTION 4

fig 3: Automatic flushing system AMF

4 Special procedures

4.1 Long-period shut down procedure

If the system is not used for a longer period of time, the membranes may get seriously damaged by a bacteriological
attack. If the system must be out of operation for more than a week, the LONG-PERIOD SHUT DOWN procedure
should be carried out. If the environment is very hot or humid, this procedure must be carried out when the watermaker
is not used for more than three days.
Referring to the Fig. 2 follow the steps below:
• With the system shut down, open fully the pressure control valve (I) by turning it counterclockwise.
• Close the sea water inlet valve (fig. 2).
• Empty the prefilters (B and C) and wash them using a normal dish-washing detergent.
• Reinstall the filter cartridges (Fig. 3, chapter 5).
• Prepare a container (X) with 20 liters of fresh, nonchlorinated water or water produced by the system.
• Rotate (T) sea water inlet valve (see fig.2)
• Start up the system, feed it with all the 20 liters of water and shut the system down.
• Prepare the biocide solution by dissolving 20 grams of the "FL403 Tecnicomar Membrane Preservative" in 20 liters
of fresh water produced by the system.

Do not use chlorinated water.

• Disconnect the BRINE (R) and the UNSAFE WATER lines from the sea discharge fitting (Y).
• Connect the BRINE (R) , rotate (N) to UNSAFE WATER (S) and connect feeding pump hose to the container (X)
to have a loop the container (X) in which the solution has been prepared.
• Start up the system and circulate the solution inside the closed loop for 5 to 10 minutes. Leave the solution in the
system.
• Empty the prefilters and replace the cartridges.
• Connect the BRINE (R) to the discharge fitting (Y).

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 4-10
 Considering the high sensibility of the membrane modules, we advise the exclusive use of flushing
chemicals and filter cartridges supplies by Tecnicomar.

To resume operation after prolonged shutdown, fill the prefilters with clean, nonchlorinated water. Open the sea water
intake valve. Make sure that the manual three-way valve (N) is in the UNSAFE WATER position. Open the pressure
control valve (I) by turning it counterclockwise. Operate the system for 5 minutes without applying pressure. After that,
apply the right pressure as described in section 3.

The LONG-TERM SHUT DOWN may be avoided by operating the system for 10 minutes at least
once every two days. The membranes will be flushed and the development of bacteria will be kept
under control.
However, in all cases the membranes must be kept from freezing.

4.2 Preservation of the membrane modules in very cold areas

When the temperature may fall below 5 degrees Centigrade, it is necessary to add 20% of glycerine to the biocide
solution (SEE LONG SHUTDOWN PROCEDURE).

In any case the membranes should not freeze.

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 4-11
 SECTION 5
5 Maintenance
The watermaker requires some maintenance. The most sensitive component is the reverse osmosis membrane module.
Some safety components, such as low- and high-pressure gauges. High pressure piping and fittings must be checked
periodically for the safe use of the watermaker.

5.1 Ordinary Maintenance

5.2 Preservation and care of the semipermeable membrane modules

The following precautions are recommended:
The membrane module must not be exposed to high temperatures above 50 deg. Centigrade (the membrane
container gives sufficient protection from the engine room high temperatures).
At low temperatures the water inside membranes may freeze damaging the membrane beyond repair; in such
conditions 20% of glycerine must be added to the flushing water.
Excessive operating pressure causes the membrane clogging; it is not advisable to operate the system at pressure
exceeding 60 bar.
The membrane must always remain wet; drying damages it; the membrane is removed from its packaging, it should
be kept in a container where the membrane can be completely immersed.
If the system should not operate for more than one week, follow the long-term shut down procedures (4.3).

The feed water should be always clear; avoid starting the system in harbours or in waters containing
oil or chlorine.

5.3 High-pressure circuit

From time to time it is advisable to check the high pressure fittings and hosings. The user may carry out a first
inspection of the system checking the integrity of the piping and the fittings. It is important to check for leaks in fittings
or piping when the system is in full operation. An accurate maintenance work must be carried out periodically by the
Tecnicomar servicing personnel to ensure efficient and safe system operation. The high-pressure pump oil level should
be checked periodically: the level must coincide with the red dot at the rear of the pump (F1) (refer to the Fig. 1).

5.4 Oil changing in the high-pressure pump

Disconnect the watermaker power supply.
Unscrew, without removing it, the red cap on the high-pressure pump.
Prepare a container to collect the used oil.
Open the oil drain valve (F2) and drain the oil in the used-oil container. Make sure that the pump oil has drained
thoroughly.
Unscrew and remove the red cap, close the oil drain valve and fill with new oil up to the red dot level. Use only the
oil supplied by Tecnicomar.
Reinstall the cap and start up the system.
Do not discharge the used oil in environment.

