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Gear Box Numerical Problem

Gear box numericals
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0% found this document useful (0 votes)
35 views12 pages

Gear Box Numerical Problem

Gear box numericals
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

A mul h Speed g e box is desisned ten a

lo be
Small Si2e, ge nenal p pose machine tuol fon Spnde
speds varyin behvcen 56 rpm and lood Pm. If
t ucommen ded e o m t 9ic pnognussio Pato is
R4 Sees.
pe
Draw Candi date sBnuchae diagram fn machune
ovl 5ea box

i Seled +lu phmum stnuchne diagan

Tf the gen box s dauven by repm, h e


phase AL moto thhmough a b e t dzuve, detennin
the raho of. belt pulley diame-lens.

S1
mun 5 6 rp m
may = |00o rpm

i available
Hen 2 is o t fiven, so if 2

We can calenlau d
max
mn
| 2- 6/7-9

iven R4 Ses, |Rs -D

S0, 10 177
8 R20, ID

n nax o00 -17. 85


56
lo1nD) . 1 7 S57xI:998)
Co 2 o1o1778) -6
56 pm - mmin

2 m,p = 56x1778 =100 rpm

n n 56 x} 773 =177 vpm

ns "= x998" =5 6o rpm

vnoy
Numben ot stnges of sean box
(N)
2 2 x3 G2'3
N N+N2
C2'x 3 =1+1
2 12 2

12 4 3

22x3
N 2 Ne2
Na-1 3

2
33

22 32
N2-2
N O+2=2
SAnuchonas. fonnulae
2- P ) P2(2) on2 2(x)3 (%2
6 2*3 1 Calway essibih his
,9 2x3 2x3
12 2x2x3
3 2

P 2 on 3 P x p>xP3
P2 -2 on 3

tke Combinahun
3 P P2

2 bi ) bz (*2)
2(1) 3 C2) Sinu X =1

Finst cm binshon,
2 3 mext Con binahim
2
2- n ) P2 en2)
3(1) 2 (3) 1,x-1
Second Combine hon,

2() 2(3)
Then mcy be othen Com binains

2 3 (2)

3 (1) 2 (2
mext We Jwst inlen chane braket vals fon
above wo com binuiom)

22) 3 (1) 1)

3(2) 201)
Fonn
fon Stuchnd fonmulne

3 2() we may. have othenevmbihons

2(1 3 (3) 0)

Next we Juvst. ndenchange bracket valuus ter


aeve two Lombinahons

(3)2C0)
2(3) 3
8 s t n u ttwnas 1 mulere we ot
totad
th fe nsil u/not fenoi
Now we ne d find outt
Stauchmal

detejninatim of
we have
Runlesof
feasb stnuchua forniahe

2 2 C) 3(2)
2 3 ( ) 2(2)
2 2(2) 30) Shodd be integen
2 3(2) 20)
2 3(1) 2(3)
2 2 ) 3(3)
2 3(3) 2(1)
2 (3) 3 )
teasiblL both r a e Sahsfy
2 2 () 3(2) is nut t a 5 e
2 3(02(2) not fesibl 2
s notinteg
2-2 (2) 3() nt fensilbe, 2(2)
fersibu both Ynle saisf
2 3 (2 26)
fesibu both le sahs
2 30) 2 (3)
not fensib, 36)=9 2
2 21)3(3)
26) not easibu, 3)923.
2 3 beth mal saisfy
feasibh.
2 2 ( 3 ) 3()
NOw we have m feasibu stchws pamwlae.

Now
NoW we have to s}nuch diaqram
dnaw ha
fesible stanetuna fonulae.
201) 32)
Venh cas tines
Tnput shat Owput NtF
shaft
= 2413

2 2 Hoi2on ins
2

3 = 6
3

5 S

20) 2(2
. 3 is 2spaciy
2lines 1spating
Lnpt hat Ouput shuft

2()
Inpusbft Output Shaf t
1

2
2

3 2(3)

Inputs haft Owtput smt

4
4

6
2(3) 30)

Chack tn torowsissum anze ot all stauctmas diagvam*

rawsmissim Yen 3

20) 3(2)
3(2) 21)
30) 2 (3)
2.(3) 3
241) 3(2)
tha valnt P on 2-)a2 shald be
lcss tnan 8.

SO 2 C1) C2-0 1
P
778
778 <8 OK
Pe2 3 2)> C3-1)x2
778B
778
.993 >3 not fulfilliny eviteia
So not teasibla
letvs take 2na ona
3C2) 2(1)

not falfikn Cn teua


Pi 9-997 $
So not fensbla

20) 778(2-1D
P2 1778<8

ietos tke 3
3) 2(3)
778
-1)x
30)>

) =7 1 8 = 3- 161 8 ek

2 ( 3 ) > 7 7 3 2 - ) , 3

2 778

5.62 8 k
twke
2(3 3()

2) S62D
3(1) 3 3 161 <8

So feasib Stanctna pmulak,


3 C1) 2(3) an à 2 ( ) 30)

NoW Node op timiZtion mithoaa

Che ck a s t ray, h o n wt he shats


han aadihon t node
I,I,
Node om torasissn Line É node | Kemak
Fesilbla mumben
Stiwme diny Sholtr Shalt haft M
6 14 Optmon
4-5
34) 213) 3.5
3-5 5 145| 30)6 2
2(3) 30

optimu m Stnthnas tonmlau

3) 2(3) A

Now we w (11 dnaw opthmum


2() 30)
Sped diar av ptim um
Stnwctw tormula.
ptimum spec digva

Venicl Iis N+2 to add motov shatt

hori2on ta linss =
6 (2)
M 6ta
In pnt s ha ft Ovtput s hatt
Shagt
M 1b0O Ypmn
nem 2 0 rpm

n4 3iS Ypm

nn 236
n3 177Ypm
rpm
)
n21oo pm

nS6rpm
2(3)
Net pnt, roio o bett pulley ramcs

n Pud f inpwt shaft (ypin)


n e n S p e d et electriz mutr s h t , rpn

Naw midd k Spee


2
6 w. ofSpard

779 32
log, 77+ lg.
2 = 3r speed
l 2373 ohich is I77
YP
ni 236 Ypm
Now
NoW We u d to Colcalat e belt-pulley diomele

let
ler Di diamen b e H pulley m lvput Shat
m)
Dew diamcBen f beltpulley n
clectuc moran shatt m

Dr em 420
Dem 23b
, Di 05
Dan

Not is, dvaw the knmatic layont o


Optimum Stnne kne diaRyam
30) 2(3)
we nae to hivst calalat numben

No. qeans 2(h+P+ Pa +pu)


No
nOnk casee, j e s 2(S +2)
2

So ota 10 mume ta 2ms be dran.


2(3)
Lno 4
m d e 4 In
shaft
shaft T
purtsha Shalt1 3
2ai shaft D-3+2
5
120 shatt - 2
34)
inler
diae

shaft 250
Strge

23)

otputshef4
Spindle

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