PROPOSED PROCEDURE FOR
ELECTRODE QUALIFICATION TEST
FOR
(E–7010 P1)
Doc No.:SGAPL/TEPL/HPCL/WB/SCH.04-JP-05
REV - 00 SHEET 1 of 5
PROPOSED PROCEDURE FOR ELECTRODE
QUALIFICATION TEST FOR (E–7010 P1)
Doc No.: SGAPL/TEPL/HPCL/WB/SCH.04-JP-05
LAYING OF 3 LPE COATED CS PIPELINE FOR AUTHORIZED GA OF WEST
PROJECT :
BENGAL CLUSTERS
CLIENT : M/s HINDUSTAN PETROLEUM CORPORATION LIMITED (HPCL)
PMC : M/s TRACTEBEL ENGINEERING PVT. LTD.
CONTRACTOR : M/s SUMIT GAS AGENCIES PRIVATE LIMITED
PO. NO :
22002061-OQ-10157/LK Date:13/03/2023
Prepared by Checked by Approved by
Rev Date Description
SGAPL SGAPL TEPL/HPCL
For Review
00 02.05.2023
& Approval
PROPOSED PROCEDURE FOR
ELECTRODE QUALIFICATION TEST
FOR
(E–7010 P1)
Doc No.:SGAPL/TEPL/HPCL/WB/SCH.04-JP-05
REV - 00 SHEET 2 of 5
INDEX
Topic No. Items Page No.
1.0 Scope 3
2.0 Reference 3
3.0 Equipment’s 3
4.0 Methodology 3
5.0 Diagram 4
6.0 Health Safety Environment 4
7.0 Test Required 5
8.0 Documentation 5
PROPOSED PROCEDURE FOR
ELECTRODE QUALIFICATION TEST
FOR
(E–7010 P1)
Doc No.:SGAPL/TEPL/HPCL/WB/SCH.04-JP-05
REV - 00 SHEET 3 of 5
1.0 SCOPE:
This Procedure covers the requirements to carry out the necessary test for the qualification of electrodes
for the LAYING OF 3 LPE COATED CS PIPELINE FOR AUTHORIZED GA OF WEST BENGAL CLUSTERS
2.0 REFERENCE:
2.1 TEPL/HPCL Specification.
2.2 ASME Sec II Part C, AWS 5.5
3.0 EQUIPMENTS:
3.1 Welding Machine
3.2 Consumables
3.3 Tong Tester
3.4 Stop Watch
3.5 Clamp Meter
3.6 Temp. Scanner
3.7 Weld Gauge
3.8 LPG Torch
3.9 Grinder
3.10 Filler Gauge
3.11 Degree Protector
4.0 METHODOLOGY:
A. Process & Type SMAW & Manual
B. Base Material IS 2062 Gr.B CS Plate
C. Size of the specimen plate 300mm X 150mm X 20 mm
D. Back Strip Size 25mm X 300mm X 8mm
E. Joint Design Single Side Bevel V Joint (Refer Sketch)
F. Filler Metal E 7010 P-1 (350MM X 4.0 MM), Class AWS-A5.5
G. Electrical Characteristics DC Electrode Positive (Reverse Polarity)
H. Position 1G (IN PLATE)
I. No. of welders One
J. Time Lapse between Passes 1st Layer to 2nd Layer = 4 minutes
K. Min No. of passes before the Joint
allow to cool At each pass
L. Cleaning and Grinding Power brushing & Grinding
PROPOSED PROCEDURE FOR
ELECTRODE QUALIFICATION TEST
FOR
(E–7010 P1)
Doc No.:SGAPL/TEPL/HPCL/WB/SCH.04-JP-05
REV - 00 SHEET 4 of 5
M. Shielding Gas & Flow Rate Not applicable
N. Shielding Flux Cellulose sodium (E 7010 P1)
O. Speed of Travel 100-250mm/min
P. Sketches & Tabulations attached See Page 4 & 5
Q. Max. time between
commencement and completion of weld 03 Hours
R. Brand Name BOHLER
S. Preheat Temperature 100°C Min
T. Inter pass Temperature 250°C Max.
U. Impact temperature at (-) 30°C
5.0 DIAGRAM:
20° +5°
T=20 mm
16mm
8mm
25mm
Root Gap – 16.0 mm
Joint Sketch for E7010 (4.0 mm)
6.0 HEALTH SAFETY AND ENVIRONMENT:
All Welding equipment and accessories shall be maintained in good condition. All welders and
grinders shall use proper protective equipment’s.
All employees shall follow employee occupational health and safety rules.
PROPOSED PROCEDURE FOR
ELECTRODE QUALIFICATION TEST
FOR
(E–7010 P1)
Doc No.:SGAPL/TEPL/HPCL/WB/SCH.04-JP-05
REV - 00 SHEET 5 of 5
7.0 Test Required: (As per AWS 5.5)
1. Chemical Analysis
2. Tensile Strength
3. Charpy V-notch
4. Non- Destructive Test - (X- Ray)
8.0 DOCUMENTATION:
Inspection Test Plan: SGAPL//TEPL/HPCL/WB/SCH.04-ITP-05- REV-00
Inspection Report: SGAPL/TEPL/HPCL/WB/SCH.04-IR-05 -REV-00
NOTE: In case of any conflict between the requirements of this procedure and that of above referred
specification then requirements of TEPL/HPCL shall govern .
For SGAPL For TEPL/HPCL
PREPARED CHECKED APPROVED
NAME:
SIGNATURE:
DATE:
