Control & Relay Panel Specs
Control & Relay Panel Specs
TECHNICAL SPECIFICATION
FOR
CONTROL & RELAY PANEL FOR 33, 22 AND 11 KV LINES AND 33/11, 33/22 AND
22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL
PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 1 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
INDEX
Clause No. Contents
1 Scope
2 Service Conditions
3 Constructional Details
4 Protective Relays And Control / Indication Equipment’s
5 Mimic Diagram
6 Circuit breaker Control Switch
7 Semaphore Indicators
8 Annunciators
9 Indicating LED
10 Trip circuit supervision scheme
11 Master Trip relays
12 Principal requirements of protective relays, auxiliary relays breaker control
switches etc.
13 Metering
14 General Requirements
15 Tests
16 Inspection
17 Performance Guarantee
18 Acceptance And Routine Tests
19 Documentation
20 Packing And Forwarding
21 Qualifying Requirement
22 Documents to be submitted along with offer.
Annexure Bill Of Material
IA/IB/IC
Schedule II Schedule of Unit Rate
Schedule III Past Supply Details
Schedule IV Undertaking from Relay Manufacturer.
Schedule V Undertaking from Meter Manufacturer.
Annexure. - A-Technical specification for3 O/C + 1 E/F Protection Relay
Annexure B-Technical specification for Differential protection Relay
Annexure -C- Drawings for Control and Relay Panel
Annexure D. Guaranteed Technical Particulars format for Control and Relay Panels
Annexure -E-Technical specification for HT Static Trivector TOD Energy meter
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 2 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
1. SCOPE:
1.1. This specification covers design, manufacture, assembly, testing before supply, inspection,
packing and delivery and other basic technical requirements in respect of control and relay
panels for 33,22 and 11 kV lines, 33/11,33.22 and 22/11 KV Power Transformers without
differential protection and 33/11,33.22 and 22/11 KV Power Transformers with differential
protection to be installed at various 33/11.33/22 and 22/11 kV sub-stations in Maharashtra. The
equipment to be supplied against this specification are required for vital installations where
continuity of service is very important. The design, materials and manufacture of the equipment
shall, therefore, be of the highest order to ensure continuous and trouble-free service over the
years.
1.2. The equipment offered shall be complete with all parts necessary for their effective and trouble-
free operation. Such parts will be deemed to be within the scope of the supply irrespective of
whether they are specifically indicated in the commercial order or not.
1.3. It is not the intent to specify herein complete details of design and construction. The equipment
offered shall conform to the relevant standards and be of high quality, sturdy, robust and of
good design and workmanship complete in all respects and capable to perform continuous and
satisfactory operations in the actual service conditions at site and shall have sufficiently long
life in service as per statutory requirements. If the dimensional drawings attached with this
specification and the notes thereto are generally of illustrative nature. In actual practice, not
withstanding any anomalies, discrepancies, omissions, in-completeness, etc. in these
specifications and attached drawings, the design and constructional aspects, including materials
and dimensions, will be subject to good engineering practice in conformity with the required
quality of the product, and to such tolerances, allowances and requirements for clearances etc.
as are necessary by virtue of various stipulations in that respect in the relevant Indian
Standards, IEC standards, I.E. Rules, I. E. Act and other statutory provisions.
1.4. The Tenderer/supplier shall bind himself to abide by these considerations to the entire
satisfaction of the purchaser and will be required to adjust such details at no extra cost to the
purchaser over and above the tendered rates and prices.
2. SERVICE CONDITIONS:
2.1. System particulars:
a. Nominal system voltage ... 33 kV ,22kV & 11 kV
b. Corresponding highest system voltage ... 36 kV ,24 kV & 12 kV
c. Frequency ... 50 Hz±3%
d. Number of phases ... 3
e. Neutral earthing ... Solidly grounded
2.2. Equipment supplied against the specification shall be suitable for satisfactory operation under the
following tropical conditions: -
a. Max. ambient air temperature : 50 ° C
b. Max. relative humidity : 100 %
c. Max. annual rainfall : 1450 mm
d. Max. wind pressure : 150 kg/sq.m.
e. Max. altitude above mean sea level : 1000 mtrs.
f. Isoceranic level : 50
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 3 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
h. Climatic Condition Moderately hot and humid tropical climate conducive to rust and fungus
growth.
i. Reference Ambient Temperature for temperature rise : 50 deg C
2.3. The climatic conditions are prone to wide variations in ambient conditions and hence the
equipment shall be of suitable design to work satisfactorily under these conditions.
2.4. Auxiliary supplies available at the various sub-stations are as follows:-
2.4.1. Rating:
i. A. C. Supply 240 volts with ± 10% variation
ii D.C. Supply 30 V DC with +10% to – 15% variation
g) IEC 337 & 337-1 ,IS 6875 Control switches( LV Switching devices for control
amended up to date and auxiliary circuit)
h) IS 4794/1968 & 1986 Push buttons
i) IS:5578/1984 Marking of insulated conductors.
3. CONSTRUCTIONAL DETAILS :
3.1 The C&R panels against this specification shall be simplex type with all controls, indications, meters
and protective relays mounted on the front.
3.2 Each C&R panel for 33,22 and 11 kV lines shall accommodate all the necessary equipment required
for one feeder circuits.
3.3 Control and relay panels meant for 33/11 kV ,33/22 KV and 22/11 KV Power Transformer
shall accommodate all the necessary equipment for one transformer circuit.
3.4 The panels shall be free-standing, floor mounting type suitable for indoor installation. Panels
shall be completely metal enclosed, and shall provide degree of protection not less than IP 30 in
accordance with IS 12063/1987 Type test report in this respects shall be furnished with offer.
3.5 Panels shall be made of folded construction rigid structural frames enclosed completely with
smooth finished rolled sheet steel of thickness not less than 3 mm for front portion of panel and 2 mm for
other portions of panels. Sufficient re-enforcement shall be provided for level surfaces, so as to have
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 4 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 5 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
T&QC/CRP/03)
b) At places where there is a space constraint and extra space provision is required to be made for future
expansion, duplex or even triplex CR panels may also be used.
(Ref.O.N. No. CE/Infra/s/s layouts/Vendor approval/3141 dt.12.07.2017)
i) 11 KV- A (Incomer + feeder1) +B (feeder2+Feeder3),with overall dimension for A or B should be
700(W) x 600(D) x 2310(H) mm. (T&QC/CRP/04) Annexure C
ii) 11 KV- Incomer + 3 feeder1), with overall dimension should be
1200(W) x 600(D) x 2310(H) mm. (T&QC/CRP/05) Annexure C
3.17 The constructional details and mounting arrangement for various flush mounted equipments shall be as per
the enclosed drawings. The center lines of any relays, if additionally provided, shall not be less than 450
mm from ground level.
3.18 In addition to the main circuit label, each panel shall be provided with a label indicating the following
details :
Name of supplier:
Purchase order ref: (T- dtd. )
DC voltage:
Panel [Link] :
3.19 This label shall be provided on the rear side close to the door handle. A sticker type Label indicating the
above details shall be provided on the packing case for easy identification.
4. PROTECTIVE RELAYS AND CONTROL / INDICATION EQUIPMENTS :
4.1 The relays, switches, meters and other accessories offered shall be subject to maximum of three
reputed make and of proven design. The bidders may offer more than one alternative, for each
equipment, provided all the alternatives meet the requirement of the technical specification. In case
any or all the alternatives offered is/are found to be not acceptable to MSEDCL, the bidder shall be
ready to offer any alternative equivalent which is acceptable to MSEDCL.
4.2 Protective relays:
4.2.1 For 33 KV lines, nondirectional 3 O/C & 1 E/F relay with High set Relay should be
provided. Numerical biased protection relays (Principle requirements are given in annexure-
II B) shall be suitable for auxiliary supply (30 V D.C.) and shall have a reset push button
and a test push button to test the relay function with provision to trip bypass push button.
All relays have 3 second IDMT characteristic. The O/C elements having current setting
variable from 5 % to 200 % in steps of 1 %., and E/F elements having current setting
variable from 5 % to 200 % in steps of 1 %. The communication Protocol for relays with
IEC 103)
4.2.2 For each incomer and feeder, high speed tripping relay shall be provided. Over current &
Earth fault relay shall be connected to trip coil through high speed trip relay.
4.2.3 LCD Display: Relay should have minimum 2 Line LCD backlit display.
4.2.4 For 33/11 kV,33/22 KV and 22/11 KV transformers of rating 10 MVA, differential
protection shall be provided. Transformer differential relay shall be numeric type
differential relay, with in built current amplitude & vector group compensation feature &
also with differential high set element for two winding power transformer conforming IEC
60255. (principle requirements are given in annexure- II B. The communication Protocol for
relays with IEC 103)
4.2.5 All the relays meant for panels shall be suitable for 30 V DC.
4.2.6 In case any special software/devices are required for the testing/setting of the protective
relays, the bidder shall include one set of such accessories in the offer free of cost. The unit
price for such items shall be indicated in the offer so as to enable the purchaser to order out
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 6 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
5. MIMIC DIAGRAM:
5.1 Mimic diagrams depicting the bus and the relative position of circuit breakers and isolators shall be
provided on each control panel. Mimic diagram shall be neatly painted with the below listed color to
shades mentioned below. The mimic shall have 10 mm width. Non-Discrepancy control switch for
the C.B. shall be mounted within the mimic, indicating the C.B. ON/OFF status.