Figure 2 - high pressure pump (red cap)

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 5-12
 5.5 Prefilter maintenance
The prefilters require maintenance when :
• The low-pressure gauge reads less than 30% of the pressure reading with new filter cartridges (0.8 ... 1 bar).
• The high pressure pump make a stange noise.
• The system starts up, but shuts down after few seconds.
• The operating pressure do not stabilize.

Use only Tecnicomar replacement cartridges. A stock of replacement filter cartridges should always
be kept onboard (see maintenance kit, par. 5.4).

The cartridge replacement procedure is given below:

Shut down the unit and close the sea water inlet.
Unscrew the filter sump B (30 micron - BLUE) using the special
wrench supplied, until they come off (refer to the Fig. 3). Hold the sump
from the lower part.
Empty the sump and take out the filter cartridge (part 1).
Clean the sump inside. USE NEUTRAL DETERGENTS (PH=7) TO
PREVENT DAMAGE TO THE SUMP.
Replace the filter cartridge and make sure that the O-ring (part 3) is well
setted and lubricated (use silicon grease).
Reinstall the cup tightening it manually. DO NOT USE THE WRENCH
FOR TIGHTENING !
Figure 3 - Prefilters Use the same steps for the C filter (5 micron -IVORY).

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 5-13
 5.6 Extraordinary maintenance

5.6.1.1Replacement of membrane modules

.Switch off the power supply.
• Disconnect the low and high-pressure piping from the membrane containers
(pressure vessels).
• Remove the safety wire from the container cap (refer to Fig. 4).
• Unfasten the two bolts using a wrench.
• Press towards the inside of the membrane to take out the two retaining rings.
• Take out the flange and fittings.
• Take out the cap using a 1/4" NPT fitting.
• Take out the membrane from the feed side (refer to the flow direction arrow on
the membrane container).
• Use silicon grease to lubricate outer parts of the freshwater collecting tube of the
membrane and the O-rings.
• Insert a new membrane taking care to respect the insertion direction of the old
one (refer to Fig. 5), and especially the O-ring of the membrane must always be
on the feed side. Figure 4 – see attached draw
• Assemble all components in the reverse order.
• Reinstall the safety wire.
• Restart the system without pressure and check if there are leaks.

[Link] Flowmeter
The flowmeter installed on the watermaker is only an indicator of fresh water production and it cannot be considered an
instrument of precision. At times, however, it may be necessary to perform simple maintenance on it following the steps
indicated below.
1. Switch off the power supply.
2. Unscrew the upper part of the flowmeter.
3. Using a soft piece of cloth and a rigid stick, clean the interior without
scratching the parts inside.
4. Reinstall the upper part of the flowmeter.

5.6.1.3Pressure gauges Figure 5 - membrane feed and O-

maintenance ring
* Switch off the power supply.
* Unscrew the pressure gauge.
* Using a small stick clean the intake bore.
* Take care not to leak the liquid from inside the gauge as this would deteriorate its operation.
* Reinstall the gauge on its seat and tighten after having applied new teflon tape on the threads.

5.7 Scheduled maintenance

5.7.1.1Prefiltering circuit
Components Required maintenance Maintenance Period
Prefilters Clean or replace filter cartridges When the low pressure gauge (D)
and clean the sump reading falls below 0.5 bar
Low pressure gauge Clean the entry bore When it does not indicate pressure or
every 15 months

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 5-14
 5.7.1.2Pressurizing circuit
High pressure pump Change oil 1 First change: after 3 months or 50 hours
of operation; then every year or after
every 500 hrs of operation.
Membrane Replace the membrane 2 When the produced water is not fresh.
module
Membrane Cleaning procedure 2 When the fresh water production is less
than 30% of the production with new
membranes.

5.7.1.3Control and produced water circuits

Produced water flowmeter Clean the inner parts of the When it appears dirty
transparent cover

5.8 Maintenance kit

The maintenance kit allow to have on board a sufficient stock of filter cartridges and other parts that may be required
for the ordinary system maintenance.
A complete Maintenance Kit contains:
• 8 prefilter cartridges 30 micron
• 8 prefilter cartridges 5 micron
• 1 membrane storage solution
• 1 3/8", 1500 mm high-pressure pipe
• 2 containers of pump oil
• 2 O-rings for prefilters
To order a complete Maintenance Kit, please specify the series and the model of one’s own unit (ex. series
ESSENTIAL 1000).

