A 319/320/321 Airbus: ATA 51 57 Structures
Topics covered
A 319/320/321 Airbus: ATA 51 57 Structures
Topics covered
A 319/320/321
ATA 51−57
Structures
06−10
EASA Part 66 B1
A320 51−57 B1 E
For training purposes only.
Copyright by Lufthansa Technical Training.
LTT is the owner of all rights to training documents and training
software.
Any use outside the training measures, especially reproduction
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moved.
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and criminal law, apply.
Lufthansa Technical
Training
Dept HAM US
Lufthansa Base Hamburg
Weg beim Jäger 193
22335 Hamburg
Germany
06 − 10
AIRCRAFT DIMENSIONS
The dimensions are quoted in meters. Those measured from the static ground
line correspond to the aircraft at its maximum ramp weight.
2
Area 122.4 m 2 1317.50 ft
06 − 10
24 35 35.8 47 47.5 64 87
1
87
1 24 32 51 64
For Training Purposes Only
1 24 32/35 47/51 64 87
06 − 10
”Y” means lateral distsances from any point to aircraft center line
” Y 0 ” is a vertical plane over the center line
” + Y ” is a plane left hand from ” Y 0 ” in flight direction
” − Y ” is a plane right hand from ” Y 0 ” in flight direction
06 − 10
NM5 06 10 00 0 AEMO 01
SECTION
A−A
X/STA3500/FR1
2540
mm
For Training Purposes Only
CL CENTER
LINE
X/STA 0
X/STA3340/FR0
06−20 ZONING
MAJOR ZONES
Description
Major - zones
Eight major-zones are identifided by the hundreds as follows :
Example A320
200
300
600 500
100
400
700 STATIC GROUND
300
Description
Major sub-zones are identified through tenth digit of the three digit zone num-
ber. Numbering takes places within the major zone from
Example A320
830
840
830 830
840 840
320
STA40113
220 FR87
SECTION
For Training Purposes Only
190
ZONES
Description
A zone defines a certain position within that major sub-zone. They are identi-
fied through single digit numbering, counting from 0 to 9. Numbering within a
major sub-zone happens as follow :
NOTE : − Wings, stabilizers and engine nacelles have similar major sub-
zones and zones.
For Training Purposes Only
Example A320
323 324
322
326
315 317
221 241 251 261 316
262 311
222 242 252 312
110 131 151 171
132 152 172
313
314
123 125 129 127 133 137 191 195 147 197 153 161 163
124 126 128 134 138 192 196 148 198 154 162 164
MLG DOOR
31 51
STA1323 / FR31 STA2456 / FR53 196
ZONE
For Training Purposes Only
STA1307 198
192 744
191
197
192 198
191 ZONE 197
734
195
196
195
Note:
− The passenger/crew-doors, cargo-compartment doors, avionic-
compartment and landing-gear doors are identified by the zone
numbers, because each of these doors is a zone in itself.
For Training Purposes Only
Example A321
811 813
812
06−30 SECTIONS/STATIONS/FRAMES
SECTION NUMBERS Frames numbers ( FR )
Frames been counted from the front bulk head to the aft within the fuselage.
Description The distance between the frames are generally 530 millimeters. In ranges of
This part gives informations about the sections, their related stations and hight loads the distances is about 230 millimeters.
frames or ribs. Depending on the frames the fuselage of A320/A319 has seven sections. The
A321 has nine sections.
Section numbers
SECTION DESIGNATION STATIONS FRAMES
The aircraft is divided into various sections for manufactoring reasons.
Each major part of the aircraft, corresponding to the production sharing re- 11 / 12 Nose Fuselage 3340−9500 0−24
ceives a section number. 13 / 14 Forward Fuselage 9500−15367 24−35
15 Center Fuselage 15367−21361 35−47
Fuselage 10 thru 19.1 ( shown ) 16 / 17 Aft Fuselage 21361−30429 47−65
18 Aft Fuselage 30429−33655 65−70
Wing 20
19 Forward Tailcone 33655−36617 70−77
Vertical Stabilizer 30
19.1 Aft Tailcone 36655−40113 77−87
Horizontal Stabilizer 35
Engine 40
Landing Gear 50
Belly Fairing 60 Additional Sections A321
SECTION DESIGNATION STATIONS FRAMES
Stations numbers ( STA ) 14A Forward Fuselage 15367−19634 35−35.8
The station designation system is used to identify reference planes and points
16A Rear Fuselage 25629−28296 47−47.5
along those planes, providing a means of identifying the location of structure.
A station corresponds to a cross section ( plane ) for a given assembly group,
as fuselage, engine nacelle, wing, vertical and horizontal stabilizer.
The sum of all stations gives a station diagram. Each station is a measured
For Training Purposes Only
19.1
15
19
18
16 A 16/17
A 321
Only
21
For Training Purposes Only
14 A
13/14 A 321
Only
11/12
06−40 ACCESS
ACCESS PANELS AND DOORS
In case all letters of the alphabet have been used, panels are identified as fol-
Description lows :
− the leter ” A ” is still the identification letter
All access panels and doors are provided with an identification system. − location letters than are
The identification code exitst of three figure to identify the zone and two letters U Top ( upper surface )
to clarify the position. D Bottom ( lower surface )
− The first or identification letter identifies the door ( panel ) in a logical P Left
sequence, i. e. S Right
from the inside to the outside, or G Floor Panel
from the forward to aft. X Sidewall panel
The first identification letter is an ” A ” for each zone. Y Ceiling Panel
− The second or location letter, gives the location of the door ( panel )
on the aircraft zone if necessary. NOTE : − The letters I and O are not used.
− The cabin passenger / crew doors, cargo compartment and main
Location letters are: landing gear doors are only identified by the zone number, since
T Top ( upper surface ) each of these doors is a zone in itself.
B Bottom ( lower surface ) − Doors along the aircraft center line have the left side zone number.
L Left − For more rules see AMM 06 − 40 − 00
R Right
Z Internal
F Floor Panel EXAMPLE: Panel 121AL
W Sidewall panel
C Ceiling Panel ZONE SUFFIX FUSELAGE POSITION
121 AL Forward Fuselage, lower half, first panel in
EXAMPLE : 1 2 1 A L Zone 121 Bottom ( access to External-
Power-Panel ) see NOTE.
For Training Purposes Only
110AL
For Training Purposes Only
811
121AL
812
Figure 8 Access left side radome, avionic compartments, nose landing gear
FRA US/T-5 RrU AUG. 04 Page: 17
Lufthansa Technical Training
LIFTING AND SHORING A319 / A320 / A321
LIFTING
07 − 10
WARNING : that the weight of fuel is applied equally on the two sides
of the aircraft.
WARNING : that the aircraft is stable before you lift it with jacks.
WARNING : not to lift the aircraft with the SAFETY STAY ( jack at the
aft fuselage position ).
You must lift at three structural jacking points with three hydraulic jacks.
one point is under the forward fuselage at FR 9
the two other points are under the wings at rib 9.
When the aircraft is on jacks, place a safety stay between FR 73 and FR 74.
This prevents any accidental movement of the aircraft.
FR74
FR73
FR 8
RIB 9
NM5 07 11 00 2 AAM0 05
RIB 9
JACKING POINT ” A ”
SAFETY JACK
JACKING POINT ” B ‘ ”
B
WING R / H RB 9 20107 − 6497.25 − 828.35 28500 daN C
JACKING POINT ” B ” D
E
F
G
MAX. PERMITTED
AIRCRAFT WEIGHT 57.000 kg 59.000 kg 69.000 kg
FOR JACKING
Make sure that the ground safety locks are installed on the landing
gears.
The aircraft can be lifted at the landing gears up to its max. weight to
change wheels.
use the right nose landing gear jack adapter and install that tool correct.
Never lift the landing gear outside of the ball pad, severe damage to the
landing gear makes gear change madatory.
For Training Purposes Only
JACKING POINT
JACKING POINT
08−00
WEIGHING
Aircraft weighing is performed at certain intervals in order to determine the dry
operating weight of the individual aircraft.The weight is used to determine the
center of gravity.
Special weighing plattforms are used at the normal lifting positions for this task.
For Training Purposes Only
08−00
192 MB
6QT
FR38
39QM
For Training Purposes Only
Towing
The aircraft can be towed by the nose landing gear or the main landing gears.
You can tow the aircraft with deflated tires.
Taxiing
This section gives information related to the danger areas around the engines.
You can taxi the aircraft with deflated tires.
For Training Purposes Only
α 11 degrees A 320
HOTIZONTAL PLAN
For Training Purposes Only
TOWING
Description You can use the NLG tow − bar fitting to tow or push the aircraft :
WARNING : Make sure that when the aircraft moves with its own power - with maximum weight,
on the ground - with the engine power between zero and idle.
− no person go where the aircraft can cause them injury or
can kill them You can use the MLG attachments to tow the aircraft :
− no objects stay where the engine can blow them away or - with the engines shut down,
can pull them into the engine by suction.
- when it is bogged.
WARNING : The person who operates the brakes from the cockpit
during towing or taxiing must have his seat belt attached.
If not, there is a risk of injury if the aircraft stops suddenly.
CAUTION : Set and calibrate the towing and turn shear pins before you
tow or push back the aircraft.
This is to prevent high loads which can cause damage to
the nose landing gear and / or the aircraft structure.
CAUTION : Do not tow or move the aircraft on the ground if the engine
cowls are open.
For Training Purposes Only
H < 300mm
TOW BAR
TOW TUG
For Training Purposes Only
3m ( 10ft )
All doors closed and locked or removed, engine cowlings closed and ROLLING 3% MTW
latched : ON SLOPE +1% MTW PER
- for a tractor with a tow bar, a maximum speed of 25 km / h ( 15.5 mph ) is
1% SLOPE
permitted.
- for a tractor without tow bar, a maximum speed of 32 km / h ( 19.8 mph )
is permitted.
Passenger / crew doors fully open and locked and / or cargo doors
open in vertical position. Engine cowlings closed and latched.
- the permitted maximum speed is 10 km / h ( 6.21 mph )
For Training Purposes Only
40
40
95
95
BY TOWING / PUSHING
For Training Purposes Only
K. Communication system
Procedure
A. Tow slowly and smoothly
NOTE : During towing operations, put
one person in the cockpit to operate the brakes if necessary
two person to monitor wing tips.
Towing Lever set to Towing / Push Back Towing Lever in Flight Position
A Position
A
TOWING LEVER
For Training Purposes Only
NORMAL POSITION
( NWS OPERATIONAL )
TOWING POSITION
( NWS DEACTIVATED )
ELEVATION
m ft
GROUND PLANE
FEET
DISTANCE IN
METER
WIDTH
For Training Purposes Only
m ft
AIR PLAN CL
PLAN
( METERS )
Dangerous Engine Areas: FEET
T / O Thrust
19 ft
( 5.79 m )
3.0 ft
( 0.91m )
For Training Purposes Only
ENTRY CORRIDOR
− Wheel chocks in front of and behind main and nose landing gear wheels.
− Parking brake ”ON”.
− Nose wheels should be in a straight line.
− Flaps ,slats,spoilers,speed brakes and thrust reversers retracted.
− Stabilizer set to neutral.
− Cockpit windows closed.
− Doors closed.
− Protection covers installed in bad weather conditions.
− Landing gear doors closed.
− Landing gear ground safety locks installed during maintenance opera-
tions or long parking periods.
− Water system depressurized. This prevents too much water in the toilet
bowls since the water valves can leak when the water pressure de-
creases.
− Shock absorber rebound can cause some movement in the wind. Equip-
ment should be removed from the aircraft to a position where it cannot
damage the aircraft.
For Training Purposes Only
A B C
STATIC PROBE COVER ( 2 ) ANGLE OF ATTACK COVER ( 3 ) PITOT PROBE COVER ( 3 )
ENGINE COVER ( 2 )
D E F
ICE DETECTION STATIC PROBE COVER ( 2 ) TAT PROBE COVER ( 2 )
PROBE COVER ( 2 )
For Training Purposes Only
LOCK STAY
LOCK STAY
For Training Purposes Only
ATA 52 DOORS
52 − 00 DOORS
GENERAL
Description and Operation Forward and aft cargo compartment doors are equiped with an mechanical
The aircrafts are designed with several doors to give a conveniened access latch mechanism. The yellow hydraulic system will be used to open and close
to compartments for passengers, crew members, loading staff and maintenance the cargo doors. Opening and closing of the cargo compartment doors can be
reason. In the cabin all doors are designed that all passengers and crew members done from the outside only.
can leave the aircraft even without staircases, in case of emergency, safely in a
defined time. Bulk Cargo Compartment Door (Option)
Is the last cargo door on the right hand side of the fuselage.
Passenger and Crew Doors Is a plug type door
This aircraft has 4 entrances / emergency exits, called type 1 door, two doors of when unlocked opens inside and swings to the compartment ceiling,where it
each fuselage side. is mechanicaly secured.
This doors are plug type doors. That means under cabin differential pres− The door can be unlocked and locked from the outside and inside.
sure the doors will be pressed against fuselage mounted stop fittings to
transfer the door pressure force to the fuselage structure. A 319 DOORS
This doors can be opened from the inside as well as from the outside.
All 4 doors will be used in case of emergency as emergency exits, therefore In the pressurized area :
each door is equipped with an emergency-escape-slide. 2 Cargo compartments doors ( 825, 826 )
Overwing Emergency Exits 2 Overwing emergency exits ( 834, 844 )
Four exits called type 3, two on each side of the fuselage, designed as emer- 4 Passenger and crew doors or cabin doors useable as emergency exits
gency exits only. These been used in an case of emergeny, to evacuate the ( 831, 841, 832, 842 )
passengers and crews in a definite time according to JAR / FAA regulations. 4 Doors to give access to the avionic compartments (811, 812, 822, 824)
This exits are plug type doors.
This exits can be opened from the inside as well as from the outside. A 320 DOORS
On each fuselage side during openig of the first exit via a mechanical In the pressurized area :
system a slide will be released and inflated.
For Training Purposes Only
811
812
824
825 822
842
826
B 842
827
(OPTIONAL) 844
832
For Training Purposes Only
843
834
841
833
831
A321 DOORS
In the pressurized area :
2 Cargo compartments doors ( 825, 826 )
4 emergency exits or cabin doors usable as emergency exits
( 833, 843, 834, 844 )
4 Passenger and crew doors or cabin doors usable as emergency
exits ( 831, 841, 832, 842 )
4 Doors to give access to the avionic compartments
( 811, 812, 822, 824 )
Optional doors : 1 entrance stairs door ( 813 ) and
1 bulk cargo compartment door ( 827 )
For Training Purposes Only
841
A 321
843 A
811
811
823 812
825 824
844
842
842
B
827 826
844
832
834
For Training Purposes Only
841 843
833
831
Figure 20 A 321 Passenger, Crew and Service Doors
FRA US/T SeG 01.07.02 Page: 41
Lufthansa Technical Training
DOORS A 319 / A320 / A321
GENERAL
52 − 00
121AL
316AR
133AL
172AR
317AL
154AR
171AL
314AR
315AL 312AR
B A
192NB
191CB
(A320
only)
For Training Purposes Only
191DB
192MB
Doors and Emergency Exits are indicated by a white title “SLIDE“.( armed )
during flight phases 4, 5, 7 and 8, warnings will be suppressed and
Emergency Exit Hatches appearing closed on ECAM when the cover flap is activated when the aircraft passes into a flight phase where warnings
installed. permitted, see above.
BULK
SLIDE SLIDE CABIN
CARGO
For Training Purposes Only
EMER
SLIDE EXIT
FLIGHT PHASE 5 6 7
INHIBITION
1 2 3 4 8 9 10
CABIN
TARGET
For Training Purposes Only
ECAM
DU 2
ECAM CP
LGCIU 1
DOOR RH AVIONICS
For Training Purposes Only
If the Emergency Control Handle stays in ” ARMED ” position and the door „DISAMED“ is named „PARK“.
outer handle unlocks the door, the Emergency control Handle moves to
” DISARMED ” position first. 5 Release Button
To close the door, the release button of the door stay mechanism has to be
2 Inner Control Handle pressed to unlatch the hold open mechanism.
Operates the locking mechanism and movement of the door. When the handle
is moved to ” OPEN ” position, the locking shaft and the locking hook are 6 Emergency Escape Slide
withdrawn and moved inwards and down. The whole door panel is lifted.
All Passenger / Crew Doors are equiped with Emergency Escape Slides,
stored in a door mounted container.
GREEN COLOR 3
4
OPEN
D
5
A
2
For Training Purposes Only
The green, LOCKED, visual indicator disapears and the red, UNLOCK mechanism
ED sign is visual. Pull and turn the door to the closed position
The door been unlocked and lifted, high enough to pass the stop fittings. Pull and turn the outer control handle down to th closed position
Use the assist handle and manually push the door outwards.The door turns - The handle will be stowed
forward until she snaps in to the door stay mechanism. - The door will lowered and
The force to lift the door has to be less than 16 daN ( 15.7 Kg ). - locked
If there is no access platform / staircase in front of the door, put the safety Make shure the handle is flash with the door contour. INFO: The ermer
barrier in position in the door frame. gency control handle remains in ” DISARMED” position.
WINDOW
ARMED
( PARK )
DISARMED
DISARMED
OUTWARD
OPENING
For Training Purposes Only
INWARD
OPENING
ESCAPE
SLIDE
ARMED 2
( FLIGHT )
locking hook. An other proximity sensor is installed in the door, and is checking
the position of the lockshaft. Both are necessary for door indication on ECAM /
DOORPAGE, where the door symbol apears in „( GREEN ), and for door warn-
ing.
LOCKING HOOK
LOCKING UNIT
EMERGENCY OPERATION
ACTUATOR CYLINDER
LIFTING LEVER
GEAR BOX
OUTER
CONTROL TORSION BAR
For Training Purposes Only
HANDLE
DOOR SUSPENSION
Description and Operation
When the door is in the up position it moves outwards parallel to the fuselage.
The door is supported by a support arm and maintained parallel to the fuselage
by a guide arms.
The door is attached to the support arm by means of upper and lower connect-
ing links. The lower connecting link is the lifting lever.
A door stay mechanism, installed in the support arm, locks the door in the fully
open position.
Door Seal
The door seal is one assy and installed around the door panel. It is blowen up
by cabin pressure.
For Training Purposes Only
GUIDE ARMS
ADJUSTABLE STOP
ADJUSTABLE STOP
( DOOR )
FUSELAGE
DOOR STOP
FITTING
( DOOR FRAME )
UPPER CONNECTION LINK
DOOR
FRAME
STOP
FITTING
SUPPORT ARM
LOWER CONNECTION
LINK DOOR SEAL
( LIFTING LEVER )
For Training Purposes Only
Damper / Actuator
FILLING VALVE
Lever Shown in
Activ Position
Percussion Mechanism
RELEASE LEVER
Lever Shown in
Maintenance Position PUNCHING STIKER
SHEAR PIN
For Training Purposes Only
SAFETY PIN
Indication
A visual indicator, installed at the forward end of the girt bar, used to see if the
girt bar is attached to the floor. The indicator can be checked on olderly version
through a escape cover window, newerly version have a floor mark. The emer-
gency control handle in ” ARMED ” position a proximity switch is activated for
the ECAM SYSTEM, where SLIDE in white appears on the door page.
For Training Purposes Only
ESCAPE SLIDE
CONTAINER
FWD
ESCAPE SLIDE INDICATOR
CONTAINER PLATE
GIRT BAR
EMERGENCY CONTROL
HANDLE
DISARMING MECHANISM
DISARMED POS
ESCAPE SLIDE
CONTAINER
ESCAPE SLIDE
CONTAINER INDICATOR
PLATE
GIRT BAR
For Training Purposes Only
GIRT BAR
VISUAL POS.
CABIN FLOOR
INDICATOR
VISUAL INDICATOR
GIRT BAR
52 − 20 EMERGENCY EXITS
EMERGENCY EXITS GENERAL
General
In case of emergency to evacuate the passengers and crews, the cabin atten-
dants can unlock the two FWD and AFT Passenger / Crew Doors manually.
The Passenger / Crew Doors open pneumatically.This operation releases and
inflates the related escape slide on each door automatically.
Additional there are :
- A 319 2 overwing emergency exit hatches, one on each side.
- A 320 4 overwing emergency exit hatches, two on each side.
- A 321 4 additional Passenger Crew / Emergency Doors
In the cockpit there are two sliding windows as the emergency exits for the pi-
lots.
For Training Purposes Only
D SLIDING WINDOW
A A
D
C
A A
For Training Purposes Only
EMERGENCY EXIT HATCHES A319 / A320 Take the lower handle of the lining with your free hand and pull the emergency
exit hatch from the recess. The hook brackets disengage from their pivot fit-
Description tings. Lift the emergency exit hatch and pull it away from the opening.
Passengers / Crew can open the overwing emergency exit hatches manually.
The release lever operates the slide release mechanism which inflates
This operation releases and inflates the related off − wing escape slides in the
the emergency escape slide.
wing to fuselage fairing. The emergency exit hatches are also of plug type
construction. All exits have the same construction and function beside of LH /
RH istallation. They can be opened from in− and outside.
In a fuselage compartment close to the wing trailing edge, two double row es-
cape slides are installed to give a way for passenger standing on the wing. Removal of the Emergency Exit Hatch from the Outside in ARMED mode
The escape slide will be activated on that fuselage side where the first exit Push the flush panel of the hatch control handle to the inside of the handle
hatch been opened. frame.
It exists a mechanical connection between the emergency exit hatches and the This operation moves the handle down and releases the locking hooks. The
release mechanism of the escape slides. The system is normaly in armed posi- handle moves the main cover flap to the open position.
tion. Because of the shape of the emergency exit hatch, it falls into the cabin when
In every emergency exit fuselage frame a red manual inflation handle can be the flush panel is pushed.
used to release and inflate the escape slide, when the auto activation has re-
fused. Access to the red handle is possible when the exit hatch is removed. Push the emergency exit hatch away from the opening into the cabin.
The release lever operates the slide release mechanism which inflates
Removal of the Emergency Exit Hatch from the inside in ARMED mode the emergency escape slide.
To get access to the hatch control handle, pull down the cover flap from the
recess. When the cover flap is opened, a proximity switch is operated and
gives two different warning signals.
One signal is sent to the ECAM system to make the MASTER CAUTION
LIGHT on.
The other signal is sent to a visual warning in the cabin, to tells the attendants
that one of the emergency exit hatches is not correctly closed.
Pull the hatch control handle down by means of the pull lever and hold the
For Training Purposes Only
emergency exit hatch in position. This causes the spring−loaded linkage to fall
down and engage the special bolt of the hatch control handle to block it.
Because of the shape of the emergency exit hatch, it will fall into the cabin if
you do not hold it.
Carefully let the top of the hatch fall to the inner side so that it comes clear of
the structure.
A CONTROL HANDLE
A
SLIDE ARMED
WARNING LIGHT
COVER FLAP
For Training Purposes Only
COVER FLAP
LOCKING MECHANISM OF EXIT HATCHES The operation of the hatch control handle pull lever disengages the locking
hooks from the upper roller fittings. Because of the shape of the emergency
Description exit hatch, it will fall into the cabin if you do not hold it.
The essential parts of the locking mechanism are : Carefully let the top of the hatch fall to the inner side so that it comes clear of
- the locking shaft unit and the structure. When the emergency exit hatch moves inboard, the latch pin
- the hatch control handle. goes free of the escape slide mechanism release lever.
These parts are installed in the upper part of the exit hatch Take the lower handle of the lining with your free hand and pull the emergency
The locking shaft unit includes the locking shaft with two locking hooks. exit hatch from the recess. The hook brackets disengage from their pivot fit-
These hooks locks the exit hatch on to roller fittings in the exit hatch frame. tings.
A rod connects the control handle with the locking shaft unit. Lift the emergency exit hatch and pull it away from the opening.
Two safety springs keeps the control handle in up position ( locked ). After For safety, install a RIGGING PIN in the provision of the hatch frame. This pre-
opening of the hatch a back lock lever keeps the handle in lower position. vents an accidental operation of the escape slide.
The hatch control handle exists of pull lever and flush panel. If the handle pull
lever moves downwards, the flush panel remains. If the flush panel is operated, Installation of the Emergency Exit Hatch
the handle pull lever moves donwards and the locking shaft turns
Make sure that the latch pin of the slide release mechanism is in the DIS-
Indication and control of the release mechanism ARMED position. If installed, remove the RIGGING PIN from the hatch frame.
ARMED and DISARMED position of every latch pin are monitored by an prox- Take the emergency exit hatch and set it with the hook brackets on their pivot
imity switch and displayed on ECAM. If the latch pin is retracted, the proximity fitting. Push the bottom of the hatch into the opening so that the hook brackets
switch sends a signal to the ECAM. engage in the pivot fitting.
To prevent accidental operation of the hatch locking mechanism, the release Make sure that the lip of the hatch seal is not caught in the pivot fitting. Push
warning system gives two different warning signals. One signal is sent to the the top of the hatch into the opening so that the stop profiles touch the hatch
ECAM system and the other gives a visual warning in the cabin frame.
Removal of the Emergency Exit Hatch from the inside in MAINTENANCE Hold the emergency exit hatch in this position until it is correctly locked. Lift the
mode spring−loaded back lock lever to release the blockage of the pull lever. Then
push the pull lever up until it is above the overcenter position.
INFO : Only if the latch pin is in DISARMED position, the exit hatch can be
opened safely without releasing and inflate the escape slide. This operation turns the locking shaft unit and the locking hooks engage in the
Make certain before opening of the emegency hatch, that the SAFETY PIN of upper roller fittings. Make sure that the emergency exit hatch is in the correct
For Training Purposes Only
the inflation reservoir is installed. ( Aft cargo compartment ) position and correctly locked.
Lock the latch pin of the slide release mechanism in ARMED position ( the re-
lated SLIDE ARMED light comes on ).Install the cover flap of the latch control
For the maintenance procedure only, open the cover flap to get access to the handle ( the SLIDE ARMED light goes off )
head of the latch pin. To release the latch pin, turn it a quarter turn counter-
clockwise. The spring of the latch pin extends and causes the latch pin to re-
tract to the DISARMED position. Remove the SAFETY PIN from the Inflation Reservoir and close the Reservoir
Pull the lever of the hatch control handle down and hold the emergency exit in access panel.
position. This causes the spring−loaded back lock lever to fall down and en-
gage the special bolt of the pull lever and blocks it.
LATCH PIN
GUIDING FITTING
FLUSH PANEL
( OUTSIDE )
For Training Purposes Only
BACK LOCK
LEVER VALVE / REGULATOR
ASSEMBLY
CONTR. HANDLE
PULL LEVER
RELEASE LEVER
COLLET
RELEASE CABLE
BLANKING CAP
CURSOR
OVERHEAD
STOWAGE
COMPARTMENT OPERATION VALVE
SLIDE RELEASE
A MECHANISM
A
SUPPORT ARM
For Training Purposes Only
SLIDE RELEASE
LEVER
Prox. Switch Location Door Indication ( Typical ) Prox Sw. Location Slide Armed Indication ( Typical )
TARGET PROXIMITY
PROXIMITY ( DOOR LOCKED
POSITION )
SWITCH
SWITCH
SLIDE
EMERG. CTR. ARMED
HANDLE SHAFT
PROXIMITY
SWITCH LOCKING
SHAFT TARGET
TARGET
For Training Purposes Only
SLIDE DISARMED
DOOR
CLOSED
AND
LOCKED
DOOR OPEN
TARGET
TARGET
SLIDE
ARMED
For Training Purposes Only
SLIDE DISARMED
824
822
811
812
Avionic Compartment Door SW. Mechanism ( Typical ) Avionic Compartment Door SW. Mechanism ( Typical )
( Target shown in Door CLOSED Position ) ( Target shown in Door OPEN Position )
FRAME
For Training Purposes Only
In case of emergency ( escape slide in armed ) and the door will be opened,
is the warning suppressed, on ECAM that certain door symbol change to am-
ber.
For Training Purposes Only
WINDOW
WHITE LIGHT
ENGINE 1
LOW OIL PRESSURE
AND
ENGINE 2
LOW OIL PRESSURE
CABIN SLIDE
PRESSURE ARMED
301 PP
OR
702PP
For Training Purposes Only
RED LIGHT
301 PP
OR SLIDE
702PP ARMED
WINDOW
WHITE LIGHT
SLIDE
ARMED
SLIDE DISARMED
CABIN SLIDE
DOOR PRESSURE ARMED
CLOSED
DOOR
DOOR AND POSITION WARNING HORN
OPEN
( OPTIONAL )
DOOR
For Training Purposes Only
LOCKED
RED LIGHT
AVIONIC
LATCH PIN
ARMED CABIN
OR AVIONIC
CARGO
EMER EMER
SLIDE SLIDE
EXIT EXIT
AND BULK
SLIDE
LATCH PIN
ARMED
For Training Purposes Only
COVER FLAP
OPEN
301 PP
OR
702 PP
COVER FLAP
OPEN AND
LATCH PIN
ARMED
AND SLIDE
OR ARMED
COVER FLAP
OPEN AND
LATCH PIN
ARMED
For Training Purposes Only
SENSOR
TARGET
SENSOR
For Training Purposes Only
52 - 30 CARGO DOORS
GENERAL The electrical door control system starts the electric pump of the Yellow
hydraulic system which pressurizes the door hydraulic system. The door hy-
A 320 / 321 Description draulic system operates the duplex door actuators to open or close the FWD
There are three cargo compartment doors on the right side of the lower fuse- cargo − compartment door. If there is an electrical failure, it is possible to oper-
lage. They are referred to as FWD, AFT and BULK cargo − compartment ate the FWD cargo−compartment door with the handpump. The pressurization
doorsand give access to the related cargo compartment. of the door hydraulic system does not occur when the locking mechanism is in
The FWD and AFT cargo−compartment doors are equivalent but they are not the locked condition.
interchangeable because of different electrical designations. They have a If the FWD cargo−compartment door is not correctly closed, an electrical circuit
manual locking mechanism and open hydraulically away from the aircraft. It is sends a signal to the door warning system. This signal comes to the Electronic
only possible to open or close the FWD- and AFT-cargo−compartment doors Centralized Aircraft Monitoring ( ECAM ) system and the MASTER CAUTION
from the outer side. lights in the cockpit come on.
The bulk-cargo-compartment-door also has a manual locking mechanism. It AFT Cargo−Compartment Door ( Zone 826 )
opens manually into the bulk-cargo-compartment and upwards. It is possible to
The AFT cargo−compartment door is installed on the right side of the lower
open or close it from both inner and outer sides. This door is optional.
fuselage between FR52A and FR56. For more details refer to the subsequent
A 319 Description chapters :
There are two cargo compartment doors on the right side of the lower fuselage. - AFT Cargo−Comparment Door
They are referred to as FWD and AFT cargo−compartment doors and give - Electrical Door Control System
access to the related cargo compartment. - Door Hydraulic System
The FWD and AFT cargo − compartment doors are equivalent but they are not The AFT cargo − compartment door is almost the same as the FWD cargo −
interchangeable because of different structural design. They have a manual compartmen door.
locking mechanism and open hydraulically away from the aircraft. It is only pos-
sible to open or close the FWD and AFT cargo − compartment doors from the BULK Cargo−Compartment Door A320/A321 only ( Zone 827 )
outer side. The BULK cargo−compartment door is installed on the right side of the lower
fuselage between FR60 and FR62. For more details refer to the subsequent
FWD Cargo−Compartment Door ( Zone 825 ) chapters :
The FWD cargo − compartment door is installed on the right side of the lower - BULK Cargo − Comparment Door
For Training Purposes Only
fuselage between FR24A and FR28. For more details refer to the subsequent The BULK cargo−compartment door is a plug−type door which is made of
chapters : aluminum alloy components.
- FWD Cargo−Comparment Door The operation of the control handle releases the locking mechanism of the
- Electrical Door Control System BULK cargo−compartment door. To open or close the BULK cargo − compart-
- Door Hydraulic System ment door, move it up or down manually.
The FWD cargo−compartment door is made of sheet metal and machined An electrical circuit sends a signal to the door warning system when the BULK
parts. It is torsion − resistant and safe to operate at wind speeds up to 60 cargo door is not correctly closed. This signal comes to the ECAM system and
knots. the MASTER CAUTION lights in the cockpit come on.
A manually operated locking mechanism is installed internally to keep the FWD
cargo−compartment door in the closed position.
CARGO COMPARTMENT DOORS ( CONFIG 1 ) The external indications which show that a cargo door is not correctly locked
and latched are:
Description and Operation - the vent door stays in open position,
( FWD door described, AFT door is similar ) - the locking handle stays away from the outer contour of the cargo door,
The FWD cargo−compartment door ( zone 825 ) opens hydraulically to the - the red mark of each safety cam is in view through the indication windows.
outer side and give access to the FWD cargo compartment. It is possible to The AFT cargo door has one fairing more attached to the outer skin.
operate the cargo door at wind speeds up to 60 knots.
The cargo door has a manually operated locking and safety mechanism which
keeps it in the closed position and locks it. Door Structure
The door − to − fuselage connection is of piano hinges and 6 locking hooks The primary structure has vertical and horizontal edge members, fairings, longi-
which transmits the load of the cargo door to the fuselage. tudinal beams, frames, and an inner and outer skin. These formed and milled
The locking hooks of the manually operated locking mechanism keep each components are made from aluminum alloy and riveted together with a sealant
cargo door in the closed position. The cams of the safety mechanism engage compound to make a corrosion − resistant cargo door. The sealant compound
with the locking hooks when the cargo doors are correctly locked. between the skin and the edge members makes sure that the primary structure
When the cargo doors are locked, the door seal makes the related cargo is pressure − tight.
compartment pressure−tight. To balance the difference in pressure on the To prevent corrosion, all components have a surface protection of chromic acid
ground and in the cargo compartments, there is a vent door in each cargo door. anodizing plus epoxy primer and a polyurethane top coat.
This spring−loaded vent door opens inboard and remains in this position until The lower, milled ends of each door frame have provisions for the installation of
the cargo door is correctly locked. the locking and safety mechanism. An access panel covers the lower part of
To show this condition there are indication windows in the access panel of the cargo door.
each cargo door. The green mark on each safety cam shows that the safety The outer skin has cutouts for the vent door and for the installation of the three
mechanism safety shaft locks each locking unit in its latched position. The red hoisting lugs.
marks show that the locking units are not locked and satisfactory. The actuator attachment fitting is attached with screws to the inboard side of
The interlock mechanism blocks the locking mechanism locking-shaft in the the frames FR25A and FR26A.
unlocked position when the cargo door is not closed. Then the locking handle is For the attachment of the door seal, the related retainers are riveted at the
not movable and the locking hooks stay in the lifted position. edge members around the cargo doors.
The door actuators use hydraulic pressure from the door hydraulic system to On the inner skin there are provisions to attach the fire protection lining with
open and close the cargo doors(Yellow hydr. system). They have an internal quick−release fasteners.
For Training Purposes Only
locking mechanism to keep the cargo doors safely in the fully open position. In the corners of the door beams and door frames, there are gaps to drain con-
The proximity switches of the door warning system ( circuit WV ) monitor the densed water. Two drain valves are installed on the lowest beam of the pres-
closed and locked condition of the cargo door. They send a signal via the sure−tight structure and drain this water over board. Some drain holesare
LGCIU#1 to the Electronic Centralized Aircraft Monitoring ( ECAM ) system added in the critical areas of the internal structure which is painted with a water
when a cargo door is not locked. Then the master caution lights in the cockpit repellent agent.
come on and the data is shown on the DOOR page of the ECAM display.
PIANO HINGES
HOISTING LUG
VENT DOOR
TELEFLEX CONTROL
VENT DOOR
MECHANISM
DRIFT PIN
DRIFT PIN MECHANISM SWITCH MECHANISM
LOCKING SHAFT SAFETY SHAFT
For Training Purposes Only
INTERLOCK MECHANISM
DRIFT PIN LEVER
LOCKING UNIT
INDICATION WINDOW
LOCKING HANDLE
The safety mechanism is installed parallel to and below the locking mechanism ing the flight, the door seal is inflated via the inflation holes so that the cargo
in the lower part of the cargo door. The primary task of this mechanism is to tell compartment is sealed air tight.
the operator that the locking mechanism is correctly latched.
The safety mechanism includes the subsequent components :
- the safety/locking shaft which has a link rod, six safety cams with a red and
green mark, two drift pin levers and a vent door lever,
- the vent door mechanism which opens and closes the vent door.
The link rod connects the lever mechanism with the link lever to transmit the
move ment of the locking handle to the safety shaft. The safety cams then en-
gage with, or disengage from, the recess of the locking hooks.
HANDLE SPRING
LOCKING SHAFT
GEARBOX
LIMIT LEVER
LEVER MECHANISM
SAFETY CAM
For Training Purposes Only
HANDLE BEARING
SAFETY SHAFT
LOCKING HANDLE
TARGET LEVER
LOCKING SHAFT
Locking Mechanism
TELEFLEX
The locking mechanism which is installed in the lower part of the cargo door CONTROL
includes the subsequent components :
- the locking/latching shaft which has six shaft levers, the control lever, the
interlock cam and the deflection unit with the related link rod,
- the six locking units which have a locking hook, a bellcrank, a bellcrank
lever and a spring unit,
The link rod connects the deflection unit with the handle bearing to transmit the
movement of the locking handle to the locking shaft. The shaft levers operate
then the locking units which move their locking hooks into the locked or re-
leased position. The locked hooks stay in the overcenter position.
Interlock Mechanism
LOCKING SAFETY SHAFT
The interlock mechanism prevents the operation of the locking handle when the SHAFT
cargo door is still opened. The spring unit moves the interlock lever to the
blocked position so that its stop bolt touches the interlock cam. DRIFT PIN LEVER
At door-closing the interlock fitting in the door sill area will operate via roller le-
ver and connecting rod the interlock lever with stop bolt. Now the locking /
latching shaft is unblocked, the hooks can be closed.
DRIFT PIN
For Training Purposes Only
TELEFLEX
CONTROL
CONNECTION LINK
LOCKING SHAFT
SAFETY SHAFT
STOP BOLT IN LOCKED
INTRLOCK POSITION
CAM
LOCKING HANDLE LOCKED
IN ITS RECESS
INTRLOCK
LEVER
LOCKING SHAFT IN
LOCKED POSITION
SAFETY SHAFT
IN UNLOCKED
POSITION
LOCKING HANDLE PULLED
FROM ITS RECESS
INTERLOCK CAM OF LOCKING SHAFT
( in Blocked Position )
INTERLOCK LEVER
& STOP BOLT
SPRING UNIT
INTERLOCK FITTING
( CARGO DOOR SILL ) LOCKING SHAFT IN
UNLOCKED POSITION
For Training Purposes Only
SAFETY SHAFT
CARGO DOOR NOT IN LOCKED
FULLY CLOSED CARGO DOOR POSITION
AND UNLOCKED
The proximity switch 5MJ (12MJ) with separate electronic system sends a sig-
nal to the LGCIU 2 if the cargo door is released ( handle in locked position ).
This enables the operation of the yellow electric hydraulic pump.
For Training Purposes Only
SENSOR
TARGET
TARGET LEVER
HANDLE FLAP
SENSOR
For Training Purposes Only
SENSOR
TARGET
TARGET
LOCKING HANDLE
LOCKING SHAFT
locking mechanism to keep the cargo doors safely in the fully open position. quick−release fasteners.
The proximity switches of the door warning system ( circuit WV ) monitor the In the corners of the door beams and door frames, there are gaps to drain con-
closed and locked condition of the cargo door. They send a signal via the densed water. Two drain valves are installed on the lowest beam of the pres-
LGCIU#1 to the Electronic Centralized Aircraft Monitoring ( ECAM ) system sure−tight structure and drain this water over board. Some drain holesare
when a cargo door is not locked. Then the master caution lights in the cockpit added in the critical areas of the internal structure which is painted with a water
come on and the data is shown on the DOOR page of the ECAM display. repellent agent.
PIANO HINGES
HOISTING LUG
VENT DOOR
LINKAGE MECHANISM
VENT DOOR
MECHANISM
DRIFT PIN
SWITCH MECHANISM
INDICATION WINDOW
LATCHING SHAFT
DOOR HANDLE
Latching Mechanismus
Door Handle Mechanism The latching mechanism which is installed in the lower part of the cargo door
The door handle mechanism is installed between FR27 and FR27A to latch/un- includes the subsequent components:
latch and lock/unlock the cargo door. - the latching shaft which has six shaft levers, the control lever, the interlock
Parts of the door handle mechanism are the door handle, the Maltese−cross cam and the link lever,
assembly, the linkage mechanism and the handle spring. - the six latching units which have a latching hook, a bellcrank, a bellcrank
The door handle mechanism operates the locking mechanism when the the lever and a connection rod,
door handle is pulled up to the 65 degree position. When the door handle is - the interlock mechanism which includes the interlock lever with the stop bolt,
lifted to the 128 degree position, the door handle mechanism operates the the connection rod and the spring unit.
latching mechanism. The Maltese−cross latch transmits the movement of the door handle ( from 65
The Maltese−cross assembly transmit the different movement sequence steps degree to 128 degree ) via the connection rod to the latching shaft. The shaft
of the door handle as follows: levers then operate the latching units which move their latching hooks into the
latched or released position.
- the Maltese−cross lock operates the locking shaft via the linkage mechanism,
- the Maltese−cross latch operates the lachting shaft via the connection rod.
The handle spring keeps the door handle in its fully lifted position and vice
versa when the door handle is moved into its recess.
For Training Purposes Only
Locking Mechanism
The locking mechanism includes the subsequent components
- the locking shaft which has a link rod, six lock cams with a red and green
mark, a drift pin lever and a vent door lever,
- the vent door mechanism which opens and closes the vent door,
- the linkage mechanism which includes the control rod and the gas spring.
FRA US / T gs 03.04. 02
Lufthansa Technical Training
DOORS A319 / A320 / A321
CARGO DOOR MECHANISM
52−30
LATCHING SHAFT
LATCHED
HANDLE FULLY
CLOSED
HANDLE HANDLE 65
FLAP OPEN
LATCHING SHAFT LOCKING SHAFT
IN UNLOCKED POS.
LATCHING
MECHANISM
LOCKING SHAFT
LOCK CAM LOCKING SHAFT
IN UNLOCKED POS.
GREEN MARK HANDLE FULLY
OPEN
LATCHING HOOK
LATCHING SHAFT
UNLATCHED
LOCKING SHAFT
Vent Door Mechanism
A connection rod transmits the movement of the locking shaft to the drive shaft
of the gear box. The output shaft of the gear box operates the drawbar which
opens or closes the vent door.
The safety mechanism is installed parallel to and below the locking mechanism
DRIFT PIN LEVER
in the lower part of the cargo door. The primary task of this mechanism is to tell
the operator that the locking mechanism is correctly latched.
The switch mechanism is installed in the lower part of the cargo doors at FR25.
This mechanism includes the target lever with the related target and the link
assy.
The target lever is attached on the support fitting which is riveted on the frame
structure. The upper fork end of the link assy is installed on the lever of the
drive shaft and its lowerrk end on the target lever.
DRIFT PIN
FRA US / T gs 03.04. 02
Lufthansa Technical Training
DOORS A319 / A320 / A321
CARGO DOOR MECHANISM
52−30
LATCHING SHAFT
SPRING UNIT
VENT DOOR
OUTPUT SHAFT
DRIVE SHAFT
For Training Purposes Only
LOCKING SHAFT
INTERLOCK CAM IN
UNBLOCKED POSITION
TARGET LEVER
( SWITCH MECHANISM )
ROLLER LEVER
The proximity switch 5MJ (12MJ) with separate electronic system sends a sig-
nal to the LGCIU 2 if the cargo door is released ( handle in locked position ).
This enables the operation of the yellow electric hydraulic pump.
For Training Purposes Only
SENSOR
TARGET
TARGET LEVER
SENSOR
For Training Purposes Only
TARGET
TARGET
DOOR HANDLE
SENSOR LATCHING SHAFT CONTROL LEVER
Cargo Door Control Panel Prox. Sw. of Locking Mechanism ( 5MJ , 12MJ )
MANUAL
SELECTOR
VALVE
PROXIMITY SENSOR
TARGET
LIMIT SWITCH
MANUAL YZ-LATCH
OVERRIDABLE Y-LATCH
MANUAL YZ-LATCH
For Training Purposes Only
LIMIT SWITCH
MANUAL YZ-LATCH
The electrical control system of the cargo door controls the door hydraulic sys-
tem as follows :
- The series − connected limit switches 2507MJ and 2508MJ ( 2509MJ )
send a signal to the Landing Gear Control and Interface Unit 5GA2
„LGCIU #2„. The proximity switch 5MJ ( 12MJ ) also sends a signal to tell
the LGCIU if the cargo door is released. If the manual selector valve
2501MJ ( 2504MJ ) is operated, its internal proximity switch also sends a
signal to the LGCIU. The logic of the LGCIU processes these signals and
produces an output signal to operate the L / G position relay 12GB. When
the air craft is on the ground, the L/G position relay transmits the LGCIU
output signal to 6MJ. The time relay 6MJ then energizes the solenoid of the
electro ( manual ) selector valve 2500MJ. The time relay 6MJ also enegizes
the electric pump 3075GX of the yellow hydraulic system which pressurizes
the door hydraulic system.
When this door control circuit is interrupted, the electro ( manual )selector
For Training Purposes Only
valve 2500MJ and the electric pump 3075GX remain energized for 10 sec.
more. When the door actuators 2502MJ and 2503MJ ( 2505MJ and
2506MJ ) are locked internally, their internal proximity switches send a
signal to the green indicator light 9MJ ( 8MJ ) which comes on.
LIMIT SWITCHES IN DOOR SILL AREA PROX. SW. MANUAL DOOR ACTUATORS
OF LOCKING SELECTOR
MECHANISM VALVE
2507 MJ 2507 MJ 2508 MJ 5 MJ 2501 MJ 2502 MJ 2503 MJ 103 VU GREEN INDICATOR
LIGHT
4 1 4 1 4 1
A3
A2 A1 4 G 5
AA B3
5 6 2 3 5 6 2 3 5 6 2 3 B2 2
B1
C D B A C D B A C D B A A B B A C A A B C A B C A 1 3
A A
C1
TEMPO DC 2 9 MJ
CIRCUIT GX
CIRCUIT GX
H1 X2
DC 2 DC 2 DC 2
DC 2 A A
6 MJ
DC 2
GROUND CARGO
DOOR CONTROL 9A
6C
PROX SWITCH 23
12 GB 122 VU
6D
6PP
D3
8A D1 D2
X1
1B X2 28V DC
601 PP
SERVICE BUS
PROX SWITCH 25 7B L / G POSITION RELAY
6E
CIRCUIT BREAKER
GROUND CARGO 9B PANEL
DOOR CONTROL
B2
For Training Purposes Only
DC 2
DC 2
DC 2 DC 2 DC 2
DC 2
A
A C B
A A A A
C D B A C D B A C D B A A A B B A C A B C A B C
2 3
5 6 2 3 5 6 2 3 5 6 2 3
G
LANDING GEAR CONTROL
AND INTERFACE UNIT 4 1 4 1
1
4 1
5 GA 2
RETURN
LEGENDE : LINE FILTER
PRESSURE
LINE
TO AFT CARGO
DOOR
BYPASS
CHECK NORMAL
VALVE CHECK
VALVE
DOUBLE CHECK
VALVE 3717GM
MAIN VALVE
CONTROL
VALVE
HANDPUMP 3009GM
ELECTRICAL
SELECTOR
MANUAL SELECTOR VALVE
For Training Purposes Only
- a leakage restrictor.
The electrical selector valve 2500MJ controls the normal and the manual mode Indicator Light 9MJ ( 8MJ )
of the door hydraulic system. When the solenoid is energized, it moves the The green indicator light gets a signal from the internal proximity switches of
control valve in position which lets the HP fluid operate the main valve. The the door actuators. It comes on when the door actuators are fully extended and
pressure puts the main valve in position and the HP fluid can flow to pressur- locked internally. The light goes off as soon as the internal locking mechanism
ize the door hydraulic system ( normal and / or manual mode ).The leakage of the door actuator is released.
restrictor allows residual system pressure to drain into the return line.
Hand Pump ( 3009 GM )
Ref. ATA Chapter 29 Hydraulic Power.
ACTUATOR 2505 MJ
FWD / AFT
B CARGO DOOR
LOCKING PAWL
A
ACTUATOR 2506 MJ
LOCKING PISTON
MANUAL
SELECTOR
VALVE
GREEN
INDICATOR
LIGHT
For Training Purposes Only
SELECTOR HANDLE
HAND PUMP ELECTRO / MANUAL
SELECTOR VALVE
with their dampers. The hinge arms are attached to the hinge fittings and con- connection rod. All components are installed in the upper section of the Bulk
nected to the fuselage door frame. Dampers decrease the shockloads of the door.
hinge fittings which can occur during the pressurization of the fuselage. The connection rod is attached between the forward lever of the torsion bar
and the fuselage structure. The connection rod causes a tension of the torsion
DOOR SEAL bar during the movement of the Bulk door in the open position. The preload unit
includes the flange bearing assy, the clamping sleeve and the clamping screw.
The door seal, made of special rubber hose, is installed in the retainers, riv- A pivot pin connects the rear lever of the torsion bar with the clamping sleeve.
eted on the door structure. When the Bulk door is closed, the door seal is The clamping screw sets the torsion bar in the preload condition.
pressed on a bulb section of the fuselage door frame. The cabin pressure in-
flates the door seal to make a pressure − tight interface.
Door Suspension & Balance Mechanism A Door Handle & Handle Mechanism
SPRING
UNIT
EXTERNAL DOOR
HANDLE LEVER ASSY
PRE - LOAD
UNIT
B Door Locking Mechanism
BARREL LOCK
LOCKING SHAFT
For Training Purposes Only
ADJUSTABLE
DOOR STOP
BARREL LOCK
CONNECTION ROD DAMPER SPRING UNIT
ATA 51 STRUCTURES
51 − 00 GENERAL This plastics are :
GFRP Glasfiber Reinforced Plastic
CFRP Carbonfiber Reinforced Plastic
GENERAL CONFIGURATION AFRP Aramidfiber Reinforced Plastic
The A 320 is a short / medium range twin engined subsonic commercial trans-
port aircraft introduced as the first single aisle aircraft to the Airbus family Abbreviations may used
The seating capacity varies between about 120 to 179 passengers. The A 319
Abbreviations used in this chapter :
is smaler derivat with less passenger capacity and the A 321 is a lager derivat
aircraft with more passenger capacity than the A 320. AFRP Aramidfiber Reinforced Plastic
CAA Chromic Acid Anodizing
Airbus Industrie in Tolouse, France, designed and developed the A 320 Family. CCC Chemical Conversion Coating
Mainly six firms in six europien countries, France, Great Britan, Germany, Bel- CFRP Carbonfiber Reinforced Plastic
gium, Spain and Italy deliver certain parts which be flown by a ” Beluga ” CL Center Line
aircraft, especilaly designed for aircraft parts transportation, to be delivered to FD Fuselage Datum
the A 320 Airbus Industrie assembly line inTolouse and to the Airbus Deutsch-
Fig Figure
land GmbH assembly line for A318, A 319 and A 321 in Hamburg, Germany.
FR Frame
FWD Forward
Engines can be choosen from two supplier, Commercial Fan Moteure Interna
tional CFMI 56−5, or International Aero Engine V 2500−A5 with different GFRP Glassfiber Reinforced Plastic
thrust settings which is a matter of aircraft type and performance demand. LH Left − Hand Side
LONGN Longeron
MAX Maximum
STRUCTURAL PRINCIPLE MID Middle
Description MIN Minimum
RH Right − Hand Side
For Training Purposes Only
The strucrure of the aircrafts are designed of the fail safe principle, what
means, by a maximum of structure strength a minimum of weight. REF Reference
RPM Revolution per Minute
Therefor the primary structure is mainly out of strongest Aluminium alloy beside STA Station
some parts are made of steel and titan. In some parts of strong mechanical
STD Standard
strength material with high fatigue resistance are installed.
STRG Stringer
Some parts / components of primary and secondary structure are made of THS Trimmable Horizontal Stabilizer
composide plastic to reduce further more the weight. VERT VERTICAL
31
41 18
16/17 19.1
42
35
19
26
27
21
13/14
11 51
12 28
22
52 29
23/24/25
SECTION ATA REFERENCE DESIGNATION SECTION ATA REFERENCE DESIGNATION SECTION ATA REFERENCE DESIGNATION
19 53−50−00 CONE / REAR FUSELAGE 27 57−53−00 OUTBOARD-FLAP 51 32−20−00 NOSE GEAR AND DOORS
19.1 53−50−00 CONE / REAR FUSELAGE 28 57−60−00 AILERONS 52 32−10−00 MAIN GEAR AND DOORS
STANDARD PRACTICES
Description Composite Materials
This chapter provides the instructions related to the standard practices applica- To reduce the construction and components weight on A 319 / 320 / 321 even
ble to the airframe, doors, wings, engine pylons and stabilizers. more components been made out of composite materials so as horizontal sta−
These practices include : bibilizer, vertical stabilizer, fairings, panels, cowlings and flight controls.
AMM 51 − 21 − 00 Protective Treatment
51 − 22 − 00 Corrosion Prevention Protective Treatment ( 51 − 21 − 00 )
51 − 23 − 00 Coatings Aplication The aircraft structure is given protection against corrosion and fluids.
51 − 24 − 00 Sealing General Special attention is given to areas of high condensation and areas where diffe−
51 − 70 − 00 Repairs rent material touch. Three categorys of protection areas are seen:
51 − 73 − 00 Repairs of Minor Damage -A areas in touch with air or humidity normally dry.
51 − 74 − 00 Repair of Corroded Areas
-B areas in touch with fuel.
51 − 75 − 00 Paint Repair
51 − 76 − 00 Sealing Repair -C areas in touch with hydr. fluid, grease, oil, water, waste or area bad to reach
51 − 77 − 00 Standard Composite Repairs
Corrosion Prevention ( 51 − 22 − 00 )
51 − 78 − 00 Cleaning Processes
Corrosion resistant materials and protective coatings are applied at the
construction stage to obtain the maximum possible resistance to corrosion.The
removal of corrosion and subsequent maintenance have a direct effect on the
operational safety and the in service capability of the aircraft. As protection is
used CAA or CCC fore the al-alloy and wasch primer, primer and a top coat.
Composite Components
− Radome − Fin main box and attachment lug
− NLG Doors − Fin leading edge and tip
− Belly Fairing Panels − Fin trailing edge panels
− MLG Doors − Rudder and attachments
− Wing Leading Edge bottom access panels − Tailplane main box
− MLG Wing bay top panel − Tailplane leading edge
− Wing shroud box − Tailplane trailing edge panels
For Training Purposes Only
ATA 53 FUSELAGE
GENERAL
The fuselage, which has a blended double bubble cross section, employs a
conventional type of skin, stringer and frame construction except in the nose
section where frames at reduced pitch are used without stringers. Skin thick-
ness variations are produced by chemical or mechanicai machining and the
stringers are attached by rivets. Damage tolerant characteristics of the pres-
sure shell are achieved by design features such as fuII frame to skin cleating,
the use of Iocal crackstoppers, and of heavier machined members by duplica-
tion, in association with appropriate stress Ievels and material selection.
A central keel structure maintains fuselage shear and bending continuity over
the wing centre section cutout. The rear pressure bulkhead ring frame supports
the forward fin spar. Behind the rear fin attachment frame a cutout is provided
at midfuselage Ievel to accomodate the central box of the variable incidence
horizontal stabilizer. The tailcone, which houses the APU is mounted behind
the horizontal stabilizer pivot frame.
AII areas of the fuselage are pressurized except for the radome, the rear fuse-
lage section aft of frame 7O, the nose Ianding gear bay and the Iower segment
of the centre section ( section l5 ). FuII provision is made for rapid decompres-
sion in the event of damage to the pressurized fuselage.
For structural ease of production or transportation reasons, the fuselage is
manufactured in six structural sections for A319/A320 and eight structural sec-
tions for A321 aircrafts. The joints occuring at frames 24, 35, 47, 64 and 70.
− Section 11 / 12 Forward Nose Fuselage
− Section 13 / 14 Forward Centre Fuselage
− Section 15 Centre Fuseiage
For Training Purposes Only
53 − 20 FORWARD FUSELAGE
Section 14A A321 only
FORWARD FUSELAGE ( SECTION 13 / 14 )
Description
This section of the fuselage Iies between frames 24 and 35. It contains the
front part of the passenger cabin and beneath the cabin floot; the forward
freight compartment. It has, on the starboard side, the forward cargo door.
This section is of conventional construction consisting primarily of chemical
miIIed skin panels, frames and stringers formed from sheet metal. The ends of
the cabin floor cross beams are attached to the frames, supported on each
side of the freight compartment by extruded aluminium alloy struts. In the Iower
region of each frame an aluminium aIIoy structure is installed to support the
cargo floor. The fuselage frames are arranged at regular intervals of 533,3 mm
( 21 in ). The standard frames have a common Z−shaped section made from
formed sheet which provides a continuous structural member attached to the
skin and stringers by sheet metal cleats.
53 − 30 CENTER FUSELAGE
CENTER FUSELAGE ( SECTION 15 )
Description
Section 15
This region of the fuselage is Iocated between frames 35 and 47. It provides
part of the cabin together with the integration structure for the wing centre box.
Beneath the cabin floot; it comprises the air conditioning, hydraulic and main
Ianding gear bay in conjunction with a belly fairing. The zone beneath the cabin
floor is unpressurized1 the actual pressure boundary being formed by the upper
skin panels of the centre wing box and a pressure diaphragm extending from
the wing box to frame 46 above the main Ianding gear bay. The forward pres-
sure boundary is formed by the Iower region of frame 35, and the aft boundary
is formed by an inclined pressure bulkhead installation as lower part of frame
46.
Frames
The frames are arranged at regular intervals of 533A mm ( 2l inch ) except in
the emergency exits area. Typical frames between 35 and 47 are machined
except in their upper region where they are formed from sheet metal.
Frames 36 and 42 belong to the centre wing box section 2l ( see description in
chapter 57, paragraph 2 ). This frames transmitte forces between wing center
box and the fuselage.
The main Ianding gear bay panels are chemically miIled, with externally riveted
stringers.
Longitudinal structural continuity of the lower fuselage is maintained by a keel
beam which transmits the overall fuselage bending Ioads. This beam is a box
stiffened by internal ribs, which also provides attachment points for the landing
gear bay doors and door actuators. The beam is attached to frames 35 and
For Training Purposes Only
Belly Fairing
The belly fairing is a permanent extension to the lower fuselage and is installed
at STA1307 (between FR30 and FR31) thru STA2456/FR53. The structure ex-
tends around the air conditioning and the hydraulic services equipment for the
aircraft.
It gives easy access for maintenance procedures to the equipment. The belly
fairing spans the width of the lower fuselage, between the left and right wings.
The extension of the structure around both wing roots completes the wing−to−
fuselage fillet zone.
The main landing gear bay is installed between FR42 and FR46. When the
landing gear doors are up and locked (landing gear up or fully extended), the
doors complete the belly fairing profile.
The belly fairing structure is made of frames, support struts and skin panels.
Rivets attach the frames to the aircraft lower fuselage. Most of the frames be-
come an extension to the aircraft fuselage frames. They are installed between
FR31 thru FR42 and FR46 thru FR52.
A keel beam gives longitudinal structural strength at the lower center of the
belly fairing. Rivets attach the beam to the bottom of the aircraft keel beam and
to FR47. The belly−fairing keel−beam is installed between FR36 thru FR47.
The belly fairing panels are made of honeycomb core, which is bonded be-
tween Glassfiber−Reinforced Plastic (GRP) sheets. You can remove all the
panels from the structure. Some of them have quick−release fittings for easy
opening or removal to give fast access to the equipment.
will open. The panel is pushed open against spring tension and remains open
until it can be closed by hand during ground maintenance.
53 − 40 REAR FUSELAGE
Section 16A A321 only
AFT FUSELAGE ( SECTION 16 / 17 AND 18 )
Description
This part of the fuselage Iies between frames 47 and 70. To ease production
this part is divided into two sections and jointed together at frame 64.
The forward component ( designated as section l6!l7 ), contains part of the
passenger cabin and beneath the cabin floor the aft freight compartment with
the associated cargo door.
The constructional principles are similar to those of the forward fuselage.
The rear region ( section l8 ) of the aft fuselage contains the rearmost part of
the passenger cabin. It incorporates the port passenger door and the starboard
service door.
The fuselage frames are arranged at irregular intervals between 497 mm and
584 mm.
Frame 66 and 68 which form part of the door surrounding structure of the rear
doors are curved in their plane to match the side shapes of the doors.