Sr. No. Voltage grade Color Shade no.
1 33 kV Brilliant green 221 as per IS 5
2 22 kV Brilliant green 221 as per IS 5
3 11 kV Traffic yellow 368 as per IS 5
6) Circuit breaker Control Switch:
6.1 Non- discrepancy type T-N-C type switch shall be provided for remote operation of circuit breaker.
. The switch shall be mounted in the mimic diagram itself such that th e stay-put ('N') position will
render the continuity of the mimic. One green LED for 'breaker open' indication and one red LED
for 'breaker closed' indication shall also be provided adjacent to the T-N-C switch.
6.2 Switches should have finger touch proof terminals. For the convenience of maintenance, screw
driver guide should be from top/bottom of the switch and not from the side. Terminal wire should be
inserted from the side of the switch terminal.
6.3 Terminal screws must be captive to avoid misplace during maintenance.
6.4 Switch shall be with 48 mm x 48 mm escutcheon plate marked with Trip & Close.
6.5 Trip-neutral-close, with pistol grip handle must be pushed in to spring return to either trip or close
position from Neutral position for safety and not just turn to trip.
6.6 One contact to close in each position of Trip and Close. Contact not required in Neutral position.
Contact rating shall be 12 A at 30 V DC.
[Link] Indicators:
7.1 When semaphore indicators are used for equipment positions, they shall be mounted in the mimic,
such that the equipment closed position shall complete the continuity of the mimic. Similarly,
when control switch of discrepancy type is used for equipment control, it shall be mounted in the
mimic such that the equipment closed position (i.e. control switch knob) shall complete the
continuity of the mimic.
7.2 Semaphore indicators shall be provided for isolators. The semaphore indicators shall be three
position type, having one intermediate position to indicate the "DC supply fail" condition.
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 7 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
8. Annunciators:
8.1 12 Window annunciators suitable for the visual and audible alarm annunciation shall be provided
on the control panel. These shall be micro processor-based units using bright LEDs.
8.2 Annunciator fascia units shall have translucent plastic windows for each alarm point.
8.3 Annunciator fascia plate shall be engraved in black lettering with respective alarm inscription as
specified. Alarm inscriptions shall be engraved on each window in not more than three lines and size of
the lettering shall be about 5 mm. The inscriptions shall be visible only when the respective facia LED
is glow.
8.4 Annunciator fascia units shall be suitable for flush mounting on panels. Replacement of individual
fascia inscription plate and LED shall be possible from front of the panel.
8.5 Unless otherwise specified, one alarm buzzer meant for non-trip alarms and one bell meant for trip
alarms shall be provided in each control panel (mounted inside).
8.6 Each Annunciator shall be provided with 'Accept', 'Reset' and 'Test' push buttons, colour red,
yellow and blue respectively.
8.7 Special precaution shall be taken by the supplier to ensure that spurious alarm conditions do not
appear due to influence of external magnetic fields on the annunciator wiring and switching
disturbances from the neighboring circuits within the panels.
8.8 In case 'RESET' push button is pressed before abnormality is cleared, the LEDs shall continue to
glow steady and shall go out only when normal condition is restored.
8.9 Any new annunciation appearing after the operation of 'Accept' for previous annunciation, shall
provide a fresh audible alarm with accompanied visual, even if the process of "acknowledging" or
"resetting" of previous alarm is going on or is yet to be carried out.
8.10 Provision for testing healthiness of visual and audible alarm circuits of annunciator shall be
available.
A) 12 Window Annunciation Scheme to indicate following
functions.
i) Directional protection operated 1 no.
ii) Back up protection (O/C+E/F) operated. 1 no.
iii) Oil Temp. Alarm for Transformer 1 no.
iv) Oil Temp. Trip for Transformer 1 no.
v) Winding Temp. Alarm for Transformer 1 no.
vi) Winding Temp. Trip for Transformer 1 no.
vii) Buchholz Alarm for Transformer 1 no.
viii) Buchholz Trip for Transformer 1 no.
ix) OLTC Buchholz Alarm for Transformer 1 no.
x) OLTC Buchholz Trip for Transformer 1 no.
xi) Spare 1 No
xii) Spare 1 No
Mounting Flush
No. of fascia windows 12
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 8 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
12. Principal requirements of protective relays, metering equipments, auxiliary relays breaker control
switches etc. are as follows:
12.1 Ammeter:
12.1.1 Each circuit one ammeter and associated selector switch shall be provided.
Mounting Flush
Size 48 x 96 sq. mm. case
Response Time 1 second
Operating Temperature Up to 55°C
Dielectric Strength 2 kV RMS for 1 minute
Frequency 50 Hz
Operating Current 1 A from CT Secondary.
Type Panel Mounting with 31/ 2 Digital Display
12.2 Ammeter selector switch:
12.2.1 Ammeter Selector switch shall be a four-position (3 way with off) rotary type with R, Y, B and
'OFF' positions marked clearly on 48x48 mm brushed aluminum plate with black handle.
Switch should be single hole mounting and not screw mounting. Switches should have finger
touch proof terminals. Terminal wire should be inserted from the side of the switch terminal.
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 9 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 10 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
12.6 Heater
Capacity 80 Watts
Voltage 240 V AC
Type Strip type
12.9 Three elements Auxiliary Relay hand reset type conforming IS 3231 for Transformer
Auxiliary voltage 30 V D.C.
Coil rating 30V D.C., voltage band for satisfactory operation: 50 to 120% of
rated voltage
Operating Time 25 m. seconds nominal at rated voltage
Burden of relay coil 40 Watt at rated voltage for each coil
watts (Max)
Operating temp -10 deg C to 55 deg C.
Operational indication Mechanical red color Flag : Hand Reset Type
for each element
12.10 High speed tripping relay hand reset type confirming to IS – 3231
Auxiliary voltage 30 V D.C.
Coil rating 30V D.C., voltage band for satisfactory operation: 50 to 120% of
rated voltage
Operating Time 10 milliseconds nominal at rated voltage
Burden of relay coil Low burden 40 Watt at rated voltage
watts (Max)
Operating temp -10 deg C to 55 deg C.
Operational indication Mechanical red color Flag : Hand Reset Type
for each element
Contact Configuration 3 NO + 2 NC combination with additional hand reset coil cut of
contact (Seal in contact)
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 11 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Contact ratings:
Make and carry A.C. 1250 VA with max 5 amp & 660 Volts
D.C. 1250 W dc with max 5 amp & 660 Volts
Make and carry for 3 A.C. 7500 VA with max 30 amp & 660 Volts
sec.
D.C. 7500 W dc with max 30 amp & 660 Volts
Break A.C. 1250 VA with max 5 amp & 660 Volts
D.C. – 100 W resistive 50 watt inductive with max 5 amp & 660
Volts
Insulation 2 KV RMS, 50Hz for 1 min.
2.5 KV/1 sec between all terminals & case as per IS 3231.
1 KV RMS, 50Hz for 1 min. across open contact
Type of mounting Flush
13. Numerical non directional 3 O/C + 1 E/F with high set feature for lines . (As per Annexure -A)
[Link] REQUIREMENTS :
16.1 The panels shall be delivered to the various consignees of the MSEDCL as will be informed to
the successful tenderers. The panels shall be transported only by road and shall be suitably packed to
avoid damages during transit.
16.2 Equipment covered in this specification shall be guaranteed for a period of 66 months from the
date of dispatch or 60 months from the date of commissioning, whichever is earlier. However, any
engineering error, omission, wrong provision, etc. which do not have any direct effect on the time
period shall be attended to as and when observed/ pointed out, without any extra price.
16.3 Three sets of drawings shall be submitted for approval within 30 days from the date of issue of
the Letter Of Award. The suppliers shall furnish 3 sets of the final drawings with copies of technical
literature and commissioning manuals along with panel. All drawings shall be A3 size.
17. TESTS :
17.1 Type Test :
17.1.2 Control & Relay Panels offered in the Tender should have been successfully type tested at
NABL in line with relevant Standards and the Technical Specification within the last 7
(Seven) years prior to the date of opening of the Tender.
17.1.2 Protective relays, Trivector Energy Meters , Annunciator, etc. should have been
successfully type tested at Independent Government Laboratories in line with relevant
Standards and the Technical Specification within the last 7(Seven ) years prior to the date
of opening of the Tender.
17.1.3 Copies of type test reports in respect of all offered equipment/material shall invariably be
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 12 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
submitted along with the offer. Incomplete type test reports will be treated as invalid and
the offer will be liable for rejection.
17.1.4 If offered equipment/material are type tested before 7 years from the opening of tender, the
same was considered for placement of order. However, bidder has to carry out these test at
his own cost before commencement of first supply. Undertaking in this respect has to be
submitted along with offer otherwise the offer will be liable for rejection.
17.1.5 The bidder shall submit copies of the valid Type Test Reports for approval immediately on
receipt of LOA.
17.1.6 Even if the equipment/material has been type tested within five years, the purchaser
reserves the right to demand repetition of one or more tests included in the list of type tests
in the presence of purchaser's representative.
17.1.7 The MSEDCL shall have the option to carry out various tests including type tests as per
specification on the samples selected at random from the supplies effected, to ensure that
the supplies conform in quality and workmanship to the relevant specification. The testing
shall be done at independent laboratory at MSEDCL’s cost. Due notice shall be given to
supplier for such sample selection and such testing thereof to enable him to be present for
the same if so desired by him. If the supplier or his authorized representative fails to attend
the sample selection and testing, the same shall be carried out unilaterally by the MSEDCL
and the result thereof shall be binding upon the supplier. In case the sample selected from
the supplies fails to withstand the required tests, then
equipment/material supplied earlier shall be rejected and the order placed shall be cancelled
and payments made earlier for these supplies shall be recovered by the purchaser.
18 INSPECTION:
18.1 The inspection may be carried out by the purchaser at any stage of manufacture. The successful
Tenderer shall grant free access to the purchaser's representative/s at a reasonable notice when the work
is in progress. Inspection and acceptance of any equipment under this specification by the purchaser,
shall not relieve the supplier of his obligation of furnishing equipment in accordance with the
specification and shall not prevent subsequent rejection if the equipment is found to be defective.
18.2 The supplier shall keep the purchaser informed in advance, about the manufacturing program so
that arrangement can be made from stage inspection.
18.3 The purchaser reserves the right to insist for witnessing the acceptance/routine testing of the
bought out items. The supplier shall keep the purchaser informed, in advance, about such testing
program.
19. PERFORMANCE GUARANTEE:
19.1. Equipment covered in this specification shall be guaranteed for a period of 66 months from the
date of dispatch or 60 months from the date of commissioning, whichever is earlier. However, any
engineering error, omission, wrong provision, etc. which do not have any effect on the time period
shall be attended to as and when observed/pointed out without any price implications.
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 14 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
20.4 In case the supplier fails to furnish the required drawings and manuals even at the time of supply
of equipment, the date of furnishing of drawings/manuals will be considered as the date of supply of
equipment for the purpose of computing penalties for late delivery.
20.5 List of drawings to be submitted along with the offer is as under:
20.5.1 GA drawing for C & R panel.
20.5.2 Schematic drawing.
20.5.3 Typical single line diagram.
20.5.4 Bill of material for complete C & R panel.
20.5.5 Terminal block details .
20.6 The drawings, technical literature and manuals submitted by the tenderer along with his offer
shall be treated as purely and generally informative in nature and unless the details incorporated in
them are clearly and specifically brought out in the various Schedules for Guaranteed Technical
Particulars and Schedules of Deviations, the same shall not be binding upon the purchaser (a) for
evaluation of the offer and (b) for the order, if placed.
21 PACKING AND FORWARDING
21.1 Duly wired-up C & R panel with all relays and equipments mounted, shall be packed in crates
suitable for vertical/horizontal transport as the case may be and the packing shall be suitable to
withstand handling during the transport and outdoor storage during transit. The supplier shall be
responsible for any damage to the equipment during transit due to improper and inadequate
packing. The easily damageable materials shall be carefully packed and marked with the
appropriate caution symbols. Wherever necessary, proper arrangement for lifting, such as
lifting hooks etc. shall be provided. Any material found short inside the packing cases shall be
supplied by the supplier within 7 days without any extra cost.
21.2 Each consignment shall be accompanied by a detailed packing list containing the following
information:
21.2.1 Name of the consignee
21.2.2 Details of consignment.
21.2.3 Destination
21.2.4 Total weight of consignment
21.2.5 Sign showing upper/lower side of the crate.
21.2.6 Handling and unpacking instructions.
21.2.7 Bill of material indicating contents of each package.
21.3 All the equipment covered in this specification shall be delivered to the various stores centers of the
MSEDCL as will be intimated to the successful tenderers. The equipment shall be delivered to these
stores centers only by road transport, and shall be suitably packed to avoid damages during transit in the
case of indigenous supplies.
21.4 The tenderers shall quote delivery periods for various equipment, and shall stick up to the committed
delivery. It may clearly be noted that the delivery periods will under no circumstances be linked up with
other formalities like drawing approval, etc. It is therefore, the responsibility of the successful tenderers
to submit the drawings, bill of materials, packing lists, etc. in time and get these approved by the
Distribution Department of the MSEDCL.
21.5 Undertakings from relay manufacturer regarding:
21.5.1 Non-phasing out of the relays for at least 10 years from the date of supply (Schedule-IV (a))
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 15 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
21.5.2 For extending technical support and back-up guarantee (when the relay is not manufactured by
the tenderer) (Schedule-IV (b))
21.6 Detailed catalogue/technical literature in respect of all components/accessories including bought- out
items.
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 16 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
SCHEDULE-I A
(To be submitted, duly filled in, along with the offer)
Bill of materials for 33 KV feeder C&R panels
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 17 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
SCHEDULE-I B
Bill of materials for 33/11KV Transformer C&R panels with differential protection.
Sr. No Description Quantity Make and Type design
1 Circuit label 1 No.
2 Mimic section (Brilliant green paint to shade No.221 of 1 Set
IS 5 to be used)
3 T-N-C type control switch for circuit breaker. 1 Nos
4 Semaphore indicators for Isolators. 2 Nos
5 Indicating LEDs for
Spring charge indication(white) 1 Nos.
Trip circuit healthy indication. (Amber) 1 Nos.
Breaker 'ON' indication (Red) 1 Nos.
Breaker 'OFF' indication (Green) 1 Nos.
6 Push button for
7 Trip circuit Healthy test 1 Nos
8 Numerical non-directional IDMT over current and earth 1 Nos.
fault relay with high set instantaneous trip feature.
9 High speed master tripping relay (H/R type) 1 No
10 HT Static TOD Trivector Energy meter and TTB. 1 No
11 Frequency Meter
12 Ammeter (48 mm x 96 mm.) & selector switch. 1 Sets
13 Voltmeter (48 mm x 96 mm.) & selector switch. 1 Sets
14 Transformer differential numerical relay 1 No.
15 12 window annunciation scheme with accept, reset and 1 No.
LED test push button with self resetting audible alarm.
16 Auxiliary relay for Buchholz Alarm/trip (2-element) 1 Set
17 Aux. relay for winding temp Alarm/trip(2-element) 1 Set
18 Aux. relay for OLTC Buchholz Alarm/trip(2-element) 1 Set
Internally mounted
1 Space heater and control switch 1 No.
2 Cubicle illumination lamp with door switch. 1 No.
3 Power plug with control switch 1 No.
4 MCBs, fuses, links, control wiring, etc. As
required.
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 18 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
SCHEDULE-IC
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 19 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
SCHEDULE – II
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 20 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
SCHEDULE - III
Sr No Item Description: Qty Order ref Supplied to Year of supply Contact person &
address
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 21 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
SCHEDULE - IV
ii)
iii)
Company Seal :
We have offered our relay(s) type
i)
ii)
iii)
Company Seal :
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 22 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
SCHEDULE - V
ii)
iii)
Company Seal :
We have offered our meter(s) type
i)
ii)
iii)
Company Seal:
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 23 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
1 Elements 3 O/C + 1 E/F + High set for both O/C & E/F
separately
2 CT Secondary input current to relay Selection for 1 A / 5 A through software & shall be
possible at site
9 Time multiplier setting for O/C & 0.01 sec to 10.0 in steps of 0.01.
E/F
10 Memory storage for fault information Storing of latest 100 events with date & time
stamping fault amplitude, type of fault, faulty
phase with FIFO feature (available on display &
shall be retrievable through software)
11 Thermal overload function To protect cables & transformers from the effects
of long term degradation on overloading, the relay
shall have the thermal overload setting as per
IEC.
12 Auto reclose function Four shot, three phase auto reclose facility with
independent time setting shall be available
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 24 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
15 LED indications
7 programmable LEDs & 1
LED for healthy indication.
Color of LED
01– Green
02- Yellow
03 to 07 -Red
16 Push buttons
Reset push button for resetting
the relay manually. Functional
keys should be available for
separate trip command.
17 Output contacts
The relay shall 6 NO + 2
changeovers potential free and
heavy-duty programmable
contacts.
18 Contact rating Continuous carry -5A,
Make & Carry for 0.5 sec-30A
Make & a Carry for 3 sec-15 A
19 Self-diagnosis feature Relay should have self-diagnosis for its healthiness
of functioning & should show indication in case of
its failure
20 Password protection The relay should have provision password
protection for the applied settings
21 Selectivity of primary CT current The relay should have facility to select the primary
CT current from 50A to 1600A in steps of 50A.
The relay should display the CT primary current.
22 Operational indicator LED
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 25 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
26
Disturbances recorder The DR shall capture waveforms of analogue
channels, and all the DI channels & the DO
channels. It shall be possible to configure and
capture in DR, all the internal functions like
overcurrent start etc. for better analysis of the fault
information. It shall have a minimum storage of 10
records of 2 sec each (total memory 20 sec). It shall
have facility to record information prior to fault
incidence with a pre-trigger time setting of 25 %
(programmable).
27 Communication port Relay should have RS 485 communication port
compatible for integration with SCADA RTU
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 26 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
For 33/11 kV transformers of rating 10 MVA, differential protection shall be provided. Transformer
differential relay shall be Numerical biased differential relay, with in built current amplitude & vector group
compensation feature & also with differential high set element for two winding power transformer
conforming IEC 60255-22(1-6), IEC 60255-5 amended up to date. The principal requirements are given
below
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 27 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
windings in Sine analog channel during faults & disturbance for the
pre- faulty & post fault period. Minimum 20 Sec, 5 faults ,500 events.
The disturbance recorded shall have the facility to record the following
external digital signals apart from digital signals pertaining to differential
relays.
12 General
a) Relay should be numerical type
b) Relay shall be high speed with an operating time less than 50 ms at 5
times the rated current
c) Relay shall measure true RMS value
d) Relay shall have continuous self-monitoring & diagnostic features
e) Relay shall have immunity to magnetizing in rush current.
f) Relay shall be stable on heavy through faults
g) The supplier shall provide customized licensed software copy &
communication cable for local as well as remote communication.
h) The relay shall have front end communication port to use PC/laptop
for local access to setting, events & recordings in addition to scroll
button for the same
i) Relay shall record & have memory log up to last minute 5 faults
j) Setting shall be password protected
13 Communication protocol
AS per IEC 103 over RS 485
14 Communication details
Relay shall communicate following data to RTU-
a) 3 phase i/c and 3 phase o/g + circulating
b) Trip events after fault with time stamp
c) Pick-up events after faults with time stamp
d) Recorded fault currents 93 phase i/c+ 3 phase o/g + circulating
e) Relay shall accept time synchronization from SCADA RTU
periodically
15 Transformer Differential
Power transformer with rating 10 MVA and above ,are protected by
Relay for SCADA
compatibility differential protection with high set feature for clearing fault within the
transformer and its differential zone and installed on Transformer panel
.Since this is main protection of power transformer the differential
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 28 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 29 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 30 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 31 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 32 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 33 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 34 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Annexure D
33, KV INDOOR CONTROL & RELAY PANEL FOR TRANSFORMER WITH DIFFERENTIAL PROTECTION
Sr.
GTP PARAMETERS SUPPLIER CONFIRMATIONS
No.
1 MAKE OF PANEL :
2 Type of Panel-Simplex :
Overall dimensions (H x W x D) of panel shall be
3 :
2310mmx700mmx750mm
Thickness of Sheet Steel shall not be less than 3 mm for
4 :
front panel
Thickness of Sheet Steel shall not be less than 2 mm for
5 :
doors of panel
Thickness of Sheet Steel shall not be less than 2 mm for
6 :
sides of panel
Thickness of Sheet Steel shall not be less than 2 mm for
7 :
top portion of panel
Thickness of Sheet Steel shall not be less than 2 mm for
8 :
bottom portion of panel
Final painting of panels shall be done with Light Grey
9 :
color to shade no.631 as per IS-5, for interior. (Yes/No)
Final painting of panels shall be done with Light Grey
10 :
color to shade no.631 as per IS-5, for exterior. (Yes/No)
Mimic section shall have Brilliant green paint to shade
11 :
No.221 of IS 5 for 33 kV (Yes/No)
C&R Panel for Transformer with differential protection
12 :
panel shall have I circuits (Yes/No)
13 Wiring through shall be used for routing cables (Yes/No) :
The panels shall provide degree of protection not less than
14 :
IP 30 in accordance with IS 12063/1987
15 Wiring numberings shall be as per IS 5578/1964 :
16 Terminal connectors shall be stud type, (Yes/No) :
Terminal connectors shall be made of Brass material.
17 :
(Yes/No)
18 The conductor size shall be 2.5 mm (minimum) :
Whether equipment identification labels provided.
19 :
(Yes/No)
OVER CURRENT & EARTH FAULT RELAY
20
Make of Non directional 3 Over Current & 1 Earth Fault
A with high set relay. :
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 35 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Reference Standards
E :
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 36 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
LED Indications for power ON, pickup, Trip & High fault
U :
Reference Standard
A :
Make of High-Speed Trip Relay
B :
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 37 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
25 INDICATING LAMP
A Make ;
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 38 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
B Type :
Rating
:
a. Current
C :
b. Voltage
:
c. Watts
D Life of Lamp in burning hours :
E Withstand Voltage :
F Indicating Lamp Color:
a. Close indication (CB/ISOLATOR/ES) :
b. Open indication (CB/ISOLATOR/ES) :
G
c. CB Auto Trip :
d. CB Spring Charged :
TRANSFORMER DIFFERENTIAL RELAY
26
Make of Transformer Differential Relay
A :
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 39 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
ANNUNCIATOR
28
Make of Annunciator
A :
Type of Annunciator
B :
B Type of Ammeter :
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 40 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 41 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
1.00 SCOPE
This specification covers design; manufacture, testing, supply and delivery of ISI mark HT three phase four wire
CT / PT operated 1 Amps or 5 Amps fully Static & AMR compatible TOD Tri - vector Energy Meter as per
Category C1 of IS: 15959 / 2011 amended upto date. The meters shall be suitable for measurement of Active
Energy (kWh), Reactive Energy (kVArh) Lag and (kVArh) Lead separately, Apparent Energy (kVAh), demand
(kW), demand (kVA), etc. as per Power tariff requirement for AC balanced / unbalanced loads of HT Consumers.
The meter shall conform in all respects to high standards of engineering, design and workmanship and shall be
capable of performing in continuous commercial operation, in a manner acceptable to purchaser, who will interpret
the meaning of drawings and specification and shall have the power to reject any work or material which, in his
judgment is not in accordance therewith. The offered material shall be complete with all components necessary for
their effective and trouble free operation. Such components shall be deemed to be within the scope of Bidder’s
supply irrespective of whether those are specifically brought out in these specifications and / or the commercial
order or not.
2.00 APPLICATION
For use on HT consumer installations.
3.00 SERVICE CONDITIONS
As per IS: 14697 / 1999 (amended up to date), the meter must perform satisfactorily under Non-Air Conditioned
environment (within stipulations of IS). The meters to be supplied against this specification shall be suitable for
satisfactory continuous operation under the following tropical conditions.
Environmental Conditions
(a) Maximum ambient temperature 550 C
(b) Maximum ambient temperature in shade 500 C
(c) Minimum temperature of air in shade 50 C
(d) Maximum daily average temperature 400 C
(e) Maximum yearly weighted average temperature 320 C
(f) Relative Humidity 10 to 95 %
(g) Maximum Annual rainfall 1450 mm
(h) Maximum wind pressure 150 Kg/m2
(i) Maximum altitude above mean sea level 1000 mtrs
(j) Isoceraunic level 50 days/year
(k) Seismic level (Horizontal acceleration) 0.3 g
(l) Climate: Moderately hot and humid tropical climate conducive to rust and fungus growth.
4.00 STANDARD TO WHICH METER SHALL COMPLY
IS: 15959 / 2011 – Data Exchange for Electricity Meter Reading, Tariff and Load Control – Companion
Specification for Category – “C1” Meters amended upto date;
IS: 14697 / 1999 (amended up to date) – AC Static Transformer operated Watt-hour and VAR-hour Meters, Class
0.2S – Specification;
CBIP Tech Report 88 amended up to date for AC Static Transformer operated Watt Hour & VAR-Hour Meters
(class 0.2S);
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 42 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
IS: 15707 / 2006 Specification for Testing, evaluation, installation & maintenance of AC Electricity Meters-Code
of Practice;
The specifications given in this document supersedes the relevant clauses of IS: 14697 / 1999 (amended up to date)
wherever applicable.
The equipment meeting with the requirements of other authoritative standards, which ensures equal or better
quality than the standards mentioned above, also shall be considered.
In case the bidder wishes to offer material conforming to the other authoritative standards, salient points of
difference between the standards adopted and the specific standards shall be clearly brought out in relevant
schedule.
Copy of such standards with authentic English Translations, shall be furnished along with the offer.
In case of conflict related with communication protocol, the IS: 15959 / 2011 – Data Exchange for Electricity
Meter Reading, Tariff and Load Control – Companion Specification shall prevail upon.
For conflict related with other parts of the specification, the order of priority shall be – (i) this technical
specification, (ii) IS: 14697 / 1999 (Amended up to date), (iii) IEC, (iv) other authoritative standards.
In case of any difference between provisions of these standards, the provisions of this specification shall prevail.
4) PT SECONDARY
63.5 V Ph-N
VOLTAGE
5) RATED VOLTAGE 110 V Ph-Ph or 3 x 63.5 V Ph-N
+15% to – 30% of rated voltage.
6) VOLTAGE RANGE
11 kV/110 V
7) PT RATIO 1
√3 √3
8) CT RATIO 1 / 1 Amps; 5 / 5 Amps
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 43 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 44 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
6.04.04 The meter body shall be type tested for IP51 degree of protection as per IS: 12063 against ingress of dust,
moisture & vermin. The type test certificate shall be submitted along with the offer.
6.04.05 The meter cover shall be secured to base by means of sealable unidirectional captive screws with two holes.
6.05 TERMINALS & TERMINAL BLOCK
6.05.01 The terminal block shall be made from high quality non-hygroscopic, fire retardant, reinforced polycarbonate
/ non-Bakelite material which shall form an extension of the meter case.
6.05.02 The material of which the terminal block is made shall be capable of passing the tests given in IS: 1336O
(Part 6/Sec 17), ISO 75-1 (1993) & ISO 75-2 (1993) for a temperature of 1350C and a pressure of 1.8 MPa
(Method A).
6.05.03 The holes in the insulating material which form an extension of the terminal holes shall be of sufficient size
to also accommodate the insulation of the conductors.
6.05.04 The manner of fixing the conductors to the terminals shall ensure adequate and durable contact such that
there is no risk of loosening or undue heating.
6.05.05 Screw connections transmitting contact force and screw fixings which may be loosened and tightened several
times during the life of meter shall screw into metal nuts.
6.05.06 All parts of every terminal shall be such that the risk of corrosion resulting from contact with any other metal
part is minimized.
6.05.07 Electrical connections shall be so designed that contact pressure is not transmitted through insulating material
of the terminal block.
6.05.08 The terminals, the conductor fixing screws or the external or internal conductors shall not be liable to come
into contact with terminal covers.
6.05.09 Two screws shall be provided in each current & potential terminal for effectively clamping the external leads
or thimbles.
6.05.10 Each clamping screw shall engage a minimum of three threads in the terminal. The ends of screws shall be
such as not to pierce and cut the conductors used.
6.05.11 The minimum internal diameter of terminal hole shall be as per IS: 14697 / 1999 or CBIP Tech Report 88.
6.05.12 The manufacturer shall ensure that the supporting webs between two terminals of the terminal block shall be
sufficiently high to ensure that two neighboring terminals do not get bridged by dust and there shall not be
any possibility of flash over between adjacent terminals of the terminal block.
6.06 TERMINAL COVER
6.06.01 The termination arrangement shall be provided with an extended transparent terminal cover as per clause
number 6.5.2 of IS: 14697 / 1999 (amended upto date) irrespective of rear connections.
6.06.02 The terminal cover shall be made out of same material as that of meter body. The terminal cover shall be
unbreakable, high grade, fire resistant Polycarbonate material so as to give it tough and non-breakable
qualities. The terminal cover shall be transparent.
6.06.03 The terminal cover shall enclose the actual terminals, the conductor fixing screws and unless otherwise
specified, a suitable length of external conductors and their insulation.
6.06.04 The terminal cover shall be provided with one side hinge/two top hinges.
6.06.05 Independent sealing provision shall be made against opening of the terminal cover and meter body cover to
prevent unauthorized tampering. It is necessary to provide bidirectional screws with two holes for sealing
purpose of terminal cover. The meter shall be pilfer-proof & tamper-proof.
6.06.06 The fixing screws used on the terminal cover for fixing and sealing in terminal cover shall be held captive in
the terminal cover.
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 45 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
6.06.07 Proper size of grooves shall be provided at bottom of this terminal cover for incoming service connections.
6.06.08 When the meter is mounted, no access to the terminals by any means shall be possible without breaking
seals(s) of the terminal cover.
6.07 RESISTANCE TO HEAT AND FIRE
The terminal block, the terminal cover and the meter case shall ensure reasonable safety against the spread of fire.
They shall not be ignited by thermal overload of live parts in contact with them.
6.08 The meter shall be completely factory sealed except the terminal block cover.
6.09 The provision shall be made on the meter for at least two seals to be put by utility user.
6.10 A Push button facility shall be provided for high resolution reading / alternate mode of display, as brought out
elsewhere in this specification. Facility of scrolling of all the readings up and down in all the display modes shall
be provided.
6.11 OUTPUT DEVICES
The meter shall have test output accessible from the front and be capable of being monitored with suitable testing
equipment while in operation at site. The operation indicator must be visible from front. The test output device shall
be provided in the form of blinking LED. Resolution of the test output device shall be sufficient to enable the
starting current test in less than 10 minutes. The pulse rate of output device which is Pulse / kWh, Pulse / kVArh and
Pulse/kVAh (meter constant) shall be programmed according to primary values of voltage & current & shall be
indelibly provided on the nameplate.
6.12 The meter accuracy shall not be affected by magnetic field (AC / DC / Permanent) upto 0.2 Tesla on all the sides of
meter, i.e. front, sides, top and bottom of the meter as per CBIP Technical Report 88 with latest amendments.
Under influence of any magnetic field (AC / DC / Permanent) above 0.2 Tesla, if the accuracy of the meter gets
affected, then the meter shall record energy considering Imax and reference voltage at unity power factor.
6.13 The meter shall also be capable to withstand and shall not get damaged if phase-to-phase voltage is applied between
phases & neutral for five minutes without affecting the accuracy.
6.14 In meter, power supply unit shall be micro control type instead of providing transformer and then conversion to
avoid magnetic influence.
6.15 Non specified display parameters in the meter shall be blocked and it shall not be accessible for reprogramming at
site. However these parameters shall be programmable at site through representative of meter manufacturer.
6.16 Complete metering system shall not be affected by the external electromagnetic interference such as electrical
discharge of cables and capacitors, harmonics, electrostatic discharges, external magnetic fields and DC current in
AC supply etc.
6.17 Internal CTs are to be provided with magnetic shielding and they shall be tested separately prior to assembly by the
meter manufacturer.
6.18 PCB used in meter shall be made by Surface Mounting Technology.
6.19 REAL TIME INTERNAL CLOCK (RTC)
The real time quartz clock shall be used in the meter for maintaining time (IST) and calendar. The RTC shall be non
- rechargeable and shall be pre-programmed for 30 Years Day / date without any necessity for correction. The
maximum drift shall not exceed +/- 300 seconds per year.
The clock day / date setting and synchronization shall only be possible through password / Key code command from
one of the following:
a) Hand Held Unit (HHU), Laptop Computer or Meter testing work bench and this shall need password enabling
for meter;
b) From remote server through suitable communication network or Sub-station data logger ‘PC’.
The RTC battery & the battery for display in case of power failure shall be separate.
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 46 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
6.20 The meter shall remain immune for the test of electromagnetic HF/RF defined under the test no. 4.0 for EMI/EMC
of IS 14697:1999 amended up to date.
6.21 For any higher signals than the present standards and MSEDCL technical specifications indicated above cl. 6.21,
the energy meters shall be immune & the accuracy of energy meters shall not get affected.
6.22 The communication of energy meters shall not be affected considering the above feature state in the clause 6.21 &
6.22.
6.23 The meter shall withstand any type of High Voltage and High Frequency surges which are similar to the surges
produced by induction coil type instruments without affecting the accuracy of the meter.
The accuracy of the meter shall not be affected with the application of abnormal voltage / frequency generating
device such as spark discharge of approximately 35 kV.
The meter shall be tested by feeding the output of this device to meter in any of the following manner for 10
minutes:
(i) On any of the phases or neutral terminals
(ii) On any connecting wires of the meter (Voltage discharge with 0-10 mm spark gap)
(iii) At any place in load circuit.
The accuracy of meter shall be checked before and after the application of above device.
6.24 SELF DIAGNOSTIC FEATURES
6.24.01 The meter shall keep log in its memory for unsatisfactory functioning or non-functioning of Real Time Clock
battery, also it shall be recorded and indicated in reading file at base computer software.
6.24.02 All display segments: "LCD Test" display shall be provided for this purpose.
6.25 The watch dog provided shall invariably protect the hanging of microprocessor during such type of tampering
devices.
6.26 METER PROTOCOL
The meter protocol shall be as per Annex E - Category C1 meters of IS: 15959 / 2011 amended upto date.
6.27 COMMUNICATION CAPABILITY
The meter shall be provided with two ports for communication of the measured / collected data as per IS: 15959 /
2011, i.e. a hardware port compatible with RS-232 specifications (RJ - 11 / RJ - 45 type is also acceptable) which
shall be used for remote access through suitable Pluggable Modem (4G/2G/3G/NB-IoT/PLCC/LPRF) and an
Optical port complying with hardware specifications detailed in IEC – 62056 - 21. This shall be used for local data
downloading through a DLMS compliant HHU. RS-232 port or TCP / IP port as required on terminal block is also
acceptable. Sealing arrangement for Optical & RS 232 port or TCP / IP port as required shall be provided.
During data communication process through either AMR or MRI, the meter energy recording should not get
affected.
Both ports shall support the default and minimum baud rate of 9600 bps.
Necessary chord for Optical Port of minimum length of 1 metre in the ratio 25:1 shall be provided free of cost.