1
Use only the oil supplied by TECNICOMAR
2
Contact a TECNICOMAR Authorized Center

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 5-15
 SECTION 6
6 Technical characteristics and spare parts

6.1 Electrophysical characteristics

TYPE (GPD)(1) Max. power Operating Production with Noise at a 1
rating (kW) voltage (V) new m distance
membranes(2) (dBA)
(liters per hour ±
15%)
ESSENTIAL 1.8 + 0.37 230V 50Hz 100
400/230V
ESSENTIAL 1.8 + 0.37 230V 50Hz 160
1000/230V
High Pressure Pump 1.8 (Esentail 400 - 230V 50Hz 79.5
1000)

6.2 A typical analysis of produced water

Component Raw water Desalinated water
Ammonia (mg/l) no traces no traces
Bicarbonate (mg/l) 63 4.9
Boron (mg/l) 4.0 0.4
Bromide (mg/l) 85 0.85
Calcium (mg/l) 315 0.8
Carbonate (mg/l) no traces no traces
Chloride (mg/l) 17.600 183
Fluoride (mg/l) 0.8 < 0.1
Hydroxide (mg/l) no traces no traces
Iron (mg/l) 0.3 < 0.1
Magnesium (mg/l) 1.300 2.6
Manganese (mg/l) < 0.1 < 0.1
Nitrate (mg/l) < 2.0 < 2.0
Potassium (mg/l) 418 6.4
Silicon as Si02 (mg/l) 10.7 < 5.0
Sodium (mg/l) 11.000 105
Strontium (mg/l) 13.8 0.4
Sulfate (mg/l) 2.436 2.3
Total sulfides (mg/l) < 0.1 < 0.1
Turbidity (FTU2) 0.28 0.13
Conductivity (mhs/cm) 45000 550
Hardness as CaCO3 (mg/l) 6.140 28
P-Alcalinity as CaCO3 (mg/l) 0 0
T-Alcalinity as CaCO3 (mg/l) 104 8
pH (units) 7.7 7.4
TDS at 180 oC (mg/l) 36.073 250

(1)
Nominal production expressed in gallons per day.
(2)
Test condition: 1. Operating pressure 60 BAR (850psi)
2. prefilter feed pressure 0.8 BAR (15psi)
3. feed water temperature 25°C
4. feed water salinity 35000 ppm
5. feed water pH-value 3-11.

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 6-16
 6.3 Spare part list

6.3.1.1High pressure pump

See annexes at the end of this manual.

6.3.1.2Other spare parts

Part code Description Note

211VLF0014NPT0 Pressure control valve

211ME9184P2351 Electric motor 2.5 HP (only for 230 Volt model) Essential 400-1000
211MA50100P140 High pressure gauge 0-100 Bar
211MA50006P140 High pressure gauge 0-6 Bar
211PBBCM202351 Low pressure pump 230 V
211FSR1S38300L Flowmeter R/1 plex 1/4 0-300 l/h
201RPT00140000 High pressure hose 1/4 (ESSENTIAL 400)
201RPT00380000 High pressure hose 3/8 (ESSENTIAL 1000)
TB/11/12/007 Plastic Hose Dia. 8 x 10
TB/009 Plastic Hose Dia. 20
211SW025210HFT Membrane 250 Gpd (ESSENTIAL 400)
211SW025400000 Membrane 700 Gpd (ESSENTIAL 1000)
211PV025210000 Vessel 1000 PSI 2521 (ESSENTIAL 400)
211PV025400000 Vessel 1000 PSI 2540 (ESSENTIAL 1000)
PVS 2.5" / KIT-SS End Plug Kit
OR/01 O-Ring inner
OR/02 O-Ring outer
BS/03 Brine Seal (membrane)
211PAXMSS11170 High pressure pump XM SS 11.17
211PAXM1107000 High pressure pump XM 11.07 INOX
012MKBE0000000 Maintenance kit

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 6-17
 VESSEL GROUP 2540
No. PART NAME ITEM CODE QTY
1 Vessel 2540 1000psi 211PV025400000 1
2 End plug for vessel 1 Hole A14TP1F0DU0025 1
3 End plug for vessel 2 Holes A14TP2F0DU0025 1
4 Adaptor for vessel A14RP212AD3237 2
5 Membrane SW30 2540 gpd 211SW025400000 1
6 Half moon secure plate 3mm 211LV00003TVIX 4
7 Screw M6x10 AX TE TF DIN933 202VT00610TE00 4
8 O ring for vessel 2521/2540 211PV00R020000 2
9 Elbow m/f ¼” 201RXMF014GNPT 2
10 Elbow ¼” – 9/16” 201RX91614GNJI 2
11 High pressure hose 3/8”(+fittings) THP/…/3/8 2
12 Straight ¼” - 10 201RP01014D000 1
13 Hose HTR Ø10 201RPHTR810NAL 1
14 Tee Ø10 201RP00010T000 1
14 (*) Equal elbow 10 201RP00010G000 1
15 O-ring internal for pressure vessel 211PV0OR010000 2
16 (**) Swivel elbow 10-10 201RP01010GC00 2
17 Bush for vessel h.48 A14AN000PV0048 2
(*) only in one vessel(if vessels>1) (**) only in one vessel (output)

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 6-18
 6.4 Warranty for Tecnicomar equipments
The Manufacturer undertakes to remedy any non-conformity due to the defects in materials or
workmanship of the Products for which he is liable, occurring within twelve (12) months from the start-
up date. Under no circumstances will the warranty period exceed eighteen (18) months from the date of
shipment from Tecnicomar. It is condition of warranty that the start-up registration card has been filled in
and sent to Tecnicomar within thirty (30) days from the start-up.

To make use of the warranty, the Buyer must immediately communicate in writing to TECNICOMAR the
detected failure, indicating type, model and serial number of the equipment. The warranty will not be
extended to those parts where serial number is missing or erased.

The warranty does not cover:

a) The natural wear and tear of the equipment and damage resulting therefrom.
b) Consumables, such as gaskets, fittings, fillers etc.
c) Corrosion due to galvanic current.
d) Parts which can be repaired or corrected with minimum action, such as changing of seals, tightening
or adjusting etc.
e) Spare parts.
f) Damage due to the purchaser’s failure to properly store, maintain or operate the equipment, or due to
overloading or failure to pay regard to service and operating instructions, or due to an accident.
g) Any defects in materials provided by the purchaser or a third party or any defects caused by design
stipulated by the purchaser, purchaser’s authorized representative or a third party.
h) Any costs such as work for assembly/disassembly of the defective system and/or part, travel and
similar costs even when the listed activities are carried out by Tecnicomar, their Dealers, distributors
and authorized technical service outlets. Such expenses shall be charged to the purchaser.
i) Any transportation, freight, importation or insurance costs, downtime costs etc.

No claim shall be considered, and warranty shall be considered null and void, if:
a) other than the parts supplied by Tecnicomar have been used within the system components as
replacement parts or accessories;
b) the system has been installed using different procedures and materials other than those described in
the User’s Manual, without a written authorization by Tecnicomar;
c) the system has been repaired or modified by personnel not authorized by Tecnicomar;
d) the maintenance standards suggested by Tecnicomar have not been respected;
e) the system has been required to deliver superior or different performance than the one for which it
was designed and supplied.

The obligation under this warranty is limited, at Tecnicomar’s option to

a) Replacing the inoperative item free of charge EXW Tecnicomar (Incoterms 2010) or
b) Repairing the inoperative item free of charge EXW Tecnicomar (Incoterms 2010).
The warranty of the replaced or repaired part expires at the same time as the original warranty of the
supplied equipment or part.
The purchaser shall retain the claimed part or equipment for three (3) months for Tecnicomar’s inspection
and on request the damaged part shall be sent to a destination designated by Tecnicomar at the
purchaser’s cost. Following warranty handling, the replaced part becomes the property of Tecnicomar.

Under no circumstances and in no condition shall Tecnicomar’s liability within these warranty terms
exceed the original value of the supplied equipment. TECNICOMAR will not be liable to reimburse
direct or indirect damages.

This is the only warranty applicable to the equipment and expressively replaces any other warranties,
expressed or implied, including any other warranties or liabilities against vices or defects, hidden or
otherwise and any other obligation or liability whether in contract or in law.

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 6-19
WARRANTY CLAIM

A claim shall be made by delivering the part for inspection to an authorized dealer or by giving notice to
Tecnicomar (info@[Link] - Fax +39.0923.960235) that shall then arrange for the necessary inspection and
repair or replacement (which may be conducted at the facilities of Tecnicomar) provided such service is covered
under this warranty.
RETURN PRODUCT TO TECNICOMAR ONLY AFTER RECEIVING FACTORY
AUTHORIZATION INCLUDING THE ASSIGNMENT OF A RETURN MATERIAL
AUTHORIZATION NUMBER. THIS NUMBER MUST BE CLEARLY MARKED ON THE OUTSIDE
OF THE BOX WHEN SHIPPING. Buyer shall pay for all related labor and materials and any shipping,
transportation and other expenses associated with the service.

Instructions for the installation, use and maintenance of Tecnicomar Watermaker 6-20