For Training Purposes Only
PRESSURE BULKHEAD
C70
SAFETY
VALVES
ELECTRIC
Z−0
FLIGHT
CONTROLS
ELECTRIC
APU FUEL
HYDRAULIC
For Training Purposes Only
( BLUE CIRCUIT )
HYDRAULIC
( GREEN CIRCUIT )
HYDRAULIC
( YELLOW CIRCUIT )
BLEED AIR
Component Description
The tail cone has:
−four main attachment fittings, with two diagonal support struts, installed on the
forward frame FR78. These fittings connect the tail cone to the fuselage,
−two framework fittings on the forward frame FR78. These permit the inspec
FR 84
tion of the horizontal stabilizer bearings with the tail cone installed,
−a fail−safe fitting on the top side of the forward frame FR78. This takes the SELF ADHESIVE DISC
load if one of the main attachment fittings fail,
−seven APU attachment fittings for the installation of the APU and it’s related B
equipment,
−hoisting points for the removal and installation of the tailcone.
For Training Purposes Only
The APU compartment is a specified fire zone and firewalls close the compart-
ment on all sides. The firewalls are made of titanium sheets. The firewalls have FR 78
cutouts for the APU related components and equipment.
A over−pressure release door releases the pressure in the tail cone if there is a
sudden increase in pressure. The door closes automatically when the pressure HOISTING LUG
decreases.
A maintenance door ( 314AR ) and two access doors ( 315AL and 316AR ) are
installed in the lower surface of the tailcone. They give access to the APU and
its related components.
OVERPRESSURE
RELEASE DOOR
FIREWALL
FIREWALL
For Training Purposes Only
MAINTENANCE
DOOR 314AR
MAIN ATTACHMENT
FITTING ( TYPICAL )
MAIN FRAME
Description
The main frame consists of a fail−safe box, it is composed of main elements
supporting loads and secondary elements reinforcing the box.
The main elements form the resistant frame to which are connected pylon−to−
wing and pylon−to−engine attachment. The frame comprises :
- Four monobloc main ribs ( rib 1, rib 3, rib 4 and rib 1o );
- Two upper spars;
For Training Purposes Only
- A Iower spar.
Two panels covering the side faces of the frame form the box. The secondary
elements which include the six secondary ribs.
Figure 66 Pylon
FRA US / T SeG 01.07.02 Page: 131
Lufthansa Technical Training
NACELLES / PYLON A319 / A320 / A321
PYLON
54−00
lmmediatly behind this joint there is a bearing which transmits longitudinal and
Iateral loads to a titanium spigot forging which is bolted through the lower wing
skin to the forward attachment fittings.
The aft pylon to wing junction is provided by two shackles which are connected
to an attach fitting secured on the wing and the attachment at the rearmount
pylon rib.
10
7
UPPER SPAR
LOWER SPAR
6
3
For Training Purposes Only
V 2500
2
RIB 1 CFM 56
ADAPTOR
FRONT PYRAMID
NACELLES
General
The hinged cowls are of composite type of construction with the exception of
the inlet cowl Iip and the exhaust nozzle, which are metallic parts.
( For details see chapter 71 ).
For Training Purposes Only
CASCADE THRUST
REVERSER
FAN COWLING
AIR INLET
55−00
ATA 55 STABILIZERS
ELEVATORS
HORIZONTAL STABILIZER Description
The elevator is a monolithic box similar in principle to the rudder, composed of
Description
a fuII Iaminated carbon fibre spar and carbon fibre with Nomex core sandwich
The tailplane is composed of a main box, a removable Ieading edge, rear panel assembly. The elevator trailing egde is of aluminium sheet material
shroud panels, two elevators and a tip fairing. The tailplane is of the trimming construction.
type in a range of +4 and −l3.5.
The main box structure comprises two boxes with a center kink joint at rib. 1.
The main box is of carbon fibre composite design it has two spars respectively
Iocated at 23% and 52% chord.
The skins are stiffened by 1 − section stringers and thirteen solid Iaminate
ribs. The center titanium joint includes a supporting structure in the forward end
for the trunnion nut of the trimming actuator. The ribs n 3 support the fuII Iami-
nate fittings at the rear spar for the hinge bearings of the tailplane.
The removabie Ieading edge is of carbon fibre skin with nomex reinforcement
supported by solid Iaminated ribs and is divided in three spanwise sections. It
is fitted to the outer top and bottom flanges of the front spar by means of tita-
nium fasteners. The forward portion of the Ieading edge is reinforced for hail
and bird impact protection.
The shrouding aft of the rear spar is manufactured from plastic material
( Nomex core, carbon fibre faced ). Within the shrouds are mounted the carbon
fibre Iaminated elevator hinges, the elevator servos as weII as hydraulic piping
and control Iinkages. In the area that requires periodic maintenance the
shrouding has hinged inspection panels.
The tips of the tailplane are of metal construction. They are bolted to the end
ribs of the tailplane box.
For Training Purposes Only
55−00
HINGE ARM
( TYP: )
ACCESS PANEL
( TYP. )
ELEVATOR
( TYP. )
STRUCTURE BOX
CENTER JOINT
For Training Purposes Only
3 SECTION
LEADING EDGE
55−00
The tip of the fin consists of sandwich construction and is bolted to the top rib
of the fin main box.
55−00
FIN BOX
LEADING EDGE
RUDDER
For Training Purposes Only
DORSAL FIN
TRAILING EDGE
FAIRING
56
ATA 56 WINDOWS
Sliding Windows
FLIGHT DECK
The sliding side−windows are attached to support tracks before they are
Description installed in the frame structure. Installation of the sliding side−window assembly
is made in the cockpit.
Windows are installed in the aircraft cockpit and the cabin. The different types The sliding side−window assemblies are made of two stretched acrylic lami-
and locations of the windows are: nates. Each assembly is set in a moulded silicon−rubber seal.
- the cockpit windows (windshield, fixed and sliding side), The windows are chemically strengthened and are resistant to hail and bird−
- the cabin windows, strike damage. Electrical heating elements give clear vision in all conditions.
- the cabin dummy windows, The sliding side windows have a mechanism to open, close and to lock them.
- the passenger/crew door windows. The crew can use them as emergency exits
The fixed side window assemblies are made of two stretched acrylic laminates.
Each assembly is set in a moulded silicon−rubber seal.
For Training Purposes Only
The windshields and fixed side windows are chemically strengthened and are
resistant to hail and bird−strike damage. Electrical heating elements give clear
vision in all conditions.
56
CATCH
WINDOW
FRAME
Windshield ( Typical )
SILIRITE
SEMI - TEMPERED GLASS
HAETING FILM
POLYURETHANE + PVB
ELEC.
CHEMICALLY STRENGTHENED GLASS CONNEC. FWD CARRIAGE
For Training Purposes Only
PACKER
56
DUMMY WINDOWS
CABIN WINDOWS
The cabin dummy windows are installed in locations where a cabin window is
The cabin windows are 230 mm ( 9.l in ) wide and 330 mm ( 13 in ) high, and blocked with cabin equipment and furnishings, e.g. toilets, galleys, etc.
are fitted between the frames at intervals of 533.4mm ( 21 in ). The Iayout pro- The dummy window is made up of light alloy plate, spacers and a seal.
vides excellent visibility for the passengers in aII seating arrangements.Each
The dummy window is attached to the window frame with a retainer, eyebolts
window is made with two panes.
and nuts.
Each of the two panes can carry the fuII differential cabin pressure ( fail safe ).
The panes are made of stretched acrylic. Their thickness are 9.5 mm for the
outer and 4 mm for the inner pane. DOOR WINDOWS
These panes are mounted in an injection moulded seal and fitted into the
frames by one easily removable retaining ring and six nuts. The window provides viewing out of the aircraft, from outside the aircraft and
enables the following to be seen:
Near the bottom of the inner pane, at the center, there is a small vent hole to
equalise the pressure between the panes in normal operating conditions. How - cabin pressurized
ever; in the event of a failure of the outer pane, the inner pane is capable of - escape slide armed.
carrying the fuII differential pressure.
The window consists of a circular seal, inner and outer acrylic glass panes.
The components of the window are interchangeable.
Window Frames
A hole in the inner pane enables cabin pressure to be maintained in the win-
The main window frame is made from a drop - forging which has a
dow.
T - shaped cross section. To avoid fatigue problems, the window frame is de-
The window assembly is installed in a frame riveted to the outer skin of the
signed on the basis of following criteria:
door. The window is held in position by a retainer bolted to the frame.
- The inner flange of the forging accommodating the panes is free from holes
since it is necessary to keep this flange free from stress raiser to ensure a
good fatigue Iife.
- The outer flange is riveted to the structure and has a varying cross section
which gives a good Ioad diffusion characteristic.
For Training Purposes Only
56
WINDOW RETAINER
FRAME
WINDOW FRAME
SEAL
OUTER PANE OUTER
SPACER
OUTER INNER
PLATE SPACER
INNER PANE
Door Window
WINDOW FRAME
WINDOW
For Training Purposes Only
SEAL RETAINER
RETAINING RING
ATA 57 WINGS
GENERAL RIB 1 and right RIB . The center wing box has an integral fuel tank. Access to
this fuel tank is through the 2 access doors in the frame 42.
Description
Wing Box
The aircraft wing is a continuous structure which goes through the fuselage
between frames 36 and 42. It is made in three parts : The main structure of each outer wing is the wing box which tapers from the
- the center wing box ( zone 140 ) wing root to the wing tip. Its front and rear spars extend from RIB 1 to
RIB 27. The rear spar is made in three parts and has joints at RIB 6 and RIB
- the left outer wing ( zone 140 )
22. The wing box has 27 ribs. The ribs are continuous between the front and
- the right outer wing ( zone 600 )
the rear spars. The top surface of the wing box has two skin panels, and the
The center wing box is part of the fuselage and gives attachment points for the
cantilevered outer wings. Each outer wing has a wing box, leading edges and bottom surface has three panels. Each of the wing panels extends forward of
trailing edges and a wing tip. The leading edge has attachments for the slats the front spar and aft of the rear spar.
The leading and the trailing edge structures attach to these projections and to
and the trailing edge has attachments for the main landing gear, aileron, flaps
the front and rear spars. Stringers give strength to the top and the bottom skin
and spoilers.
panels.
A wingtip fence is installed on the wingtip.
The wing box makes an integral fuel tank and a vent surge tank. 21 access
Components panels in the lower skin give access to the fuel tank and the vent surge tank.
The main Component of the wing are : The wing box also has attachments for :
- The center wing - the leading edge and the leading edge devices
- the outer wing - the wing tip and the wingtip fence
- the wing box - the trailing edge and the trailing edge devices
- the wing tip - the engine mounting pylons
- the leading edge and leading edge devices - the main landing gear.
- the trailing edge and trailing edge devices Outer Wing
- the aileron
- the spoilers Each outer wing includes :
- the wing box
Center Wing Box - the wing tip
For Training Purposes Only
The center section of the wing extends from L / H RIB 1 to R / H RIB 1 - the leading edge and the leading edge devices
across the width of the fuselage between frame 36 and 42 and forms an inte- - the trailing edge and the trailing edge devices.
gral fuel tank.
Center wing box includes :
- the front and rear spar at ( frames 36 and 42 )
- the upper and lower skin panels
- the two main frames ( frames 36 and 42 )
- a set of 54 integral carbon fibre rods
- the left RIB 1 and right RIB 1
the center wing has attachement for the left and right outer wings at the left
CENTER WING
ROOT RB 1
ROOT RB 1
FR 36
LEFT OUTER WING RIGHT OUTER WING
RIB 22
FR 42
RIB 27
RIB 27
For Training Purposes Only
Figure 73 Wings
FRA US / T SeG 02.07.02 Page: 145
Lufthansa Technical Training
WINGS A319 / A320 / A321
GENERAL
57 − 00
WING COMPONENTS
Wing Tip
The wing tip is installed at Rib 27. The wingtip fence attaches to the outboard The trailing edge devices are :
end of the wing tip. -the two trailing edge flaps
- the aileron
Leading Edge and Leading Edge Devices - the five spoilers.
The leading edge assembly is forward of the front−spar of the wing−box.
It includes the inboard and the outboard leading − edge assemblies and the Trailing Edge Flaps
top and the bottom panels. The inboard and outboard leading − edge assem- The inboard and the outboard flaps are installed on the trailing edge of the
blies have their D − noses and panels installed on ribs which attach to the front wing. The inboard flap is between RIB 1 and RIB 9 and the outboard
spar. flap is between RIB 9 and RIB 22.
The hold−down devices and the rotary actuators ( for Slat 1 tracks 2 and 3 ) On A321 the trailing edge flaps are equiped with tabs.
are on other ribs. The leading edge devices are the five slats.
Aileron
Leading Edge Slats The aileron is installed on the trailing edge of the wing, between RIB 22 and
The leading edge slats are installed on the wing as follows : RIB 27.
- Slat 1 is between RIB 2 and RIB 7
- Slat 2 is between RIB 8 and RIB 12 Spoilers
- Slat 3 is between RIB 12 and RIB 17 There are five spoilers installed on the upper surface of each wing, forward of
- Slat 4 is between RIB 17 and RIB 22 the trailing edge flaps. Spoiler 1 is installed between RIB 5 and RIB 9. Spoil-
- Slat 5 is between RIB 22 and RIB 27. ers 2 thru 5 are installed between RIB 10 and RIB 22.
SLAT 1
OVERWING PANEL
SHROUD BOX
SLAT 2
SPOILER 2
SLAT 5 SPOILER 3
For Training Purposes Only
FLAP TRACK 4
FAIRING
SPOILER 4
SPOILER 5
AILERON
WING TIP
DRY BAY
STRINGERS
FRONT
REAR SPAR SPAR
For Training Purposes Only
MIDDLE SECTION
REAR
SPAR
BOTTOM SKIN
REAR SPAR PANEL 1
OUTER SECTION BOTTOM SKIN BOTTOM SKIN
PANEL 3 PANEL 2 STRINGER
The drive system for the slats is electrically controlled. It uses hydraulic power
to turn pinions installed in the fixed leading edge. The movement is transferred
to the slats by racks attached to the slat tracks.
Each slat has a main rivetted structure of top and bottom skin panels and
end ribs. The structure is strengthened by intermediate ribs, a girder and
a top skin stringer. A trailing edge structure closes the aft edge of the
slat and completes the aerodynamic profile. Slat track ribs give attachment
points for the slat tracks.
SLAT 1
SLAT 2
SLAT 3
SLAT 4
FRONT SPAR
SLAT 5
CAN
A
SLAT EXTENDED
TRACK CAN
DRAIN PIPE
BOTTOM SKIN
For Training Purposes Only
ROLLER
( TYPICAL )
There are eight trailing edge devices which are movable control surfaces.
They are :
- inboard flap, outboard flap, an aileron, five spoilers.
The trailing edge devices are connected to brackets installed on the fixed
structure.The inboard flap and the outboard flap are of the fowler type.
Each flap is attached to two carriages. There is an interconnecting strut bet-
ween the flaps installed.
MAIN LANDING
GEAR ATTACHMENT SEAL ASSY
DRIVE TRUNNION
FLAP TAB
TRACK 4 TRAILING
EDGE
DRIVE STRUT ASSY
TRACK 1
FLAP DRIVE 4
BRACKET
ROTARY ACTUATOR
ATTACHMENT
AILERON SUPPORT
STRUCTURE
DRIVE STRUT ASSY
TRACK 2
SEAL ASSY
57 − 60 AILERONS
GENERAL
Description
The aileron is installed on the fixed structure of the trailing edge. It is
connected to the outer rear spar between RIB 22 and RIB 27.
The aileron is controlled up or down to control roll. Also spoilers 2 thru 5 ex-
tends or retracts to control roll.
The aileron drive mechanism is electrically controlled and uses hydraulic power
to move the control surface.
The aileron is a wedge - shaped structure and has these resin impregnated
carbon fiber components :
- inboard and outboard end ribs
- Internal ribs
- top and bottom skins, with honeycomb cores
- spar.
Component Description
The top and bottom skins and the end ribs of the aileron make a wedge - sha-
ped stucture.
It is strengthened by the internal ribs and the spar. Seven machined aluminum
alloy brackets are attached to the spar.
Two of the brackets connect to actuators which are installed on the fixed
structure of the trailing edge. The other five are hinge brackets.
Also attached to the spar are aluminum alloy diaphragms and plate seals,
which make a smoother air flow around the aileron.
For Training Purposes Only
TYPICAL SECTION
TOP SEAL
TOP SKIN
C
CHANNEL
HONEYCOMB DRAINAGE
CORE PATH
TRAILING EDGE
WEDGE
TOP SKIN
HINGE
BRACKET
STATIC DISCHARGERS
BOTTOM SKIN
HINGE
BRACKETS
OUTBOARD
END RIB
Figure 78 Aileron
FRA US / T SeG 02.07.02 Page: 155
Lufthansa Technical Training
WINGS A319 / A320 / A321
SPOILERS
57 − 70
57 − 70 SPOILERS
GENERAL
General
There are five spoilers on the upper surface of the wing trailing edge.
Spoiler 1 is connected to the rear false spar, inboard of the kink position.
Spoilers 2 thru 5 are connected to the middle and outer sections of the rear
spar, outboard of the kink position.
The spoilers are extended or retracted for these functions :
- roll function
- speedbrake function
- ground spoiler function.
The drive mechanism of the spoilers is electrically controlled
and uses hydraulic power to extend or retract the spoiler surfaces
Component Description
The spoilers are wedge - shaped structures. They have carbon fibre top and
bottom skins, sides and a trailing edge profile, bonded to a honeycomb core.
They are connected by aluminum alloy attachment fittings and hinges to the
rear spar and rear false spar.
For Training Purposes Only
RUBBING STRIP
HONEYCOMB
CORE
TRAILING EDGE
PROFILE
For Training Purposes Only
INBOARD HINGE
ACTUATOR
ATTACHMENT
FITTING
CENTER
HINGE
OUTBOARD HINGE
Figure 79 Spoilers
FRA US / T SeG 02.07.02 Page: 157
A320 51−57 B1 E
TABLE OF CONTENTS
ATA 06 DIMENSIONS AND AREAS . . . . . . . . . . . . 1 ATA 10 PARKING & MOORING . . . . . . . . . . . . . . 34
06−00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
AIRCRAFT DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 NLG & MLG SAFETY DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
FUSELAGE DATUM LINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
06−20 ZONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ATA 52 DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
MAJOR ZONES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
MAJOR SUB − ZONES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 52 − 00 DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
ZONES ..................................................... 10 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
06−30 SECTIONS/STATIONS/FRAMES . . . . . . . . . . . . . . . . . . . . . . 14 A 319 DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
SECTION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 A 320 DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
06−40 ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 A321 DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
ACCESS PANELS AND DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 SERVICE & MAINTENANCE ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . 42
52 - 70 DOOR IND / WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
ATA 07 LIFTING AND SHORING . . . . . . . . . . . . . . 18 ECAM DOOR PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
INDICATION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
JACKING FOR A / C MAINTENANCE OPERATIONS . . . . . . . . . . . . 18
LANDING GEAR LIFTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 52 − 71 DOOR IND. / WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
52 − 10 PASSENGER / CREW DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
ATA 08 LEVELING & WEIGHING . . . . . . . . . . . . . . 22 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
LEVELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 PASSENGER & CREW DOORS CONTROLS . . . . . . . . . . . . . . . . . . . . 48
WEIGHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 ATA52 - 10 PASSENGER DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
PAX-DOOR OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
52 − 11 PASSENGER / CREW DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
ATA 09 TOWING AND TAXIING . . . . . . . . . . . . . . . . 24 DOOR MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 DOOR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 DAMPER ACTUATOR / EMERGENCY CYLINDER . . . . . . . . . . . . . . . 56
LIMIT LOADS AND ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 EMERGENCY ESCAPE SLIDE RELEASE MECHANISM . . . . . . . . . . 58
SPEED LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 52 − 20 EMERGENCY EXITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
TOWING WITH THE NOSE GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 EMERGENCY EXITS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
09 − 20 DANGEROUS ENG. AREAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 EMERGENCY EXIT HATCHES A319 / A320 . . . . . . . . . . . . . . . . . . . . . 62
EXHAUST AND SUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 LOCKING MECHANISM OF EXIT HATCHES . . . . . . . . . . . . . . . . . . . . 64
TABLE OF CONTENTS
SLIDE RELEASE MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 ATA 53 FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . . . 114
EMERGENCY EXIT DOORS A321 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
52 − 71 DOOR IND. / WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
PROXIMITY SWITCHES ON PAX. / CREW DOORS, EMERGENCY GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
DOORS (A321) AND AVIONIC DOORS . . . . . . . . . . . . . . . . . . . . . . . . . 70 53−10 NOSE FORWARD FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . 116
CABIN OVERPRESSURE WARNING LIGHT . . . . . . . . . . . . . . . . . . . . 74 NOSE FORWARD FUSELAGE ( SECTION 11 / 12 ) . . . . . . . . . . . . . 116
SLIDE ARMED LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 53 − 20 FORWARD FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
EMERGENCY EXIT WARNING LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . 78 FORWARD FUSELAGE ( SECTION 13 / 14 ) . . . . . . . . . . . . . . . . . . . 118
52 - 30 CARGO DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 FORWARD FUSELAGE ( SECTION 14A ON A321 ) . . . . . . . . . . . . . 118
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 53 − 30 CENTER FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
CARGO COMPARTMENT DOORS ( CONFIG 1 ) . . . . . . . . . . . . . . . . 84 CENTER FUSELAGE ( SECTION 15 ) . . . . . . . . . . . . . . . . . . . . . . . . . 120
CARGO COMPARTMENT DOORS ( CONFIG 2 ) . . . . . . . . . . . . . . . . 92
53 − 40 REAR FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
CARGO DOOR OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
AFT FUSELAGE ( SECTION 16 / 17 AND 18 ) . . . . . . . . . . . . . . . . . . 124
52 − 35 CARGO DOOR ELECTRIC CONTROL . . . . . . . . . . . . . . . . . . . . 102
53 − 50 CONE / REAR FUSELAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
ELECTRICAL CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
TAIL CONE ( SECTION 19 / 19.1 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
52 − 36 CARGO DOOR HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . 104
SYSTEM SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 ATA 54 NACELLES / PYLON . . . . . . . . . . . . . . . . . . 130
52 − 33 BULK CARGO DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
BULK CARGO DOOR DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 108
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
DOOR STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
DOOR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
AUXILIARY STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
DOOR SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
PYLON TO WING ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
LOCKING MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
ENGINE TO PYLON ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
BALANCE MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
NACELLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
TABLE OF CONTENTS
ATA 56 WINDOWS . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
WING COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
MAIN STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
57 − 40 LEADING EDGE AND LEADING EDGE DEVICES . . . . . . . . . . 150
L/E SLATS & TRACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
57 − 50 TRAILING EDGE AND T/E. DEVICES . . . . . . . . . . . . . . . . . . . . . 152
TRAILING EDGE FLAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
57 − 60 AILERONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
57 − 70 SPOILERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
TABLE OF FIGURES
Figure 1 Fuselage Length Differences . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 35 Passenger / Crew Door Switches . . . . . . . . . . . . . . . . . . 71
Figure 2 Fuselage Datum Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 36 A321 Emergency Exit Doors . . . . . . . . . . . . . . . . . . . . . . . 72
Figure 3 A 320 Major zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 37 Avionic Compartment Doors Switches . . . . . . . . . . . . . . 73
Figure 4 Major Sub zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 38 Cabin Overpressure Warning Light Logic . . . . . . . . . . . . 75
Figure 5 Fuselage Major zones; Major sub−zones and zones . . . 11 Figure 39 Slide ARMED Warning Light Logic . . . . . . . . . . . . . . . . . . 77
Figure 6 A 321 Door Zone Numbers . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 40 SLIDE ARMED Indicator Light . . . . . . . . . . . . . . . . . . . . . 79
Figure 7 Section Reference Numbers . . . . . . . . . . . . . . . . . . . . . . . . 15 Figure 41 Emergency Exit Hatch Switches . . . . . . . . . . . . . . . . . . . . 80
Figure 8 Access left side radome, avionic compartments, nose landing gear Figure 42 Cargo Compartm. Doors . . . . . . . . . . . . . . . . . . . . . . . . . . 83
17 Figure 43 Cargo Compartment Door Config. 1 . . . . . . . . . . . . . . . . 85
Figure 9 Aircraft Jacking Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 44 Cargo Door Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Figure 10 NLG and MLG Jacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 45 Cargo Door Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Figure 11 Leveling indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure 46 Cargo Door Prox. Switches . . . . . . . . . . . . . . . . . . . . . . . . 91
Figure 12 MLG towing of aircraft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Figure 47 Cargo Compartment Door Config. 2 . . . . . . . . . . . . . . . . 93
Figure 13 Towing of A319 / A320 / A321 . . . . . . . . . . . . . . . . . . . . . 27 Figure 48 Cargo Door Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Figure 14 A 319 / A320 / A321 − Towing / Pushing . . . . . . . . . . . . . 29 Figure 49 Cargo Door Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Figure 15 N / W − Steering Deactivation Electrical − Box . . . . . . 31 Figure 50 Cargo Door Prox. Switches . . . . . . . . . . . . . . . . . . . . . . . 99
