PROJECT : RAJAWALI PLACE PROJECT
SYSTEM : MECHANICAL GENERAL
DOC. NO. : APJ-RP-MS-GN-008 R1
METHOD STATEMENT FOR MECHANICAL GENERAL
SEISMIC RESTRAINT for FIRE FIGHTING INSTALLATION
CONTRACTOR PT.POSCO E&C INDONESIA
SUBCONTRACTOR PT. ARISTA PRATAMA JAYA
PERSONAL IN CHARGE Site Manager / Site Supervisor
KEYPLAN & TOOLS Location : All area
Tools :
1. Drilling machine 4. Scaffold or Ladder
2. Wrench 5. Metal Sling Clamp
3. Spanner
MATERIALS
1. Metal sling
2. Gasket
Revise No -
Base Of Revise Comment
Location All arae
High Level Work Permit
DETAIL OF PERMITS TO WORK
(i.e. Hot Permits/High level Works Permits, etc.)
REFERENCE DOCUMENT
Status : Comment :
□ APPROVE
APPROVED AS NOTE
RESUBMIT
REJECTED
Sub Contractor Main Contractor
PT. Arista Pratama Jaya PT.POSCO E&C INDONESIA
Prepared by, Check by,
MAS'UD
Distribution : : : ………………….. : ………………….. : ………………….. : …………………..
TABLE OF CONTENT
Page
Table of Content 1
1. General 2
1.1 General rules and information 2
1.2 Related Document 2
2. Method preinstallation 3
2.1 Work Flow Chart 3
2.2 Material 4
2.3 Material Storage 4
2.4 Material Handling 4
2.5 Tools & Equipment 4
3. Methode For Installation 5
4. Method for Inspection Test Plan 11
5. Quality, Healty, Safety and Environment 12
5.1 Quality plan 12
5.2 Quality Assurance 12
5.3 Healt, Safety and Environment
6. Risk assessment /Job Safety Analysis (JSA) 13
Table 6.1 Risk assessment /Job Safety Analysis (JSA) 13
PROJECT : RAJAWALI PLACE - JAKARTA DATE : 2-September-2019
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1. GENERAL
1.1 General rules and information
This method satement describes the activities for Seismic Fixed Hanger Support for Installation Fire Fighting works
for this project only.
1.2 Related documents
i. Specification seismic joint
ii. Method seismic joint installation
iii. Shop drawing shows the installation layout and detail drawings equipped with seismic joint size
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2. METHOD FOR PREINSTALLATION
2.1. Work Flow Chart
Flow Chart Responsible Remark
1. Preparation
1.1. Material Approval Main Contractor (POSCO)
1.2. Shop Drawing Approval
M&E Contractor (APJ)
1.3. Method of Statement
2. Approved ? Owner (PKN)
Designer (METAKOM)
3. Material
Owner (PKN)
3.1. Vendor selection
3.2. Procurement M&E Contractor (APJ)
4. Material on Site M&E Contractor (APJ)
4.1. Delivery inspection
4.2. Warehouse control Main Contractor (POSCO)
item. 6 Inspection
a). Internal Inspection by
5. Installation M&E Contractor (APJ) M&E Contractor
b). Inspection by POSCO &
M&E Contractor (APJ) PKN with M&E Contractor M&E
7.Repair Contractor
6. Internal Inspection Main Contractor (QA/QC POSCO)
c). If found deviation, should
M&E Contractor (APJ) repair by M&E Contractor
6. Inspection Main Contractor (POSCO)
Owner (PKN) d). All inspection to be
photograph for Record
8. Completion
PROJECT : RAJAWALI PLACE - JAKARTA DATE : 2-September-2019
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2.2. Material
The materials intended to use for this project shall be procured in according to approved catalogues and specification as
listed below
Installation requiring Seismic Fixed Hanger Support is as follows :
Item Description
1 Pipework with size Ø 25 to Ø200 mm
2 Pipework with size Ø 25 to Ø100 mm Used the Additional Seismic Fixed Hanger Support
Pipework with size Ø 150 to Ø200 mm all the Hanger support already install Seismic Fixed Hanger
3
Support
Seismic Fixed Hanger spacing are as follows :
Item Description
1 Piping Ø 25 mm Maximum of 8.4 m for fixed Hanger Spacing
2 Piping Ø 32 mm Maximum of 8.4 m for fixed Hanger Spacing
3 Piping Ø 40 mm Maximum of 10 m for fixed Hanger Spacing
4 Piping Ø 50 to Ø100 mm Maximum of 12 m for fixed Hanger Spacing
5 Piping Ø 150 to 200 mm Maximum of 12 m for fixed Hanger Spacing
Drawing of typical location and Fixed Hanger type please refer to the attached drawings.
2.3. Material Storage
These items are locally or imported purchaseand subject to delivery by the supplier. Proper handling shall be carried out to
avoid damage of the materials. Secure a safe keeping place with enough space for storage of materials.
2.4. Material Handling
Lifting material use hand shall be in good condition or pass safety inspection, rigger shall be positioned on target placed
location
2.5. Tools & Equipment
To prevent work delay and achieve good quality of works, proper tools and equipment shall be qualitatively chosen in terms
of safety and capability. Tools and equipment provided for this work are as listed in table below.
Item Description Remark
1 Drilling machine -
2 Wrench -
3 Spanner -
4 Scaffold or Ladder -
5 Metal Sling Clamp -
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3. METHOD FOR INSTALLATION
1. General
1.1. Prepare Working Permit after shop drawing approved and site condition ready.
1.2.Install the Equal Angle and Chanels for Fixed Hanger.
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4. METHOD FOR INSPECTION TEST PLAN
Inspection Test to follow POSCO standard Test Plan
Inspection Test for ME work Flow Chart
DESCRIPTION PIC REMARK
START
SUBMIT REQUEST FOR INSPECTION M&E Contractor (APJ) To prepare Document
1. Mapping Drawing
2. RFI Form
3. Inspection Form
REJECT
POSCO CHECK THE Main Contractor (POSCO)
DOCUMENT
APPROVE
YES
NEED THE CLIENT
ATTENDENCE? Main Contractor (POSCO)
NO INFORM TO CLIENT
Owner (PKN) CLIENT TO CONFIRM
ATTEND
INSPECTION Main Contractor (POSCO)
M&E Contractor (APJ)
REJECT
ACCEPTANCE OF
Main Contractor (POSCO)
INSPECTION
APPROVE
SUBMIT REPORT TO POSCO
M&E Contractor (APJ) To submit Document
1. Mapping Drawing
2. RFI Form
FINISH
3. Inspection Form
4. Site General Report
Form
INSPECTION STAGE
1. Material on site inspection.
2. Marking for anchoring inspection.
3. Documentation.
PROJECT : RAJAWALI PLACE - JAKARTA DATE : 2-September-2019
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5. QUALITY, HEALTY, SAFETY AND ENVIRONMENT
5.1 Quality plan (Quality Control on site /Factory)
5.1.1 Check the coordinates of corresponding shop drawing installation approved
5.1.2 Check the Fixed Hanger are installed according to specifications approved
5.1.3 Check the Fixed Hanger Support & Anchor Bolt dimension installed in accordance with the approved drawings
design intent.
5.1.4 Check the Fixed Hanger Support in accordance with the approved technical submission
5.1.5 Check access panel have installed
5.2 Quality Assurance
5.2.1 Ensure the shop drawing is approved
5.2.2 Ensure to follow the method approved
5.2.3 Ensure the work permit has been approved
5.2.4 Ensure the materials are in use as an approved
5.2.5 Do a checklist to make sure the ducting installed according to the approved method statement
5.2.6 Ensure strong installed security mesh
5.2.7 Sign off the official report
5.3 Health, Safety and Environment
All of the staff is responsible for safety on the site in coordination with the site safety officer or safety
inspector and the project manager who is overall responsible for safety on site. All safety rules and
regulations applicable for this project will be stated in the general project safety plan.
5.3.1 Safety induction has to implemented prior to execute the activity
5.3.2 Mandatory PPE (helmet, safety shoes, hand glove, full body harness, eye protection, ear plug, safety goggles, etc)
must be worn, any other additional PPE may be required for some activities which will be identified in the JSEA.
5.3.3 All equipment shall comply with safety standard of Main Contractor and have passed the pre-use inspection check.
5.3.4 All working areas, especially around mobile plant will be delineated and sign posted.
5.3.5 All lifting activities should only be done by certified riggers and all lifting gear will have valid certification. Only lifting
gear marked with a certificate number and a safe working load [SWL] indicated on it shall be used. A copy of all certificates
will be kept by the supervisor.
5.3.6 Safety inspector to be on site at all times
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6. RISK ASSESMENT /JOB SAFETY ANALYSIS (JSA)
Table 6.1 Risk assessment /Job Safety Analysis (JSA)
No Working Items Potential Hazard Risk Recommendations
Truck capacity ensure capaities of truck
1 Transportation of material Access road Well compacted road, easier way for incoming/outgoing
Loading/unloading position Do not loading/unloading in sloping position
Lifting materials shall be in good condition or pass safety
2 Lifting material Materials falling
inspection
ensure by workers and supervisor that must be with good
Slice by cutting wheel or hand saw
method and goood condition for doing the work
Lifting materials shall be in good condition or pass safety
3 Reinforcment installation Falling object
inspection
When jointing & connection pipe must be carefully due to the
Chemical glue
chemical glue can be effected eye
Electrical equipment must be in good condition or pass safety
4 Cutting iron Angle/Metal Sling Electrical shock inspection
The cable power shall be in the path secured
Combustion and explosion Fire extinguisher shall be prepared nearby at any time
Electrical equipment must be in good condition or pass safety
inspection
Electrical shock
6 Welding Support The cable power shall be in the path secured
Install grounding system for welding machine.
Burn Keep clean from potential burning material
Eye healthcare Always to use welding mask when doing welding activities
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s
M&E Contractor (APJ)
Main Contractor (POSCO)
Owner (PKN)