The minimum requirements for RS-232 based systems are described below:
i. The interface shall meet all the requirements of RS-232 specifications in terms of Physical media,
Network topologies, maximum devices, maximum distance, mode of operation, etc.
ii. RJ11 type connectors have to be provided to easily terminate the twisted pair.
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 47 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
PIN DESCRIPTION
Pin No Signal
1 RTS (Ready To Send)
2 Ground (GND)
3 Transmit Data (Tx)
4 Receive Data (Rx)
6.28 The meter shall have facility to read the default display parameters during Power supply failure. For this purpose an
internal battery may be provided.
The internal battery shall be Ni-mh or Li-ion or NI CD maintenance free battery of long life of 10 years. A suitable
Push Button arrangement for activation of this battery shall be provided.
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 48 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 49 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 50 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Event Conditions
32 to 37
Capture parameters for event (Event Log
All logging parameters for
Profile)
each of the event condition 39
for 3 Ф / 4W
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 51 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Current – IB
8.
Cumulative Energy – kWh
9.
Cumulative Energy – kWh - TOD Zone A (TZ1)
10.
Cumulative Energy – kWh - TOD Zone B (TZ2)
11.
Cumulative Energy – kWh - TOD Zone C (TZ3)
12.
Cumulative Energy – kWh - TOD Zone D (TZ4)
13.
Cumulative Energy – kVArh - Lag
14.
Cumulative Energy – kVArh - Lag- TOD Zone A (TZ1)
15.
Cumulative Energy – kVArh - Lag- TOD Zone B (TZ2)
16.
Cumulative Energy – kVArh - Lag- TOD Zone C (TZ3)
17.
Cumulative Energy – kVArh - Lag- TOD Zone D (TZ4)
18.
Cumulative Energy –kVArh - Lead
19.
Cumulative Energy – kVArh - Lead- TOD Zone A (TZ1)
20.
Cumulative Energy – kVArh - Lead- TOD Zone B (TZ2)
21.
Cumulative Energy – kVArh - Lead- TOD Zone C (TZ3)
22.
Cumulative Energy – kVArh - Lead- TOD Zone D (TZ4)
23.
Cumulative Energy – kVAh
24.
Cumulative Energy – kVAh - TOD Zone A (TZ1)
25.
Cumulative Energy – kVAh - TOD Zone B (TZ2)
26.
Cumulative Energy – kVAh - TOD Zone C (TZ3)
27.
Cumulative Energy – kVAh – TOD Zone D (TZ4)
28.
Current MD – kVA with occurance date & time
29.
MD - kVA – TOD Zone A (TZ1) with occurance date & time
30.
MD - kVA – TOD Zone B (TZ2) with occurance date & time
31.
MD - kVA – TOD Zone C (TZ3) with occurance date & time
32.
MD - kVA – TOD Zone D (TZ4) with occurance date & time
33.
Number of MD – kVA reset
34.
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 52 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 53 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
h) Other KVA MD values shall be available in reset backup data for 12 months.
i) The meter display shall return to Default Display mode (mentioned above) if the 'Push button' is not operated for 15
seconds.
13.00 BILLING DATA, BILLING HISTORY & BLOCK LOAD SURVEY
13.01 BILLING DATA
The billing data shall be as per table 29 of Annex E of IS: 15959 / 2011 for category C1 and is summarised as below.
Sr. No. Parameters
1. Billing Date
System Power Factor for Billing Period
2.
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 54 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 55 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Voltage – VYN
6.
Voltage – VBN
7.
Block Energy – kWh
8.
Block Energy – kVArh – Lag
9.
Block Energy – kVArh – Lead
10.
Block Energy – kVAh
11.
14.00 DEMONSTRATION
The purchaser reserves the right to ask to give the demonstration of the equipment offered at the purchaser’s place.
15.00 PERFORMANCE UNDER INFLUENCE QUANTITIES
The meters performance under influence quantities shall be governed by IS: 14697 / 1999 (amended upto date) and
CBIP Tech. Report 88. The accuracy of meter shall not exceed the permissible limits of accuracy as per standard IS:
14697 / 1999 (amended upto date). In case of conflict, the priority shall be as per clause no. 5.00 of this specification.
16.00 HAND HELD UNIT (HHU)
16.01 To enable local reading of meters data, a DLMS compliant HHU shall be provided.
16.02 The HHU shall be as per specification given in Annex J of IS: 15959 / 2011.
16.03 It shall be compatible to the DLMS compliant energy meters that are to be procured / supplied on the basis of this
specification.
16.04 The HHU shall be supplied by the meter manufacturer along with the meter free of cost in the ratio of one for each 250
Nos. meters supplied including user manual and a set of direct communication cords for data downloading to the Laptop
or PC for each HHU and communication cord for downloading data from optical port to HHU shall be provided.
16.05 There shall be a provision for auto power save on HHU, which shall force the instrument in the power saving mode in
case of no-activity within 5 minutes. The data shall not be lost in the event the batteries are drained or removed from the
HHU.
16.06 The HHU shall have a memory capacity of 512 MB SRAM (Static RAM) with battery backup & upgradeable and BIOS
/ OS on FLASH / EEPROM Memory of 256 KB (RAM-512 MB, FLASH-2GB, SD Card- 8GB with USB facility.
16.07 The manufacturer / supplier shall modify the compatibility of HHU with the meter and the base computer system due to
any change in language or any other reasons at their own cost within guarantee period.
16.08 The HHU shall be type tested for (a) Tests of Mechanical requirement such as Free fall test, Shock Test, Vibration test,
(b) Tests of Climatic influences such as Tests of Protection against Penetration of Dust and Water (IP 6X), Dry Heat
test, Cold Test, Damp Heat Cyclic Test, (c) Tests for Electromagnetic Compatibility (EMC), (d) Test of Immunity to
Electromagnetic HF Fields and (e) Radio Interference Measurement.
16.09 The equipments offered shall be fully type tested at approved laboratory by National Accreditation Board for Testing
and Calibration Laboratories (NABL) as per relevant standards within last 5 years from the date of opening of tender &
the type test reports shall be enclosed with the offer.
17.00 COMPUTER SOFTWARE.
17.01 For efficient and speedy recovery of data downloaded through HHU on base computer, licensed copies of base
computer software shall have to be supplied free of cost. This software will be used at number of places up to Division
level. As many copies of base computer software as required up to Division level shall be provided by Supplier.
17.02 The meter shall be capable to communicate directly with laptop computer. Base Computer Software shall be suitable for
all types of printers such as dot matrix, inkjet, deskjet and laser printers.
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 56 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
17.03 The Base Computer Software shall be "Windows” based & user [Link] data transfer shall be highly reliable and
fraud proof (No editing shall be possible on base computer as well as HHU by any means). The software shall have
capability to convert all the data into ASCII format/XML format as per MIOS.
17.04 The Base Computer Software should be password protected.
17.05 The total time taken for downloading Billing, Tamper and Load Survey Data for 60 days shall be less than or equal to 5
minutes.
17.06 Downloading time of only Billing data shall be less than or equal to 20 secs.
17.07 The BCS software shall create one single file for the uploaded data, e.g. if CMRI contains the meter readings of, say,
2,000 consumer meters and the said data is uploaded to BCS, then the BCS shall create a single file containing separate
records for each consumer meter reading in ASCII format or XML file as per MIOS for individual meter reading.
17.08 Meter manufacturers should also need to submit Convert API (API3) as per MIOS universal standard along with Base
Computer System free of cost. This API should capable of converting both data i.e. AMR data collected from Read API
(API1) and MRI data collected from CMRI.
17.09 Also there shall be a provision to give filenames while creating the file.
17.10 As and when the meter manufacturer releases new or latest or advanced versions of meter hardware / firmware /
software (such as Base Computer System, API3 etc), the same shall be made available to purchaser immediately on the
release date free of cost. The latest version shall support all existing hardware / meters in the field. The meter
manufacturer should also provide support for changes and integration of Base Computer System and API3
17.11 The meter samples shall be tested by our IT Department for the time required for downloading the data as per
specifications and as confirmed by the bidder.
17.12 Downloading software shall also be provided so as to install on our Laptop for downloading data directly on Laptop
from meter without the use of HHU.
17.13 The software provided on laptop or PC shall be compatible to read the data from USB drive and for that purpose a
sample cable (1 No.) shall be provided with USB termination. USB being the de-facto standard, this is the requirement.
17.14 MSEDCL is procuring large quantity of meters. As such manufacturer have to depute Hardware Engineers and
Software Engineers on call basis, who shall have thorough knowledge of meter hardware / software used for
downloading and converting so as to discuss the problems, if any, or new development in the hardware / software with
Chief Engineer, Testing & Quality Control Cell / Chief General Manager (IT), MSEDCL, Prakashgad, Bandra (E),
Mumbai – 400051 without any additional charge.
18.00 CONNECTION DIAGRAM AND TERMINAL MARKINGS
The connection diagram of the meter shall be clearly shown on inside portion of the terminal cover and shall be of
permanent nature. Meter terminals shall also be marked and this marking shall appear in the above diagram. The
diagram & terminal marking on sticker shall not be allowed.