Figure 16 Dangerous Engine Areas . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Figure 51 Electro Manual Selector Valve . . . . . . . . . . . . . . . . . . . . . 101
Figure 17 Protective Equipment Covers . . . . . . . . . . . . . . . . . . . . . . 35 Figure 52 Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Figure 18 Gear Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Figure 53 Cargo Door Hydraulic Schematic . . . . . . . . . . . . . . . . . . . 105
Figure 19 A320 Passenger, Crew and Service Doors . . . . . . . . . . 39 Figure 54 Electro Manual Selector Valve . . . . . . . . . . . . . . . . . . . . . 107
Figure 20 A 321 Passenger, Crew and Service Doors . . . . . . . . . 41 Figure 55 Bulk Cargo Door Mechanism . . . . . . . . . . . . . . . . . . . . . . 109
Figure 21 Service and Maintenance Doors / Panels . . . . . . . . . . . 43 Figure 56 A 320 Major Structual Components . . . . . . . . . . . . . . . . 111
Figure 22 ECAM Door Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Figure 57 Composite Material Application . . . . . . . . . . . . . . . . . . . . 113
Figure 23 A320 Door Warning − Schematic . . . . . . . . . . . . . . . . . . 47 Figure 58 Sectoion Reference Numbers . . . . . . . . . . . . . . . . . . . . . . 115
Figure 24 Passenger / Crew Door . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Figure 59 Nose Fuselage Sec. 11/12 . . . . . . . . . . . . . . . . . . . . . . . . 117
Figure 25 Passenger / Crew Door Operation . . . . . . . . . . . . . . . . . 51 Figure 60 Forward Fuselage Sec. 13/14 . . . . . . . . . . . . . . . . . . . . . . 119
Figure 26 Control Mechanism Passenger / Crew Doors . . . . . . . 53 Figure 61 Center Fuselage Sec. 15 . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Figure 27 Door Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Figure 62 Center Fuselage − Belly Fairing . . . . . . . . . . . . . . . . . . . . 123
Figure 28 Damper Actuator / Emergency Cylinder . . . . . . . . . . . . . 57 Figure 63 Fuselage Sec. 16 / 17 / 18 . . . . . . . . . . . . . . . . . . . . . . . . 125
Figure 29 Emergency Slide Release Mechanism . . . . . . . . . . . . . . 59 Figure 64 Cone/Rear Fuselage Sec. 19 . . . . . . . . . . . . . . . . . . . . . . 127
Figure 30 A319 / A320 Emergency Hatches . . . . . . . . . . . . . . . . . . 61 Figure 65 Tail Cone Sec. 19.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Figure 31 A319 / A320 Emergency Exit Hatches . . . . . . . . . . . . . . 63 Figure 66 Pylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Figure 32 A319 / A320 Emergency Exit Hatches . . . . . . . . . . . . . . 65 Figure 67 Convertible Pylon Primary Structure . . . . . . . . . . . . . . . . 133
Figure 33 A319 / A320 Flex. Ctr. Cable Test Tool . . . . . . . . . . . . . . 67 Figure 68 Engine Nacelles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Figure 34 A321 Emergency Exit Doors . . . . . . . . . . . . . . . . . . . . . . . 69 Figure 69 Horizontal Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
TABLE OF FIGURES
Figure 70 Vertical Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Figure 71 Cockpit Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Figure 72 Cabin Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Figure 73 Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Figure 74 Wing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Figure 75 Outer Wing Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Figure 76 Leading Edge and Leading Edge Devices . . . . . . . . . . . 151
Figure 77 Trailing Edge and T/E Devices . . . . . . . . . . . . . . . . . . . . . 153
Figure 78 Aileron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Figure 79 Spoilers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
The A320 has multiple mechanisms to prevent unintentional deployment of emergency slides. Firstly, escape slides are controlled by an emergency control handle, which remains in an armed position and sets the white Slide Armed Light as a warning indication until deliberately disarmed for normal operations . Additionally, the slide release mechanism automatically disarms when the door is opened from the outside, minimizing human error in ground operations . ECAM system integration also alerts cockpit crew if any door remains armed unexpectedly, thus enhancing situational awareness and prompt management of door configurations . Finally, a mechanical connection between the emergency exit hatches and slide release ensures that only active emergency procedures leading to hatch opening will deploy the slides .
On the A320 and A321, the cargo compartment doors consist of forward (FWD), aft (AFT), and an optional bulk cargo door, all located on the right side of the lower fuselage. The FWD and AFT doors open hydraulically outward using the airplane's yellow hydraulic system, equipped with a manual locking mechanism for security. They rely on a piano hinge connection and six locking hooks to transfer the load to the fuselage, with operations possible only from the outside . The bulk cargo door, a plug-type made of aluminum alloy, opens manually upwards into the compartment and can be operated both from inside and outside. It includes a locking mechanism and provides structural integrity by its design against fuselage-mounted stop fittings . All cargo doors use proximity switches that signal their status to the aircraft's Electronic Centralized Aircraft Monitoring (ECAM) system—alerting the crew via MASTER CAUTION lights in case any door is unlocked or improperly closed. These switches work alongside an interlocking mechanism which prevents the operation of the door handle when the door is not fully closed . The cargo door structure incorporates edge members, frames, and beams made from corrosion-resistant aluminum alloy with protective coatings, ensuring the doors are pressure-tight and durable .
The use of composite materials in the A320, such as Carbon Fiber Reinforced Plastic (CFRP), Aramid Fiber Reinforced Plastic (AFRP), and Glass Fiber Reinforced Plastic (GFRP), significantly impacts both aircraft performance and maintenance. These materials contribute to weight reduction, which enhances fuel efficiency and overall aircraft performance by minimizing the load on engines during flight . Specifically, the horizontal and vertical stabilizers, including components like rudders and elevators, utilize carbon-fiber composites for their construction, which provides high strength and fatigue resistance crucial for airborne stability and control . Moreover, composite structures allow for ease of maintenance due to the use of technologies like honeycomb design and laminated structures that can be inspected and serviced with relative ease, ensuring longevity and reliability of critical components . The reduction of weight also leads to a slight decrease in landing gear stress, further contributing to reduced maintenance requirements over time. Overall, composite materials deliver significant operational efficiencies and cost savings in the aircraft lifecycle through enhanced performance and reduced wear and tear .
Cargo compartment doors on the A320 are generally equipped with mechanical latch mechanisms and open hydraulically, whereas passenger and crew doors are plug type, held closed by cabin pressure, and can be opened from the inside and outside . Cargo doors cannot be operated from the inside, except for the bulk cargo door, which can be manually operated from both sides . Unlike passenger and crew doors, which include escape slides for emergency evacuations, the cargo doors' safety features focus on mechanical and pressure locking mechanisms. For instance, cargo doors have manual locking mechanisms, six locking hooks, and safety mechanisms to ensure pressure-tight sealing . Additionally, cargo doors use proximity switches to signal the Electronic Centralized Aircraft Monitoring (ECAM) if they are not correctly locked . The fail-safe design and emergency preparedness of passenger doors, such as built-in escape slide deployment, emphasize quick evacuation, contrasting with the operability and security features designed for cargo access .
A320 emergency exit doors ensure safety and facilitate evacuation by using a fail-safe plug type construction, which means they are pressed against the fuselage to ensure a secure seal during flight. These doors can be opened from both the inside and outside , and incorporate a locking mechanism with safety springs to maintain the door in a locked position under cabin pressure . In emergencies, cabin crew can manually unlock and open the forward and aft passenger/crew doors, which then open pneumatically, automatically deploying and inflating escape slides for evacuation . The aircraft features overwing emergency exit hatches that passengers or crew can open manually. This action also releases and inflates off-wing escape slides , providing a means for passengers standing on the wing to descend safely . The exits are equipped with proximity switches that send signals for warnings on the ECAM system if doors are not properly opened or closed , alerting the crew to potential issues with the doors or escape slides . The detailed mechanisms and warning systems integrate to ensure quick and safe evacuation if needed .
Hydraulic systems in the A320/A321 operate cargo doors using hydraulic pressure from the Yellow hydraulic system, with an option for manual operation via a hand pump when needed . The system includes duplex door actuators that open and close the doors, and it features safety mechanisms like internal locks to keep doors safely open . The safety mechanism employs proximity switches connected to the Electronic Centralized Aircraft Monitoring (ECAM) system, alerting the cockpit if doors are unlocked . The switches monitor the locked condition of the doors and use indicators to show if doors are not properly latched; a green mark signals locked status, while red indicates unlocked . Additionally, the interlock mechanism blocks the locking shaft from moving when doors are open, ensuring safety during operation .
The Airbus wing box construction features several engineering considerations that enhance structural efficiency and durability. The center wing box, a critical component of the entire wing structure, uses integral carbon fiber rods and aluminum alloy components to optimize weight and strength, forming the primary connection between the fuselage and the outer wings . It includes front and rear spars made of multiple sections and reinforced with horizontal stiffeners and vertical web stiffeners, contributing to crack retardation and ensuring durability . The wing skin panels are machined from aluminum alloy with integrated stringers to enhance rigidity and support load distribution . The outer wing boxes taper from the root to the tip, forming an integral fuel tank and vent surge tank with sealed inter-spar ribs to prevent leakage, promoting both structural integrity and fuel efficiency . Additionally, the use of corrosion-resistant materials and protective coatings extends the longevity of the wing structure by safeguarding against environmental and chemical damage . Together, these design elements contribute to the wing's ability to withstand operational stresses while maintaining structural integrity and longevity.
The A319/A320 escape slide arrangement facilitates effective evacuation by providing automatic deployment and inflation of slides when passenger doors are opened in "ARMED" position. The girt bar connected to the slide locks into place, enabling rapid escape . Overwing slides differ from those on doors in their placement and manner of deployment. The A319 has two overwing emergency exit hatches (one on each side), while the A320 has four (two on each side). These overwing exits have slides that deploy from fuselage compartments near the wing trailing edge, which are optimized for passengers exiting directly onto the wing. In contrast, door slides are attached to the doors and deploy when the doors open in "ARMED" mode . This arrangement ensures that passengers can evacuate efficiently regardless of which exits are used.
The safety and structural integrity of the A320's outer wing components are maintained through a robust design featuring a tapering wing box structure composed of wing spars, ribs, and top and bottom skin panels, made primarily from aluminum alloys. This construction ensures strength while minimizing weight and is integrated with the fuselage at the center wing box, which provides attachment points for the outer wings . Additionally, the wing structure includes features such as a rear spar machined with crack retarders and reinforcement for fuel system components, which enhances durability and safety . The use of corrosion-resistant materials and coatings, alongside an interferential bolt attachment system for panels and ribs, prevents material degradation and ensures long-term structural integrity ."}
The A320 fuselage maintains pressure tightness and structural integrity through a combination of several design features. It employs a conventional skin, stringer, and frame construction with chemically milled skin panels and riveted stringers that provide strength and damage tolerance . The fuselage includes a rear pressure bulkhead designed as a pressure diaphragm supported by machined frames, enhancing rigidity and pressure resistance . Longitudinal structural continuity, especially in the lower fuselage, is maintained by a keel beam that transmits bending loads and supports critical attachments like the landing gear . Additionally, the use of a honeycomb core and Glassfiber−Reinforced Plastic (GRP) sheets in panels, like those in the belly fairing, provide structural strength while allowing for easy maintenance access through quick-release fittings . Safety measures for pressure management include blow-out panels that release overpressure conditions in specific areas like the air conditioning bay . The centralized keel beam and pressure diaphragm contribute to maintaining the fuselage’s ability to withstand operational pressures .