There are several techniques for completing the latter two steps of the paper
conversion process. The two most common are -
Slitting/Rewinding
Precision Roll Sawing
Benefits of Paper Conversion
The paper converting and printing industry affects our day-to-day lives in
several ways with regard to the following:
Products/Packaging: Several products used regularly are made from
paper. In the consumer sector, we frequently use books, newspapers,
bags, magazines. While most industrial and commercial companies use
some form of paper packaging like for boxes, packing paper, cartons,
etc) for their products.
Improve environmental footprint: The industry has made significant
advancement toward improving its ecological impression. Besides
reducing its intake of fossil fuels during the paper products production,
it has created methods for reusing old and utilized paper items into
new materials and products. The latter is vital for the reduction of the
overall size of landfills.
How Does A Paper Converting Machine Work?
A paper converter takes one form of a paper and makes it into another paper
product. For e.g. A large bundle of kraft paper could be printed, coated, and
sheeted into custom-specified sandwich wrappers for a restaurant.
Common Paper Converting Processes
Some of the common paper converting processes are -
Roll Slitting - In this process, the paper rolls start off in wide master
rolls. If you require a narrower roll, such as a roll for custom kraft paper
table covers, a paper converter cuts it accurately to your desired
width.
Sheeting - A sheeter gets a roll of paper and turns it into sheets of
paper. The only thing you need to think about is what size of custom
paper sheets you want and it can be produced to your precise
specifications.
Flexographic printing - This printing method is usually used to print
disposable containers and cups, paper sacks, envelopes, folding
cartons, candy and food wrappers, and corrugated containers. Besides,
clients looking for creative paper solutions usually find that flexo
printing is an essential part of their custom projects.
Coating - In this process, the paper coating takes an usual paper
product and converts into something with a particular purpose or
application. You may need coating to produce tags and labels, specialty
tapes, or water or grease impermeable papers for the food industry.
Laminating - Just like coating, this process even takes an ordinary
paper and converts it into something special. If you require metallized
paper for decorative packaging, point-of-purchase displays, or gift
wraps, you may require paper laminating process.
Types of Paper Converting Machinery
The different paper converting machinery involved in the paper converting
and printing industry are -
Slitter/Paper rewinding machine - this is a kind of paper rewinding
machine/paper winding machines. The slitters are of two types - roll
saw and rewind slitting. In rewind slitting, the material is pulled out
from the roll and cut into required length and then rolled it to the other
roll, whereas the roll saw machine is a slicer that slices the roll into
several pieces. The latest and the most highly developed equipment in
the paper converting machine field is the Roll Saw Razor or Roll Razor,
which can process a roll four times faster than a rewinder for cutting
down rolls into lesser ones. But it does not rewind into new cores.
Paper Sheeter Machine - The paper sheeter machinery/paper sheet
cutting machine cut the paper sheets into an exact size. They are
extremely precise and provide the paper stacks in a regular size for
further usage into production or for the end user.
Roll Winding Machine - The roll winding machine is used extensively
in various industries. These machines are made available to the
customers in various specifications and can even be customized as per
the specified details.
Paper and Folding Carton Sheeter - The versatile and high-
speed paper and folding carton sheeter enables us to quickly produce
high quantities of accurate sheet sizes for accurate production runs,
optimizing efficiency, and minimizing waste. This also allows us to buy
paperboard directly from the mills, providing us a price advantage over
purchasing from paper houses.
Paper Rewinder Machine Manufacturers
The top three largest paper rewinder machine manufacturers are relatively
unchanging these days. We have listed the top five companies that are both
well-liked and accepted by their competition in their respective
marketplaces.
Pasaban
The company designs and manufactures high-tech customized machines like
sheeters and winders for the cardboard, paper, specialty papers, and
security paper converting industry. Pasaban is focused on providing the
paper industy with tweaked, excellent converting machines and solutions.
The organization offers an all-in-one solution giving extensive solutions that
incorporate different equipment like sheeters, winders, and ream wrappers.
Also Read: Optimizing Production: The Evolution of Paper Converting Machinery
Mitsubishi Heavy Industries Ltd
Mitsubishi Heavy Industries Group has been providing advanced machinery
for the pulp and paper business since 1956. The company exports its
machinery to over 40 countries, sustaining a major share of the market
globally. Mitsubishi continues to develop the novel technologies to advance
the quality of the boxes, productivity, and ease of operations for its clientele.
Also Read: Innovations in Papermaking Machinery: A B2B
Perspective