19.00 NAME PLATE AND MARKING OF METERS
Meter shall have a name plate clearly visible, effectively secured against removal and indelibly and distinctly marked with
all essential particulars as per relevant standards. Meter Serial Number shall be Bar Coded along with numeric number.
The size of bar coded number shall not be less than 35x5 mm. The manufacturer’s meter constant shall be marked on the
name plate. Meter serial number & bar code on sticker will not be allowed.
The meter shall also store name plate details as given in the table 30 of Annex F of IS: 15959 / 2011. These shall be
readable as a profile as and when required.
In addition to the requirement as per IS, following shall be marked on the name plate.
(i) Purchase order no. & date
(ii) Month and Year of manufacture
(iii) Name of purchaser, i.e. MSEDCL
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 57 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 58 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
The 5 days advance intimation will be given to the supplier and if the suppliers fail to attend the joint inspection on the
date informed, the Testing will be carried out by our Testing Engineer in absence of supplier’s representative. If the
meters failed in above random sample testing, the lot will be rejected.
24.00 GUARANTEE
The meter & HHU supplied shall be guaranteed for a period of 66 months from the date of supply or 60 months from
the date of commissioning, whichever is earlier. Bidders shall guarantee to replace free of cost the meters which are
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 59 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
found defective / inoperative at the time of installation, or become inoperative / defective during guarantee period.
Replacements shall be effected within one month from the date of intimation. If the defective meters are not replaced
within the specified period above, MSEDCL shall recover an equivalent amount plus 15% supervision charges from
any of the bills of the supplier.
25.00 PACKING
25.01 The meters & HHUs shall be suitably packed in order to avoid damage or disturbance during transit or handling. Each
meter & HHU may be suitably packed in the first instance to prevent ingress of moisture and dust and then placed in a
cushioned carton of a suitable material to prevent damage due to shocks during transit. The lid of the carton may be
suitably sealed. A suitable number of sealed cartons may be packed in a case of adequate strength with extra
cushioning, if considered necessary. The cases may then be properly sealed against accidental opening in transit. The
packing cases may be marked to indicate the fragile nature of the contents.
25.02 The following information shall be furnished with the consignment:
- Name of the consignee
- Details of consignment
- Destination
- Total weight of the consignment
- Sign showing upper / lower side of the crate
- Sign showing fragility of the material
- Handling and unpacking instructions
- Bill of Materials indicating contents of each package & spare material.
26.00 TENDER SAMPLE
Tenderer are required to submit 15 (Fifteen) nos. of sample meters and 1 (One) no. of sample HHU of offered type /
item as per technical specifications from any one of the factories on or before the time & date stipulated for submission
of offer for testing the sample meters in third party NABL Lab like ERDA, CPRI, CIPET, ERTL, etc. The offer of
those eligible bidders shall only be considered if the sample passes the tests at NABL Lab. The results of NABL Lab
shall not be disputed and same shall be binding on the bidder. The required information such as Manufacturer’s Name
or Trade Name, Sr. No., ISI Certification No., etc. shall be on stickers to be affixed on outer portion of sample meters
being submitted along with the offer. Such information shall not be embossed or printed on any part of the sample
meter.
Out of these, two samples shall be without Ultrasonic welding to confirm constructional features.
27.00 QUALITY CONTROL
The purchaser shall send a team of experienced engineers for assessing the capability of the firm for manufacturing of
meters as per this specification. The team should be given all assistance and co-operation for inspection and testing at
the bidder's works.3 tender samples should be kept ready for assessing and testing. The tenderer has to give all facilities
for carrying out the testing of these samples.
28.00 MINIMUM TESTING FACILITIES
28.01 Manufacturer shall posses fully computerized Meter Test Bench System for carrying out routine and acceptance Tests
as per IS: 14697 / 1999 (amended up to date). In addition, this facility shall produce Test Reports for each and every
meter. The bidder shall have fully automatic Test Bench having in-built constant voltage, current and frequency source
with facility to select various loads automatically and print the errors directly. The list of testing equipments shall be
enclosed. The manufacturer shall have the necessary minimum testing facilities for carrying out the following tests:
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 60 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
(17) The manufacturer shall have duly calibrated RSS meter of class 0.01 accuracy
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 61 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
precautions to prevent ‘ESD’ failure to be provided. Complete assembled and soldered PCB shall undergo functional
testing using computerized Automatic Test Equipment.
Test points shall be provided to check the performance of each block / stage of the meter circuitry. RTC shall be
synchronized with NPL time at the time of manufacture. Meters testing at intermediate and final stage shall be carried
out with testing instruments, duly calibrated with reference standard, with traceability of source and date.
The manufacturer shall submit the list of plant and machinery along with the offer.
29.02 MANUFACTURING ACTIVITIES
Quality shall be ensured at the following stages:
(a) At PCB manufacturing stage each board shall be subjected to computerized bare board testing.
(b) At insertion stage all components should under go computerized testing for conforming to design parameters and
orientation.
(c) Complete assembled and soldered PCB should under go functional testing using Automatic Test Equipments
(ATEs)
(d) Prior to final testing and calibration, all meters shall be subjected to ageing test (i.e. Meters shall be kept in
ovens for 72 hours at 550C temperature and atmospheric humidity under real life condition at it's full load
current. After 72 hours meters shall work satisfactory to eliminate infant mortality.
(e) The calibration of meters shall be done in-house.
(f) The bidders shall submit the list of all imported & indigenous components separately used in meter along with the
offer.
(g) Bought out items: A detailed list of bought out items which are used in the manufacture of the meter shall be
furnished indicating the name of firms from whom these items are procured. The bidder shall also give the details
of quality assurance procedures followed by him in respect of the bought out items.
(h) List of Plant and Machinery:
Sr. No. List of Plant and Machinery used for Energy meter Production
1 Fully automatic testing Bench with ICT Routine Testing and Calibration of
for testing link less meters Meters
2 Semi automatic testing Bench with Routine Testing and Calibration of
MSVT Meters
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 62 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
The discrepancies if any between the specification and the catalogs and / or literatures submitted as part of the offer by
the bidders, the same shall not be considered and representations in this regard shall not be entertained. If it is observed
that there are deviations in the offer in Guaranteed Technical Particulars, then, such deviations shall be treated as
deviations.
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 63 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
ANNEXURE I
QUALITY ASSURANCE PLAN
A) The bidder shall invariably furnish the following information along with his bid, failing which his bid shall be liable for
rejection. Information shall be separately given for individual type of material offered.
i) Statement giving list of important raw materials, names of sub- suppliers for the raw materials, list of standards
according to which the raw materials are tested. List of test normally carried out on raw materials in presence of
Bidder's representative, copies of test certificates:
ii) Information and copies of test certificates as in (i) above in respect of bought out accessories.
iii) List of manufacturing facilities available.
iv) Level of automation achieved and list of areas where manual processing exists.
v) List of areas in manufacturing process, where stage inspections are normally carried out for quality control and details
of such tests and inspections.
vi) List of testing equipment available with the bidder for final testing of equipment specified and test plan limitation. If
any, vis-a-vis the type, special acceptance and routine tests specified in the relevant standards. These limitations shall be
very clearly bought out in schedule of deviation from specified test requirements.
B) The successful bidder shall within 30 days of placement of order, submit following information to the purchaser.
i) List of raw materials as well as bought out accessories and the names of sub-suppliers selected from those furnished
along with offers.
ii) Type test certificates of the raw materials and bought out accessories if required by the purchaser.
iii) Quality assurance plan (QAP) with hold points for purchaser's inspection.
The quality assurance plan and purchasers hold points shall be discussed between the purchaser and bidder before the
QAP is finalized.
C) The contractor shall operate systems which implement the following:
i) Hold point: A stage in the material procurement or workmanship process beyond which work shall not proceed without
the documental approval of designated individuals organizations. The purchaser's written approval is required to
authorise work to progress beyond the hold points indicated in quality assurance plans.
ii) Notification point: A stage in the material procurement or workmanship process for which advance notice of the activity
is required to facilitate witness. If the purchaser does not attend after receiving documented notification in accordance
with the agreed procedures and with the correct period of notice then work may proceed.
D) The successful bidder shall submit the routine test certificates of bought out accessories and central excise passes for raw
material at the time of routine testing if required by the purchaser and ensure that Quality Assurance program of the
contractor shall consist of the quality systems and quality plans with the following details.
i) The structure of the organization.
The duties and responsibilities assigned to staff ensuring quality of work.
The system for purchasing taking delivery and verification of material.
The system for ensuring quality workmanship.
The system for retention of records.
The arrangements for contractor's internal auditing.
A list of administration and work procedures required to achieve and verify contract's quality requirements these
procedures shall be made readily available to the project manager for inspection on request.
ii)Quality Plans:
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 64 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
An outline of the proposed work and programme sequence. The structure of the contractor's organization for the
contract.
The duties and responsibilities assigned to staff ensuring quality of work.
Hold and notification points.
Submission of engineering documents required by the specification.
The inspection of materials and components on receipt. Reference to the contractor's work procedures appropriate to
each activity.
Inspection during fabrication/ construction.
Final inspection and test.
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 65 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
ANNEXURE II
COMPONENT SPECIFICATION
Sr. Component
Requirement Makes and Origin
No. function
1 Current The Meters shall be with the current The current transformer shall
Transformers transformers as measuring elements. withstand for the clauses under 5 &
9 of IS: 14697 / 1999
2 Measurement or The measurement or computing chips USA: Analog Devices, Cyrus
computing chips used in the Meter shall be with the Logic, Atmel, Philips, Teridian.
Surface mount type along with the ASICs. Dallas, ST, Texas Instruments,
Motorola, Maxim, National
Semiconductors, Freescale,
Onsemiconductors
Germany: Siemens.
South Africa: SAMES.
Japan: NEC, Toshiba, Renasas,
Hitachi.
Austria: AMS
Holland: Philips (N X P )
Taiwan: Prolific
3 Memory chips The memory chips shall not be affected USA: Atmel, Teridian, Philips ST,
by external parameters like sparking, National Semiconductors, Texas
high voltage spikes or electrostatic Instruments, Microchip, Spanson
discharges. There shall be security (Fujitsu), Ramtron.
isolation between metering circuit, Japan: Hitachi, Renasas.
communication circuit, and power circuit. Germany: Siemens
4 Display modules Display TEK/KCE/RCL Display
a) The display modules shall be well
/Suzhou heng Xiamen instruments/
protected from the external UV Veritronics
radiations. Singapore: E-smart, Bonafied
Technologies, Display Tech,
b) The display visibility shall be sufficient
Korea: Advantek, Jebon, Union
to read the Meter mounted at height of Display Inc.,
0.5 meter as well as at the height of 2 Japan: Hitachi, Tianma, Sony,
meters. L&G, Holtek, Haijing.
Malaysia: Crystal Clear
c) The construction of the modules shall Technology.
be such that the displayed quantity shall Hong kong: Genda
not disturbed with the life of display China: Success, Tianma
(PIN Type).
d) It shall be trans-reflective HTN (Hyper
Twisted Nematic (120°)) or STN
(Super Twisted Nematic (160°)) type
industrial grade with extended
temperature range.
5 Communication Communication modules shall be USA: HP, Optonica, National
Modules compatible for the two ports (one optical Semiconductors,
port for communication with meter Holland/Korea: Phillips
reading instruments & the other Japan: Hitachi
hardwired RS 232 port to communicate Taiwan: Ligitek
with various modems for AMR)
6 Optical port Optical port shall be used to transfer the USA: HP, National
meter data to meter reading instrument. Semiconductors, Maxim
The mechanical construction of the port Holland/Korea: Phillips
shall be such to facilitate the data transfer Japan: Hitachi
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 66 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 67 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
ANNEXURE – III
SR. Interface
PARAMETERS OBIS Code
NO Class No./
. Attribute
A B C D E F
1. Cumulative Energy – kVArh - Lag- TOD Zone A 1 0 5 8 1 255 3/2
(TZ1)
2. Cumulative Energy – kVArh - Lag- TOD Zone B 1 0 5 8 2 255 3/2
(TZ2)
3. Cumulative Energy – kVArh - Lag- TOD Zone C 1 0 5 8 3 255 3/2
(TZ3)
4. Cumulative Energy – kVArh - Lag- TOD Zone D 1 0 5 8 4 255 3/2
(TZ4)
5. Cumulative Energy – kVArh - Lead- TOD Zone A 1 0 8 8 1 255 3/2
(TZ1)
6. Cumulative Energy – kVArh - Lead- TOD Zone B 1 0 8 8 2 255 3/2
(TZ2)
7. Cumulative Energy – kVArh - Lead- TOD Zone C 1 0 8 8 3 255 3/2
(TZ3)
8. Cumulative Energy – kVArh - Lead- TOD Zone D 1 0 8 8 4 255 3/2
(TZ4)
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 68 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
SCHEDULE ‘A’
GUARANTEED TECHNICAL PARTICULARS (TO BE FILLED ONLINE)
THREE PHASE FOUR WIRE CT / PT OPERATED 5 AMPS OR 1 AMPS FULLY STATIC AMR
ITEM
COMPATIBLE TOD TRI - VECTOR ENERGY METERS AS PER CATEGORY “C1” OF ICS FOR
NAME
USE ON HT CONSUMER INSTALLATIONS
SR.
GTP PARAMETERS GTP VALUES
NO.
5. FREQUENCY TEXT
18. POWER SUPPLY IS SMPS & MICRO CONTROL TYPE (YES/NO) BOOLEAN
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 69 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
(b) GLOW WIRE TEST AS PER IS: 11000 (PART 2/SEC-1) 1984 OR IEC PUB
25. BOOLEAN
60695-2-12 AT 9000C (YES/NO)
28. TYPE TEST REPORT NOS. & DATE OF ABOVE (a) to (D) TEXT
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 70 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 71 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
70. RTC PRE - PROGRAMMED FOR 30 YEARS DAY / DATE WITHOUT ANY
BOOLEAN
NECESSITY FOR CORRECTION (YES/NO)
71. MAXIMUM DRIFT TIME OF RTC PER YEAR TEXT
DAY / DATE SETTING & SYNCHRONISATION POSSIBLE THROUGH
72. BOOLEAN
PASSWORD / KEY CODE (YES/NO)
73. RTC BATTERY & BATTERY FOR DISPLAY ARE SEPARATE (YES/NO) BOOLEAN
METER WITHSTANDS HIGH VOLTAGE & HIGH FREQUENCY SURGES
74. WHICH ARE SIMILAR TO THE SURGES PRODUCED BY INDUCTION COIL
BOOLEAN
TYPE INSTRUMENTS WITHOUT AFFECTING THE ACCURACY OF THE
METER (YES/NO)
ACCURACY OF METER IS NOT AFFECTED WITH APPLICATION OF
75. ABNORMAL VOLTAGE / FREQUENCY GENERATING DEVICE SUCH AS BOOLEAN
SPARK DISCHARGE OF APPROXIMATELY 35 KV (YES/NO)
76. SPARK DISCHARGE OF APPROXIMATELY 35 KV CARRIED OUT (YES/NO) BOOLEAN
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 72 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
103. (B) AVERAGE POWER FACTOR WITH 2 DECIMAL DIGITS (YES/NO) BOOLEAN
(C) AUTO RESET KVAMD AT 24.00 HRS. OF LAST DAY OF THE MONTH
104. BOOLEAN
AS PER CLAUSE 10.00 (III) OF SPECIFICATION (YES/NO)
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 73 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
116. PROVISION FOR AUTO POWER SAVE IS MADE ON HHU (YES/NO) BOOLEAN
HHU HAS A MEMORY CAPACITY OF 512 MB SRAM (STATIC RAM) WITH
117. BATTERY BACKUP & UPGRADEABLE AND BIOS / OS ON FLASH /
BOOLEAN
EEPROM MEMORY OF 256 KB (RAM-512 MB, FLASH-2GB, SD CARD- 8GB
WITH USB FACILITY (YES/NO)
HHU OFFERED IS FULLY TYPE TESTED AT APPROVED NABL
LABORATORY FOR
118. (a) TESTS OF MECHANICAL REQUIREMENT SUCH AS FREE FALL TEST, BOOLEAN
SHOCK TEST, VIBRATION TEST (YES/NO)
123. TYPE TEST REPORT NOS. & DATE OF HHU (YES/NO) BOOLEAN
BASE COMPUTER SOFTWARE IS "WINDOWS” BASED & USER FRIENDLY
124. BOOLEAN
(YES/NO)
125. LICENSED COPIES OF BASE COMPUTER SOFTWARE ARE SUPPLIED FREE
BOOLEAN
OF COST.
126. NO EDITING IN TRANSFERRED DATA IS POSSIBLE ON BASE COMPUTER
BOOLEAN
AS WELL AS HHU BY ANY MEANS (YES/NO).
DOWNLOADING SOFTWARE IS SUBMITTED TO INSTALL ON OUR
127. LAPTOP / PC FOR DIRECTLY DOWNLOADING DATA FROM METER BOOLEAN
WITHOUT THE USE OF HHU (YES/NO)
128. SOFTWARE PROVIDED ON LAPTOP/PC IS COMPATIBLE TO READ DATA
BOOLEAN
FROM USB DRIVE (YES/NO)
129. CABLE WITH USB TERMINATION PROVIDED (YES/NO) BOOLEAN
130. TOTAL TIME TAKEN FOR DOWNLOADING BILLING, TAMPER AND LOAD
TEXT
SURVEY DATA FOR 60 DAYS
131. DOWNLOADING TIME OF ONLY BILLING DATA TEXT
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 74 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 75 of 76
TECHNICAL SPECIFICATION OF CONTROL & RELAY PANEL FOR 33,22 AND 11 KV LINES AND 33/11, 33/22
AND 22/11 KV TRANSFORMER PANEL WITH & WITHOUT DIFFERENTIAL PROTECTION
Tech Spec No. CE/T-QC/MSC/Control & Relay Panel Date: 16.06.2020 Page 76 of 76